Pipe

CONNECTION-TECHNOLOGY JACKET-PIPE
Survey
1.0
General / Sleeves / Test Procedure

Basic Material & Properties
Assembling Tools
V
V
V
2.0
2.1
2.2
Assembling Preparations
3.0
Uncross-Linked Shrinkable Coupler

Assembling Uncross-linked Shrinkable Coupler
V
V
4.0
4.1
isojoint II - Shrinkable Coupler

Assembling isojoint II - Shrinkable Coupler
V
V
5.0
5.1
Electro Welding Coupler

Assembling Electro Welding Coupler
V
V
6.0
6.1
isocompact - Coupler
Assembling isocompact - Coupler
V
V
7.0
7.1
PE-Husk-Pipe-Sleeve
Assembling PE-Husk-Pipe-Sleeve
V
V
8.0
8.1
Alu- & Spiro-Coupler

Assembling Alu- & Spiro-Coupler
V
V
9.0
9.1
Reduction Coupler
Double-Reduction Coupler
V 10.0
V 10.1
End Coupler
V 11.0
Assembling Coupler
V 12.0
Assembling Elbow
V 13.0
Assembling Branch
V 14.0
Assembling Short Connection
V 15.0
PUR-Foam Table
V 16.0
CONNECTION COUPLERS
Survey
Connection Coupler
Page V 4.0 - 9.0 Page V 10.0
Reduction Coupler
Double-Reduction Coupler
Page V 10.1 Page V 11.0
End Coupler
Assembling Elbow
Page V 13.0 Page V 14.0
Assembling Branch
Copy only after agreement with isoplus Fernwrmetechnik GmbH; Technical modifications reserved; Edition 04/2005
internet: www.isoplus.de e-mail: info@isoplus.de
V 1.0
CONNECTION COUPLERS
General
There are several coupler constructions available for the different technical requirements. All
PEHD-connection couplers are used in order to reach a non-positive safety, gas- and watertight
jacket-pipe connection. The pipe layer will be responsible for slipping on the coupler before
starting the welding works. All couplers consist of a PEHD-socket pipe with material properties
as described on page R 4.0. It will be generally possible to deliver all couplers in special length,
i.e. for post-insulation of the welding seams of an uninsulated one-time-ball valve, an one-timecompensator or a fitting piece. Insulation and sealing of all kind of couplers, except of
isocompact, will be carried out generally by isoplus-works-educated assembling specialists,
tested by AGFW- and BFW.
Sleeves
The manual usable shrink-sleeves which are part of the different kind of couplers consist of a
heat shrinkable, molecular cross-linked and modified polyolefin with a sealing adhesive system
consisting of an elastic-viscous sealing area. This kind of sleeve is resistant against thermal
ageing, weather conditions and chemical influence as well as UV-rays and alkaline-earth.
Coupler Test Procedure

In co-operation with accepted test institutes, like i.e. FFI in Hanover (District Heating Research
Institute e.V.) isoplus offers extensive analysis of PUR-local foam and sleeves respectively of
complete couplers. The test procedures include all quality guidelines of EN 253 and EN 489
standard. Depending from requirements the quality control includes i.e.:
Visual expertise of storage, quality and processing of the materials
Destructive test of a sleeve by drawing off at cold condition
Test of a sleeve in the laboratory for tensile strength for: Elongation at tear, flexibility, water
absorption, shear- and husk-strength as well as fusion point
Preparing of a test sample in a test box, for local used foam with expertise concerning
starting time, rise- as well as foaming behaviour
Taking out of a 30 mm drill-cone from the PUR-foam of a coupler followed by a visual check
concerning colouring, homogeneity and cell-structure
Testing of the foam sample in the laboratory concerning cell-structure, closed cells, foam
density, pressure resistance and water absorption during boiling test
Investigation of a complete coupler in the laboratory concerning the already mentioned
points, checking concerning axial shear strength as well as shock- and creep resistance
including statement of thermal conductivity [] of the compound system
All taken samples will be recorded with the relevant parameters like date, time project andsection, constructing company and installer, weather conditions, temperature, dimension, kind
of coupler and -number, local foam (mechanical or manual) and trench conditions, and
transferred to the corresponding test institute. After writing of the certificate it will be given to the
buyer for documentation. The content of the test procedure as well as the determination of the
samples has to be decided by agreement between the purchasers or by an authorized third
party and the coupler-assembling company, respectively with isoplus. As executing company
of the test procedure isoplus has to be informed concerning this decision. Parallel to this the
procedure after completion of the test report has to be determined before starting of the quality
test procedure. Please contact isoplus-quality-engineering specialists in case of additional
questions.
V 2.0
CONNECTION COUPLERS
Survey Basic Material & Properties
Characteristic
Insulation
Accessories
Socket-pipe
Coupler construction / type

Uncross-linked PEHD-socket pipe
Cross-linked PEHD-socket pipe
Heat shrinking
Extruder weldable and to shorten
Galvanized spiro-pipe, separated
Alu-spiro-pipe, separated
2 shrinkable sleeves
2 PE-weldable plugs
2 PE-hole-lockers
Butyl-rubber-sealing tape
2 single copper-heat conductors
Shrinking foil + sealing compound
Sealing sheet metal
Blind riveting
Silicon sealing
Polyurethane-local foam (PUR)
PUR-insulation shells
Portion foam alternatively
Rock wool fibre shells
**
.................sealing
Gas- and water tight
Splash proof
Air pressure test 0,3 bar
Test certificate acc. to
EN 489 - 100 cycles
EN 489 - 1000 cycles
DVS-guideline 2207-part 5
suitable for
Flex - Single pipe
Rigid single pipe
Oval double pipe
Circular double pipe
High temperature - single pipe
Spiro- & Alu-folded - jacket-pipe
Application
*
**
***
uncrosslinked
Shrinkable
isojoint IIShrinkable
9
9
9
ElectroWelding
isocompact
9
9
9
9
9
PE-HuskPipe
Spiro
Alu
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
double
self
electrical
9
9
9
9
9
9
9
9
9
alternativ alternativ
9
9
9
9
eventual
eventual
9
9
9
alternativ alternativ
9
9
double
single
single
single
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
***
9
9
9
9
3
9
9
9
= generally with oval isoplus-double pipe only

= for high temperature pipes a two layer insulation made of rock wool shells
will be used at the medium pipe as well as at the following PUR-hard foam
= only the oval preformed shrinkable coupler will be permissible for isoplus-double pipe
1 = suitable for all pipe net works with standard operating- and soil conditions
2 = suitable for all pipe net works with increased operating- and soil conditions,
like ground- and pressing water
3 = like 2, however especially for big pipe sizes
4 = suitable for all pipe net works layed inside of buildings or in the open
V 2.1
ASSEMBLING TOOLS
For a qualified assembling in conformity with the standard, the following tools respectively equipment will
be necessary for the several jacket-pipe connections.
# Coupler construction / type
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
Pressure set with pump and manometer

Workmans overall
Working gloves
Binding wire
Drilling set, = 4, 6 and 10 mm
Drilling machine (Akku or 230 V)
Triangular scraper
High-grade-steel strap retainer
Gas-burner set
Hammer, ca. 150 gramme
Hand-broom
Wood-driller with stopper
Insulation adhesive tape, 40 mm, if required
Cable drum, if required
Cartouche-press, if required
Marker, white + black (water resistant)
Measuring tape and meter stick
Tongs for rivets
PE-burr-remover resp. -scraper
PE-cleaner resp. fat solvent
Propane-liquid gas bottle
Cleaning rag, fluffy free
Umbrella if required
Stirring set for drilling machine
Hand-saw
Peel-driller, conical, size M 3
Foaming machine, starting from Da 315 mm
Scissors
Emery linen, 50 mm, grain 60
Set of screwdrivers, kirve and cross
Protecting glasses
Welding transformer / -machine (400 V)
Welding pincers
Stretch band, at least 2 pieces
Sprayer with soap-water
Steel brush
Mortise chisel
Compass saw
Plug-welding machine(230 V)
Current aggregate, if required
Tapestry roller
Temperature probe
Carpet knife
Centring wedges, fully 2 pieces
uncross-link. isojoint IIShrinkable Shrinkable
Spiro
Alu
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
eventual
eventual
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
eventual
9
9
9
9
9
9
eventual
eventual
9
9
9
9
9
9
eventual
eventual
eventual
9
9
9
9
9
9
9
9
9
9
eventual
9
9
9
9
9
9
eventual
eventual
eventual
9
9
9
eventual
9
9
9
9
9
eventual
Extruder welding unit (220 V, starting from Da = 225 mm

Hot-air welding unit (220 V), up to Da = 200 mm
PE-welding wire
Stretch bands
9
9
9
9
9
9
9
IPS-Cu
IPS-NiCr
9
9
9
9
9
9
9
9
9
9
Wire distance holder, per coupler 2 pieces

Electro pincer set (strip the insulation, press, cutter, kombi)
isoplus-hand-system tester, type IPS-HST
Soldering burner
Soldering tin
Pinch husks
Shrinking tube
V 2.2
PE-HuskPipe
9
9
9
9
9
9
9
# Assembling fitting
52
53
54
34
isocompact
9
9
9
9
9
9
9
# Type of leak detecting

45
46
47
48
49
50
51
ElectroWelding
9
9
Coupler
Elbow
Branch
9
9
9
9
9
9
9
9
9
9
9
9
ASSEMBLING TOOLS # 1 - 27
#2
#1
#5
#3
#4
#7
#8
# 10
# 11
# 12
#6
#9
# 13
# 14
# 15
# 16
# 17
# 18
# 19
# 20
# 21
# 22
# 23
# 25
# 24
# 26
# 27
V 2.2.1
ASSEMBLING TOOLS # 28 - 54
# 28
# 29
# 32
# 34
# 30
# 31
# 33
# 35
# 36
# 37
# 40
# 44
# 52
# 39
# 41
# 45
# 46
V 2.2.2
# 38
# 42
# 47
# 48
# 43
# 50
# 49
# 53
# 51
# 54
MONTAGEVORBEREITUNG
ASSEMBLING
PREPARATION
All medium pipe connections have to be insulated and sealed with connection couplers and
PUR-foam after recording of the agreed pressure tests. For warranty reasons these works,
except of isocompact-coupler, should be carried out by isoplus-educated assembling
specialists, approved by AGFW- and BFW institute. The isocompact-coupler may be used by
the pipe laying company for independent post-insulation at the connection spots, except of
double pipes.
All coupler connections made by isoplus will
be clearly and durable marked by the installer
(16) this includes:
>> Date of foaming
>> Length of coupler (hollow space)
>> Assembling date of sleeves
>> Name of installer
>> Resistance value IPS-Cu or IPS-NiCr
This mark will allow a detailed identification of the executing installer and will increase the
quality safety with their requirements. In case that the post-insulation should be nevertheless
carried out by a third party, their ability has to be checked by presenting the AGFW-/BFW-test
certificate before starting the assembling work. isoplus has to be informed about this in
advance.
The preparing working steps mentioned on page V 3.0 up to V 3.1.1 are valid concerning all
coupler constructions delivered by isoplus. Additionally the isoplus-assembling conditions, see
chapter assembling guidelines, page M 13.0, have generally to be considered. The required
tools for every working step, see page V 2.2 up to V 2.2.2, are mentioned with their number as
(xx).
IMPORTANT: Assembling works have to be carried out always with working overall (2) and if
necessary with gloves (3) and protection glasses (31) as well as in accordance with the general
regulations for preventing accidents (UVV) requested protection clothes.
1. The connection couplers packed in a protecting
foil as well as the sleeves will be slide over the

PE-jacket of the pipes. Do not damage the
packing.
In case of separated sheet metal couplers this
working step will be not necessary. The parts
should be stored packed in a lockable room.
2. The medium pipe connection will be carried out
according to the required connecting procedure.

