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Dr.

ZX Operating Manual
A. EPVC_Mid
Performs Self-diagnosis, sensor output monitoring etc. on ZX70 to ZX370MTH, EX60 to
EX370 Dash -2/-3/-5, and same range of Fiat-Hitachi models.

B. EPVC_Large
Performs Self-diagnosis, sensor output monitoring etc. on ZX450 to ZX850H, EX400 to
EX800 Dash-3/-5, and same range of Fiat-Hitachi models.

C. HMS_LargeMid
Performs ICX Self-diagnosis, ICX set-up on ZX70 to ZX850H.

A. EPVCEPVC-Mid
1, How to Connect the Palm to the Machine via Dr.ZX Connector
1-1, Palm with Dr.ZX software.

1-2, HotSync Serial cable (Purchase from local market)

1-3, Dr.ZX communication cable (Hitachi unique part, p/no. 4476512)

2, How to Connect the Palm to the Machine via Dr.ZX Connector


Connect Dr.ZX 4 pin connector to the machine.
STD Cab

US Cab

Communication Cable
(p/no. 4476512)

HotSync serial cable

3, EPVCEPVC-Mid Operating Manual


This manual is applicable for ZX70 to ZX370MTH, and EX60 to EX370 dash 2/-3/-5
and Fiat-Hitachi models.

3-1, Start Program

Tap Dr.ZX
Dr.ZX
Dr.ZX icon.

Tap EPVC_Mid
EPVC_Mid.
EPVC_Mid

Main menu will be displayed.

3-2, Operation Manual


Each manual shows the necessary procedures to be used before starting each mode.

3-2-1, Operation Mode


This mode is used to carry out the following functions.
-Self-diagnostic
-Monitors/Records and Replays of certain functions
-Special function
(1)

Tap Operation
Operation Manual
Manual.
anual

(2)

Tap Op.
Op. Mode
Mode.
ode

(3)

The procedure for using the operation mode will


be displayed. Tap ESC
ESC
ESC to return to the main
menu.

3-2-2, Service Mode


This mode is used to carry out the following functions.
-Display engine learning data
-Change engine speed.
-Change lubrication intervals
-Change user mode display in monitor panel
(1)

Tap Op.
Op. Manual.
Manual

(2)

Tap Service
Service Mode.
Mode

(3)

The procedure for using the service mode will be displayed.


Tap ESC
ESC
ESC to return to the Select Manual Screen. Tap
ESC again to return to main menu.

3-2-3, Engine Learning Mode


This procedure illustrates how to carry out engine learning.
(1)

Tap Op.
Op. Manual.
Manual

(2)

Tap Engine
Engine Learning Mode.
Mode

(3)

The procedure for engine learning mode will be


displayed. Tap ESC
ESC
ESC to return to the Select
Manual Screen. Tap ESC again to return to main
menu.

3-3, SelfSelf-Diagnostic
Note
Following explanations are based on the ZX200. Screens will vary by model.
Please confirm that the Operation Mode procedure has been completed, refer to
3.2.1 Fig 3.
(1) Main menu

Tap Start
Start.
Start

(2) Model name

(3) Function menu

If displayed model is the

Tap

Self
SelfSelf-Diagnostic

same as the unit under

Results
Results

test, tap Correct


Correct.
Correct

(4)-1 No failure detected


If no failure is detected, left screen will be
displayed. Tap ESC
ESC
ESC for return to the function
menu.

(4)-2 Failure detected


If any failures are detected, error codes will be displayed as below.
(4)-2-1 Failure detected

(4)-2-2 Detail of error code


Up-Arrow/Down
-arrow

Tap

Details
Details
Details

to

Tap up-arrow or down-arrow to scroll

display error code

display error information. Tap ESC


ESC
ESC to

information.

go to the retry screen.

(4)-2-3 Retry screen

Tap

Retry
Retry

B
B

to

re-try

self-diagnostic. Tap ESC


ESC
ESC to
return to function menu.

3-4, Monitoring/Recording Pressure etc.


Note
Following explanations are based on the ZX200. Screens will vary by model.
Please confirm that the Operation Mode procedure has been completed, refer to
3.2.1 Fig 3.
(1) Main menu

Tap Start
Start.
Start

(2) Model name

(3) Function menu

Tap Monitor
Monitor Display.
Display

If displayed model is the


same as the unit under test,
tap Correct
Correct.
Correct

(4) Enter model code & s/no.

