Академический Документы
Профессиональный Документы
Культура Документы
30
30
36
40
43
45
48
COLUMNS
Business Corner.................................................... 28
Corrolations Industries Across Countries
DEPARTMENTS
Editorial.................................................................. 6
As We Go to Press.................................................. 8
Fresh Paint............................................................ 12
New Products....................................................... 20
Industry News....................................................... 52
Suppliers Corner................................................... 53
People in the News............................................... 54
Meetings............................................................... 55
Final Coat.............................................................. 58
ADVERTISING SECTIONS
Classified Ads....................................................... 56
Advertising Index.................................................. 57
Coatings World (ISSN 152-711-29) is published monthly by Rodman Media Corp., 70 Hilltop Road, Ramsey, NJ 07446 USA. Phone: (201) 825-2552; Fax (201) 825-0553.
Periodical postage paid at Ramsey, NJ 07446 USA and additional mailing offices. Publications Mail Agreement No: 40028970. Return Undeliverable Canadian Addresses to
Circulation Dept. PO Box 1051, Fort Erie, On L2A 6C7, circulation@rodmanmedia.com. POSTMASTER: Send address changes to: Coatings World, 70 Hilltop Rd. Ramsey,
NJ 07446. Free subscriptions to Coatings World are available to qualified individuals. Others are as follows: U.S. one year $75; two years $120. Outside U.S. and overseas:
one year $95 (U.S.), two years $160 (U.S.), foreign airmail: one year $195 (U.S.). 5% GST required on Canadian orders. GST #131559148. The publisher reserves the right to
determine qualification of free subscriptions. Printed in the USA. Coatings World is used under license from Whitford Worldwide. Coatings Worlds circulation is audited by
BPA International.
4 | Coatings World www.coatingsworld.com
February 2016
www.tego.us
Hot, hotter, TEGO. Heat resistance up to 650 C is the indisputable reason why coatings
manufacturers are increasingly using our specialty binders. They also withstand low temperatures, are extremely weather-resistant and exhibit exceptional chemical resistance, high elasticity, very good release and, of course, they conserve resources. They make finishes glossier
and more attractive and ensure protection against corrosion. In short, TEGO Specialty Binders
determine the fundamental properties of a coating and help ensure commercial success. We
look forward to discussing our all-rounders with you. TEGO Adding Advantages.
Editors Page
Residential Property
Market Drives Growth
for Wood Coatings
kpianoforte@rodmanmedia.com
PRESIDENT
Rodman J. Zilenziger, Jr.
rzilenziger@rodmanmedia.com
EXECUTIVEVICEPRESIDENT
Matthew J. Montgomery
mmontgomery@rodmanmedia.com
GROUPPUBLISHER / ADVERTISINGSALES
Dale Pritchett dpritchett@rodmanmedia.com
ADVERTISING SALES (U.S.)
Kim Clement Rafferty krafferty@rodmanmedia.com
Donna Campbell dcampbell@rodmanmedia.com
ADVERTISING SALES (Europe)
Ria Van den Bogaert, BVBA Vandenbo
Karmelietenstraat 24 C, Box 56, 1000, Brussels, Belgium
Tel.: +32 2 569 8905 Fax: +32 2 569 8906
Mobile: +32 497 05 0754 ria@rodmanmedia.com
ADVERTISING SALES (Hong Kong, Taiwan & China)
Ringier Trade Publishing Ltd
401-405 4/F New Victory House
93-103 Wing Lok Street, Sheung Wan, Hong Kong
(852) 2369 8788 Fax:
(852) 2869 5919
mchhay@ringier.com.hk
CLASSIFIEDADVERTISING SALES
Patty Ivanov 631-642-2048; Fax 631-473-5694
pivanov@rodmanmedia.com
PRODUCTIONMANAGER
Patricia Hilla philla@rodmanmedia.com
AUDIENCE DEVELOPMENT MANAGER
Joe DiMaulo jdimaulo@rodmanmedia.com
CIRCULATION MANAGER
Richard DeVoto rdevoto@rodmanmedia.com
ONLINE DIRECTOR
Paul Simansky psimansky@rodmanmedia.com
Coatings Worlds circulation is audited by BPA Worldwide.
February 2016
As We Go To Press
Index to Companies
This index gives the starting page for a department or feature with a significant reference to a manufacturer of paint, coatings, adhesives and sealants
Subsidiaries are indexed under their own names.
AkzoNobel............................................................................................12, 30, 36
Axalta Coating Systems.............................................................................. 12, 36
Henkel............................................................................................................. 58
HMG Paints..................................................................................................... 12
PPG.................................................................................................12, 20, 30, 43
Rust-Oleum...................................................................................................... 30
Thompsons Waterseal...................................................................................... 30
Valspar............................................................................................................. 20
February 2016
Trademark, Ashland or its subsidiaries, registered in various countries. 2015 Ashland AD-13339
Fresh Paint
Savli in Gujarat State. The added capacity will enable Axalta to meet the need for
additional coatings among light vehicle
automotive original equipment manufacturers (OEMs) in India. The Savli facility
will continue to manufacture coatings for
Axaltas refinish, automotive parts and
commercial vehicle customers.
