Aditya Kurniawan

Politeknik Kota Malang 2012

PLC Technologies

An introduction to Programmable Logic Controller

Powerpoint Templates
Copyright aditya@poltekom.ac.id

Page 1

CURICULUM VITAE

Nama
Institusi
Email
Jurusan

: Aditya Kurniawan, S.ST

: Politeknik Elektronika ITS
: aditya@poltekom.ac.id
: Teknik Mekatronika (2005 Skrg)

Spesialisasi

: Image Processing
Sensoric - Actoric
Control Instrument
Quality controlling
Pengalaman :

PLC Programmer Schneider Electric Cikarang

Quality Assurance Engineer Formulatrix Lab
Automation
Microimaging department
Microfluidic department

Technical Support for Japan Wakenyaku Co.Ltd

(Rapid Microfluidic Dispenser)

Powerpoint Templates
Copyright aditya@poltekom.ac.id

Page 2

TRAINING & EXPERIENCE

Powerpoint Templates
Copyright aditya@poltekom.ac.id

Page 3

Fundamentals of PLC Technologies

Material coverage

On CERTIFICATE

Powerpoint Templates
Copyright aditya@poltekom.ac.id

Page 4

Fundamentals of PLC Technologies

Kontrak Kuliah

Assesment

Teori
UAS

30%

Praktikum
70%
PLC Program
Laporan Praktikum

Powerpoint Templates
Copyright aditya@poltekom.ac.id

Page 5

Fundamentals of PLC Technologies

Terminology

Programmable

: Its behavior is able to be modified by using programming language

Logic

: Structured, step by step, make sense

Controller

: Device used to manage another device

Discrete

: a boolean function (true/false) OR (1/0) OR (on/off)

LAD/LDR/ladder

: a programming language using Electrical Circuit logic

STL/Statement List : a programming language using English structured logic

INPUT

: Incoming signal

Output

: Outcome / result signal

Powerpoint Templates
Copyright aditya@poltekom.ac.id

Page 6

Fundamentals of PLC Technologies

Introduction to PLC
In Snack Foods Industries
Temperature Control Pressure Control
Variable Speed Drive Systems Batching Systems
Continuous Mixing System Controls
Batch Mixing Systems Material Handling
Pneumatic Conveying Systems
Vacuum Conveying Systems
Product Conveying Systems Cooker Systems
Temperature Control
Level Control
PH Control Extrusion & Cutting Systems
Speed Control
Pressure Control
Cutting Control Slurry Mixing and Distribution
Pump Control Systems
Valve Control Systems
Powerpoint Templates
Copyright aditya@poltekom.ac.id

Page 7

Fundamentals of PLC Technologies

Introduction to PLC

Kiln Control Systems

Temperature Control
Humidity Control Material Handling
Pneumatic Conveying Systems
Vacuum Conveying Systems
Product Conveying Systems Cutting Control Systems Forming Systems
Variable Speed Drive Systems Gypsum Mixing and Distribution
Pump Control Systems
Valve Control Systems Batching Systems
Continuous Mixing System Controls
Inventory Control Systems

Powerpoint Templates
Copyright aditya@poltekom.ac.id

Page 8

Fundamentals of PLC Technologies

Introduction to PLC

INPUT
SIGNAL

PLC

OUTPUT
SIGNAL

A PLC is simply a block / device use to MANIPULATE input signal by using certain
RULES
The manipulation process called Control
The rules called Program
Powerpoint Templates
Copyright aditya@poltekom.ac.id

Page 9

Fundamentals of PLC Technologies

Introduction to PLC
OUTPUT
SIGNAL

INPUT
SIGNAL
All character
in alphabet

ABCDEFG
HIJKLMNO
PQRSTUV
WXYZ

ALL vocal
character
should be
changed into
NUMBER (12)

12 B C D 12 F
G H 12 J K L M
N 12 P Q R S T
12 V W X Y Z

MAKES SENSE?
Thats why we called it LOGIC
Powerpoint Templates
Copyright aditya@poltekom.ac.id

Page 10

Fundamentals of PLC Technologies

Introduction to PLC
OUTPUT
SIGNAL

INPUT
SIGNAL
All character
in alphabet
Seluruh huruf
VOKAL harus
diubah menjadi
ANGKA (12)
ABCDEFG
HIJKLMNO
PQRSTUV
WXYZ

12 B C D 12 F
G H 12 J K L M
N 12 P Q R S T
12 V W X Y Z

How if I change the language? Is the result difference?

That is what a Program Language is!
Powerpoint Templates
Copyright aditya@poltekom.ac.id

Page 11

Fundamentals of PLC Technologies

Introduction to PLC
OUTPUT
SIGNAL

INPUT
SIGNAL
All character
in alphabet

ABCDEFG
HIJKLMNO
PQRSTUV
WXYZ

Seluruh huruf
VOKAL harus
diubah menjadi
ANGKA (12)
=
ALL vocal
character
should be
changed into
NUMBER (12)

12 B C D 12 F
G H 12 J K L M
N 12 P Q R S T
12 V W X Y Z

A program language is a WAY to define a rule to a controller

Therefore it could be done in any ways

Powerpoint Templates
Copyright aditya@poltekom.ac.id

Page 12

Fundamentals of PLC Technologies

Introduction to PLC
PLC Basic Properties

Programming Language
(Rules)

Input Module
(Ear)

Output Module
(Hand)

CPU (Central Processing Unit)

(Brain)

Powerpoint Templates
Copyright aditya@poltekom.ac.id

Page 13

Fundamentals of PLC Technologies

Introduction to PLC Programming Language

1. Ladder / kontaktplan
This one the most COMMON

2. Statement List / anweisungliste

This one the most COMMON

3. FBD (Function Block Diagram)

4. SFC (Sequential Flow Chart)

Powerpoint Templates
Copyright aditya@poltekom.ac.id

Page 14

Fundamentals of PLC Technologies

Introduction to PLC Input module

Powerpoint Templates
Copyright aditya@poltekom.ac.id

Page 15

Fundamentals of PLC Technologies

Introduction to PLC Output module module

Powerpoint Templates
Copyright aditya@poltekom.ac.id

Page 16

Fundamentals of PLC Technologies

Introduction to PLC CPU Unit

Powerpoint Templates
Copyright aditya@poltekom.ac.id

Page 17

Fundamentals of PLC Technologies

Introduction to PLC Programming Language Ladder

Powerpoint Templates
Copyright aditya@poltekom.ac.id

Page 18

Fundamentals of PLC Technologies

Understanding discrete control automation

Sensing

Actuating

SENSOR

MOTOR

SOLENOID VALVE

BUTTON

INPUT

OUTPUT
Powerpoint Templates
Copyright aditya@poltekom.ac.id

Page 19

AND

Powerpoint Templates
Copyright aditya@poltekom.ac.id

Page 20

OR

Powerpoint Templates
Copyright aditya@poltekom.ac.id

Page 21

NOT

Powerpoint Templates
Copyright aditya@poltekom.ac.id

Page 22

NAND

Powerpoint Templates
Copyright aditya@poltekom.ac.id

Page 23

XOR

Powerpoint Templates
Copyright aditya@poltekom.ac.id

Page 24

XNOR

?
1
0
0
1

Powerpoint Templates
Copyright aditya@poltekom.ac.id

Page 25

END OF SLIDE

Thank You

Contact : aditya@poltekom.ac.id Phone : +62-897-313 0 135

Powerpoint Templates
Copyright aditya@poltekom.ac.id

Page 26