INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
Front Frame
Rear Frame
Tap Views

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RENR9872-09
July 2015

3500B and 3500C Locomotive Engine

Electrical System
PRC1-UP
8DF197-UP
9WF118-UP
PWG157-UP
BCK354-358
BCK374-384
BCK405-UP
JXN1-UP
C8R1-UP
5PS336-UP
NJT1-UP
3ZW630-UP
F1X1-UP
F2X1-UP
SDX1-UP
T2X1-UP
6HZ101-UP

2015 Caterpillar, All Rights Reserved

Printed in U.S.A.

CID / MID / FMI

CID

Component Identifiers (CID)

Module Identifier (MID)
Engine Control
(MID No. 036)
Component

Failure Mode Identifiers (FMI)

FMI No.
0

J1939 Description

CDL Description

High - most severe (3)

High

Low - most severe (3)

Low

Erratic, Intermittent, or Incorrect

Erratic, Intermittent, or Incorrect

Voltage Above Normal

Voltage Above Normal

Voltage Below Normal

Voltage Below Normal

Current Below Normal

Current Below Normal

Current Above Normal

Current Above Normal

Not Responding Properly

Injector Cylinder #1

Injector Cylinder #2

Injector Cylinder #3

Injector Cylinder #4

Injector Cylinder #5

Not Responding Properly

Injector Cylinder #6

Abnormal Frequency, Pulse Width, or Period Abnormal Frequency, Pulse Width, or Period

Injector Cylinder #7

Abnormal Update Rate

Abnormal Update Rate

Injector Cylinder #8

10

Abnormal Rate of Change

Abnormal Rate of Change

11

Other Failure Mode

Other Failure Mode

12

Failure

Failure
Out of Calibration

Injector Cylinder #9

10

Injector Cylinder #10

11

Injector Cylinder #11

12

Injector Cylinder #12

13

Out of Calibration

13

Injector Cylinder #13

14

Special Instruction

Special Instruction

14

Injector Cylinder #14

15

High - least severe (1)

(Not Used)

15

Injector Cylinder #15

16

High - moderate severity (2)

(Not Used)

16

Injector Cylinder #16

17

Low - least severe (1)

(Not Used)

91
94

Throttle Position Sensor

Fuel Delivery Pressure Sensor

18

Low - moderate severity (2)

(Not Used)

100

Engine Oil Pressure Sensor

19

Data Error

Data Error

101

Crankcase Air Pressure Sensor

20

Data Drifted High

Data Drifted High

110

Engine Coolant Temperature Sensor

21

Data Drifted Low

Data Drifted Low

168

Electrical System Voltage

172

Engine Air Inlet Temperature

190

Engine Speed Sensor

248
253

Cat Datalink
Personality Module

254

Electronic Control Module

261

Engine Timing Calibration

E0004

Engine Overspeed Shutdown

262

5 Volt Sensor Power Supply

E0007

High Aftercooler Temperature Derate

263

Digital Sensor Power Supply (8V or 12V)

E0008

High Aftercooler Temperature Shutdown

268

Programmed Parameter Fault

273

Turbocharger Outlet Pressure Sensor

E0009

High Altitude Derate

274

Atmospheric Pressure Sensor

E0015

High Engine Coolant Temperature Derate

275

Right Turbocharger Inlet Pressure Sensor

E0016

High Engine Coolant Temperature Shutdown

276

Left Turbocharger Inlet Pressure Sensor

E0017

High Engine Coolant Temperature Warning

279

Aftercooler Coolant Temperature Sensor

E0021

High Exhaust Temperature Derate

289

Unfiltered Fuel Pressure Sensor

E0031

Air Filter Restriction Derate

336

Engine Control Switch

E0038

Low Engine Coolant Temperature Warning

337

Remote Emergency Stop Switch

E0040

Low Engine Oil Pressure Shutdown

342

Secondary Engine Speed Sensor

444

Start Relay

E0043

Low System Voltage Warning

446

Air Shutdown Relay

E0085

Engine Shutdown Overridden

542

Unfiltered Engine Oil Pressure Sensor

E0095

Fuel Filter Restriction Warning

827

Left Exhaust Temperature Sensor

E0097

Engine Derate Overridden

31
(no additional FMI data)
(Not Used)
The FMI is a diagnostic code that indicates what type of failure has occurred.

Event Codes
Engine Control
Event Code

Condition

828

Right Exhaust Temperature Sensor

E0099

Engine Oil Filter Restriction Warning

1177

Fuel Position Multiplier Sensor

E0100

Low Engine Oil Pressure Warning

1495

Injector Trim Codes

E0101

High Crankcase Pressure Warning

The CID is a diagnostic code that indicates which circuit is faulty.

E0173

High Exhaust Temperature Warning

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

E0190

Engine Overspeed Warning

E0272

Air Inlet Restriction Warning

HARNESS and WIRE

Electrical Schematic Symbols

Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)

Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for

Connector Plug

2
Plug

1
2

Deutsch connector: Typical representation

of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation

of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

Part Number: for

Connector Receptacle

Receptacle
Pin or Socket Number

5A
Fuse (5 Amps)

Harness identification code:

This example indicates wire group 325,
wire 135 in harness "AG".

