Вы находитесь на странице: 1из 38

RTLO-20918A-AS2

July 2011

Contents
How To Use The Illustrated Parts List .................................................................................................................................................. 3
AUXILIARY DRIVE GEAR .................................................................................................................................................................. 4
CASE (AUX) ............................................................................................................................................................................................ 5
CASE (FRONT) ....................................................................................................................................................................................... 7
CASE (FRONT) FORCED LUBE.......................................................................................................................................................... 9
CONTROLLER ECU & HARNESS.................................................................................................................................................... 12
COUNTERSHAFT & BRGS(AUX) ..................................................................................................................................................... 13
COUNTERSHAFT ASSY ..................................................................................................................................................................... 14
FILTER REGULATOR ........................................................................................................................................................................ 15
GEAR DISPLAY MODULE................................................................................................................................................................. 16
HEAT EXCHANGER ........................................................................................................................................................................... 17
INPUT SHAFT & DRIVE GEAR ........................................................................................................................................................ 18
INTEGRAL OIL PUMP ....................................................................................................................................................................... 19
KITS & ASSEMBLIES ......................................................................................................................................................................... 21
MAINSHAFT & SYNCHRO(AUX)..................................................................................................................................................... 23
MAINSHAFT ASSY .............................................................................................................................................................................. 24
MISCELLANEOUS .............................................................................................................................................................................. 25
OIL COOLER ........................................................................................................................................................................................ 26
OIL FILTER .......................................................................................................................................................................................... 27
OIL PUMP (FORCED LUBE) ............................................................................................................................................................. 28
RANGE CYLINDER ............................................................................................................................................................................. 30
REVERSE IDLER ................................................................................................................................................................................. 31
SHIFT BAR HOUSING ........................................................................................................................................................................ 32
SHIFT CONTROLS .............................................................................................................................................................................. 34
SPLITTER CYLINDER ....................................................................................................................................................................... 35
X-Y SHIFTER MODULE ..................................................................................................................................................................... 36

How To Use The Illustrated Parts List


The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit
the interactive Electronic Parts Catalog at www.roadranger.com/epc.
Model Designation or Nomenclature
For information regarding Model Designation and Nomenclature, visit www.roadranger.com.
Kits and Assemblies (K/A's)
Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service
problem.
Kits and Assemblies are shown with applicable parts groupings in the parts listings.
Identifying Kits and Assemblies
A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies
K- Part numbers beginning with the letter 'K' are kits that are not assembled
S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).
Illustrations
Illustrations show parts in assembly groups.
Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
Notes are included on illustrations where additional information is needed.
Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with
the following categories
Item Number - corresponding with numbers on illlustrations for part identification.
Current Part - indentifies part as it is available for service.
Description - specifies part name or description.
Replaced Part - quantity quantity required for assembly.
Quantity - defines unique characteristics or requirements.
Notes - indicates Kits or Assemblies that contain a particular part.
Kits/Assy's Where Used

Group: AUXILIARY DRIVE GEAR

AUXILIARY DRIVE GEAR


Item

Current Part

Description

Replaced Part

Qty.

1
2

4304499
5566510BOX
4304497
X-8-680
4304500
691474
4303185
4301254

SPACER
BEARING

5566510

1
1

3
4
5
6
7
8

RETAINER
CAPSCREW
SPACER
AUXILIARY DRIVE GEAR
WASHER
SNAP RING

4300901

1
6
1
1
1
1

Notes

Kits/Assys Where
Needed
K-3512,K-3513

3/8"-16X1-1/2"

K-3511,K-3512,K-3513

Group: CASE (AUX)

CASE (AUX)
Item

Current Part

Description

Replaced Part

Qty.

Notes

Kits/Assys Where
Needed

Item

Current Part

Description

Replaced Part

Qty.

Notes

1
2

S-2501
5568511

SPEEDO ROTOR ASSY


-O- RING

4302242

1
1

MAGNETIC

3
4
5

K-2918
X-8-0801M
S-2913

4302322 4302323

1
3
1

"FOR MAGNETIC COVER"


M8 X 1.25 X 12MM

1009551

OIL SEAL KIT


CAPSCREW
REAR BEARING COVER
ASSY
GASKET - RED EDGE
MOLDED

4302247

GASKET - PURPLE EDGE


MOLDED

7
7
8
8
9
10
11
12
13
15
16
23
24
25

X-8L-611
X-8L-614
X-8L-602
X-8L-614
4302320
4305978
K-2805
14335
4303586
20815
X-8L-604
K-3231
K-3523
4304653

CAPSCREW
CAPSCREW
CAPSCREW
CAPSCREW
COVER
GASKET
SHIM KIT
GASKET
REAR HOUSING
LIFTING EYE
CAPSCREW
SPEED SENSOR KIT
SPEEDO PLUG KIT
SHIELD

4
2
17
2
2
2
1
1
1
2
8
1
2
1

RED EDGE MOLDED GASKET UNCOMPRESSED THICKNESS .043 .051 - NOT INTERCHANGEABLE
WITH ANY OTHER GASKET
NON EDGE MOLDED GASKET UNCOMPRESSED THICKNESS - .013
- .018 - NOT INTERCHANGABLE
WITH ANY OTHER GASKET
3/8"-16X3-1/4"
3/8"-16X2"
3/8"-16X1-1/2"
3/8"-16X2"

691637 ,4304651
,4305833

21346
4302246
21452 K - 2106

17105
A - 6398 ,A - 6724
4302707

Kits/Assys Where
Needed
K-2918,S-2501,S2913,S-2942
K-3512,K-3513

K-2918,K-3509,S-2913

K-2918,K-3509

S-2942
K-3509,S-2942
K-3512,K-3513,S-2942
K-3509,S-2942
S-2942
3/8"-16X1-1/4"
SINGLE PICK-UP (2 PIN)
S-2913

Group: CASE (FRONT)

CASE (FRONT)
Item

Current Part

Description

Replaced Part

Qty.