The project, which is scheduled to
be commissioned in the third quarter of
2017, will be able to expand production capacity of both high and low temperature bake coatings. Low temperature
bake coatings are needed for use on the
latest lightweight plastic and composite
materials used in vehicles to reduce
weight and fuel consumption because
they cannot withstand traditional high
bake temperature curing ovens. Axaltas
technology-backed products include
primers, basecoats, and clearcoats used
in the full line of Axaltas solventborne
products for different substrate and process requirements. These products include Axaltas higher productivity and
more environmentally responsible high
solids, high solids 3-Wet, and high solids
monocoat technologies. Formulated to
reduce volatile organic compound (VOC)
emissions, high solids coatings can help
reduce the environmental impact of coatings while providing superior finishes and
improved OEM productivity. The facility
will also be designed to scale up to produce waterborne coatings when customers elect to convert.
The new automotive OEM coatings
development laboratory is scheduled for
completion during the second quarter of
2016 and will focus on developing special formulations to ensure superior color
match, appearance and quality. Axaltas
improved laboratory space will feature
contemporary robotic spray applicators
that can precisely replicate line application conditions inside customer manufacturing plants. The equipment is designed
to facilitate the development, approval,
quality control, and customer line support
February 2016
Fresh Paint
Coatings World | 13
Results of U.S. Architectural Coatings Industry Research Report Which Compared Business Trends
in 4Q15 vs. 4Q14
Each month, North Coast Research surveys a large sample of paint retailers throughout the United States to get a sense for current
business trends. Please note that of the three primary architectural coatings channels (paint stores, home centers, and retail distributors), this survey is primarily reflective of the distributor channel which tends to see volume growth less than the industry; therefore,
we view the results as a directional indicator more so than absolute industry volumes. For inquiries regarding this report please
contact Kevin Hocevar at 216-468-6924 or kevin.hocevar@northcoastresearch.com.
Architectural Coatings Sales Volumes Largely Flat in 4Q15 vs. 4Q14
According to industry participants, average volumes are largely flat (-0.1%) thus far in 4Q15 compared to 4Q14. This represents a
sequential moderation from our 3Q15 results of 1.4% growth and compares to volume growth of 1.6% in 4Q14. The moderation in
the current quarter is a bit concerning to see, however it is worth noting that a majority of contacts are experiencing growth in the
quarter. Breaking it down, 50% of contacts cited experiencing volume growth in the period, 18% are experiencing flat volumes and
32% reported a y/y volume decline. The volume index falling into flattish territory is a direct result of outliers whom reported significant volume declines. In addition, the fourth quarter is a very seasonally slow period for paint stores.
Price of Paint from Suppliers 4Q15 Paint Prices Remain Positively Skewed
39% of contacts noted paint prices were higher in 4Q15 vs. 4Q14 as our paint price index rose 0.7% compared to average increases
of ~1.0% over the past year. Our research suggests that a little bit of price is sticking in the industry but only in the independent
dealer channel which is small in size and likely in the low-single digit range. We currently do not believe the store or big-box channels are realizing pricing; however, given the raw material declines, we view the overall price/raws for coatings manufacturers as
favorable. We believe that we picked up potential price increases in our 4Q14 survey where a meaningful uptick in contacts were
notified of a price increase from manufacturers to take place in 2015, however we do not expect prices to increase in 2016 as raw
materials have continued to decline and only 11% of contacts indicated they have been notified of a price increase. Overall, 39% of
respondents witnessed an uptick in pricing vs. only 11% that saw pricing decline, averaging out to a 0.72% increase in year-over-year
pricing with a net increase of 29%.
Raw Materials Raw Materials Cant Seem to Find a Bottom
We continue to believe coatings manufacturers are poised to benefit from favorable price/raws in 2015 due to the drop in titanium
dioxide (TiO2) and raw materials derived from crude oil. Propylene, of which many coatings based raws are derived, has continued
to decline and is averaging about $0.29/lb in 4Q15, compared to $0.345/lb in 3Q15 and $0.41/lb in 2Q15. The current 4Q15 average of $0.29/lb is down 58% from the average in 4Q14 of $0.69/lb. Additionally, TiO2 started to drop in 4Q14 and has seen further
declines throughout 2015 and is likely down 15%+ year-over-year. Unfortunately, we have not seen the level of raw material benefits
we were anticipating throughout 2015 as most of the major coatings players indicated the raw material basket was down low-single
digits in 1H15. With that said, we believe this will improve in 2H15 and are currently modeling for mid-single digit raw material declines for the balance of the year, and also expect benefits in 2016 as lower raw material costs anniversary. Therefore, we continue to
expect the price/raw story to have legs for several quarters still.