9X-1123

Component
Part Number

325-AG135 PK-14
Wire Gauge
Wire Color

18

17

16

15

14

13

12

11

10

CONNECTOR (F)
SEE LOCATION (L-6)
8N-1533

EXTERNAL
JUMPER

NOTE E

TB1-1

EXTERNAL
JUMPER

TERMINAL BOARD T1

TB1-3

TB1-4

ISOLATED
POWER (+)

ISOLATED
POWER (-)

ISOLATED
POWER (-)

TERMINAL BOARD T2

NOTE E

TB1-2

TB2-1

TB2-2

TB2-3

TB2-4

GLOBAL CAT
LINK (+)

LOCAL CAT
LINK (-)

LOCAL CAT
LINK (+)

LOCAL CAT
LINK (-)

LOCAL CAT
LINK (+)

ISOLATED
POWER (+)

INTERNAL
CONNECTION

NORMALLY OPEN
CRANK ENABLE

TO STARTER MOTOR
CRANKING CONTROLS
LOCAL

ISOLATED
POWER (+)

ISOLATED
POWER (-)

ISOLATED
POWER (+)

GLOBAL CAT
LINK (-)

INTERNAL
CONNECTION

ISOLATED
POWER (-)

GLOBAL CAT
LINK (+)

GLOBAL CAT
LINK (-)

TWISTED PAIR

CONNECTOR
CONNECTOR
NOTE B

BAT+
BATT -

ISOLATING
POWER
SUPPLY

24V
-

ISOLATED POWER+
1

15A

POWER PLUS

10 GA

ISOLATED POWER-

POWER MINUS

10 GA

18 GA

CRANK ENABLE

18 GA

LOAD FEEDBACK

TWISTED PAIR

INSTRUMENTATION
SEE LOCATION (C-1)
3T-0204

19

18 GA

CAT DATA LINK (-)

CAT DATA LINK (+)

17

18 GA

16
CAT DATA LINK (-)

14

15

TWISTED PAIR

27

J1-9

(J)

SPARE
SPARE

25

CONNECTOR

18 GA

J1-5

INLET TEMP RETURN

OIL TEMP RETURN

RMTE SP
-

J1-8

TERMINAL
BOARD 2

29

18 GA

RMTE SP
+
BATTERY

CRANK ENABLE (NO)

J1-6

J1-2

J1-1
+

POWER MINUS
18 GA

OUT

LOCAL/REMOTE
SPEED CONTROL
140-2175

- BAT

ISOLATED POWER PLUS

THROTTLE (PWM)

+ BAT

INLET AIR TEMP SIGNAL

9W-1951

SEE LOCATION (L-9)

8N-1532

NOTE C

NOTE B

OIL TEMP SENSOR SIGNAL

(E)

(F)

TWISTED PAIR

ECM
BREAKER

01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20

ISOLATED POWER PLUS

ISOLATED POWER MINUS

CAT DATA LINK (+)

4-20mA
NOTE A
CUSTOMER'S
4-20 mA
ISOLATED
INPUT MODULE

CAT DATA LINK +

OUTPUT
SIGNAL TO
LOCOMOTIVE
SYSTEM

CAT DATA LINK -

3E-5239
SHUTDOWN
NOTIFY RELAY
NOTE F

4-20

CUSTOMER
COMMUNICATION
MODULE
OPTIONAL
102-8627

PROGRAMMABLE RELAY
CONTROL MODULE
144-1624
OPTIONAL

J1-5

NOTE A

J1-9

LOCAL/REMOTE
SPEED CONTROL
140-2175

- BAT

RMTE SP
-

OUT

CAT DATA LINK -

20
+B

RM1

+ BAT

CAT DATA LINK +

19

16 GA

SHUTDOWN NOTIFY

(NC)

SHUTDOWN NOTIFY

(COM)

SHUTDOWN NOTIFY (COM)

TB1-1

14

16 GA

9X-8124
START ENABLE
RELAY

27

RM27

START ENABLE (NO)

RM28

TB1-3

-B

J1-2

START ENABLE (COM)

UMBILICAL

J1-6

3E-5239
GENERAL ALARM
RELAY
NOTE F
GLOBAL CAT LINK -

GENERAL ALARM (NO)

18 GA

85

TWISTED PAIR

CAT DATA LINK (+)

TWISTED PAIR
SHUTDOWN NOTIFY (COIL)

87
30

25

18 GA

86

SPARE
CAT DATA LINK (-)

13

GENERAL ALARM (NC)

18

GENERAL ALARM (COM)

TB1-1

87A

TB1-1

ISOLATED POWER PLUS

TB1-3
TB1-4

ISOLATED POWER MINUS

NOTE B

TB1-4

START ENABLE (COIL)

GENERAL ALARM (COIL)
THROTTLE
LOAD FEEDBACK (4-20mA)

THROTTLE
LOAD FEEDBACK (4-20mA)

