NATIONAL INSTTUTE OF FASHION TECHNOLOGY

CUT ORDER
PLAN
Spreading and Cutting of
Apparel Products

ASSIGNMENT-II
FACULTY: Ms. JONALEE
D.BAJPAI

SUBMITTED BY:
AKARSHI DIXIT

EN13AP33

B.F
.T-IV
Question:
Based on the following data, prepare a cut order plan and calculate fabric
consumption, fabric cost and labor cost for cutting the order.
38

40

42

44

46

Quantity

195

350

350

350

195

Single
Garment
Fabric
Consump
tion

2.0

2.1

2.2.

2.3

2.4

Order Quantity:
1440
Maximum Lay length:
10m
End Allowance:
3cm
Maximum No. of Plies:
100 Plies
Cost of Fabric
Rs. 100/meter
Marker preparation Time
0.90 hr/marker
Spreading Time
0.80minute/ply
Cutting Time per garment
Marked
10minutes
Labour Cost
Rs. 120/hour

Fabric Saving
%

1 way
marker
0

2 way
marker
2

3 way marker
3

Cut Order Plan

SIZE
RANGE
Page 2

38
195

40
350

42
350

44
350

46
195

4 way
marker
6

Minimum no. of lays = 1440/(4*10)

=3.6

4
Way
Mark
er

Lay
1

38

40

42

44

100 Plies

Lay
2

40

42

44

46

100 plies

Lay
3

38

40

42

46

75 plies

Lay
4

40

42

44

44

75plies

Lay
5

38

38

46

46

10 plies

No of Markers Planned:

Total no of Lays:

Total no. of plies:

360

Fabric Consumption in Lay 1:

Lay length:

2.0+2.1+2.2+2.3
= 8.6*(94/100)
=8.084+0.03
=8.114m

Fabric Consumed:

(8.114 *100)

= 811.4m
Fabric Consumed in Lay 2:
Lay Length:

2.4+2.1+2.2+2.3
= 9.0*(94/100)
=8.46+0.03
=8.49m

Fabric Consumed:
Page 3

(8.49 *100)

= 849m

Fabric consumed in Lay 3:

Lay length:

2.0 +2.1+2.2+2.4
=8.7*(94/100)
=8.178+0.03
=8.208m

Fabric Consumed:

(8.208*75)
=615.6m

Fabric consumed in lay 4:

Lay length:

2.3+2.3+2.1+2.2
=8.9*(94/100)
=8.36+0.03

Fabric consumed

=8.39*75
=629.7m

Fabric consumed in lay 5:

Lay length:

2+2+2.4+2.4
=8.8*(94/100)
=8.272+0.03
=8.302

Fabric consumed

=8.302*10
=83.02m

Total Fabric Consumption:

=(811.4+849+615.6+629.7+83.02)m
=2988.72m
Fabric cost:

2988.72*100
=Rs.298872

Total marker preparation time: 5*(0.90) hour

= 4.5 hours
Total spreading time:

360*(0.80/60) hour
= 4.79 hours

Page 4

=4.8hours
Total cutting time

5*4*(10/60) hour
=3.3 hours

Total time required to cut the order :

(4.5+4.8+3.3) hours
= 12.6 hours

Labour cost:

120*12.6
=Rs. 1512

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