Cooling Water Calculation

ARL Upgradataion Project
Cooling Water System

Job. No.:13-0362
Cooling Water Makeup Calculation

Rev
Input
Remarks
Design Wet Bulb Temperature
(C)
27
Cooling Water Return Temperature
(C)
37
Cooling Water Supply Temperature
(C)
30
(m/hr)
3000
(%)
Design Cooling Tower Circulation Rate
(m/hr)
3000
Makeup Water TDS, Max
(ppmw)
600
Recirculation Water TDS, Max
(ppmw)
1500
Maximum Windage/Drift Loss
(%)
0.005
Cooling Water Circulation Rate

Design Margin for Cooling Tower
Rev
Calculation Results
Remarks
Approach
(C)
Cooling Range
(C)
2.5
Evaporation Loss
(m/hr)
37.84
Windage / Drift Loss
(m/hr)
0.15
Blowdown Rate
(m/hr)
25.08
Total Makeup Water
(m/hr)
63.07
MW
24.40667
RT
6939.916
Cycles of Concentration
Number of Cells
RT per Cell
870
Notes
Annexure-01 Rev. A
Process Design Report
0362-A-1050
7.20469817
450
400
350
Make-up Water (m/hr)
300
250
200
150
100
50
0
0
10
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3.1
Evaporation Loss
(m/hr)
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
(m/hr)
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
Blowdown Rate
(m/hr)
378.25 189.05 125.98 94.45
75.53
62.92
53.91
47.15
41.89
37.69
34.25
31.38
28.96
26.88
25.08
23.5
22.11
20.87
19.77
18.77
17.87
Total Makeup Water
(m/hr)
416.24 227.04 163.97 132.44 113.52 100.91
91.9
85.14
79.88
75.68
72.24
69.37
66.95
64.87
63.07
61.49
60.1
58.86
57.76
56.76
55.86
Maximum Suspended Solids

for Side-stream Filtration
(ppmw)
Circulation Rate (%)
350
510
670
830
990
1150
1310
1470
1630
1790
1950
2110
2270
2430
2590
2750
2910
3070
3230
3390
3550
10
Evaporation Loss
GPM
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
GPM
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
Blowdown Rate
GPM
1665.4 832.4
554.7
415.9
332.6
277.1
237.4
207.6
184.5
166
150.8
138.2
127.6
118.4
110.5
103.5
97.4
91.9
87.1
82.7
78.7
Total Makeup Water
GPM
1832.7 999.7
722
583.2
499.9
444.3
404.7
374.9
351.8
333.3
318.1
305.5
294.8
285.7
277.7
270.8
264.7
259.2
254.4
250
246
C Upper Limit
253.2522523
Page 3 of 20
Page 4 of 20
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
5.1
5.2
5.3
5.4
Evaporation Loss
(m/hr)
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
(m/hr)
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
Blowdown Rate
(m/hr)
17.05
16.3
15.62
14.99
14.4
13.86
13.36
12.9
12.46
12.06
11.68
11.32
10.98
10.66
10.36
10.08
9.81
9.55
9.31
9.08
8.86
8.65
8.45
Total Makeup Water
(m/hr)
55.04
54.29
53.61
52.98
52.39
51.85
51.35
50.89
50.45
50.05
49.67
49.31
48.97
48.65
48.35
48.07
47.8
47.54
47.3
47.07
46.85
46.64
46.44

(ppmw)
3710
3880
4040
4200
4360
4520
4690
4850
5010
5170
5330
5500
5660
5820
5990
6150
6310
6480
6640
6800
6970
7130
7300
10
Evaporation Loss
GPM
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
GPM
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
Blowdown Rate
GPM
75.1
71.8
68.8
66
63.5
61.1
58.9
56.8
54.9
53.1
51.5
49.9
48.4
47
45.7
44.4
43.2
42.1
41
40
39.1
38.1
37.3
Total Makeup Water
GPM
242.4
239.1
236.1
233.3
230.7
228.3
226.1
224.1
222.2
220.4
218.7
217.2
215.7
214.2
212.9
211.7
210.5
209.4
208.3
207.3
206.3
205.4
204.5
C Upper Limit
253.2522523
Page 5 of 20
Page 6 of 20
5.5
5.6
5.7
5.8
5.9
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
7.1
7.2
7.3
7.4
7.5
7.6
7.7
Evaporation Loss
(m/hr)
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
(m/hr)
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
Blowdown Rate
(m/hr)
8.26
8.08
7.9
7.73
7.57
7.42
7.27
7.13
6.99
6.86
6.73
6.61
6.49
6.37
6.26
6.16
6.05
5.95
5.86
5.76
5.67
5.58
5.5
Total Makeup Water
(m/hr)
46.25
46.07
45.89
45.72
45.56
45.41
45.26
45.12
44.98
44.85
44.72
44.6
44.48
44.36
44.25
44.15
44.04
43.94
43.85
43.75
43.66
43.57
43.49