29
19

109-6507 SWITCH, 111-1324 BLOCK, 124-3176 COVER

E STOP
PUSH BUTTON
(CLOSE TO RUN)
ESD D

18 GA

ESD C

18 GA

DIGITAL RETURN

18 GA

TB1-3

3
37

CUSTOMER CAN WIRE AS MANY EMERGENCY SHUTDOWN

PUSHBUTTONS IN SERIES AS NEEDED AROUND THE LOCOMOTIVE
(CLOSE TO RUN)

EMERGENCY SHUTDOWN D
(FUEL AND AIR INLET)
EMERGENCY SHUTDOWN C

7
3

EMERGENCY SHUTDOWN D
EMERGENCY SHUTDOWN C
DIGITAL RETURN

CONNECTOR

1
2

NOTE B
DIGITAL REFERENCE

37
18 GA

H
START-RUN/STOP

18 GA

CUSTOMERS CAN WIRE AS MANY START-STOP/RUN

PUSHBUTTONS IN SERIES AS NEEDED AROUND THE LOCOMOTIVE
(CLOSE TO RUN)

4
6
TORQUE LIMIT

18 GA

3T-3043

OVERSPEED VERIFY
SWITCH
(NORMALLY OPEN
MOMENTARY SWITCH)

ECM RESET
SWITCH
(NORMALLY CLOSED
MOMENTARY SWITCH)

H
START-RUN/STOP

TORQUE LIMIT
MAG PICKUP (-)

TORQUE LIMIT

EMERGENCY OVERRIDE RETURN

28

EMERGENCY OVERRIDE

30
31
32

26

OVERSPEED VERIFY

TWISTED SHIELDED
PAIR

MAG PICKUP (+)

MAG PICKUP

SPARE
SPARE

SHIELD

ECS AUTO (NOT USED)

SPARE
SPARE
ISOLATED POWER PLUS
CAN DATA LINK SHIELD
CAN DATA LINK + (NOT USED)
CAN DATA LINK - (NOT USED)

5
20

LOCOMOTIVE
SYSTEM

MAG PICKUP (-)

18 GA
18 GA

MAG PICKUP (+)

21

30
31
32

18 GA

18

GENERAL ALARM (NC)

13

GENERAL ALARM (NO)

CAN DATA LINK - (NOT USED)

SPARE

EMERGENCY OVERIDE RETURN

EMERGENCY OVERIDE

28
26

GENERAL ALARM (COM)

CAN DATA LINK SHIELD

CAN DATA LINK + (NOT USED)

TWISTED SHIELDED
PAIR

SPARE
SPARE

EMERGENCY OVERIDE

SPARE
SPARE
SPARE
SPARE
SPARE

INLET AIR TEMP SENSOR SIG

INLET AIR TEMP RETURN
OIL TEMP RETURN

CONNECTOR

CONNECTOR (G)
8N-1514

(G)

OIL TEMP SENSOR SIG

START AID SWITCH (NOT USED)

8N-1513

START AID RELAY (SOURCING DRIVER, NOT USED)

SPARE
SPARE
PRELUBE PUMP DRIVE RETURN (NOT USED)

CUSTOMER WIRING

01
02
03
05
07
04
08
06
15
23
14
09
11
13
25
16
17
18
19
20
21
22
12
24
10
26
29
27
28
30
31
32
33
34
35
36
37

01
02
03
05
07
04
08
06
15
23
14
09
11
13
25
16
17
18
19
20
21
22
12
24
10
26
29
27
28
30
31
32
33
34
35
36
37

SPARE

(FUEL ONLY)
START-RUN/STOP

24
24

PRELUBE PUMP DRIVE (NOT USED)

PRELUBE PRESSURE SWITCH (NOT USED)

(B)

ENGINE
CONNECTION 'B'
37-PIN
3T-3412
ALL PINS 16-18 GA.

3T-3410

REMOTE MOUNTED JUNCTION BOX

UMBILICAL

UMBILICAL

CONNECTOR

UMBILICAL

ENGINE
CONNECTION 'A'
25-PIN
3T-3044
4-6 GA. 19&20
8-10 GA. 1,22&24
12-14 GA. 7,9,11&13
16-18 GA. ALL OTHERS

(A)

3
4

138-6307 SWITCH, 111-1324 BLOCK, 124-3176 COVER

START-RUN/STOP
PUSH BUTTON
(CLOSE TO RUN)

01
02
03
05
06
04
07
09
11
13
08
10
12
14
15
16
18
19
20
22
24
17
21
23
25

01
02
03
05
06
04
07
09
11
13
08
10
12
14
15
16
18
19
20
22
24
17
21
23
25

SPARE

GLOBAL CAT LINK +

TO SHUTDOWN
LOGIC OF
LOCOMOTIVE
SYSTEM

15

30

J1-1

NOTE A

(NO)

87A

NOTE A
(RELAYS SHOULD BE ISOLATED)

4-20 mA
TORQUE LIMIT SIGNAL
FROM LOCOMOTIVE
SYSTEM

SHUTDOWN NOTIFY

SHUTDOWN NOTIFY (NC)

