Department of Transportation
Federal Highway Administration
NOTICE
The contents of this report reflect the views of the authors, who are responsible for the
facts and the accuracy of the data presented herein. The contents do not necessarily
reflect policy of the Department of Transportation. This report does not constitute a
standard, specification, or regulation. The United States Government does not endorse
products or manufacturers. Trade or manufacturer's names appear herein only
because they are considered essential to the objective of this document.
FHWA-NHI-07-092
2. GOVERNMENT
ACCESSION NO.
5. REPORT DATE
August 2008
6. PERFORMING ORGANIZATION CODE
8. PERFORMING ORGANIZATION REPORT NO.
DTFH61-02-T-63036
13. TYPE OF REPORT & PERIOD COVERED
14. SPONSORING AGENCY CODE
This manual is an updated version of the FHWA Reference Manual for the National
Highway Institutes training courses on geosynthetic design and construction. The update was
performed to reflect current practice and codes for geosynthetics in highway works. The manual was
prepared to enable the Highway Engineer to correctly identify and evaluate potential applications of
geosynthetics as alternatives to other construction methods and as a means to solve construction
problems. With the aid of this text, the Highway Engineer should be able to properly design, select,
test, specify, and construct with geotextiles, geocomposite drains, geogrids and related materials in
drainage, sediment control, erosion control, roadway, and embankment of soft soil applications.
Steepened reinforced soil slopes and MSE retaining wall applications are also addressed within, but
designers are referred to the more detailed FHWA NHI-00-043 reference manual on these subjects.
This manual is directed toward geotechnical, hydraulic, pavement, bridge and structures, construction,
maintenance, and route layout highway engineers, and construction inspectors and technicians
involved with design and/or construction and/or maintenance of transportation facilities that
incorporate earthwork.
16. ABSTRACT
geosynthetics, geotextiles,
geogrids, geomembranes, geocomposites,
roadway design, filters, drains, erosion control,
sediment control, separation, embankments, soil
reinforcement
Unclassified
Unclassified
No restrictions.
592
22. PRICE
Symbol
SI CONVERSION FACTORS
APPROXIMATE CONVERSIONS FROM SI UNITS
When You
Multiply By
To Find
Know
Symbol
LENGTH
mm
m
m
km
millimeters
meters
meters
kilometers
0.039
3.28
1.09
0.621
AREA
inches
feet
yards
miles
in
ft
yd
mi
mm2
m2
m2
ha
km2
square millimeters
square meters
square meters
hectares
square kilometers
0.0016
10.764
1.195
2.47
0.386
VOLUME
square inches
square feet
square yards
acres
square miles
in2
ft2
yd2
ac
mi2
ml
l
m3
m3
millimeters
liters
cubic meters
cubic meters
0.034
0.264
35.71
1.307
MASS
fluid ounces
gallons
cubic feet
cubic yards
fl oz
gal
ft3
yd3
g
kg
tonnes
grams
kilograms
tonnes
ounces
pounds
tons
oz
lb
tons
EC
Celsius
0.035
2.202
1.103
TEMPERATURE
1.8 C + 32
WEIGHT DENSITY
Fahrenheit
EF
kN/m3
kilonewton / cubic
meter
pcf
6.36
newtons
kilonewtons
kilopascals
kilopascals
0.225
225
0.145
20.9
poundforce
poundforce
poundforce / square inch
poundforce / square foot
lbf
lbf
psi
psf
PREFACE
The 2007 update to the Geosynthetic Design & Construction Guidelines manual was initiated
to reflect the following recent publications:
AASHTO Standard Specifications for Geotextiles M 288; AASHTO, Standard
Specifications for Geotextiles - M 288, Standard Specifications for Transportation
Materials and Methods of Sampling and Testing, 26th Edition, American Association
of State Transportation and Highway Officials, Washington, D.C., 2006.
AASHTO, Geosynthetic Reinforcement of the Aggregate Base Course of Flexible
Pavement Structures PP 46-0, Standard Specifications for Transportation Materials
and Methods of Sampling and Testing, 26th Edition, and Provisional Standards,
American Association of State Transportation and Highway Officials, Washington,
D.C., 2006.
Ground Improvement Methods, FHWA NHI-06-019 Volume I and FHWA NHI-06020 Volume II, 2006;
Geotechnical Aspects of Pavements, FHWA-NHI-05-037, 2006;
Development of Design Methods for Geosynthetic Reinforced Flexible Pavements,
FHWA DTFH61-01-X-00068, May 2004, 263p.;
Available at: http://www.coe.montana.edu/wti/wti/pdf/426202_Final_Report.pdf
NCHRP 1-37A Design Guide (2002). 2002 Design Guide Design of New and
Rehabilitated Pavement Structures, Draft Final Report, Part 1 Introduction and Part
2 Design Inputs, Prepared for the National Cooperative Highway Research Program
by ERES Division of ARA.
AASHTO Standard Specifications for Highway Bridges, Seventeenth Edition, 2002;
Mechanically Stabilized Earth Walls and Reinforced Soil Slopes Design and
Construction Guidelines, FHWA NHI-00-043, March 2001;
Corrosion/Degradation of Soil Reinforcements for Mechanically Stabilized Earth
Walls and Reinforced Soil Slopes, FHWA NHI-00-044, March 2001;
Geosynthetic Reinforcement of the Aggregate Base/Subbase Courses of Pavement
Structures B GMA White Paper II, Geosynthetic Materials Association, Roseville,
MN, 2000, 176 p.; and
Geosynthetics in Pavement Systems Applications, Section One: Geogrids, Section
Two: Geotextiles, prepared for AASHTO, Geosynthetics Materials Association,
Roseville, MN, 1999, 46 p.
FHWA NHI-07-092
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The 2007 revised Geosynthetic Design & Construction Guidelines manual evolved from the
following FHWA manuals:
Geosynthetic Design & Construction Guidelines by Robert D. Holtz, Barry R.
Christopher, and Ryan R. Berg; Ryan R. Berg & Associates, Inc., FHWA HI-95-038;
1995 and updated in 1998; 460 p.
Geotextile Design & Construction Guidelines - Participant Notebook by Barry R.
Christopher and Robert D. Holtz; STS Consultants, Northbrook, Illinois, and
GeoServices, Inc., Boca Raton, Florida; October 1988 and selectively updated to
April 1992.
Geotextile Engineering Manual by Barry R. Christopher and Robert D. Holtz; STS
Consultants, Northbrook, Illinois; March, 1985; 917 p.
Use of Engineering Fabrics in Transportation Type Related Applications by T. Allan
Haliburton, J.D. Lawmaster, and Verne C. McGuffey; 1981.
Guidelines for Design, Specification, and Contracting of Geosynthetic Mechanically
Stabilized Earth Slopes on Firm Foundations; by Ryan R. Berg; Ryan R. Berg &
Associates, St. Paul, Minnesota; January, 1993; 88p.
Reinforced Soil Structures - Volume I, Design and Construction Guidelines, and
Volume II Summary of Research and Systems Information; by B.R. Christopher, S.A.
Gill, J.P. Giroud, J.K. Mitchell, F. Schlosser, and J. Dunnicliff; STS Consultants,
Northbrook, Illinois, November 1990.
Special Acknowledgement
Jerry A. DiMaggio, P.E. is the FHWA Technical Consultant for this work, and served
in the same capacity for most of the above referenced publications. Mr. DiMaggio's
guidance and input to this and the previous works was invaluable.
The Geosynthetics Materials Association (GMA), the North American Geosynthetics
Society (NAGS), and the International Geosynthetics Society (IGS) provided support for this
revision. Their support to help initiate and to review this update is gratefully appreciated.
FHWA NHI-07-092
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TABLE OF CONTENTS
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4.4
4.5
4.6
4.7
4.8
4.9
SPECIFICATIONS.................................................................................................. 4-9
INSTALLATION PROCEDURES ....................................................................... 4-13
INSPECTION AND MAINTENANCE ................................................................ 4-13
SILT AND TURBIDITY CURTAINS.................................................................. 4-15
EROSION CONTROL BLANKETS .................................................................... 4-18
REFERENCES ...................................................................................................... 4-20
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5.7-3 Design Example for Geogrid Reinforced Paved Roadway .................. 5-58
5.8 INSTALLATION PROCEDURES ....................................................................... 5-64
5.8-1 Roll Placement...................................................................................... 5-64
5.8-2a Geotextile Overlaps .............................................................................. 5-67
5.8-2b Geogrid Overlaps.................................................................................. 5-69
5.8-3 Seams.................................................................................................... 5-70
5.8-4 Field Inspection .................................................................................... 5-70
5.9 SPECIFICATIONS................................................................................................ 5-70
5.9-1 Geotextile for Separation and Stabilization Applications ...................... 5-70
5.9-2 Geogrids for Subgrade Stabilization....................................................... 5-76
5.9-3 Geosynthetics for Base Reinforcement of Pavement Structures ............ 5-80
5.10 COST CONSIDERATIONS................................................................................ 5-85
5.11 REFERENCES .................................................................................................... 5-86
6.0 PAVEMENT OVERLAYS ................................................................................................ 6-1
6.1 BACKGROUND ..................................................................................................... 6-1
6.2 PAVEMENT OVERLAYS AND REFLECTIVE CRACKING............................. 6-1
6.3 GEOTEXTILES....................................................................................................... 6-4
6.3-1 Functions .................................................................................................. 6-4
6.3-2 Asphalt Concrete (AC) Pavement Applications....................................... 6-5
6.3-3 Portland Cement Concrete Pavement Applications.................................. 6-6
6.3-4 HMAC-Overlaid PCC Pavements ............................................................ 6-7
6.3-5 Chip Seals for Unpaved Roads and AC Pavements ................................. 6-8
6.3-6 Advantages and Potential Disadvantages ................................................. 6-8
6.3-7 Design.................................................................................................... 6-10
6.3-8 Geotextile Selection................................................................................ 6-13
6.3-9 Cost Considerations................................................................................ 6-13
6.3-10 Specifications.......................................................................................... 6-16
6.3-11 Field Inspection ...................................................................................... 6-23
6.3-12 Recycling ................................................................................................ 6-23
6.4 GEOGRIDS ........................................................................................................... 6-24
6.4-1 Geogrid Functions .................................................................................. 6-24
6.4-2 Applications............................................................................................ 6-24
6.4-3 Design.................................................................................................... 6-25
6.4-4 Installation ............................................................................................. 6-26
6.4-5 Cost Considerations................................................................................ 6-26
6.4-6 Specifications.......................................................................................... 6-27
6.5 GEOCOMPOSITES .............................................................................................. 6-29
6.5-1 Membrane and Composite Strips ........................................................... 6-29
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9.10
9.11
9.12
9.13
9.14
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APPENDICES
Appendix A GEOSYNTHETIC LITERATURE
Appendix B GEOSYNTHETIC TERMS
Appendix C NOTATION AND ACRONYMS
Appendix D AASHTO M288 SPECIFICATION
Appendix E GEOSYNTHETIC TEST STANDARDS
E-1 American Society for Testing and Materials
E-2 Geosynthetic Research Institute
Appendix F REPRESENTATIVE LIST OF GEOSYNTHETIC
MANUFACTURERS AND SUPPLIERS
Appendix G GENERAL PROPERTIES AND COSTS OF GEOTEXTILES
AND GEOGRIDS
Appendix H GEOSYNTHETIC REINFORCEMENT STRUCTURAL
DESIGN PROPERTIES
H.1 BACKGROUND
H.2 TENSILE STRENGTHS
H.3 REDUCTION FACTORS
H.4 IMPLEMENTATION
H.5 ALTERNATIVE LONG-TERM STRENGTH DETERMINATION
H.6 SOIL-REINFORCEMENT INTERACTION
H.7 REFERENCES
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List of Tables
1-1
1-2
1-3
1-4
1-5
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9-1
9-2
9-3
9-4
Internal Failure Modes and Required Properties For MSE Walls..................................... 9-12
Default Values For F* And " Pullout Factors ................................................................... 9-30
MSE Soil Fill Requirements.............................................................................................. 9-35
Common LRFD Load Groups for Walls ........................................................................... 9-87
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List of Figures
Figure 1-1
Figure 1-2
Figure 1-3
Figure 2-1
Figure 2-2
Figure 2-3
Figure 2-4
Figure 2-5
Figure 2-6
Figure 2-7
Figure 2-8
Figure 2-9
Figure 2-10
Figure 2-11
Figure 2-12
Figure 3-1
Figure 3-2
Figure 3-3
Figure 3-4
Figure 3-5
Figure 4-1
Figure 4-2
Figure 4-3
Figure 4-4
Figure 4-5
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Figure 5-1
Figure 5-2
Figure 5-3
Figure 5-5
Figure 5-6
Figure 5-7
Figure 5-8
Figure 5-9
Figure 5-10
Figure 5-11
Figure 5-12
Figure 5-13
Figure 6-1
Figure 6-2
Figure 6-3
Figure 7-1
Figure 7-2
Figure 7-3
Figure 7-4
Figure 7-5
Figure 7-6
Figure 7-7
Figure 7-9
Figure 7-10
Figure 7-11
Figure 7-12
Figure 8-1
Figure 8-2
Figure 8-3
Figure 8-4
Figure 7-8
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Figure 8-5
Figure 8-6
Figure 8-7
Figure 8-8
Figure 8-9
Figure 8-10
Figure 8-11
Figure 8-12
Figure 9-1
Figure 9-2
Figure 9-3
Figure 9-4
Figure 9-5
Figure 9-6
Figure 9-7
Figure 9-8
Figure 9-9
Figure 9-10
Figure 9-11
Figure 9-12
Figure 9-13
Figure 9-14
Figure 9-15
Figure 9-16
Figure 10-1
Figure 10-2
Figure 10-3
Figure 10-4
Figure 10-5
Figure 10-6
Figure 10-7
Figure 10-8
Figure 10-9
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1.0 INTRODUCTION
1.1 BACKGROUND
The objective of this manual is to assist highway design engineers, specification writers,
estimators, construction inspectors, and maintenance personnel with the design, selection,
and installation of geosynthetics. In addition to providing a general overview of these
materials and their applications, step-by-step procedures are given for the cost-effective use
of geosynthetics in drainage and erosion control systems, roadways, reinforced soil
structures, and in containment applications. Although the title refers to the general term
geosynthetic, the appropriate use of the subfamilies of geotextiles, geogrids, geocomposites,
and geomembranes are discussed in specific applications.
The basis for much of this manual is the FHWA Geotextile Engineering Manual (Christopher
and Holtz, 1985). Other sources of technical information include the book by Koerner
(2006) and a number of FHWA reports and publications. If you are not already somewhat
familiar with geosynthetics, you are encouraged to read the books by Ingold and Miller
(1988), Richardson and Koerner (1990), and Fannin (2000). Additional references are in the
geosynthetic bibliographies prepared by Giroud (1993, 1994).
Geosynthetics terminology is defined in Appendix B and ASTM (2006) D 4439 Standard
Terminology for Geosynthetics. Common notation and symbols are used throughout this
manual, and for easy reference a list is provided in Appendix C. The notation and symbols
are generally consistent with the International Geosynthetic Society's (IGS) Recommended
Mathematical and Graphical Symbols (2000).
Sample specifications for each primary application are also included in this manual.
Remember that these specifications are only guidelines and should be modified as
required by project specific design and performance criteria, engineering judgment,
and experience. For the more routine highway applications, specifications are adapted from
the American Association of State Highway and Transportation Officials (AASHTO)
Standard Specification, Designation M 288 (2006). (The AASHTO M 288 specification can
be found in Appendix D.) Other sample specifications were provided by New York and
Washington DOTs, the National Concrete Masonry Association, and the FHWA.
Historically, the AASHTO M 288 specifications were based on a geotextile specification
originally developed by Task Force 25 of the Joint Subcommittee on Materials of AASHTO,
the Association General Contractors (AGC), and the American Road and Transportation
Builders Associations (ARTBA), along with representatives from the geosynthetic industry
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(AASHTO, 1990a). Another important early group was Task Force 27 on soil reinforcing,
sponsored by the same AASHTO-AGC-ARTBA Subcommittee on Materials (AASHTO,
1990b). The FHWA soil reinforcing specifications for walls and slopes are from Elias et al.
(2001).
In this introductory chapter, we define geosynthetics and discuss what they are made of, how
they are made, and how they should be identified. Then we introduce you to the functions
and applications of geosynthetics, and we describe in some detail the methods used to
evaluate their engineering properties. Finally, we provide some general comments about
design, construction, and inspection that apply to all applications.
The remaining chapters of this manual provide specific details about the major application
categories. Each chapter provides a step-by-step systematic approach to design, a design
example, cost considerations, sample specifications, installation procedures, and inspection
suggestions. Proper attention to these details will ensure successful and cost-effective
geosynthetic designs and installations.
1-2
(e.g., nylon, which is not very durable in soil because it softens in the presence of water),
polyvinyl chloride (PVC), and glass fibers. Natural fibers such as cotton, jute, etc., could
also be used to make materials that are similar to geotextiles. Because these products are
biodegradable, they are only for temporary applications. Natural fiber geotextile-related
materials have not been widely utilized in the U.S. For additional information about the
polymeric composition of geosynthetics, see Koerner (2006).
In manufacturing geotextiles, basic elements such as fibers or yarns are combined into planar
textile structures. The fibers can be continuous filaments, which are very long thin strands of
a polymer, or staple fibers, which are short filaments, typically to 6 in. (20 to 150 mm)
long. Sometimes an extruded plastic sheet or film is slit to form thin, flat tapes. With both
continuous filaments and slit tapes, the extrusion or drawing process elongates the polymers
in the direction of the draw and increases the strength of the filament or tape. After the
drawing process, filaments and tapes may also be fibrillated, a process in which the filaments
are split into finer filaments by crimping, twisting, cutting or nipped with a pinned roller.
This process provides pliable, multifilament yarns with a more open structure that are easier
to weave.
Geotextile type is determined by the method used to combine the filaments or tapes into the
planar structure. The vast majority of geotextiles are either woven or nonwoven. Woven
geotextiles are made of monofilament, multifilament, or fibrillated yarns, or of slit film tapes.
The weaving process is as old as Homo Sapiens' have been making clothing and textiles.
Nonwoven textile manufacture is a modern development, a high-tech process industry, in
which synthetic polymer fibers or filaments are continuously extruded and spun, blown or
otherwise laid onto a moving conveyor belt. Then the mass of filaments or fibers are either
needlepunched, in which the filaments are mechanically entangled by a series of small
needles, or heat bonded, in which the individual fibers are welded together by heat and
pressure at their points of contact in the nonwoven mass.
Geogrids with integral junctions are manufactured by extruding and orienting sheets of
polyolefins (polyethylene or polypropylene). These types of geogrids are often called
extruded or integral geogrids. Geogrids may also be manufactured of multifilament
polyester yarns, joined at the crossover points by a knitting or weaving process, and then
encased with a polymer-based, plasticized coating. These types of geogrids are often called
woven or flexible geogrids. A third type, a welded geogrid manufactured, as the name
implies, by welding polymeric strips (e.g., strapping material) together at their cross over
points. All these manufacturing techniques allow geogrids to be oriented such that the
principal strength is in one direction, called uniaxial geogrids, or in both directions (but not
necessarily the same), called biaxial geogrids.
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WEBBINGS
NATURAL
Various polymers
Polypropylene
Polyethylene
Polyester, etc.
IMPERMEABLE
SYNTHETIC
Cotton
Jute
Reeds
Grass
Steel
Polymers
PERMEABLE
CLOSE-MESH
NATURAL
Palm wood
Wood
Bamboo
OPEN MESH
Nets
Mats
Geomembrane polymers:
Polyethylene (HDPE, LLDPE, etc.)
Polyvinyl Chloride (PVC)
Cholosulphonated Polyethylene (CSPE)
Ethylene Interpolymer Alloy (EIA)
Rubber, etc.
Geogrids
Bar mats
Combination
Products
SHEETS
STRIPS
Formed Plastic
with pins, etc.
Reinforced Earth
York System
GEOTEXTILES
NONWOVEN
KNITTED
Continuous Filament
Staple Filament
NEEDLEPUNCHED
WOVEN
Combination Products
(Geocomposites)
CHEMICAL
BONDED
Wet Laid
Resin Bonded
MONOFILAMENT
YARNS
HEATBONDED
Spunbonded
SLIT FILM
YARNS
FIBRILLATED
YARNS
Noncalendered
Calendered
MULTIFILAMENT
YARNS
Noncalendered
Calendered
Figure 1-1. Classification of geosynthetics and other soil inclusions (modified after
Rankilor, 1981).
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include dissipation of pore water pressures at the base of roadway embankments. For
situations with higher flow requirements, for example, pavement edge drains, slope
interceptor drains, and retaining wall drains, geocomposite drains are often used. Filtration,
drainage, and erosion control are addressed in Chapters 2, 3, and 4.
Geotextiles are often used as separators to prevent road base materials from penetrating into
the underlying soft subgrade, thus maintaining the design thickness and roadway integrity.
Separators also prevent fine-grained subgrade soils from being pumped into permeable,
granular road bases. Separators are discussed in Chapter 5.
Both geotextiles and geogrids can be used as reinforcement to add tensile strength to a soil
matrix, thereby providing a more competent and stable material. Reinforcement enables
embankments to be constructed over very soft foundations and permits the construction of
steep slopes and retaining walls. Reinforcement applications are presented in Chapters 7, 8,
and 9. Geogrids and geotextiles can also be used as reinforcement in roadway base and
subbase aggregate layers to improve the performance of pavement systems as discussed in
Chapter 5.
Geomembranes, thin-film geotextile composites, geosynthetic clay liners, and field-coated
geotextiles are used as fluid barriers to impede the flow of a liquid or gas from one location
to another. This geosynthetic function has wide application in asphalt pavement overlays,
encapsulation of swelling soils, and waste containment. Pavement overlays are discussed in
Chapter 6. Geomembranes and other geosynthetic barriers are described in Chapter 10.
The sixth function is, protection, in which the geosynthetic acts as a stress relief layer.
Temporary geosynthetic blankets and permanent geosynthetic mats are placed over the soil to
reduce erosion caused by rainfall impact and water flow shear stress. A protective cushion of
nonwoven geotextiles is often used to prevent puncture of geomembranes (by reducing point
stresses) from stones in the adjacent soil or drainage aggregate during installation and while
in service as discussed in Chapter 10. Geotextiles also provide stress relief to retard the
development of reflection cracks in pavement overlays as discussed in Chapter 6
In addition to the primary function, geosynthetics usually perform one or more secondary
functions. The primary and secondary functions make up the total contribution of the
geosynthetic to a particular application. A listing of common applications according to
primary and secondary functions is presented in Table 1-1. Secondary functions can be
equally important as the primary function, and in order to obtain optimum geosynthetic
performance, both much be considered in the design computations and specifications.
