Академический Документы
Профессиональный Документы
Культура Документы
PART - VI
QUESTION BANK FOR API 936 COURSE
Monolithic refractory
b)
c)
d)
b)
thee ability to withstand effects of eroding particles for an extended period without
significant loss of material or other damage
c)
d)
A non reactive coating applied to freely installed cementitious materials that aids the
hydration process by retarding moisture loss
Q.3. Metal fibers are usually made of
a)
b)
c)
d)
b)
c)
d)
b)
c)
A castable installation technique whereby refractory is sticky enough so that the lining
formed is structurally homogeneous
d)
A non reactive coating applied to freshly installed cementitous materials that aids the
hydration process by retarding moisture loss.
Q.6. Hydro-setting refractories are commanly known as
a)
castables
b)
monolithic lining
c)
erosion
d)
plastic refractory
Q.7. Testing of refractory materials sampled from the installation to confirm that they meet
specified physical property standards mean
a)
As-installed testing
b)
laboratory testing
c)
d)
b)
c)
d)
Q.9.)
a)
b)
Sphere
c)
Hexagon
d)
Cylinder
b)
c)
d)
A castable installation technique by packing successive handfuls of material to the
desired shape.
Q.11. Flocculating agent means
a)
b)
c)
d)
Q.12. Temporary containments used in gunning that are set up and secured to provide a firm
surface on which to make perpendicular cold joints at the termination of work areas is known as
a)
Dry gunning
b)
Shot board
c)
Wet gunning
d)
c)
d)
Confirm that materials manufactured for the job meet the specified physical
property standards.
b)
c)
d)
None of above
27 % Silica maximum.
b)
c)
d)
Q.16. Preparing detailed specification related to using products , thickness , etc is responsibility
of_____
a) Owner
b) Contractor
c) Inspector
d) Manufacturer
Q.17. Sampling frequency as applicable for the products intended use in either erosion service
or other service is responsibility of __
a) Contractor
c) Inspector
b) Owner
d) Manufacturer
b) Inspector
c) Owner
d ) Manufacturer
Q.19. Approval of engineering drawings & execution plan & dry out procedures is responsibility
of_____
a)
Contractor
b)
Inspector
c)
Owner
d)Manufacturer
b) Contractor
c) Inspector
d) Manufacturer
Q.22. Documentation of material & applicator qualification test results is the responsibility
of____
a) Owner
b) Contractor
c) Inspector
d) Manufacturer
Q.23. Submission to the owner of all exceptions ,substitutions & deviation of the requirements
of execution plan, API 936 Standard &other referenced documents is the responsibility
of____
a) Contractor
b)
Inspector
c) Owner
d) Manufacturer
a) Contractor
b) Inspector
c) Owner
d)
Manufacturer
Q.25. Deciding criteria for hammer testing & the extent of cracking & surface voids permitted
is the responsibility of__
a) Owner
b) Contractor
c) Inspector
d) Manufacturer
Q.26. Specifying physical property requirement to be used for qualification & installation quality
control by specific product installation method & location wherethe product will be utilized is
the responsibility of____
a) Owner
b) Contractor
c) Inspector
d) Manufacturer
Q.27. Providing inspector verified documentation of installation records related to fibre &
water percentage is responsibility of___
a) Contractor
b) Inspector
c) Owner
d) Manufacturer
Q.28. Submission of verified documentation of weather conditions & any other unusual
conditions of occurrances & dry out records is responsibility of____
a) Owner
b) Contractor
c) Inspector
d) Manufacturer
Q.29. Providing a compliance data sheet in accordance with Annex C for each product is
responsibility of____
a) Contractor
b) Inspector
c) Owner
d) Manufacturer
Q.30. Recording all non-conformances and/or potential problems is the responsibility of_____
a) Owner
b) Contractor
c) Inspector
d) Manufacturer
d)
Q.33. For thick layer plastic installations {Greater than 50mm(2in)} the test panel shall be_____
a) 24in X 24in ( 600mm X 600mm )
b) 12in X 12in ( 300mm X 300mm )
c)
Q.36. In case of casting, the mock up should be cured for--------a) 12 hrs minimum prior to stripping the forms
b) 24 hrs minimum prior to stripping the forms
c) 8 hrs minimum prior to stripping the forms
d) none of the above
Q.37. In case of pneumatic gunning, the test panel shall be cured for atleast_____
a) 12hrs after completion of panel
b) 24hrs after completion of panel
c) 8hrs after completion of panel
d) none of the above
Q.38. In case of density calculation, the dimensions & weight shall be measured to_____
a) nearest 0.02in (0.5mm) & 0.002lb (1.0g)
b) nearest 1in (25mm) & 0.010lb (5.0g)
c) nearest 0.001in(0.0025mm) & 0.002lb (1.0g)
d) none of the above
Q.39. For PLC the length of each test specimen shall be measured to the
a) nearest 0.001 in ( 0.025 mm ) along the 9 in dimension at each 4 edges of the specimen
b) ) nearest 0.02 in ( 0.5 mm ) along the 9 in dimension at each 4 edges of the specimen
c) nearest 0.002 in ( 0.05 mm ) along the 9 in dimension at each 4 edges of the specimen
d) none of the above
Q.40. In abrasion resistance(Erosion) the specimen shall be weighed to nearest_____
a)
0.1g
b) 0.002lb ( 1.0g )
c)
0.010lb ( 5.0g )
1cc
b)
10cc
c)
0.1cc
d)
0.5cc
c) 40 Hours
d) none of the above