(ppmw)
7460
7620
7790
7960
8120
8280
8450
8610
8780
8940
9110
9270
9440
9610
9780
9940
10110 10280 10430 10610 10780 10950
11100
10
Evaporation Loss
GPM
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
GPM
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
Blowdown Rate
GPM
36.4
35.6
34.8
34.1
33.4
32.7
32.1
31.4
30.8
30.3
29.7
29.2
28.6
28.1
27.6
27.2
26.7
26.2
25.9
25.4
25
24.6
24.3
Total Makeup Water
GPM
203.7
202.9
202.1
201.3
200.6
200
199.3
198.7
198.1
197.5
196.9
196.4
195.9
195.4
194.9
194.4
194
193.5
193.1
192.7
192.3
191.9
191.5
C Upper Limit
253.2522523
Page 7 of 20
Page 8 of 20
7.8
7.9
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8
9.9
10
Evaporation Loss
(m/hr)
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
(m/hr)
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
Blowdown Rate
(m/hr)
5.41
5.33
5.26
5.18
5.11
5.03
4.96
4.9
4.83
4.76
4.7
4.64
4.58
4.52
4.46
4.41
4.35
4.3
4.25
4.2
4.15
4.1
4.05
Total Makeup Water
(m/hr)
43.4
43.32
43.25
43.17
43.1
43.02
42.95
42.89
42.82
42.75
42.69
42.63
42.57
42.51
42.45
42.4
42.34
42.29
42.24
42.19
42.14
42.09
42.04

(ppmw)
11290
11450
11600
11780
11940 12120 12290 12440 12620 12800 12960 13130 13300 13470 13650 13800 13990 14150 14310 14480 14650 14830 15010
10
Evaporation Loss
GPM
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
GPM
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
Blowdown Rate
GPM
23.9
23.5
23.2
22.9
22.5
22.2
21.9
21.6
21.3
21
20.7
20.5
20.2
20
19.7
19.5
19.2
19
18.8
18.5
18.3
18.1
17.9
Total Makeup Water
GPM
191.1
190.8
190.5
190.1
189.8
189.5
189.2
188.9
188.6
188.3
188
187.7
187.5
187.2
187
186.7
186.5
186.2
186
185.8
185.6
185.4
185.1
C Upper Limit
253.2522523
Page 9 of 20
Page 10 of 20
10.1
10.2
10.3
10.4
10.5
10.6
10.7
10.8
10.9
11
11.1
11.2
11.3
11.4
11.5
11.6
11.7
11.8
11.9
12
12.1
12.2
12.3
Evaporation Loss
(m/hr)
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
(m/hr)
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
Blowdown Rate
(m/hr)
4.01
3.96
3.92
3.88
3.83
3.79
3.75
3.71
3.67
3.63
3.6
3.56
3.52
3.49
3.45
3.42
3.39
3.35
3.32
3.29
3.26
3.23
3.2
Total Makeup Water
(m/hr)
42
41.95
41.91
41.87
41.82
41.78
41.74
41.7
41.66
41.62
41.59
41.55
41.51
41.48
41.44
41.41
41.38
41.34
41.31
41.28
41.25
41.22
41.19