S-3019

CASE ASSEMBLY

2
3
4
5
6
7

X-12-2007
X-12-1207
4305310
4302809
X-8-725
4306584

PIPE PLUG
PIPE PLUG
GASKET
PTO COVER
CAPSCREW
CLUTCH HOUSING
GASKET

691711 ,4305812 ,S 2892


X12 2006
X12 1202 ,X12 1206
4302810
16596 ,4300571
X 8 724
4304815,4305668

1
1
1
1
8
1

8
8
8
8

A-3713
A-3723
A-4772
A-5992

CLUTCH HOUSING ASSY


CLUTCH HOUSING ASSY
CLUTCH HOUSING ASSY
CLUTCH HOUSING ASSY

A - 3700
A - 3721 ,A - 3722
A - 4344 ,A - 4771
4301103

1
1
1
1

239614

SCREW

X-8L-509

10
10
10
10
11
12

14506
14507
4305230
4305231
4306583
X-10-1005

HAND HOLE COVER


HAND HOLE COVER
HAND HOLE COVER
HAND HOLE COVER
STUD
WASHER

13
14
15
16
17
18

X-1-1012
20550
X-8L-604
20549
14311
12815

HEX NUT
FRONT BEARING COVER
CAPSCREW
FRONT BEARING COVER
GASKET
BUSHING

11453
1565
5966
X 3 1000 ,X10 1000
,X10 1004
X-1-1005

1
1
1
1
6
6
6
1
6
1
1
4

Notes

Kits/Assys Where
Needed

3/4" MAGNETIC
K-3509
7/16"-14X7/8"
K-3509,K-3671,K3672,K-3673,K3676,K-3677
#1 PUSH-PULL IRON
#2 PUSH-PULL IRON
#2 PUSH-PULL ALUM.
#1 PULL ALUM.(SPECIAL-LIGHTER
WEIGHT)
5/16-18X.81 QUANTITY DEPENDENT
ON DESIGN
#2 PUSH
#2 PULL
#1 PULL
#1 PUSH
1.23 X 6.60
.625-18
2" PULL
3/8"-16X1-1/4"
2" PUSH
FOR #1 HOUSING UPPER

K-3509
A-3713,A-3723,A-

Item

Current Part

Description

18

12815

18
19
20

Qty.

Notes

BUSHING

FOR #2 HOUSING UPPER

8677
8677
X-8C-830

BUSHING
BUSHING
HEX HEAD
SCREW/WASHER ASSY

X-8C-826

1
2
4

20

X-8C-831

X-8C-822

21

4304023

HEX HEAD
SCREW/WASHER ASSY
PLUG

FOR #2 HOUSING UPPER


FOR #1 AND #2 HOUSING LOWER
.500-13 X 1.490, USE 2 PCS FOR IRON
HOUSING, USE 4 PCS FOR
ALUMINUM HOUSING
.500-13 X 3.460, FOR IRON HOUSING

4303747

22
23
24
27
28
29
30

X-8-686
14575
4305309
14373
18128
X-1-1012
X-10-1005

CAPSCREW
PTO COVER
GASKET
MAGNET
PIN
HEX NUT
WASHER

31
36
37
38
39
40

14554
23104
X-8-1005
20814
X-12-802
X-12-1207

STUD
PLUG
CAPSCREW
SPACER
PIPE PLUG
PIPE PLUG

Replaced Part

4302254
1684

X 3 1000 ,X10 1000


,X10 1004
1632 ,6579
1712

X12 800
X12 1202 ,X12 1206

6
1
1
3
2
2
2
2
2
2
2
1
1

Kits/Assys Where
Needed
4772,A-5992
A-3713,A-3723,A4772,A-5992
A-3713,A-3723,A-4772
A-3713,A-3723,A-4772
K-3677

1-1/16" MAGNETIC, O-RING


INCLUDED
3/8"-16X3/4"
K-3509
S-3003,S-3019
.625-18
1.23 X 6.60
5/8" X 2-3/16"
5/8"-11X1-1/4"
1/2"
3/4" MAGNETIC

Group: CASE (FRONT) FORCED LUBE

CASE (FRONT) FORCED LUBE


Item

Current Part

Description

Replaced Part

Qty.