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Table 1-1
Representative Applications and
Controlling Functions of Geosynthetics
PRIMARY
FUNCTION
APPLICATION
SECONDARY FUNCTION(S)
Filter
Trench Drains
Pipe Wrapping
Base Course Drains
Frost Protection
Structural Drains
Toe Drains in Dams
High Embankments
Filter Below Fabric-Form
Silt Fences
Silt Screens
Culvert Outlets
Reverse Filters for Erosion Control:
Seeding and Mulching
Beneath Gabions
Ditch Armoring
Embankment Protection, Coastal
Embankment Protection, Rivers
& Streams
Embankment Protection, Lakes
Vertical Drains (wicks)
Separation, drains
Separation, drains, protection
Separation, drains
Separation, drainage, reinforcement
Separation, drains
Separation, drains
Drains
Separation, drains
Separation, drains
Separation
Separation
Separation
Drainage-Transmission
Retaining Walls
Vertical Drains
Horizontal Drains
Below Membranes (drainage of gas and
water)
Earth Dams
Below Concrete (decking & slabs)
Separation, filter
Separation, filter
Reinforcement
Reinforcement, protection
Separation
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Filter, drains
Filter, drains, reinforcement
Filter, drains, reinforcement
Filter, drains, reinforcement
Filter, drains, reinforcement
Reinforcement, drains, protection
Reinforcement, drains
Filter, drains, reinforcement
Filter, drains, reinforcement
Filter, drains, reinforcement
Filter, drains, reinforcement
Filter, drains, reinforcement
Filter, drains, protection
Filter
Protection
Table 1-1
Representative Applications and
Controlling Functions of Geosynthetics
(continued)
PRIMARY
FUNCTION
Reinforcement
SECONDARY FUNCTION(S)
APPLICATION
Pavement Overlays
Subbase Reinforcement in Roadways &
Retaining Structures
Membrane Support
Embankment Reinforcement
Fill Reinforcement
Foundation Support
Soil Encapsulation
Net Against Rockfalls
Fabric Retention Systems
Sand Bags
Reinforcement of Membranes
Load Redistribution
Bridging Nonuniformity Soft Soil Areas
Encapsulated Hydraulic Fills
Bridge Piles for Fill Placement
---------R Filter
Drains
Separation, drains, filter, protection
Drains
Drains
Drains
Drains, filter, separation
Drains
Drains
---------Protection
Separation
Separation
Separation
----------
Fluid Barrier
Protection
----------------------------------------------------------------------------------------------------
Protection
Geomembrane Cushion
Asphalt Overlay
Temporary Erosion Control
Permanent Erosion Control
Drains
Fluid barrier
Fluid barrier
Reinforcement, fluid barrier
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published. Specific test procedures for most geosynthetic properties can be found in ASTM
(2006). These procedures have been developed by ASTM Committee D 35 on Geosynthetics
during the past 20 years or so. Because ASTM standards are consensus standards, the
process is often slow, and to help speed up the process, the Geosynthetics Research Institute
(GRI) of Drexel University has issued interim standards for a number of tests. They are only
active until an equivalent ASTM standard is adopted. ASTM (2006) and GRI (2006)
standards are listed in Appendix E. Note that test procedures referred to in the AASHTO
standard Geotextile Specification for Highway Applications, Designation M 288, are
primarily ASTM standard test procedures.
The particular, required design properties of the geosynthetic will depend on the specific
application and the associated function(s) the geosynthetic is to provide. The properties
listed in Table 1-2 cover the range of important criteria and properties required to evaluate a
geosynthetic for most applications in this manual. It should be noted that not all of the listed
requirements will be necessary for all applications. Typically only six to eight properties are
required for a specific application. Also note that in Table 1-2, properties required for
mechanical or hydraulic design are different than those required for constructability
(sometimes called survivability) and longevity or durability.
Table 1-3 lists all the geosynthetics applications included in this manual along with their
associated functions. Use Table 1-3 along with Tables 1-1 and 1-2 to determine the
appropriate properties for each application.
All current geosynthetic properties and parameters are listed in Table 1-4, along with the
ASTM or GRI test procedures for each property and their preferred units of measurement.
All geosynthetic properties can be placed into three basic categories: general, index, and
performance properties. General properties, given in Table 1-4, are usually provided by the
manufacturers or their distributors. Another source of general properties is the Specifier's
Guide published each December in the Geosynthetics magazine (formerly Geotechnical
Fabrics Report), published by the Industrial Fabrics Association International (IFAI). In
addition to general and some index properties for most product types and manufacturers, the
Specifier's Guide also contains a directory of manufacturers, distributors, installers, design
engineers, and testing laboratories. Contact information and web addresses are also
provided.
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Table 1-4 also lists index tests and performance tests. Index tests were originally developed
by manufacturers for quality control purposes, and as the name implies, they give only an
indication or a qualitative assessment of the property of interest. With some exceptions,
index test values are not appropriate for design, although when determined using standard
test procedures, index properties can be used for product comparison, procurement
specifications, and quality control of construction and installation.
Table 1-2
Important Criteria and Principal
Properties Required for Evaluation of Geosynthetics
PROPERTY1
CRITERIA AND
PARAMETER
Design Requirements:
FUNCTION
Filtration
Drainage
Separation
Reinforcement
Barrier
Protection
92
9
9
9
9
9
9
9
9
Permeability
Transmissivity
Apparent Opening Size
Porimetry
Gradient Ratio or LongTerm Flow
9
9
9
9
9
9
9
9
9
Grab Strength
Grab Strength
Burst Strength
Rod or Pyramid
Puncture
Trapezoidal Tear
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
Reciprocating Block
Abrasion
UV Resistance
Chemical
Biological
Wet-Dry
Freeze-Thaw
9
9
9
9
9
9
9
9
9
?
?
9
9
9
9
9
9
9
?
?
9
Mechanical Strength
Tensile Strength
Tensile Modulus
Seam Strength
Tension Creep
Compression Creep
Soil-Geosynthetic
Friction
Hydraulic
Flow Capacity
Piping Resistance
Clogging Resistance
Constructability
Requirements:
Tensile Strength
Seam Strength
Bursting Resistance
Puncture Resistance
Tear Resistance
Longevity (Durability):
Abrasion Resistance3
UV Stability4
Soil Environment5
NOTES
1.
See Table 1-4 for specific procedures.
2.
Compression creep is applicable to some geocomposites.
3.
Erosion control applications where armor stone may move.
4.
Exposed geosynthetics only.
5.
Where required.
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Table 1-3
Evaluation of Geosynthetic Property Requirements
Functions
Chapter
Application
Filter
Subsurface Drainage
Prefabricated Drains
Drainage
Separation
Silt Fence
Subgrade Stabilization
Reinforced Slopes
10
Containment Liners
Protection
Base/Subbase Reinforcement
Barrier
9
;
Subgrade Separation
Reinforcement
;
9
;
;
;
9
TEST METHOD
UNITS OF MEASUREMENT
N/A
N/A
ASTM D 5261
ASTM D 5199
Measure
Measure
Measure
Measure
ASTM D 792 and D 1505
N/A
--------g/m2
mm
m
m
kg
m
g/m3
-----
ASTM D 4632
ASTM D 6637
N
N
ASTM D 412
ASTM D 638
ASTM D 882
N
N
N
ASTM D 4595
ASTM D 6637
ASTM D 4885
ASTM D 882
N
N
N
N
GRI:GG2
no standard
-----
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(continued)
TEST METHOD
UNITS OF MEASUREMENT
GRI:GS7
dimensionless
g) Seam Strength
1) Sewn (geotextiles)
2) Factory Peel and Shear (geomembranes)
3) Field Peel and Shear (geomembranes)
ASTM D 4884
ASTM D 4545
ASTM D 4437
N
N/m
N/m
h) Tear Strength
1) Trapezoid Tearing (geotextiles)
2) Tear Resistance (geomembranes)
ASTM D 4533
ASTM D 1004
N
N
ASTM D 3786
ASTM D 6241
Pa
Pa or N
ASTM D 5514
Pa
ASTM D 4833
ASTM D 5494
N
N
ASTM D 6241
No standard
-----
No standard
-----
ASTM D 1388
Mg/cm2
ASTM D 5819
--
ASTM D 4886
ASTM D 4355
ASTM D 5970
%
%
d) Chemical Resistance
1) Geotextiles
2) Geogrids
3) Geomembranes
4) Geonets
5) Chemical ImmersionLaboratory
6) Oxidative Induction Time
7) Environmental Exposure
ASTM D 6389
ASTM D 6213
ASTM D 5747
ASTM D 5288
ASTM D 5322
ASTM D 5885
EPA 9090
% change
% change
% change
% change
temperature & time
minutes
N/A
ASTM D 1987
ASTM G 21 and G 22
ASTM D 3083
m3/s
----% change
No standard
-----
ASTM D 4594
ASTM D 1204
% change
% change
f) Index Friction
e) Flexibility (Stiffness)
ENDURANCE PROPERTIES
e) Biological Resistance
1) Biological Clogging (geotextile)
2) Biological Degradation
3) Soil Burial
f) Wet and Dry Stability
g) Temperature Stability
1) Temperature Stability (geotextile)
2) Dimensional Stability (geomembrane)
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(continued)
TEST METHOD
UNITS OF MEASUREMENT
ASTM D 4751
ASTM D 6767
mm
mm or m
%
%
m/s and s-1
----m2/s
b) Creep Tests:
1) Extension Test in Soil
2) Triaxial Test Method
3) Extension Test in Shear Box
4) Pullout Method
c) Friction/Adhesion:
1) Direct Shear (soil-geosynthetic)
2) Direct Shear (geosynthetic-geosynthetic)
3) Pullout Resistance (geogrids)
4) Pullout Resistance (geotextiles)
5) Anchorage Embedment (geomembranes)
ASTM D 5321*
ASTM D 5321*
ASTM D 6706*
ASTM D 6706*
GRI:GM2
degrees ()
degrees ()
dimensionless
dimensionless
kN/m
no standard procedures
N/A
e) Puncture
1) Gravel, truncated cone or pyramid
ASTM D 5494
kPa
f) Chemical Resistance:
1) In-Situ Immersion Testing
ASTM D 5496
N/A
ASTM D 5101
Dimensionless
Dimensionless
Dimensionless
%
NOTES:
* -- Interpretation required.
N/A not available or not applicable.
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Performance tests are an attempt to model the soil-geosynthetic interaction. Thus they
require the geosynthetic to be tested together with a sample of the on-site soil in order to
obtain a direct assessment of the property of interest. Since performance tests are
performed under specific design conditions with soils from the construction site,
manufacturers should not be expected to have the capability or the responsibility to
perform such tests. These tests should be performed under the direction of the design
engineer. Performance tests properties are not normally used in specifications; rather, the
geosynthetic are preselected for performance testing based on index values. Sometimes,
performance test results are correlated to index values for use in specifications. How
performance tests can be used in practice is discussed in the section on Specifications later in
this chapter.
Brief descriptions of some of the basic properties of geosynthetics and their tests are
presented below (after Christopher and Dahlstrand, 1989). Note G = general property; I =
index property, and P = performance property.
Mass per Unit Area (G): Area is used as opposed to volume due to variations in thickness
under normal stress. This property is mainly used to identify different materials. See ASTM
D 5261.
Thickness (G): Thickness is not usually required information for geotextiles except in
permeability and hydraulic flow calculations. It may be used for product comparison of
geotextiles or as a primary identifier for geomembranes. When needed, it can be simply
obtained using the procedure in ASTM D 5199. The nominal thickness is measured under a
normal stress of 2 kPa (0.29 psi) for geotextiles and 20 kPa (2.9 psi) for smooth
geomembranes, geonets, etc.
Tensile Strength (I): To understand the load-strain characteristics, it is important to consider
the complete load-strain curve. It is also important to consider the nature of the test and the
testing environment. With most materials, strength and modulus have units of stress.
However, because of the thin, two-dimensional nature of geosynthetics, stress would be
awkward to measure. Therefore, it is conventional with geosynthetics to use force per unit
length measured along the width of the material. Then strength and modulus have units of
FL-1 (i.e., kN/m).
There are several types of uniaxial tensile strength tests. Details about the specific
geosynthetic specimen shapes, clamping devices, and loading rates are given in the ASTM
standards referenced in Table 1-4. The tests all give different results that can only be
compared qualitatively.
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The grab tensile test (ASTM D 4632) is an unusual test, and although it is widely used, its
results are almost universally misused. The grab tensile test normally uses 1-in. (25 mm)
wide jaw clamps to grip a 4-in. (100 mm) wide specimen. The strength is reported as the
total force needed to cause failurenot the force per unit width. It is not obvious how the
tensile force is distributed across the specimen because it is wider than the clamps. The
effect of this difference will depend on the interaction of the geotextile filaments. In
nonwoven geotextiles, these effects are large, but in wovens, they are probably small. The
grab test is useful as an index test, for specifications, and for product comparison. But it is
difficult, if not impossible, to relate grab results to actual tensile strength unless they are
directly correlated with, for example, wide-width tensile tests.
The single rib tensile test (ASTM 6637 Method A) is also an index test because it does not
provide an evaluation of the uniformity of load distribution across a number of elements.
Non-uniformly aligned grid elements could lead to much lower strength values per width of
geogrid than indicated by single rib tests. Therefore single element tests should not be used
to evaluate the strength of geogrids unless the results have been correlated with multi-rib
tensile test results.
Plane-strain represents the loading condition for many practical applications. However,
because there is no standard plane strain test or procedure, in practice, plane strain loading is
approximated by a wide-width strip tensile test (ASTM D 4595 for geotextiles and D 6637
for geogrids). Since narrow strip geosynthetic specimens usually neck when strained, widewidth strip tensile tests are performed on short wide specimens (length to width ratio 2:1).
Although the wide-width test is really an index test, it is commonly used to approximate the
in-soil geosynthetic strength in soil reinforcing applications.
Geosynthetics may have different strengths in different directions. Therefore, tests should be
conducted in both principal directions, and the results clearly stated as to direction of testing
(whether machine direction and/or cross-machine direction). In addition to specimen length
to width ratio, clamping arrangements, and direction of loading, tensile load-strain tests are
influenced by rate of loading, temperature, moisture, lateral restraint, and confinement.
Creep is a time-dependent mechanical property. It is the strain that occurs at constant load.
Creep tests can be run using any type the tensile test, but they are most frequently performed
on a wide-width specimen by applying a constant load for a sustained period. Creep tests are
influenced by the same factors as tensile load-strain tests - specimen length to width ratio,
temperature, moisture, lateral restraint, and confinement.
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Short-term creep strain is strongly influenced by the geosynthetic structure. Geogrids and
woven geotextiles have the least creep, heat-bonded geotextiles are intermediate, and needle
punched geotextiles have the most creep. Longer-term creep rates are controlled by structure
and polymer type. Of the most common polymers, polyester has lower creep rates than
polypropylene.
The creep limit is probably the most important geosynthetic creep characteristic. It is the
sustained load per unit width above which the geosynthetic will creep to rupture. Just as with
creep rates, the creep limit is controlled by the polymer type. It ranges from 20% of the
short-term ultimate strength of low tenacity polypropylene geosynthetics to 60% for
polyesters geosynthetics.
Rupture Resistance: The burst test is performed by applying a normal pressure (by a solid
CBR piston, air or hydraulic fluid) against a geosynthetic specimen clamped in a ring.
Although the burst strength is given in units of pressure, it is not the real stress in the
geosynthetic, but rather it is the normal stress acting on the geosynthetic at failure. Burst
strength is a function of the diameter of the test specimen; therefore, care must be used in
comparing test results on different materials. Because the test pressure is applied to the
specimen in all directions, the ultimate value is controlled by the weakest direction.
Friction: Soil-geosynthetic and geosynthetic-geosynthetic friction are important properties
for many applications. It is common to assume a soil-geosynthetic friction value between 2/3
and one times the soil friction angle. Caution is advised for geomembranes where soilgeosynthetic friction angle may be much lower than the soil friction angle. For important
applications, tests should be run on samples of the proposed geosynthetics and on-site soils.
The direct shear friction test is simple in principle, but numerous details must be considered
for accurate results. The equipment is quite large in order to reduce boundary effects.
According to ASTM D 5321 the minimum shear box size is 12-in. by 12-in. (300 by 300
mm). For many geosynthetics, the measured friction angle depends on the types of soils on
each side of the geosynthetic specimen, as well as on the normal stress; therefore, test
conditions must model the actual field conditions. Since soil is involved, this test is
obviously a performance test.
Durability Properties: In most geosynthetics applications, durability and longevity must be
considered. Exposure to ultraviolet light can weaken and degrade many geosynthetics. The
geosynthetic polymer must be compatible with the chemistry of the environment. The soil
and groundwater should be checked for such items as high and low pH, chlorides, organics,
and oxidation agents. Ferruginous soils (those containing Fe2SO3), calcareous soils, and acid
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sulfate soils can be especially detrimental to geosynthetics over time. Other detrimental
environmental factors include chemical solvents and well as gasoline, diesel, and other fuels.
Each geosynthetic polymer is different in terms of its resistance to aging and attack by
chemical and biological agents. Therefore, each product must be investigated individually to
determine the effects of these durability factors. The best source of this information is
usually the geosynthetic manufacturer. They are usually able to supply the results of product
exposure studies, including, but not limited to, strength reduction due to aging, deterioration
in ultraviolet light, chemical attack, microbiological attack, environmental stress cracking,
hydrolysis, and any possible synergism between individual factors.
Guidelines on soil environments and on geosynthetics properties are presented in the FHWA
Corrosion/Degradation of Soil Reinforcements for Mechanically Stabilized Earth Walls and
Reinforced Soil Slopes (Elias, 1997). This research has been summarized and recommended
aging reduction factorsbasically safety factorsfor soil reinforcement applications is
presented in FHWA (1997)(see Appendix H). With supporting data, a durability reduction
factor as low as 1.1 may be used.
Hydraulic Properties: The hydraulic properties of geosynthetics include their opening
characteristics, hydraulic conductivity (permeability and permittivity), soil retention ability,
clogging potential, and in some cases, their transmissivity. These are all index properties, and
basically they relate to the pore sizes in the geosynthetic. Hydraulic properties may also be
affected by chemical and biological agents. Precipitates as well as slime growth have been
known to clog filter systems (granular filters as well as geotextiles).
The ability of a geotextile to retain soil particles is directly related to its apparent opening
size (AOS) which is the largest hole in the geotextile. The AOS value is equal to the size of
the largest particle that can effectively pass through the geotextile in a dry sieving test
(ASTM D 4751). Another method of obtaining the opening characteristics, including the
AOS value, is the Capillary Flow or Bubble Point Method (ASTM D 6767). This procedure
allows for an evaluation of the complete pore size distribution (PSD), although as indicated
in the ASTM standard, it my not be applicable to more open woven geotextiles with a pore
size of greater than 200 m.
The ability of water to pass through a geotextile is determined from its hydraulic conductivity
(coefficient of permeability, k), as measured in a permeability test. The flow capacity of the
material can then be determined from Darcy's law. Due to the compressibility of geotextiles,
the permittivity (permeability divided by thickness) is usually determined from the test
(ASTM D 4491) and used to directly evaluate flow capacity. Permeability and permittivity
are index properties. The ability of water to pass through a geotextile during the entire life of
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the project is dependent on its filtration potential, that is, its ability not to clog with soil
particles. Essentially, if the finer particles of soil can pass through the geotextile, it should
not clog. Effective filtration can be evaluated through relations between the geotextile's pore
size distribution and the soil's grain size distribution; however, such formulations are still in
the development phase. For a precise evaluation, laboratory performance testing of the
proposed soil and candidate geotextile should be conducted.
For sandy and silty soils (k 10-7 m/s), the only standard filtration test is the gradient ratio
test (ASTM D 5101). In this test, a rigid wall permeameter with strategically located
piezometer ports is used to measure the head loss in the soil alone to the head loss at the soilgeotextile interface under different hydraulic gradients. The ratio of these two gradients is the
gradient ratio. Although ASTM indicates that the test may be terminated after 24 hours, to
obtain meaningful results, the test should be continued until the flow rate has clearly
stabilized. This may occur within 24 hours, but could require several weeks, especially if
significant fines are present in the soil.
A gradient ratio of one or less is preferred. Less than one is an indication that fine soil
particles have passed the filter and that a more open filter bridge has developed in the soil
adjacent to the geotextile. However, a continued decrease in the gradient ratio below one
indicates piping, and an alternate geotextile should be evaluated. On the other hand, a high
gradient ratio indicates that a flow reduction has occurred in the geotextile, most likely due to
geotextile clogging. If the gradient ratio approaches three (the recommended maximum by
the U.S. Army Corps of Engineers, 1977), the flow rate through the system should be
carefully evaluated with respect to the design and system performance requirements. A
continued increase in the gradient ratio indicates clogging, and the geotextile is unacceptable.
For fine-grained soils, the hydraulic conductivity ratio (HCR) test (ASTM D 5567) should be
considered. This test uses a flexible wall permeameter and evaluates the long-term
permeability under increasing gradients with respect to the short-term permeability of the
system at the lowest hydraulic gradient. A decrease in HCR indicates a flow reduction in the
system. Since measurements are not taken near the geotextile-soil interface and soil
permeability is not measured, it is questionable whether an HCR decrease is the result of
flow reduction at the geotextile or blinding within the soil matrix itself. An improvement to
this method would be to include piezometer or transducers within these zones (after the
gradient ratio method) to aid in interpretation of the results. In addition, it is very difficult to
ensure that the specimen is fully saturated without backpressure.
Other filtration tests for clogging potential include the Caltrans slurry filtration test (Hoover,
1982), which was developed by Legge (1990) into the Fine Fraction filtration (F3) test
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(Sansone and Koerner, 1992), and the Long-Term Flow (LTF) test (Koerner and Ko, 1982;
GRI Test Method GT1, 1993). According to Fischer (1994), all of these tests have serious
disadvantages that make them less suitable than the Gradient Ratio (GR) test for determining
the filtration behavior of the soil-geotextile system. The GR test typically must be run longer
than the ASTM-specified 24 hours, and proper attention must be paid to the test details
(Mar, 1994) to get reproducible results.
A recent development is the Flexible Wall GR test (Harney and Holtz, 2001, Bailey et al.,
2005, and Harney et al., 2007). This test combines the best features of the GR test (D 5101)
and the flexible wall permeability test (D 5084). Just as with the GR test, multiple ports are
placed along the soil column to accurately determine head losses. Application of back
pressure ensures that the specimens are 100% saturated. Research indicated that the FWGR
yielded consistent and accurate results, and in significantly less time than the GR, for all
geotextiles tested with fine-grained soils. Preliminary indications of the steady-state
filtration behavior can be obtained in less than 24 hours and all the FWGR tests achieved
constant filtration behavior within five days. The HCR yielded inconclusive and inaccurate
results for most of the soils and geotextiles tested. The GR test can still be used for filtration
testing of coarse-grained soils, but if they contain even a few percent of fines or for finegrained soils, the FWGR is the preferred test.
Additional hydraulic properties that may be required in filtration design are the Percent Open
Area (POA) and the porosity (n). As noted in Table 1-4, there are no standard tests for these
properties, although there is a suggested procedure for POA given by Christopher and Holtz
(1985) and which follows Corps of Engineers procedures. Basically, POA is determined on a
light table or by projection enlargement. Porosity is readily calculated just as it is with soils;
that is, porosity is the volume of the voids divided by the total volume. The total volume is,
for example, 1 m2 times the nominal thickness of the geotextile. The volume of voids is the
total volume minus the volume of the fibers and filaments (solids), or the mass of 1 m2
divided by the specific gravity of the polymer.
National Transportation Product Evaluation Program (NTPEP). Four times a year the
NTPEP evaluates geotextiles and geogrids in accordance with AASHTO M 288. Two state
laboratories conduct the tests. On their website (http://data.ntpep.org/home/index.asp), the
section on Geotextiles And Geosynthetics contains results for geotextile evaluations.
Rolled Erosion Control Products are evaluated using laboratory-scale test methods
established by the Erosion Control Technology Council. Submissions for products are
accepted four times a year, and testing is performed by a private laboratory. The section on
the website Rolled Erosion Control Products contains results these evaluations.
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1.6 SPECIFICATIONS
When highway engineers first started using geosynthetics, their specifications were very
simple: use Brand X or equal. That approach was probably OK when there were only a few
products available, but today, with literally hundreds of different geosynthetics on the market
with a wide variety of properties, specifications should be based on the specific geosynthetic
properties required for design, installation, and durability. The use of standard
geosynthetics may result in uneconomical or unsafe designs. Specifying a particular type of
geosynthetic or its equivalent can also be very misleading. What is equivalent? A contractor
may select a product that has completely different properties than intended by the designer.
Specifications can be classified as generic, performance, approved list, and approved
supplier. For most routine applications, generic specifications are preferred because they are
based on the geosynthetic properties required by the design, installation and construction
conditions, and durability requirements of the project. Performance specifications require
testing of the geosynthetic together with soils from the project. (Recall that the engineer is
responsible for performance tests, not the contractor or manufacturer.) Thus the agency or
owner has to pre-select geosynthetics based on experience or index tests and then obtain
representative samples of soils from the project. In some situations, it may be better to
require the contractor to submit, in advance of construction, samples of the proposed
geosynthetics and soils from the project site or from a proposed borrow area to the engineer
for testing. Realistically, performance testing takes time, often weeks, so the contract must
clearly specify how far in advance of product installation that the samples must be submitted
to the engineer for testing and approval.