(ppmw)
15160 15350 15500 15660 15860 16030 16200 16370 16540 16720 16860 17050 17240 17390 17590 17740 17890 18110 18270 18430 18600 18770 18950
10
Evaporation Loss
GPM
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
GPM
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
Blowdown Rate
GPM
17.7
17.5
17.3
17.1
16.9
16.7
16.6
16.4
16.2
16
15.9
15.7
15.5
15.4
15.2
15.1
15
14.8
14.7
14.5
14.4
14.3
14.1
Total Makeup Water
GPM
185
184.8
184.6
184.4
184.2
184
183.8
183.6
183.5
183.3
183.2
183
182.8
182.7
182.5
182.4
182.2
182.1
181.9
181.8
181.7
181.5
181.4
C Upper Limit
253.2522523
Page 11 of 20
Page 12 of 20
12.4
12.5
12.6
12.7
12.8
12.9
13
13.1
13.2
13.3
13.4
13.5
13.6
13.7
13.8
13.9
14
14.1
14.2
14.3
14.4
14.5
14.6
Evaporation Loss
(m/hr)
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
(m/hr)
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
Blowdown Rate
(m/hr)
3.17
3.14
3.11
3.08
3.06
3.03
2.98
2.95
2.93
2.9
2.88
2.85
2.83
2.81
2.78
2.76
2.74
2.72
2.7
2.67
2.65
2.63
Total Makeup Water
(m/hr)
41.16
41.13
41.1
41.07
41.05
41.02
40.99
40.97
40.94
40.92
40.89
40.87
40.84
40.82
40.8
40.77
40.75
40.73
40.71
40.69
40.66
40.64
40.62

(ppmw)
19120 19300 19490 19680 19800 20000 20200 20330 20530 20670 20880 21030 21250 21400 21550 21780 21930 22090 22250 22420 22670 22840 23010
10
Evaporation Loss
GPM
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
GPM
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
Blowdown Rate
GPM
14
13.9
13.7
13.6
13.5
13.4
13.3
13.2
13
13
12.8
12.7
12.6
12.5
12.4
12.3
12.2
12.1
12
11.9
11.8
11.7
11.6
Total Makeup Water
GPM
181.3
181.1
181
180.9
180.8
180.7
180.5
180.4
180.3
180.2
180.1
180
179.9
179.8
179.7
179.6
179.5
179.4
179.3
179.2
179.1
179
178.9
C Upper Limit
253.2522523
Page 13 of 20
Page 14 of 20
14.7
14.8
14.9
15
15.1
15.2
15.3
15.4
15.5
15.6
15.7
15.8
15.9
16
16.1
16.2
16.3
16.4
16.5
16.6
16.7
16.8
16.9
Evaporation Loss
(m/hr)
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
(m/hr)
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
Blowdown Rate
(m/hr)
2.61
2.59
2.57
2.55
2.53
2.51
2.5
2.48
2.46
2.44
2.42
2.41
2.39
2.37
2.36
2.34
2.32
2.31
2.29
2.28
2.26
2.24
2.23
Total Makeup Water
(m/hr)
40.6
40.58
40.56
40.54
40.52
40.5
40.49
40.47
40.45
40.43
40.41
40.4
40.38
40.36
40.35
40.33
40.31
40.3
40.28
40.27
40.25
40.23
40.22

(ppmw)
23180 23360 23540 23720 23910 24100 24200 24390 24590 24790 24990 25090 25300 25510 25620 25840 26060 26170 26400 26510 26740 26980 27100
10
Evaporation Loss
GPM
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
GPM
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
Blowdown Rate
GPM
11.5
11.5
11.4
11.3
11.2
11.1
11.1
11
10.9
10.8
10.7
10.7
10.6
10.5
10.4
10.4
10.3
10.2
10.1
10.1
10
9.9
9.9
Total Makeup Water
GPM
178.8
178.7
178.6
178.5
178.5
178.4
178.3
178.2
178.1
178.1
178
177.9
177.8
177.7
177.7
177.6
177.5
177.5
177.4
177.4
177.3
177.2
177.1
C Upper Limit
253.2522523
Page 15 of 20
Page 16 of 20
17
17.1
17.2
17.3
17.4
17.5
17.6
17.7
17.8
17.9
18
18.1
18.2
18.3
18.4
18.5
18.6
18.7
18.8
18.9
19
19.1
19.2
Evaporation Loss
(m/hr)
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
(m/hr)
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
Blowdown Rate
(m/hr)
2.22
2.2
2.19
2.17
2.16
2.14
2.13
2.12
2.1
2.09
2.08
2.06
2.05
2.04
2.02
2.01
1.99
1.98
1.96
1.95
1.94
1.93
Total Makeup Water
(m/hr)
40.21
40.19
40.18
40.16
40.15
40.13
40.12
40.11
40.09
40.08
40.07
40.05
40.04
40.03
40.01
40
39.99
39.98
39.97
39.95
39.94
39.93
39.92