The visual annular gap will be protected against
combustion by use of a wet rag or push plugs.
Maximum permissible angular deviation of a
connection will be 3.
V 3.0
ASSEMBLING PREPARATION
3. Measurement of un-insulated pipe-piece (17)
and setting of radial centring marks on the

jacket-pipe for assembling of coupler (16).
Emery linen (29) may be used as ruler.
Film 553 Foto 12a

IPS-Cu
The distance from jacket-pipe end and pipe bar

will be 150 mm, in case of a 700 mm long
coupler and an uninsulated pipe piece of 400
mm.
4. The paraffin coated PUR-foam has to be
punctured approx. 1 cm deep (37) at the pipe

ends. Burned foam or moisture foam has
eventually to be removed completely by more
deeper puncture.
Medium pipe has to be cleaned from rough dirt
like soil etc (11), wash out if necessary.
Film 553 Foto 18a

IPS-Cu
5. Preparing of wire connection: uncoiling of wire
ends and careful stretching (46). In case of IPSCu bare Cu-wire ends will be shortened to
push-type (46) and cleaned respectively
roughened by use of emery paper (29).
Yellow IPS-NiCr-wires will be cutted with 10
mm over-length, black wires in push-type and
bared (46). Cleaning of medium pipe from rust
film at this spot (29/36).
Film 553 Foto 23 a

IPS-Cu
6. Control measurement at leak detecting by use

of IPS-HST (47) in both directions.
IPS-Cu:
Resistance wire bow loop = ~ 5 /100 m pipe
Wire/earth wire (Steel medium pipe) = > 20 M
Film 553 Foto 32a

IPS-Cu
IPS-NiCr:
Resistance wire/wire = 5,7 /m
Wire/earth wire (Steel medium pipe) = > 50 M
7. Open protection foil first now (28) and remove

coupler, clean and dry it if necessary (20+22).
Write measured values on the coupler (16).
V 3.1
Film 553 Foto 34a

IPS-Cu
ASSEMBLING PREPARATION
8. Wire connection:
In case of IPS-Cu Cu-tinned wire ends will be
squeezed with Cu-tinned wires and Cu-bare
wire ends with Cu-bare wires (50) pressed (46)
and additional soldered (48+49).
Film 546 Foto 6a

IPS-Cu
8. In case of IPS-NiCr an approx. 70 mm shrinktube will be slipped over both wires (51). Black
wires in push-type, yellow wires overlapping
with husks (50), connecting by two time
squeezing (46) Shrinking of shrink-tube over the
squeeze-husks. (48).
Film 551 Foto 16a

IPS-NiCr
9. Per coupler two wire distance holder (45) will be
fixed at the medium pipe (4), the wires will be

fixed on it.
Film 551 Foto 28a

IPS-NiCr
10. Clean jacket-pipe ends up to a length
respectively width of approx. 300 mm (17) by

use of PE-cleaner (20+22).
ATTENTION: Before the following working
steps all materials have to be absolutely clean
and dry.
Film 551 Foto 31a

IPS-NiCr
ohne Gesicht
11. Roughen jacket-pipe ends up to a length of
approx. 300 mm (17), but at least up to the

radial mark at the jacket-pipe by use of emery
linen (29). PE-particles should be removed by
use of a broom (11) or just wipe away (22).
Film 551 Foto 33a

IPS-NiCr
Not necessary in case of PE-husk-pipe-sleeves

(V 8.0) or metal sheet couplers (V 9.0).
Detailed information concerning wire-connection of leak detecting and the different wire
connecting regulations at branches, see design manual, chapter leak detecting, page N 2.2 and
N 3.2 as well as chapter assembling guidelines, page M 9.0.
V 3.1.1
UNCROSS-LINKED
SHRINKABLE COUPLER
GRAFIK vorhanden
The uncross-linked, PE-weldable coupler is a double-sealing system which consists of a PEHDsocket-pipe in one piece with heat shrinkable properties, two shrink-sleeves for sealing of the
coupler at the transitions to the jacket-pipe as well as of two PE-welding plugs and two PE-holelockers. During assembling the coupler will be shrinked down to the original diameter by use of
soft gas-flame; the so called memory-effect. A sealing tape made of butyl-rubber will be placed
between jacket- and socket-pipe before the first shrinking procedure, which will result in a high
circular-conclusive stability already with first sealing.
The uncross-linked shrinkable coupler can be tested before foaming by air-pressure of 0,3 bar
and soaped in, the results will be recorded. After foaming the second sealing by use of shrinksleeves will follow. The foam filling-in- and venting opening will be sealed by PE-plugs and
additionally with PE-hole-lockers. It has to be considered that only the oval preformed uncrosslinked shrinkable coupler will be permissible for applications where the elliptical isoplus-double
pipe will be used.
Application:
Suitable for all pipe-networks with high operating- and soil conditions, like
ground- and pressing water. According to EN 489 in sand box sliding test
approved with 100 cycles
Available as:
Connecting coupler, long coupler, reduction coupler, double-reduction

coupler, end coupler, assembling elbow and assembling branch
Diameter:
From Da 65 mm up to maximal Da 1300 mm
Delivery length:
Standard = 700 mm, and in 100 mm steps up to maximal 1500 mm
Assembling see page V 4.1
V 4.0
PEHD-Socket-pipe see design manual, page R 4.0
ASSEMBLING
Uncross-linked Shrinkable Coupler
Delivery range
two
shrink-sleeves
two PEventing- and

weldable plugs each
two
heat shrinkable
PE-hole-lockers
Butyl-rubbersealing tape
Heat-shrinkable
PEHD-socket-pipe
Working procedure
12. Step (1.) to (11.), assembling preparation, see
page V 3.0 to V 3.1.1. Cut sealing tape made of

Butyl-rubber to length (17+28/43).
Film 561 Foto 2a

IPS-NiCr
Heat both jacket-pipe ends by use of soft

propane-gas-flame of at least 40 - 50 C
(9+21), do not burn in, check temperature (42).
13. Wrap sealing tape made of Butyl-rubber approx.
20 mm (17) beside of the radial marks, in 12:00

oclock position approx. 50 mm overlapping,
around the jacket-pipe.
Remove approx. 150 mm from the end of the
protecting foil and buckle it rectangular, paper
end may be put on the jacket-pipe (13).
Film 561 Foto 5a

IPS-NiCr
14. At 12:00 oclock position the two marks for

filling- and venting-drilling will be measured (17)
and marked (16).
In order to reach a good venting of the coupler

and in order to avoid encapsulations of gas
bubbles the opening should be made near to
the couplers edge. In case of bare pipe ends of
200 mm lengths, the drillings have to be placed
175 mm from each coupler edge.
Film 561 Foto 7a

IPS-NiCr
V 4.1
ASSEMBLING
15. Mark position of leak detecting wires at jacketpipe (16).
This will avoid a damage of the wires during the

following working steps i.e. when drilling the
openings for foam filling.
Film 561 Foto 9a

IPS-NiCr
16. Now slide over the shrinkable coupler and
centre it with the help of the both marks, do not

buckle the ends of the carrier-paper from
sealing tape.
Only one vent-opening, 10 mm, should be
drilled at one coupler end (5/26+6).
Film 561 Foto 11a
Remove carrier-paper of the Butyl-sealing tape

on both sides.
17. Both coupler pipe ends will be heated through
by a soft propane-gas-flame of at least 70 - 80

C (9+21+42) and shrinked on to the jacket-pipe,
do not burn in. Let the coupler cool down.
Work parallel with two persons and two burner
sets in case of jacket-pipe- > 560 mm (9).
Film 561 Foto 14a
18. Drill the 10 mm vent-opening to 20 mm (6+26).

Coupler must be cooled down to < 40 C.
Film 561 Foto 17a
19. Now the coupler will be tested by air-pressure of
0,3 bar (1), the coupler transition areas will be

soaped (35). Thereafter soap liquid will be
washed out (20+22).
V 4.1.1
Film 561 Foto 22a
ASSEMBLING
20. ATTENTION: Check manometer at least for 3

minutes. In case of pressure loss soap again,
increase pressure to 0,3 bar and re-shrink the
localized outlet, see (17.).
Film 561 Foto 21a
21. Record now the executing parameters of the airpressure test as well as the results.
>> Date
>> Weather conditions
>> Ambient temperature
>> Coupler number und -diameter
>> Foam method (hand or machine)
Grafik Muffenprotokoll einfgen
22. Thereafter the second vent-opening 20 mm,

will be drilled accordingly (16. + 18.) (5+6+26).
Close this hole be a shock-resistant vent plug

(10).
Film 561 Foto 26a
23. Check the required quantity of coupler foam
according to table on page V 16.0 and adjust

component A (bright = Polyol) and B (dark =
Isocyanat) at the foaming machine (27) or mark
at the delivered foaming measure buckets (16).
Film 546 Foto 24a
Shake the canister with local PUR-foam

component A (bright) before use, this will diffuse
the containing driving-liquid.
24. Pour now first component A (bright) into the

foam-bucket and fill up with component B (dark)
up to the mark.
Film 546 Foto 27a
V 4.1.2
ASSEMBLING
25. Produce now schlieric-free and clockwise

machined mixed PUR-local foam (6+24).
Film 546 Foto 30a
Or start mixing procedure at the foaming

machine (27).
26. Pour now the required foam quantity over the
filling opening completely into the coupler. Or

insert the lance of the foaming machine (27)
and start the automatic foaming procedure
adjusted in accordance to the dimension of the
coupler.
Film 561 Foto 27a
Close the foam filling opening by use of shock

resistant venting-plug (10), cf. (22.).
27. After reaction of the foam in approx. 120

minutes, both venting-plugs will be removed
(30).
Film 561 Foto 31a
28. Now the remaining foam around the two

openings will be removed respectively scraped
(7).
Thereafter both openings will be expanded by a

conical boring bit size M 3 (26) in accordance
with the PE-weldable plugs (6).
Film 560 Foto 6a

(Kratzen)
29. Now the first enlarged opening and one PE-plug

will be pre-heated by use of a plug-welding-unit
(39).
The welding plug will be pressed strongly into

the opening at the welding unit by use of the
supporting handle.
V 4.1.3
Film 560 Foto 9a
ASSEMBLING
30. Remove the plug from the welding unit as soon
as the required pre-heating temperature from

220 - 230 C will be reached and press it into
the hole. Remove supporting handle from the
plug by rotation.
Film 560 Foto 12a
The correct pre-heating can be recognized by a

satin -finished-shining PE-welding plug and by a
PE-bulb at the edge of the drill.
31. After the second plug has been set as per (29.)
and (30.) the transition area of the coupler to the

jacket-pipe has to be degreased by use of PEcleaner (20+22), on both transitions approx. 300
mm width (17), respectively 150 mm each at the
coupler and at the jacket-pipe.
Film 560 Foto 16a
ATTENTION: These areas have to be

absolutely clean and dry before further working
steps will be continued.
32. By use of emery linen (29) the transition areas

will be roughed at least + 50 mm of the width of
the sleeve (17) and the PE-particles will be
sweeped away (11) or just wiped away (22).
Film 560 Foto 17a
33. Now the sleeve width will be measured (17) and
a centring mark will be set to 50 % (sleeve type

C) at the jacket-pipe and 50% at the socket-pipe
at 12:00 oclock position (16).
Film 560 Foto 21a
34. The first roughed transition area coupler- to
jacket-pipe will be heated with a soft propanegas-flame of at least 65 C (9+21) caution no

burning-in, check temperature (42).
Film 560 Foto 33a
V 4.1.4
ASSEMBLING
35. Unpack sleeve first before starting this working

step and remove protection foil (contamination
risk).
Film 560 Foto 34a
Positioning of the bevelled sleeve end at 12:00

oclock according to the centring marks and
coiling around the pipe.
36. Remove the protection foil of the integrated

closing patch at the second straight and
overlapping end of the shrink-sleeve.
Film 563 Foto 1a
37. Heating of the sleeve end by use of a soft flame

(9+21) approx. 1 second press and fix (41).
ATTENTION: Dirty and glued shrink-seals have

to be separated from assembling and should be
sanitated.
Film 563 Foto 2a
38. Start shrinking procedure (9+21+42) at closing

end (12:00 oclock) at socket-pipe and continue
in direction of jacket-pipe.
Thereafter shrinking of coupler at socket-pipe

in circumferential direction and in rotating
movements. Repeat shrinking until the sleeve
will sit close at the socket-pipe with the total
surface.
Film 563 Foto 5a
39. First thereafter the sleeve will be shrinked at
jacket-pipe in circumferential direction and in

rotating
movements
(9+21+42).
Repeat
shrinking until the sleeve will sit close at the
jacket-pipe with the total surface.
Film 563 Foto 14a
This will avoid any air penetration.