1
RM2

TWISTED PAIR

B-

RMTE SP
+

16

85

TERMINAL
BOARD 1

RS232 PORT

J1-8

17

87

TWISTED
PAIR

B+

4-20 mA
THROTTLE SIGNAL
FROM LOCOMOTIVE
SYSTEM

86

SHUTDOWN NOTIFY (NO)

UMBILICAL

L6
L6
L12

L12

A303-BR
A304-RD
672-OR
671-PU
200-BK

A303-BR
A304-RD
672-OR
671-PU
200-BK

A303-BR
A304-RD
672-OR
671-PU
200-BK

A705-YL
A725-YL

029-YL

028-GY
029-YL

028-GY
029-YL

150-OR
160-PU

F835-BU
150-OR
160-PU

F835-BU
150-OR

RIGHTHAND
TURBO EXHAUST
TEMPERATURE
SENSOR
163-7882

L3
L3
L2
L2

A716-PU

RH/LH
3E-8858
NOTE G

MODE/CLEAR
SWITCH
MOMENTARY
3E-8775
NOTE G

SCROLL SWITCH
3E-8768
NOTE G

CYLINDER 6
INJECTOR
SOLENOID

CYLINDER 8
INJECTOR
SOLENOID

15

A303-BR
A304-RD
672-OR
671-PU
200-BK
028-GY
029-YL
F835-BU
150-OR

200-BK

D839-YL
893-GN
892-BR
200-BK
200-BK

410-WH

200-BK

410-WH

200-BK

POTENTIOMETER
(POT)
122-9457

200-BK

ALARM SILENCE
9W-0073
NOTE G

NOTE B: CUSTOMER SUPPLIED

L1

L18

F705-PK
A268-BK
A701-GY
A702-PU
A703-BR
A704-GN
A705-YL
A706-GY
A707-PU
A708-BR
A709-OR
A710-GY
A711-PU
A712-BR
A713-GN
A714-PK
A715-GY
A716-PU
A721-WH
A722-YL
A723-OR
A724-WH
A725-YL
A726-OR
A727-PK
A728-WH
A729-YL
A730-OR
A731-WH
A732-YL
A733-OR
A734-PK
A735-WH
A736-YL

COLOR ABBREVIATIONS

WIRE GROUP COLOR DESCRIPTIONS

15
17
49
51
25
35
59
62
33
61
18
27

12
22
1
3
40
42
14
16
48
50
24
34
58
52
32
60
5
26
2
4
41
43

PRELUBE PUMP DRIVE

PRELUBE PUMP RETURN
SOLENOID 1 POWER
SOLENOID 2 POWER
SOLENOID 3 POWER
SOLENOID 4 POWER
SOLENOID 5 POWER
SOLENOID 6 POWER
SOLENOID 7 POWER
SOLENOID 8 POWER
SOLENOID 9 POWER
SOLENOID 10 POWER
SOLENOID 11 POWER
SOLENOID 12 POWER
SOLENOID 13 POWER
SOLENOID 14 POWER
SOLENOID 15 POWER
SOLENOID 16 POWER
SOLENOID 1 RETURN
SOLENOID 2 RETURN
SOLENOID 3 RETURN
SOLENOID 4 RETURN
SOLENOID 5 RETURN
SOLENOID 6 RETURN
SOLENOID 7 RETURN
SOLENOID 8 RETURN
SOLENOID 9 RETURN
SOLENOID 10 RETURN
SOLENOID 11 RETURN
SOLENOID 12 RETURN
SOLENOID 13 RETURN
SOLENOID 14 RETURN
SOLENOID 15 RETURN
SOLENOID 16 RETURN

G746-WH
69

GENERAL ALARM

FUEL POSITION MULTIPLIER

A747-GY
A746-PK
F713-OR
E798-PK
F714-PK
F700-BU

CRANKCASE PRESSURE SENSOR

START AID RELAY
ATMOSPHERIC PRESSURE SENSOR
TURBO OUTLET PRESSURE SENSOR
TURBO INLET LH PRESSURE SENSOR
SHUTDOWN NOTIFY RELAY
TURBO INLET RH PRESSURE SENSOR

13
6
46
10
37
36
38
28
39
29

G971-BR
F701-BR
E795-YL
F710-GN

CYLINDER 10 CYLINDER 12 CYLINDER 14 CYLINDER 16

INJECTOR
INJECTOR
INJECTOR
INJECTOR
SOLENOID
SOLENOID
SOLENOID
SOLENOID

(-) BATTERY / SENSOR RETURN

(+) BATTERY
STARTING CIRCUIT
SENSOR / ACTUATOR SUPPLY
MONITOR CIRCUIT
CONTROL (POSITIVE) FROM ECM
CAT DATA LINK
J1939(CAN) DATA LINK
SIGNAL TO ECM
CONTROL (RETURN) FROM ECM

OTHER COLOR DESCRIPTIONS

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

NOTE C: INRUSH CURRENT 90A 15ms

NOTE D: CAT SUPPLIED OPTION
TO BE WIRED BY THE CUSTOMER
NOTE E: TERMINAL BOARD HAS AN
INTEGRAL ELECTRICAL CONNECTION
NOTE F: MAX RELAY CONTACT VOLTAGE
74VDC