Q.45. drying out of refractory the cooling down rates shall not exceed ----------a) 75 deg F / HR ( 42 DEG C / HR )
b) 50 deg F / HR ( 28 DEG C / HR )
c) 100 deg F / HR ( 56 DEG C / HR )
d) None of the above
Q.46. For dry out of conventional castable refractories the-----a) dry out index increases with refractory density
b) dry out index decreases with refractory index
c) dry out index remains unchanged irrespective of refractory index
d) none of the above
Q.47. For deciding dry out index for a unit or vessel having multiple refractories the dry out
should be based on_____
a) the refractory that has the longest duration requirement for the maximum thickness at each
stage of dry out
b) the refractory that has the shortest duration requirement for the maximum thickness at each
stage of dry out
c) the refractory that has the average duration requirement for the maximum thickness at each
stage of dry out
d) the manufacturers recommendations
Q.48. Curing of refractory shall be done with manufacturers recommendation for minimum of 24
hrs__
a) At 50 deg F to 90 deg F ( 10 deg C to 32 deg C ) before moving the piece, stripping the form
or heating
b) At 150 deg F to 200 deg F( 65 deg C to 96 deg C) before moving the piece, stripping the form
or heating
c) At 250 deg F to 300 deg F ( 122 deg C to 150 deg C ) before moving the piece, stripping the
form or heating
d) None of the above
Q.49. For wet gunning water addition at mixer, mixing time and the rate of flocculating agent
addition shall be in accordance with ____
a)
Owners recommendation
b) Contractors recommendation
c)
Manufacturers recommendation
d) Inspectors recommendation
Q.50. For Dry gunning, optimum water addition at mixer, mixing time and aging of prewetted
material shall be as per recommendations of ____
a)
Owners recommendation
b) Contractors recommendation
c)
Manufacturers recommendation
d) Inspectors recommendation
Q.51. Temperature limits for refractory and mixed in absence of Manufacturers recommendation
shall be between______
a) 60 deg F and 80 deg F ( 15 deg C and 27 deg C )
b) 50 deg F and 90 deg F ( 10 deg C and 32 deg C )
c) 250 deg F and 300 deg F ( 122 deg C and 150 deg C )
d) 200 deg F and 400 deg F ( 95 deg C and 200 deg C )
Q.52. Low duty fire clay brick means a fire clay brick with a PCE value not lower than___
a) cone 15
b) cone 29
c) cone 31
d) None of the above
d)
Insulating castables
b)
c)
Neutral refractories
d)
Pores
b)
Punky
c)
Slagging refractories
d)
Spalling of refractories.
Q.56) Refractoriness is
a)
b)
c)
d)
Q57) For Keolin,(While burning clay.) the PCE of the most commercial Kaolin ranges from ----a) cone 33 to cone 35
b) cone 29 to 31 1/2
c) cone 15 to 29.
d) None of the above
Q.58) Key in furnace construction is----------a) The uppermost or the closing brick of curved arch.
b) A flat structure spanning an opening and supported by abutments at its extremities.
c) The lower most brick of the curved arch.
d) None of the above.
Q.59) Alumina ( Al2O3) has melting point
a)
b)
c)
d)
Q.60) Perlite is
a)
A Silicious glassy rock composed of small spheroids, varying in size from small shot to
peas.
b)
c)
d)
Cracking reaction occurs or is completed and product gases are separated from Coke.
b)
Coke and residual hydrocarbons are burned off the catalyst and the flue gas is then
separated from the catalyst.
c)
By heat treatment the adjacent particles of the material cohere, at a temperature below
that of complete melting.
d)
b)
c)
d)
4 in x 4 in x 1 in ( 114 mm x 114 mm x 25 mm )
b)
2 in x 2 in x 9 in ( 50 mm x 50 mm x 230 mm )
c)
2 in x 2 ni x 2 in ( 50 mm x 50 mm x 50 mm ).
d)
b)
c)
d)
Q.66) for physical properties and acceptable results for testing of as installed refractories for
abrasion loss, range of acceptable result is --a)
b)
c)
d)
Q. 67)
a) The permanent linear change of refractory brick when heated under prescribed condition.
b) Test methods of Cold Crushing Strength and Modulus of Rupture of refractories.
c) Standard test method for abrasion resistance of refractory materials at room temperature.
d)
Q.68)
a)
Volume of material in cubic centimeters abraded from a flat surface at right angles to a
nozzle.
b)
c)
Q.69) In abrasion test method the amount of size graded Silicon Carbide grain is ----a) 1000 grams
b) 1500 grams
c) 448 grams
d) 1800 grams.
Q.70) In abrasion test method the amount of air pressure used for blasting Silicon Carbide grain
is ----a)
b)
c)
d)
Room Temperature
b)
0 deg C ( 32 deg F )
c)
18 deg C ( 65 deg F )
d)
d)
Q.73. In test method for Abrasion resistance the nozzle size used is
a)
115mm(4 in) long X 7mm(1/4in) outside diameter XNominal 1.1mm (1/16in) wall
b)
c)
d)
Q.74. For Abrasion media in ASTM C-704 is having screen analysis as shown in
a)
Table 1
b)
Table 2
c)
d)
Q.75. In test methods for cold crushing strength as per ASTM C 133 - 97 the test specimens are
dried at
a)
b)
c)
d)
b)
c)
d)
Q.77. For service temperature of 1340 deg C ( 2450 deg F ) The refractory used is
a)
b)
Vermiculite
c)
d)
Perlite
Q.78. for temperature 1650 deg C ( 3000 deg F ) and Abrasive & corrosion atmosphere the
refractory used is
a)
Kaolin ( Calcined )
b)
Perlite ( Insulating )
c)
d)
PART - VII
STANDARD API 936
REFRACTORY INSTALLATION QUALITY CONTROL
INSPECTION AND TESTING MONOLITHIC
REFRACTORY LININGS AND MATERIALS