First now the assembling of the second sleeve
will be made as per (34.) up to (39.).
V 4.1.5
ASSEMBLING
40. The penetrating melting glue at the seal shows

that enough heating energy has been supplied.
With the thumb-test the seal will be moved axial
to bulbs, which will become plain again after
sufficient heat penetration.
Film 560 Foto 27a
41. Now the cooled down surrounding area of the
welding plugs will be degreased by use of a PEcleaner (20) and the PE-bulbs at the welding
plugs will be removed respectively burred (19).
Film 563 Foto 19a
42. By use of an emery linen (29) the areas of the

welding plugs will be roughed at least in the
width respectively the diameter of the holelockers + 30 mm and the PE-particles will be
sweeped away (11) or wiped away (22).
Film 563 Foto 22a
43. The first roughed area of the plug will be heated
by a soft propan gas flame of at least 65 C

(9+21) caution not burn in, check temperature
(42).
Now heat up the corrugated adhesive side of
the PE-hole locker by a soft flame (9+21). Put
patch centered over the plug and press it by use
of tapestry roller (41).
Film 563 Foto 24a
44. After installation of the second PE-hole-locker
(patch) the complete assembling of the

insulation and sealing works at the uncrosslinked shrinkable coupler according to the
AGFW-/BFW-guidelines will be finished.
Film 563 Foto 34a
Assembling of the uncross-linked shrinkable coupler as straight connection coupler will be valid
analogous for shrinkable reduction- and end-couplers.
V 4.1.6
isojoint
isojoint
II - SHRINKABLE
II - SCHRUMPFMUFFE
COUPLER
GRAFIK vorhanden
The cross-linked, not weldable, self sealing isojoint II- shrinkable coupler is a system which
consists of a no divided thick-walled Polyethylene with heat shrinkable properties as well as of
two PE-welding plugs each and PE-hole-lockers. During production warm expanded, the
coupler will be shrinked back to the original dimension during assembling by use of a soft gasflame, the so called memory effect will develop. Between jacket- and socket-pipe an extra wide
sealing tape made of Butyl-rubber will be placed before the shrinking procedure, in order to
reach a very high ring-conclusive strength during the shrinking procedure. Therefore no
additional sleeves will be required.
The molecular cross-linked shrinkable coupler can be tested before foaming by air-pressure of
0,3 bar and soaped in, the results will be recorded. After foaming the foam filling-in- and the
venting opening will be sealed by PE-plugs and additionally with PE-hole-lockers. In order to
weld in the PE-plug, the coupler consists at this area of double-walled Polyethylene with an
uncross-linked layer which allows the welding procedure.
Application:
ground- and pressing water. According to EN 489 in sand box sliding test
approved with 1000 cycles
Available as:
Connecting coupler
Diameter:
Delivery length:
Norm = 700 mm (Long coupler not possible)
V 5.0
ASSEMBLING

Delivery range
two PEventing- and

weldable plugs each
two
heat shrinkable
PE-hole-lockers
Butyl-rubbersealing tape,
extra wide
Heat-shrinkable
cross linked
PEHD-socket-pipe
Working procedure
page V 3.0 to V 3.1.1. Cut sealing tape made of

Butyl-rubber to length (17+28/43).
Heat both jacket-pipe ends by use of soft
propane-gas-flame of at least 40 - 50 C (9+21),
do not burn in, check temperature (42).
Film 544 Foto 23a

IPS-Cu
13. Wrap sealing tape made of Butyl-rubber approx.
50 mm (17) beside of the radial marks, in 12:00

oclock position approx. 50 mm overlapping,
around the jacket-pipe.
Remove approx. 150 mm of the end of the
Film 544 Foto 24a

IPS-Cu
14. At 12:00 oclock position the two marks for

filling- and venting-drilling will be measured (17)
and marked (16).

the coupler edge. In case of bare pipe ends of
175 mm each from edge of coupler.
Film 544 Foto 26a
V 5.1
ASSEMBLING
15. Mark position of detecting wires at jacket-pipe
(16). Slip over the coupler and take the mean

with help of the both centering marks. Do not
buckle the ends of the carrier-paper of the
sealing tape.
Film 544 Foto 28a
Drill only one vent opening, 10 mm, at one

coupler end (5/26+6). Remove both sides
carrier paper of the Butyl-sealing tape.
16. Heat both socket pipe ends by use of a soft

propane gas flame of at least 120 C (9+21+42)
and shrink on the jacket-pipe, do not burn in. Let
the coupler cool down.
Film 544 Foto 30a

Coupler must cool down to < 40 C.
Film 561 Foto 17a

soaped in (35). Thereafter soap liquid will be
washed out (20+22).
Film 561 Foto 22a

increase pressure to 0,3 bar and re-shrink the
localized outlet, see (16.).
V 5.1.1
Film 561 Foto 21a
ASSEMBLING
>> Date


(10).
Film 561 Foto 26a

Film 561 Foto 27a
Proceed foaming procedure analogous working

step (23.) to (26.) of the uncross-linked
shrinkable coupler, see page V 4.1.2 and V
4.1.3.
23. After the reaction of the foam will be finished in
approx. 120 minutes, the assembling of the PEwelding plugs will follow acc. to working step
(27.) to (30.) of the uncross-linked shrinkable
coupler, see page V 4.1.3 and V 4.1.4.
Film 560 Foto 15a
Let the welded plug cool down.
24. Finally the installation of the PE-hole-lockers will
made according to working step (41.) to (44.) of

the uncross-linked shrinkable coupler, see page
V 4.1.6.
Now the complete assembling respectively
execution of the insulation and sealing work at
the isojoint II -shrinkable coupler according to
the AGFW-/BFW-guidelines is finished.
Film 563 Foto 33a

ACHTUNG:
Manschette aber lschen
V 5.1.2
ELECTRO WELDING COUPLER
GRAFIK vorhanden
The patented electro welding coupler without axial-welding seam consists of a closed, crosslinked, PE-weldable shrinkable coupler, two loose copper-heat conducting wires which will be
put in shortly before assembling as well as of two PE-welding plugs each with PE-hole lockers.
The separated delivery of heat conductor and coupler will guarantee a maximum of cleanness
as well as an ideal overcoming of measure tolerances and ovality at the jacket-pipe ends. By
using a microprocessor controlled welding transformer for a 400 V/15 A three-phaserespectively power current connection the electrical welding procedure will run off self
controlling and fully automatically. Starting with the heating up period the transformer is
determining the procedure under considering all other secondary conditions.
The electro welding coupler can be tested before foaming by air-pressure of 0,3 bar and
soaped in. The results as well as the data of the welding procedure have to be recorded. After
foaming the foam filling-in- and venting opening will be sealed by PE-plugs and additionally with
PE-hole lockers.
Application:
ground- and pressing water, especially in case of bigger pipe dimensions.
PE-welding wire acc. to DVS-guideline 2207-part 5, approved with timefracture test
Available as:
Connecting coupler and long coupler
Diameter:
Delivery length:
V 6.0
ASSEMBLING

Delivery range
two PEventing- and

weldable plugs each
two
heat shrinkable
PE-hole-lockers
two processor
controlled copperheat conductors
Compensation resp.
Heat-shrinkable
PEHD-socket-pipe
Working procedure
page V 3.0 to V 3.1.1.
Cutting of copper heat conductor (17+28/43),

jacket-pipe circumference + 200 mm, lubricate
copper tape (20).
Film 544 Foto 33a

IPS-Cu
13. Place copper-heat conductor around the jacketpipe, 10 mm (17) from the coupler edge
respectively from the centering marks. Set the
100 mm long loose ends at 12:00 oclock
position, buckle it in 45 angle, and beat it plain
(10).
Film 544 Foto 35a

IPS-Cu
ATTENTION: Consider strain position of heat

conductor on the total circumference.
14. Fix one buckled end after the other (10) and
heat it together with the PE-jacket-pipe for a

short while. (48).
Repeat as long until the ends will be fixed at the
jacket-pipe. Do not burn jacket-pipe.
Film 550 Foto 1a

IPS-Cu
V 6.1
ASSEMBLING
15. Consider lowest possible distance when fixing

the loose ends, without causing a short circuit.
Film 550 Foto 5a
ATTENTION: Consider expansion of copper

tape at current supply when determining the
distance. Distance measure = 3 up to maximum
5 mm !
16. Cut compensation tape made of Butyl-rubber
(17+28/43) and wrap it around the jacket-pipe in

a clear distance of 30 mm (17) beside of the
copper tape. The ends in 12:00 oclock position
should overlap approx. 50 mm.
Film 550 Foto 10a

IPS-Cu
17. The two marks for filling- and venting-drilling will

be measured (17) and marked (16) at 12:00
oclock position.

the coupler edge. In case of bare pipe ends of
175 mm from each coupler edge.
Film 561 Foto 8a
18. Mark position of leak detecting wires at jacket-
pipe (16). This will avoid a damage of the wires

during the following working steps i.e. when
drilling the openings for foam filling.
Slip over the coupler and take the mean with
help of the both centering marks. Do not buckle
the ends of the carrier-paper of the
compensation tape.
Film 550 Foto 12a

(weien Strich ergnzen)
19. Drill only one vent opening, 10 mm, at one

coupler end (5/26+6).
Remove both side carrier paper of the Butylcompensation tape.
V 6.1.1
Film 561 Foto 11 a;

Kleineren Ausschnitt whlen als bei
Abschrumpfmuffe, mindestens so
dass man das Dichtungsband nicht
erkennt
ASSEMBLING
20. Heat both socket pipe ends by use of a soft
propane gas flame of at least 40 - 50 C

(9+21+42) and shrink on the jacket-pipe, do not
burn in. Let the coupler cool down.
Film 550 Foto 14a



Coupler must cool down to < 40 C.
Film 561 Foto 23a;

kleinen Ausschnitt whlen, so das die
fehlenden Cu-Enden nicht auffallen
22. Set strap retainer (8) even with the coupler ends
directly above the copper heat conductor and
screw it (6/30).
Avoid electrical short circuits with copper tapes.

Pull the strap retainer tight.
Film 550 Foto 18a

23. Connect both welding grips (33) at the loose
ends of a copper heat conductor, polarity has

not to be considered. Fix the grips with a strap
retainer (34) or adhesive tape (10).
After a visual-end check of all coupler
components the first electrical welding
procedure will be carried out.
Film 550 Foto 24a

V 6.1.2
ASSEMBLING
24. 1. Turn ON-/OFF-switch in position OFF

2. Provide 400 V/15 A three-phase current
respectively power current connection
3. Connect pincers
connections by
transformer (32)
(33) at the coupler

cable with welding
Film 550 Foto 30a
4. Adjust current [] at switch Amp in

accordance to the PEHD-jacket-pipe
diameter [Da]
5. Check current [] at display switch Amp
6. Adjust welding voltage [U] at control button
Volt also in accordance to [Da]
7. Check welding
Voltage
voltage
[U]
at
display
8. Turn ON-/OFF-switch in position ON

9. Push start button, green LED will extinguish
Welding procedure will now be carried out in
several cycles. Every cycle is followed by a
30 seconds lasting cooling period. The total
welding procedure will last approx. 15
minutes depending from [Da]
10. The welding procedure will be finished as
soon as the green LED will light again and
the ampere indication [I] at switch Amp
shows 0
11. Turn ON-/OFF-switch in position OFF
Fix now the pincers at the other coupler end and
continue the second welding procedure.
25. PE melted material should penetrate visible at
the intersection of jacket-pipe / copper-heat

conductor. If not, the welding procedure has to
be repeated after a cooling period to < 40 C,
according (24.1) to (24.11).
PEHDOutside-
Da
in mm
200
225
250
280
315
355
400
450
500
560
630
670
710
800
900
1000
1100
1200
1300
Strength of
current
Weldingvoltage
I
in Ampere
U
in Volt
180
2,19
2,30
2,40
2,59
3,00
3,19
3,49
3,69
3,90
4,70
4,80
4,90
5,00
5,10
5,40
5,70
6,10
6,50
7,10
Film 562 Foto 4a
Let the coupler generally cool down to < 40 C

before every further working step.
26. Cut now the loose ends of the copper-heat

conductor even with the coupler edge (28).
Film 562 Foto 6a
V 6.1.3
MONTAGE
ASSEMBLING

Electro
Welding Coupler
Elektro-Schweimuffe

soaped (35). Thereafter soap liquid will be
washed out (20+22).
Film 561 Foto 22a;