NOTE G: SWITCH SHOWN IN NORMAL

ENGINE RUNNING POSITION
NOTE H: SECURE CONNECTOR TO PREVENT
DAMAGE FROM VIBRATION

ENGINE HARNESS

16

YL
YL

CYLINDER 4
INJECTOR
SOLENOID

YL
YL

YL
YL

CYLINDER 2
INJECTOR
SOLENOID

INSTRUMENT PANEL

HIGHWAYS

17

026-OR

160-PU
150-OR
160-PU
150-OR
3

1
2

1
2

NOTE A: CATERPILLAR SUPPLIED OPTIONS

AIR SHUTOFF
START ENABLE RELAY

J1 CONNECTOR 160-7690

J2 CONNECTOR 147-1443

F711-YL
A249-BK
F732-PK

F704-OR
F712-GN

G721-GY
F703-GY

68
11
12
34
50
42

ECS IN AUTO
TURBO INLET EXH LH TEMP SENSR
TURBO INLET EXH RH TEMP SENSR
CAN DATA LINK (-)
CAN DATA LINK (+)
HSDL SHIELD GROUND
SECONDARY SPEED TIMING
SPD PWM 1B- (UNUSED)

998-BR
E796-GN
F725-WH
DIGITAL SENSOR RETURN
OIL PRESSURE SNSR - UNFILTERED
FUEL PRESSURE SNSR - FILTERED

L725-BR
14

51
17
24

INLET MANIFOLD AIR TEMP SENSOR

L3

L11

21
70
22
33
43
9
8

ENGINE SHUTDOWN SIGNAL 'D' SW6

START/RUN/STOP1 SW3
ECM ON/OFF - KEYSWITCH INPUT
START/RUN/STOP2 SW4
PRIMARY SPEED TIMING SIGNAL
+V SPEED/TIMING
LOCAL CAT DATA LINK (-)
LOCAL CAT DATA LINK (+)

997-OR
993-BR

F716-WH
113-OR
F717-YL
999-WH
996-GN
892-BR
893-GN

L13

L12

L8

L4

L2
F718-BU
A700-OR
998-BR

F715-PU
F719-BR
ENGINE SHUTDOWN SIGNAL 'C' SW2

ENGINE SERVICE
CONNECTION 'H'
8T-8736
14-18 GA.

2
3
23
28

(H)

ANALOG SENSOR PWR (5V)

ANALOG SENSOR RETURN

150-OR

66
4
5

229-BK

150-OR

PRELUBE PRESSURE SWITCH

DIGITAL SENSOR PWR (8V)
DIGITAL SENSOR RETURN

229-BK

ELECTRONIC CONTROL MODULE

53
63
65
40
41
61
20
44

60
64
55
6
7
25
16
10
56
52

H401-PU
150-OR-14
150-OR-14
229-BK-14
229-BK-14
F724-PU
F723-PK
F706-PU
F720-PU
J782-GN

TERMINATING RESISTOR
1743016
L11

F732-PK

150-OR

TWISTED PAIR

F702-GN

229-BK

A
B
C

YL
YL

F718-BU

YL
YL

L1

L11

RECEPTACLE AS
1330970

ALARM
123-9694

G971-BR

F711-YL
F712-GN

TWISTED SHIELDED
PAIR

1
2

1
2
G971-BR
A249-CU
YL
YL

G971-BR
A249-CU
F711-YL
F712-GN

ENGINE
CONNECTION 'B'
3T-3412
37-PIN
16-18 GA.

200-BK

G746-WH

13

(B)