Enter model code and s/no. After entering


tap OK
OK
OK to go to the monitor-selecting
menu. If no model code and/or s/no are
entered,

no

monitoring

data

can

be

recorded.
Ensure Engine is running in order to
Monitor Select Items
(5) Monitor item selecting menu.
Tap the red squares to select data. You can select
up

to four (4)

items

at

one

time.

Tap

upup-arrow/downarrow/down-arrow to scroll the menu. Tap


Start
Start
Clear
Start to start monitoring, tap Clear
Clear to cancel
selected item, and tap ESC
ESC
ESC to return to the
enter model code and s/no screen.

Up-arrow/Down-arrow

(6) Monitoring screen


Tap Hold
Hold
Hold to stop the
graph.

(7) Start recording


Tap Record
Record
Record to start recording, graph will start
moving after three (3) seconds.
Note
Note
If no model code and/or s/no are entered, the record
button will not appear.

(8) Select Data bank


Tap number to select a data bank, which will keep the
recorded monitoring data.

(9) Confirmation

If selected data bank is empty the left screen will be displayed. Tap Write
Write
Write to record data.
If selected data bank already has data, the right screen will be displayed. If you want
overwrite recoded data in this bank, tap Overwrite
Overwrite.
ESC
Overwrite Tap ESC
ESC to return to the data
bank selecting menu.

(10)
Tap Comment
Comment
Comment to go to the next screen. Even if you
have no comments please tap Comment
Comment.
Comment

(11) Comment entering screen


Enter your comments in here.

After entering your comments or if you have no


comments to enter, tap OK
OK
OK

(12) Data record confirmation screen


Tap OK
OK
OK to record the data to the data bank you have
selected. If you wish to return to the comment entry screen,
tap ESC
ESC.
ESC

3-5, Replaying Recorded Data


(1) Main menu

Tap Record
Record Disp
Disp to start replay.

(2) Data bank selecting screen -1


There are 16 data banks in the Palm; only
eight (8) can be displayed on the screen at
one time. Tap the up-arrow/down-arrow to
display 2nd screen of data.

(3) Data bank selecting screen -2


Tap a number to select the data bank you
want to replay. After selecting the data
bank, tap Play
Play Back
Back to start replay.
If you want to clear the data bank, tap
the number you want to clear, and tap
Del
Del
Del to clear the data bank
(4) Replaying
Tap Hold
Hold
Hold to stop replay.
Tap ESC
ESC
ESC to return to the data bank selection screen.

3-6, Special Function


Note
Following explanations are based on the ZX200. Screens will vary by model.
Please confirm that the Operation Mode procedure has been completed, refer to
3.2.1 Fig 3.
(1) Main menu

Tap Start
Start.
Start

(2) Model name

If the displayed model is


same as the unit under
test, tap Correct
Correct.
Correct

(4) Special Function Menu

Tap ESC
ESC
ESC to return to main menu.

(3) Function menu

Tap Special
Special Function.
Function

3-6-1, Special Function WU Deactivation


Start the engine while the Hydraulic Oil temperature is cold; the machines
computer will increase the engine low idle rpm from the standard low idle rpm to
warm-up the Hydraulic Oil. WU Deactivation means, cancel this function.
(1) Special function menu

Tap WU
WU Deactivation
Deactivation to deactivate (stop) the
warm-up function.

(2) Confirmation screen

Tap Execute
Execute
Execute to start deactivation (stop the warm-up
function).

(3) Deactivation complete screen

When deactivation is selected the left screen will be


displayed. Tap ESC
ESC
ESC to return to the special function
menu.

3-6-2, Special Function menu ECO Cont


Control
rol Deactivation
ECO control reduces the high idle rpm while all control levers/pedals are in the
neutral position; this reduces noise level and fuel consumption. ECO deactivation
will cancel this function.
(1) Special function menu

Tap ECO
ECO Deactivation
Deactivation to deactivate (stop) this
function.

(2) Confirmation screen

Tap Execute
Execute
Execute to start deactivation (stop the ECO
function)

(3) Deactivation complete screen

When deactivation is selected the left screen will be


displayed. Tap ESC
ESC
ESC to return to the special function
menu.

