KILN COMPARISON

Description
Crusher:
Make
Type of crusher
Installed capacity
Operating capacity
Drive rating

TPH
TPH
KW

Madras Cements
Line - 1

Madras Cements
Line - 1

SHREE CEMENTS SHREE CEMENTS

Unit - 1
Unit - 2

UTLRATECH CEMENT VASAVADATTA CEMENTS VASAVADATTA CEMENTS

Tadipatri
Unit - 1
Unit - 2

PENNA CEMENTS
GANESH PAHAD

M/s MMD Ltd, UK

M/s MMD Ltd, UK

L & T Ltd

L & T Ltd

HAZEMAG

Hazemag

L & T:APCM 1615

Roller
1000
900
2 X 250

Roller
300
250
250

Single rotor impactor

Not in operation
Not in operation
500

Single rotor impactor

800
500
950

APPM 2022
1200
1300
950

Impact
800
800
1000

Impact
350
280
330 + 550

Loesche LM 38.3

Loesche LM 38.3

FLS, Atox 37.5

MPS4750B

Peiffer Germany

FLS Atox 50

Raw Mill:
Make

Type of Mill
Installed capacity
Operating capacity
Type of separator
Drive rating
Fan rating

VRM
220
235
LSKS 55
1750
1750

VRM
225
235
LSKS 55
1750
2200

VRM
180
225
Dynamic RAR 3S
1600
1110

VRM
300
370
Dynamic
2710
2400

VRM
265
325
RAR 50
4100
3200

Product fineness (Residue) %

15 to 20% on 90

15 to 20% on 90

15 to 18% on 90

1.8 to 3.0% on 212

20 to 23% on 90

Coal Mill:
Make
Type of Mill
Installed capacity
Operating capacity
Type of separator
Drive rating
Fan rating

Loesche LM 20.2
VRM
23
25
LKS 40 ZD
400
750

Loesche LM 20.2
VRM
23
27
LKS 36 ZD
400
750

FLS
VRM
25 (with coal)
10 (with petcoke)
Dynamic RAKM 236
300
220

FLS
VRM
38 (with coal)
20 (with petcoke)
Dynamic
500
585

FLS Atox 50
VRM
70
72
RAKM 32.5
950
950

25 to 30% on 90

25 to 30% on 90

2.5 to 3.5% on 90

2.6 to 3.8% on 90

Fuller - USA
3000
3300
3.75 X 57 m Long
5

Fuller - USA
3000
3300
3.75 X 57 m Long
5

L & T, FLS
1800
3250
3.95 X 56 m Long
4

TPH
TPH
KW
KW

TPH
TPH
KW
KW

Product fineness (Residue) %

Kiln:
Make
Installed capacity
Operating capacity
Kiln Dimensions
No. of pre-heater stages

Overall PH pressure drop

PH Fan rating
Kiln volumetric loading
Cooler:
Make
Capacity
No. Of cooler fans
Cooler area
Cooler vent fan rating
Cooler sp. Loading

TPD
TPD
m

Polysius

Polysius

WIL

Two chamber Central

discharge closed circuit
VRM
VRM + Ball mill
ball Mill
140
210+50
135
145
270
200
Static
Dynamic
Dynamic SD-110
2000
2850
2 * 1500
1200
2000
750
28 to 29% on 90 & 8.5 to 28 to 29% on 90 & 8.5 to 22 to 24% on 90 &
9.0% on 212
9.0% on 212
6 to 7% on 212

14.0% on 90

Polysius
VRM
19
17 to 19
Static
315
215
14.5/0.8 Main & 19.5/1.6
PC

Polysius
VRM
26
22 to 26
Dynamic
400
350
14.5/0.8 Main & 19.5/1.6
PC

WIL
Closed circuit ball mill
16
22
Static
600
132
22 to 24% on 90 & 2
to 3% on 212

KHD
3700
4500
4.40 X 60 m Long
6, double string

FLS
6500
8000
4.75 X 75m Long
6

Polysius
1500
2400
3.60 X 56m Long
5

Polysius
2000
3500
4.00 X 60 m Long
5

WIL
2200
3100
3.60 X 54m Long
5

650-700 Kiln string

&700 to 750 - Pyro
string
2400 & 1425KW
7.18

500
1200
5.20

550
1500
5.73

850
1500
6.96

fls coolax
8000
16
141
585
56.7

Polysius IKN
2282
7
52
132
43.9

Polysius IKN
3450
8
65
250
53.1

WIL, CIS-MFR
2200
6
55.69
160
55.7

mmWG
KW
t/d/m3

710 (at fan inlet)

1750
6.57

605 (at fan inlet)

1750
6.57

600 (at fan inlet)

1600
5.86

600 - Kiln string & 850

- Pyro string
1600 & 770
7.37

TPD
Nos
m2
KW
T/d/m2

Fuller CIS-CFG-RFT
3300
10
47.52
250
69.4

SF Crossbar cooler
3300
5
71.72
175
46.0

FOLAX
1800
7
72
225
25.0

KHD
3700
10
92
365
40.2