Fehlende Cu-Enden drften
hier nicht auffallen

increase pressure to 0,3 bar and localize outlet,
see (20.).
Film 561 Foto 21a;

nur Ausschnitt Hand mit Manometer,
dann fehlen die Cu-Enden nicht
>> Date


(10).
Film 561 Foto 26a

Film 561 Foto 27a

4.1.3.
V 6.1.4
ASSEMBLING

minutes, both venting-plugs will be removed
(30).
Film 561 Foto 31a
33. Proceed now with assembling of the PE-welding
plugs acc. to working step (27.) to (30.) of the

uncross-linked shrinkable coupler, see page V
4.1.3 and V 4.1.4.
Let the welded plug cool down.
Film 560 Foto 15a
34. Finally the installation of the PE-hole-lockers will
be made according to working step (41.) to (44.)

of the uncross-linked shrinkable coupler, see
page V 4.1.6.
execution of the insulation and sealing work at
the electro welding coupler according to the
AGFW-/BFW-guidelines is finished.
V 6.1.5
Film 563 Foto 33a

ACHTUNG:
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isocompact - COUPLER
GRAFIK NEU
With the isocompact-coupler the pipe layer can carry out the post insulation independently
at the connection spots of isoplus-pipes, except of double pipe-systems. It consists of a twoparted PUR-insulation-shell, a shrink-foil coated with sealing compound, the corresponding
quantity of sealing tape as well as of a closed, totally cross-linked, not weldable shrinkable
coupler. For the shrinking foil and -coupler PE with heat shrinkable properties will be used, both
will be shrinked during assembling by use of a soft gas-flame.
Between shrinking foil and socket-pipe the sealing adhesive will be placed after the first shrinkprocedure, in order to reach a high circular conclusive strength during and after the shrink
procedure. The coupler length of 700 mm will guarantee an insulation of maximum 200 mm
long steel pipe ends respectively a maximum length of 400 mm not insulated area.
isocompact-coupler is not available as reducing- or end coupler.
Application:
Suitable for all pipe-networks with normal operating- and soil conditions.
According to EN 489 in sand box sliding test approved with 1000 cycles
Available as:
Connecting coupler
Diameter:
Delivery length:
Norm = 700 mm (Long coupler not possible)
V 7.0
ASSEMBLING
MONTAGE

isocompact
- Coupler
isocompact
- Muffe
Delivery range
a two-parted
insulation shell made
of PUR-hard foam
PE-shrinking foil
with sealing compound
Butyl-rubbersealing tape,
extra wide
Heat-shrinkable
totally cross linked
PEHD-socket-pipe
Working procedure
5. Carry out only the working steps (1.), (2.), (5.)
and (6.), proceed with assembling preparation

see page V 3.0 and V 3.1. Clean medium pipe
from dirt like soil (11), wash off if necessary.
Film 555 Foto 9a
Cut insulation shells(A) exactly to the maximum

400 mm long (17), not insulated medium pipe
(25).
6. Carry out the wire connection acc. to point (8.)
of the assembling preparation, see page V

3.1.1, and press the wires into the insulation
shell.
(A)
In case of using with isopex-pipes, the PURhalf shells include a soft core for taking up the
PEX-connection coupling.
Film 555 Foto 15a
7. Measure the not insulated pipe-piece (17) and
fix the radial center marks on the jacket-pipe for

assembling of the couplers (16). Emery linen
stripes (29) may be used as ruler.
At 700 mm long couplers and a not insulated
pipe-piece of 400 mm the distance from jacketpipe end of the pipe bar to the mark will be 150
mm.
V 7.1
Film 555 Foto 18a
ASSEMBLING
8. Clean jacket-pipe ends up to a length
respectively width of approx. 300 mm (17) by

use of a PE-cleaner (20+22).
Film 555 Foto 19a
ATTENTION: All materials have to be

absolutely dry and clean before the following
working steps.
9. Roughen now the jacket-pipe ends up to a
length respectively width of approx. 300 mm

(17), however at least up to the radial marks on
the jacket-pipe by use of en emery linen (29).
Film 555 Foto 21a
Sweep off PE-particles by use of a broom (11)

or wipe away (22).
10. Remove now the protecting foil from the PE-
shrinking-foil in one working step and place the

shrink-foil tight and centric above the connection
spot.
Film 555 Foto 24a
ATTENTION: Dirty and glued shrink-seals have

to be separated from assembling and should be
sanitated.
11. Heat up PE-shrink-foil starting from center in
direction to the both ends and parallel radial

respectively in circular movements to 40 - 50
C (9+21). Do not burn foil and jacket-pipe,
check temperature (42).
ilm 555 Foto 26a
The required heating has been reached as soon

as the foil has adapted with the connection spot
absolute homogeneously.
12. Cut sealing tape made of Butyl-rubber (17) and

wrap it radial around the both shrinking-foil ends
respectively PE-jacket-pipe in 12:00 oclock
position overlapping abut approx. 50 mm. Place
the 100 mm wide tape approx. 10 mm (17) on
the shrinking foil.
Film 555 Foto 31a

V 7.1.1
ASSEMBLING
13. Slip over the totally cross-linked coupler and
take the mean with help of the both centermarks, do not buckle the ends of the protection
foil of the sealing tape.
Remove both sides of carrier foil of the Butylsealing tape.
Film 555 Foto 34a
14. Heat up and shrink the coupler radial in the
middle by use of a soft propane gas-flame

(9+21) of at least 120 C. Do not burn jacketpipe and coupler, check temperature (42).
Continue shrinking in direction of a coupler end
with circular movements.
Film 549 Foto 1a
15. Continue thereafter the shrinking procedure
(9+21) to the other end of the coupler radial and

with circular movements, check again
temperature (42).
Repeat shrinking as long as the coupler will fit
totally plain to the jacket-pipe and the insulation
shell.
Film 549 Foto 3a
16. Due to the melting and radial penetrating
sealing tape, the correct heating will be

indicated. As soon as the coupler will fit with the
total area plain and without bulges the shrinking
procedure will be finished.
Film 549 Foto 8a

execution of the insulation- and sealing works at
the isocompact-coupler according to the
V 7.1.2
PE-HLSROHRMUFFE
PE-HUSK-PIPE-SLEEVE
GRAFIK vorhanden
The PE-husk-pipe-sleeve, also known under the name slide-over coupler, consists of an onepiece PEHD-socket-pipe including two shrink sleeves for sealing of the coupler at both
transitions to the jacket-pipe. Assembling of the sleeves will be made after foaming the coupler.
In order to reach an assembling of the PE-husk-pipe-sleeve according to the technical
requirements, we recommend to use these only up to a jacket-pipe diameter [Da] of max. 250
mm.
Application:
Suitable for all pipe-networks with normal operating- and soil conditions
Available as:
Connecting coupler, long coupler, reduction coupler, double-reduction

coupler, end coupler, assembling elbow and assembling branch
Diameter:
Delivery length:
V 8.0
ASSEMBLING
PE-Husk-Pipe-Sleeve
Delivery range
two
shrink-sleeves
not split and not cross-linked

PEHD-socket-pipe
Working procedure
11. Proceed working Steps (1.) to (10.). Assembling
preparation, see page V 3.0 to V 3.1.1.
Film 546 Foto 13a

IPS-Cu
Drill the foam filling opening at one jacket-pipe

end in 12:00 oclock position, 22 mm, (6+26).
ATTENTION: If existing does not cut alarm
wires.
12. Lance a filling channel through the foam by

using a lance-iron (37).
Film 546 Foto 15a

IPS-Cu
13. Slip over the coupler up to the edge of the filling
opening and block it at both sides by using

centering-wedges (44) in approx. 2:00respectively 10:00 oclock position.
V 8.1
Film 546 Foto 18a
ASSEMBLING
PE-Husk-Pipe-Sleeve

Film 546 Foto 33

4.1.3.
15. Slip over now immediately the coupler over the

filling opening and take the mean with help of
the two centering marks.
Displace also the centering wedges and press

them strongly into the annular gap between
coupler and jacket-pipe, use a hammer if
necessary (10).
Film 546 Foto 36a
16. Remove immediately the centering wedges (36)

and press coupler slightly down, as soon as the
PUR-foam will penetrate at the annular gaps.
Let the PUR-foam react for approx. 120

minutes.
the remaining overlapping and

hardened coupler foam after reaction, by use of
a triangular scraper (7) and if necessary with a
hammer (10).
Film 551 Foto 3a
17. Remove
Film 549 Foto 9a
18. Degrease now the transition areas of the

coupler by use of a PE-cleaner (20+22) on both
ends approx. 300 mm wide (17), respectively
150 mm each at the coupler and at the jacketpipe.
Film 549 Foto 12a
ATTENTION: These areas should be absolutely

clean and dry before the further working steps
will be continued.
V 8.1.1
ASSEMBLING
PE-Husk-Pipe-Sleeve
19. Roughen the transition areas by use of an

emery linen (29) at least + 50 mm of the sleevewidth (17) and sweep off the PE-particles (11)
or wipe off (22).
Film 549 Foto 15a
20. Now the sleeve width will be measured (17) and
a centring mark will be set to 50 % (sleeve type

C) at the jacket-pipe and 50% at the socket-pipe
at 12:00 oclock position (16).
Film 549 Foto 17a
21. The first roughed transition area coupler- to
jacket-pipe will be heated with a soft propanegas-flame of at least 65 C (9+21) and dont
overheat with it, check temperature (42).
Film 549 Foto 19a
22. Proceed now the assembling of the first shrink-
sleeve according to working step (35.) to (39.) of

the uncross-linked coupler, see page V 4.1.5.
Assemble thereafter the
according to the first one.
second
sleeve
Film 549 Foto 33a
23. Now the complete assembling respectively
execution of the insulation and sealing works at

the PE-husk-pipe-sleeve according to the
Film 560 Foto 3a
The assembling of the PE-husk-pipe-sleeve as straight connection coupler will be valid analogous for
husk-pipe reduction- and end-couplers.
V 8.1.2
ALU-COUPLER & SPIRO-COUPLER
GRAFIK vorhanden
Alu- and spiro-couplers are used for actuated jacket-pipe connections for industrial, open line
constructions or building lines. Inner folded spiro-jacket or outside folded spiro-jacket can be
concerned. The delivery range includes a longitudinal separated jacket-pipe husk and a sealing
sheet metal for closing the foam opening. The spiro-coupler consists of the husk and the
sealing sheet metal made of galvanized sheet metal, in case of alu-coupler made of aluminiumsheet, wall thickness according to DIN 24145.
Depending from jacket-pipe diameter the corresponding quantity of blind rivetings for fixing of
the longitudinal seam and the sealing sheet metal, as well as a sealing tape made of Butylrubber which will be placed at the radial material overlappings, are belonging additionally to the
delivery range of a coupler. On request all material edges may be covered additionally by a
silicon layer after foaming.
Application:
Suitable for all open line or pipe-networks inside of buildings with standard
operating conditions
Available as:
Connecting coupler and long coupler
Diameter:
Delivery length:
Sheet metal pipe see design manual, page R 4.1
V 9.0
ASSEMBLING
MONTAGE
Alu& Spiro-Coupler
Alu& Spiromuffe
Delivery range
one sheet metal and

venting plug each
blind- resp.
machine-rivets
separated
sheet metal-socket-pipe
Working procedure
11. Proceed working Steps (1.) to (10.), assembling
preparation, see page V 3.0 to V 3.1.1. Cut

sealing made of Butyl-rubber (17+28/43) and
wrap around the jacket-pipe approx. 20 mm (17)
beside of the radial marks, in 12:00 oclock
position approx. 50 mm overlapping. Remove
one end of the protecting foil approx. 150 mm
and buckle it rectangular.
Film 562 Foto 12a

Ohne Alarm
12. Take the mean of the separated coupler with
help of the both centering marks and remove at

the same time the both side carrier paper of the
Butyl-sealing tape.
The venting- and foam openings should be in
12:00 oclock, and the longitudinal seam of the
coupler in 3:00 oclock position.
Film 562 Foto 16a
13. Fix now the separated coupler with help of two

adjusting straps (34) at the coupler edge.
Consider that the upper sheet metal edge will

overlap the lower one.
V 9.1
Film 562 Foto 23a
ASSEMBLING
14. Mark the position for the blind rivets (16)
between the stretch-straps in a distance of

approx. 50 mm (17) and for the holes, 4 mm,
into the overlapping sheet metals of the coupler
(5+6).
Film 562 Foto 26a
Clean longitudinal edge from sheet metal

splinters (22).
15. Fix, respectively connect the longitudinal seam
of the overlapping coupler sheet metal with blind

rivets (18).
Film 562 Foto 32a
16. Remove now the stretch-straps and set again

rivets at their position in a distance of approx.
50 mm (5+6+18).
Film 562 Foto 36a
17. Take the mean for two marks at the coupler in
12:00 oclock position for the vent openings

