1.

0 DESIGN DATA
1.01 DIA
1.02 FACTORY TEST PRESSURE
1.03 SITE TEST PRESSURE
1.04 WORKING PRESSURE
1.05 DENSITY OF FILLING MATERIAL
1.06 HEIGHT OF EARTH FILE

D
Pt
Ps
Pw
Ke
h
Bt

900
1.961
1.471
0.981
17653
1
1.58

N/mm2

2.50 m
M

0
Tc

65

25
Tb

1715
Uts

1286.25
fsi

1080
fsil

25500
Kc

21600
Kb

10000
Kw

0.89
As

4
ds

44
N

4
dc
2.13 SPACING OF CIRCUMF WIRE as per IS 784:2001 CLAUSE 08.4.5

150
Sm
Sm

6
Smm

0.89
As

70.82
Ns

14.12
C/Cs

10.12
CLs
0
3.0 LOSS OF STRESS IN WIRE
0
A) ELASTIC DEFORMATION:
0
INITIAL COMP STRESS INDUCED IN CORE fci

fsi X As / Tc

17.6117

3.20 X fci
ELASTIC DEFORMATION
EL

56.35753846

0
b) RLAXATION OF WIRE
INITIAL STRESS IN WIRE DURING WINDINGfsi

1286.25

0.08 X fsi
RELAXATION OF WIRE

102.9

2.50*fci
C) DEFORM DUE TO CREEP

44.03

0
d) DEFORM DUE TO SHRINKAGE

193000
Es

0.0001 X Es
SL

19.3

222.587
TOTAL LOSSES (a+b+c+d)
TL

90% X TL
LOSSES AT FACTORY TEST
TLf

200.33

0
3.1 STRESS IN WIRE AFTER LOSSES

1085.92
a) STRESS IN WIRE AT FACTORY TEST
fsf

1063.66
b) STRESS IN WIRE AT SITE TEST
fs
2.0 DESIGN

3.2 COMPRESSIVE STRESS IND IN CORE AT FACTORY TEST

fcf= fsfXAs/Tc
3.2 COMPRESSIVE STRESS IND IN CORE AT FIELD TEST

fcf= fsXAs/Tc

4.0 COMPRESSIVE ST OF CONCRETE AT DIFF STAGES

STAGE
a. SRENGTH OF CONC AT RELEASE OF LONGIT
(fp1)

b. SRENGTH OF CONC AT WINDING

(fp2)

c. SRENGTH OF CONC AT 28 DAYS

(fck)

5.0 CALCULATION OF LOADS

5.1 EART LOAD:
a) H=1.0m
H/Bt=
Ct FROM GRAPH
We

b) H=2.50 m
H/Bt=
Ct FROM GRAPH
We

5.2 SELF WEIGHT OF PIPE:

a) SWc

Wc

b) SWb

Wb

(c) SWp

Ws

5.3 Ww

OK

N/mm2

14.87
14.56

ST OF CONCRETE
25
32
50

0
0.633
0.5852
Ct X Ys X Bt X Bt
25789.15 N/m

1.582
1.3178
Ct X Ys X Bt X Bt
58074.06 N/m

PI X (D+Tc) X Tc X DENISTY OF CONC.

5024.94 N/m
PI X (D+2Tc+Tb) X Tb X DENSITY OF COAT
1789.77
Wc+Wb
6814.70

WEIGHT OF WATER

Ww

5.4 LIVE LOAD

Wl=Cp X P X O/l
I=1.15 X H+2 X ODP X+S
ODP= OUT SIDE WIDTH OF PIPE=
P=AXLE LOAD=61300
O= IMPACT FACTOR=
a) H=1.0 m
l=
ODP/2H=
l/2H=
FROM FIGURE3 IS 783 Cp=
Wl=Cp X P X O/l

Wl

a) H=2.5 m
l=
ODP/2H=
l/2H=
FROM FIGURE3 IS 783 Cp=
Wl=Cp X P X O/l

Wl

LOAD DUE TO 1.0M HT+LL=

LOAD DUE TO 2.50 M HT+LL=
CONSIDER 2.5M HEIGHT FOR ALL PURPOSE

6.0 SECTION PROPERTY

a) OUTSIDE DIA OF CORE

ODC

b) OUT SIDE DIA OF PIPE

ODP

c)MEAN RADIUS OF PIPE

MODULUS OF SECTION

e) SECTION AREA

f) MODULUS OF CIRCULAR SECTION OF CORE(Z2)