3-7, Display Engine Learning Data & Angle Sensor Correction Value
Note
Following explanations are based on the ZX200. Screens will vary by model.
Please confirm that the Operation Mode procedure has been completed, refer to
3.2.1 Fig 3.
(1) Main menu

Tap Start
Start.
Start

(2) Model name confirmation

If displayed model is correct, tap Correct


Correct.
Correct

(3) Service mode checking screen.

Tap Rechecked
Rechecked
Rechecked to confirm you are in service mode.

(4)

Tap Special
Special Function
Function.
ion

(5) Function menu

Tap Learning
Learning Data Display.
Display

(6) Learning data display menu

Tap ESC
ESC
ESC to return to the function menu.

(7)-1 Display EC motor stop position.

Tap EC
EC Motor Stop Position.
Position

(7)-2 Display information

Tap ESC
ESC
ESC to return to the learning data display
menu.

(8)-1 Display EC motor maximum speed position

Tap EC
EC Motor Maximum Speed Position.
Position

(8)-2 Display information

Tap ESC
ESC
ESC to return to the learning data display
menu.

(9)-1 Display boom angle sensor correction value

Tap Boom
Boom Angle Sensor Correction Value.
Value

(9)-2 Display information

Tap ESC
ESC
ESC to return to the learning data display
menu.

(10)-1 Display arm angle sensor correction value

Tap Arm
Arm Angle Sensor Correction Value.
Value

(10)-2 Display information

Tap ESC
ESC
ESC to return to the learning data display
menu.

3-8, Parameters Adjustment


Note
-Following explanations are based on the ZX200. Screen will vary by model.
Please confirm that the Operation Mode procedure has been completed, refer to
3.2.1 Fig 3. and engine-learning switch is ON
ON
ON position.
(1) Main menu

Tap Start
Start.
Start

(2) Model name confirmation

If the displayed model is correct, tap Correct


Correct.
Correct

(3) Service mode checking screen.

Tap Rechecked
Rechecked
Rechecked to confirm you are in service mode.

(4)

Tap Special
Special Function.
Function

(5) Function menu

Tap Parameter
Parameter Change.
Change

(6) Password entering screen

Enter password, and tap OK


OK.
ESC
OK Tap ESC
ESC to return to
function menu.

(7) Item menu

Tap the up-arrow/down-arrow to select


the 2nd screen of Select Item. Tap
ESC
ESC
ESC to return to the function menu.

3-8-1, Parameter Adjustment (Engine Speed)


Following procedures are based on Li speed adjustment; the screen will vary
depending on selected item.
(1) Item menu

Tap Li
Li speed adjustment.
adjustment

(2) Adjusting screen

Enter figures, and tap Execution


Execution.
ESC
Execution Tap ESC
ESC to
return to the item menu.

(3) Figure confirming screen

Confirm figures you wish to adjust and tap


Execute
Execute
Execute to make adjustment.

(4) Adjustment completed screen.


After the adjustment is complete, left screen will be
displayed. Tap ESC
ESC
ESC to return to the Item Menu.

3-9, Changing The User Mode Display on Monitor Panel


Note
-Following explanations are based on the ZX200. Screens will vary by model.
This section describes how to set-up the displayed information on the hour-meter
display.
Please confirm that the Operation Mode procedure has been completed, refer to
3.2.1 Fig 3.and engine-learning switch is ON
ON
ON position.
Following explanations is based on display E
Engine Actual
Actual Speed.
Speed
(1) Main menu

Tap Start
Start.
Start

(2) Model name confirmation

If the displayed model is correct, tap Correct


Correct.
Correct

(3) Service mode checking screen.

Tap Rechecked
Rechecked
Rechecked to confirm you are in the service
mode.

(4)

Tap Special
Special Function.
Function

(5) Function menu

Tap Monitor
Monitor Display.
Display

(6) Item menu

Tap Engine
Engine Actual
ESC
Actual Speed.
Speed Tap ESC
ESC to return to
function menu.

(7) Display / No Display selecting menu

Tap Disp
Disp
Disp to display engine actual speed on the hour
meter display. If you do not wish to show engine
actual speed, tap No
No Disp.
Disp

(8) Confirming screen


Confirm information you wish to display, and tap
ESC
Execute
Execute.
ESC to return to item menu
Execute Tap ESC

(9) Completed screen

If the set-up is completed, left screen will be displayed


Tap ESC
ESC
ESC to return to the Item Menu.