(17), fix it (16) and drill, = 4 mm (5+6). In
order to reach a good venting of the coupler and
to avoid encapsulations of gas bubbles, the
opening should be made close to the coupler
edge. In case of bare pipe ends of 200 mm
lengths, the drillings have to be placed 175 mm
from each coupler edge.
Film 552 Foto 1a

Film 552 Foto 4a

4.1.3.
V 9.1.1
ASSEMBLING
minutes, the foam which is penetrating at the

venting openings will be removed (7).
Film 552 Foto 9a
Thereafter the both 4 mm venting openings

have to be closed with blind-rivets.
20. Now the shock resistance venting plug will be

removed (30) and the foam filling opening will
be filled with Butyl-rubber-sealing tape.
Film 552 Foto 11a
21. Now the sheet metal will be centered and fixed
by a blind rivet above the foam opening

(5+6+18). Thereafter the additional holes, = 4
mm, for fixing of the sealing sheet metal will be
drilled (5+6).
Film 552 Foto 14a
Depending from size of sheet metal totally 4 to 8

pieces.
22. After fixing of sealing sheet metal the complete
execution of insulation and sealing works of the

sheet metal coupler acc. to the AGFW-/BFW
guidelines are finished.
Alternatively and on request the insulation of the

Alu- and spiro coupler as straight connection
coupler and up to a jacket-pipe diameter of 250
mm, can be carried out with PUR-half shells as
well as with a first sealing by use of PE-shrinkfoil.
Film 552 Foto 16a
Film 552 Foto 33a
See page V 7.1 and V 7.1.1 of isocompactcoupler, working step (5.) to (11.), however
without (9.).
V 9.1.2
REDUZIERMUFFE
REDUCTION
COUPLER
GRAFIK vorhanden
Reduction couplers will be used at the spot where a medium pipe will be reduced, as transition
of different jacket-pipe diameter. The corresponding reducing ring is in the middle of the socketpipe. Reducing of the medium pipe is part of the work executed by the pipe line constructing
company.
In order to avoid not permitted high frontal soil pressure loads in case of hot-operating and
buried PE-jacket-pipes, reducing should be made only about maximum two dimensions. At the
bonding area of a thermal pre-stressed line only one dimension step will be admissible.
The coupler has to be generally padded at the reducing ring in circumference direction.
Expansion pad is not part of the delivery range of a reduction coupler.
Application:
Depending from coupler construction analogous page V 4.0 or V 8.0
Available as:
Uncross-linked Shrinkable Coupler (page V 4.0)

and as PE-Husk-Pipe-Sleeve (page V 8.0)
Diameter:
Depending from construction from Da 75 mm to maximum Da 1300 mm
Delivery length:
Standard = 700 mm, and in 100 mm steps up to maximum 1500 mm
Kind of delivery:
Centric with up to maximum three dimension steps,

i.e. 400 mm to 355, 315 or max. 280 mm
Assembling procedure and delivery range

see corresponding coupler construction
Socket-pipe see design manual,

page R 4.0
V 10.0
DOUBLE-REDUCTION COUPLER
GRAFIK vorhanden
Double-reduction couplers are used for post insulation of not insulated components with an
outside diameter which is bigger than the medium pipe. The coupler will be enlarged in the
middle with two reducing rings. Due to this the required insulation thickness will be guaranteed
in case of special components, i.e. one-time compensators (EKO). Parallel the metallic contact
(short circuit) of the leak detecting wires with the mounting part will be avoided.
In order to avoid not permitted high frontal soil pressure loads in case of hot-operating and
buried PE-jacket-pipes, reducing should be made only about maximum two dimensions. At the
bonding area of a thermal pre-stressed line only one dimension step will be admissible. The
coupler has to be padded at the reducing rings in circumference direction. Expansion pad is not
part of the delivery range of a double-reduction coupler. In case of one-time compensators the
expansion pad is not necessary, because EKOs will be generally within the bonding area of a
line.
Application:
Available as:

Diameter:
Delivery length:
Standard = min. 1000 mm, and in 100 mm steps up to maximum 1500 mm
Kind of delivery:
Centric with up to maximum three dimension steps,

i.e. 400 mm to 450, 500 or max. 560 mm to 400 mm

V 10.1

page R 4.0
END COUPLER
GRAFIK vorhanden
End couplers are used for temporary closing of blind ending pipes. Therefore the coupler end is
closed with a blind cover. The medium pipe end has to be closed tight before foaming, with a
torospherical head, a pipe cap or similar. The pipe caps respectively torospherical heads are
part of the performance of the pipe construction company.
In order to avoid high frontal not permitted axial expansion movements in case of hot-operating
and buried PE-jacket-pipes, the blind cover generally has to be padded. The expansion pad is
not part of the delivery range of an end-coupler.
Only one shrinking-sleeve is part of the delivery range of a shrinkable coupler and PE-huskpipe-socket.
Application:
Available as:

Diameter:
Delivery length:
Standard = 500 mm for Da 65 - 225 mm, = 600 mm for Da 250 - 1300 mm

as well as in 100 mm steps up to maximum 1500 mm
Kind of delivery:
Plug-execution


page R 4.0
V 11.0
ASSEMBLING COUPLER
GRAFIK NEU
Assembling couplers are required in case that the slipping of couplers on the pipe bars will be
not possible due to lack of space. The couplers will be separated axial, folded over the medium
pipe connection and thereafter welded according to the PEHD-hot-air- or extruder procedure.
Assembling couplers should be generally used only exceptionally due to assembling technical
reasons. The production will be made only after written request of the purchaser. Assembling
couplers of diameter 280 mm should be generally avoided due to quality reasons.
Application:
Available as:

Diameter:
Delivery length:
Standard = 700 mm, and in 100 mm steps up to maximum 1500 mm
Delivery range:

V 12.0
ASSEMBLING ELBOW
GRAFIK NEU 90 Montagebogen

mit PEHD und Manschetten
ohne Legende
ZEICHNUNG NEU 45 Bogen

mit Angabe ber Radius, Winkel und
Schenkellnge und Mantelrohr aus PEHD oder
Alu- bzw. Spiro aber ohne Manschetten
Assembling elbows should be used in case that line angles cannot be determined exactly
during project work. In such a case the pipe constructing company has to install a medium pipe
elbow, with any degree between 0 and 90 complementary angle [], between two
preinsulated pipes. Angles > 90 are not possible due to assembling technical reasons. isoplus
should be informed in due time before the beginning of the post insulation works about the
exact angle and bending radius of elbows as well as about the required number of pieces.
PEHD-elbows will be separated in axial direction, folded over the medium pipe connection and
thereafter welded according to the PEHD-hot-air- or extruder procedure.
Assembling elbows should be generally used only exceptionally due to assembling technical
reasons. The production will be made only after written request of the purchaser. Assembling
elbows of diameter 280 mm should be generally avoided due to quality reasons. In case of
hot-operating pipes degrees of 45 should be used only exceptionally, because these elbows
will be only conditional suitable for expansion compensation. The elbows will be delivered
generally only after static approval.
Application:
Available as:

Diameter:
Depending from construction from Da 65 mm, maximum on request
Delivery length:
Standard = 500 500 mm, and in 100 mm steps up to maximum 1500 mm
Delivery range:

V 13.0
ASSEMBLING BRANCH
45 T-Branch
45 T-Branch
Parallel
90 Vertical
Assembling branches should be used in case that network user will be connected later on.
Therefore the pipe construction company has to establish a medium pipe branch, i.e. at the hottapping area. isoplus should be informed in due time and before the post insulation works,
about the kind of the branch and also about the number of required pieces. The three known
kind of branches >> 45 step-branch - parallel - 90 vertical << depending from static
requirements respectively application can be used optional.
PEHD-branches will be separated in axial direction, folded over the medium pipe branch and
thereafter welded by PEHD-hot-air or extruder procedure.
Assembling branches should be generally used only exceptionally. The production will be made
only after written request of the purchaser. Assembling branches from diameter 280 mm
should be generally avoided.
Application:
Available as:

Diameter:
Delivery length:
Standard: Passage = 1000 mm, Exit = 500 mm resp. as Elbow =

500 500 mm, and corresponding in 100 mm steps up to max. 1500 mm
Delivery range:
A long-coupler for the passage and an elbow or a coupler for the exit,
as well as depending from construction analogous page V 4.0 or V 8.0
V 14.0
ASSEMBLING SHORT CONNECTION
ZEICHNUNG vorhanden
Kurzschluss mit gleichen Dimensionen
an den Rohren und im Kurzschluss
ZEICHNUNG NEU
Kurzschluss mit groer Dimension
an den Rohren und nur einer kleinen
Dimension am Kurzschluss; dann
Rohrenden mit je einer EM und je einem
MB der im Blinddeckel der EM sitzt!
PEHD-short connections will be used for post insulation of a 180 installed bypass, made by the
pipe construction company, at blind pipes ending in the soil. The pipes are closed with
torospherical heads and connected to each other with a circulation line. isoplus has to be
informed in due time and before the insulation works about the exact kind as well as about the
required number of pieces, because these parts will be produced only after clearance.
In order to avoid not permitted high frontal soil pressure loads, due to axial expansion
movements, PEHD-assembling short connections have to be padded generally. Expansion pad
is not part of the delivery range of an assembling short connection.
PEHD-short connections will be separated in axial direction, folded over the medium pipe
component and will be welded thereafter by use of hot-air- or extruder-procedure. Assembling
short connections should be generally used only exceptionally. Production will be made only
after written request of the purchaser. Assembling short connections from diameter 280 mm
should be generally avoided.
Application:
Available as:

Diameter:
Delivery length:
Standard: End-Coupler = 600 mm, Elbow = 500 500 mm,

and corresponding in 100 mm steps up to maximum 1000 mm
Delivery range:
Two end-couplers for the flow and two 90-elbows for the short connection
as well as depending from construction analogous page V 4.0 or V 8.0
V 15.0
HANDFOAM-TABLE
This table is valid for uncross-linked shrinkable couplers (page V 4.0) and electro welding
couplers (page V 6.0). The mentioned quantities of litres [ltr] are valid for a standard weight of
coupler foam of 80 kg/m as well as for a length [L] of the not insulated pipe-piece (medium
pipe) of 440 mm. For other length [L] in mm the required quantity of foam [V] will be calculated
on the basic of the mentioned quantities [v] (= A, B or ) by the following rule of three:
V = v : 440 L [ltr]
Jacketpipe-
Da
in mm
S I N G L E P I P E
Medium pipeFoam quantity in litre
diameter
Polyol
Isocyanat
Total
da
bright
dark
A+B
in mm
A
B
Jacketpipe-
Da
in mm
(102)
S I N G L E P I P E
diameter
Polyol
Isocyanat
Total
da
bright
dark
A+B
in mm
A
B
65
75
75
75
22,0
25,0
28,0
32,0
0,062
0,083
0,081
0,079
0,086
0,115
0,112
0,109
0,149
0,198
0,193
0,187
160
160
160
160
54,0
60,3
70,0
76,1
0,327
0,320
0,306
0,296
0,452
0,441
0,422
0,409
0,780
0,761
0,728
0,705
90
90
15,0
18,0
0,124
0,123
0,171
0,170
0,295
0,293
160
160
88,9
90,0
0,273
0,271
0,377
0,375
0,651
0,646
90
90
90
90
22,0
25,0
26,9
28,0
0,121
0,120
0,119
0,118
0,167
0,165
0,164
0,163
0,289
0,285
0,282
0,281
180
180
180
180
70,0
76,1
88,9
110,0
0,425
0,415
0,392
0,347
0,587
0,573
0,542
0,479
1,012
0,989
0,934
0,826
90
90
32,0
33,7
0,115
0,114
0,159
0,158
0,275
0,272
200
200
88,9
114,3
0,449
0,393
0,619
0,542
1,068
0,935
90
90
35,0
40,0
0,113
0,109
0,156
0,151
0,269
0,260
225
225
114,3
139,7
0,509
0,439
0,703
0,606
1,212
1,045
110
110
110
110
15,0
18,0
22,0
26,9
0,175
0,174
0,172
0,170
0,242
0,240
0,238
0,234
0,417
0,414
0,410
0,404
250
250
250
250
114,3
139,7
165,1
168,3
0,678
0,608
0,524
0,513
0,936
0,840
0,724
0,708
1,615
1,448
1,248
1,221
110
110
110
110
28,0
33,7
35,0
40,0
0,169
0,165
0,164
0,160
0,233
0,228
0,227
0,221
0,403
0,394
0,391
0,382
280
280
280
280
139,7
165,1
168,3
193,7
0,777
0,693
0,682
0,582
1,073
0,957
0,941
0,804
1,850
1,650
1,623
1,385
110
110
110
42,4
48,3
50,0
0,158
0,152
0,151
0,218
0,210
0,208
0,376
0,363
0,358
315
315
315
165,1
168,3
193,7
0,950
0,939
0,839
1,312
1,296
1,158
2,262
2,235
1,998
125
125
125
125
15,0
18,0
22,0
26,9
0,210
0,209
0,207
0,205
0,290
0,289
0,286
0,283
0,500
0,497
0,493
0,487
315
355
355
355
219,1
193,7
219,1
244,5
0,725
1,150
1,037
0,909
1,002
1,588
1,431
1,255
1,727
2,739
2,468
2,164
125
125
125
28,0
33,7
35,0
0,204
0,200
0,199
0,282
0,276
0,275
0,486
0,477
0,474
400
400
400
219,1
244,5
273,0
1,475
1,347
1,187
2,036
1,860
1,639
3,511
3,207
2,826
125
125
125
42,4
48,3
50,0
0,193
0,187
0,185
0,266
0,258
0,256
0,459
0,446
0,441
450
450
450
244,5
273,0
323,9
1,850
1,690
1,360
2,554
2,333
1,878
4,403
4,023
3,239
125
125
125
54,0
60,3
63,0
0,181
0,173
0,169
0,250
0,239
0,234
0,431
0,412
0,403
500
500
500
273,0
323,9
355,6
2,260
1,931
1,697
3,121
2,666
2,343
5,381
4,597
4,041
140
140
140
42,4
48,3
54,0
0,251
0,245
0,239
0,347
0,339
0,330
0,598
0,584
0,569
560
560
560
323,9
355,6
406,4
2,897
2,663
2,243
3,999
3,677
3,097
6,896
6,340
5,341
140
140
140
60,3
63,0
70,0
0,231
0,228
0,218
0,319
0,314
0,300
0,550
0,542
0,518
630
630
630
355,6
406,4
457,2
3,438
3,018
2,542
4,746
4,167
3,510
8,184
7,185
6,053
140
140
75,0
76,1
0,210
0,208
0,289
0,287
0,499
0,495
670
670
406,4
457,2
3,674
3,199
5,073
4,416
8,747
7,615
670
508,0
2,667
3,683
6,350
The mentioned litres, page V 16.0 and V 16.1, are valid at a working- resp. air-temperature of + 20 C.
In case of lower temperatures the quantities should be multiplied with a correction factor of 1,3.
V 16.0
HANDFOAM-TABLE
Uncross-linked shrinkable- and electro welding coupler
Jacketpipe-
Da
in mm
S I N G L E P I P E
diameter
Polyol
Isocyanat
Total
da
bright
dark
A+B
in mm
A
B
Jacketpipe-
Da
in mm
D O U B L E P I P E
diameter
Polyol
Isocyanat
Total
da1 + da2
bright
dark
A+B
in mm
A
B
710
710
710
457,2
508,0
558,8
3,783
3,252
2,664
5,223
4,489
3,678
9,006
7,741
6,342
140
140
140
22,0 + 22,0
28,0 + 18,0
28,0 + 22,0
0,260
0,259
0,257
0,359
0,357
0,355
0,619
0,616
0,612
800
800
800
508,0
558,8
610,0
4,870
4,282
3,634
6,724
5,912
5,017
11,594
10,195
8,650
140
140
140
28,0 + 28,0
35,0 + 22,0
35,0 + 28,0
0,254
0,252
0,249
0,350
0,348
0,344
0,604
0,600
0,592
900
900
900
900
558,8
610,0
660,0
711,0
6,296
5,647
4,959
4,201
8,693
7,797
6,846
5,800
14,989
13,444
11,805
10,001
140
140
140
140
35,0 + 35,0
42,0 + 22,0
42,0 + 28,0
42,0 + 35,0
0,244
0,246
0,243
0,238
0,337
0,340
0,336
0,329
0,581
0,586
0,579
0,567
1000
1000
1000
1000
1000
610,0
660,0
711,0
762,0
813,0
7,873
7,184
6,426
5,612
4,741
10,869
9,919
8,872
7,748
6,546
18,742
17,103
15,299
13,360
11,287
140
160
160
160
160
50,0 + 32,0
28,0 + 28,0
35,0 + 22,0
35,0 + 28,0
35,0 + 35,0
0,232
0,342
0,341
0,337
0,333
0,321
0,472
0,470
0,466
0,459
0,553
0,814
0,811
0,803
0,792
1100
1100
1100
1100
660,0
762,0
813,0
914,0
9,665
8,092
7,221
5,331
13,343
11,173
9,970
7,360
23,008
19,265
17,192
12,690
160
160
160
160
42,0 + 22,0
42,0 + 28,0
42,0 + 35,0
42,4 + 42,4
0,335
0,331
0,327
0,320
0,462
0,458
0,451
0,442
0,797
0,789
0,778
0,762
1200
1200
914,0
1.016,0
8,209
6,075
11,334
8,388
19,543
14,463
160
160
48,3 + 48,3
50,0 + 50,0
0,309
0,305
0,426
0,421
0,734
0,726
1300
1.016,0
9,068
12,519
21,587
160
160
160
180
180
180
180
54,0 + 28,0
54,0 + 35,0
63,0 + 32,0
35,0 + 35,0
42,0 + 22,0
42,0 + 28,0
42,0 + 35,0
0,319
0,314
0,305
0,452
0,454
0,450
0,446
0,440
0,434
0,421
0,623
0,626
0,622
0,615
0,759
0,748
0,726
1,075
1,080
1,072
1,061
Jacketpipe-
Da
in mm
D O U B L E P I P E
diameter
Polyol
Isocyanat
Total
da1 + da2
bright
dark
A+B
in mm
A
B
90
90
25,0 + 20,0
25,0 + 25,0
0,115
0,113
0,159
0,156
0,275
0,269
180
180
42,0 + 42,0
54,0 + 28,0
0,440
0,438
0,607
0,605
1,047
1,043
110
110
110
110
15,0 + 15,0
18,0 + 15,0
18,0 + 18,0
22,0 + 15,0
0,173
0,172
0,171
0,170
0,238
0,237
0,236
0,235
0,411
0,409
0,406
0,405
180
180
180
180
54,0 + 35,0
54,0 + 42,0
60,3 + 60,3
63,0 + 63,0
0,433
0,427
0,399
0,392
0,598
0,590
0,551
0,541
1,031
1,017
0,950
0,933
110
110
110
110
110
110
22,0 + 18,0
22,0 + 22,0
28,0 + 18,0
28,0 + 22,0
32,0 + 20,0
32,0 + 32,0
0,169
0,167
0,166
0,164
0,162
0,155
0,233
0,231
0,229
0,226
0,224
0,215
0,402
0,398
0,394
0,390
0,386
0,370
200
200
200
200
200
200
42,0 + 42,0
54,0 + 28,0
54,0 + 35,0
54,0 + 42,0
54,0 + 54,0
70,0 + 35,0
0,496
0,494
0,489
0,484
0,471
0,468
0,685
0,682
0,676
0,668
0,650
0,646
1,181
1,176
1,165
1,151
1,121
1,114
125
125
125
125
125
125
125
125
15,0 + 15,0
18,0 + 15,0
18,0 + 18,0
22,0 + 15,0
22,0 + 18,0
22,0 + 22,0
28,0 + 18,0
28,0 + 22,0
0,208
0,207
0,205
0,205
0,204
0,202
0,200
0,199
0,287
0,285
0,284
0,283
0,281
0,279
0,277
0,274
0,494
0,492
0,489
0,488
0,485
0,481
0,477
0,473
200
225
225
225
225
225
225
225
70,0 + 42,0
54,0 + 42,0
54,0 + 54,0
70,0 + 35,0
70,0 + 42,0
70,0 + 54,0
70,0 + 70,0
76,1 + 76,1
0,462
0,600
0,587
0,584
0,578
0,566
0,544
0,525
0,638
0,828
0,811
0,807
0,799
0,781
0,752
0,725
1,100
1,428
1,399
1,391
1,377
1,347
1,296
1,250
125
125
125
125
125
125
28,0 + 28,0
33,7 + 33,7
35,0 + 22,0
35,0 + 28,0
40,0 + 25,0
40,0 + 40,0
0,195
0,188
0,194
0,191
0,188
0,178
0,270
0,259
0,268
0,263
0,260
0,245
0,465
0,447
0,462
0,454
0,448
0,423
250
250
250
250
250
250
54,0 + 54,0
70,0 + 35,0
70,0 + 42,0
70,0 + 54,0
70,0 + 70,0
88,9 + 88,9
0,757
0,753
0,748
0,735
0,714
0,648
1,045
1,040
1,032
1,015
0,985
0,895
1,801
1,794
1,780
1,750
1,699
1,544
140
140
15,0 + 15,0
18,0 + 15,0
0,266
0,265
0,367
0,365
0,633
0,630
280
280
70,0 + 54,0
70,0 + 70,0
0,904
0,882
1,248
1,218
2,152
2,101
140
140
140
18,0 + 18,0
22,0 + 15,0
22,0 + 18,0
0,264
0,263
0,262
0,364
0,363
0,362
0,628
0,626
0,623
315
355
400
114,3 + 114,3
139,7 + 139,7
168,3 + 168,3
0,963
1,134
1,381
1,329
1,566
1,907
2,292
2,700
3,288
V 16.1
HANDFOAM-TABLE
This table is only valid for isojoint II - shrinkable couplers (page V 5.0). The mentioned
quantities of litres [ltr] are valid for a standard weight of coupler foam of 80 kg/m as well as for
a length [L] of the not insulated pipe-piece (medium pipe) of 440 mm. For other length [L] in mm
the required quantity of foam [V] will be calculated on the basic of the mentioned quantities [v]
(= A, B or ) by the following rule of three:
V = v : 440 L [ltr]
Jacketpipe-
Da
in mm
S I N G L E P I P E
diameter
Polyol
Isocyanat
Total
da
bright
dark
A+B
in mm
A
B
Jacketpipe-
Da
in mm
(102)
S I N G L E P I P E
diameter
Polyol
Isocyanat
Total
da
bright
dark
A+B
in mm
A
B
65
75
75
75
22,0
25,0
28,0
32,0
0,061
0,081
0,079
0,077
0,084
0,112
0,110
0,106
0,145
0,193
0,189
0,183
160
160
160
160
54,0
60,3
70,0
76,1
0,335
0,328
0,314
0,304
0,463
0,452
0,433
0,420
0,799
0,780
0,747
0,724
90
90
15,0
18,0
0,124
0,123
0,171
0,170
0,295
0,293
160
160
88,9
90,0
0,281
0,279
0,388
0,386
0,670
0,665
90
90
90
90
22,0
25,0
26,9
28,0
0,121
0,120
0,119
0,118
0,167
0,165
0,164
0,163
0,289
0,285
0,282
0,281
180
180
180
180
70,0
76,1
88,9
110,0
0,407
0,397
0,374
0,329
0,562
0,548
0,517
0,454
0,969
0,946
0,891
0,783
90
90
32,0
33,7
0,115
0,114
0,159
0,158
0,275
0,272
200
200
88,9
114,3
0,468
0,412
0,646
0,569
1,114
0,981
90
90
35,0
40,0
0,113
0,109
0,156
0,151
0,269
0,260
225
225
114,3
139,7
0,509
0,439
0,703
0,606
1,212
1,045
110
110
110
110
15,0
18,0
22,0
26,9
0,172
0,171
0,170
0,167
0,238
0,237
0,234
0,231
0,410
0,408
0,404
0,398
250
250
250
250
114,3
139,7
165,1
168,3
0,678
0,608
0,524
0,513
0,936
0,840
0,724
0,708
1,615
1,448
1,248
1,221
110
110
110
110
28,0
33,7
35,0
40,0
0,166
0,163
0,162
0,158
0,230
0,224
0,223
0,217
0,396
0,387
0,385
0,375
280
280
280
280
139,7
165,1
168,3
193,7
0,864
0,780
0,769
0,669
1,193
1,077
1,061
0,924
2,057
1,857
1,830
1,593
110
110
110
42,4
48,3
50,0
0,155
0,150
0,148
0,215
0,206
0,204
0,370
0,356
0,352
315
315
315
165,1
168,3
193,7
1,033
1,021
0,921
1,426
1,410
1,272
2,458
2,430
2,193
125
125
125
125
15,0
18,0
22,0
26,9
0,225
0,224
0,223
0,220
0,311
0,310
0,307
0,304
0,537
0,534
0,530
0,524
315
355
355
355
219,1
193,7
219,1
244,5
0,808
1,217
1,103
0,976
1,115
1,680
1,523
1,347
1,923
2,897
2,626
2,322
125
125
125
28,0
33,7
35,0
0,219
0,216
0,215
0,303
0,298
0,296
0,522
0,513
0,511
400
400
400
219,1
244,5
273,0
1,578
1,451
1,291
2,179
2,003
1,782
3,758
3,454
3,073
125
125
125
42,4
48,3
50,0
0,208
0,203
0,201
0,288
0,280
0,277
0,496
0,482
0,478
450
450
450
244,5
273,0
323,9
1,955
1,795
1,466
2,699
2,478
2,023
4,654
4,273
3,489
125
125
125
54,0
60,3
63,0
0,196
0,189
0,185
0,271
0,260
0,255
0,467
0,449
0,440
500
500
500
273,0
323,9
355,6
2,400
2,071
1,837
3,314
2,859
2,537
5,714
4,930
4,374
140
140
140
42,4
48,3
54,0
0,272
0,266
0,260
0,376
0,368
0,359
0,648
0,634
0,619
560
560
560
323,9
355,6
406,4
2,818
2,584
2,164
3,890
3,568
2,988
6,708
6,152
5,153
140
140
140
60,3
63,0
70,0
0,252
0,249
0,238
0,348
0,343
0,329
0,600
0,592
0,568
630
630
630
355,6
406,4
457,2
3,613
3,193
2,717
4,988
4,408
3,752
8,600
7,601
6,469
140
140
75,0
76,1
0,231
0,229
0,318
0,316
0,549
0,545
670
670
406,4
457,2
3,721
3,245
5,137
4,480
8,858
7,725
670
508,0
2,714
3,746
6,460
V 16.2
HANDFOAM-TABLE
isojoint II - shrinkable coupler
Jacketpipe-
Da
in mm
S I N G L E P I P E
diameter
Polyol
Isocyanat
Total
da
bright
dark
A+B
in mm
A
B
Jacketpipe-
Da
in mm
D O U B L E P I P E
diameter
Polyol
Isocyanat
Total
da1 + da2