Some state agencies use an approved list type of specification. This approach has several
advantages, especially for routine applications, and it minimizes the chances for unwarranted
product substitutions to be made in the field. However, development of an approved list
program will require the agency to do considerable up-front testing to insure that products on
their approved list will actually work for a particular application and for their soils and site
conditions. But once it is established, it provides a simple, convenient method of specifying
geosynthetics with confidence. As new geosynthetics become available, they can be added
to the list after additional testing. The list has to be continually updated too, as the
manufacturing process may have changed since products were first approved. Samples
should be periodically obtained so they can be examined alongside the original tested
specimens to verify consistency in materials and any changes in the manufacturing process.
Note that the purpose of the NTPEP program mentioned above is to reduce the need for each
state to perform its own up-front testing to develop an approved products list.
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Most agencies have used an approved supplier specification for patented reinforced wall
systems because the material suppliers also provide a free design of the wall. However,
this practice has both advantages and disadvantages, as discussed in Chapter 9.
In almost every chapter of this manual, guide specifications are given for the particular
application discussed in the chapter. See Richardson and Koerner (1990) and Koerner and
Wayne (1989) for additional guide specifications.
All geosynthetic specifications should include:
general requirements
specific geosynthetic properties
seams and overlaps
placement procedures
repairs, and
acceptance and rejection criteria
General requirements include the product type(s), acceptable polymeric materials, mass per
unit area, roll dimensions if relevant, etc. Geosynthetic manufacturers and representatives are
good sources of information on these characteristics. Other items that should be specified in
this section are instructions on storage and handling so products can be protected from
ultraviolet exposure, dust, mud, or any other elements that may affect performance.
Guidelines concerning on-site storage and handling of geotextiles are contained in ASTM D
4873, Standard Guide for Identification, Storage, and Handling of Geotextiles. Finally,
certification requirements also should be included in this section.
Specific geosynthetic physical, index, and performance properties as required by the
design must be listed. Properties should be given in terms of minimum (or maximum)
average roll values (MARVs), along with the required test methods. MARVs are simply the
smallest (or largest) anticipated average value that would be obtained for any roll tested
(ASTM D 4439; Koerner, 2006). This average property value must exceed the minimum (or
be less than the maximum) value specified for that property based on a particular standard
test. Ordinarily it is possible to obtain a manufacturer's certification for MARVs.
Seam and overlap requirements should be clearly specified. A minimum overlap of 1 foot
(0.3 m) is recommended for all geotextile applications, but overlaps may be increased due to
specific site and construction requirements. Sewing of seams, discussed in Section 1.8, may
be required for very soft foundation conditions. Also, sometimes geotextiles are supplied
with factory-sewn seams. The seam strengths specified should equal the required strength of
the geosynthetic in the direction perpendicular to the seam length and using the same test
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procedures. For designs where wide width tests are used (e.g., reinforced embankments on
soft foundations), the required seam strength is a calculated design value required for
stability. Therefore, seam strengths should never be specified as a percent of the
geosynthetic strength.
Geogrids and geonets may be overlapped or connected by mechanical fasteners, though the
connection may be either structural or a construction aid (i.e., when strength perpendicular to
the seam length is not required)(see Section 1.8). Geomembranes are normally thermally
bonded (extrusion welded) and, as discussed in Chapter 10, seams are specified in terms of
peel and shear strengths.
For sewn geotextiles, geomembranes, and structurally connected geogrids, the seaming
material (thread, extrudate, or fastener) should consist of polymeric materials that have the
same or greater durability as the geosynthetic being seamed. For example, nylon thread,
unless treated, which is often used for geotextile seams may weaken in time as it absorbs
water. See Section 1.9 for additional information on field seams and anticipated seam
strength values.
Placement procedures should be given in detail in the specifications and on the construction
drawings. These procedures should include grading and ground-clearing requirements,
aggregate specifications, minimum aggregate lift thickness, and equipment requirements.
These requirements are especially important if the geosynthetic was selected on the basis of
survivability. Orientation and direction of geosynthetic placement should also be clearly
specified on the construction drawings. Detailed placement procedures are described in each
application chapter.
Repair procedures for damaged sections of geosynthetics (i.e., rips and tears) should be
detailed. Included are requirements for overlaps, sewn seams, fused seams, or complete
replacement of the damaged product. For overlap repairs, the geosynthetic should extend the
minimum of the overlap length requirement from all edges of the tear or rip (i.e., if a 1 foot
(0.3 m) overlap is required, the patch should extend at least 1 foot (0.3 m) from all edges of
the tear). In reinforcement applications, it is best that the specifications require complete
replacement of a damaged section. Finally, the contract documents should very clearly state
that final approval of the repairs is determined by the engineer, and that payment for repairs
is the responsibility of he contractor.
Acceptance and rejection criteria for the geosynthetic materials should be clearly stated in
the specifications. It is very important that all installations be observed by a designers
representative who is knowledgeable about geotextile placement procedures and who is
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aware of design requirements. Sampling (e.g., ASTM D 4354, Standard Practice for
Sampling of Geosynthetics for Testing) and testing requirements for quality assurance that
are required during construction should also be specified. Guidelines for acceptance and
rejection of geosynthetic shipments are given in ASTM D 4759, Standard Practice for
Determining the Specification Conformance of Geosynthetics.
For small projects, the cost of ASTM acceptance/rejection criterion testing is often a
significant portion of the total project cost and may even exceed the cost of the geosynthetic
itself. In such cases, a certification by the manufacturer should be required. In this case,
collect a few samples from the rolls for future evaluation and confirmation, if required.
1-24
polypropylene/polyethylene zip ties) should be used to assure that the geosynthetics maintain
their relative position of the geosynthetics after placement and provide an additional level of
safety.
Table 1-5
Geosynthetic Field Inspection Checklist
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If overlaps become excessive or stress transfer is required between two adjacent rolls, then
sewing offers a practical and economical alternative for geotextiles. For typical projects and
conditions, sewing is generally more economical when overlaps of 3 ft (1 m) or greater are
required. To obtain good-quality, effective seams, the user should be aware of the following
sewing variables (Ko, 1987; Diaz and Myles, 1990; Koerner, 2006):
Thread type:
Kevlar aramid, polyethylene, polyester, or polypropylene (in
approximate order of decreasing strength and cost). Thread durability must be
consistent with project requirements.
Thread tension: Usually adjusted in the field to be sufficiently tight, but not so tight
that the thread cuts the geotextile.
Stitch density: Typically, 200 to 400 stitches per yard (m) of seam are used for
lighter-weight geotextiles, while heavier geotextiles usually allow only 150 to 200
stitches per yard (m).
Stitch type (Figure 1-2(a)): Single- or double-thread chain stitch, Type 101, or a
double-thread lock stitch, Type 401. A lock stitch is preferred because it is less likely
to unravel.
Number of rows: Usually two parallel rows of stitches are preferred for increased
safety.
Seam type (Figure 1-2(b)): Flat or prayer seams, J- or Double J-type seams, or
butterfly seams are the most widely used. Butterfly seams are usually only done in
factories.
When properly made, sewn seams can provide reliable stress transfer between adjacent
sheets of geotextile. However, there are several points with regard to seam strength that
should be understood, as follows.
1. Due to needle damage and stress concentrations at the stitch, sewn seams are weaker
than the geotextile (good, high-quality seams have only about 50% to 80% of the
intact geotextile strength based on wide width tests).
2. Grab strength results are influenced by the stitches, so the test yields artificially high
seam strengths. Grab test should only be used for quality control and not to
determine strength.
3. The maximum seam strengths achievable at this time are on the order of 14,000 lb/ft
(200 kN/m) under factory conditions, using 23,000 lb/ft (330 kN/m) geotextiles.
4. Field seam strengths will most likely be lower than laboratory or factory seam
strengths.
5. All stitches can unravel, although lock-type stitches are less likely to do so.
6. Unraveling can be avoided by utilizing high-quality equipment and proper selection
of needles, thread, seam and stitch type, and by using two or more rows of stitches.
7. Careful inspection of all stitches is essential.
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Field sewing is relatively simple and usually requires two or three laborers, depending on the
geotextile, seam type, and sewing machine. Good seams require careful control of the
operation, cleanliness, and protection from the elements. However, adverse field conditions
can easily complicate sewing operations. Although most portable sewing machines are
electric, pneumatic equipment is available for operating in wet environments.
Since the seam is the weakest link in the geotextile, all seams, including factory seams,
should be carefully inspected. To facilitate inspection and repair, the geotextile should be
placed (or at least inspected prior to placement) with all seams up (Figure. 1-2(c)). Using a
contrasting thread color can facilitate inspection. Procedures for testing sewn seams are
given in ASTM D 4884, Standard Test Method for Seam Strength of Sewn Geotextiles.
Seaming of biaxial geogrids and geocomposites is most commonly achieved by overlaps, and
the remarks above on overlap of geotextiles are generally appropriate to these products.
Again an interface shear test should be performed on adjacent layers if load transfer between
geosynthetic rolls is required. Uniaxial geogrids are normally butted in the along-the-roll
direction. Seams in the roll direction of uniaxial geogrids are made with a bodkin joint for
HDPE geogrids, as illustrated in Figure 1-3, and may be made with overlaps for coated PET
geogrids. Mechanical ties (e.g., plastic ties) can also been used provided the seam strength
has been tested and the ties meet the design life requirements (i.e., same as the geogid).
Seaming of geomembranes and other geosynthetic barriers is much more varied. The method
of seaming is dependent upon the geosynthetic material being used and the project design.
Overlaps of a designated length are typically used for thin-film geotextile composites and
geosynthetic clay liners. Geomembranes are seamed with thermal methods or with solvents.
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Figure 1-2.
Types of (a) stitches and (b) seams, according to Federal Standard No. 751a
(1965); and (c) improper seam placement.
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Figure 1-3.
1.9
REFERENCES
Reference lists are provided at the end of chapter (and appendix). Note that FHWA
references are generally available at www.fhwa.dot.gov/bridge (under the publications and
geotechnical tabs) and/or at www.nhi.fhwa.dot.gov (under the training and NHI store tabs).
Detailed lists of specific ASTM (2006) and GRI (2006) test procedures are presented in
Appendix E. Koerner (2006) is a recent, comprehensive textbook on geosynthetics and is a
key reference for designers. The bibliographies by Giroud (1993, 1994) contain references
for publications on geosynthetics before January 1, 1993.
AASHTO (2006). Standard Specifications for Geotextiles - M 288, Standard Specifications
for Transportation Materials and Methods of Sampling and Testing, 26th Edition,
American Association of State Transportation and Highway Officials, Washington,
D.C.
AASHTO (1990a). Task Force 25 Report Guide Specifications and Test Procedures for
Geotextiles, Subcommittee on New Highway Materials, American Association of
State Transportation and Highway Officials, Washington, D.C.
AASHTO (1990b). Design Guidelines for Use of Extensible Reinforcements (Geosynthetic)
for Mechanically Stabilized Earth Walls in Permanent Applications, Task Force 27
Report - In Situ Soil Improvement Techniques, American Association of State
Transportation and Highway Officials, Washington, D.C.
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1-31
Ko, F.K. (1987). Seaming and Joining Methods, Geotextiles and Geomembranes, Vol. 6,
Nos. 1-3, pp 93-107.
Koerner, R.M. (2006). Designing With Geosynthetics, 5th Edition, Prentice-Hall Inc.,
Englewood Cliffs, NJ, 816 p.
Koerner, R.M. and Wayne M.H. (1989). Geotextile Specifications for Highway Applications,
FHWA-TS-89-026, 90 p.
Koerner, R.M. and Ko, F.K. (1982). Laboratory Studies on Long-Term Drainage Capability
of Geotextiles, Proceedings of the Second International Conference on Geotextiles,
Las Vegas, NV, Vol. I, pp. 91-95.
Legge, K.R. (1990). A New Approach to Geotextile Selection, Proceedings of the Fourth
International Conference on Geotextiles, Geomembranes and Related Products, The
Hague, Netherlands, Vol. 1., pp. 269-272.
Mar, A.D. (1994). The Influence of Gradient Ratio Testing Procedures on the Filtration
Behavior of Geotextiles, MSCE Thesis, University of Washington.
Rankilor, P.R. (1981). Membranes in Ground Engineering, John Wiley & Sons, Inc.,
Chichester, England, 377 p.
Richardson, G.R. and Koerner, R.M., Editors (1990). A Design Primer: Geotextiles and
Related Materials, Industrial Fabrics Association International, St. Paul, MN, 166 p.
Sansone, L.J. and Koerner, R.M. (1992). Fine Fraction Filtration Test to Assess Geotextile
Filter Performance, Geotextiles and Geomembranes, Vol. 11, Nos. 4-6, pp. 371-393.
U.S. Army Corps of Engineers (1977). Civil Works Construction Guide Specification for
Plastic Filter Fabric, Corps of Engineer Specifications No. CW-02215, Office, Chief
of Engineers, U.S. Army Corps of Engineers, Washington, D.C.
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2.1
BACKGROUND
A major use of geotextiles is as filters in drainage applications such as trench and interceptor
drains, blanket drains, pavement edge drains, structure drains, and beneath permeable
roadway bases. The filter restricts movement of soil particles as water flows into the drain or
drainage layer and is collected and/or transported downstream. Geocomposites consisting of
a drainage core surrounded by a geotextile filter are often used as the drain itself in these
applications. Geotextiles are also used as filters beneath hard armor erosion control systems,
and this application is discussed in Chapter 3.
Because of their comparable performance, improved economy, consistent properties, and
ease of placement, geotextiles have been used successfully to replace graded granular filters
in almost all drainage applications. Thus, they must perform the same functions as graded
granular filters:
allow water to flow through the filter into the drain, and to continue doing this
throughout the life of the project; and
retain the soil particles in place and prevent their migration (piping) through the filter
(if some soil particles do move, they must be able to pass through the filter without
blinding or clogging the downstream media during the life of the project).
Geotextiles, like graded granular filters, require proper engineering design or they may not
perform as desired. Unless flow requirements, piping resistance, clogging resistance and
constructability requirements (defined later) are properly specified, the geotextile/soil
filtration system may not perform properly. In addition, construction must be monitored to
ensure that materials are installed correctly.
In most drainage and filtration applications, geotextile use can be justified over conventional
graded granular filter material use because of cost advantages from:
the use of less-costly drainage aggregate;
the possible use of smaller-sized drains;
the possible elimination of collector pipes;
expedient construction;
lower risk of contamination and segregation of drainage aggregate during
construction;
reduced excavation.
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In addition, geosynthetics often increase drainage system reliability and, considering the
value of drainage in geotechnical engineering, a significant cost-benefit can result when the
designer is assured of a properly performing drain.
2.2
APPLICATIONS
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Typical geotextile
and geocomposite
pavement
edge
drain applications
(NCHRP 1-37A).
In each of these applications, flow is through the geotextile -- that is, perpendicular to the
plane of the fabric. In other applications, such as vertical drains in soft foundation soils,
lateral drains below slabs and behind retaining walls, and gas transfer media, flow may occur
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both perpendicularly to and transversely in the plane of the geotextile. In many of these
applications, geocomposite drains may be appropriate. Design with geocomposite systems is
covered in Section 2.10.
2.3
All geosynthetic designs should begin with an assessment of the criticality and severity of the
project conditions (see Table 2-1) for a particular application. Although first developed by
Carroll (1983) for drainage and filtration applications, the concept of critical-severe projects
and, thus, the level of engineering responsibility required will be applied to other
geosynthetic applications throughout this manual.
Table 2-1
Guidelines for Evaluating the Critical Nature or Severity
of Drainage And Erosion Control Applications
(after Carroll, 1983)
A. Critical Nature of the Project
Item
Critical
Less Critical
1. Risk of loss of life and/or
structural damage due to
drain failure:
High
None
>>>
= or <
None
Yes
Severe
Less Severe
1. Soil to be drained:
Gap-graded, pipable, or
dispersible
Well-graded or uniform
2. Hydraulic gradient:
High
Low
Steady state
3. Flow conditions:
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A few words about the condition of the soil to be drained (Table 2-1) are in order. First,
grain-size distribution curves for gap-graded, well-graded and uniform soils are illustrated in
Figure 2-1. Certain gap-graded and broadly graded soils may be internally unstable; that is,
they can experience piping or internal erosion. Figure 2-1 also shows two sandy-gravel (GP)
soils that are potentially unstable. Criteria for deciding whether a soil is internally unstable
are discussed in Section 2.4-1.c. On the other hand, a soil is internally stable if it is selffiltering and if its own fine particles do not move through the pores of its coarser fraction
(LaFluer et al., 1993).
Dispersive soils are fine-grained natural soils that deflocculate in the presence of water and,
therefore, are highly susceptible to erosion and piping (Sherard, et al., 1972). See also
Sherard and Decker (1977) for more information on dispersive soils.
Figure 2-1.
Designing with geotextiles for filtration is essentially the same as designing graded granular
filters. A geotextile is similar to a soil in that it has voids (pores) and particles (filaments and
fibers). However, because of the shape and arrangement of the filaments and the
compressibility of the structure with geotextiles, the geometric relationships between
filaments and voids is more complex than in soils. In geotextiles, pore size is measured
directly, rather than using particle size as an estimate of pore size, as is done with soils.
Since pore sizes can be directly measured, at least in theory, relatively simple relationships
between the pore sizes and particle sizes of the soil to be retained can be developed. Three
simple filtration concepts are used in the design process:
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1. If the size of the largest pore in the geotextile filter is smaller than the larger particles
of soil, soil particles that tend to move will be retained by the filter. As with graded
granular filters, the larger particles of soil will form a filter bridge over the hole,
which in turn, filters smaller particles of soil, which then retain the soil and prevent
piping (Figure 2-2).
2. If the smaller openings in the geotextile are sufficiently large enough to allow smaller
particles of soil to pass through the filter, then the geotextile will not blind or clog
(see Figure 2-3).
3. A large number of openings should be present in the geotextile so that water flow can
be maintained even if some of the openings later become plugged.
These simple concepts and analogies with soil filter design criteria are used to establish
design criteria for geotextiles. Specifically, these criteria are:
the geotextile must retain the soil particles (retention criterion), while
allowing water to pass (permeability criterion), throughout
the life of the structure (clogging resistance criterion and durability requirements). To
perform effectively, the geotextile must also survive the installation process (survivability or
constructability criterion).
After a detailed study of research carried out both in North America and in Europe on
conventional and geotextile filters, Christopher and Holtz (1985) developed the following
procedure, now called the FHWA filter design procedure, for the design of geotextile filters
for drainage (this chapter) and permanent erosion control applications (Chapter 3). The level
of design and testing required depends on the critical nature of the project and the severity of
the hydraulic and soil conditions (Table 2-1). Especially for critical projects, consideration
of the risks and the consequences of geotextile filter failure require great care in selecting the
appropriate geotextile. For such projects, and for severe hydraulic conditions, very
conservative designs are recommended. Geotextile selection should not be based on cost
alone. The cost of the geotextile is usually minor in comparison to the other components and
the construction costs of a drainage system. Also, do not try to save money by eliminating
laboratory soil-geotextile performance testing when such testing is required by the design
procedure.
A National Cooperative Highway Research Program (NCHRP) study by Koerner et al.
(1994) of the performance of geotextiles in drainage systems indicated that the FHWA
design criteria developed by Christopher and Holtz (1985) were an excellent predictor of
filter performance, particularly for granular soils (<50% passing a No.200 (0.075 mm) sieve).
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Figure 2-2.
Figure 2-3.
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2.4
Based on the concepts just described, the FHWA filter design procedure has three design
criteria: retention, permeability, and clogging resistance. Survivability and durability also are
part of the design.
2.4-1 Retention Criteria
Because they put different demands on the geotextile filter, two flow conditions, steady state
and dynamic, are considered for retention.
2.4-1.a Steady State Flow Conditions
AOS or O95(geotextile) < B D85 (soil)
[ 2 - 1]
where:
AOS = apparent opening size (see Table 1-3) (mm);
O95
= opening size in the geotextile for which 95% are smaller (mm);
AOS O95;
B
= a coefficient (dimensionless); and
D85
= soil particle size for which 85% are smaller (mm).
The coefficient B ranges from 0.5 to 2 and is a function of the type of soil to be filtered, its
density, the uniformity coefficient Cu if the soil is granular, the type of geotextile (woven or
nonwoven), and the flow conditions.
For sands, gravelly sands, silty sands, and clayey sands (soils with less than 50% passing the
No.200 (0.075 mm) sieve per the Unified Soil Classification System), B is a function of the
uniformity coefficient, Cu. Therefore, for
Cu < 2 or > 8:
B=1
[2 - 2a]
2 < Cu < 4:
B = 0.5 Cu
[2 - 2b]
4 < Cu < 8:
B = 8/Cu
[2 - 2c]
where:
Cu = D60/D10.
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Sandy soils which are not uniform (Figure 2-1) tend to bridge across the openings; thus, the
larger pores may actually be up to twice as large (B 2) as the larger soil particles because,
quite simply, two particles cannot pass through the same hole at the same time. Therefore,
use of the criterion B = 1 would be quite conservative for retention, and this criterion has
been used by, for example, the U.S. Army Corps of Engineers.
If the protected granular soils contain appreciable fines, use only the portion passing the No.4
(4.75 mm) sieve for selecting the geotextile (i.e., scalp off the + No.4 (+4.75 mm) material).
For silts and clays (soils with more than 50% passing the No.200 (0.075 mm) sieve), B is a
function of the type of geotextile:
for woven geotextiles, B = 1; O95 < D85
for nonwoven geotextiles, B = 1.8; O95 < 1.8 D85
[2 - 3]
[2 - 4]
[2 - 5]
Due to their random pore characteristics and, in some types, their felt-like nature, nonwoven
geotextiles will generally retain finer particles than a woven geotextile of the same AOS.
Therefore, the use of B = 1 will be even more conservative for nonwoven geotextiles.
2.4-1.b Dynamic Flow Conditions
If the geotextile is not properly weighted down and in intimate contact with the soil to be
protected, or if dynamic, cyclic, or pulsating loading conditions produce high localized
hydraulic gradients, then soil particles can move behind the geotextile. Thus, the use of B =
1 is not conservative, because the bridging network will not develop and the geotextile will
be required to retain even finer particles. When retention is the primary criteria, B should be
reduced to 0.5; or:
O95 < 0.5 D85
[2 -6]
Dynamic flow conditions can occur in pavement drainage applications. For reversing
inflow-outflow or high-gradient situations, it is best to maintain sufficient weight on the filter
to prevent the geotextile from moving. Dynamic flow conditions with erosion control
systems are discussed in Chapter 3.
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[2 - 7a]
[2 - 7b]
where:
kgeotextile = Darcy coefficient of permeability (m/sec).
(3) Permittivity requirements (for both critical/severe and less critical/less severe
applications):
The permittivity requirements depend on the percentage of fines in the soil to be filtered.
The more fines in the soil, the greater the permittivity required. The following equations are
recommended based on satisfactory past performance of geotextile filters.
For < 15% passing No.200 (0.075 mm)
0.5 sec-1
[2 - 8a]
-1
For 15 to 50% passing No.200 (0.075 mm) 0.2 sec
[2 - 8b]
-1
For > 50% passing No.200 (0.075 mm)
0.1 sec
[2 - 8c]
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Recall from the discussion on Hydraulic Properties in Sec. 1.5 that geotextile permittivity
= kgeotextile/tgeotextile, where kgeotextile = Darcy coefficient of permeability, and t = geotextile
thickness. Note that permittivity is a function of the hydraulic head as well as the opening
characteristics of the geotextile, and it has units of per seconds (s-1). Basically, permittivity is
flow rate (volume/time) per unit area per unit head, or l/sec = 75 gal/min/ft2/2 in. head or
1200 litres/min/m2/ 50mm head.