A714-PK

G721-GY
G746-WH

YL
YL

G721-GY
G746-WH

G746-WH

1
2

G721-GY
L18

YL
YL

L17

1
2

L17

F720-PU
F710-GN

026-OR

A722-YL
A702-PU
A712-BR

L13

A710-GY

L13

028-GY
F835-BU

200-BK

1
2

L19

A724-WH
A704-GN

A702-PU

L19

200-BK
D839-YL
F720-PU
F710-GN

998-BR
A700-OR
F703-GY
F704-OR

A708-BR

L16

A706-GY

F706-PU

3
3

028-GY

A747-GY
A746-PK
F713-OR
E798-PK
F714-PK
F700-BU

F706-PU

L16

B
1

A704-GN

N917-RD

200-BK

A726-OR
A706-GY

F723-PK
999-WH
996-GN

1
2

N917-RD

N917-RD

200-BK
1

F724-PU

L4
L4

INSTRUMENTATION
CONNECTION (J)
SEE LOCATION (K-2)
3T-3972
NOTE H

200-BK

029-YL

A730-OR
A710-GY

A728-WH
A708-BR

SPD1-BK
SPD2-CL
SPDS-SH

TWISTED SHIELDED
PAIR

F835-BU

200-BK
200-BK

A732-YL
A712-BR

F712-GN
SPD1-BK
SPD2-CL
SPDS-SH

028-GY
F835-BU
200-BK
150-OR

150-OR

200-BK

029-YL

200-BK

A734-PK
A714-PK

200-BK

WH-18
BK-18
OR-18

SIGNAL
DIGITAL RET
+V DIGITAL

A715-GY
A735-WH
A736-YL
A716-PU

B
A

L1
150-OR

L1

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

892-BR
893-GN
D839-YL
B472-YL

F711-YL
F712-GN
SPD1-BK
SPD2-CL
SPDS-SH

MODULE DATA
+V MODULE
MODULE CLOCK
MODULE LOAD
- BATTERY
CLEAR SWITCH
LH/RH SWITCH 1
SCROLL
+ BATTERY

HARNESS CODE 2

OIL TEMP SENSOR 6/SW 16

CAT DATA LINK +
CAT DATA LINK HARNESS CODE 6
HARNESS CODE 1

ALARM
HARNESS CODE 4

150-OR
200-BK

A713-GN
A733-OR

998-BR
A700-OR

F704-OR

WH-18
BK-18
OR-18
B
A

998-BR
A700-OR

996-GN

F703-GY

B
A

WH-18
BK-18
OR-18

SIGNAL
DIGITAL RET
+V SPD/TIM

SIGNAL
DIGITAL RET
+V DIGITAL

LEFTHAND
TURBO EXHAUST
TEMPERATURE
SENSOR
163-7882

999-WH
998-BR

WH-18
BK-18
OR-18
B
A

1
2
F723-PK

1
2
F723B-PK

F724B-PU

SPDSA-SH

J782-GN

F724-PU

BK-18
WH-18

BK-18
WH-18
1
2
SPD2A-CL

SPD1A-BK

F702-GN

113-OR
A249-CU

E795-YL

L19

BK-18
WH-18

L7

L9
L6
L19

E796-GN
F725-WH

G721-GY

TIMING
CALIBRATION
SENSOR
189-5746

998-BR
996-GN

SERVICE TIMING
CALIBRATION
SENSOR
189-5746

PRIMARY ENGINE
SPEED/TIMING
SPEED SENSOR
129-6628

SIGNAL
DIGITAL RET
+V SPD/TIM

SECONDARY ENGINE
SPEED/TIMING
SPEED SENSOR
129-6628

F732-PK

E798-PK

F701-BR

J782-GN

E798-PK
F701-BR

A
B
C

18

HARNESS CODE 3

A709-OR
A729-YL

ENGINE
SPEED
SENSOR
189-5746

L13

PLUG
8T-9834
40-PIN

E795-YL
F725-WH
E796-GN

L7

G746-WH
G971-BR

892-BR

200-BK

160-PU
668-PK

A703-BR
A723-OR

A707-PU
A727-PK

113-OR

ALARM SILENCE SWITCH 2

INLET TEMP SENSOR 7/SW 17

8
7
6
5
3
1
2
4

YL

YL
A715-GY

1
2

YL

YL

1
2
A713-GN

YL

YL

1
2
A711-PU

YL

YL

YL

YL

1
2

1
2
A709-OR

A705-YL

A707-PU

YL

YL

1
2

YL

YL

1
2
A703-BR

YL

YL

1
2

A747-GY
A746-PK
994-GY
F737-YL

L9

F716-WH
F717-YL
F706-PU

893-GN

SOCKET
113-5183

A711-PU
A731-WH

ENGINE
CONNECTION 'A'
25-PIN
3T-3044
4-6 GA. 19&20
8-10 GA. 1,22&24
12-14 GA. 7,9,11&13
16-18 GA. ALL OTHERS

SOCKET
113-5183

HARNESS CODE 0

SIGNAL
ANALOG RET
+V ANALOG
B
A

E796-GN
993-BR
997-OR

F714-PK
F713-OR

998-BR

A268-BK
F705-PK
F718-BU

SOCKET
113-5183

PLUG
3E-3384
8-PIN

026-OR
B472-YL

SIGNAL
ANALOG RET
+V ANALOG
GN-18
YL-18
OR-18
C

B
A
993-BR
997-OR

F725-WH

A701-GY
L7

B472-YL
200-BK

SOCKET
113-5183

PLUG
3E-3384
8-PIN

40
39
38
37
36
20
32
31
30
29
28
27
26
24
22
21
18
17
4
16
13
11
10
5
14
6
3
12
9
8
7
35
34
25
15
2
33
19
23
1