bright
dark
A+B
in mm
A
B
710
710
710
457,2
508,0
558,8
3,913
3,382
2,794
5,403
4,669
3,858
9,317
8,051
6,653
140
140
140
22,0 + 22,0
28,0 + 18,0
28,0 + 22,0
0,281
0,280
0,278
0,388
0,386
0,384
0,669
0,666
0,661
800
800
800
508,0
558,8
610,0
5,035
4,447
3,799
6,951
6,140
5,245
11,986
10,588
9,043
140
140
140
28,0 + 28,0
35,0 + 22,0
35,0 + 28,0
0,275
0,273
0,270
0,379
0,377
0,372
0,654
0,650
0,642
900
900
900
900
558,8
610,0
660,0
711,0
6,276
5,627
4,938
4,180
8,664
7,769
6,818
5,772
14,940
13,395
11,757
9,952
140
140
140
140
35,0 + 35,0
42,0 + 22,0
42,0 + 28,0
42,0 + 35,0
0,265
0,267
0,264
0,259
0,366
0,369
0,364
0,358
0,631
0,636
0,628
0,617
1000
1000
1000
1000
1000
610,0
660,0
711,0
762,0
813,0
7,873
7,184
6,426
5,612
4,741
10,869
9,919
8,872
7,748
6,546
18,742
17,103
15,299
13,360
11,287
140
160
160
160
160
50,0 + 32,0
28,0 + 28,0
35,0 + 22,0
35,0 + 28,0
35,0 + 35,0
0,253
0,350
0,349
0,345
0,340
0,350
0,483
0,481
0,477
0,470
0,603
0,833
0,830
0,822
0,811
1100
1100
1100
1100
660,0
762,0
813,0
914,0
9,391
7,819
6,948
5,057
12,966
10,795
9,593
6,982
22,357
18,614
16,541
12,039
160
160
160
160
42,0 + 22,0
42,0 + 28,0
42,0 + 35,0
42,4 + 42,4
0,343
0,339
0,335
0,328
0,473
0,469
0,462
0,453
0,816
0,808
0,797
0,781
1200
1200
914,0
1.016,0
18,251
13,170
---
48,3 + 48,3
50,0 + 50,0
0,316
0,313
0,437
0,432
0,753
0,745
1.016,0
10,584
7,638
---
160
160
1300
7,666
5,532
---
160
160
160
180
180
180
180
54,0 + 28,0
54,0 + 35,0
63,0 + 32,0
35,0 + 35,0
42,0 + 22,0
42,0 + 28,0
42,0 + 35,0
0,327
0,322
0,313
0,433
0,436
0,432
0,428
0,451
0,445
0,432
0,598
0,602
0,597
0,590
0,778
0,767
0,745
1,032
1,037
1,029
1,018
Jacketpipe-
Da
in mm
D O U B L E P I P E
diameter
Polyol
Isocyanat
Total
da1 + da2
bright
dark
A+B
in mm
A
B
90
90
25,0 + 20,0
25,0 + 25,0
0,115
0,113
0,159
0,156
0,275
0,269
180
180
42,0 + 42,0
54,0 + 28,0
0,422
0,420
0,582
0,580
1,004
1,000
110
110
110
110
15,0 + 15,0
18,0 + 15,0
18,0 + 18,0
22,0 + 15,0
0,170
0,169
0,168
0,167
0,235
0,233
0,232
0,231
0,405
0,402
0,400
0,398
180
180
180
180
54,0 + 35,0
54,0 + 42,0
60,3 + 60,3
63,0 + 63,0
0,415
0,409
0,381
0,374
0,573
0,565
0,526
0,516
0,988
0,974
0,908
0,890
110
110
110
110
110
110
22,0 + 18,0
22,0 + 22,0
28,0 + 18,0
28,0 + 22,0
32,0 + 20,0
32,0 + 32,0
0,166
0,164
0,163
0,161
0,159
0,153
0,229
0,227
0,225
0,222
0,220
0,211
0,395
0,391
0,388
0,384
0,380
0,363
200
200
200
200
200
200
42,0 + 42,0
54,0 + 28,0
54,0 + 35,0
54,0 + 42,0
54,0 + 54,0
70,0 + 35,0
0,515
0,514
0,509
0,503
0,490
0,487
0,712
0,709
0,702
0,694
0,677
0,673
1,227
1,223
1,211
1,197
1,168
1,160
125
125
125
125
125
125
125
125
15,0 + 15,0
18,0 + 15,0
18,0 + 18,0
22,0 + 15,0
22,0 + 18,0
22,0 + 22,0
28,0 + 18,0
28,0 + 22,0
0,223
0,222
0,221
0,220
0,219
0,217
0,216
0,214
0,308
0,306
0,305
0,304
0,303
0,300
0,298
0,296
0,531
0,528
0,526
0,524
0,522
0,518
0,514
0,510
200
225
225
225
225
225
225
225
70,0 + 42,0
54,0 + 42,0
54,0 + 54,0
70,0 + 35,0
70,0 + 42,0
70,0 + 54,0
70,0 + 70,0
76,1 + 76,1
0,481
0,600
0,587
0,584
0,578
0,566
0,544
0,525
0,665
0,828
0,811
0,807
0,799
0,781
0,752
0,725
1,146
1,428
1,399
1,391
1,377
1,347
1,296
1,250
125
125
125
125
125
125
28,0 + 28,0
33,7 + 33,7
35,0 + 22,0
35,0 + 28,0
40,0 + 25,0
40,0 + 40,0
0,211
0,203
0,209
0,206
0,204
0,193
0,291
0,281
0,289
0,285
0,281
0,267
0,502
0,484
0,499
0,491
0,485
0,460
250
250
250
250
250
250
54,0 + 54,0
70,0 + 35,0
70,0 + 42,0
70,0 + 54,0
70,0 + 70,0
88,9 + 88,9
0,757
0,753
0,748
0,735
0,714
0,648
1,045
1,040
1,032
1,015
0,985
0,895
1,801
1,794
1,780
1,750
1,699
1,544
140
140
15,0 + 15,0
18,0 + 15,0
0,287
0,286
0,396
0,394
0,683
0,680
280
280
70,0 + 54,0
70,0 + 70,0
0,991
0,969
1,368
1,338
2,359
2,308
140
140
140
18,0 + 18,0
22,0 + 15,0
22,0 + 18,0
0,285
0,284
0,283
0,393
0,392
0,390
0,677
0,676
0,673
315
355
400
114,3 + 114,3
139,7 + 139,7
168,3 + 168,3
1,045
1,200
1,485
1,442
1,657
2,050
2,487
2,858
3,534
V 16.3
HANDFOAM-TABLE
This table is valid for PE-husk-pipe-sleeves respectively slide over coupler (page V 8.0). The
mentioned quantities of litres [ltr] are valid for a standard weight of coupler foam of 80 kg/m as
well as for a length [L] of the not insulated pipe piece (medium pipe) of 440 mm.
For calculation of the quantities for alu- and spiro-couplers (page V 9.0) the mentioned
quantities, page V 16.4 and V 16.5, (Da = 65 - 450 mm) have to minimized with a correction
factor of 0,70. Alu- and spiro-couplers will be foamed with a gross weight of 60 kg/m.
Jacketpipe-
Da
in mm
S I N G L E P I P E
diameter
Polyol
Isocyanat
Total
da
bright
dark
A+B
in mm
A
B
Jacketpipe-
Da
in mm
S I N G L E P I P E
diameter
Polyol
Isocyanat
Total
da
bright
dark
A+B
in mm
A
B
65
75
75
75
22,0
25,0
28,0
32,0
0,046
0,070
0,068
0,065
0,064
0,096
0,094
0,090
0,110
0,166
0,162
0,156
160
160
160
160
54,0
60,3
70,0
76,1
0,278
0,270
0,257
0,247
0,384
0,373
0,354
0,341
0,662
0,643
0,611
0,588
90
90
15,0
18,0
0,095
0,094
0,132
0,130
0,227
0,225
160
160
88,9
90,0
0,224
0,222
0,309
0,306
0,533
0,528
90
90
90
90
22,0
25,0
26,9
28,0
0,093
0,091
0,090
0,089
0,128
0,126
0,124
0,123
0,220
0,217
0,214
0,213
180
180
180
180
70,0
76,1
88,9
110,0
0,334
0,324
0,302
0,256
0,461
0,448
0,416
0,354
0,795
0,772
0,718
0,610
90
90
32,0
33,7
0,087
0,086
0,120
0,118
0,206
0,204
200
200
88,9
114,3
0,388
0,332
0,536
0,458
0,923
0,790
90
90
35,0
40,0
0,085
0,080
0,117
0,111
0,201
0,192
225
225
114,3
139,7
0,457
0,387
0,631
0,534
1,088
0,922
110
110
110
110
15,0
18,0
22,0
26,9
0,141
0,140
0,138
0,136
0,195
0,193
0,191
0,187
0,336
0,333
0,329
0,323
250
250
250
250
114,3
139,7
165,1
168,3
0,603
0,533
0,449
0,437
0,832
0,735
0,619
0,603
1,434
1,268
1,068
1,041
110
110
110
110
28,0
33,7
35,0
40,0
0,135
0,131
0,130
0,126
0,186
0,181
0,180
0,174
0,321
0,312
0,310
0,300
280
280
280
280
139,7
165,1
168,3
193,7
0,700
0,616
0,605
0,505
0,967
0,851
0,835
0,697
1,667
1,467
1,439
1,202
110
110
110
42,4
48,3
50,0
0,124
0,118
0,116
0,171
0,163
0,161
0,295
0,281
0,277
315
315
315
165,1
168,3
193,7
0,871
0,859
0,760
1,202
1,186
1,049
2,073
2,046
1,808
125
125
125
125
15,0
18,0
22,0
26,9
0,184
0,183
0,181
0,178
0,253
0,252
0,250
0,246
0,437
0,435
0,430
0,424
315
355
355
355
219,1
193,7
219,1
244,5
0,646
1,053
0,940
0,812
0,892
1,454
1,297
1,121
1,538
2,508
2,237
1,933
125
125
125
28,0
33,7
35,0
0,178
0,174
0,173
0,245
0,240
0,239
0,423
0,414
0,411
400
400
400
219,1
244,5
273,0
1,338
1,210
1,050
1,847
1,671
1,450
3,185
2,881
2,500
125
125
125
42,4
48,3
50,0
0,167
0,161
0,159
0,230
0,222
0,219
0,396
0,383
0,378
450
450
450
244,5
273,0
323,9
1,706
1,546
1,217
2,356
2,135
1,680
4,062
3,681
2,897
125
125
125
54,0
60,3
63,0
0,154
0,147
0,143
0,213
0,202
0,197
0,368
0,349
0,340
500
500
500
273,0
323,9
355,6
1,427
1,180
1,005
1,970
1,629
1,387
3,396
2,808
2,391
140
140
140
42,4
48,3
54,0
0,215
0,209
0,203
0,297
0,289
0,280
0,511
0,497
0,482
560
560
560
323,9
355,6
406,4
1,697
1,522
1,207
2,343
2,101
1,666
4,039
3,622
2,873
140
140
140
60,3
63,0
70,0
0,195
0,191
0,181
0,269
0,264
0,250
0,464
0,455
0,431
630
630
630
355,6
406,4
457,2
2,199
1,884
1,527
3,036
2,601
2,109
5,235
4,486
3,636
140
140
75,0
76,1
0,173
0,171
0,239
0,237
0,413
0,408
670
670
406,4
457,2
2,307
1,950
3,185
2,693
5,492
4,643
670
508,0
1,552
2,142
3,694
(italicized printed quantities are only valid for alu- & spiro-couplers)
V 16.4
HANDFOAM-TABLE
PE-husk-pipe-sleeve
Jacketpipe-
Da
in mm
(italicized printed quantities are only valid for alu- & spiro-couplers)
S I N G L E P I P E
diameter
Polyol
Isocyanat
Total
da
bright
dark
A+B
in mm
A
B
Jacketpipe-
Da
in mm
D O U B L E P I P E
diameter
Polyol
Isocyanat
Total
da1 + da2
bright
dark
A+B
in mm
A
B
710
710
710
457,2
508,0
558,8
2,399
2,000
1,560
3,312
2,762
2,154
5,711
4,762
3,713
140
140
140
22,0 + 22,0
28,0 + 18,0
28,0 + 22,0
0,224
0,222
0,221
0,309
0,307
0,304
0,533
0,529
0,525
800
800
800
508,0
558,8
610,0
3,105
2,665
2,178
4,287
3,679
3,007
7,393
6,344
5,186
140
140
140
28,0 + 28,0
35,0 + 22,0
35,0 + 28,0
0,217
0,216
0,212
0,300
0,298
0,293
0,517
0,514
0,506
900
900
900
900
558,8
610,0
660,0
711,0
4,047
3,560
3,044
2,476
5,587
4,916
4,203
3,418
9,634
8,476
7,247
5,894
140
140
140
140
35,0 + 35,0
42,0 + 22,0
42,0 + 28,0
42,0 + 35,0
0,208
0,210
0,207
0,202
0,287
0,290
0,285
0,279
0,494
0,500
0,492
0,481
1000
1000
1000
1000
1000
610,0
660,0
711,0
762,0
813,0
5,105
4,589
4,020
3,410
2,757
7,049
6,336
5,551
4,707
3,806
12,154
10,925
9,571
8,117
6,562
140
160
160
160
160
50,0 + 32,0
28,0 + 28,0
35,0 + 22,0
35,0 + 28,0
35,0 + 35,0
0,196
0,293
0,291
0,288
0,283
0,271
0,404
0,402
0,397
0,391
0,467
0,697
0,693
0,685
0,674
1100
1100
1100
1100
660,0
762,0
813,0
914,0
6,296
5,117
4,464
3,046
8,693
7,065
6,163
4,205
14,989
12,182
10,627
7,251
160
160
160
160
42,0 + 22,0
42,0 + 28,0
42,0 + 35,0
42,4 + 42,4
0,285
0,282
0,277
0,271
0,394
0,389
0,383
0,374
0,679
0,671
0,660
0,644
1200
1200
914,0
1.016,0
4,916
3,315
6,787
4,577
11,703
7,892
160
160
48,3 + 48,3
50,0 + 50,0
0,259
0,255
0,358
0,353
0,617
0,608
1300
1.016,0
5,348
7,384
12,731
160
160
160
180
180
180
180
54,0 + 28,0
54,0 + 35,0
63,0 + 32,0
35,0 + 35,0
42,0 + 22,0
42,0 + 28,0
42,0 + 35,0
0,270
0,265
0,255
0,361
0,363
0,360
0,355
0,372
0,366
0,353
0,498
0,501
0,497
0,490
0,642
0,630
0,608
0,859
0,864
0,856
0,845
Jacketpipe-
Da
in mm
D O U B L E P I P E
diameter
Polyol
Isocyanat
Total
da1 + da2
bright
dark
A+B
in mm
A
B
90
90
25,0 + 20,0
25,0 + 25,0
0,087
0,084
0,120
0,116
0,206
0,201
180
180
42,0 + 42,0
54,0 + 28,0
0,349
0,347
0,482
0,479
0,831
0,826
110
110
110
110
15,0 + 15,0
18,0 + 15,0
18,0 + 18,0
22,0 + 15,0
0,138
0,137
0,136
0,136
0,191
0,190
0,188
0,187
0,330
0,327
0,325
0,323
180
180
180
180
54,0 + 35,0
54,0 + 42,0
60,3 + 60,3
63,0 + 63,0
0,342
0,337
0,308
0,301
0,473
0,465
0,426
0,416
0,815
0,801
0,734
0,717
110
110
110
110
110
110
22,0 + 18,0
22,0 + 22,0
28,0 + 18,0
28,0 + 22,0
32,0 + 20,0
32,0 + 32,0
0,135
0,133
0,131
0,130
0,128
0,121
0,186
0,183
0,181
0,179
0,177
0,167
0,320
0,316
0,313
0,309
0,305
0,288
200
200
200
200
200
200
42,0 + 42,0
54,0 + 28,0
54,0 + 35,0
54,0 + 42,0
54,0 + 54,0
70,0 + 35,0
0,435
0,433
0,429
0,423
0,410
0,407
0,601
0,598
0,592
0,584
0,567
0,562
1,036
1,032
1,020
1,007
0,977
0,969
125
125
125
125
125
125
125
125
15,0 + 15,0
18,0 + 15,0
18,0 + 18,0
22,0 + 15,0
22,0 + 18,0
22,0 + 22,0
28,0 + 18,0
28,0 + 22,0
0,181
0,180
0,179
0,178
0,177
0,176
0,174
0,172
0,250
0,249
0,247
0,246
0,245
0,242
0,240
0,238
0,431
0,429
0,426
0,425
0,422
0,418
0,414
0,410
200
225
225
225
225
225
225
225
70,0 + 42,0
54,0 + 42,0
54,0 + 54,0
70,0 + 35,0
70,0 + 42,0
70,0 + 54,0
70,0 + 70,0
76,1 + 76,1
0,401
0,548
0,535
0,532
0,526
0,514
0,492
0,473
0,554
0,757
0,739
0,735
0,727
0,710
0,680
0,653
0,955
1,304
1,275
1,267
1,253
1,224
1,172
1,126
125
125
125
125
125
125
28,0 + 28,0
33,7 + 33,7
35,0 + 22,0
35,0 + 28,0
40,0 + 25,0
40,0 + 40,0
0,169
0,161
0,168
0,164
0,162
0,151
0,233
0,223
0,231
0,227
0,224
0,209
0,402
0,384
0,399
0,391
0,385
0,360
250
250
250
250
250
250
54,0 + 54,0
70,0 + 35,0
70,0 + 42,0
70,0 + 54,0
70,0 + 70,0
88,9 + 88,9
0,681
0,678
0,672
0,659
0,638
0,573
0,940
0,936
0,928
0,910
0,881
0,791
1,621
1,614
1,600
1,570
1,519
1,364
140
140
15,0 + 15,0
18,0 + 15,0
0,229
0,228
0,317
0,315
0,546
0,544
280
280
70,0 + 54,0
70,0 + 70,0
0,827
0,805
1,142
1,112
1,969
1,918
140
140
140
18,0 + 18,0
22,0 + 15,0
22,0 + 18,0
0,227
0,227
0,226
0,314
0,313
0,311
0,541
0,539
0,537
315
355
400
114,3 + 114,3
139,7 + 139,7
168,3 + 168,3
0,883
1,037
1,244
1,219
1,432
1,717
2,102
2,469
2,961
V 16.5