Permittivity is good measure of flow capacity, and as such it is a useful qualifier for making
sure the geotextile filter has sufficient flow capacity for a given soil in a particular
application. Because flow capacity of the system depends on the percentage of fines in the
soil to be protected, the minimum permittivity values given above are recommended, in
addition to permeability. Another reason for specifying permittivity is that many
manufacturers give the permittivity value for their products according to ASTM D 4491, and
furthermore, they have products available that meet or exceed these permittivity values.
Therefore, we recommend that, in addition to the minimum permeability of the geotextile,
you always specify permittivity values for your project.
For actual flow capacity, the permeability criteria for noncritical applications is conservative,
since an equal quantity of flow through a relatively thin geotextile takes significantly less
time than through a thick granular filter. Even so, some pores in the geotextile may become
blocked or plugged with time. Therefore, for critical or severe applications, Equation 2-7b is
recommended to provide a large factor of safety and an additional degree of conservatism.
Equation 2-7a may be used where flow reduction is judged not to be a problem, such as in
clean, medium to coarse sands and gravels.
The required flow rate, q, through the system should also be determined, and the geotextile
and drainage aggregate selected to provide adequate capacity. As indicated above, flow
capacities should not be a problem for most applications, provided the geotextile
permeability is greater than the soil permeability. However, in certain situations, such as
where geotextiles are used to span joints in, for example, concrete face panels or where they
are used as pipe wraps, portions of the geotextile may not be available for flow. For these
applications, the following criteria should be used together with the permeability criteria:
qrequired = qgeotextile(Ag/At)
[2 - 9]
where:
Ag
At
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[2 - 10]
Equation 2-10 applies to soils with Cu > 3. For Cu < 3, select a geotextile with the maximum
AOS value from Section 2.4.1.
In situations where clogging is a possibility (e.g., gap-graded or silty soils), the following
optional qualifiers may be applied:
for nonwoven geotextiles:
porosity of the geotextile, n > 50%
[2 - 11]
[2 - 12]
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Consequently, to control the number of holes in the geotextile, it may be desirable to increase
other qualifiers such as the porosity and open area requirements. There should always be a
sufficient number of holes in the geotextile to maintain permeability and drainage, even if
some of them clog.
Filtration tests provide another option to consider, especially by inexperienced users.
2.4-3.b Critical/Severe Conditions
For critical/severe conditions, select geotextiles that meet the retention and permeability
criteria in Sections 2.4-1 and 2.4-2. Then perform a filtration test using samples of on-site
soils and hydraulic conditions.
Although several empirical methods have been proposed to evaluate the clogging potential of
geotextiles, the most realistic approach for all filtration applications is to perform a
laboratory test which simulates or models field conditions. We recommend the gradient ratio
test, ASTM D 5101, Measuring the Soil-Geotextile System Clogging Potential by the
Gradient Ratio. This test utilizes a rigid-wall soil permeameter with piezometer taps that
allow for simultaneous measurement of the head losses in the soil and the head loss across
the soil/geotextile interface (Figure 2-4). The ratio of the head loss across this interface
(nominally 1-in. {25 mm}) to the head loss across 2 in. (50 mm) of soil is termed the
gradient ratio. As fine soil particles adjacent to the geotextile become trapped inside or blind
the surface, the gradient ratio will increase. A gradient ratio (GR) less than 3 is
recommended by the U.S. Army Corps of Engineers (1977), based upon limited testing with
severely gap-graded soils (Haliburton and Wood, 1982). Because the test is conducted in a
rigid-wall permeameter, it is most appropriate for sandy soils with k > 10-6 m/sec.
For soils with permeabilities less than about 10-6 m/sec, filtration tests should be conducted
in a flexible wall or triaxial type apparatus to insure that the specimen is 100% saturated and
that flow is through the soil rather than along the sides of the specimen. The soil flexible
wall test is ASTM D 5084, while the Hydraulic Conductivity Ratio (HCR) test (ASTM D
5567) currently is the standard test for geotextiles and soils with appreciable fines. In fact,
ASTM D 5567 states that it is appropriate for soils with permeabilities hydraulic
conductivities) less than 5 x 10-4 m/sec. In Section 1.5 on the hydraulic properties of
geotextiles, we discussed the disadvantages of the HCR test and other filtration tests for fine
grained soils. We described the Flexible Wall GR test that combines the best features of the
GR test (D 5101) and the flexible wall permeability test (D 5084).
Fortunately, very fine-grained, low-permeability soils, especially if they have some plasticity,
rarely present a filtration problem unless they are dispersive (Sherard and Decker, 1977) or
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subject to hydraulic fracturing, such as might occur in dams under high hydraulic gradients
(Sherard, 1986).
Again, we emphasize that these filtration or clogging potential tests are performance tests.
They must be conducted on samples of project site soil by the specifying agency or its
representative. These tests are the responsibility of the engineer because manufacturers
generally do not have soil laboratories or samples of on-site soils. Therefore, realistically,
the manufacturers are unable to certify the clogging resistance of a geotextile.
Figure 2-4.
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Units
Grab strength
ASTM D 4632
Elongation> 50%c
lb (N)
250 (1100)
157 (700)
ASTM D 4632
lb (N)
220 (990)
140 (630)
Tear strength
ASTM D 4533
lb (N)
90 (400) e
56 (250)
Puncture strength
ASTM D 6241
lb (N)
495 (2200)
309 (1375)
b
c
d
e
Required geotextile class is designated in M288 Tables 2, 3, 4, 5, or 6 for the indicated application. The
severity of installation conditions for the application generally dictate the required geotextile class. Class 1 is
specified for more severe or harsh installation conditions where there is a greater potential for geotextile
damage, and Classes 2 and 3 are specified for less severe conditions.
All numeric values represent MARV in the weaker principal direction. (See M 288 Section 8.1.2)
As measured in accordance with ASTM D 4632.
When sewn seams are required. Refer to M288 Appendix for overlap seam requirements.
The required MARV tear strength for woven monofilament geotextiles is 56 lb (250 N).
NOTES:
1. Acceptance of geotextile material shall be based on ASTM D 4759.
2. Acceptance shall be based upon testing of either conformance samples obtained using Procedure
A of ASTM D 4354, or based on manufacturers certifications and testing of quality assurance
samples obtained using Procedure B of ASTM D 4354.
3. Minimum; use value in weaker principal direction. All numerical values represent minimum
average roll value (i.e., test results from any sampled roll in a lot shall meet or exceed the
minimum values in the table). Lot samples according to ASTM D 4354.
4. Woven slit film geotextiles will not be allowed.
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Geotextile durability relates to its longevity. Geotextiles have been shown to be basically
inert materials for most environments and applications. However, certain applications may
expose the geotextile to chemical or biological activity that could drastically influence its
filtration properties or durability. For example, in drains, granular filters and geotextiles can
become chemically clogged by iron or carbonate precipitates, and biologically clogged by
algae, mosses, etc. Biological clogging is a potential problem when filters and drains are
periodically inundated then exposed to air. Excessive chemical and biological clogging can
significantly influence filter and drain performance. These conditions are present, for
example, in landfills.
Biological clogging potential can be examined with ASTM D 1987, Standard Test Method
for Biological Clogging of Geotextile or Soil/Geotextile Filters (1991). If biological
clogging is a concern, a higher-porosity geotextile may be used, and/or the drain design and
operation can include an inspection and maintenance program to flush the drainage system.
2.4-5 Additional Filter Selection Considerations and Summary
Several different geotextiles, ranging from monofilament wovens to an array of light- to
heavy-weight nonwovens, may meet all of the desired design criteria. Depending on the
actual soil and hydraulic conditions, as well as the intended function of the design, it may be
preferable to use one type of geotextile over another to enhance system performance.
Intuitively, the following observations and selection considerations seem appropriate for
these soil conditions:
1. Graded gravels and coarse sands -- Very open monofilament or multifilament woven
geotextiles may be required to permit high rates of flow and low-risk of blinding.
2. Sands and gravels with less than 20% fines -- Open monofilament woven and
needlepunched nonwoven geotextiles with large openings are preferable to reduce the
risk of blinding. For thin, heat-bonded geotextiles and thick, needlepunched
nonwoven geotextiles, filtration tests should be performed.
3. Soils with 20% to 60% fines -- Filtration tests should be performed on all types of
geotextiles especially for critical applications or severe conditions.
4. Soils with greater than 60% fines -- Heavy-weight, needlepunched geotextiles and
heat-bonded geotextiles tend to work best as fines will not pass. If blinding does
occur, the permeability of the blinding cake would equal that of the soil.
5. Gap-graded cohesionless soils -- Consider using a uniform sand filter with a very
open geotextile designed to allow fines to pass.
6. Silts with sand seams -- Consider using a uniform sand filter over the soil with a very
open geotextile, designed to allow the silt to pass but to prevent movement of the
filter sand; alternatively, consider using a heavy-weight (> 10 oz/yd2 {350 g/m2})
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needlepunched nonwoven directly against soil so water can flow laterally through the
geotextile should it become locally clogged.
The above general observations are not meant to serve as recommendations, but are
offered to provide insight for selecting optimum materials. They are not intended to
exclude other possible geotextiles that you may want to consider.
Figure 2-5 is a flow chart summarizing the FHWA filter design process.
For geosynthetics in pavement drainage systems, the requirements can also be evaluated
using the FHWA computer program DRIP along with the effectiveness of the drainage
system and calculate the design requirements for the permeable base design, separator, and
edgedrain design, including retention and permeability requirements. The software can be
downloaded directly from the FHWA Webpage http://www.fhwa.dot.gov/pavement/library
and is included with the NCHRP 1-37A pavement design software.
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For
2 < CU < 4
B = 0.5 CU
For
4 < CU < 8
B = 8 / CU
Use
For CU < 3
maximum O95 from
Retention Criteria
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August 2008
2-18
Performance Tests
to Select Suitable
Geotextile
Unstable Soils
> 50%
> 0.1 sec-1
CLOGGING RESISTANCE
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Figure 2-5.
For CU > 3
O95 > 3 D15
15% to 50%
> 0.2 sec-1
< 15%
> 0.5 sec-1
Dynamic Flow
PERMEABILITY/PERMITTIVITY CRITERIA
B = 1.8 &
O95 < 1.8 D85
and
O95 < 0.3 mm
Nonwovens
B=1&
O95 < D85
Wovens
For
2 > CU > 8
B=1
RETENTION CRITERIA
2.5
In this section, step-by-step drainage design procedures are given. As with a chain, the
integrity of the resulting design will depend on its weakest link; thus, no steps should be
compromised or omitted.
STEP 1.
Evaluate the critical nature and site conditions (see Table 2-1) of the application.
Calculate Cu = D60/D10
Select the worst case soil for retention (i.e., usually the soil with smallest B x D85)
(Eq. 2 - 3)
NOTE: When the soil contains particles 1-in. (25 mm) and larger, use only the gradation
of soil passing the No.4 (4.75 mm) sieve in selecting the geotextile (i.e., scalp off the +
No.4 (+4.75 mm) material).
B.
Select worst case soil (i.e., soil with highest coefficient of permeability, k).
The permeability of clean sands with 0.1 mm < D10 < 3 mm and Cu < 5 can be
estimated by the Hazen formula, k = (D10)2 (k in cm/sec; D10 in mm). This formula
should not be used for soils with more than about 5% fines.
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A good visual classification of the soils a the site will enable an experienced
geotechnical engineer to estimate the permeability to the nearest order of magnitude,
which is often sufficient for geotextile filter design. The following table, adapted
from Casagrande (1938) and Holtz and Kovacs (1981), will give a range of
hydraulic conductivities for different natural soils.
Visual Classification
Clean gravel
C.
Permeability or Hydraulic
Conductivity, k, m/sec
> 0.01
Use free-draining, open-graded material and estimate its permeability (e.g., use
Figure 2-6). If possible, sharp, angular aggregate should be avoided. If it must be
used, then a geotextile meeting the property requirements for high survivability in
Table 2-2 should be specified. For an accurate cost comparison, compare cost of
open-graded aggregate with well-graded, free-draining filter aggregate.
STEP 3.
Calculate anticipated flow into and through drainage system and dimension the
system. Use collector pipe to reduce size of drain.
A. General Case
Use Darcy's Law
q = kiA
[2 - 13]
where:
q =
k =
i =
A=
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Figure 2-6. Typical gradations and Darcy permeabilities of several aggregate and graded
filter materials (U.S. Navy, 1986).
Use a conventional flow net analysis to calculate the hydraulic gradient (Cedergren, 1989)
and Darcy's Law for estimating infiltration rates into the drain; then use Darcy's Law to
design the drain (i.e., calculate cross-sectional area A for flow through open-graded
aggregate). Note that typical values of hydraulic gradients in the soil adjacent to a geotextile
filter (Giroud, 1988) are:
i < 1 for drainage under roads, embankments, slopes, etc., when the main source of
water is precipitation; and
i = 1.5 in the case of drainage trenches and vertical drains behind walls.
B.
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C.
STEP 4.
(Eq. 2 - 1)
where:
For soils with < 50% passing the 0.075 mm sieve:
B=1
for Cu < 2 or > 8
B = 0.5 Cu
for 2 < Cu < 4
B = 8/Cu
for 4 < Cu < 8
(Eq. 2 - 2a)
(Eq. 2 - 2b)
(Eq. 2 - 2c)
and, for soils with > 50% passing the 0.075 mm sieve:
B = 1 for woven geotextiles,
B = 1.8 for nonwoven geotextiles,
and AOS (geotextile) < 0.3 mm
(Eq. 2 - 5)
NOTE: Soils with a Cu of greater than 20 may be unstable (see section 2.41.c): if so, filtration tests should be conducted to select suitable geotextiles.
For dynamic and cyclic flow conditions,
O95 < 0.5 D85
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(Eq. 2 -6)
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B. Permeability/Permittivity Criteria
1. Less Critical/Less Severe
kgeotextile > ksoil
(Eq. 2 - 7a)
2. Critical/Severe
kgeotextile > 10 ksoil
(Eq. 2 - 7b)
(Eq. 2 - 9)
[2 14]
where:
qrequired is obtained from STEP 3B (Eq. 2-13) above;
kgeotextile
= permeability of the geotextile;
t
= geotextile thickness;
h
= average head in field;
= geotextile area available for flow (i.e., if 80% of geotextile is
Ag
covered by the wall of a pipe, Ag = 0.2 x total area); and
= total area of geotextile.
At
C. Clogging Criteria
1. Less Critical/Less Severe
a. From Step 2A obtain D15; then determine minimum pore size requirement from
O95 > 3 D15, for Cu > 3
(Eq. 2 - 10)
b. Other qualifiers:
Nonwoven geotextiles:
(Eq. 2 - 11)
Porosity (geotextile) > 50%
Woven geotextiles:
Percent open area > 4%
(Eq. 2 - 12)
Alternative: Run filtration tests
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2. Critical/Severe
Select geotextiles that meet retention, permeability, and survivability criteria,
as well as the criteria in Step 4C.1 above, and perform a filtration test.
Suggested filtration test for sandy soils is the gradient ratio test. The
hydraulic conductivity ratio test is recommended by ASTM for fine-grained
soils, but as noted in Sections 1.5 and 2.4-3, the HCR test has serious
disadvantages.
Alternative: Consider long-term filtration tests, F3 tests, the Flexible Wall GR
test etc.
NOTE: Experience is required to obtain reproducible results from
the gradient ratio test. See Fischer (1994) and Mar (1994).
D. Survivability
Select geotextile properties required for survivability from Table 2-2. Add durability
requirements if appropriate.
STEP 5.
Estimate costs.
Calculate the pipe size (if required), the volume of aggregate, and the area of the
geotextile. Apply appropriate unit cost values.
Pipe (if required) (m)
________________
3
Aggregate (/m )
________________
2
________________
Geotextile (/m )
2
Geotextile placement (/m )
Construction (LS)
________________
Total Cost:
________________
STEP 6.
Prepare specifications.
Include for the geotextile:
A. General requirements
B. Specific geotextile properties
C. Seams and overlaps
D. Placement procedures
E. Repairs
F. Testing and placement observation requirements
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STEP 8.
STEP 9.
2.6
DESIGN EXAMPLE
Project Description:
Type of Structure:
trench drain
Type of Application:
Alternatives:
GIVEN DATA
drain is to prevent seepage and shallow slope failures, which are currently a maintenance
problem
gradations of three representative soil samples along the proposed drain alignment
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Sample A
Sample B
Sample C
99
97
95
90
78
55
10
1
100
100
100
96
86
74
40
15
100
100
100
100
93
70
11
0
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SOLUTION
A. Geotextile function(s):
Primary
Secondary
-
filtration
separation
DESIGN
STEP 1.
STEP 2.
A.
GRAIN SIZE ANALYSES
Plot gradations of representative soils. The D60, D10, and D85 sizes from the gradation plot are
noted in the table below for Samples A, B, and C. Determine uniformity coefficient, Cu,
coefficient B, and the maximum AOS.
Worst case soil for retention (i.e., smallest B D85) is Soil C, from the following table.
Soil
Sample
A
B
C
D60 D10 = Cu
0.48 0.15 = 3.2
0.25 0.06 = 4.2
0.36 0.14 = 2.6
B=
B.
PERMEABILITY TESTS
Noncritical application, drain will be conservatively designed with an estimated permeability.
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The largest D10 controls permeability; therefore, Soil A with D10 = 0.15 mm controls. For
this example, we will use the Hazen formula, or
k (D10)2 = (0.15)2 = 2 (10)-2 cm/sec = 2 (10)-4 m/sec
Note that this value is a conservative estimate in terms of the visual classification of the soil,
as discussed in Section 2.5, Step 2.
C.
SELECT DRAIN AGGREGATE
Assume drain stone is a rounded aggregate.
STEP 3.
DIMENSION DRAIN SYSTEM
Determine depth and width of drain trench and whether a pipe is required to carry flow - details
of which are not included within this example.
STEP 4.
A.
RETENTION CRITERIA
Sample C controls (see table above), therefore, AOS < 0.72 mm
B.
PERMEABILITY CRITERIA
From given data, it has been judged that this application is a less critical/less severe
application. Therefore, kgeotextile > ksoil
Soil C controls, therefore, kgeotextile > 2 (10)-4 m/sec
Flow capacity requirements of the system - details of which are not included within this
example.
C.
PERMITTIVITY CRITERIA
All three soils have < 15% passing the 0.075 mm, therefore
D.
CLOGGING CRITERIA
From given data, it has been judged that this application is a less critical/less severe
application, and Soils A and B have a Cu greater than 3. Therefore, for soils A and B, O95 >
3 D15. So
O95
Soil A controls [Note that sand size particles typically don't create clogging problems,
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therefore, Soil B could have been used as the design control.], therefore,
AOS > 0.45 mm
For Soil C, a geotextile with the maximum AOS value determined from the retention criteria
should be used. Therefore
AOS 0.72 mm
Also,
nonwoven porosity > 50%
and
woven percent open area > 4%
For the primary function of filtration, the geotextile should have 0.45 mm < AOS < 0.72
mm; and kgeotextile > 2 (10)-2 cm/sec and > 0.5 sec-1. Woven slit film geotextiles are not
allowed.
E.
SURVIVABILITY
From Table 2-2, the following minimum values are recommended:
For Survivability, the geotextile shall have the following minimum values (values are
MARV)
Woven Geotextile
Nonwoven Geotextile
250 lb (1100 N)
157 lb (700 N)
220 lb (990 N)
140 lb (630 N)
Tear Strength
90 lb (400 N)*
56 lb (250 N)
Puncture Strength
495 lb (2200 N)
309 lb (1375 N)
Grab Strength
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STEP 5.
ESTIMATE COSTS
STEP 6.
PREPARE SPECIFICATIONS
STEP 7.
COLLECT SAMPLES
STEP 8.
MONITOR INSTALLATION
STEP 9.
2.7
COST CONSIDERATIONS
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2.8
SPECIFICATIONS
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D 5141
D 6241
Test Method to Determine Filtering Efficiency and Flow Rate for Silt Fence
Application of a Geotextile Using Site Specific Soil
Test Method for Static Puncture Strength of Geotextiles and Geotextile
Related Products Using a 50-mm Probe
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4. CERTIFICATION
4.1 The Contractor shall provide to the engineer a certificate stating the name of the manufacturer,
product name, style number, chemical composition of the filaments or yarns and other pertinent
information to fully describe the geotextile.
4.2 The manufacturer is responsible for establishing and maintaining a quality control program to
assure compliance with the requirements of the specification. Documentation describing the
quality control program shall be made available upon request.
4.3 The manufacturers certificate shall state that the furnished geotextile meets MARV requirements
of the specification as evaluated under the manufacturers quality control program. A person
having legal authority to bind the manufacturer shall be attest to the certificate.
4.4 Either mislabeling or misrepresentation of materials shall be reason to reject those geotextile
products.
5. SAMPLING, TESTING, AND ACCEPTANCE
5.1 Geotextiles shall be subject to sampling and testing to verify conformance with this specification.
Sampling shall be in accordance with the most current ASTM D 4354 using the section titled,
Procedure for Sampling for Purchasers Specification Conformation Testing. In the absence of
purchasers testing, verification may be based on manufacturers certifications as a result of a
testing by the manufacturer of quality assurance samples obtained using he procedure for
Sampling or Manufacturers Quality Assurance (MQA) Testing. A lot size shall be considered to
be the shipment quantity of the given product or a truckload of the given product, whichever is
smaller.
5.2 Testing shall be performed in accordance with the methods referenced in this specification for the
indicated application. The number of specimens to test per sample is specified by each test
method. Geotextile product acceptance shall be based on ASTM D 4759. Product acceptance is
determined by comparing the average test results of all specimens within a given sample to the
specification MARV. Refer to ASTM D 4759 for more details regarding geotextile acceptance
procedures.
6. SHIPMENT AND STORAGE
6.1 Geotextile labeling, shipment, and storage shall follow ASTM D 4873. Product labels shall
clearly show the manufacturer or supplier name, style number, and roll number. Each shipping
document shall include a notation certifying that the material is in accordance with the
manufacturers certificate.
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6.2 Each geotextile roll shall be wrapped with a material that will protect the geotextile, including the
ends of the roll, from damage due to shipment, water, sunlight, and contaminants. The protective
wrapping shall be maintained during periods of shipment and storage.
6.3 During storage, geotextile rolls shall be elevated off the ground and adequately covered to protect
them from the following: site construction damage, precipitation, extended ultraviolet radiation
including sunlight, chemicals that are strong acids or strong bases, flames including welding
sparks, temperatures in excess of 71C (160F), and any other environmental condition that may
damage the physical property values of the geotextile.
7.
CONSTRUCTION
7.1 General. Atmospheric exposure of geotextiles to the elements following lay down shall be a
maximum of 14 days to minimize damage potential.
7.2 Seaming.
a. If a sewn seam is to be used for the seaming of the geotextile, the thread used shall consist of
high strength polypropylene, or polyester. Nylon thread shall not be used. For erosion control
applications, the thread shall also be resistant to ultraviolet radiation. The thread shall be of
contrasting color to that of the geotextile itself.
b. For seams which are sewn in the field, the contractor shall provide at least a two m length of
sewn seam for sampling by the engineer before the geotextile is installed. For seams that are
sewn in the factory, the engineer shall obtain samples of the factory seams at random from any
roll of geotextile which is to be used on the project.
b.1 For seams that are field sewn, the seams sewn for sampling shall be sewn using the same
equipment and procedures as will be used for the production of seams. If seams are to be
sewn in both the machine and cross machine directions, samples of seams from both
directions shall be provided.
b.2 The Contractor shall submit the seam assembly description along with the sample of the
seam. The description shall include the seam type, stitch type, sewing thread, and stitch
density.
7.3 Trench. Trench excavation shall be done in accordance with details of the project plans. In all
instances excavation shall be done in such a way so as to prevent large voids from occurring in
the sides and bottom of the trench. The graded surface shall be smooth and free and debris.