3-Month Outlook Outlooks Solid as Head into 2016
Our proprietary Coatings 3-Month Outlook Index came in at 0.61 in 4Q15, which is an uptick from the 0.51 reading seen in 3Q15.
Working backwards, our Outlook Index came in at 0.84 in our 2Q15 survey results, 0.81 in 1Q15 and 0.36 in 4Q14. Please note that
the highest possible reading is +2 (indicating all contacts have a Very Positive outlook) and the lowest possible reading is -2 (indicating all contacts have a Very Negative outlook). We view this outlook reading as encouraging for industry revenues heading
into 2016.
February 2016
Fresh Paint
Mike Horton, president of PPG Industries operations in the Asia Pacific region, was honored by the
Shanghai Municipal Government with the prestigious Magnolia
Memorial Award for his outstanding contributions to the city.
Zhang Xiaosong, director general of the Shanghai Municipal
Foreign Affairs Office, presented a medal and certificate to
Horton in a ceremony earlier this month at the Shanghai Jingan
Shangri-La Hotel.
The Magnolia Awards, presented annually by the Shanghai
Municipal Government, honor expatriates who have made outstanding contributions to Shanghais economic development,
culture, education and social responsibility. The Changning
District government nominated Horton for the award in recognition of his contributions to the districts growth. He was
named a winner after a joint review by 18 government departments and public notice in Shanghai.
As president of PPG Asia Pacific and vice president of the
companys protective and marine coatings business in the region, Horton oversees all business activities and strategy execution in the region. He joined PPG in 1998 and relocated to PPGs
China headquarters in Shanghai in 2005. Under his leadership,
PPG Asia Pacific has been committed to economic and social development in Shanghai. In line with PPGs social responsibility
Coatings World | 15
Fresh Paint
AkzoNobel Wins
Responsible Care Award for
Product Stewardship
AkzoNobels work in the area of product
stewardship has been recognized with the
2015 European Responsible Care Award
from the European Chemicals Industry
Association (CEFIC).
Presented in Brussels, Belgium, the
jury highlighted the companys entry for
its priority substance program as an
excellent demonstration on how to effectively engage in product stewardship.
The winning submission highlighted the work that has been taking place
since 2011 to review and manage priority
substances that are used in AkzoNobels
products and processes.
The program takes a proactive global approach to the management of hazardous substances used or generated
in AkzoNobel products and processes
and promotes the use of safer and
February 2016
Fresh Paint
February 2016
Tough on fouling
First global solution for copper-free
marine antifouling paints
Outstanding performance against hard fouling
Global regulatory approvals
Unique technical features
Cost-effective alternative to copper
www.janssenpmp.com
info@janssenpmp.com
New Products
eveloped especially for the demands of the commercial, transportation and light industrial
refinish markets, Valspar Industrial Mix
(VIM) is the newest, advanced line of highperformance, heavy-duty, commercial
coatings that provide premium, durable
repairs, excellent OEM color match and
long-term protection from abrasion, corrosion, harsh environments and weather.
Readily formulated color ranges and
Valspars Color Retrieval software gives
users easy access to a wide range of accurate colors from all over the globe. VIM
is manufactured by Valspar Automotive
one of the leading automotive coatings
manufacturers globally with over 100
years of experience.
Weather Resistance
Chemical Resistance
Corrosion Protection
A
Among sectors
in which new
investment
could focus is
the paint and
coatings sector,
facilitated by
Argentinas ability
to domestically
source petroleum
derivatives.
Among many
industrial sectors
it is generating
new tension
not only among
chemicals
producers such
as coatings
producers and
their raw material
suppliers but
also among
downstream
coatings and
other chemical
users who are
also covered
by the REACH
regulations.
by Sean Milmo
European Correspondent
milmocw@rodmanmedia.com
of Canada, which argued in its submission that lead-free alternatives had for 30
years failed to replace PY.34 and PR.104
because their performance was simply
not good enough while their extra cost
makes them even more unsatisfactory.
ECHAs decision has yet to be endorsed by the Commission, which is expected to come down in favour of it early
this year.
The agencys recommendation for
a 12-year authorization has angered
coatings associations and producers
because for four years the industry has
been pursuing voluntary bans on the
use of lead pigments with companies
like AkzoNobel, BASF and Jotun marketing alternatives.
The British Coatings Federation
(BCF) warned that EU authorization of
lead chromate paints would perpetuate
a global trade in lead chromate pigments, including in countries with weak
regulations. We believe that the EU
should be taking a lead in this issue and
enforcing a prohibition on the use of
lead chromates in paints, the BCF said
in a statement.
The Swedish Paint and Printing Ink
Makers Association (SVEFF) was even
more forthright. It should be a matter of
course to keep lead chromates off the EU
market, as well as to phase them out in
Canada and other countries where they
are still allowed, it said in a joint declaration with a Swedish nature conservation group (SSNC).