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CONNECTION-TECHNOLOGY JACKET-PIPE

General / Sleeves / Test Procedure

Uncross-Linked Shrinkable Coupler

isojoint II - Shrinkable Coupler

Electro Welding Coupler

Alu- & Spiro-Coupler

Assembling Short Connection

Page V 4.0 - 9.0 Page V 10.0

Page V 10.1 Page V 11.0

Page V 13.0 Page V 14.0

internet: www.isoplus.de e-mail: info@isoplus.de

Coupler Test Procedure

internet: www.isoplus.de e-mail: info@isoplus.de

Coupler construction / type

= generally with oval isoplus-double pipe only

internet: www.isoplus.de e-mail: info@isoplus.de

Pressure set with pump and manometer

uncross-link. isojoint IIShrinkable Shrinkable

Extruder welding unit (220 V, starting from Da = 225 mm

Wire distance holder, per coupler 2 pieces

# Type of leak detecting

internet: www.isoplus.de e-mail: info@isoplus.de

internet: www.isoplus.de e-mail: info@isoplus.de

internet: www.isoplus.de e-mail: info@isoplus.de

foil as well as the sleeves will be slide over the

2. The medium pipe connection will be carried out

according to the required connecting procedure.

internet: www.isoplus.de e-mail: info@isoplus.de

and setting of radial centring marks on the

Film 553 Foto 12a

The distance from jacket-pipe end and pipe bar

4. The paraffin coated PUR-foam has to be

punctured approx. 1 cm deep (37) at the pipe

Film 553 Foto 18a

5. Preparing of wire connection: uncoiling of wire

Film 553 Foto 23 a

6. Control measurement at leak detecting by use

Film 553 Foto 32a

7. Open protection foil first now (28) and remove

Film 553 Foto 34a

internet: www.isoplus.de e-mail: info@isoplus.de

Film 546 Foto 6a

Film 551 Foto 16a

9. Per coupler two wire distance holder (45) will be

fixed at the medium pipe (4), the wires will be

Film 551 Foto 28a

10. Clean jacket-pipe ends up to a length

respectively width of approx. 300 mm (17) by

Film 551 Foto 31a

11. Roughen jacket-pipe ends up to a length of

approx. 300 mm (17), but at least up to the

Film 551 Foto 33a

Not necessary in case of PE-husk-pipe-sleeves

internet: www.isoplus.de e-mail: info@isoplus.de

Connecting coupler, long coupler, reduction coupler, double-reduction

From Da 65 mm up to maximal Da 1300 mm

Standard = 700 mm, and in 100 mm steps up to maximal 1500 mm

Assembling see page V 4.1

PEHD-Socket-pipe see design manual, page R 4.0

internet: www.isoplus.de e-mail: info@isoplus.de

two PEventing- and

page V 3.0 to V 3.1.1. Cut sealing tape made of

Film 561 Foto 2a

Heat both jacket-pipe ends by use of soft