S-3003

CASE ASSEMBLY

4304023

PLUG

4305392 ,4305812 ,S 2933


4303747

A-7194

LUBE TUBE ASSY

4304921 ,A - 7141

A-7471

4305393

4
5
6
7

4305310
4302809
X-8-725
4306584

EXTENDED LUBE TUBE


ASSY
GASKET
PTO COVER
CAPSCREW
CLUTCH HOUSING
GASKET

4302810
16596 ,4300571
X 8 724
4304815,4305668

1
1
8
1

K-3671

A - 7148

#1 PULL IRON

K-3672

A - 7149 ,A - 7150

K-3673

A - 7146

K-3676

A - 7145

#1 PULL IRON - NODAL MOUNT UPPER/LOWER


#1 PULL ALUMINUM - NODAL
MOUNT
#1 PULL ALUMINUM

K-3677

A-7592

239614

FORCED LUBE CL HSG


KIT
FORCED LUBE CL HSG
KIT
FORCED LUBE CL HSG
KIT
FORCED LUBE CL HSG
KIT
FORCED LUBE CL HSG
KIT
SCREW

X-8L-509

10
10
11
12

4305230
4305231
4306583
X-10-1005

HAND HOLE COVER


HAND HOLE COVER
STUD
WASHER

1
1
6
6

13

X-1-1012

HEX NUT

11453
1565
5966
X 3 1000 ,X10 1000
,X10 1004
X-1-1005

Notes

Kits/Assys Where
Needed

1-1/16" MAGNETIC, O-RING


INCLUDED
CAN BE USED W/4305392 OR 691896
CASE
CAN ONLY BE USED W/4305392
CASE
K-3509
7/16"-14X7/8"
K-3509,K-3671,K3672,K-3673,K3676,K-3677

#1 PULL IRON - NODAL MOUNT UPPER


5/16-18X.81 QUANTITY DEPENDENT
ON DESIGN
#1 PULL
#1 PUSH
1.23 X 6.60
.625-18

Item

Current Part

Description

14
15
16
17
18

20550
X-8L-604
20549
14311
12815

FRONT BEARING COVER


CAPSCREW
FRONT BEARING COVER
GASKET
BUSHING

20

X-8C-830

HEX HEAD
SCREW/WASHER ASSY

20

X-8C-831

22
23
24
27
28
29
30

X-8-686
14575
4305309
14373
18128
X-1-1012
X-10-1005

HEX HEAD
SCREW/WASHER ASSY
CAPSCREW
PTO COVER
GASKET
MAGNET
PIN
HEX NUT
WASHER

31
36
37
38
39
40
41
42
43
44
45

14554
23104
X-8-1005
20814
X-12-802
691447
13835
13653
5568544
X-12-1207
13834

STUD
PLUG
CAPSCREW
SPACER
PIPE PLUG
PIN
-O- RING
-O- RING
-O- RING
PIPE PLUG
-O- RING

10

Replaced Part

Qty.

Notes

1
6
1
1
4

2" PULL
3/8"-16X1-1/4"
2" PUSH

X-8C-826

X-8C-822

.500-13 X 1.490, USE 2 PCS FOR IRON


HOUSING, USE 4 PCS FOR
ALUMINUM HOUSING
.500-13 X 3.460, FOR IRON HOUSING

4302254
1684

X 3 1000 ,X10 1000


,X10 1004
1632 ,6579
1712

X12 800

X12 1202 ,X12 1206

6
1
1
3
2
2
2
2
2
2
2
1
1
2
2
1
1
1

Kits/Assys Where
Needed

K-3509
A-3713,A-3723,A4772,A-5992
K-3677

3/8"-16X3/4"
K-3509
S-3003,S-3019
.625-18
1.23 X 6.60
5/8" X 2-3/16"
5/8"-11X1-1/4"
1/2"
S-3003
K-2803,K-2908,K-3510
3/4" MAGNETIC

Group: CONTROLLER ECU & HARNESS

11

CONTROLLER ECU & HARNESS


Item

Current Part

Description

1
2
3
4
5

4301302
5559348
4301367
4301378
K-3457RX

6
7
8
9

4301369
4302114
X-8-552
K-3682

10
11

K-2908
X-8-264

12
13

X-3-301
K-4118

14

K-3682

BRACKET
TY-RAP
MOUNTING PAD
DOWEL PIN
REMAN EXCHANGE
TRANSMISSION
CONTROLLER KIT
SLEEVE
WASHER
SCREW
RANGE/SPLITTER VALVE
KIT
-O- RING KIT
HEX FLANGE HEAD
SCREW
LOCKWASHER
TRANSMISSION
HARNESS KIT
RANGE/SPLITTER VALVE
KIT

12

Replaced Part

Qty.

K-3457, K-3457R

3
8
4
2
1

Notes

K-3682,K-4118
S-2927

2
2
2
1

5/16"-18X1-1/2"
FOR SPLITTER CYLINDER

X 8 259

2
8

FOR SOLENOID VALVE


#10-24 X 1 1/4

8
1

#10 PLAIN

691664,K-3527

FOR RANGE CYLINDER

5561801 ,5561804 ,K 2907

5561801 ,5561804 ,K 2907

Kits/Assys Where
Needed

Group: COUNTERSHAFT & BRGS(AUX)

COUNTERSHAFT & BRGS(AUX)


Item

Current Part

Description

Replaced Part

Qty.

BEARING

4301851

4301851BOX
A-6888

4303124

WELDED
COUNTERSHAFT ASSY
SPACER

Notes

Kits/Assys Where
Needed
K-3512,K-3513

C/S 4303143 - D/G 4304085 S/G


4304087

13

Group: COUNTERSHAFT ASSY

COUNTERSHAFT ASSY
Item

Current Part

Description

1
2
3
4
5
6
7
8
9
10
10
11
12
13

4302082
4302712
4304073
X-6-E
62511
4304840
4304765
4304518
4303666
15953
20840
4302666
19198
4304599

SNAP RING
BEARING
CNTRSHFT-W/REV & LO
KEY
ROLL PIN
KEY
1ST GEAR-CNTRSHFT
2ND GEAR-CNTRSHFT
OD GEAR-CNTRSHFT
PTO GEAR - LOWER
PTO GEAR - UPPER
DRIVE GEAR-CNTRSHFT
SNAP RING
BEARING

14
15

4304605
X-7-1005

RETAINER
CAPSCREW

14

Replaced Part

Qty.

