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Description
120boomNoracrollcylinderuppermountupdate
Date:3/15/10
Code:201010001
ECN#:
571
ModelsAffected:
STS14/16
ModelYears:
20082010
Comments:
Issue:OntheSTS120'boom,therehavebeenseveral(>20)failuresoftheNorac
rollcylinder,upperNoracrollcylindermountingbracket,and/orboltsholdingthe
bracketonthefixedtransom.
Solution:Uponanalysisoftheloadingofthebracketandbolts,itappearsthe
fourgrade5boltsusedtosecuretheupperNoracrollcylindermountingbracket
tothefixedtransomareoverstressedinsomeconditions.Itisbelievedthatif
theseboltsfail,themovementoftheupperNoracrollcylindermountingbracket
contributestothefailureoftherollcylinderandupperNoracbracket.Toremedy
this,severalchangesarebeingmade:
1. TheupperNoracrollcylindermountingbracket(A52998)willhavethe
followingchanges:
a. A54018andA54019willhavegussetsaddedtohelpdistributethe
loadinthebracket
b. Fouradditionalmountinglocationswillbeadded,twooneachside
2009HagieManufacturingCo.
Page1of1
2.Thegrade5bolts(900264)willbereplacedwithgrade8bolts(900855)
3.Lockwasherswillbeaddedtoall8mountinglocations
Thecurrentdesignuses1/2x11/4"bolts,buttheboltmaybe"bottomingout"
becausethematerialthicknessofthebaseofthemountandthethreadedbase
onthefixedtransomaddsupto1.25"aswell.Theboltsarechangingfromgrade
5serratedflangetograde8standardheadwithlockwasherthelockwasherwill
add1/8"ofclearanceinthedesign.
Aretrokit(165078)isavailabletoinstalltherevisedbracketA52998on
machineswiththe4boltdesign.Thekitconsistsof:
theupdatedA52998bracket
newmountinghardware(8x900855and8x920504)
twoblocks(165079)thataretappedintwo2placesfortheadditional
fourmountinglocations.
o Thetwoblocksareweldedontotheexistingfixedtransomusing
instructionsontheprintfor165078.
Drawingsforthenewpartsandinstallationareincludedbelow.
2009HagieManufacturingCo.
Page2of2
INSTALATION INSTRUCTIONS
1. REMOVE EXISTING A52998 (NORAC ROLL CYLINDER MOUNT).
2. INSTALL BOTH 165079 BLOCKS ONTO OUTER HOLES OF THE
UPDATED A52998. NOTE HOLE ORIENTATION ON PRINT
BELOW, FINGER TIGHTEN ONLY.
3. INSTALL UPDATED A52998 ON FIXED TRANSOM'S EXISTING
MOUNTING HOLES. FINGER TIGHTEN ONLY.
4. TACK WELD 165079 BLOCKS IN PLACE.
5. REMOVE UPDATED A52998 MOUNT, WELD BOTH 165079
BLOCKS IN PLACE USING 1/4" FILET WELD, AS FAR AROUND
THE BLOCK AS POSSIBLE.
6. REINSTALL UPDATED A52998 MOUNT WITH NEW 1/2" GRADE
8 HARDWARE LISTED IN BOM.
7. TORQUE ALL BOLTS TO 110 FT-LB DRY.
3
2
NOTE ORIENTATION OF
THREADED HOLES (OFFSET
TOWARDS CENTER OF BRACKET)
A
DETAIL A
SCALE 1 : 4
DET QTY.
P/N
DESCRIPTION
2 165079
1 a52998
8 920504
8 900855
MATERIAL
DECIMALS
X.XX .03
X.XXX .005
ANGLES
DESCRIPTION
PART BY
NWV
DRAWING BY
FORMAT
DRAWING DATE
SHEET
OF
DRAWING NUMBER
SW
SHEET SIZE
165078
REV
.63
.75
.63
R.75 2 PLACES
.63
1.50
.75
3.25
4.00
MATERIAL
DECIMALS
X.XX .03
X.XXX .005
ANGLES
DESCRIPTION
PART BY
MAD
DRAWING BY
FORMAT
MAD
DRAWING DATE
DRAWING NUMBER
1-28-10
SHEET
OF
SW
SHEET SIZE
165079
REV
13
24
27
16 21
28
E
R
SU
E
PR
TO AGE
G
26
29
17 21
10
9
5 15
25
18
23
12
12
27
11
26
DET QTY.