SIGNAL
ANALOG RET
+V ANALOG
C

B
A
993-BR
997-OR

E795-YL

SOCKET
113-5183

LAMP
118-5075

GAUGE CLUSTER 1
CONNECTOR (GC1)
166-6936

669-YL
200-BK

SIGNAL
DIGITAL RET
+V ANALOG
C

B
A
993-BR
997-OR

F737-YL

PLUG
3E-3384
8-PIN

LAMP
118-5075

671-PU
672-OR
A304-RD
200-BK
A303-BR

SIGNAL
ANALOG RET
+V ANALOG
GN-18
YL-18
OR-18
C

B
A
993-BR
997-OR

994-GY

SOCKET
113-5183

LAMP
118-5075

GAUGE CLUSTER 2
CONNECTOR (GC2)
166-6929

8
7
6
5
3
1
2
4

SIGNAL
ANALOG RET
+V ANALOG
GN-18
YL-18
OR-18
C

B
A
993-BR
997-OR

A746-PK

997-OR

995-BU
A751-YL

L9

F719-BR
F715-PU

LAMP
118-5075

160-PU
669-YL

SIGNAL
ANALOG RET
+V ANALOG
GN-18
YL-18
OR-18
C

B
A
993-BR

A747-GY

997-OR

LAMP
118-5075

670-GY
200-BK

SIGNAL
ANALOG RET
+V ANALOG
B
A

993-BR

F713-OR

LAMP
118-5075

200-BK
671-PU
672-OR
A304-RD
200-BK
A303-BR

SIGNAL
ANALOG RET
+V ANALOG
GN-18
YL-18
OR-18
C

B
A
997-OR

993-BR

F714-PK

A
997-OR

CYLINDER 11 CYLINDER 13 CYLINDER 15

INJECTOR
INJECTOR
INJECTOR
SOLENOID
SOLENOID
SOLENOID

8
7
6
5
3
1
2
4

SIGNAL
ANALOG RET
+V ANALOG
C
B
A751-YL
993-BR

C
B

995-BU
993-BR
997-OR

993-BR

L725-BR

200BK

L9

A
B
C

CYLINDER 9
INJECTOR
SOLENOID

F701-BR
F700-BU
F702-GN
J782-GN

A751-YL
995-BU
F737-YL
994-GY
F702-GN

ENGINE
CONNECTION 'D'
37-PIN
3T-3410
ALL PINS 16-18 GA.

229-BK-14

(A)

01
02
03
05
18
04
08
10
12
07
14
09
11
13
25
16
17
06
15
23
22
21
20
24
19
26
29
27
28
30
31
32
33
34
35
36
37

CYLINDER 7
INJECTOR
SOLENOID

993-BR
997-OR

A249-BK

UMBILICAL

L8

L8

L16

L16

CYLINDER 5
INJECTOR
SOLENOID

A701-GY
A721-WH

E798-PK

150-OR-14
150-OR-14
229-BK-14

N917-RD
H401-PU

C
B

DIGITAL SIGNAL REFERENCE

ENGINE PROTECTION OVERRIDE
BATTERY PLUS
AFTER COOLER TEMPERATURE SNSR
COOLANT TEMPERATURE SNSR
FUEL PRESSURE SNSR-UNFILTERED
OIL PRESSURE SNSR-FILTERED
PRIMARY THROTTLE
AIR SHUTOFF TRIPPED
BATTERY(+)
BATTERY(+)
BATTERY(-)
BATTERY(-)
TIMING CAL-FAN SPD(-)
TIMING CAL-FAN SPD(+)
OVERSPEED VERIFY SWITCH
START AID SWITCH
LOAD FEED BACK

NOTE D

L19

L11

L11

TWISTED PAIR

CYLINDER 3
INJECTOR
SOLENOID

GAUGE A CLUSTER 3
CONNECTOR (GC3)
166-6937

D
892-BR
893-GN
E798-PK

F712-GN

01
02
03
05
18
04
08
10
12
07
14
09
11
13
25
16
17
06
15
23
22
21
20
24
19
26
29
27
28
30
31
32
33
34
35
36
37