19673
4303702 ,4304520
4303700
4304508 ,4304315

2
2
2
2
2
2
2
2
2
1
1
2
2
2

15952
4303697,4304512
4302677, 4304598,
4306332
19548

2
2

Notes

Kits/Assys Where
Needed
K-3511,K-3512,K-3513
K-3512,K-3513

K-3511
K-3512,K-3513

5/8"-18X1-3/4"

Group: FILTER REGULATOR

FILTER REGULATOR
Item

Current Part

Description

Replaced Part

Qty.

Notes

1
2
3
4

K-2170
K-1698
X-8C-412
15114

FILTER REG KIT


-O- RING/ELEMENT KIT
CAPSCREW
-O- RING

A - 5454

1
1
2
2

FOR FILTER REGULATOR


1/4"-20X2-1/4"

5
6
7

X-12-208
55505
12845

PIPE PLUG
HOSE ASSY
ELBOW

2
1
1

1/8" NPT
16"
1/8"

X 8S 412

Kits/Assys Where
Needed

K-2170,K-3365,K3484,K-3510

K-3366,S-2942

15

Group: GEAR DISPLAY MODULE

GEAR DISPLAY MODULE


Item

Current Part

Description

Replaced Part

Qty.

K-3199

DRIVER DISPLAY
MODULE

4302640

16

Notes

Kits/Assys Where
Needed

Group: HEAT EXCHANGER

HEAT EXCHANGER
Item

Current Part

Description

Replaced Part

Qty.

Notes

0
0

K-3902
X-8C-6111

MOUNTING BRACKET
SCREW

4304665

1
2

K-3967

HEAT EXCHANGER KIT

5586604,5586616,K3624

2
3
4
5
6
7

K-3956
5588108
17007
4301123
21425
5588107

HEAT EXCHANGER KIT


OIL HOSE ASSEMBLY
ELBOW
ELBOW
STRAP
OIL HOSE ASSEMBLY

5586629
5586908

1
1
1
1
2
1

NOT PICTURED
3/8"-16X3/4" - NOT PICTURED, FOR
MOUNTING BRACKET
MUST USE WHEN REPLACING
5586604 HEAT EXCHANGER WITH
5/8" PORTS, 5/8" TO 3/4" ADAPTERS
ARE INCLUDED IN THIS KIT
3/4" PORTS
52.0"

5586907

Kits/Assys Where
Needed

K-3441
K-3441
45.0"

17

Group: INPUT SHAFT & DRIVE GEAR

INPUT SHAFT & DRIVE GEAR


Item

Current Part

Description

1
2
3
4
5
6
8
8
9

23559
16980
81504
16463
14750
4304510
S-1659
S-1660
16566

SHIPPING SEAL
SNAP RING
BEARING
SPACER
SNAP RING
MAIN DRIVE GEAR
INPUT SHAFT
INPUT SHAFT
BUSHING

18

Replaced Part

4303695 ,4304314
20535 23566 ,4302661
20536 ,23567

Qty.

Notes

1
1
1
1
1
1
1
1
1

NOT SOLD FOR SERVICE

Kits/Assys Where
Needed
K-3511,K-3512,K-3513
K-3512,K-3513
K-3511,K-3512,K-3513

2" PULL - USE W/FBC 20550


2" PUSH - USE W/FBC 20549

K-3513
K-3512,S-1659,S-1660

Group: INTEGRAL OIL PUMP

INTEGRAL OIL PUMP


Item

Current Part

Description

4
5
6
7
8
9
10

20823
14765
X-8-448
20824
20825
4303773
K-3367

PLUG
-O- RING
SCREW
WASHER
DOWEL PIN
RETAINER
OIL PUMP KIT

11

K-3367

OIL PUMP KIT

12
13
14
15

20509
14853
4303774
K-3367

KEY
SNAP RING
PUMP DRIVE GEAR
OIL PUMP KIT

16

X-14-700

STEEL BALL

Replaced Part

X 8 445

4301829 ,4301948
,4303776 ,4304529
,4304572 A - 6963 ,A 7173
4301829 ,4301948
,4303776 ,4304529
,4304572 A - 6963 ,A 7173

4304880
4301829 ,4301948
,4303776 ,4304529
,4304572 A - 6963 ,A 7173

Qty.
1
1
3
3
1
1
1

Notes

Kits/Assys Where
Needed
K-3484,K-3510

1/4"-20X1-1/4"
K-3367

1
2
1
1

7/16"

19

Item

Current Part

Description

Replaced Part

Qty.