(ppmw)
27220 27470 27590 27840 27970 28230 28360 28500 28770 28900 29040 29320 29460 29610 29900 30050 30200 30350 30500 30810 30960 31120 31280
10
Evaporation Loss
GPM
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
GPM
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
Blowdown Rate
GPM
9.8
9.7
9.7
9.6
9.6
9.5
9.4
9.4
9.3
9.3
9.2
9.1
9.1
8.9
8.9
8.9
8.8
8.8
8.7
8.6
8.6
8.5
Total Makeup Water
GPM
177.1
177
177
176.9
176.8
176.7
176.7
176.6
176.6
176.5
176.5
176.4
176.3
176.3
176.2
176.2
176.1
176.1
176
175.9
175.9
175.9
175.8
C Upper Limit
253.2522523
Page 17 of 20
Page 18 of 20
19.3
19.4
19.5
19.6
19.7
19.8
19.9
20
Evaporation Loss
(m/hr)
37.84
37.84
37.84
37.84
37.84
37.84
37.84
37.84
(m/hr)
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
Blowdown Rate
(m/hr)
1.92
1.91
1.9
1.88
1.87
1.86
1.85
1.84
Total Makeup Water
(m/hr)
39.91
39.9
39.89
39.87
39.86
39.85
39.84
39.83

(ppmw)
31450 31610 31770 32110 32280 32450 32630 32800
10
Evaporation Loss
GPM
166.7
166.7
166.7
166.7
166.7
166.7
166.7
166.7
GPM
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
Blowdown Rate
GPM
8.5
8.5
8.4
8.3
8.3
8.2
8.2
8.2
Total Makeup Water
GPM
175.8
175.7
175.7
175.6
175.5
175.5
175.5
175.4
C Upper Limit
253.2522523
Page 19 of 20
Page 20 of 20

Cooling Water Calculation

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Cooling Water Calculation

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ARL Upgradataion Project

Cooling Water System

Cooling Water Makeup Calculation

Design Wet Bulb Temperature

Cooling Water Return Temperature

Cooling Water Supply Temperature

Design Cooling Tower Circulation Rate

Makeup Water TDS, Max

Recirculation Water TDS, Max

Maximum Windage/Drift Loss

Cooling Water Circulation Rate

Windage / Drift Loss

Total Makeup Water

Make-up Water (m/hr)

Windage / Drift Loss

378.25 189.05 125.98 94.45

Total Makeup Water

416.24 227.04 163.97 132.44 113.52 100.91

Maximum Suspended Solids

Circulation Rate (%)

Windage / Drift Loss

Total Makeup Water

Windage / Drift Loss

Total Makeup Water

Maximum Suspended Solids

Circulation Rate (%)

Windage / Drift Loss

Total Makeup Water

Windage / Drift Loss

Total Makeup Water

Maximum Suspended Solids

10110 10280 10430 10610 10780 10950

Circulation Rate (%)

Windage / Drift Loss

Total Makeup Water

Windage / Drift Loss

Total Makeup Water

Maximum Suspended Solids

Circulation Rate (%)

Windage / Drift Loss

Total Makeup Water

Windage / Drift Loss

Total Makeup Water

Maximum Suspended Solids

Circulation Rate (%)

Windage / Drift Loss

Total Makeup Water

Windage / Drift Loss

Total Makeup Water

Maximum Suspended Solids

Circulation Rate (%)

Windage / Drift Loss

Total Makeup Water

Windage / Drift Loss

Total Makeup Water

Maximum Suspended Solids

Circulation Rate (%)

Windage / Drift Loss

Total Makeup Water

Windage / Drift Loss

Total Makeup Water

Maximum Suspended Solids

Circulation Rate (%)

Windage / Drift Loss