95.5 3.

76

104 4.09

137.4 5.41

QTY.
PART NUMBER
1 STM-CAR-01-CAR BODY
1 STM-CAR-02-CRANK HOUSING
2 STM-CAR-03-CRANK-AXLE SHAFT BEARING
1 STM-CAR-04-BULKHEAD
1 STM-CAR-05-FIREWALL
1 STM-CAR-06-BOILER
1 STM-CAR-07A-WATER FILLER NUT
1 STM-CAR-07B-WATER FILLER SCREW CAP
1 STM-CAR-08-STEAM DOME
1 STM-CAR-09-SAFETY VALVE BODY
1 STM-CAR-10-SAFETY VALVE ADJSUTING NUT
1 STM-CAR-11-SAFETY VALVE STEM
1 STM-CAR-12-SAFETY VALVE WASHER
1 STM-CAR-13-SAFETY VALVE CORK DISK
1 STM-CAR-14-SAFETY VALVE SPRING
1 STM-CAR-15-CYLINDER MOUNTING BLOCK
1 STM-CAR-16-CYLINDER PORT BRACKET
1 STM-CAR-17-BURNER TRAY
1 STM-CAR-18-BURNER LAMP WICKING

NOTES:
TITLE

QTY.
PART NUMBER
1 STM-CAR-19-BURNER LAMP WICKING SCREENING
2 STM-CAR-20-BURNER GUIDE BLOCK
1 STM-CAR-21-CYLINDER
1 STM-CAR-22-CYLINDER PIVOT SHAFT
1 STM-CAR-23-CYLINDER PIVOT SHAFT SPRING
1 STM-CAR-24-CYLINDER REAR COVER
1 STM-CAR-25-PISTION AND CON ROD
1 STM-CAR-26-CRANK SHAFT-REAR AXLE
4 STM-CAR-27-WHEEL HUB AND TIRE
1 STM-CAR-28-FRONT WHEEL AXLE
1 STM-CAR-29-STEERING ROD
2 STM-CAR-30-HEAD LIGHT
2 STM-CAR-31-REAR LIGHT
1 STM-CAR-32-DRIVER
1 STM-CAR-33-FLOOR
3 STM-CAR-M2.5 NUT
1 STM-CAR-M2.5x5 PAN HEAD SCREW
2 STM-CAR-M2.5x10 PAN HEAD SCREW
1 STM-CAR-M2x5-WOOD SCREW
1 STM-CAR-M3 NUT
2 STM-CAR-M3 WASHER

A MIDGET STEAM CAR USING A DOUBLE

ACTING OSCILLATING ENGINE

DRAWING CONTENTS

GENERAL ARRANGEMENT,
ISOMETRIC VIEWS AND B.O.M.

PROJECT No 09A-17-00

JDW DRAUGHTING SERVICES

J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110.

NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000
E-MAIL: dewaal@xtra.co.nz.

PROJECTION

DATE

JDWDS

JULY-2015

SHEET: 01 OF 03

MODEL SCALE: 1:1

DWG SCALE: 1:1 @A3 OR AS SHOWN
J.A.M. DE WAAL PAPAKURA NZ

Copyright

A3 No: STM-CAR-01

183
01

46

02

BRS

0.5

BRS

17

BRS

76
2.5

A MIDGET STEAM CAR USING A DOUBLE

ACTING OSCILLATING ENGINE

2.5

4.5

M3

5.5

26

13

3x1.5DEEP

4
TUBE 3x2
SOLDER

1.5
4

4
DETAIL-A
BRS

7
12

16.5
4.7
14

MS
2.5

71.7

26

30

60.3

16

DETAIL-A
ALU
7.5

ALU
26.8

31
16
8

BRS

PARTS AND ASSEMBLIES

CU

R1

R13

27

SOLDER
88.5

1.5

35

39

2.4

10.8

1.5

36.5

14

12
8

20

13

2.5
15.5

DRAWING CONTENTS

72.5

BRS

R57.5

5 COILS
SCALE 2:1

BRS

24

ALU

R2

1.5

SYN

SOLDER

9.5

11
08

SPS
BRS

NOTES:
TITLE

10

3.4

R60

7 COILS

6.5

GASKET
SEAL

14

.5

11

21

MS

3.9

R2.