3-10, Changing Password


Note
-If you change your password, the new password will apply to all Dr.ZX software,
even changing password on EPVC-Mid.
(1) Main menu
Tap Password
Password.
Password

(2) Enter current password

Enter current password, and tap Execute


Execute.
Execute Tap
ESC
ESC
ESC to return to the main menu.
NOTE. Initial password is zx2000 (lowe
(lowerr case zx)

(3) Enter new password

Enter new password, and tap Execute


Execute.
Execute

(4) New password confirming screen

Enter new password again to confirm new password,


and tap Execute
Execute
Execute

(5) Completed screen


If password has been changed, left screen will be
displayed. Tap ESC
ESC
ESC to return to the main menu.

B. EPVCEPVC-Large
1, How to Connect the Palm to the Mach
Machine
ine via Dr.ZX Connector
1-1, Palm with Dr.ZX software.

1-2, HotSync Serial cable (Purchase from local market)

1-3, Dr.ZX communication cable (Hitachi unique part, p/no. 4476512)

2, How to Connect the Palm to the Machine via Dr.ZX Connector


Connect Dr.ZX 4 pin connector to the machine
STD Cab

US Cab

Communication Cable
(p/no. 4476512)

HotSync serial cable

3, EPVCEPVC-Large Operating Manual


This manual applies to the ZX450 to ZX850H and EX400-5 to EX800H-5.

3-1, Start Program

Tap Dr.ZX
Dr.ZX
Dr.ZX icon.

Tap EPVC_Large
EPVC_Large.
EPVC_Large

The Main menu will be displayed.

3-2, Operation Manual


Each manual shows the necessary procedures to be used before starting each mode.
(a) Operation Mode
This mode will be used to carry out the following functions.
-Self-diagnostic
-Monitors/Records and Replays of certain functions
-Special function
(1)

Tap Operation
Operation Manual
Manual.
anual

(2)

Tap Op.
Op. Mode
Mode.
ode

(3)

The procedure for using the Operation Mode will


be displayed. Tap ESC
ESC
ESC to return to the main
menu.

(b) Service Mode


This mode will be used to carry out the following functions.
-Display engine learning data
-Change engine speed.
-Change lubrication interval
-Change user mode display in monitor panel
(1)

Tap Op.
Op. Manual
Manual.
al

(2)

Tap Service
Service Mode.
Mode

(3)

The procedure for using the Service Mode will be


displayed. Tap ESC
ESC
ESC to return to the main menu.

(c) Engine Learning Mode


This procedure illustrates how to carry out engine learning.
(1)

Tap Op.
Op. Manual.
Manual

(2)

Tap Engine
Engine Learning Mode.
Mode

(3)

The procedure for engine learning mode will be


displayed. Tap ESC
ESC
ESC to return to main menu.

3-3, SelfSelf-Diagnostic
Note
Following explanations are based on the ZX450. Screens will vary by model.
Please confirm that the Operation Mode procedure has been completed, refer to
3.2 Fig 3.
(1) Main menu

Tap Start
Start.
Start

(2) Model name

(3) Function menu

If the displayed model is same

Tap

as

Results
Results

the

unit

on

test,

tap

Self
SelfSelf-Diagnostic

Correct
Correct.
Correct

(4)-1 No failure detected


If no failure is detected, left screen will be
displayed. Tap ESC
ESC
ESC for return to the function
menu.

(4)-2 Failure detected


If any failure is detected, error codes will be shown as below.
(4)-2-1 Failure detect

(4)-2-2 Detail of error code


Up-Arrow/Down
-arrow

Tap
show

Details
Details
Details
error

to

Tap the up-arrow or down-arrow to

code

display error information. Tap ESC


ESC
ESC to

information.

go to the retry screen.

(4)-2-3 Retry screen

Tap

Retry
Retry

B
B

to

re-try

self-diagnostic. Tap ESC


ESC
ESC to
return to function menu.

