Instructions

Product X is made of two units of Y and three units of Z. Y is made of one unit of A and
two units of B. Z is made of two units of A and four units of C.
Lead time for X is one week; Y, two weeks; Z, three weeks; A, 2 weeks; B, one week;
and C, three weeks

Questions
a) Draw the bill of materials (product structure tree)
b) If 100 units of X are needed in week 10, develop a planning schedule showing when each
item should be ordered and in what quantity

a) Bill of Materials (BOM)

X
Y
(2)
A
(1)

Z
(3)
B
(2)

A
(2)

C
(4)

b) MRP Table
Weeks
1
X

100

200

200
300

300

600

600

400
400

120
0

200

200

10
100

R
B

R
Z

120
0

LT=
1
LT=
2
LT=
3
LT=
2
LT=
1
LT=
3