BRS
07
M5 NUT
SYN

BRS

23

R10

16.5

3.1

0.7mm THICK PLATE

SPS

3.5

MS

0.5mm THICK

4.5mm THICK

2.5
FOLD LINE

BRZ
26

SOLDER
13

1.5mm
THICK

15

22

6
13

19

72.5

5.8 5.8

4
2

59

SECTION A-A

5mm THICK

1.6

4
2
25.5

12
SCALE 2:1
CORK or
1
GASKET
MATERIAL

13
SCALE 2:1

SOLDER ALL AROUND

23

3
13
3
1mm THICK
SOLDER
40

9.5

22
.3
R10

.3

13.5

M2
SCALE 2:1
0.2

9.5

R10

59

11

3
06

26

MESH SCREEN

18

2.5

4
BRS

05

20

33

23

R2 1.6

11.5

76

9.5
19

6.5

2.3

30

1.6

1.2
1.2

31.5

R2

0.3

5
56

12

11

BRS

6.5

1.5 4PL

WICK MATERIAL
or LAMP WICKING

13

26

15

M2 NUT
SCALE 2:1
4
3.4

MS or S/S

17

60

73

0.5

BRS

BRS

2.5

30

WOOD

7
SCALE 2:1
10

BRS

2.5

BRS

09

31.5

9.5

2
3

69.5
25

76
FLAT PATTERN
0.5mm THICK SCALE 1:1.5

0.5mm THICK PLATE

3 6
127
4
3

37.5

7
R5

M3

6 3

19

0.5 5

88

FOLD UP

04

15.5

26

32

R1

0.5mm THICK SCALE 1:1.5

76
0.5

03

7
R5

2.5

SCALE 2:1

30

0.5

6 4

2.5

BRZ

11.5

8.5

SOLDER ALL

0.5

5.5

FOLD LINES

1.6

32
16

13

64

R51

MAKE SEPARATELY

16

4
2.5

FOLD UP

FOLD UP

44.5

R16
ALL 05mm PLATE

4 4

88

R57

3.5

11

8.5

PROJECT No 09A-17-00

JDW DRAUGHTING SERVICES

J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110.

NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000
E-MAIL: dewaal@xtra.co.nz.

PROJECTION

DATE

JDWDS

JULY-2015

SHEET: 02 OF 03

MODEL SCALE: 1:1

DWG SCALE: 1:1 @A3 OR AS SHOWN
J.A.M. DE WAAL PAPAKURA NZ

Copyright

A3 No: STM-CAR-02

3 5 3

BRS

25

61.7

R2.5

52

BRS

5.5

52
BRS

SOLDER
5.3

SOLDER

0.5

2.5

2.5

3.5

MS

R1.