3-4, Monitoring/Recording
Monitoring/Recording Pressure etc.
Note
Following explanations are based on the ZX450. Screens
Screens will vary by model.
Please confirm that the Operation Mode procedure has been completed, refer to
3.2 Fig 3.
(1) Main menu

(2) Model name

Tap Start
Start.
Start

If the displayed model is

(3) Function menu

Tap Monitor
Monitor Display.
Display

same as the unit on test, tap


Correct
Correct.
Correct

(4) Enter model code and s/no.


Enter model code and s/no. After entering
tap OK
OK
OK to go to the monitor selection
menu. If no model code and/or serial no are
entered
recorded.

no

monitoring

data

can

be

(5) Monitor item selecting menu.


Tap the red squares to select data. You can select
up

to four (4)

items

at

one

time.

Tap

upup-arrow/downarrow/down-arrow to scroll the menu. Tap


Start
Start
Clear
Start to start monitoring, tap Clear
Clear to cancel
selected item, and tap ESC
ESC
ESC to return to the
enter model code and s/no screen.

Up-arrow/Down-arrow
(6) Monitoring screen
Tap Hold
Hold
Hold to stop
graph.

(7) Start recording


Tap Record
Record
Record to start recording, the graph will start
moving after three (3) seconds.
Note
If no model code and/or s/no are entered, the record
button will not appear.

(8) Select Data bank


Tap number to select a data bank, which will keep the
recorded monitoring data.

(9) Confirmation

If the selected data bank is empty, left screen will be displayed. Tap Write
Write
Write to record
data. If selected data bank already has data, right screen will be displayed. If you
want to overwrite recoded data in this bank, tap Overwrite
Overwrite.
ESC
Overwrite Tap ESC
ESC to return to
data bank selecting menu.
(10)
Tap Comment
Comment
Comment to go to the next screen. Even if you
have no comments please tap Comment
Comment.
Comment

(11) Comment entering screen


Enter your comments here.

When you have finished entering your comments or


if there are no comments to enter, tap OK
OK
OK

(12) Data record confirmation screen


Tap OK
OK
OK to record the data to the data bank you
selected. If you want to return to the comment entry
screen, tap ESC
ESC.
ESC

3-5, Replaying Recorded Data


(1) Main menu

Tap Record Disp. to start replay.

(2) Data bank selecting screen -1


There are 16 data banks in the Palm;
only eight (8) can be displayed on the
screen

at

one

time.

Tap

the

up-arrow/down-arrow to display 2nd


screen of data.

(3) Data bank selecting screen -2


Tap a number to select the data bank you
want to replay. After selecting the data
bank, tap Play
Play Back
Back to start replay.
If you want to clear the data bank, tap
the number you want to clear, and tap
Del
Del
Del to clear the data bank
(4) Replaying
Tap Hold
Hold
Hold to stop replay.
Tap ESC
ESC
ESC to return to data bank selection screen.

3-6, Special Function


Note
Following explanations are based on the ZX450. Screens will vary by model.
Please confirm that the Operation Mode procedure has been completed, refer to
3.2 Fig 3.
(1) Main menu

Tap Start
Start.
Start

(2) Model name

If displayed model is
same as the unit on
test, tap Correct
Correct.
Correct

(4) Special Function Menu

(3) Function menu

Tap Special
Special Function.
Function

3-6-1, Special Function WU Deactivation


Start the engine while the Hydraulic Oil temperature is cold; the machines
computer will increase the engine low idle rpm from the standard low idle rpm to
warm-up the Hydraulic Oil. WU Deactivation means, cancel this function.
(1) Special function menu

Tap WU
WU Deactivation
Deactivation to start this function. (Stop
the warm-up function)

(2) Confirmation screen

Tap Execute
Execute
Execute to start deactivation. (Stop the
warm-up function)

(3) Deactivation complete screen

When deactivation is completed, left screen will


display. Tap ESC
ESC
ESC to return to the special function
menu.

3-6-2, Special Function menu ECO Control Deactivation


ECO control reduces the high idle rpm while all control levers/pedals are in the
neutral position; this reduces noise level and fuel consumption. ECO deactivation
will cancel this function.
(1) Special function menu
Tap ECO
ECO Deactivation
Deactivation to start this function.

(2) Confirmation screen

Tap Execute
Execute
Execute for start deactivation (Stop the ECO
Function)

(3) Deactivation complete screen

When deactivation is completed, left screen will be


displayed. Tap ESC
ESC
ESC to return to special function
menu.