7.4 Geotextile Placement.
a. In placement of the geotextile for drainage applications, the geotextile shall be placed loosely
with no wrinkles or folds, and with not void spaces between the geotextile and the ground
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surface. Successive sheets of geotextiles shall be overlapped a minimum of 300 mm, with the
upstream sheet overlapping the downstream sheet.
a.1 In trenches equal to or greater than 300 mm in width, after placing the drainage aggregate the
geotextile shall be folded over the top of the backfill material in a manner to produce a
minimum overlap of 300 mm. In trenches less than 300 mm but greater than 100 mm wide,
the overlap shall be equal to the width of the trench. Where the trench is less than 100 mm
the geotextile overlap shall be sewn or otherwise bonded. All seams shall be subject to the
approval of the engineer.
a.2 Should the geotextile be damaged during installation, or drainage aggregate placement, a
geotextile patch shall be placed over the damaged area extending beyond the damaged area a
distance of 300 mm, or the specified seam overlap, whichever is greater.
7.5 Drainage Aggregate
a. Placement of drainage aggregate should proceed immediately following placement of the
geotextile. The geotextile should be covered with a minimum of 300 mm of loosely placed
aggregate prior to compaction. If a perforated collector pipe is to be installed in the trench, a
bedding layer of drainage aggregate should be placed below the pipe, with the remainder of the
aggregate placed to the minimum required construction depth.
a.1 The aggregate should be compacted with vibratory equipment to a minimum of 95% Standard
AASHTO density unless the trench is required for structural support. If higher compactive
effort is required, a Class 1 geotextile as per Table 1 of the M288 Specification is needed.
8. METHOD OF MEASUREMENT
8.1 The geotextile shall be measured by the number of square meters computed from the
payment lines shown on the plans or from payment lines established in writing by the Engineer.
This excludes seam overlaps, but shall include geotextiles used in crest and toe of slope
treatments.
8.2 Slope preparation, excavation and backfill, bedding, and cover material are separate pay
items.
9. BASIS OF PAYMENT
9.1 The accepted quantities of geotextile shall be paid for per square meter in place.
9.2 Payment will be made under:
Pay Item
Subsurface Drainage Geotextile
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2.9
INSTALLATION PROCEDURES
For all drainage applications, the following construction steps should be followed:
1. The surface on which the geotextile is to be placed should be excavated to design
grade to provide a smooth, graded surface free of debris and large cavities.
2. Between preparation of the subgrade and construction of the system, the geotextile
should be well-protected to prevent any degradation due to exposure to the elements.
3. After excavating to design grade, the geotextile should be cut (if required) to the
desired width (including allowances for non-tight placement in trenches and overlaps
of the ends of adjacent rolls) or cut at the top of the trench after placement of the
drainage aggregate.
4. Care should be taken during construction to avoid contamination of the geotextile. If
it becomes contaminated, it must be removed and replaced with new material.
5. In drainage systems, the geotextile should be placed with the machine direction
following the direction of water flow; for pavements, the geotextile should be parallel
to the roadway. It should be placed loosely (not taut), but with no wrinkles or folds.
Care should be taken to place the geotextile in intimate contact with the soil so that no
void spaces occur behind it.
6. The ends for subsequent rolls and parallel rolls of geotextile should be overlapped a
minimum of 1 foot (0.3 m) in roadways and 1 to 2 feet (0.3 to 0.6 m) in drains,
depending on the anticipated severity of hydraulic flow and the placement conditions.
For high hydraulic flow conditions and heavy construction, such as with deep
trenches or large stone, the overlaps should be increased. For large open sites using
base drains, overlaps should be pinned or anchored to hold the geotextile in place
until placement of the aggregate. Upstream geotextile should always overlap over
downstream geotextile.
7. To limit exposure of the geotextile to sunlight, dirt, damage, etc., placement of
drainage or roadway base aggregate should proceed immediately following placement
of the geotextile. The geotextile should be covered with a minimum of 1 foot (0.3 m)
of loosely placed aggregate prior to compaction. If thinner lifts are used, higher
survivability fabrics may be required. For drainage trenches, at least 4 in. (0.1 m) of
drainage stone should be placed as a bedding layer below the slotted collector pipe (if
required), with additional aggregate placed to the minimum required construction
depth. Compaction is necessary to seat the drainage system against the natural soil
and to reduce settlement within the drain. The aggregate should be compacted with
vibratory equipment to a minimum of 95% Standard AASHTO T99 density unless the
trench is required for structural support. If higher compactive efforts are required, the
geotextiles meeting the property values listed under the high survivability category in
Table 2-2 should be utilized.
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8. After compaction, for trench drains, the two protruding edges of the geotextile should
be overlapped at the top of the compacted granular drainage material. A minimum
overlap of 1 foot (0.3 m) is recommended to ensure complete coverage of the trench
width. The overlap is important because it protects the drainage aggregate from
surface contamination. After completing the overlap, backfill should be placed and
compacted to the desired final grade.
A schematic of the construction procedures for a geotextile-lined underdrain trench is shown
in Figure 2-7. Construction photographs of an underdrain trench are shown in Figure 2-8,
and diagrams of geosynthetic placement beneath a permeable roadway base are shown in
Figure 2-9.
2.10
FIELD INSPECTION
The field inspector should review the field inspection guidelines in Section 1.7. Special
attention should be given to aggregate placement and potential for geotextile damage. Also,
maintaining the appropriate geotextile overlap at the top of the trench and at roll ends is
especially important.
especially important.
Figure 2-7.
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(a)
(b)
(c)
(d)
Figure 2-8.
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Figure 2-9.
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2.11
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Probably the most common uses for geocomposite drains in highways are pavement edge
drains and drains behind retaining walls and abutments. Several states (e.g., Maine,
Wisconsin, and Virginia) have also experimented with the use of horizontal geocomposite
drains selected to be able to handle the estimated flow and support traffic loads. They are
placed either below or above a dense graded base, used as a drainage layer beneath full depth
asphalt, or placed between a crack and seat concrete surface and a new asphalt layer.
Pavement drainage applications are discussed in more detail in Chapter 5, Roadways and
Pavements, and drainage requirements for retaining structures are reviewed in Chapter 9,
Retaining Walls and Abutments
As a soil improvement technique for soft foundations, prefabricated vertical geocomposite
drains, sometimes called PVD or wick drains, have made conventional sand drains obsolete.
PVD drains are reviewed in more detail later in this section.
2.11-1 Design and Selection Criteria
For the design and selection of geotextiles with in-plane drainage capabilities and geotextile
filters for geocomposite drainage systems, there are three basic design considerations:
1.
2.
3.
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properties, and installation of wick drains. Holtz and Christopher (1987) discuss
specifications for material properties (geotextile filter and core) and installation of wick
drains. Mechanical properties of the drain components are especially important for
successful installation.
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[2 - 15]
q/B = i
[2 - 16]
or,
where:
q
kp
B
t
=
=
=
=
=
=
The flow rate per unit width of the geosynthetic can then be compared with the flow rate per
unit width required of the drainage system. It should be recognized that the in-plane flow
capacity for geosynthetic drains reduces significantly under compression (Giroud, 1980).
Additional decreases in transmissivity may occur with time due to creep of the geotextile into
the core or even the core material itself. Therefore, the composite material should be
evaluated by an appropriate laboratory model (performance) test, under the anticipated
design loading conditions (with a safety factor) for the design life of the project.
2.11-1.c Flow CapacityLong Term
Long-term compressive stress and eccentric loadings on the core of a geocomposite should
be considered during design and selection. Though not yet addressed in standardized test
methods or standards of practice, the following criteria (Berg, 1993) are suggested for
addressing core compression. The design pressure on a geocomposite core should be limited
to either:
i) the maximum pressure sustained on the core in a test of 10,000 hr minimum duration;
or ii) the crushing pressure of a core, as defined with a quick loading test, divided by a
safety factor of five.
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Note that crushing pressure can only be defined for some core types. For cases where a
crushing pressure cannot be defined, suitability should be based on the first criterion, the
maximum load resulting in a residual thickness of the core adequate to provide the required
flow after 10,000 hours.
Intrusion of the geotextiles into the core and long-term outflow capacity should be measured
with a modified transmissivity test similar to ASTM D 4716 (Berg, 1993). The equipment
should be capable of sustained loading and the geotextile should be in contact with a sand
substratum in lieu of closed cell foam rubber. Load should be maintained for at least 300
hours or until equilibrium is reached, whichever is greater.
For PVDs (wick drains), see Holtz et al. (1991) for a discussion of the effects of core
capacity and intrusion on drain performance. They also have a review of testing
proceduresnone are ASTM standards yetthat have been developed to evaluate intrusion,
core kinking, and other detrimental effects.
2.11-1.d System Performance Considerations
Finally, consideration should be given to system performance factors such as distance
between drain outlets, hydraulic gradient of the drains, potential for blockage due to small
animals, freezing, etc. When using geosynthetics to drain earth retaining structures and
abutments, drain location and pressures on the wall or abutment must be properly accounted
for. It is important that the drain be located away from the back of the wall and be
appropriately inclined so it can intercept seepage before it impinges on the back of the wall.
Placement of a thin vertical drain directly against a retaining wall may actually increase
seepage forces on the wall due to rainwater infiltration (Terzaghi et al., 1996; and Cedergren,
1989). For further discussion of this point, see Christopher and Holtz (1985).
2.11-2 Construction Considerations
The following are considerations specific to the installation of geocomposite drains:
1. As with all geosynthetic applications, care should be taken during storage and
placement to avoid damage to the material.
2. Placement of the backfill directly against the geotextile filter must be closely
observed, and compaction of soil with equipment directly against the geocomposite
should be avoided. Otherwise, the filter could be damaged or the drain could even be
crushed. Use of clean granular backfill reduces the compaction energy requirements.
3. At the joints, where the sheets or strips of geocomposite butt together, the geotextile
filter must be carefully overlapped to prevent soil infiltration. Also, the geotextile
should extend beyond the ends of the drain to prevent soil from entering at the edges.
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4. Details must be provided on how the prefabricated drains tie into the collector
drainage systems.
Construction of an edge drain installation is shown in Figures 2-11 and 2-12. Additional
information and recommendations regarding proper edge drain installation can be found in
Koerner, et al. (1994) and in ASTM D 6088 Practice for Installation of Geocomposite Edge
Drains.
2.12
REFERENCES
References quoted within this section are listed below. FHWA references are generally
available at www.fhwa.dot.gov/bridge under the publications and geotechnical tabs and/or at
www.nhi..fhwa.dot.gov under the training and NHI store tabs. A key reference for design is
this manual (FHWA Geosynthetics Manual) and its predecessor Christopher and Holtz
(1985). The NCHRP report (Koerner et al., 1994) specifically addresses pavement edge
drain systems and is based upon analysis of failed systems. It is a key reference for design.
These and other key references are noted in bold type. Detailed lists of specific ASTM and
GRI test procedures are presented in Appendix E.
AASHTO (2006).
Standard Specifications for Geotextiles - M 288, Standard
Specifications for Transportation Materials and Methods of Sampling and Testing,
26th Edition, American Association of State Transportation and Highway Officials,
Washington, D.C.
ASTM (2006). Annual Books of ASTM Standards, American Society for Testing and
Materials, West Conshohocken, PA:
Volume 4.08 (I), Soil and Rock
Volume 4.09 (II), Soil and Rock; Geosynthetics
Baumgardner, R.H. (1994). Geotextile Design Guidelines for Permeable Bases, Federal
Highway Administration, Washington, D.C., June, 33 p.
Bell, J.R. and Hicks, R.G. (1980). Evaluation of Test Methods and Use Criteria for
Geotechnical Fabrics in Highway Applications - Interim Report, FHWA/RD80/021,190 p.
Berg, R.R., (1993). Guidelines for Design, Specification, & Contracting of Geosynthetic
Mechanically Stabilized Earth Slopes on Firm Foundations, FHWA-SA-93-025, 87 p.
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(b) Sand installation and backfilling equipment at end of equipment train (per Figure 2-12).
Figure 2-11. Prefabricated geocomposite edge drain construction using sand fill upstream
of composite (as illustrated in Figure 2-12) (from Koerner, et al., 1994).
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Carroll, R.G., Jr. (1983). Geotextile Filter Criteria, Engineering Fabrics in Transportation
Construction, Transportation Research Record 916, Transportation Research Board,
Washington, D.C., pp. 46-53.
Casagrande, A. (1938). Notes on Soil Mechanics - First Semester, Harvard University
(unpublished), 129 pp.
Cedergren, H.R. (1989). Seepage, Drainage, and Flow Nets, Third Edition, John Wiley and
Sons, New York, 465 p.
Christopher, B.R. and Holtz, R.D. (1985). Geotextile Engineering Manual, FHWA-TS86/203, 1044 p.
Elias, V., Welsh, J., Warren, J., Lukas, R., Collin, J.G. and Berg, R.R. (2006). Ground
Improvement Methods, FHWA NHI-06-019 (Vol. I) and FHWA NHI-06-020 (Vol. II).
Fischer, G.R. (1994). The Influence of Fabric Pore Structure on the Behavior of
Geotextile Filters, Ph.D. Dissertation, University of Washington, 498 p.
Giroud, J.P. (1988). Review of Geotextile Filter Criteria, Proceedings of First Indian
Geotextiles Conference on Reinforced Soil and Geotextiles, Bombay, India, 6 p.
Giroud, J.P. (1980). Introduction to Geotextiles and Their Applications, Proceedings of the
First Canadian Symposium on Geotextiles, Calgary, Alberta, pp. 3-31.
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Mar, A.D. (1994). The Influence of Gradient Ratio Testing Procedures on the Filtration
Behavior of Geotextiles, MSCE Thesis, University of Washington.
Moulton, L.K. (1980). Highway Subdrainage Design, FHWA-TS-80-224.
NCHRP 1-37A (2004). Mechanistic-Empirical Design of New and Rehabilitated Pavement
Structures, Draft Final Report, NCHRP Project 1-37A, National Cooperative Highway
Research Program, National Research Council, Washington, D.C.
Sherard, J.L. (1986). Hydraulic Fracturing in Embankment Dams, Journal of Geotechnical
Engineering, American Society of Civil Engineers, Vol. 112, No. 10, pp. 905-927.
Sherard, J.L. and Decker, R.S., Editors (1977). Dispersive Clays, Related Piping, and
Erosion in Geotechnical Projects, ASTM Special Technical Publication 623, American
Society for Testing and Materials, Philadelphia, PA, 486p.
Sherard, J.L., Decker, R.S. and Ryker, N.L. (1972). Piping in Earth Dams of Dispersive
Clay, Proceedings of the ASCE Specialty Conference on Performance of Earth and Earth
-Supported Structures, American Society of Civil Engineers, New York, Vol. I, Part 1,
pp. 589-626.
Skempton, A.W. and Brogan, J.M. (1994). Experiments on Piping in Sandy Gravels,
Geotechnique, Vol. XLIV, No. 3, pp. 461-478.
Terzaghi, K., Peck, R.B., and Mesri, G. (1996). Soil Mechanics in Engineering Practice,
Third Edition, John Wiley & Sons, New York, pp 330-332.
U.S. Army Corps of Engineers (1977). Civil Works Construction Guide Specification for
Plastic Filter Fabric, Corps of Engineer Specifications No. CW-02215, Office, Chief of
Engineers, U.S. Army Corps of Engineers, Washington, D.C.
U.S. Department of the Navy (1986). Design Manual 7.01 - Soil Mechanics, Department of
the Navy, Naval Facilities Engineering Command, Alexandria, VA. (can be downloaded
from http://www.geotechlinks.com).
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3.1 BACKGROUND
As in drainage systems, geotextiles can effectively replace graded granular filters typically
used beneath riprap or other hard armor materials in revetments and other erosion control
systems. This was one of the first applications of geotextiles in the United States; woven
monofilament geotextiles were initially used for this application with rather extensive
installation starting in the early 1960s. Numerous case histories have shown geotextiles to be
very effective compared to riprap-only systems and as effective as conventional graded
granular filters in preventing fines from migrating through the armor system. Furthermore,
geotextiles have proven to be very cost effective in this application.
Since the early developments in coastal and lake shoreline erosion control, the same design
concepts and construction procedures using geotextile filters have subsequently been applied
to stream bank protection (see HEC 11, FHWA, 1989), cut and fill slope protection,
protection of various small drainage structures (see HEC 14, FHWA, 2006) and ditches (see
HEC 15, FHWA, 2005), wave protection for causeway and shoreline roadway embankments,
and scour protection for structures such as bridge piers and abutments (see HEC 18, FHWA,
2001, and HEC 23, FHWA, 2001). Design guidelines and construction procedures with
geotextile filters for these and other similar permanent erosion control applications are
presented in Sections 3.3 through 3.10. Hydraulic design considerations can be found in the
AASHTO Model Drainage Manual (2005) and the above FHWA Hydraulic Engineering
Circulars. Also note that additional information and training are available in another NHI
course and reference manual. The course is entitled Design and Implementation of Erosion
and Sediment Control, and was developed in a joint effort between FHWA and the
Environmental Protection Agency (EPA) course.
Although this chapter focuses on geotextile filters in erosion control systems, there are other
geosynthetics used for permanent erosion protection including geocells and geosynthetic turf
reinforcing mats (TRMs). Geocells are three-dimensional cellular structures made from
formed expandable polyethylene (low and high density) panels. When the expanded panels
are interconnected, they form a 3-D cellular structure that provides confinement and
reinforcement to the free-draining sand and/or gravel infill. Geocells filled with clean gravel
or concrete have been successfully used for all the erosion control applications mentioned
above and as discussed in Section 3.10.
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TRMs are rolled erosion control products (RECPs) composed of nondegradable, threedimensional porous geosynthetic mats that reinforce the roots and help to retain soil and
moisture, thus promoting vegetation growth. These products together with vegetation form
a biocomposite that is very attractive and environmentally friendly. TRMs are a reinforced
grass system capable of withstanding short-term (e.g., 2 hours), high velocity (e.g., 20ft/s {6
m/s}) flows with minimal erosion. TRMs are addressed in Section 3.11.
Erosion control blankets (ECBs), temporary TRMs and other RECPs such as mulch control
nets (MCNs) are covered in Chapter 4.
3.2
APPLICATIONS
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3.3
Geotextile filter design for hard armor erosion control systems is essentially the same, with a
few exceptions, as the design for geotextile filters in subsurface drainage systems. It would
be a good idea to go back and reread Chapter 2, especially Sections 2.3 and 2.4. This section
highlights those exceptions and discusses the special considerations for geotextile filters
beneath hard armor erosion control systems.
3.3-1 Retention Criteria for Cyclic or Dynamic Flow
Many erosion control situations have cyclic or dynamic flow conditions, so soil particles may
be able to move behind the geotextile if it is not properly weighted down and in intimate
contact with the soil. Thus, unlike conventional filters, using a retention coefficient B = 1
may not be conservative, as the bridging network (Figure 2-2) may not develop and the
geotextile may be required to retain even the finer particles of soil. If there is a risk that
uplift of the armor system can occur, it is recommended that the B value be reduced to 0.5 or
less; that is, the largest hole in the geotextile should be small enough to retain the smaller
particles of soil.
In many erosion control applications it is common to have high hydraulic stresses induced by
wave or tidal action. The geotextile may be loose when it spans between large armor stone
or large joints in block-type armor systems. For these conditions, it is recommended that an
intermediate layer of finer stone or gravel be placed over the geotextile and that riprap of
sufficient weight be placed to prevent wave action from moving either stone or geotextile and
to maintain the intimate contact between the soil and geotextile filter. Geosynthetic
composites (e.g., geonet/geotextile composite) could also be considered beneath block-type
armor systems to prevent movement of the geotextile filter as well as uplift on the block. For
all applications where the geotextile can move, and when it is used as sandbags, it is
recommended that samples of the site soils be washed through the geotextile to determine its
particle-retention capabilities.
3.3-2 Permeability and Effective Flow Capacity Requirements for Erosion Control
In certain erosion control systems, portions of the geotextile may be covered by the armor
stone or concrete block revetment systems, or the geotextile may be used to span joints in
sheet pile bulkheads. For such systems, it is especially important to evaluate the flow rate
required through the open portion of the system and select a geotextile that meets those flow
requirements. Again, since flow is restricted through the geotextile, the required flow
capacity is based on the flow capacity of the area available for flow; or
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qrequired = qgeotextile(Ag/At)
where:
Ag
At
(Eq. 2 - 9)
The AASHTO M 288 Standard Specification for Geotextiles (2006) presents recommended
minimum permittivity values in relation to percent of in-situ soil passing the No.200 (0.075
mm) sieve. The values are presented in Section 3.4. These permittivity values are based
upon the predominant particle sizes of the in-situ soil and are additional qualifiers to the
permeability criteria.
3.3-3 Clogging Resistance for Cyclic or Dynamic Flow and for Problematic Soils
Since erosion control systems are often used on highly erodible soils with reversing and
cyclic flow conditions, severe hydraulic and soil conditions often exist. Accordingly, designs
should reflect these conditions, and soil-geotextile filtration tests should be conducted. Since
these tests are performance-type tests and require soil samples from the project site, they
must be conducted by the owner or the owners representative and not by geotextile
manufacturers or suppliers. Project specific testing should be performed especially if one or
more of the following problematic soil environments are encountered: unstable or highly
erodible soils such as non-cohesive silts; gap graded soils; alternating sand/silt laminated
soils; dispersive clays; and/or rock flour.
For sandy soils with k > 10-6 m/s the long-term, gradient ratio test (ASTM D 5101) is
recommended, as described in Chapters 1 and 2, and note that the U.S. Army Corps of
Engineers recommends a maximum allowable gradient ratio (GR) of three. For soils with
permeabilities less than about 10-6 m/s, filtration tests should be conducted in a flexible wall
or triaxial type apparatus to ensure that the specimen is 100% saturated and that flow is
through the soil rather than along the sides of the specimen. The soil flexible wall test is
ASTM D 5084, while the Hydraulic Conductivity Ratio (HCR) test (ASTM D 5567)
currently is the standard test for geotextiles and soils with appreciable fines. The HCR test
should be considered only with the modifications and caveats recommended in Chapter 1.
Other filtration tests discussed in Chapters 1 and 2 should also be considered.
3.3-4 Survivability Criteria for Erosion Control
Because the construction procedures for erosion control systems are different than those for
drainage systems, the geotextile property requirements for survivability in Table 3-1 differ
somewhat from those discussed in Section 2.4-4. As placement of armor stone is generally
more severe than placement of drainage aggregate, required property values are higher for
each category of geotextile. Furthermore, the specifications should require the contractor to
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demonstrate in the field that their proposed armoring placement technique will not damage
the geotextile.
Riprap or armor stone should be large enough to withstand wave action and thus not abrade
the geotextile. The specific site conditions should be reviewed, and if such movement cannot
be avoided, then an abrasion requirement based on ASTM D 4886, Standard Test Method for
Abrasion Resistance of Geotextiles should be included in the specifications. Abrasion of
course only affects the physical and mechanics properties of the geotextile. No reduction in
piping resistance, permeability, or clogging resistance should be allowed after exposure to
abrasion.
It is important to realize that the survivability requirements in Table 3-1 are minimum
survivability values and are not based on any systematic research. They are based on the
properties of geotextiles that are known to have performed satisfactorily in various hard
armor erosion control applications. The values in Table 3-1 are meant to serve as guidelines
for inexperienced users in selecting geotextiles for routine projects. They are not intended to
replace site-specific evaluation, testing, and design.
3.3-5 Additional Filter Selection Considerations and Summary
To enhance system performance, special consideration should be given to the type of
geotextile chosen for certain soil and hydraulic conditions. The considerations listed in
Section 2.4-5 also apply to erosion control systems. As mentioned above, special attention
should be given to problematic, unstable, or highly erodible soils. Examples include noncohesive silts, gap graded soils, alternating sands and silts, dispersive clays, and rock flour.
Project specific laboratory testing should be performed especially for critical projects and
severe conditions.
In certain situations, multiple filter layers may be necessary. For example, a sand layer
could be placed on the soil subgrade, with the geotextile designed to filter the sand only but
with sufficient size and number of openings to allow any fines that do reach the geotextile to
pass through it. Another special consideration for erosion control applications relates to a
preference towards felted and rough versus slick surface geotextiles, especially on steeper
slopes where there is a potential for the riprap to slide on the geotextile. Such installations
must be assessed either through field trials or large-scale laboratory tests.
Figure 3-1 is a flow chart summarizing the FHWA filter design process.