Meanwhile around 40 downstream
European and national associations,
mostly representing sectors in engineering and metal processing, many of them
major users of coatings, have been campaigning for big changes in regulatory
controls on chemicals applied in their
production plants. Instead of being
obliged to apply REACH protection levels, they want to be able to comply with
less onerous EU-wide occupation exposure limits (OELs).
Experts reckon the campaign will not
achieve much because many OELs are
outdated and restricted in their scope.
Nonetheless the intiative underlines how
much unhappiness with REACH has extended down the supply chain. CW
Coatings World | 25
Anticorrosion
coatings are
mainly used by
the shipbuilding,
transportation,
infrastructure, oil
and energy and
electromechanics
industries.
by Arnold Wang
China Correspondent
As a major downstream market for anticorrosion coatings, the ship building industry of China has entered its winter season in
the recent two years. Oversupply is the key
problem, which caused several ship building
companies such as Sainty Marine to declare
bankruptcies in 2015, and it is estimated that
more ship building companies, especially private ship builders who are difficult to win
the contracts from government agencies and
militaries, will not survive in 2016. And new
ship orders will be more and more taken by
a few state owned ship builders in China.
Following this new trend, the concentration
of anticorrosion coatings production capacity into several major players has been apparent in China recently. This phenomenon is
verified by the capacity and sales volume increase of several foreign anticorrosion joint
ventures, who are the major players in the
Chinese market.
February 2016
Production capacities
boosted to meet customer
demand
On June 30, 2015, COSCO Kansai
opened a new plant in Shanghai Jinshan
Industrial Zone II. The new plant, which
has an area of more than 90 acres and
a total investment of approximately
RMB 500 million, mainly offers container coatings and industry heavy-duty
anticorrosion coatings. As disclosed
by COSCO, the demand for their container coatings rebounded because of
the growth of new build containers during the first half of 2015. Meanwhile,
COSCO Kansai successfully explored
new customers while further strengthening its relationship with existing
customers. COSCO and Japan Kansai
have established three joint venture
companies in China, located in Tianjin,
Shanghai and Zhuhai of Guangdong
province respectively.
Jotun COSCO, a joint venture formed
by COSCO and Norway Jotun, is mainly engaged in the business of marine
coatings. In the first half of 2015 Jotun
COSCO put greater efforts into marketing, and therefore maintained its leading position in Chinas marine coating
market. In addition, to achieve a larger
economy of scale, Jotun COSCO Marine
Coatings (Qingdao) Co., Ltd. also put a
new plant into production in 2015. The
total investment of the new plant is RMB
316 million, and its annual production
capacity is 67,500 tons per year, which,
as COSCO said, is the largest and most
advanced marine coating production factory in China.
Hempel, another major anticorrosion
coatings producer in China, also has three
plants in China, located respectively in
Guangzhou, Kunshan and Yantai. Besides
positioning its production base into
three major regions in China mainland,
Hempel opened its Chinas second R&D
center in Kunshan, Jiangsu Province in
2015, deepening the companys exploration and development of the China market. Yantai R&D center will serve as its
regional R&D center, which is different
from Hempels four major R&D centers,
located respectively in UK, Denmark,
Spain and Guangzhou, China.
New environmental
protection policies provide
more momentum
In 2015 Chinese coatings producers, especially those focusing on solvent-based
coatings production, have been dealt with
a head-on blow by a new coatings consumption tax policy released by Ministry
of Finance and the State Administration
of Taxation. Finance Tax (2015):
Notification on Imposing Consumption
W
Are patterns
of profitability
structured
similarly around
the world?
February 2016
Powering
innovation
for sustainable
performance
At Univar, we understand that having access to the right innovative
technologies is essential to developing paint and coatings formulations
with the ideal performance and environmental profile. Thats why we provide
formulators with a one-stop, total solution for the basic chemicals and specialty
technologies from the worlds leading producers. Together with our deep industry
expertise and customer-centric approach, we work hand-in-hand with formulators
to deliver the environmentally responsible performance you need from low-VOC,
APEO-free, and phthalate-free from your paint and coatings.
Leverage the Univar network. Visit www.univar.com, or contact Univars CASE team
at UnivarCA@univar.com or 855.888.8648.
FEATURE
Wood Coatings
Market
30 | Coatings World
www.coatingsworld.com
February 2016
Reichhold
World Headquarters and Technology Center
P.O. Box 13582
Research Triangle Park, NC 27709
(919) 990-7500 (local) or (800) 431-1920 (toll-free)
www.reichhold.com
Wood protection product usage varies depending on the application. Paint is the dominant product in siding and window
and door applications, but stains and sealers are more widely
used on decks, cabinets, furniture, and flooring. Similarly, oilbased preservatives including creosote and penta tend to be utilized in industrial applications such as railroad products and
utility poles, while water-based types such as copper azole and
ACQ are used to treat wood intended for residential and nonindustrial applications.
