2. 22. 1. WHERE SHOULD THE PLANT BE LOCATED AND WHAT DEGREE OF FLEXIBILITIES SHOULD BE BUILD EACH ? WHAT CAPACITY SHOULD EACH PLANT HAVE ? Apply its global complementation strategy to its part plant. Each plant should be designed with capacity to supply its regional factories Sabio bernard 3. 23. Toyota has around 45 plant globally to cater the demand of customers. Their plants have flexibility to manufacture their various models from the same plant. They have highest capacity at its plant located at CANADA having capacity of 18000cars / month. All other facilities are having an average capacity of around 10000 cars/month. Sabio bernard Continue. 4. 24. 2. Should plant be able to produce for all markets or only specific contingency market? 5. Sabio bernard Flexibility to supply other markets when their local market demand is weakened. Their plant should able to supply atleast one more market / region. Their plants are sufficient enough to cater the local demand as well as the global demand. During inflation or deflation in economy, they can manage their global operation to survive in the market by promoting low manufacturing cost plant operations. 2. Should plant be able to produce for all markets or only specific contingency market? 6. 25. 3. How should markets be allocated to plant and how frequently should this allocation be revised ? Sabio bernard Standard allocation should be optimized during the planning phase. Adjusted when necessary, reviewed either annually or twice in a year. 7. 26. 4. What kind of flexibilities should be build into the distribution system? Sabio bernard Optimized regionally between the factories and their supplying parts plants. It will be necessary for cost effective distribution to occur between plants and factories to non local markets. 8. 27. 5. What action may be taken during product design to facilitate this flexibility ? Uniformity among global products for flexibility among market. Product design engineers should craft elements that both maximize uniformity and satisfy local needs. Sabio bernard 9. 28. Thank you.. Sabio bernard