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Table 3-1
Geotextile Strength Property Requirements1,2,3,4
for Permanent Erosion Control Geotextiles
(after AASHTO, 2006)
Geotextile Class
Test
Methods
Grab strength
a,b,c
Class 1
Units
Class 2
Elongation
Elongation
Elongation
Elongation
< 50%
> 50%
< 50%
> 50%
ASTM D 4632
lb (N)
315 (1400)
200 (900)
250 (1100)
157 (700)
ASTM D 4632
lb (N)
280 (1260)
180 (810)
220 (990)
140 (630)
Tear strength
ASTM D 4533
lb (N)
110 (500)
80 (350)
90 (400)
Puncture strength
ASTM D 6241
lb (N)
620 (2750)
433 (1925)
495 (2200)
Ultraviolet stability
(retained strength)
ASTM D 4355
a
b
d
e
f
56 (250)
309 (1375)
Use Class 2 for woven monofilament geotextiles, and Class 1 for all other geotextiles.
As a general guideline, the default geotextile selection is appropriate for conditions of equal or less severity
than either of the following:
a) Armor layer stone weights do not exceed 220 lb (100 kg), stone drop is less than 3.3 ft. (1 m), and no
aggregate bedding layer is required.
b) Armor layer stone weights exceed 220 (100 kg), stone drop height is less than 3.3 ft. (1 m), and the
geotextile is protected by a 6-inch thick aggregate bedding layer designed to be compatible with the
armor layer. More severe applications require an assessment of geotextile survivability based on a
field trial section and may require a geotextile with higher strength properties.
The engineer may specify a Class 2 geotextile based on one or more of the following:
a) The engineer has found Class 2 geotextiles to have sufficient survivability based on field experience.
b) The engineer has found Class 2 geotextiles to have sufficient survivability based on laboratory testing
and visual inspection of a geotextile sample removed from a field test section constructed under
anticipated field conditions.
c) Armor layer stone weighs less than 220 (100 kg), stone drop height is less than 3.3 ft. (1 m), and the
geotextile is protected by a 6-inch thick aggregate bedding layer designed to be compatible with the
armor layer.
d) Armor layer stone weights do not exceed 220 lb (100 kg), stone is placed with a zero drop height.
As measured in accordance with ASTM D 4632.
When sewn seams are required. Refer to Appendix for overlap seam requirements.
The required MARV tear strength for woven monofilament geotextiles is 56 lb (250 N).
NOTES:
1.
Acceptance of geotextile material shall be based on ASTM D 4759.
2.
Acceptance shall be based upon testing of either conformance samples obtained using Procedure A of
ASTM D 4354, or based on manufacturers certifications and testing of quality assurance samples
obtained using Procedure B of ASTM D 4354.
3.
Minimum; use value in weaker principal direction. All numerical values represent minimum average roll
value (i.e., test results from any sampled roll in a lot shall meet or exceed the minimum values in the
table). Lot samples according to ASTM D 4354.
4. Woven slit film geotextiles will not be allowed.
5. The original M288 specifications required 70% strength retention for erosion control applications due to
the potential of UV exposure between riprap.
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For
2 < CU < 4
B = 0.5 CU
For
4 < CU < 8
B = 8 / CU
B = 1.8 &
O95 < 1.8 D85
Use
For CU < 3
maximum O95 from
Retention Criteria
3-8
Performance Tests
to Select Suitable
Geotextile
Unstable Soils
> 50%
> 0.1 sec-1
CLOGGING RESISTANCE
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Figure 3-1.
For CU > 3
O95 > 3 D15
15% to 50%
> 0.2 sec-1
< 15%
> 0.5 sec-1
Dynamic Flow
PERMEABILITY/PERMITTIVITY CRITERIA
and
O95 < 0.3 mm
for Nonwovens
B=1&
O95 < D85
for Wovens
For
2 > CU > 8
B=1
RETENTION CRITERIA
3-9
4.
Obtain D85 for each soil and select the worst case soil (i.e., soil with smallest B
D85) for retention.
Visual Classification
Clean gravel
Clean sands and clean sand-gravel mixtures
Very fine sands; silts; mixtures of sand, silt,
and clay; glacial tills; stratified clays
Impervious soils; homogeneous reasonably
intact clays from below zone of weathering
Impervious soils, modified by vegetation,
weathering, fissured, highly OC clays
STEP 3.
Permeability or Hydraulic
Conductivity, k (m/s)
> 0.01
0.01 < k < 10-5
10-5 < k < 10-9
k > 10-9
5 x 10-5 < k < 5 x 10-8
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(Eq. 2 - 12)
where:
q =
k =
i
=
3-11
For a less-conservative design and for soils with < 50% passing the No.200 sieve:
B=1
for Cu < 2 or > 8
(Eq. 2 - 2a)
for 2 < Cu < 4
(Eq. 2 - 2b)
B = 0.5 Cu
B = 8/Cu
for 4 < Cu < 8
(Eq. 2 - 2c)
For soils with > 50% passing the No.200 sieve:
B=1
for woven geotextiles
B = 1.8
for nonwoven geotextiles
and AOS or O95 (geotextile) < 0.3 mm
(Eq. 2 - 5)
(Eq. 2 6)
B. Permeability/Permittivity Criteria
1. Less Critical/Less Severe
kgeotextile > ksoil
2.
(Eq. 2 - 7a)
Critical/Severe
kgeotextile > 10 ksoil
3.
Permittivity Requirement
for < 15% passing No.200 (0.075 mm)
for 15 to 50% passing No.200 (0.075 mm)
for > 50 % passing No.200 (0.075 mm)
4.
(Eq. 2 7b)
0.7 sec-1
0.2 sec-1
0.1 sec-1
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(Eq. 2 - 8a)
(Eq. 2 - 8b)
(Eq. 2 - 8c)
(Eq. 2 - 9)
At =
C. Clogging Criteria
1. Less critical/less severe
a.
b.
Other qualifiers
For soils with % passing No.200
> 5%
<5%
4%
50%
10%
70%
Critical/severe
Select geotextiles that meet the above retention, permeability, and survivability
criteria; as well as the criteria in Step 5C.1 above; perform a long-term filtration
test.
Suggested filtration test for sandy soils is the gradient ratio (GR) test. The
hydraulic conductivity ratio (HCR) test is recommended by ASTM for finegrained soils, but as noted in Sections 1.5 and 2.4-3, the HCR test has serious
disadvantages.
Alternative: Consider long-term filtration tests, F3 tests and the Flexible Wall
GR test (see Section 1.5).
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D. Survivability
Select geotextile properties required for survivability from Table 3-1. Add
durability requirements if applicable. Don't forget to check for abrasion and check
drop height. Evaluate worst case scenario for drop height.
STEP 9. Monitor installation during construction, and control drop height. Observe erosion
control systems during and after significant storm events.
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Project Description:
Type of Structure:
Type of Application:
Alternatives:
GIVEN DATA
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Sample A
Sample B
100
96
92
85
43
25
100
100
98
76
32
15
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DEFINE
A. Geotextile function(s)
B. Geotextile properties required
C. Geotextile specification
SOLUTION
A. Geotextile function(s):
Primary
Secondary
-
filtration
separation
DESIGN
STEP 1. EVALUATE CRITICAL NATURE AND SITE CONDITIONS.
From given data, this is a critical application due to potential for loss of life and potential
for significant structural damage.
Soils are reasonably well-graded, hydraulic gradient is low for this type of application, and
flow conditions are steady state.
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B.
PERMEABILITY TESTS
This is a critical application and soil permeability tests should of course be conducted. In
this example, however, we will use only an estimated permeability, just to show how the
design is done.
D60 D10 = Cu
B=
A
B
8 Cu = 8 4.4 = 1.82
8 Cu = 8 5 = 1.6
Worst case for retention is Soil A, so Sample A controls (see table in Step 2.A, above);
therefore,
AOS < 0.8 mm
B.
PERMEABILITY/PERMITTIVITY
This is a critical application, therefore,
kgeotextile > 10 ksoil
For this example, lets estimate the soil permeability (using Hazen's formula, but
recognizing that it is applicable only for clean uniform sands and is much less accurate for
soils with 25 to 15% fines.
k (D10)2
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where:
ksoil
Since 15% to 25% of the soil to be protected is finer than No.200 (0.075 mm), the
permittivity is:
geotextile > 0.2 sec-1
C.
CLOGGING
As the project is critical, a filtration test is recommended to evaluate clogging potential.
Select geotextile(s) meeting the retention and permeability criteria, along with the following
qualifiers:
Minimum Opening Size Qualifier (for Cu > 3):
O95 >
Other Qualifiers, since greater than 5% of the soil to be protected is finer than No.200, from
Table 3-1:
for Nonwoven geotextiles - Porosity > 50 %
for Woven geotextiles POA (Percent Open Area) > 4 %
Then run a filtration test to evaluate long-term clogging potential. As the material is quite
silty, the gradient ratio test (ASTM D 5101) may take up to several weeks to stabilize. After
testing, geotextiles that perform satisfactorily can be prequalified. Alternatively, geotextiles
proposed by the contractor must be evaluated prior to installation to confirm compatibility.
D. SURVIVABILITY
A Class 1 geotextile will be specified because this is a critical application. Effect on project
cost is minor. Therefore, from Table 3-1, the following minimum values will be specified
except for the UV resistance. Because this is a critical project and there is a potential for
exposure between riprap, we will increase the UV resistance for this example.
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<50% Elongation
>50% Elongation
Grab Strength
315 lb (1400 N)
200 lb (900 N)
Sewn Seam Strength 280 lb (1260 N)
180 lb (810 N)
Tear Strength
110 lb (500 N)
80 lb (350 N)
Puncture Strength
620 lb (2750 N)
433 lb (1925 N)
Ultraviolet Degradation
70 % strength retained at 500 hours
3-20
measurement for payment for geotextiles in streambank and slope protection to be on an inplace basis without allowance for any material in laps and seams. Further, the unit price
includes furnishing all plant, labor, material, equipment, securing pins, etc., and performing
all operations in connection with placement of the geotextile, including prior preparation of
banks and slopes. Of course, field performance should also be considered, and sewn seams
are generally preferred to overlaps. For many erosion protection projects, the decision
whether to sew or overlap is left to the contractor, with a bid item for the geotextile based on
the area to be covered.
Another important consideration for Items 2, 4, and 6 is the difference between Moderate
versus High Survivability geotextiles (Table 3-1) and its effect on the cost of bedding
materials and placement of armor stone. Class 1 geotextile materials typically cost 20%
more than Class 2 materials.
To determine cost effectiveness, benefit-cost ratios should be compared for the riprapgeotextile system versus conventional riprap-granular filter systems or other available
alternatives of equal technical feasibility and operational practicality. Average cost of
geotextile protection systems placed above the water level, including slope preparation,
geotextile cost of seaming or securing pins, and placement is approximately $2.50-$5.00 per
square yard, excluding the armor stone. Cost of placement below water level can vary
considerably depending on the site conditions and the contractor's experience. For belowwater placement, it is recommended that prebid meetings be held with potential contractors
to explore ideas for placement and discuss anticipated costs.
3-21
REFERENCED DOCUMENTS
3-22
D 6241 Test Method for Static Puncture Strength of Geotextiles and Geotextile
Related Products Using a 50-mm Probe
3.
3.1 Fibers used in the manufacture of geotextiles and the threads used in joining geotextiles by
sewing, shall consist of long chain synthetic polymers, composed of at least 95% by weight
polyolefins or polyesters. They shall be formed into a stable network such that the filaments or
yarns retain their dimensional stability relative to each other, including selvages.
3.2 Geotextile Requirements. The geotextile shall meet the requirements of following Table.
Woven slit film geotextiles (i.e., geotextiles made from yarns of a flat, tape-like character) will
not be allowed. All numeric values in the following table, except AOS, represent minimum
average roll values (MARV) in the weakest principal direction (i.e., average test results of any
roll in a lot sampled for conformance or quality assurance testing shall meet or exceed the
minimum values). Values for AOS represent maximum average roll values.
NOTE: The property values in the following table represent default values which
provide for sufficient geotextile survivability under most conditions. Minimum
property requirements may be reduced when sufficient survivability information
is available [see Notes a, b of Table 3-1 and Appendix D]. The engineer may also
specify properties different from that listed in the following Table based on
engineering design and experience.
Permanent Erosion Control Geotextile Requirements
Geotextile
All other geotextiles
Property
ASTM Test
Units
Woven
Elongation
Elongation
Method
Monofilament
< 50%(1)
> 50%(1)
Grab Strength
D 4632
N
1100
1400
900
(2)
Sewn Seam Strength
D 4632
N
990
1200
810
Tear Strength
D 4533
N
250
500
350
Puncture Strength
D 6241
N
2200
2750
1925
Percent In-situ Passing No.200 Sieve(3)
< 15
15 to 50
> 50
Permittivity
D 4491
sec-1
0.7
0.2
0.1
Apparent Opening Size
D 4751
mm
0.43
0.25
0.22
Ultraviolet Stability
D 4355
%
70% after 500 hours of exposure
NOTES:
(1) As measured in accordance with ASTM D 4632.
(2) When sewn seams are required.
(3) Based on grain size analysis of in-situ soil in accordance with AASHTO T88.
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4.
CERTIFICATION
4.1 The Contractor shall provide to the engineer a certificate stating the name of the manufacturer,
product name, style number, chemical composition of the filaments or yarns, and other pertinent
information to fully describe the geotextile.
4.2 The manufacturer is responsible for establishing and maintaining a quality control program to
assure compliance with the requirements of the specification. Documentation describing the
quality control program shall be made available upon request.
4.3 The manufacturers certificate shall state that the furnished geotextile meets MARV
requirements of the specification as evaluated under the manufacturers quality control program.
A person having legal authority to bind the manufacturer shall attest to the certificate.
4.4 Either mislabeling or misrepresentation of materials shall be reason to reject those geotextile
products.
5.
5.1 Geotextiles shall be subject to sampling and testing to verify conformance with this
specification. Sampling shall be in accordance with the most current ASTM D 4354 using the
section titled, Procedure for Sampling for Purchasers Specification Conformation Testing. In
the absence of purchasers testing, verification may be based on manufacturers certifications as
a result of a testing by the manufacturer of quality assurance samples obtained using he
procedure for Sampling or Manufacturers Quality Assurance (MQA) Testing. A lot size shall
be considered to be the shipment quantity of the given product or a truckload of the given
product, whichever is smaller.
5.2 Testing shall be performed in accordance with the methods referenced in this specification for
the indicated application. The number of specimens to test per sample is specified by each test
method. Geotextile product acceptance shall be based on ASTM D 4759. Product acceptance is
determined by comparing the average test results of all specimens within a given sample to the
specification MARV. Refer to ASTM D 4759 for more details regarding geotextile acceptance
procedures.
6.
6.1 Geotextile labeling, shipment, and storage shall follow ASTM D 4873. Product labels shall
clearly show the manufacturer or supplier name, style number, and roll number. Each shipping
document shall include a notation certifying that the material is in accordance with the
manufacturers certificate.
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6.2 Each geotextile roll shall be wrapped with a material that will protect the geotextile, and the ends
of the roll, from damage due to shipment, water, sunlight, and contaminants. The protective
wrapping shall be maintained during periods of shipment and storage.
6.3 During storage, geotextile rolls shall be elevated off the ground and adequately covered to protect
them from the following: site construction damage, precipitation, extended ultraviolet radiation
including sunlight, chemicals that are strong acids or strong bases, flames including welding
sparks, temperatures in excess of 71EC (160EF), and any other environmental condition that may
damage the physical property values of the geotextile.
7.
CONSTRUCTION
7.1 General. Atmospheric exposure of geotextiles to the elements following lay down shall be a
maximum of 14 days to minimize damage potential.
7.2 Seaming.
a. If a sewn seam is to be used for the seaming of the geotextile, the thread used shall consist of
high strength polypropylene, or polyester. Nylon thread shall not be used. For erosion control
applications, the thread shall also be resistant to ultraviolet radiation. The thread shall be of
contrasting color to that of the geotextile itself.
b. For seams which are sewn in the field, the contractor shall provide at least a two m length of
sewn seam for sampling by the engineer before the geotextile is installed. For seams which are
sewn in the factory, the engineer shall obtain samples of the factory seams at random from any
roll of geotextile which is to be used on the project.
b.1 For seams that are field sewn, the seams sewn for sampling shall be sewn using the same
equipment and procedures as will be used for the production of seams. If seams are to be
sewn in both the machine and cross machine directions, samples of seams from both
directions shall be provided.
b.2 The contractor shall submit the seam assembly along with the sample of the seam. The
description shall include the seam type, stitch type, sewing thread, and stitch density.
7.3 Geotextile Placement.
a. The geotextile shall be placed in intimate contact with the soils without wrinkles or folds and
anchored on a smooth graded surface approved by the engineer. The geotextile shall be placed
in such a manner that placement of the overlying materials will not excessively stretch so as to
tear the geotextile. Anchoring of the terminal ends of the geotextile shall be accomplished
through the use of key trenches or aprons at the crest and toe of slope. [See Figure 3-2.]
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METHOD OF MEASUREMENT
8.1 The geotextile shall be measured by the number of square yards computed from the payment
lines shown on the plans or from payment lines established in writing by the engineer. This
excludes seam overlaps, but shall include geotextiles used in crest and toe of slope treatments.
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8.2 Slope preparation, excavation and backfill, bedding, and cover material are separate pay
items.
9.
BASIS OF PAYMENT
9.1 The accepted quantities of geotextile shall be paid for per square yard in place.
9.2 Payment will be made under:
Pay Item
Erosion Control Geotextile
Pay Unit
Square Yard
2.
Place geotextile loosely, laid with machine direction in the direction of anticipated
water flow or movement.
3.
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(a)
(b)
(c)
Figure 3-2. Erosion control installations: a) installation in wave protection revetment; b)
river shoreline application; and c) stream application.
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b.
c.
4.
The geotextile should be pinned loosely so it can easily conform to the ground
surface and give when stone is placed.
If seamed, seam strength should equal or exceed the minimum seam
requirements indicated in Section 1.6 on Specifications.
5. For streambank and wave action applications, the geotextile must be keyed in at the
bottom of the slope. If the riprap-geotextile system cannot be extended a few yards
above the anticipated maximum high water level, the geotextile should be keyed in at
the crest of the slope. The geotextile should no be keyed in at the crest until after
placement of the riprap. Alternative key details are shown in Figure 3-3.
6.
Place revetment (cushion layer and/or riprap) over the geotextile width, while
avoiding puncturing or tearing it.
a. Revetment should be placed on the geotextile within 14 days.
b. Placement of armor cover will depend on the type of riprap, whether quarry
stone, sandbags (which may be constructed of geotextiles), interlocked or
articulating concrete blocks, soil-cement filled bags, filled geocells, or other
suitable slope protection is used.
c. For sloped surfaces, placement should always start from the base of the slope,
moving up slope and, preferably, from the center outward.
d. In no case should stone weighing more than 90 lbs (40 kg) be allowed to roll
downslope on the geotextile.
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Figure 3-3. Construction of hard armor erosion control systems (a., b. after Keown and
Dardeau, 1980; c. after Dunham and Barrett, 1974). 1 m = 3.3 ft.
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Figure 3-4. Special construction requirements related to specific hard armor erosion control
applications. 1 m = 3.3 ft.
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Figure 3-4. Special construction requirements related to specific hard armor erosion control
applications (cont.).
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3.8-3
Streambank Protection
For streambank protection, selecting a geotextile with appropriate clogging resistance to
protect the natural soil and meet the expected hydraulic conditions is extremely important.
Should clogging occur, excess hydrostatic pressures in the streambank could result in slope
stability problems. Do not solve a surface erosion problem by causing a slope stability
problem!
Detailed data on geotextile installation procedures and relevant case histories for streambank
protection applications are given by Keown and Dardeau (1980). Construction procedures
essentially follow the procedures listed in Section 3.8-1. The geotextile should be placed on
the prepared streambank with the machine direction placed parallel to the bank (and parallel
to the direction of stream flow). Adjacent rolls of geotextile should be seamed, sewed, or
overlapped; if overlapped, secure the overlap with pins or staples. A 1 ft (0.3 m) overlap is
recommended for adjacent roll edges, with the upstream roll edge placed over the
downstream roll edge. Roll ends should be overlapped 3 ft (1 m) and offset as shown in
Figure 3-4a. The upslope roll should overlap the downslope roll.
The geotextile should be placed along the bank to an elevation well below mean low water
level based on the anticipated flows in the stream. Existing agency design criteria for
conventional nongeotextile streambank protection could be utilized to locate the toe of the
erosion protection system. In the absence of other specifications, placement to a vertical
distance of 3 ft (1 m) below mean water level, or to the bottom of the streambed for streams
shallower than 3 ft (1 m), is recommended. Geotextiles should either be placed to the top of
the bank or at a given distance up the slope above expected high water level from the
appropriate design storm event, including whatever requirements are normally used for
conventional (nongeotextile) streambank protection systems. In the absence of other
specifications, the geotextile should extend vertically a minimum of 18 in. (0.5 m) above the
expected maximum water stage, or at least 3 ft (1 m) beyond the top of the embankment if
less than 18 in. (0.5 m) above expected water level.
If strong water movements are expected, the geotextile must be keyed in at the top and toed
in at the bottom of the embankment. The riprap or filled geocells should be extended beyond
the geotextile 18 in. (0.5 m) or more at the toe and the crest of the slope. If scour occurs at
the toe and the surface armor beyond the geotextile is undermined, it will in effect toe into
the geotextile. The whole unit thus drops, until the toed-in section is stabilized. However, if
the geotextile extends beyond the stone and scour occurs, the geotextile will flap in the water
action and tend to accelerate the formation of a scour pit or trench at the toe. Alternative toe
treatments are shown in Figure 3-3. The trench methods in Figures 3-3a and 3-3b require
excavating a trench at the toe of the slope. This may be a good alternative for new
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construction; however, it should be evaluated with respect to slope stability when a trench
will be excavated at the toe of a potentially saturated slope below the water level. Keying in
at the top can consist of burying the top bank edge of the geotextile in a shallow trench after
placement of the armor material. This will provide resistance to undermining from
infiltration of over-the-bank precipitation runoff, and also provide stability should a storm
greater than anticipated occur. However, unless excessive quantities of runoff are expected
and stream flows are relatively small, this step is usually omitted.
The armoring material (e.g., riprap, sandbags, blocks, filled geocells) must be placed to avoid
tearing or puncturing the geotextile, as indicated in Section 3.8-1.
3.8-4
Precipitation Runoff Collection and Diversion Ditches
Runoff drainage from cut slopes along the sides of roads and in the median of divided
highways is normally controlled with one or more gravity flow ditches. Runoff from the
pavement surface and shoulder slopes are collected and conveyed to drop inlets, stream
channels, or other highway drainage structures. If a rock protection-geotextile system is used
to control localized ditch erosion problems, select and specify the geotextile using the
properties indicated in Table 3-1. Geotextile requirements for ditch linings are less critical
than for other types of erosion protection, and minimum requirements for noncritical,
nonsevere applications can generally be followed. If care is taken during construction, the
protected strength requirements appear reasonable. The geotextile should be sized with AOS
to prevent scour and piping erosion of the underlying natural soil and to be strong enough to
survive stone placement.
The ditch alignment should be graded fairly smooth, with depressions and gullies filled and
large stones and other debris removed from the ditch alignment. The geotextile should be
placed with the machine direction parallel to the ditch alignment. Most geotextiles are
available in widths of 6.6 ft (2 m) or more, and, thus, a single roll width of geotextile may
provide satisfactory coverage on the entire ditch. If more than one roll width of geotextile is
required, it is better to sew adjacent rolls together. This can be done by the manufacturer or
on site. Again, for seams, the required strength of the seam should meet the minimum seam
requirements in Table 3-1. The longitudinal seam produced by roll joining will run parallel
with the ditch alignment. Geotextile widths should be ordered to avoid overlaps at the
bottom of the ditch, since this is where maximum water velocity occurs. Roll ends should
also be sewn or overlapped and pinned or stapled. If overlap is used, then an overlap of at
least 3 ft (1 m) is recommended. The upslope roll end should be lapped over the downslope
roll end, to prevent in-service undermining. Pins or staples should be spaced so slippage will
not occur during stone placement or after the ditch is placed in service.