29

WOOD
5

MS
SA-103

32

07B

08

27

07A

06

27

66.5
26

01
LOCTITE OR GLUE

SA-107

SOLDER

SA-102

23.5

27

SWIVEL

28

20

16

15

05

04

SA-102

03

02

27

76

AXLE FREE RUNNING IN SWIVEL

SA-108

SA-101

13

10
12

NOTES:
0. ALL THE DRAWINGS ARE IN METRIC MEASUREMENTS
1. ALL ENGINEERING PRACTICES SHALL BE APPLIED WITH REGARDS TO HOLE AND SHAFT TOLERANCES.
2. WHERE SCREWS OR BOLTS ARE USED THE CLEARANCE HOLES SHALL BE APPROXIMATELY 5% TO 8% LARGER
THAN THE MATCHING TAPPED HOLE.
3. PREFERABLY ALL TAPPED HOLES AND MATCHING SCREWS AND/OR BOLTS TO BE METRIC FINE (MF)
4. MATERIALS SPECIFIED ON THE DRAWINGS ARE INDICATIVE ONLY. THE BUILDER CAN MAKE HIS/HER OWN
MATERIAL CHOICE.
5. INQUIRE AT THE APROPRIATE AUTHOROTIES WHETHER OR NOT THIS BOILER REQUIRES A PRESSURE TEST
CERTIFICATE.
6. ALL CONNECTIONS/JOINTS WHICH HAVE STEAM PRESSURE APPLIED TO IT SHALL BE SILVER/HARD SOLDERED.
(IF STEAM PRESSURE IS LESS THAN 1.5BAR (22PSI) SOFT SOLDER CAN BE USED BUT NOT PREFERED)
7. COMPRESSION SPRINGS ARE DRAWN IN COMPRESSED STATE (CP), UNCOMPRESSED STATE IS APPROX 40% TO
60% LONGER THEN COMPRESSED STATE.
8. WHERE PREFERED SCREW OR RIVETED CONNECTIONS CAN BE OMITTED AND PARTS CAN BE BONDED TOGETHER
BY USING EITHER HIGH STRENGHT GLUE, POXY RESIN, OR SOLDER.
9. PARTS WHICH ARE DIRECTLY EXPOSED TO STEAM AND/OR WATER SHOULD BE CONSTRUCTED USING NONFERROUS OR NON CORROSIVE MATERIAL SUCH AS BRASS, BRONZE, GUNMETAL, STAINLESS STEEL, COPPER OR
MONEL.
10. THE ORDER IN WHICH THE PARTS/COMPONENTS ARE MANUFACTURED AND THE MODEL IS ASSEMBLED IS
ENTIRELY LEFT TO THE BUILDER/MODELMAKER.
11. ERRORS AND/OR OMISSIONS MAY OCCUR IN THE DRAWINGS, DO NOT HESITATE TO CONTACT ME SO THAT THE
ERRORS/OMISSSIONS CAN BE RECTIFIED.
OTHER ABBREVIATIONS
MATERIAL ABBREVIATIONS:
PF = PRESS FIT
ALU = ALUMINIUM
PCD = PITCH CIRCLE DIAMETER
BRS = BRASS
RM = REAM
BRZ = BRONZE OR GUNMETAL (BRZ/GM)
HEX = HEXACON, 6SIDED
CI = CAST IRON
CP = COMPRESSED
CU = COPPER
KNL = KNURLED
GRA = GRAPHITE
SA-xxxx = SUB ASSEMBLY-xxx
MS = MILD STEEL/BRIGHT MILD STEEL
S/S = SILVER STEEL OR STAINLESS STEEL
SPS = SPRING STEEL
SYN = SYNTHETIC MATERIAL SUCH AS VETON, NYLON, TEFLON OR RUBBER
IN GENERAL SYNTHETIC MATERIALS SOULD BE ABLE TO WITHSTAND
THE HEAT AND PRESSURE(S) APPLIED TO THEM.

13
44

09

SA-105
SA-101

SA-104

11
14

27.5

19

18

SA-103
40
24

0.5

03

12

03

21

SA-105

SA-104

0.5

SOLDER

LOCTITE

22

23

SA-106
SA-108

NOTES:
TITLE

29

17

A MIDGET STEAM CAR USING A DOUBLE

ACTING OSCILLATING ENGINE

DRAWING CONTENTS

25
SA-106

SA-107

SA-110

PARTS AND ASSEMBLIES

PROJECT No 09A-17-00

JDW DRAUGHTING SERVICES

J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110.

NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000
E-MAIL: dewaal@xtra.co.nz.

PROJECTION

DATE

JDWDS

JULY-2015

SHEET: 03 OF 03

MODEL SCALE: 1:1

DWG SCALE: 1:1 @A3 OR AS SHOWN
J.A.M. DE WAAL PAPAKURA NZ

Copyright

A3 No: STM-CAR-03