17
18

4303775
4305713

SPRING
SUCTION TUBE

4304628

1
1

19

K-3367

OIL PUMP KIT

20
21
22
23

4303828
X-8-686
4305715
4306584

PLUG
CAPSCREW
SPLITTER LUBE TUBE
CLUTCH HOUSING
GASKET

24

S-3019

CASE ASSEMBLY

25
26
27
999

14373
X-8-447
20225
K-3367

MAGNET
SCREW
-O- RING
OIL PUMP KIT

20

4301829 ,4301948
,4303776 ,4304529
,4304572 A - 6963 ,A 7173

A - 7197
4304815,4305668

691711 ,4305812 ,S 2892

4301829 ,4301948
,4303776 ,4304529
,4304572 A - 6963 ,A 7173

Notes

Kits/Assys Where
Needed

O-RING INCLUDED ON SUCTION


TUBE

K-3367

1
2
1
1

K-3367
3/8"-16X3/4"
K-3509,K-3671,K3672,K-3673,K3676,K-3677

1
3
2
1
1

S-3003,S-3019

KITS & ASSEMBLIES


Item

Current Part

Description

K-1698
K-1956
K-2170
K-2803
K-2805
K-2908
K-2918
K-3231
K-3365
K-3366
K-3367

-O- RING/ELEMENT KIT


COOLER INSTLN KIT
FILTER REG KIT
O-RING KIT - SPLITTER
SHIM KIT
-O- RING KIT
OIL SEAL KIT
SPEED SENSOR KIT
RANGE CYL COVER KIT
SPLT CYL COVER KIT
OIL PUMP KIT

K-3436
K-3438
K-3441
K-3457RX

K-3967

XY SHIFTER KIT
POSITION SENSOR KIT
OIL FILTER/ADAPTER KIT
REMAN EXCHANGE
TRANSMISSION
CONTROLLER KIT
O-RING KIT - RANGE
SYNCHRONIZER KIT
SYNCHRONIZER
REPLACEMENT KIT
GASKET KIT
O-RING KIT - COMPLETE
SMALL PARTS KIT
BASIC REBUILD KIT
BASIC OVERHAUL KIT
SPEEDO PLUG KIT
FORCED LUBE CL HSG
KIT
FORCED LUBE CL HSG
KIT
FORCED LUBE CL HSG
KIT
FORCED LUBE CL HSG
KIT
FORCED LUBE CL HSG
KIT
RANGE/SPLITTER VALVE
KIT
HEAT EXCHANGER KIT

K-3979

SPACER KIT

K-3980

COBRA SHIFT LEVER KIT


(RHO)

K-3680

K-3997

COBRA SHIFT LEVER KIT


(RHO) W/MACK SWING
ARM

A - 7181,K-3680

K-4118

TRANSMISSION
HARNESS KIT
OIL FILTER
INPUT SHAFT
INPUT SHAFT
SPEEDO ROTOR ASSY
REAR BEARING COVER
ASSY
SHIFT BAR HOUSING
ASSY
SHIFT BAR HOUSING
ASSY

691664,K-3527

17238
20535 23566 ,4302661
20536 ,23567
4302242
691637 ,4304651
,4305833
691532

1
1
1
1
1
1

691532

K-3484
K-3492
K-3497
K-3509
K-3510
K-3511
K-3512
K-3513
K-3523
K-3671
K-3672
K-3673
K-3676
K-3677
K-3682

S-1404
S-1659
S-1660
S-2501
S-2913
S-2915
S-2927

Replaced Part

A - 5454
21452 K - 2106
4302322 4302323
A - 6398 ,A - 6724
691442
691444
4301829 ,4301948
,4303776 ,4304529
,4304572 A - 6963 ,A 7173
691381 ,A - 7034
691551 ,691926
A - 7174
K-3457, K-3457R

Qty.

Notes

1
1
1
1
1
1
1
1
1
1
1

FOR FILTER REGULATOR

Kits/Assys Where
Needed

K-3512,K-3513,S-2942
FOR SOLENOID VALVE
"FOR MAGNETIC COVER"
SINGLE PICK-UP (2 PIN)

K-3512,K-3513

1
1
1
1

K - 2446
K - 3200

1
1
1

4302707
A - 7148

1
1
1
1
1
1
1

A - 7149 ,A - 7150

A - 7146

A - 7145

A-7592

5561801 ,5561804 ,K 2907


5586604,5586616,K3624

1
1

SLIDING CLUTCH INCLUDED IN


KIT
K-3512,K-3513
K-3512,K-3513

#1 PULL IRON
#1 PULL IRON - NODAL MOUNT UPPER/LOWER
#1 PULL ALUMINUM - NODAL
MOUNT
#1 PULL ALUMINUM
#1 PULL IRON - NODAL MOUNT UPPER

MUST USE WHEN REPLACING


5586604 HEAT EXCHANGER WITH
5/8" PORTS, 5/8" TO 3/4" ADAPTERS
ARE INCLUDED IN THIS KIT
INCLUDES (4) SPACER MOUNTING
SCREWS
(LEFT HAND DRIVE), ALSO
KNOWN AS (RHO) RIGHT HAND
OPERATION
(LEFT HAND DRIVE), ALSO
KNOWN AS (RHO) RIGHT HAND
OPERATION - FOR UNITS USING
THE MACK 10MY559M SWING ARM
BRACKET

2" PULL - USE W/FBC 20550


2" PUSH - USE W/FBC 20549
MAGNETIC

K-3513

HOUSING ONLY (DOES NOT


INCLUDE SPEED SENSORS)
COMPLETE

21

Item

Current Part

Description

S-2942
S-2942R

S-3003

RANGE SECTION ASSY


REMAN RANGE SECTION
ASSY
PUSHBUTTON
ASSEMBLY
PUSHBUTTON
ASSEMBLY
CASE ASSEMBLY

S-3019

S-3108

S-2989
S-2990

22

Replaced Part

Qty.