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Cover stone, sandbags, infilled geocells or other material intended to dissipate precipitation
runoff energy should be placed directly on the geotextile, from downslope to upslope. Cover
stone should have sufficient depth and gradation to protect the geotextile from ultraviolet
radiation exposure. Again, the cover material should be placed with care, especially if a
Class 2 geotextiles has been selected. A cross section of the proper placement is shown in
Figure 3-4c. Vegetative cover can be established through the geotextile and stone cover if
openings in the geotextile are sufficient to support growth. If a vegetative cover is desirable,
geotextiles should be selected on the basis of the largest opening possible, or consider the use
of RECPs and TRMs, as discussed in Sec. 3.12.
3.8-5
Wave Protection Revetments
Because of cyclic flow conditions, geotextiles used for wave protection systems in most
cases should be selected on the basis of severe criteria. The geotextile should be placed in
accordance with the procedures listed in Section 3.8-1.
If a geotextile will be placed where existing riprap, rubble, or other armor materials placed
on natural soil have been unsuccessful in retarding wave erosion, site preparation could
consist of covering the existing riprap with a filter sand. The geotextile could then be
designed with less rigorous requirements as a filter for the sand than if the geotextile is
required to filter finer soils.
The geotextile is unrolled and loosely laid on the smooth graded slope. The machine
direction of the geotextile should be placed parallel to the slope direction, rather than
perpendicular to the slope, as was recommended in streambank protection. Thus, the long
axis of the geotextile strips will be parallel to anticipated wave action. Sewing of adjacent
rolls or overlapping rolls and roll ends should follow the steps described in Section 3.8-1,
except that a 3 ft (1 m) overlap distance is recommended by the Corps of Engineers for
underwater placement (Figure 3-4). Again, securing pins (requirements per Section 3.8-1)
should be used to hold the geotextile in place.
If a large part of the geotextile is to be placed below the existing tidal level, special
fabrication and placement techniques may be required. It may be advantageous to pre-sew
the geotextile into relatively large panels and pull the prefabricated panels downslope,
anchoring them below the waterline. Depending upon the placement scheme used, selection
of a floating or nonfloating geotextile may be advantageous. In some cases with very strong
storm waves, composite mats made of geotextiles, fascines, and other bedding materials are
constructed on land, rolled up, and then unrolled off of an offshore barge with divers and
weights facilitating underwater placement.
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Because of potential wave action undermining, the geotextile must be securely toed-in using
one of the schemes shown in Figure 3-3. Also, a key trench should be placed at the top of the
bank, as shown in Figure 3-3a, to prevent revetment stripping should the embankment be
overtopped by wave action during high-level storm events.
Riprap or cover stone should be placed on the geotextile from downslope to upslope, and
stone placement techniques should be designed to prevent puncturing or tearing of the
geotextile. Drop heights should follow the recommendations stated in the general
construction criteria (see 3.8-1). Riprap or cover stone can also be placed underwater by
cranes or bottom dump barges.
3.8-6
Scour Protection
Scour, because of high flows around or adjacent to structures in rivers or coastal areas,
generally requires scour protection for structures. Scour protection systems generally fall
under the critical and/or severe design criteria for geotextile selection.
An extremely wide variety of transportation-associated structures are possible and, thus,
numerous ways exist to protect such structures with riprap geotextile systems. A typical
application is shown in Figure 3-4d. In all instances, the geotextile is placed on a smoothly
graded surface as stated in the general construction requirements (Section 3.8-1). Such site
preparation may be difficult if the geotextile will be placed underwater, but normal stream
action may provide a fairly smooth streambed. In bridge pier protection or culvert approach
and discharge channel protection applications, previous high-velocity stream flow may have
scoured a depression around the structure. Depressions should be filled with granular
cohesionless material. It is usually desirable to place the geotextile and riprap in a shallow
depression around bridge piers to prevent unnecessary constriction of the stream channel.
The geotextile should normally be placed with the machine direction parallel to the
anticipated water flow direction. Seaming and/or overlapping of adjacent rolls should be
performed as recommended in general construction requirements (Section 3.8-1). When roll
ends are overlapped, the upstream ends should be placed over the downstream end. As
necessary and appropriate, the geotextile may be secured in place with steel pins, as
previously described. Securing the geotextile in the proper position may be of extreme
importance in bridge pier scour protection. However, under high-flow velocities or in deep
water, it will be difficult, if not impossible, to secure the geotextile with steel pins alone.
Underwater securing methods must then be developed, and they will be unique for each
project. Alternative methods include floating the geotextile into place, then filling from the
center outward with stones, building a frame to which the geotextile can be sewn; using a
heavy frame to submerge and anchor the geotextile; or constructing a light frame, then
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floating the geotextile and sinking it with riprap. In any case, it may be desirable to specify a
geotextile which will either float or sink, depending upon the construction methods chosen.
In general, geotextiles with a bulk density greater than 1 g/cm3 will sink (i.e., provided the air
contained in the geotextile can be readily removed by submersion) while those less than 1
g/cm3 will float.
Riprap, precast concrete blocks, bedding materials if used, or other elements placed on the
geotextile should be placed without puncturing or tearing the geotextile. Drop heights should
be selected on the basis of geotextile strength criteria, as discussed in the general
construction requirements (Section 8.3-1).
3.10
GEOCELLS
Geocells infilled with sand, gravel or concrete provide an alternative armor system for
permanent erosion protection. Geocells are three dimensional cellular structures provide
confinement and reinforcement to the infilled soils. Geocells are made from polyethylene
(low and high density) strips 3, 4, 6 or 8 in. (75, 100, 150 or 200 mm) wide that may be solid
or contain small holes. The strips are periodically interconnected to form expandable
rectangular or square panels up to 30 ft (9.1 m) on a side. The panels are flattened for easy
transport and then stretched out and expanded on site to form the cellular or honeycomb
structures. Depending on the climate and type of backfill, vegetation is sometimes
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established on the infilled geocell slopes. The type of infill selected depends on the
hydraulics, soil conditions, and aesthetics.
The various manufacturers can provide materials properties and physical characteristics of
geocells. As far as we know, there are no special design rules for geocell installations.
Conventional geotechnical analyses for slope stability, foundations, compaction, etc., are
appropriate, depending on the specific project requirements. For erosion protection systems,
the same hydraulic considerations mentioned earlier in this chapter apply.
Site preparation is similar to what is normally done for any geosynthetic installation. The
site is cleared and grubbed, tree stumps and boulders are removed, and the surface graded
and smoothed as required. The flattened geocell panels are carried to the site and expanded to
their full panel dimensions. The panels are periodically staked or pinned to the subgrade
slope every two to four cells as well as at the junctions between panels. Some manufactures
have a cable threaded through the each panel that helps to expand and secure them to the
subgrade. Depending on the slope angle and length, an anchor trench at the top of the slope
and along the edges of the protected area may be required. Benches on the slope are
sometimes necessary for stability and to simplify construction.
Placement of the infill material can be by hand, endloader, backhoe, crane-supported
clamshell bucket, or even a conveyor system. Infill materials are usually placed a few cm
above the top of the cells and appropriately compacted. Hydroseeding and mulching may
also be appropriate. Edges must be protected (eg., with toe trenches) to prevent loss of fill
due to erosion and undermining.
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Erosion control blankets (ECBs) and other geosynthetics such as mulch control nets (MCNs)
are covered in Chapter 4. These are biodegradable RECPs used to enhance the establishment
of vegetation for temporary erosion control applications where vegetation alone can provide
sufficient erosion protection.
The principal applications of TRMs are in highway stormwater runoff ditches, auxiliary
spillways of retention dams, and protection of embankments and reinforced steep slopes
(Chapter 8) against erosion by heavy precipitation or flooding events. TRMs are used for
temporary (e.g., 2 hours), high-velocity flow areas, and is usually not suitable for long-term
high velocity flow applications suited for hard armor systems.
Any waterway lined with TRMs requires inspection and maintenance, and some of the
materials involved may be susceptible to damage, particularly by vandalism. If it is apparent
that these considerations are a problem, then reinforced grass should not be used. However,
the aesthetic advantage of a soft armor lining with a TRM often outweighs potential
disadvantages.
The performance of TRMs is determined by a complex interaction of hydraulic, geotechnical,
and botanical elements. At present, the physical processes and the engineering properties of
geotextiles and grass cannot be quantitatively described. Thus, the design approach is largely
empirical and involves a systematic consideration of each constituent element's behavior
under service conditions. Specific products have been tested in laboratory flume tests to
empirically quantify the tractive shear forces and velocities they can withstand as a function
of flow time.
This section provides only a summary of the design principles and construction procedures
for erosion control mats and TRMs. For detailed information on planning, design,
specifications, construction, on-going management, and support research on TRMs, see
Hewlett, et al. (1987).
Another sources of information on RECPs is the Erosion Control Technology Council
(ECTC). Their website (www.ectc.org) has downloadable documents, design tools, test
methods, case histories, and model specifications for RECPs, for both permanent and
temporary applications. ASTM also has some standard test methods for RECPs. The
Specifier's Guide published each December in the Geosynthetics magazine (formerly
Geotechnical Fabrics Report), published by the Industrial Fabrics Association contains
specific properties of TRMs provided by the manufacturers.
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Figure 3-5. Recommended maximum design velocities and flow durations for erosion
resistance of various surface materials and treatment (after Hewlet et al., 1987 and
Theisen, 1992).
3-42
Details for each of these requirements are in Hewlett, et al. (1987), on the Texas DOT
website, and on the ECTC website. Specific installation guidelines are usually available
from the manufacturers of TRMs.
3.11-2 Specification
The following example specification for erosion control mats is after the Texas Department
of Transportation (2004) specification for soil retention blankets (SRB). This agency tests
candidate erosion control materials and categorizes them into classes and types in an
approved materials list.
ITEM 169
SOIL RETENTION BLANKETS
169.1. Description. Provide and install soil retention blankets (SRB) as shown on the plans or as
directed.
169.2. Materials. Provide only SR-B that are on the approved list published in "Field Performance
of Erosion Control Products," available from the Maintenance Division. Use material of the
following class and type as shown on the plans and provide a copy of the manufacturer's label for the
selected product.
A. Class I - Slope Protection.
1. Type A. Slopes 3:1 or flatter - clay soils,
2. Type B. Slopes 3:1 or flatter - sandy soils,
3. Type C. Slopes steeper than 3:1 - clay soils, and
4. Type D. Slopes steeper than 3:1 - sandy soils.
B. Class 2 - Flexible Channel Liners.
1. Type E. Biodegradable materials with shear stress less than 1.0 lb. per square foot,
2. Type F. Biodegradable materials with shear stress 1.0 to 2.0 lb. per square foot,
3. Type G. Nonbiodegradable materials with shear stress 2.0 to 5.0 lb. per square foot, and
4. Type H. Nonbiodegradable materials with shear stress equal to or greater than 5.0 lb. per
square foot.
169.3. Construction. Place the SRB within 24 hr. after the seeding or sodding operations, or when
directed, in accordance with the "SRB Product Installation Sheet," available from the Maintenance
Division. Installation includes the repair of ruts, reseeding or resodding, and the removal of rocks,
clods, and other foreign materials which may prevent contact of the blanket with the soil.
169.4. Measurement. This Item will be measured by the square yard of surface area covered.
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169.5. Payment. The work performed and materials furnished in accordance with this Item and
measured as provided under "Measurement" will be paid for at the unit price bid for "Soil Retention
Blankets" of the class and type specified. This price is full compensation for equipment, materials,
labor, tools, and incidentals.
3.12 REFERENCES
AASHTO (2006). Standard Specifications for Geotextiles - M 288, Standard Specifications
for Transportation Materials and Methods of Sampling and Testing, 25th Edition,
American Association of State Transportation and Highway Officials, Washington, D.C.
AASHTO (2005). Model Drainage Manual, 3rd edition, American Association of State
Highway and Transportation Officials, Washington, D.C.
ASTM (2006). Annual Books of ASTM Standards, American Society for Testing and
Materials, West Conshohocken, PA:
Volume 4.08 (I), Soil and Rock
Volume 4.09 (II), Soil and Rock; Geosynthetics
ASTM Test Methods - see Appendix E.
Barton, C. and Kinkead, K. (2005). Do Erosion Control and Snakes Mesh, Journal of Soil
and Water Conservation, Vol. 60, No. 2, 32 pp.
Casagrande, A. (1938). Notes on Soil MechanicsFirst Semester, Harvard University
(unpublished), 129 pp.
Cedergren, H.R. (1989). Seepage, Drainage, and Flow Nets, Third Edition, John Wiley and
Sons, New York, 465p.
Christopher, B.R. and Holtz, R.D. (1985). Geotextile Engineering Manual, FHWA-TS86/203, March, 1044 p.
Dunham, J.W. and Barrett, R.J. (1974). Woven Plastic Cloth Filters for Stone Seawalls,
Journal of the Waterways, Harbors, and Coastal Engineering Division, American Society
of Civil Engineers, New York, February.
FHWA (2006). Hydraulic Design of Energy Dissipators for Culvert and Channels,
Hydraulic Engineering Circular No. 14, Federal Highway Administration, FHWA-NHI06-086.
FHWA (2005). Design of Roadside Channels with Flexible Linings, Hydraulic Engineering
Circular No. 15, Third Edition, Federal Highway Administration, FHWA-IF-05-114.
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4.1
INTRODUCTION
Geotextiles, geosynthetic erosion control blankets (ECBs), and other biodegradable rolled
erosion control products (RECPs) such as mulch control nets (MCNs) and turf reinforcing
mats (TRMs) can be used to temporarily control and minimize erosion and sediment
transport during construction. Four specific application areas have been identified:
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The main advantages of using geotextile silt fences over conventional techniques in sediment
control applications include the following:
The geotextile can be designed for the specific application, while conventional
techniques are basically trial-and-error.
Geotextile silt fences in particular often prove to be very cost-effective, especially in
comparison to hay bales, considering ease of installation and material costs.
Control of geosynthetics by material specifications is easier than for hay bales, the
traditional erosion control method.
For runoff control, geosynthetic ECBs are designed to help mitigate immediate erosion
problems and provide long-term stabilization by promoting the establishment of a vegetative
cover. The main advantages of using ECBs include the following:
Vegetative systems have desirable aesthetics.
Products are lightweight and easy to handle and install.
Temporary, degradable products improve establishment of vegetation.
Continuity of protection is generally better over the entire protected area.
Empirically predictable performance; traditional techniques such as seeding, mulch
covers, and brush or hay bale barriers, are often less predictable and reliable.
The following sections review the function, design, selection, specification, and installation
procedure for geosynthetics used as silt fences, turbidity curtains, and erosion control
blankets. Design of geotextiles in temporary runoff control systems to control ditch erosion
is similar to Sec. 3.8. Additional information and training are available in the NHI course
entitled Design and Implementation of Erosion and Sediment Control (No. 142054) (see
www.nhi.fhwa.dot.gov), developed in a joint effort between FHWA and the Environmental
Protection Agency (EPA).
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4.2
In most applications, a geotextile silt fence is placed downslope from a construction site or
newly graded area to prevent or at least reduce sediment being transported by runoff to the
surrounding environment. Sometimes silt fences are used in permanent or temporary
diversion ditches and swales for the same purpose, although even with special designs, they
have had varying success.
A silt fence primarily functions as a temporary dam (Mallard and Bell, 1981). It retains
water long enough for suspended fine sand and coarse silt particles in the runoff to settle out
before they reach the fence. Generally, a retention time of 25 to 30 minutes is sufficient, so
flow through the geotextile must provide this retention time. Although smaller pore opening
sizes and lower permittivity of the geotextile will allow finer particles to settle out, some
water must be able to pass through the fence to prevent possible overtopping. Appropriate
applications of silt fences are along the site perimeter, below disturbed areas subject to sheet
and rill erosion and sheet flow, and below the toe of exposed and erodible slopes.
With a retention time of 25 to 30 minutes, not all the silt and clay in suspension will settle out
before reaching the fence. Therefore, water flowing through the fence will still contain some
suspended fines. Removal of fines by the geotextile creates a difficult filtration condition. If
the openings in the geotextile (i.e., AOS) are small enough to retain most of the suspended
fines, the geotextile will blind (Fig. 2.3) and its permeability will be reduced so that bursting
or overtopping of the fence could occur. Therefore, it is better to have some geotextile
openings large enough to allow fine silt and clay particles to easily pass through. Even if
some silt passes through the fence, the flow velocity will be small, and some fines may settle
out. If the application is critical, e.g., when the site is immediately adjacent to
environmentally sensitive wetlands or streams, multiple silt fences can be used. A second
fence with a smaller AOS is placed a short distance downslope of the first fence to capture
silt that passed through the first fence.
Wyant (1980) and Allen (1994) have found that the geotextile AOS and permittivity
properties are not directly related to silt fence performance. Their experience indicates that,
in general, most geotextiles have hydraulic characteristics that provide acceptable silt fence
performance for even the most erodible silts. Thus, geotextile selection and specification can
be based on typical properties of silt fence geotextiles known to have performed satisfactorily
in the past.
Because silt fences are only used for temporary erosion control, the fence only needs to work
until the site can be revegetated or otherwise protected from rainfall and erosion. According
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to Richardson and Middlebrooks (1991), silt fences are best applied in situations where sheet
erosion occurs and where flow is not concentrated. Flow velocity should be less than about 1
ft/s (0.3 m/s). Slope grading or check dams may be required to reduce the flow.
Recommendations for allowable slope length versus slope angle to limit runoff velocity are
presented in Table 4-1. Furthermore, the limiting slope angle and velocity requirements
suggest that the drainage areas for overland flow to a fence should be less than about 5 acres
per 100 ft 1 (ha per 30 m) of fence.
Table 4-1
Limits of Slope Steepness and Length
to Limit Runoff Velocity to 1 ft/s (0.3 m/s)
(after Richardson and Middlebrooks, 1991)
Maximum Slope
Length
Slope Steepness
(%)
(ft)
100
80
50
30
15
<2
25
5 10
10 20
> 20
4.3
(m)
30
25
15
10
5
There are two approaches to the design of silt fences. In the first, geotextile selection is
based on the hydraulic properties (i.e., AOS and permittivity) of the geotextile based on
previous experience with successful silt fence installations.
The second design approach is to conduct a performance test that basically is a model test of
a silt fence. The recommended test is ASTM D 5141 (Determining Filtering Efficiency and
Flow Rate of a Geotextile for Silt Fence Applications Using Site-Specific Soil). This test uses
representative samples of soils from the site and candidate geotextiles.
For each approach, designers need to estimate both the runoff volume due to a certain rainfall
intensity and the volume of sediment likely to be generated from the site. The silt fence must
be able to retain both these volumes. Finally, the physical and mechanical properties of the
geotextile must also be appropriately considered.
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Use any reasonable approach to estimate the runoff volume. The Rational Method for
small watershed areas is one approach:
Q = 2.8 x 10-3 C i A
[4 - 1]
where:
Q
C
i
A
=
=
=
=
runoff (m3/s)
surface runoff coefficient
rainfall intensity (mm/hr)
area (ha)
Use C = 0.2 for rough surfaces, and C = 0.6 for smooth surfaces. A 10-year storm
event is typically used for designing silt fences.
Use the appropriate rainfall intensity factor, i, for the locality. Assume a 10-year
design storm, or use local design regulations. Neglect any concentration times (worst
case). This calculation gives the total storage volume required of the silt fence.
STEP 2.
Probably the best way to estimate the volume of sediment generated is to use some
version of the Universal Soil Loss Equation (USLE). This was done for silt fences by
Richardson and Middlebrooks (1991). In the meantime, the USLE procedure has
been considerably revised and updated by the National Resource Conservation
Service (NRCSformerly the Soil Conservation Service) and the Agricultural
Research Service of the USDA. Its current version is called the Revised Universal
Soil Loss Equation, Version 2 (RUSLE2), and put on line. The official NRCS version
of RUSLE2 can be found at
http://fargo.nserl.purdue.edu/rusle2_dataweb/RUSLE2_Index.htm
For details, definitions, documentation and publications, tutorials, etc., go to
http://www.ars.usda.gov/Research/docs.htm?docid=6010
The RUSLE2 predicts an erosion rate in terms of tons of sediment produced per acre
(hectare) for a typical design period. This should provide a reasonable estimate for
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sizing the storage volume behind the silt fence. As the sediments have a very high
water content and a low density, assume a density of about 50 lb/ft3 (800 kg/m3) to
convert the soil loss in metric tons to a volume. Sediment behind a silt fence should
be removed when accumulation reaches approximately one-third to one-half fence
height, and this height should be used for estimating the storage volume required.
The next step is the hydraulic design of the geotextile, and as mentioned above, there are two
approaches to this design. The first is based on the hydraulic properties (i.e., AOS and
permittivity) of geotextiles known to perform satisfactorily. The second approach is to
conduct a performance test to estimate filtration efficiency for specific site conditions. The
next section describes both approaches.
4.3-2 STEP 3 Hydraulic Design of the Geotextile
1.
2.
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The model study approach evaluates the system by utilizing actual soils from
the local area of interest. Thus, it cannot be performed by manufacturers. The
approach lends itself to an approved list-type specification for silt fences. In
this case, the agency or its representatives perform the flume test using their
particular problem soils and prequalifies the geotextiles that meet filtering
efficiency and flow criteria requirements. Qualifying geotextiles can be
placed on an approved list that is then provided to contractors. Geotextiles on
any approved list should be periodically retested because manufacturing
changes often occur.
4.3-3 STEP 4 Physical and Mechanical Properties; Constructability Requirements
The geotextile must be strong enough to support the pooled water and the sediments
collected behind the fence. Minimum strength depends on height of impoundment
and spacing between fence posts. A silt fence geotextile must be strong enough to
enable it to be properly installed.
Use Figure 4-1 to determine required tensile strength for a range of impoundment
heights and post spacings. For geotextiles without wire or plastic mesh backing, limit
impoundment heights to (2 ft) 0.6 m and post spacing to 6.6 ft (2 m); for greater
heights and spacings, use steel or plastic grid/mesh reinforcement to prevent burst
failure of geotextile. Unsupported geotextiles must not collapse or deform, allowing
silt-laden water to overtop the fence. Use Figure 4-2 to design the fence posts.
Figure 4-1.
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Figure 4-2.
AASHTO M288 property recommendations are indicated in Table 4-2. Realize that these
specifications are not based on research but on properties of geotextiles that have performed
satisfactorily as silt fences. Also given are requirements for resistance to ultraviolet
degradation. Although the applications are temporary (e.g., 6 to 36 months), the geotextile
must have sufficient UV resistance to function throughout its anticipated design life.
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Table 4-2
Physical Requirements1,2,3
for Temporary Silt Fence Geotextiles
(AASHTO, 2006)
ASTM
Test
Method
Maximum Post Spacing
Grab Strength
Machine Direction
X-Machine Direction
Permittivityc
Apparent Opening Size
Ultraviolet Stability
(Retained Strength)
a
b
c
Supported
Silt Fencea
Units
1.2 m
D 4632
D 4491
D 4751
sec-1
mm
D 4355
Requirement
Unsupported Silt Fence
Geotextile
Geotextile
Elongation Elongation
< 50%b
$ 50%b
1.2 m
2m
400
400
0.05
0.60 max.
70% after 500 hours
of exposure
550
550
450
450
0.05
0.05
0.60 max.
0.60 max.
70% after 500 hours
of exposure
Silt fence support shall consist of 14-gage steel wire mesh spacing of 150 mm by 150 mm or prefabricated
polymeric mesh of equivalent strength.
As measured in accordance with ASTM D 4632.
These default filtration property values are based on empirical evidence with a variety of sediments. For
environmentally sensitive areas, a review of previous experience and/or site or regionally specific
geotextile tests should be performed by the agency to confirm suitability of these requirements.