1
29
28
14 6
16 21
17 21
12
23
DESCRIPTION
1 165754
NS
1 293944
RH TRANSOM HARNESS,120'BOOM'10
NS
1 293945
LH TRANSOM HARNESS,120'BOOM'10
2 470144
1 470345
8 470360
2 470361
2 470369
2 520070
10
1 601162
11
1 621112
12
4 693073
13
1 900262
14
8 900264
15
1 900275
16
2 900403
17
6 900416
18
1 900535
19
1 900546
20
8 900855
21
8 914012
22
8 920504
23
2 920508
24
1 A52803
25
1 A53627
26
2 A53629
27
2 A53710
28
2 A53713
29
2 A53899
12
P/N
19 *
MATERIAL
NOTE: (*) ADD LOCTITE 243 TO ROLL CYL BOLTS (900534, 900546)
PER MANUFACTURER'S RECOMMENDATIONS.
2/1/2010
ECR00571
MAD
8/26/2009
00400
TLM
8/18/2009
00401
TLM
8/4/2009
00198
TLM
REV.
DATE
E.C.
BY
DECIMALS
X.XX .03
X.XXX .005
ANGLES
DESCRIPTION
PART BY
MMEYER
DRAWING BY
FORMAT
MMEYER
DRAWING DATE
4/15/2009
SHEET
OF
DRAWING NUMBER
SW
SHEET SIZE
165750
REV
13
32
41
34
43
41
16
43
16
18
18
11
15
40
18
40
12
23
27
HOSE - 616662
36
HOSE - 616754
24
29
31
48
33
17
14
17
28
16
14
49
22
18
DET QTY
21 30
18
40
37
15
HOSE - 616758
18
16
18
18
40
10
35 21
3
38 19
44
20
35 21
25
6
39
B
D
42
1
45
26
46
30
47
21
2
6
37
P/N
DESCRIPTION
121116
121119
164452
165700
165709
165713
165741
165753
165755
10
165757
11
470087
12
470113
13
470233
14
470270
15
470274
16
470275
17
470276
18
470281
19
470360
20
470432
21
12
473001
22
611128
7/8MJIC-90-7/8MOR LBO
23
618119
9/16MJIC-90-9/16MOR LBO
24
618241
3/4MJIC-90-3/4MOR LBO
25
618349
26
618497
27
618804
28
618806
29
618807
30
900070
31
900076
32
900078
33
900082
34
900084
35
900086
36
900129
37
900171
38
900263
39
900855
40
914002
41
920001
42
920504
43
A51729
44
A52998
45
A53628
46
A53739
47
A53794
48
A53818
49
A53823
MATERIAL
2
HAGIE MANUFACTURING COMPANY
CLARION, IOWA 50525
REMOVE ALL SHARP CORNERS & BURRS
DECIMALS
X.XX .03
X.XXX .005
ANGLES
DESCRIPTION
PART BY
MMEYER
DRAWING BY
FORMAT
MMEYER
DRAWING DATE
4/15/2009
SHEET
OF
DRAWING NUMBER
SW
SHEET SIZE
165750
REV
4.00 REF
3.63
2.50
5.00 REF
3.63 REF
11.00 REF
.69
2.75
REF
2 PLACES
.19
.19
13.56 REF
.78
6
1
SECTION A-A
10.61 REF
.25
9.36
4 CORNERS
ONLY
1.015 REF
.19
.19
SECTION B-B
1.00 - 2.00
2 PLACES
2 PLACES
.19
DET QTY
.19
2 PLACES
P/N
DESCRIPTION
MATERIAL
10.00
HAGIE MANUFACTURING COMPANY
CLARION, IOWA 50525
REMOVE ALL SHARP CORNERS & BURRS
TOLERANCE UNLESS OTHERWISE SPECIFIED
FRACTION 1/32
WELD WIRE:
LINCOLN SUPERARC L-56 OR EQUIVALENT
AWS CLASS: ER70S-6
POLARITY: DC+
ANGLES
DESCRIPTION
1/27/2010
ECR00571
MAD
PART BY
DRAWING BY
6/4/2007
N/A
TEE
5/4/2007
N/A
TEE
2/6/2007
N/A
NWV
REV.
DATE
E.C.
BY
PROTOTYPE RELEASE 1
DESCRIPTION
NWV
SHEET SIZE
TEE
DRAWING DATE
DRAWING NUMBER
6/4/2007
SHEET
OF
A52998