Z2
g) MODULUS OF CIRC SECTION OF PIPE (Z1)
Z1
h) MODULAR RATIO

n
Es
Ec
n

PI() X DXDXXYw
6361.73

1080
61300
1.1

3.31
0.54
1.655
0.5544
11294.02 *

5.035
0.216
1.007
0.2247
3009.24 *
37083.16 *
61083.30 *

(D+2XTc)
1030
(D+2 X Tc + 2 X Tb)
1080
(D+Tc+Tb)/2
495
(Tc+Tb)^2 X 1000/6
704166.6667
(Tc+Tb) X 1000
65000
PI()/32 X (ODC^4-D^4)/ODC
44741846.75
pi()/32 X (ODP^4-D^4)/ODP
64030763.37
Es/Ec
193000
5000 X fck^.5
35355.34
5.46

7.0 STRESSES DUE TO EXTERNAL LOADS

o
FOR 90 BEDDING MAXM STRESSES
OLANDER COEFFICIENTS
EXTERNAL LOADS

1) EARTH LOAD
2) wt of water
3) Weight of pipe
4) Live Load

MOMENT COEFFTS
THRUST COEFFTS
LOCATION OF CONTROL SECTION
LOCATION OF CONTROL SECTION
o
o
o
o
o
o
q= 0
q= 104 q= 180
q= 0
q= 104
q= 180
0.062
0.085
0.173
0.487
0.633
0.376
0.079
0.100
0.194
-0.078
0.302
0.125
0.079
0.100
0.194
-0.237
-0.058
-0.352
0.062
0.085
0.173
0.487
0.633
0.376
(+)MOMENT INDICATES TENSION ON INSIDE OF PIPE

7.1 EARTH LOAD:

BM
TH
STRESS BM
STRESS TH
7.2 SW OF PIPE
BM
TH
7.3 Ww
BM
TH
7.4 LIVE LOAD:
BM
TH
STRESES UNDER VARIOUS CONDITIONS
EXTERNAL LOADS

COEFF. X We X MEAN RADIUS

COEFF. X We
BM/SECTION MODUL
TH / AREA

COEFF. X SW X MEAN RADIUS

COEFF. X SW

COEFF. X Ww X MEAN RADIUS

COEFF. X Ww

COEFF. X LL X MEAN RADIUS

COEFF. X LL

MOMENT COEFF.
LOCATION OF CONTROL SECTION
o
o
o
q= 0
q= 104 q= 180

THRUST COEFF.
LOCATION OF CONTROL SECTION

q= 0

q= 104

q= 180

1) EARTH LOAD
a) 1.00 M FILL
b) 2.50M FILL

0.062
0.062

0.085
0.085

0.173
0.173

0.487
0.487

0.633
0.633

0.376
0.376

2) SW

0.079

0.1

0.194

-0.078

0.302

0.125

3) Ww
4) LIVE LOAD
a) 1.00 M FILL
b) 2.50M FILL

0.079

0.1

0.194

-0.237

-0.058

-0.352

0.062
0.062

0.085
0.085

0.173
0.173

0.487
0.487

0.633
0.633

0.376
0.376

EXTERNAL LOADS

STRESSES
LOCATION OF CONTROL SECTION
o
o
o
q= 0
q= 104 q= 180

THRUST COEFF.
LOCATION OF CONTROL SECTION

q= 0

q= 104

q= 180

1) EARTH LOAD
a) 1.00 M FILL
b) 2.50M FILL

1.12
2.53

1.54
3.47

3.14
7.06

0.19
0.44

0.25
0.57

0.15
0.34

2) SW

0.38

0.48

0.93

-0.01

0.03

0.01

3) Ww
4) LIVE LOAD
a) 1.00 M FILL
b) 2.50M FILL

0.35

0.45

0.87

-0.02

-0.01

-0.03

0.49
0.13

0.67
0.18

1.37
0.37

0.08
0.02

0.11
0.03

0.07
0.02

EXTERNAL LOADS

COMPRESSION
LOCATION OF CONTROL SECTION
o
o
o
q= 0
q= 104 q= 180

TENSION
LOCATION OF CONTROL SECTION

q= 0

q= 104

q= 180

1) EARTH LOAD
a) 1.00 M FILL
b) 2.50M FILL

1.3172
2.9662

1.7921
4.0356

3.2854
7.3984

-0.9308
-2.0960

-1.2898
-2.9045

-2.9871
-6.7266

2) SW

0.3703

0.5107

0.9425

-0.3866

-0.4474

-0.9162

3) Ww
4) LIVE LOAD
a) 1.00 M FILL
b) 2.50M FILL

0.3301

0.4415

0.8331

-0.3765

-0.4529

-0.9020

0.5769
0.1537

0.7848
0.2091

1.4388
0.3834

-0.4076
-0.1086

-0.5648
-0.1505

-1.3082
-0.3486

MAXIMUM STRESS UNDER VARIOUS LOADING CONDITIONS

EXTERNAL
1) EARTH LOAD
2) SELF WEIGHT
3) WEIGHT OF WATER
4) LIVE LOAD

COMPRESSION TENSION
7.3984
0.9425
0.8331
0.3834

-6.7266
-0.9162
-0.9020
-0.3486

8.0 STRESSES IN PIPE CORE DUE TO INTERNAL PRESSURE

a) AT FACTORY TESTf wf

f wf

b) AT SITE TEST

f wS

b) AT SITE TEST

f wW

Pt X D
2 X (Tc+(n X As)
-12.6320
Ps X D
2 X (Tc+(n X As)
-9.4756
Pw X D
2 X (Tc+(n X As)
-6.3192