Wood coatings manufacturers Coatings World interviewed expressed satisfaction with the current state of the
wood coatings market and are optimistic this upward trend
will continue.
Positive housing trends, such as new home construction
and the rise in home values, positively impact the architectural coatings industry as a whole, said Alison Bruce, woodcare
brand manager for the Sikkens ProLuxe, Flood, Deft brands,
PPG Architectural Coatings U.S. and Canada. We see that consumers are becoming increasingly interested in the interior and
exterior finish of their wood surfaces, and the wood coatings
segment is expected to grow at a compound annual growth rate
February 2016
ct or
rodu f our
our p
o
Test y n in one enters.
st c
catio
appli he-art te more!
arn
-of-t
state now to le
Call
New!
Tel.: 484-879-2020
Fax: 610-280-1299
www.netzsch.com/gd
Coatings World | 33
February 2016
U 9900
Features: Good chemical resistance in clear and pigmented systems | High
pendulum hardness | Very good scratch resistance | Excellent build and low
grain raise | Good blocking resistance | Solvent-free
Applications: High quality single and two pack varnishes for wood
www.alberdingkusa.com
Coatings World | 35
FEATURE
Corrosion Control
Photo courtesy of AkzoNobel
Meeting corrosion protection goals is a tough job. These coatings must be carefully
applied to high-value assets under some very challenging conditions.
Kerry Pianoforte, Editor
February 2016
Coatings World | 37
February 2016
Axaltas Cinoman noted that the company continues to conduct and sponsor
research to expand the understanding of
mechanism, detection, and control of corrosion. We also focus on developing accelerated methods that offer improved
correlation to field performance. Axalta
is also focusing on enhanced product service life through improved barrier coatings
as well as next generation anti-corrosion
pigment packages. We are excited about
the new developments now underway in
the protective coatings industry that offer
novel chemical, electrical, mechanical, and
thermal properties to reduce corrosion.
Examples of these include polymeric and
nano-scale corrosion inhibitors. CW
PosiTector body
universally accepts all
PosiTector probes
easily converting
from a coating
thickness gage to
a surface profile
gage, dew point
meter or
ultrasonic wall
thickness gage.
1-800-448-3835 www.defelsko.com
Coatings World | 39
FEATURE
Companies form unique partnership, developing new markets and a company along
the way.
David Savastano, Editor, Ink World
From left, Bill King of Engelhard, Fred Kafka and Meyer Budman of Superior Materials and Engelhards Mike Lavelle celebrate the two companies longstanding relationship in 1977.
40 | Coatings World
www.coatingsworld.com
February 2016
Celebrating 70
years together.
Frederick Kafka, VP of
Superior Materials, and
L Dom Latore, President
of Engelhard share a
moment an Engelhard
shareholders meeting,
circa 1990.
Edgar Brothers
Distributor Luncheon
Atlantic City, NJ, 1953.
Mining equipment,
circa 1952.
2016
2014
2006
2004
1987
1979
1967
1962
1956
1946
1941
1939
1937
Seventy years ago Superior Materials, Inc. and our BASF Kaolin
predecessor Edgar Brothers expanded Kaolin products into the industrial
market. We celebrate 70 years of collaboration with Superior Materials,
Inc., that continues to expand Kaolin into coatings, adhesives, sealants,
elastomers, stucco, printing ink, concrete, construction and related
industries.
kaolin.basf.com
Celebrating 70 Years
Edgar Brothers Distributor Luncheon in 1953.
February 2016
FEATURE
Architectural
Coatings:
o quote the ancient Greek philosopher Heraclitus: There is nothing permanent except change.
Although this statement was made more
than two millenniums ago, it is still strongly
relevant today.
The world of architectural coatings is
no different.
As new changes occur in technology, conDan Passinault
sumer behaviors and engineering, so do the
resulting product offerings. To stay relevant within the marketplace, paint and coatings professionals need to adapt to these
changes by staying on-trend with advancing product improvements in order to serve the needs of their customers.
Today there are three major changes affecting the architectural
coatings industry: changes in the marketplace landscape, changes
in green technology and changes in product development.
Remodeling Index (RRI). This has led to more new home and
home remodel projects in the U.S. overall, which typically utilize
various architectural coatings products.
In general, consumers also have more disposable income
compared with previous years, increasing the marketplaces
overall spending power, according to data from the Bureau of
Economic Analysis and IBISWorld. With more disposable income, consumers and professionals are requesting higher-quality, premium and specialty paint and stain products with higher
price points for both interior and exterior projects.
As housing and commercial indicators call for continued
growth, the architectural coatings industry in turn can also be
positively impacted.
Interestingly enough, the buzzworthy millennial generation
is having a strong impact on the overall marketplace as well.
Today there are 13.3 million households headed by millennials, which is expected to increase to 21.6 million by 2018.