3-6-3, Special Function Menu Max. Disp. Holding


(1) Special function menu
Tap Pump
Pump Adjustment
Adjustment to start this function.

(2)

Tap Max.
Max. Disp. Holding
Holding

(3) Confirmation screen


Tap ESC
ESC.
ESC

3-7, Display Engine Learning Data


Note
Following explanations are based on the ZX450. Screens will vary by model.
Please confirm that the Operation Mode procedure has been completed, refer to
3.2 Fig 3.
(1) Main menu

Tap Start
Start.
Start

(2) Model name confirmation

If the displayed model is correct, tap Correct


Correct.
Correct

(3) Service mode checking screen.

Tap Rechecked
Rechecked
Rechecked to confirm you are in the service
mode.

(4)

Tap Special
Special Function.
Function

(5) Function menu

Tap Learning
Learning Data Display.
Display

(6) Engine learning data display menu

Tap ESC
ESC
ESC to return to the function
menu.

(7)-1 Display EC motor stop position.

Tap EC
EC Motor Stop Position.
Position

(7)-2 Display information

Tap ESC
ESC
ESC to return to engine learning data display
menu.

(8)-1 Display EC motor maximum speed position

Tap EC
EC Motor Maximum Speed Position.
Position

(8)-2 Display information

Tap ESC
ESC
ESC to return to the engine learning data
display menu.

3-8, Parameters Adjustment


Note
Following explanations are based on the ZX450. Screens will vary by model.
Please confirm that the Operation Mode procedure has been completed, refer to
3.2 Fig 3.and engine-learning switch is ON
ON
ON position.
(1) Main menu

Tap Start
Start.
Start

(2) Model name confirmation

If the displayed model is correct, tap Correct


Correct.
Correct

(3) Service mode checking screen.

Tap Rechecked
Rechecked
Rechecked to confirm you are in the service
mode.

(4)

Tap Special
Special Function.
Function

(5) Function menu

Tap Parameter
Parameter Change.
Change

(6) Password entering screen

Enter password, and tap OK


OK.
ESC
OK Tap ESC
ESC to return to
function menu.

(7) Item menu

Tap up-arrow/down-arrow to scroll to the other Select screens. Tap


ESC
ESC
ESC to return to function menu.

3-8-1, Parameter
Parameter Adjustment (Engine Speed)
The following procedures are based on Li speed adjustment. screens will vary by
items selected.
(1) Item menu

Tap Li
Li speed adjustment.
adjustment

(2) Adjusting screen

Enter figures, and tap Execution


Execution.
ESC
Execution Tap ESC
ESC to
return to item menu.

(3) Figure confirming screen

Confirm figures you are going to adjust, and


tap Execute
Execute
Execute to make the adjustment.

(4) Adjustment completed screen.


After adjustment is completed, left screen will be
displayed. Tap ESC
ESC
ESC to return to item menu.

3-8-2, Parameter Adjustment (Excluding Engine Speed)


To reflect adjusted parameter(s) to controller, you have to carry out Act. /Deact. of
parameters.
The following explanations are based on the standard lubrication intervals.
(1) Item menu

Tap Lubrication
Lubrication Interval (STANDARD
(STANDARD).

(2) Adjusting screen

Enter figures, and tap Execution


Execution.
ESC
Execution Tap ESC
ESC to
return to item menu.

(3) Adjusted figure confirming screen

Confirm figures you are going to adjust, and


tap Execute
Execute
Execute to make adjustment.

(4)

Tap ESC
ESC
ESC to return to the selection menu.

(5) Item menu


Tap ESC
ESC
ESC to return to the
function menu

(6) Function menu


Tap Act/Deact.
Act/Deact. of Parameters
Parameters to reflect the adjusted
figure to the controller.

(7) Adjusting function confirming screen

Tap Act
Act.
Act to reflect the adjusted figure to the
controller. Tap ESC
ESC
ESC to return to function menu.

(8) Confirming screen

When you are ready to reflect the adjusted figure to


the controller, tap Execute
Execute.
Execute

(9) Completed screen


When the adjustments have been reflected to the
controller the left screen will be displayed. Tap ESC
to return to function menu.