CYLINDER 1
INJECTOR
SOLENOID

SPARE

F711-YL

ENGINE
CONNECTION 'C'
25-PIN
3T-3043
4-6 GA. 19&20
8-10 GA. 1,22&24
12-14 GA. 7,9,11&13
16-18 GA. ALL OTHERS

SPARE

A249-CU

NOTE D

01
02
03
05
06
04
07
09
11
13
08
10
12
14
15
16
18
19
20
22
24
17
21
23
25

G971-BR

01
02
03
05
06
04
07
09
11
13
08
10
12
14
15
16
18
19
20
22
24
17
21
23
25

D839YL

UMBILICAL

200BK

B472YL

1
2

CATERPILLAR MONITORING SYSTEM

184-3247 CONNECTOR

160-PU
670-GY

OIL
PRESSURE
SENSOR
(UNFILTERED)
194-6725

668-PK
200-BK

FUEL FILTER
PRESSURE
SENSOR
(FILTERED)
194-6725

671-PU
672-OR
A304-RD
200-BK
A303-BR

CRANKCASE
PRESSURE
SENSOR
161-9926

200-BK

FUEL FILTER
PRESSURE
SENSOR
(UNFILTERED)
194-6725

GN-18
YL-18
OR-18

OIL
PRESSURE
SENSOR
(FILTERED)
194-6725

GN-18
YL-18
OR-18

TURBO
OUTLET
PRESSURE
SENSOR
194-6724

GN-18
YL-18
OR-18

ATMOSPHERIC
PRESSURE
SENSOR
161-9926

GN-18
YL-18
OR-18

LEFTHAND TURBO
INLET PRESSURE
SENSOR
161-9926

WH-18
BK-18
OR-18

RIGHTHAND TURBO
INLET PRESSURE
SENSOR
161-9926

1 SIGNAL
2 RETURN

1 SIGNAL

2 RETURN

AFTERCOOLER
TEMPERATURE
SENSOR
102-2240

WH-18
BK-18
OR-18

B
A

COOLANT
TEMPERATURE
SENSOR
102-2240

BR-16
BR-16

2 RETURN

1 SIGNAL

H401-PU

H401-PU
G971-BR
229-BK

AIR SHUT-OFF
SOLENOID
152-2700

INLET MANIFOLD
AIR INLET
TEMPERATURE
SENSOR
256-6453

OIL
TEMPERATURE
SENSOR
195-2150

AIR INLET
TEMPERATURE
SENSOR
195-2150

H401-PU

SIGNAL
ANALOG RET
+V ANALOG

OPTIONAL

410-WH
200-BK

AIR SHUTOFF
SWITCH (LH)
227-7483

AIR SHUTOFF
SWITCH (RH)
227-7483

14

13

12

11

10

THIS SCHEMATIC IS FOR THE 3500B AND 3500C LOCOMOTIVE ENGINE

ELECTRICAL SYSTEM
MEDIA NUMBER: RENR9872-09
SCHEMATIC PART NUMBER: 254-5452, CHANGE: 05, VERSION: (-)
SCHEMATIC PART NUMBER: 155-2555, CHANGE: 04, VERSION: (-)

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

FRONT VIEW
VIEW ALL CALLOUTS

INLET MANIFOLD AIR

TEMPERATURE SENSOR
(LOCATED BEHIND OIL FILTER
ON INLET MANIFOLD)

UNFILTERED OIL
PRESSURE SENSOR

ATMOSPHERIC
PRESSURE
SENSOR

TURBO OUTLET
PRESSURE SENSOR

ELECTRONIC CONTROL
MODULE

LEFT SIDE VIEW

COOLANT
TEMPERATURE
SENSOR

CYLINDER #2
INJECTOR
SOLENOID

FUEL FILTER
PRESSURE
SENSOR
(FILTERED)

CYLINDER #6
INJECTOR
SOLENOID

CYLINDER #4
INJECTOR
SOLENOID

CYLINDER #10
INJECTOR
SOLENOID

CYLINDER #8
INJECTOR
SOLENOID

AIR SHUT-OFF
SOLENOID

CYLINDER #12
INJECTOR
SOLENOID

LH AIR SHUT-OFF
SWITCH

CYLINDER #14
INJECTOR
SOLENOID

VIEW ALL CALLOUTS

CYLINDER #16
INJECTOR
SOLENOID

FUEL FILTER
PRESSURE
SENSOR
(UNFILTERED)
OIL PRESSURE
SENSOR
(FILTERED)
LH TURBO
EXHAUST
TEMPERATURE
SENSOR

ATMOSPHERIC
PRESSURE
SENSOR

SECONDARY ENGINE
SPEED/TIMING
SENSOR
AIR INLET TEMPERATURE
SENSOR CONNECTOR &
OIL TEMPERATURE
SENSOR CONNECTOR
(OPTIONAL CONNECTORS IN
THIS GENERAL LOCATION)

AFTERCOOLER
TEMPERATURE
SENSOR

SERVICE TIMING
CALIBRATION
SENSOR
CONNECTOR

PRIMARY ENGINE
SPEED/TIMING SENSOR

REAR VIEW
VIEW ALL CALLOUTS

LH TURBO INLET
PRESSURE SENSOR

ENGINE SPEED
SENSOR

RH TURBO INLET
PRESSURE SENSOR

REMOTE JUNCTION BOX

VIEW ALL CALLOUTS

EMERGENCY STOP
SWITCH

START-RUN/STOP
SWITCH

ECM RESET
SWITCH
CONNECTOR "A"

TERMINAL BOARD #2

TERMINAL BOARD #1

START ENABLE
RELAY

CONNECTOR "B"

SHUTDOWN NOTIFY
RELAY
CONNECTOR "G"

CONNECTOR "E"
OVERSPEED VERIFY
SWITCH

CONNECTOR "F"

GENERAL ALARM
RELAY

RIGHT SIDE VIEW

RH TURBO EXHAUST
TEMPERATURE SENSOR

CYLINDER #4
INJECTOR
SOLENOID

CYLINDER #2
INJECTOR
SOLENOID

VIEW ALL CALLOUTS

RH AIR SHUT-OFF
SWITCH

CYLINDER #6
INJECTOR
SOLENOID

AIR SHUT-OFF
SOLENOID

CYLINDER #10
INJECTOR
SOLENOID
CYLINDER #8
CYLINDER #12
INJECTOR
INJECTOR
SOLENOID
SOLENOID

CYLINDER #14
INJECTOR
SOLENOID
CYLINDER #16
INJECTOR
SOLENOID

TIMING
CALIBRATION
SENSOR

CRANKCASE
PRESSURE
SENSOR