9.0 COMPRESSIVE STRESSES INDUCED IN THE CORE DUE TO CIRCUMFERENTIAL WINDING

a) INITIAL COMPRESSIVE STRESS

fci

fsi X As/ Tc
17.612

a) AT FACTORY TEST

fcf

fsf X As/ Tc
14.869

a) AT SITE TEST

fcf

fs X As/ Tc
14.564

SUMMARY OF CIRCUMFERENTIAL STRESS

DESCRIPTION
A) EXTERNAL LOADS
1) EARTH LOAD
2) SELF WEIGHT
3) WEIGHT OF WATER
4) LIVE LOAD

TENSION
-6.7266
-0.9162
-0.9020
-0.3486

COMPRESSION
7.3984
0.9425
0.8331
0.3834

b) INTERNAL PRESSURE
1) SITE TEST PRESSURE
2) WORKING PRESSURE
3) FACTORY TEST PRESSURE

0.0000
0.0000
0.0000

-9.4756
-6.3192
-12.6320

c) CIRCUMFER STRESS IN CORE DUE TO CIRCUMF WINDING

1) INITIAL COMPRESSIVE STRESS
0.0000
2) PRE- STRESS AT FACTORY TEST
0.0000
3) PRE STRESS AT SITE
0.0000

10.0 CIRCUMF PRESTRESS REQUIR

10.1 CIRCUMF PRESTRESSING CONDITION
CIRCUMF PRESTRESS CONDITION
ACTUAL COMPRESSIVE STRESS
ALLOW COMP STRESS

17.6117
14.8688
14.5640

STRESS DUE TO SW+INIT PRESTRESS

18.5542
0.55 fp2
17.6
ACT STRESS< ALLOW STRESS

10.2 SITE TEST CONDITION

SITE TEST CONDITION
ACTUAL TENSILE STRESS
ACTUAL COMPRESSIVE STRESS
PERMISSIBLE TENSILE STRESS
PERMISSIBLE COMPRESSIVE STRESS

10.3 FACTORY TEST CONDITION

FACTORY TEST CONDITION

ACTUAL TENSILE STRESS
ACTUAL COMPRESSIVE STRESS
PERMISSIBLE TENSILE STRESS
PERMISSIBLE COMPRESSIVE STRESS

10.4 OPERATING CONDITION

WORKING CONDITION
ACTUAL TENSILE STRESS
ACTUAL COMPRESSIVE STRESS
PERMISSIBLE TENSILE STRESS
PERMISSIBLE COMPRESSIVE STRESS

STRESS DUE TO=SW +Ww+We+SITE

TEST PRESS+FINAL PRESTRESS
-3.4564
23.7380
0.67
0.13 X (fck)
-1.7875
0.45 fck
22.5
ACT STRESS< ALLOW STRESS

STRESS DUE TO=SW +Ww+FACTORY

TEST PRESS+PRESTRESS AT
FACTORY
0.4185
16.6444
0.67
0.13 X (fck)
-1.3255
0.45 fck
22.5
ACT STRESS< ALLOW STRESS

STRESS DUE TO=SW

+Ww+We+WORKING PRESS+FINAL
PRESTRESS
-0.3000
23.7380
0
0.0000
0.45 fck
22.5
ACT STRESS< ALLOW STRESS

10.5 LIVE LOAD CONDITION

LIVE LOAD CONDITION
ACTUAL TENSILE STRESS
ACTUAL COMPRESSIVE STRESS
PERMISSIBLE TENSILE STRESS
PERMISSIBLE COMPRESSIVE STRESS