3-9, Changing the User Mode Display on Monitor Panel


Note
Following explanations are based on the ZX450. Screens
Screens will vary by model.
This section describes how to set-up the displayed information on hour-meter.
Please confirm that the Operation Mode procedure has been completed, refer to
3.2 Fig 3.and engine-learning switch is ON
ON
ON position.
Following explanations are based on display E
Engine Actual
Actual Speed.
Speed
(1) Main menu

Tap Start
Start.
Start

(2) Model name confirmation

If the displayed model is correct, tap Correct


Correct.
Correct

(3) Service mode checking screen.

Tap Rechecked
Rechecked
Rechecked to confirm you are in service mode.

(4)

Tap Special
Special Function.
Function

(5) Function menu

Tap Monitor
Monitor Display Change
Change.
ge

(6) Item menu

Tap Engine
Engine Actual Speed.
ESC
Speed Tap ESC
ESC to return to
the function menu.

(7) Display / No Display selecting menu

Tap Disp
Disp
Disp to display engine actual speed on the hour
meter display. If you wish not to show engine actual
speed, tap No
No Disp.
Disp

(8) Confirming screen


Confirm the information you want to display, and tap
ESC
Execute
Execute.
ESC to return to the item menu
Execute Tap ESC

(9) Completed screen

If set-up is completed, left screen will be displayed.


Tap ESC
ESC
ESC to return to the item menu.

3-10, Changing Password


Note
If you change your password, the new password will apply to all Dr.ZX software,
even changing password on EPVC-Large only.
(1) Main menu

Tap Password
Password.
Password

(2) Enter current password

Enter current password, and tap Execute


Execute.
Execute Tap
ESC
ESC
ESC to return to main menu.
NOTE. Initial p
password
assword is zx2000 (lower case zx)

(3) Enter new password

Enter new password, and tap Execute


Execute.
Execute

(4) New password confirming screen

Enter new password again to confirm the new


password, and tap Execute
Execute
Execute

(5) Completed screen


If password has been changed, left screen will be
displayed. Tap ESC
ESC
ESC to return to main menu.

C. HMS_LargeMid
1, Necessary Tools
1-1, Palm with Dr.ZX software.

1-2, HotSync Serial cable (Purchase from local market)

1-3, Dr.ZX communication cable (Hitachi unique part, p/no. 4476512)

2, How to Connect Palm and Dr.ZX with ICX Connector


Connect Dr.ZX with ICX 4 pins connector in the cab.
STD Cab

Palm

US Cab

Communication Cable
(p/no. 4476512)

HotSync serial cable

3. ICX Initial Setting Procedure


Perform ICX initial setting, before the deliver of the equipment to customer or,
after replacing ICX. Following is initializing procedure.

4. Start HMS_LargeMid
4-1, Turn on the Palm, and tap D
DR.ZX
R.ZX icon.

4-2, Tap HMS_LargeMid


HMS_LargeMid.
HMS_LargeMid

4-3, The screen below will be displayed.

5, Data Download
To Download data that is stored in the ICX.
5-1, Tap Communication
Communication Start.
Start

5-2, Tap Data


Data Download.
Download

5-3, Tap Data


Data Download.
Download

5-4, The following screen will be display, and the download will start automatically.

5-5, When the downloading has finished (normally), the following screen will be
displayed Tap OK
OK.
OK

5-6, Tap ESC.

6, Start ICX SetSet-up Program


6-1, Tap Set
SetSet-ICX.
ICX

6-2, Password input screen will be displayed, enter password, and tap OK.

6-3, ICX set-up program main screen will be displayed. Tap Start
Start.
Start

7, Entering Time Differences


Differences from UTC (GMT)
To set the time difference between local time and UTC (GMT)
7-1, Tap ICX
ICX Initial Setting.
Setting

7-2, Tap Enter


Enter Time Diff. From UTC
UTC

7-3, Tap Correct


Correct.
Correct

7-4, Use the Up-arrow or Down-arrow to searching for the time difference. After
selection, tap OK
OK.
OK

7-5, Tap OK
OK.
OK

7-6, Tap ESC


ESC
ESC to quit time difference setting.

8, Set Local Time


Check local time shown in ICX, and adjust if necessary.
8-1, Tap Enter
Enter Date and Time.
Time

8-2, If the local time is wrong, tap Correct


Correct
Correct for correction. If local time is correct,
tap ESC
ESC
ESC to quit local time setting.

