South Azadegan Oil Field Development Project - Phase I

CONTRACTOR:

CLIENT:

Surface Production Facilities

Early Production
CLIENT CONSULTANT:

Document
Title :

Valve Inspection And Test Plan

Document No.
:

Purchase Order
Number

Identification
Letters

Sequence No.

EP00-PO-02-0001

IR

001

Revision
No.
V01

Class

:A

Page No.
8

: 1 of

PEDEC

Valve Inspection and Test Plan

V01

26-Dec-2015

M. Sabouri

M. Sabouri

M. Sabouri

V00

24-Nov-2015

Issue For Approval

M. Sabouri

M. Sabouri

M. Sabouri

Rev.

Date

Status

Prepared

Checked

Approved

The original and all copies of this drawing together with the copyright therein are the sole property of PEDEC.

R.S.

Tabulation of Revised Pages

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The original and all copies of this drawing together with the copyright therein are the sole property of PEDEC.

V08

Table of Contents
1. Involvement codes and Abbreviation..........................................................................4
2. Inspection activity table...............................................................................................5

The original and all copies of this drawing together with the copyright therein are the sole property of PEDEC.

1. Involvement codes and Abbreviation

H

Hold Point
The activity may not carried out without Client's
attendance.

IL LAVORO NON POTRA' PROSEGUIRE SENZA

L'INTERVENTO DELL' ENTE STESSO

(Inspection
Witness activity must notify ten (30) days in

Work may proceed at the end of the notification

period with or without Client's attendance
(Inspection activity
must
notify ten (30) days in
M
Monitoring
or Spot
Witness
or
If Client do no elect to be present, the activity may
proceed with his own inspection
SW
(No notification is required)
R
Review
Review at the final documentation stage
(No notification is required)
RA
Review and Approved
Documents shall be reviewed and approved; work
shall not proceed without document approval
(No notification is required)
ENTI ISPETTIVI - INSPECTION
AUTHORITY

A = RMT VM

NOTIFICA ALL'ENTE ISPETTIVO. IN CASO DI

RINUNCIA SI PROSEGUIRA' NEL LAVORO

ATTIVITA' DI SORVEGLIANZA INCLUSO IL REVIEW

DELLA DOCUMENTAZIONE
VERIFICA DELLA DOCUMENTAZIONE DA PARTE
DELL'ENTE ISPETTIVO
I DOCUMENTI DEVONO ESSERE VISIONATI ED
APPROVATI; IL LAVORO NON PUO' PROCEDERE
SENZA L'APPROVAZIONE DEL DOCUMENTO
B = Customer

C = Final
Customer

D = Third Party

Abbreviation:
App.x: Appendix C.S.: Carbon Steel DWG: Drawing
ITP: Inspection & Test Plan IRN: Inspection Release Note KOM; Kick of Meeting
MPI: Magnetic Particle Inspection MRB: Manufacturing Record Book MOM: Minutes of
Meeting
NDE: Non Destructive Examination
PO: Purchase Order
PROC: Procedure
PIM: Pre Inspection Meeting
TPI: Third Party Inspector

The original and all copies of this drawing together with the copyright therein are the sole property of PEDEC.

2. Inspection activity table

Po
s

Applicable Acceptan
ce
Documents
Criteria

Activity
Description
1

MOM

MOM

Project
RMT Relevant Specificati
Procedure
on
Project
RMT Relevant Specificati
FAT Procedure
Procedure
on
Project
Painting Procedure RMT Relevant Specificati
on
Procedure
Project
Packing & Marking RMT Relevant Specificati
Procedure
Procedure
on

Approved
Document

Approved
Document

Approved
Document

Approved
Document

Project
RMT Relevant Specificati
Procedure
on

Approved
Document

1.2

Pre Inspection
meeting

Document
Review

2.3
2.4

93008-MMMOM-MGM0013
Project
Specification

1.1

2.2

NDE Procedure

2.5

QCP

2.6

SIL certificate

Material

3.1

Chemical &
mechanical
properties of body
& closures

3.2

Chemical &
mechanical
properties of ball,
seats, stem and
bolting

Pos

Inspection
Note
activity
A
B
C D

KOM / PIM
Kick of meeting

2.1

Reporting /
documents

Activity
Description

IEC 61508

Applicable
ASTM
RMT VM
purchasing
spec.
Applicable
ASTM
RMT VM
purchasing
spec.