Notes

1
1
S - 2985

1
1

FOR USE WITH REMOTE LEVER

4305392 ,4305812 ,S 2933

CASE ASSEMBLY

691711 ,4305812 ,S 2892

USE FOR UNITS BUILT WITH THE


FORCED LUBRICATION SYSTEM
DESIGN
USE FOR UNITS BUILT PRIOR TO
THE FORCED LUBRICATION
SYSTEM DESIGN

MAINSHAFT ASSY

4302658 ,4303403 ,S 2268,S-2560

Kits/Assys Where
Needed

Group: MAINSHAFT & SYNCHRO(AUX)

MAINSHAFT & SYNCHRO(AUX)


Item

Current Part

Description

Replaced Part

Qty.

691934

4303822

2
3
4
5

4300902

1
1
1
1

6
8
9

X-7-1007
4301843
691473
4300902BOX
4301844
4303424
14897

SLIDING CLUTCHSPLITTER
SCREW
RETAINER
SPLITTER GEAR
TAPERED ROLLER BRG
BEARING SLEEVE
SNAP RING
SPRING

10

A-7331

SYNCHRONIZER ASSY

11
12

4301840
A-7254

13
14
15
16
17

4303705
4301842
4301795
4300912
5556503BOX
K-4122

SLIDING CLUTCH
SYNCHRONIZER
ASSEMBLY
MAINSHAFT
WASHER
REDUCTION GEAR
SPACER
BEARING

19

HEX FLANGE CRIMPED


NUT KIT

Notes

5/8"-18X1-3/4"

K-3512,K-3513

1
1
3
4304396 4304397 A 5917
4303386
A - 4937 A - 5876

Kits/Assys Where
Needed

HI RANGE

K-3511,K-3512,K-3513
K-3492,K-3497,K3511,K-3512,K-3513
K-3492,K-3497

1
1

LO RANGE

K-3497
K-3492,K-3497

5556503

1
1
1
1
1

K-3512,K-3513

4302321,4306520

K-3511

4301794

23

Group: MAINSHAFT ASSY

MAINSHAFT ASSY
Item

Current Part

Description

Replaced Part

Qty.

S-3108

MAINSHAFT ASSY

4302658 ,4303403 ,S 2268,S-2560

2
3
4
5

62504
4304615
14750
23653

6
7
8
9
10
11
12

4302047
4305997
4303412
4303603
4303701
4304516
4304514

ROLL PIN
3-SIDED KEY
SNAP RING
REVERSE GEARMAINSHAFT
SPACER
SLIDING CLUTCH
LO GEAR-MAINSHAFT
WASHER
1ST GEAR-MAINSHAFT
2ND GEAR-MAINSHAFT
OD GEAR-MAINSHAFT

13
14
15

4300382
4302398
4305996

WASHER .249-WHITE
WASHER
SLIDING CLUTCH

24

4300120

4301407
4303410
4302397
4303699
4302664 ,4303698
,4304316

691922

Notes

Kits/Assys Where
Needed

1
1
1
1

S-3108

1
2
1
2
1
1
1

K-3511

K-3511

1
4
1

K-3511
K-3511
K-3513

K-3511,K-3512,K-3513

MISCELLANEOUS
Item

Current Part

Description

5586260
71203
71204
71205
71206

SHIFT DIAGRAM LABEL


SILICONE LUBE
ADHESIVE SEALANT
SEALANT
SILICONE LUBE

Replaced Part

Qty.

Notes

1
1
1
1
1

8 OZ (236.59 CC)-FLEET SIZE


0.5 CC (SINGLE APPLICATION SIZE)
2 CC (SINGLE APPLICATION SIZE)
4 CC (SINGLE APPLICATION SIZE)

Kits/Assys Where
Needed
S-2989

K-3513
K-2803,K-3484,K-3510

25

Group: OIL COOLER

OIL COOLER
Item

Current Part

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

18025
19424
X-8-535
X-3-506
18211
19419
19415
X-10-501
18209
17190
19423
18210
19422
S-1404
17237

OIL COOLER
HOSE
CAPSCREW
LOCKWASHER
BRACKET
CONNECTOR
SWIVEL
WASHER
PLUG-RUBBER MOUNT
STRAP
CLAMP
NUT
ELBOW
OIL FILTER
FILTER ELEMENT

26

Replaced Part

17238

Qty.
1
1
2
2
4
6
4
2
2
8
5
2
4
1
1

Notes

25 FEET
5/16"-16X2-1/2"
5/16"

Kits/Assys Where
Needed
K-1956
K-1956

K-1956
K-1956,K-3441,S-1404
K-1956
5/16"
K-1956
K-1956
K-1956
K-1956
K-1956
S-1404

Group: OIL FILTER

OIL FILTER
Item

Current Part

Description

1
2
3
4
5
6
7
8
9
10

19419
X-8-453
X-8-452
4304820
4301123
K-3441
4304827
17007
K-3441
A-7300

CONNECTOR
SCREW
SCREW
GASKET
ELBOW
OIL FILTER/ADAPTER KIT
OIL FILTER ELEMENT
ELBOW
OIL FILTER/ADAPTER KIT
AUX COUNTERSHAFT
COVER ASSY