STRESS DUE TO=OPERATING

CONDITION+LIVE LOAD
-0.6486
24.1214
0.67
0.13 X (fck)
-1.7875
0.45 fck
22.5
ACT STRESS< ALLOW STRESS

11.0 LONGITUDINAL PRESTRESSING

11.1 CENTRELINE SPACING BETWEEN LONGITUDINAL WIRES

C/C LONG= OR < 2Tc OR 150MM WHICH EVER IS GREATER
NUMBER OF LONGITUDINALS CONSIDERED IN DESIGN

PERMISSIBLE SPACING BET LONGLS

CENTRE LINE SPACING BET LONGLS

11.2 INITIAL LONGITUDINAL PRE-COMPRESSION IN CORE

PROPOSED NUMBER OF LONGLS

N

AREA OF EACH WIRE OF 4.0MM DIA

Adl

INITIAL STRESS IN LONGLS

fsil

AREA OF CORE CONCRETE

Ac

INITIAL PREC-COMPRESSION
fcil

44
150
70.50

44
12.566
1080
197056.40
N X Adl X fsil / Ac
3.0304

CONCRETE STRENGTH REQUIRED AT DE TENSIONING

fp1 =2Xfcil OR 25 N/ MM2

25 N/MM2
ADOPT
fp1
11.3 LOSS OF STRESS IN LONGLS WIRE
a) R

3.0 LOSS OF STRESS IN WIRE

b) RLAXATION OF WIRE

INITIAL STRESS IN WIRE DURING WINDINGfsil

RELAXATION OF WIRE
C) DEFORM DUE TO CREEP
d) DEFORM DUE TO SHRINKAGE
Es
SL

1080
0.08 X fsi
86.4
2.50*fci
7.58
193000
0.0001 X Es

19.3
d) YIELD DUE TO MOULD SHORTENING:
(WIRE STRETCH DUE TO FILLING, VIBRATION DURING SPINNING)

193000
Es

2 X Es/(Leff+80MM)
YIELD DUE TO MOULD SHORTENING:
75.98
TOTAL LOSSES

(a+b+c+d)

TL

LOSSES AT FACTORY TEST

TLf

3.1 STRESS IN WIRE AFTER LOSSES

a) STRESS IN WIRE AT WINDING
b) STRESS IN WIRE AFTER ALL LOSSES

fslw
fsl

PRECOMPRESSION IN WINDING
FINAL PRE COMPRESSION

fclw
fcl

11.5 STRESS DUE TO BEAM ACTION

TOTAL LOAD TO BE CONSIDERED FOR BEAM ACTION

EARTH LOAD TO BE CONSIDERED

BENDING MOMENT

BM
Z1

STRESS DUE TO BEAM ACTION

90% X TL
170.33
909.67
890.74
2.5524
2.4993

11.4 LONGITUDINAL STRESS DUE TO CIRCUMF WINDING

MXM LOCAL LONGITUDINAL STRESS DURING
fsil WINDING

We
Ww
TOT W

189.26

BENDING MOMENT
BM

Z1

STRESS DUE TO BEAM ACTION

11.7 SUMMARY OF STRESSES IN LONGNL DIRECTION

0.284 X fci
5.0017

We+Ws+Ww
2.20X ODP
2376
6814.70
6361.73
15552.43
W X L^2 /8
48601339.49
64030763.37
0.7590

11.6 STRESS DUE TO SW OF CORE

SW OF CORE
BENDING MOMENT DUE TO MASS OF CORE

DESCRIPTION

5024.94

W X L^2 /8
15702931.81
44741846.75
0.3510

COMPRESSION TENSION

0.0000
MAXIMUM LOCAL LONGITUDINAL TENSILE STRESS
0.7590
BEAM ACTION
0.3510
SW OF CORE
3.0304
INITIAL PRE COMPRESSION
2.5524
PRECOMPRESSION AT WINDING
2.4993
FINAL PRECOMPRESSION

-5.0017
-0.7590
-0.3510
0.0000
0.0000
0.0000

12.0 LOAD COMBINATIONS OF LONGITUDINAL STRESS UNDER DIFFERENT CONDITIONS

12.1 LONGITUDINAL PRESTRESS IN BARREL (AFTER LOSSES)

TENSILE STRESS

2.4993
ACTUAL COMPRESSIVE STRESS
RESIDUAL COMP STRESS REQUIRED IS 1.00 N/mm2. OK

12.2 LONGIL PRESTRESS DURING WINDING

ACTUAL STRESS

actual Tensile Stress

Actual Comp Stress
Allowable tensile stress

Allowable Comp Stress

0.5*fp2

12.3 Longls Prestress after losses plus Beam action

Actual Tensile Stress
Actual Comp Stress
Allowable tensile stress

Init long prest(aft losses)-stress(after

losses at winding)+Stress due to SW+Long
Precomp at winding.
-2.8003
2.9034
0.56 fp2^.5
-3.1678
16
ACT STRESS< ALLOW STRESS

1.7403
3.2584
0.34 fck
-2.4042

Allowable Comp Stress

12.4 handling before winding

Actual stress=
Actual Tensile Stress
Actual Comp Stress
Allowable tensile stress

Allowable Comp Stress

0.5 x fp1

25.0000
ACT STRESS< ALLOW STRESS
Longl Prestress at winding+Stress due to
self wt.
2.2015
2.9034
-0.67
12.5000
ACT STRESS< ALLOW STRESS