8-3, Tap date input space.

8-4, Tap the graffiti input area.

8-5, Enter date


If the local date is 01 Aug. 2002, then enter 2002/08/02
2002/08/02
2002/08/02

8-6, After entering the date, tap Done


Done.
Done

8-7, Tap time input space.

8-8, Tap the graffiti input area.

8-9, Enter time.


If the local time is 13:00:00, then input 13:00:00
13:00:00.
13:00:00

8-10, After entering the time, tap Done


Done.
Done

8-11, Tap OK
OK.
OK

8-12, Tap OK.

8-13, Tap OK
OK.
OK

8-14, Tap ESC to quit local time setting.

9, Set Model Code and Equipment Serial Numbers


If you are going to set the model code and/or equipment serial number to a machine
already working, first perform a data download before starting the set-up procedure.
This will prevent any data lost.
9-1, Tap Enter
Enter Model and Serial
Serial No..
No.

9-2, Tap OK
OK.
OK

9-3, Tap Correct


Correct.
Correct

9-4, Tap model input space.

9-5, Tap the graffiti input area.

9-6 Enter model code.


Place 0 (zero), before the first character of the three (3) digits model code written
on nameplate.
Example;

Nameplate (10 digits); if it is 1G6P123456, enter 01G6


01G6.
01G6
Nameplate

(17

digits);

if

it

is

HCM1G600P123456, enter 01G6


01G6
01G6
Tap 0
0, 1
1, and tap abc
abc
abc to enter letters. If you want to correct input figures, tap
Right-arrow for delete.

9-7, Tap ccap


ap to enter capital letters.

9-8, Tap G
G, and tap 123
123
123 to enter numbers.

9-9, Tap 6
6, and tap Done
Done.
Done

9-10, Tap equipment serial number input space.

9-11, Tap the graffiti input area.

9-12, Enter six (6) digits of equipment serial number written on nameplate, and tap
Done
Done.
Done
Example;

Nameplate (10 digits); if it is 1G6P123456, enter 123456


123456.
123456
Nameplate

HCM1G600P123456, enter 123456


123456
123456

(17

digits);

if

it

is

9-13, Tap OK
OK.
OK

9-14, Tap OK
OK.
OK

9-15, When changing/setting model code and/or serial number, you have to clear
ICX internal memory to prevent any download error. Tap Clear
Clear.
Clear

9-16, The following screen will be displayed, please wait.

9-17, Tap OK
OK.
OK

9-18, Tap ESC


ESC
ESC to quit model code and equipment serial number setting.

10, Synchronize Internal (ICX) and External Hour


Hour Meter
10-1, Tap Internal
Internal Hour Meter Setting
Setting.
tting

10-2, If the internal hour meter and the external hour meter show different figures,
tap Set
Set
ESC
Set synchronizing. If both figures show same figures, tap ESC
ESC to quit hour
meter synchronizing function.

10-3, If you tapped Set, the following screen will be displayed. Tap OK
OK
OK to quit
hour meter synchronizing.

11, ICX SelfSelf-Diagnosis


Before starting the ICX self-diagnosis, turn on the key switch and wait for a period
of more than one (1) minute. Otherwise the ICX cannot perform an accurate
self-diagnosis.
11-1, Tap ICX
ICX Diagnosis.
Diagnosis

11-2, If there are no faults, the following screen will be displayed. Tap ESC
ESC
ESC to quit
the self-diagnosis function.

11-3, If the ICX detects any error(s), fault code(s) will be displayed. Tap Detailers
Detailers
Detailers
to check the details of the error code, and tap ESC
ESC
ESC to quit ICX self-diagnosis
function.

12, Setting Downloading Operators Name


If you want to set or change the downloading operators name, follow the procedure
below.
12-1, Tap ICX
ICX Initial Setting.
Setting

12-2, Tap Enter


Enter Downloaded Operator
Operator s Name.
Name

Screen 1
12-3, Tap Correct
Correct.
Correct

Screen 2

Screen 3

12-4, Tap name input space.

12-5, Tap the graffiti input area.

12-6, Enter name and tap Done


Done.
Done

12-7, Tap OK
OK.
OK

12-8, Tap OK
OK.
OK

12-9, Tap ESC


ESC
ESC to quit download operators name changing function.

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