Replaced Part

A - 7174

Qty.
1
4
1
1
1
1
1
1
1
1

Notes

Kits/Assys Where
Needed
K-1956,K-3441,S-1404
K-3441
K-3441
K-3441
K-3441
K-3441
K-3441

27

Group: OIL PUMP (FORCED LUBE)

OIL PUMP (FORCED LUBE)


Item

Current Part

Description

4
5
6
7
8
9
10

20823
14765
X-8-448
20824
20825
4303773
K-3367

PLUG
-O- RING
SCREW
WASHER
DOWEL PIN
RETAINER
OIL PUMP KIT

28

Replaced Part

X 8 445

4301829 ,4301948
,4303776 ,4304529

Qty.
1
1
3
3
1
1
1

Notes

Kits/Assys Where
Needed
K-3484,K-3510

1/4"-20X1-1/4"
K-3367

Item

Current Part

Description

11

K-3367

OIL PUMP KIT

12
13
14
15

20509
14853
4303774
K-3367

KEY
SNAP RING
PUMP DRIVE GEAR
OIL PUMP KIT

16
17
18

X-14-700
4303775
4305713

STEEL BALL
SPRING
SUCTION TUBE

19
21
22
23

4304629
X-8-686
4305715
4306584

PLUG
CAPSCREW
SPLITTER LUBE TUBE
CLUTCH HOUSING
GASKET

24

S-3003

CASE ASSEMBLY

25
26
27
999

14373
X-8-447
20225
K-3367

MAGNET
SCREW
-O- RING
OIL PUMP KIT

Replaced Part
,4304572 A - 6963 ,A 7173
4301829 ,4301948
,4303776 ,4304529
,4304572 A - 6963 ,A 7173

4304880
4301829 ,4301948
,4303776 ,4304529
,4304572 A - 6963 ,A 7173

Qty.

1
2
1
1

4304628

A - 7197
4304815,4305668

1
2
1
1

4301829 ,4301948
,4303776 ,4304529
,4304572 A - 6963 ,A 7173

Kits/Assys Where
Needed

1
1
1

4305392 ,4305812 ,S 2933

Notes

7/16"
O-RING INCLUDED ON SUCTION
TUBE

K-3367

3/8"-16X3/4"
K-3509,K-3671,K3672,K-3673,K3676,K-3677

1
3
2
1
1

S-3003,S-3019

29

Group: RANGE CYLINDER

RANGE CYLINDER
Item

Current Part

Description

1
2
3
4
6
7
8
9
10
11
12

14347
22823
X-7-809
A-6690
14765
4303596
14341
14345
14344
X-1-1010
691955

GASKET
SHIFT YOKE
BOLT
RANGE CYLINDER ASSY
-O- RING
YOKE BAR
PISTON
-O- RING
-O- RING
NUT
GASKET

13
14
15
16
17
18

K-3365
X-8L-636
X-12-208
X-8L-607
K-2908
X-8-264

19

K-3682

RANGE CYL COVER KIT


CAPSCREW
PIPE PLUG
CAPSCREW
-O- RING KIT
HEX FLANGE HEAD
SCREW
RANGE/SPLITTER VALVE
KIT

30

Replaced Part

16775
X 7 810 ,X 7 811
4303595

23353

691440
691442

X 8 259
5561801 ,5561804 ,K 2907

Qty.
1
1
2
1
1
1
1
1
1
1
1
1
2
3
2
1
4
1

Notes

Kits/Assys Where
Needed
K-3484,K-3509,K-3510

1/2"-20X1-3/4"
K-3484,K-3510

K-3484,K-3510
K-3484,K-3510
5/8"-18
K-3365,K-3484,K3509,K-3510
3/8"-16X3-3/4"
1/8" NPT
3/8"-16X2-1/4"
FOR SOLENOID VALVE
#10-24 X 1 1/4

Group: REVERSE IDLER

REVERSE IDLER
Item

Current Part

Description

1
2
3
4
5
6

X-7-1008
14283
4302982
14287
16757
K-3209

CAPSCREW
WASHER
WASHER
BEARING
REVERSE IDLER GEAR
IDLER SHAFT REPL KIT

7
8
9

4303336
4303336
4305513

RETAINING RING
RETAINING RING
IDLER SHAFT

Replaced Part

14282
4305020
22409
16405 ,4302981
,4305513

Qty.

Notes

2
2
4
2
2
2

5/8"-18X1-1/4

2
4
2

Kits/Assys Where
Needed

K-3209
K-3512,K-3513

K-3209
K-3209
K-3209

31

Group: SHIFT BAR HOUSING

SHIFT BAR HOUSING


Item

Current Part

Description

Replaced Part

Qty.

Notes

S-2915

691532

HOUSING ONLY (DOES NOT


INCLUDE SPEED SENSORS)

2
5
7
8
10
11
12
13
14
15

4302676
20332
X-12-603
4301378
21966
4301372
17179
4303655
22941
20815

SHIFT BAR HOUSING


ASSY
GASKET
AIR VALVE SHAFT
PIPE PLUG
DOWEL PIN
PLUNGER
SPRING
GASKET
PLUG
NEUTRAL LIGHT SWITCH
LIFTING EYE

14918
17177
X12 602

1
1
1
2
1
1
1
1
1
2

32

17178
12639
17105

Kits/Assys Where
Needed

K-3509,S-2915,S-2927
S-2927
3/8" NPT
S-2927

S-2915,S-2927
S-2915,S-2927
SWITCH NORMALLY CLOSED
S-2942

Item

Current Part

Description

16
16

X-8L-602
X-8L-604

17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
999

15899
15900
22940
4303656
691661
X-14-800
691712
X-14-1200
14658
3220
1634
14659
691601
4301366
691600
4301365
4301364
K-3231
14142
X-8C-409
4303656
15900
S-2927

Replaced Part

Qty.