Millennials are projected to surpass Baby Boomers in their lifetime in terms of income directly correlating with their expected
purchasing power, as reported by the Harland Clarke Group.
With an increase in home purchases and spending power, the
emerging millennial generation is one that coatings manufacturers have been keeping a pulse on for tailored product developments, marketing opportunities and more.
Coatings World | 43
have increased efforts over the last two decades around research
and development of low- and zero-VOC technology for paints
and stains. These eco-friendly paint products offer a multitude
of benefits for professionals and consumers alike, including low
odor and ease of application. It is important, however, to remember that colorants added to base paints may increase VOC
levels significantly, depending on color choice.
For example, while the U.S. EPA regulates that stains do not exceed 550 VOCs (g/L) for semi-transparent stains or 350 VOCs (g/L)
for opaque/solid color stains, PPGs SIKKENS PROLUXE Wood
Finishes Rubbol stain has <100 grams of VOCs per liter (g/L).
The PPG PITTSBURGH PAINTS and PPG PAINTS brands
also offer various zero- and low-VOC paint options with low
odor for painting occupied spaces, including PPG Pittsburgh
Paints WONDER-PURE and PPG Paints SPEEDHIDE Zero interior zero-VOC latex paints.
Its important to note that millennials appear more responsive
to sustainability actions and continue to demand green, or sustainable, products. In fact, 51 percent of millennials will pay extra
for sustainable products, as reported by The Nielsen Company.
Adapting to Change
The world is an ever-changing place, and the architectural coatings industry is no different. In order to remain relevant, paint
and coatings professionals must stay informed to adapt to new
product and industry advances. CW
February 2016
Waterborne
UV-Curable Coatings
Light stabilizers enhance color protection during cure.
Yung-Chi Yang, Ming-hua Lai, Yu-Shu Sung, Yin-Ting Lai, Chung-Han Lu, Hsiao-Fang Chiu,
Chih-Hsien Chein, Steven Lee and Dr. Yao-Hsing Huang, Everlight Chemical Industrial
Corporation, Taipei, Taiwan R.O.C.
Waterborne UV-curable coatings
Eco-Friendly coatings - have been
developed to replace conventional UVcurable coatings that emit VOCs. The
challenges of waterborne UV-curable
coatings have two aspects. One is that
discoloration may occur when resins
are exposed to ultraviolet (UV) light
from natural sunlight. Therefore, waterborne UV-curable light stabilizers
are incorporated in the surface coating for protection. The other challenge
is that yellowing can occur during the
curing process. This problem will affect product quality and, potentially,
increase product cost.
A novel light stabilizer (NLS) was developed specifically for waterborne UVcurable coatings to reduce yellowing
during the curing process. The Design of
Experiments, or Experimental Design,
(DOE) was used in this study. Test data
showed that the NLS in a waterborne,
clear UV-curable coating would not
negatively impact cure speed. The results confirmed that increasing the concentration of NLS in the topcoat can
effectively reduce yellowing during the
curing process. Furthermore, data also
showed that by increasing the coating
thickness, yellowing during the curing
Introduction
UV-curing processes have been used extensively in many different industries
such as packaging, printing inks and protective coatings for wood, plastic, metal,
etc. However, traditional UV-curable
coatings may emit monomers, have an
odor, and are not zero-VOC. On the other hand, UV-curable waterborne coatings
have both the advantages of waterborne
coatings and UV-curable coatings such
as being non-toxic, pollutionfree, and
are generally safe to use. In recent years
research and development has grown
quickly in these areas.
The challenges of waterborne UVcurable coatings are twofold. One is that
discoloration may occur when resins
are exposed to UV light from natural
sunlight. Waterborne UV-curable light
Ingredient
Characteristic
NLS
Polyurethane dispersion
Water-based system
Photoinitiator
Coatings World | 45
DFT (m)
Y
Yellowness Index (During Cure)
4.32
10
5.05
20
6.5
60
8.5
1.59
10
1.64
Optimal Results
20
1.71
60
1.83
0.2
10
0.35
20
0.48
60
0.59
0.06
10
0.10
20
0.18
60
0.27
Source
DF
Sum of Squares
Mean Square
F Ratio
Model
90.32985
18.0660
16.2928
Error
10
11.08835
1.1088
Prob > F
C. Total
15
101.41819
0.0002
Term
Estimate
Std. Error
t Ratio
Prob>|t|
Intercept
2.752804
0.558705
4.93
0.006
NLS(%)&RS
-1.264535
0.147385
-8.58
<.0001
DFT( (m))&RS
0.032602
0.025871
1.26
0.2362
(NLS(%)-2.25)*(NLS(%)-2.25)
0.4509548
0.101358
4.45
0.0012
(DFT( (m))-23.75)*(NLS(%)-2.25)
-0.010265
0.006343
-1.62
0.1366
-0.000555
0.001111
-0.50
0.6284
Source
Nparm
DF
Sum of Squares
F Ratio
Prob > F
NLS(%)&RS
81.625213
73.6135
<.0001
DFT( (m))&RS
1.760882
1.5880
0.2362
NLS(%)*NLS(%)
21.949115
19.7948
0.0012
DFT( (m))*NLS(%)
2.904596
2.6195
0.1366
0.276431
0.2493
0.6284
February 2016
Table 6: The effect of reducing yellowing with NLS and DFT in a waterborne UV-curable model formulation.