Applicable
Documents

Project
Specificati
on

Applicable
ASTM

Material Test
certificate
EN 10204 3.1

Applicable
ASTM

Material Test
report
EN 10204 3.1

Reporti
Acceptance
ng /
Criteria
docume
nts

Inspection activity
A

The original and all copies of this drawing together with the copyright therein are the sole property of PEDEC.

Note

Visual & dim.

inspection

4.1

Rough material

4.2

Machined
component
(including flange
facings)

N.D.E.

5.1

ASTM
RMT VM proc
n.a.
workmanship
CP 07
internal
RMT VM
RMT VM IST
formdrawing
02

S
W

S
W

API 6D-ASME
B16.5
RMT VM
drawing

S
W

S
W

SW

RMT VM proc
n.a.
CP 07
-internal
RMT VM IST
form02

10% Wet MPI on RMT VM proc ASME B16.34

c.s. machined IST 07.MTP-01
App.x II
bodies & closures

NDE
Report

Testing

6.1

Hydrostatic Body
Test

RMT VM proc
IST 16.API6DQ1

API 6D

Test
Report

6.2

Hydrostatic Seat
Test (Leakage
Test)

RMT VM proc
IST 16.API6DQ1

API 6D

H
Test
Report 100%

W
W
H
10% 10% 10%

6.3

Pneumatic Seat
Test

RMT VM proc
IST 16.API6DQ1

API 6D

H
Test
Report 100%

W
W
H
10% 10% 10%

W
W
H
H
100% 10% 10% 10%

The original and all copies of this drawing together with the copyright therein are the sole property of PEDEC.

Pos

6.4

6.5

Applicable
Acceptance
Activity
Document
Criteria
Description
s
Functional Test
of valve and
actuator
assembled with
RMT VM
all accessories
proc
IST 16.APIwith stroking
6DQ1
time
measurement&
Partial Stroke
test

Visual and
dimensional
check

Check of gauging
and
6.6 instrumentation
calibration
certificate

Test Report

As per
approved
DWG

Visual and
Dimensional
conformity
certificate

Calibration
Certificate

Note

H
W
H
H
100 10
10% 10%
%
%

H
W
100 10
%
%

S
W

H
10
%

RMT VM proc
IST 08.PAI
Painting report
600A

Project
specificatio RMT VM proc.
n.a.
Marking Tagging
ns
CP 10
-internal formAPI 6D

7.1

Painting of
valves

RMT VM
proc
IST 08.PAI
600A

Painting /
MarkingTagging

Valve Data
Sheet

Inspection activity

7.2

ASTM
workmanshi
p
RMT VM
drawing

Reporting /
documents

The original and all copies of this drawing together with the copyright therein are the sole property of PEDEC.

Pos

Activity
Description

Applicable
Documents

Acceptance
Criteria

Reporting /
documents

Inspection
activity
A

Note

C D

Packing / Marking

8.1

Quantity Check

Contract

Offer

8.2

Valves Packing

RMT VM proc
IST 12.PAC
600A

H SW SW H

8.3

Packing Marking

Packing List

Packing List

H SW SW H

Release Note

10

Final data book

Check of Inspection
Book including
10.1
review of
certificates

MRB Index

RMT VM proc CP
15

Release Note

R H

Data Book

R R

The original and all copies of this drawing together with the copyright therein are the sole property of PEDEC.

The original and all copies of this drawing together with the copyright therein are the sole property of PEDEC.