Notes

CAPSCREW
CAPSCREW

2
16

3/8"-16X1-1/2"
3/8"-16X1-1/4"- OR USE 14 PCS OF X8L-604 WITH 2 PCS OF X-8L-602

PIN
GASKET
REVERSE LIGHT SWITCH
PLUG
COMPRESSION SPRING
STEEL BALL
SHIFT YOKE
STEEL BALL
SHIFT BLOCK
LOCKSCREW
INTERLOCK PIN
SHIFT BLOCK
SHIFT YOKE
YOKE BAR
SHIFT YOKE
YOKE BAR
YOKE BAR
SPEED SENSOR KIT
-O- RING
CAPSCREW
PLUG
GASKET
SHIFT BAR HOUSING
ASSY

2
2
1
2
3
3
1
2
1
5
1
1
1
1
1
1
1
2
2
2
3
3
1

16830
15917

4301376

4302212
4302994

A - 6398 ,A - 6724

15917
691532

Kits/Assys Where
Needed

S-2915,S-2927
SWITCH NORMALLY OPEN
S-2915,S-2927
K-3511,K-3513,S-2927
1/2"
REVERSE/1ST
3/4"
2ND/3RD

4TH/5TH
4TH/5TH
4TH/5TH
2ND/3RD
2ND/3RD
REVERSE/1ST
SINGLE PICK-UP (2 PIN)

S-2927
S-2927
S-2927
K-3511,S-2927
S-2927
S-2927
S-2927
S-2927
S-2927
S-2927
S-2927

1/4"-20X5/8"
S-2915,S-2927
S-2915,S-2927
COMPLETE

33

Group: SHIFT CONTROLS

SHIFT CONTROLS
Item

Current Part

Description

Replaced Part

Qty.

S-2989

S - 2985

S-2990

K-3997

PUSHBUTTON
ASSEMBLY
PUSHBUTTON
ASSEMBLY
COBRA SHIFT LEVER KIT
(RHO) W/MACK SWING
ARM

5505111

5505110

K-3980

6
7

A-7982
K-3979

34

SHIFT LEVER KNOB


DECAL
SHIFT LEVER POSITION
STRIP
COBRA SHIFT LEVER KIT
(RHO)
JUMPER HARNESS ASSY
SPACER KIT

4305447,K-3680

Notes

FOR USE WITH REMOTE LEVER

(LEFT HAND DRIVE), ALSO


KNOWN AS (RHO) RIGHT HAND
OPERATION - FOR UNITS USING
THE MACK 10MY559M SWING ARM
BRACKET

1
1
K-3680

1
1

(LEFT HAND DRIVE), ALSO


KNOWN AS (RHO) RIGHT HAND
OPERATION
INCLUDES (4) SPACER MOUNTING
SCREWS

Kits/Assys Where
Needed

Group: SPLITTER CYLINDER

SPLITTER CYLINDER
Item

Current Part

Description

Replaced Part

Qty.

1
2
3
4
5
6
7
8
9

A-7012
4303583
4303582
21208
4301964
13653
X-1-805
21209
17073

SPLITTER YOKE ASSY


GASKET
SPLITTER CYLINDER
-O- RING
PISTON
-O- RING
NUT
-O- RING
GASKET

A - 6304 ,A - 6892

1
1
1
1
1
1
1
1
1

10
11
12
13
14

K-3366
X-12-208
X-8L-540
K-2908
X-8-264

691444

15

K-3682

999

K-3366

SPLT CYL COVER KIT


PIPE PLUG
CAPSCREW
-O- RING KIT
HEX FLANGE HEAD
SCREW
RANGE/SPLITTER VALVE
KIT
SPLT CYL COVER KIT

X 8 259
5561801 ,5561804 ,K 2907
691444

1
3
4
1
4

Notes

Kits/Assys Where
Needed
K-2803,K-3509,K-3510
K-2803,K-3510
K-2803,K-2908,K-3510
K-2803,K-3510
K-2803,K-3366,K3509,K-3510

1/8" NPT
5/16"-18X1-7/8"
FOR SOLENOID VALVE
#10-24 X 1 1/4

1
1

35

Group: X-Y SHIFTER MODULE

X-Y SHIFTER MODULE


Item

Current Part

Description

Replaced Part

Qty.

1
2
3
4
5
6
999

4305452
X-8C-615
4304602
5559348
K-3438
K-4009
K-3436

GASKET
CAPSCREW
BREATHER
TY-RAP
POSITION SENSOR KIT
XY SHIFTER REPAIR KIT
XY SHIFTER KIT

4301958

1
4
1
2
2
1
1

36

23605
691551 ,691926
691381 ,A - 7034

Notes

Kits/Assys Where
Needed
K-3436,K-4009

1/4" NPT
K-3682,K-4118

37

38

Вам также может понравиться