The
Y = 2.75 - 1.26*(NLS%) + 0.032*DFT + 0.451*((NLS% - 2.25))2 2*1.05
Equation (1)
Results
Conclusion
Eco-Friendly coatings are the future trend
in coatings development. This article
highlighted the benefits of using a NLS in
a waterborne UV-curable coating system
and gives the formulator more options to
choose from.
Coating manufacturers may still need to
run the experiments to confirm coating systems compatibility. Also, a tailor made UV
absorber and light stabilizer package can be
offered to fulfill your special needs. CW
process test.
Coatings World | 47
FEATURE
Mixing Equipment
DIRECTORY
Here is a look at the latest offerings from select mixing equipment suppliers. For more
information on the products listed, please contact the company directly.
Buhler Inc.
Mahwah, NJ, USA
201-847-0600
Buhler.minneapolis@buhlergroup.com
www.buhlergroup.com
Performix High-Speed Dissolver
Attributes/Comments: Optimal mixing/
predispersing for demanding products
like liquid inks, paints or other suspension. Benefits include efficient powder
intake, better predispersing, easy to operate, clear overview of production process,
and high operation safety standards.
EMImills
Engineered Mills, Inc.
888 E. Belvidere Road U-214
Grayslake, IL, USA
847-548-0044
Fax: 847-548-0099
sales@EMImills.com
www.EMImills.com
EMI Explosion Proof Lab Disperser
Attributes/Comments:
The
EMI
Explosion proof mixer & disperser is
variable speed and available in 0.5 to 5
HP. Typical processing volumes of 500
www.coatingsworld.com
Jaygo, Incorporated
Randolph, NJ
908-688-3600 or 1-888-81-JAYGO
Fax: 908-688-6060
sales@jaygoinc.com
www.jaygoinc.com
Laboratory Double Planetary Mixer
Attributes/Comments:
Jaygos
new
model TDPM-1-2 Double Planetary
Mixer is built for Laboratory and small
February 2016 www.coatingsworld.com
Coatings World | 49
Blade Guardian
Attributes/Comments: Secure and removable guard to protect personnel from getting cut by metal dispersing blades. The
Blade Guardian is available in epoxy
painted carbon steel, stainless steel or
aluminum. They are available in a wide
variety of sizes and can be custom sized
if needed.
Omega Lab
Attributes/Comments: Utilizes innovative dispersion technology, comprised of
a combination of a unique nozzle and
homogenization valve. Designed for efficient emulsification with narrow droplet size distributions into the nanometer
range.
Norstone Inc.
batch sizes of 10% - 100% working capacity. Differing particle sizes are easily blended together without the risk
of separation. Batch sizes from 10 to
25,000 liters are available in standard
construction. Various options include
liquid injection, CIP including drying,
access doors with drum positioning, and
air drying/heating/cooling.
NETZSCH Premier
Technologies
Exton, PA, USA
484-879-2020
info@npt.com
www.netzsch.com
Alpha
Attributes/Comments: The next generation of agitator bead mills. A modular
system that enables cross-system standardization, and thus the option to
Polyblade HS
Attributes/Comments: The Polyblade
HS contains both scoops and teeth for
maximum pumping, shearing and deagglomeration. Like other Polyblades it
is symmetrical, can be turned over for
dual use, outlasts steel blades and never
gets sharp. Available in a wide range of
polymers.
February 2016
sunin168@ms31.hinet.net
www.twsunin.com
Dispersion Mixer
Attributes/Comments: Dispersion mixer
is a machine suitable for work in narrow
spaces in laboratories, with a handy and
practical design. The double-purpose
mixing cup can be cooled and heated
through a pipe connector according to
different formulas. The innovative working structure can realize both mixing
and dispersion, and reduce material loss
and environmental pollution during the
transfer by the peripheral pump. CW
www.technologylitigators.com
Coatings World | 51
Industry News
ADM and DuPont are taking the initial step in the process of bringing FDME
to market by moving forward on the
scale-up phase of the project. The two
companies are planning to build an integrated 60 ton-per-year demonstration
plant in Decatur, Illinois.
Suppliers Corner
Ross Multi-Agitator
Planetary Mixer and
Disperser Now Available in
Larger Models
Ross has expanded its most advanced
planetary mixer line, the PDDM, to
People
Strongwell Corporation
Names New Director of VA
Manufacturing Operations
Strongwell
Corporation,
manufacturer of pultrusion of fiber reinforced
polymers (FRP) and headquartered in
Bristol, Virginia, has announced that
Dennis Martin has been hired as director,
Virginia Manufacturing Operations, reporting to the president and CEO. Martin
will be responsible for leadership of all
manufacturing and shipping operations
in both of Strongwells Virginia manufacturing facilities. He will also have responsibility for the material control, process
engineering, tooling/die, and maintenance
functions for both facilities.
Dennis comes to Strongwell with over
35 years of experience in manufacturing
Location: Alexandria, VA
Website: www.epced.com
Meetings
April 4 - 6, 2017
European Coatings Show
Location: Nuremberg, Germany
Venue: Exhibition Centre
Website:
www.european-coatings-show.com CW
June 5 - 8, 2016
2016 SSCT Annual Technical Meeting
Location: St Petersburg, FL
Venue: The Vinoy Renaissance Resort
and Golf Club
Contact: Laura Fosselman
Phone: 601-310-7687
Website: www.ssct.org
Email: ssctorg@gmail.com
Coatings World | 55
Classifieds
Classifieds
Blades
Blades
FREE
IN-PLANT TRIAL
MIXERS &
BLENDERS
New & refurbished
with genuine
OEM warranty.
1-800-243-ROSS
www.Rental-Mixers.com
AIK Advisor
MANAGEMENT-SALES-MARKETING
www.aikadvisor.com
Addressing the consulting needs of
companies involved in the graphic arts,
industrial paint & coatings industries,
printing inks, aesthetic & functional
coatings, substrates, printing,
packaging and raw material suppliers
in support of those applications.
CONTACT:
Alan Kalmikoff
alan@aikadvisor.com
TWITTER@aikadvisor
847-612-5166
80 | Coatings World
CLASSIFIEDS CWM1015.indd 2
February 2016
Classifieds
Advertising Index
Company Name
Page
Phone
Website
Alberdingk Boley
Alnor Oil Company, Inc.
American Coatings Conference
Ashland
35
www.alberdingkusa.com
18
516-561-6146
www.alnoroil.com
Cover 3
202-462-6272
www.american-coatings-show.com
10-11 800-345-0447
www.ashland.com
BASF
www.basf.us
BASF
41
www.kaolin.basf.com
38
602-539-2683
www.blairgowrieassociates.com
Chemark Consulting
51
910-692-2492
www.chemarkconsulting.net
49
814-723-7980
www.connblade.com
Daikin
21 www.daikin-america.com
DeFelsko Corporation
39
315-393-4450
18
+86-762-8810227
www.durabeads.com
Elementis Specialties
609-443-2000
www.elementis.com
Evonik Industries
732-981-5346
www.tego.us
Evonik Industries AG
23
www.evonik.com
Fineton
37 +85224021782
www.fineton.com
Cover 4
www.defelsko.com
540-980-7233
www.hoovercolor.com
Janssen
19 www.janssenpmp.com
51
512-472-8282
33
484-879-2020
www.netzsch.com/gd
www.powdertechusa.com
Reichhold, Inc.
31
800-431-1920
www.Reichhold.com
13, 15, 17
800-243-ROSS
www.dispersers.com
Cover 2
973-242-2999
www.shamrocktechnologies.com
www.technologylitigators.com
29 855-888-8648
www.univar.com
Coatings World | 57
Final Coat
year after the beard was accidentally knocked off and hastily reattached, the 3,300 year-old burial mask of King Tutankhamun
is finally back on display at The Egyptian Museum after more than two months of restoration by a team of experts from
Henkel Adhesive Technologies.
In January 2015, an expert at Henkel, a global leader in adhesives, sealants and functional coatings, learned that the beard of the
world-famous golden mask of Tutankhamun broke off during maintenance at the museum, prompting uproar among archaeologists, historians and the local community. The expert immediately called the museums restoration team to offer Henkels professional support.
After a thorough examination by the Henkel team, it was concluded that the beard had been incorrectly glued to the mask with
an epoxy adhesive, leaving behind damage and unsightly residue.
A successful restoration of the mask would require three major steps: cleaning the crust and completely removing the old adhesive; examining the damage and identifying the right solution to join the two parts seamlessly, withstand high temperatures and
vibration during transportation; and applying the new adhesive technology with care and precision.
After numerous measurements, 3D-modelling and adhesive application testing, Henkel was able to develop the ideal solution to
return the priceless artefact to its full glory. Tutankhamuns mask is now back as a top attraction at The Egyptian Museum.
The museum showcases hundreds of items from the Pharaohs tomb, first discovered in 1922 by British archaeologist, Howard
Carter. Ninety years after Carters first restoration work in December 1925, Henkel said it is proud that its high-tech hotmelt adhesive technology is now holding together an important piece of ancient history.
Henkel is a leading solution provider for adhesives, sealants and functional coatings and is active in various industries, from
daily consumer goods to massive aviation projects. CW
February 2016