NOTES:
1. Acceptance of geotextile material shall be based on ASTM D 4759.
2. Acceptance shall be based upon testing of either conformance samples obtained using Procedure A of
ASTM D 4354, or based on manufacturers certifications and testing of quality assurance samples obtained
using Procedure B of ASTM D 4354.
3. All numeric values except AOS represent minimum average roll value (i.e., test results from any sampled
roll in a lot shall meet or exceed the minimum values in the table). Lot samples according to ASTM D
4354.
Conversion:
4.4
1 m = 3.3 ft.
1 N = 0.225 lbf
25.4 mm = 1 in.
SPECIFICATIONS
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Geotextile Property
AOS
D 4751
Water Permittivity
D 4491
Grab Tensile
Strength, in machine
and x-machine
direction
D 4632
D 4632
---
Ultraviolet (UV)
Radiation Stability
D 4355
NOTE:
1. All geotextile properties in Table A are minimum average roll values (i.e., the test result for any sampled roll
in a lot shall meet or exceed the values shown in the table).
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The manufacturer's certificate of compliance shall include the following information about each
geotextile roll to be used:
Manufacturer's name and current address,
Full product name,
Geotextile structure, including fiber/yarn type,
Polymer type,
Geotextile roll number,
Proposed geotextile use(s), and
Certified test results.
Approval of Seams
If the geotextile seams are to be sewn in the field, the Contractor shall provide a section of sewn seam
that can be sampled by the Engineer before the geotextile is installed.
The seam sewn for sampling shall be sewn using the same equipment and procedures as will be used
to sew the production seams. If production seams will be sewn in both the machine and crossmachine directions, the Contractor must provide sewn seams for sampling which are oriented in both
the machine and cross-machine directions. The seams sewn for sampling must be at least 2 yards in
length in each geotextile direction. If the seams are sewn in the factory, the Engineer will obtain
samples of the factory seam at random from any of the rolls to be used. The seam assembly
description shall be submitted by the Contractor to the Engineer and will be included with the seam
sample obtained for testing. This description shall include the seam type, stitch type, sewing thread
type(s), and stitch density.
Construction Geotextile (Installation Requirements)
Silt fence shall be installed in accordance with the Plans.
When backup support is used, steel wire shall have a maximum mesh spacing of 2-inches by 4inches. and the plastic mesh shall be as resistant to ultraviolet radiation as the geotextile it supports.
The geotextile shall be attached to the posts and support system using staples, wire, or in accordance
with the manufacturer's recommendations.
The geotextile shall be sewn together at the point of manufacture, or at a location approved by the
Engineer, to form geotextile lengths as required. All sewn seams and overlaps shall be located at a
support post.
Posts shall be either wood or steel. Wood posts shall have minimum dimensions of 1-inches by 1inches by the minimum length shown in the Plans. Steel posts shall have a minimum weight of 0.90
lbs/ft.
When sediment deposits reach approximately one-third the height of the silt fence, the deposits shall
be removed and stabilized.
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4.5
INSTALLATION PROCEDURES
Silt fences are quite simple to construct; the normal construction sequence is shown in Figure
4-3. Installation of a prefabricated silt fence is shown is Figure 4-4.
1.
2.
3.
4.
5.
Install wooden or steel fence posts or large wooden stakes in a row, with
normal spacing between 1.5 to 10 ft (0.5 to 3 m), center to center, and to a
depth of 15 to 18 in. (0.4 to 0.6 m). Most pre-fabricated fences have posts
spaced approximately 6 to 10 ft (2 to 3 m) apart, which is usually adequate
(Step 1).
Construct a small (minimum 6 in. (150 mm) deep and 4 in. (100 mm) wide)
trench on the upstream side of the silt fence (Step 2).
Attach reinforcing wire, if required, to the posts (Step 3).
If a prefabricated silt fence is not being used, the geotextile must be attached
to the posts using staples, reinforcing wire, or other attachments provided by
the manufacturer. Geotextile should be extended at least 6 in. (150 mm)
below the ground surface (Steps 4 and 5).
Bury the lower end of the geotextile in the upstream trench and backfill with
natural material, tamping the backfill to provide good anchorage (Step 6).
Silt fence ends should be turned uphill to ensure they capture runoff water and prevent flow
around the ends. The groundline at the fence ends should be at or above the elevation of the
lowest portion of the fence top. Measures should be taken to prevent erosion along the fence
backs that run downhill for a significant distance. Gravel check dams at approximately 6 to
10 ft. (2 to 3 m) intervals along the back of the fence can be used.
The field inspector should review the field inspection guidelines in Section 1.7.
4.6
Silt fences should be checked periodically, especially after a rainfall or storm event.
Excessive buildup of sediment must be removed so the silt fence can function properly.
Generally, sediment buildup behind the fence should be removed when it reaches to of
the fence height. Repair or replace any split, torn, slumping or weathered geotextile. The toe
trench should also be checked to ensure that runoff is not piping under the fence.
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Figure 4-3.
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Figure 4-4.
4.7
At construction sites adjacent to open water, silt and turbidity curtains may be necessary to
prevent sediment from entering the lake, stream, or river. The curtain is suspended from
floats at the waters surface and weighted down at the bottom, and then stretched across the
stream or in a semicircle around the end of the site. A tension cable is often built into the
curtain immediately above or below the flotation segments to absorb stress imposed by
currents, wave action, and wind. Often the curtains are fabricated on-shore, then deployed
from boats or barges, and in deep water, divers may be necessary to attach the bottom of the
curtain to concrete blocks or other weights. In shallow water, curtains can be constructed
similar to on-shore silt fences. Geotextiles have also been attached to soldier piles and
draped across riprap barriers as semi-permanent curtains, and in side sheet-pile cofferdams to
retain and fines in the backfill.
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The U.S. Army Corps of Engineers (1977) indicates that silt and turbidity curtains are not
appropriate for:
use near hopper or cutter head dredges where frequent curtain movement
would be necessary.
Silt and turbidity curtains perform essentially the same function in water as silt fences do on
land; that is, they intercept sediment-laden water while allowing clear water to pass. Thus,
for maximum efficiency, a silt or turbidity curtain should pass a maximum amount of water
while retaining a maximum amount of sediment. Unfortunately, such optimum performance
is normally not possible because sediments will eventually blind or clog (Figure 2-3) the
geotextile.
To maximize the geotextile's efficiency, the following soil, site, and
environmental conditions should be established, and the geotextile selected should provide a
specific filtering efficiency while maintaining the required flow rate (Bell and Hicks, 1980).
1.
Determine the grain size distribution of soil to be filtered.
2.
Estimate the soil volume to be filtered during construction.
3.
Estimate the flow conditions, anticipated runoff, and water level fluctuations.
4.
Consider the environmental conditions, temperature, and duration of sunlight
exposure.
5.
Determine the velocity, direction, and quantity of discharge water.
6.
Determine water depth, levels of turbidity, bottom sediments, and vegetation
at the site.
7.
Determine wind conditions.
On the basis of these considerations, the geotextile can then be selected either according to
the properties required to maximize particle retention and flow capacity while resisting
clogging, or by performing filtration model studies such as ASTM D 5141. The first
approach follows the criteria developed in Chapter 2 for drainage systems. Silt and turbidity
curtains are generally concerned with fine-grained soils; therefore, the following criteria
could be considered when selecting the geotextile.
A.
Retention Criteria
AOS
AOS
=
=
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q
A
10
C.
=
=
=
=
Clogging Resistance
Maximize AOS requirements using largest opening possible from criterion A
above.
Both woven and nonwoven geotextiles have been used for silt curtains, but experience has
shown that slit-film and monofilament wovens, because of their slick surface texture, tend to
be easier to maintain. They are also less susceptible to possible biological clogging.
For silt and turbidity curtain construction, the geotextile forming the curtain is held vertical
by flotation segments at the top and ballast along the bottom (Bell and Hicks, 1980). A
tension cable is often built into the curtain immediately above or below the flotation
segments to absorb stress imposed by currents, wave action, and wind. Barrier sections are
usually about 100 ft (30 m) long, with the width determined by the water depth. The sections
are seamed appropriately for the full length of the curtain. They can be made to any
reasonable width, depending on the water depth. Curtains can also be constructed within
shallow bodies of water using silt fence-type construction methods. Geotextiles have also
been attached to soldier piles and draped across riprap barriers as semi-permanent curtains.
Fabrication and installation of silt and turbidity curtains in deeper water or at complicated
sites are often done by specialized contractors.
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4.8
In freshly graded areas that are not to be immediately paved or covered, the soils are
susceptible to erosion by rainfall and runoff. Hydraulic seeding and mulching techniques as
well as biodegradable erosion control blankets and other similar products can be used to
enhance the establishment of vegetation after construction is completed. Erosion protection
must be provided for three distinct phases, namely:
1. prior to vegetation growth
2. during vegetation growth
3. after vegetation is fully established
Erosion control blankets provide protection during the first two phases. After vegetation is
established, and if further protection is necessary, TRMs that reinforce the vegetation root
mass are necessary. Permanent erosion control with TRMs was discussed in Sec. 3.11.
Erosion control blankets (ECBs) belong to a class of geosynthetics called rolled erosion
control products (RECPs), which are three-dimensional porous geosynthetic mats that
reinforce the roots and promote vegetation growth. These products together with vegetation
form an attractive and environmentally friendly biocomposite. Biodegradable RECPs are
used to enhance the establishment of vegetation for temporary erosion control applications
and where vegetation alone provides sufficient erosion protection after the temporary
products degrade. Also included in these biodegradable geosynthetic are mulch control nets
(MCNs) and open weave textiles (OWTs).
MCNs are manufactured of light-weight polymer net(s), typically polypropylene, and a
bedding or matrix of degradable organic materials such as aspen excelsior, straw, or coir
(coconut fibers). The matrix material protects the soil against erosion and helps retain
moisture, seeds, and soil to promote vegetation growth. These polymer materials are
typically not stabilized against ultraviolet light, and are designed to degrade over time.
Erosion control blankets have design lives that vary between approximately 6 months to 5
years. Some blankets are provided with grass seeds encased in paper, and some
biodegradable products may provide additional nutrients to the soil.
Erosion control blankets provide protection against moderate-flow velocities for short
periods of time. They are typically used on moderate slopes and low velocity intermittent
flow channels. Flows up to 5 ft/s (1.5 m/s) and durations of 0.5 to approximately 5 hr can be
withstood, as illustrated in Figure 4-5.
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Figure 4-5. Recommended maximum design velocities and flow durations for various
classes of erosion control materials (after Hewlett et al., 1987 and Theisen, 1992).
ECBs are usually evaluated by field trial sections, although there are very few published
records of comparative use. Therefore selection is usually based on local experience. Users
should be aware that a variety of products and systems exist, and as an aid to selecting the
best system, consult manufacturers and other agencies about their experiences. For example,
some ECB manufacturers have actual flume test data and design recommendations for their
specific products. One of the best sources of performance information is the Texas
Department of Transportation as performed by the Texas Transportation Institute Hydraulics,
Sediment & Erosion Control Laboratory.
This agency tests candidate erosion control
materials and categorizes them into classes and types in an approved materials list.
Information on the test program and the results of tests on specific products are available on
their web site: http://www.dot.state.tx.us/services/maintenance/erosion_control.htm. The
Erosion Control Technology Council (ECTC) is also a good source of information on ECBs.
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Since the design of erosion control blankets is empirical, specification by index properties is
not easily accomplished. Also, most current ASTM standards for RECPs are for TRMs, and
relatively few test methods have been standardized for erosion control blankets, although the
ECTC has developed some suggested test procedures that can be used for ECBs. Therefore,
it is recommended that specifications use an approved products list.
Construction plans and specifications should detail and note installation requirements.
Details such as anchoring in trenches, use of pins, pin length, pin spacing, roll overlap
requirements, and roll termination should be addressed.
Specifications for RECPs and TRMs can be found on the Texas DOT website or the Erosion
Control Technology Councils website: www.ectc.org/specifications.asp
4.9
REFERENCES
4-20
Richardson, G.N. and Koerner, R.M., Editors (1990). A Design Primer: Geotextiles and
Related Materials, Industrial Fabrics Association International, St. Paul, MN, 166 p.
Theisen, M.S. (1992). Geosynthetics in Erosion Control and Sediment Control, Geotechnical
Fabrics Report, Industrial Fabrics Association International, St. Paul, MN, May/June
pp. 26-35.
U.S. Army Corps of Engineers (1977). Civil Works Construction Guide Specification for
Plastic Filter Fabric, Corps of Engineers Specifications No. CW-02215, Office,
Chief of Engineers, U.S. Army Corps of Engineers, Washington, D.C.
Washington State Department Of Transportation (2006). Construction Geotextile For Silt
Fence, Standard Specifications for Road, Bridge, and Municipal Construction, N 4106.
Wyant, D.C. (1980). Evaluation of Filter Fabrics for Use as Silt Fences, Report No.
VHTRC 80-R49, Virginia Highway and Transportation Research Council,
Charlottesville, VA.
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5.1
INTRODUCTION
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Figure 5-1.
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CBR < 3
(Note: Soaked Saturated CBR as determined with ASTM D 4429)
R-value (California) < 20
MR < 4500 psi (30 MPa)
High water table
High sensitivity
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Dynamic loads and high tire pressures are another matter. Some rutting will probably occur
in such soils, especially after a few hundred passes (Webster, 1993). If traffic is limited, as it
is in many temporary roads, or if shallow (< 3 in. {75 mm}) ruts are acceptable, as in most
construction operations, a maximum undrained shear strength of approximately 2000 psf (90
kPa) (CBR = 3) for geosynthetic use in highway construction seems reasonable. However,
for soils that are seasonally weak (e.g., from frost heave) or for high fines content soils which
are susceptible to pumping, a geotextile separator may be of benefit in preventing migration
of fines at a much higher subgrade undrained shear strength. This is especially the case for
permeable base applications. Significant fines migration has been observed with a subgrade
CBR as high as 8 (e.g., Al-Qadi et al., 1998). On firm subgrades, a geotextile placed beneath
the base functions as a separator and filter, as illustrated in Figure 5-2. A greater range of
geotextile applicability is recognized in the M288 specification (AASHTO, 2006) with a
CBR 3 the geotextile application is identified as separation. The complete M288
specification is presented in Appendix D.
The subgrade conditions for separation applications apply equally to filtration and drainage
applications. Soils with high fines are poorly draining and the strength of such soils is highly
influenced by moisture. Base reinforcement has also been found under certain conditions to
provide significant improvement in performance of pavement sections over a wide range of
subgrade condition (up to a CBR of 8 or greater) (Berg et al, 2000).
As a summary, the application areas and functions in Table 5-1 have been identified as
appropriate for the corresponding subgrade conditions.
Figure 5-2.
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Table 5-1
Application and Associated Functions of Geosynthetics in Roadway Systems
Application
Separator
Function(s)
Subgrade Strength
Separation
Secondary: filtration*
Qualifier
Soils containing high
fines (SC, CL, CH, ML,
MH, SM, SC, GM,GC)
Base
Reinforcement
Reinforcement
Secondary: separation
not applicable
Secondary: separation
*always evaluate filtration requirements
5.2-4 Benefits
Geosynthetics used in both temporary and permanent roadways on soft subgrades, may
provide several cost and performance benefits, including the following.
1. Reducing the intensity of stress on the subgrade (function: reinforcement).
2. Preventing the base aggregate from penetrating into soft subgrades (function:
separation).
3. Preventing subgrade fines from pumping or otherwise migrating up into the base
(function: separation and filtration).
4. Preventing contamination of the base materials which may allow more open-graded,
free draining aggregates to be considered in the design (function: filtration).
5. Reducing the depth of excavation required for the removal of soft, unsuitable
subgrade materials (function: separation and reinforcement).
6. Reducing the thickness of aggregate required to stabilize soft subgrades (function:
separation and reinforcement).
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Figure 5-3.
Subgrade intrusion can also occur under long term dynamic loading due to pumping and
migration of fines, especially when open-graded base courses are used. It only takes a small
amount of fines to significantly affect the structural characteristics of select granular
aggregate (e.g., see Jornby and Hicks, 1986). Therefore, separation is important to maintain
the design thickness and the stability and load-carrying capacity of the base course. Soft
subgrade soils are most susceptible to disturbance during construction activities such as
clearing, grubbing, and initial aggregate placement. Geosynthetics can help minimize
subgrade disturbance and prevent loss of aggregate during construction. Thus, the primary
geotextile function in this application is separation, and can in some cases be considered a
secondary geogrid function.
The system performance may also be influenced by functions of filtration and drainage (see
Table 1-1). The geotextile acts as a filter to prevent fines from migrating up into the
aggregate due to high pore water pressures induced by dynamic wheel loads. It also acts as a
drain, allowing the excess pore pressures to dissipate through the geotextile and the subgrade
soils to gain strength through consolidation and improve with time.
System performance may also be improved through reinforcement. Geogrids and geotextiles
may provide reinforcement through three possible mechanisms.
1. Lateral restraint of the base and subgrade through friction (geotextiles) and interlock
(geogrids) between the aggregate, soil and the geosynthetic (Figure 5-4a).
2. Increase in the system bearing capacity by forcing the potential bearing capacity failure
surface to develop along alternate, higher shear strength surfaces (Figure 5-4b).
3. Membrane support of the wheel loads (Figure 5-4c).
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Figure 5-4.
When an aggregate layer is loaded by a vehicle wheel or dozer track, the aggregate tends to
move or shove laterally, as shown in Figure 5-4a, unless it is restrained by the subgrade or
geosynthetic reinforcement. Soft, weak subgrade soils provide very little lateral restraint, so
when the aggregate moves laterally, ruts develop on the aggregate surface and also in the
subgrade. A geogrid with good interlocking capabilities or a geotextile with good frictional
capabilities can provide tensile resistance to lateral aggregate movement. Another possible
geosynthetic reinforcement mechanism is illustrated in Figure 5-4b. Using the analogy of a
wheel load to a footing, the geosynthetic reinforcement forces the potential bearing capacity
failure surface to follow an alternate higher strength path. This tends to increase the bearing
capacity of the subgrade soil.
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Improper construction practices may also cause pavement distress. Wetting of the subgrade
during construction may permit water accumulation and subsequent softening of the
subgrade in the rutted areas after construction is completed. Use of dirty aggregates (e.g.,
aggregates containing more than 5% fines) or contamination of the base aggregates during
construction may produce inadequate drainage, instability, and frost susceptibility.
Reduction in design thickness during construction due to insufficient subgrade preparation
may result in undulating subgrade surfaces, failure to place proper layer thicknesses, and
unanticipated loss of base materials due to subgrade intrusion. Yoder and Witczak (1975)
state that a major cause of pavement deterioration is inadequate observation and field control
by qualified engineers and technicians during construction.
After construction is complete, improper or inadequate maintenance may also result in
pavement distress. Sealing cracks and joints at proper intervals must be performed to prevent
surface water infiltration. Maintenance of shoulders will also affect pavement performance.
As indicated in the list of possible benefits resulting from geosynthetic use in permanent
roadway systems (section 5.2-4), properly designed geosynthetics can enhance pavement
performance and reduce the likelihood of failures. Considering that a modern pavement
section costs on the order of $25/yd2 ($30/m2) for secondary roads and up to $100/yd2
($120/m2) for a primary road (i.e., based on five hundred thousand to several million dollars
per mile), only a year or two of extended life will easily cover the cost of the geosynthetic,
typically on the order of 1 to 3 $/yd2 (1.20 to 3.60 $/m2) installed. A recent study in Virginia
on monitored pavement sections found an anticipated improvement of over 100 % in traffic
loading for sections with geotextile separation layers as compared to control sections (Bhutta,
1998; and, Al-Qadi and Appea, 2003).
Perhaps of greater value, the geosynthetics at the subgrade-base interface and/or within the
base increase the reliability of the base and subgrade support, allowing rehabilitations of the
riding layer (i.e., asphalt) and extending pavement life before complete reconstruction is
required. A competent subgrade/base support is critical to realizing life-cycle cost benefits of
surface rehabilitations over the life of a pavement structure.
5.3-3 Design for Separation
For separation design, the base course thickness required to adequately carry the design
traffic loads for the design life of the pavement is not reduced due to the use of a
geosynthetic. Recall that geotextile separators help prevent pavement failures due to the
intrusion of finer subgrade soil fractions into the granular base layer(s). Geotextiles
separation layers may also be used between dense and open graded base layers.
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Most any geotextile will work in this application as long as it is strong enough to survive
construction. As indicated in Table 5-1, filtration is a secondary function in this application.
Therefore the geotextile should have small enough openings to prevent contamination of the
base and subbase pavement layers from the subgrade materials and be sufficiently permeable
(i.e., more permeable than the subgrade) to prevent the development of pore water pressure
in the subgrade.
5.3-4 Design for Stabilization
In stabilization design, the geosynthetic (geotextile or geogrid) and aggregate thickness
required to stabilize the subgrade and provide an adequate roadbed are evaluated. Recall that
this application is primarily for construction expedience. For design of permanent roads, this
stabilization lift also provides an improved roadbed (i.e., less subgrade disturbance, a gravel
layer that will not be contaminated due to intermixing with the subgrade, and a potential for
subgrade improvement of time). The base course thickness required to adequately carry the
design traffic loads for the design life of the pavement may be reduced due to the improved
roadbed condition, provided an assessment is made of the improvement.
As indicated in Table 5-1, geosynthetics used in this application perform multiple functions
of separation, filtration and reinforcement. Separation design requirements were discussed in
previous section. Because the subgrade soils are generally wet and saturated in this
application, the filtration design principles developed in Chapter 2 are applicable.
With respect to reinforcement requirements, there are two main approaches to stabilization
design. The first approach inherently includes the reinforcement function through improved
bearing capacity and there is no direct reinforcing contribution (or input) for the strength
characteristics of the geosynthetic. In this method, geotextiles act as a separator and filter
only. When this approach is used for geogrids, a geotextile or graded granular soil separation
layer is also required to address these functional requirements. The second approach
considers a possible reinforcing effect due to the geosynthetic. It appears that the separation
function is more important for roadway sections with relatively small live loads where ruts,
approximating 2 in to 4 in. (50 to 100 mm) are anticipated. In these cases, a design which
assumes no reinforcing effect is generally conservative. On the other hand, for large live
loads on thin roadways where deep ruts (> 4 in. {100 mm}) may occur, and for thicker
roadways on softer subgrades, the reinforcing function becomes increasingly more important
if stability is to be maintained. It is for these latter cases that reinforcing analyses have been
developed and are appropriate.
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Figure 5-5. Filtration at the interface of two dissimilar materials (without geosynthetics)
(after Cedegren, 1989).
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<1
1 to 2
>3
> 50 psi
(350 kPa)
< 50 psi
(350 kPa)
> 50 psi
(350 kPa)
< 50 psi
(350 kPa)
> 50 psi
(350 kPa)
< 50 psi
(350 kPa)
NR5
NR
15
25
NR
NR
NR
NOTES:
1. Assume saturated CBR unless construction scheduling can be controlled.
2. Maximum aggregate size not to exceed one-half the compacted cover thickness.
3. For low-volume, unpaved roads (ADT < 200 vehicles).
4. The 4 in. (100 mm) min. cover is limited to existing road bases & not intended for use in new construction.
5. NR = NOT RECOMMENDED; 1 = high survivability Class 1 geotextiles per AASHTO M288 (2006).;
and, 2 = moderate survivability Class 2 geotextiles per AASHTO M288 (2006).
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For the high category in Table 5-2, geosynthetics that can survive the most severe conditions
anticipated during construction should be used and are designated as Class 1 geosynthetics in
the following geosynthetic property requirements tables. Geosynthetics that can survive
normal construction conditions are Class 2 geosynthetics and may be considered for the
moderate category. Variable combinations indicating a NOT RECOMMENDED rating
suggests that one or more variables should be modified to assure a successful installation.
Some judgment is required in using these criteria.
Table 5-3 and 5-4 list the geotextile property requirements from AASHTO M288 (2006) for
stabilization and separation applications. Geotextiles that meet or exceed these survivability
requirements can be considered acceptable for most projects. The selected geotextile must
also retain the underlying subgrade soils, allowing the subgrade to drain freely, consolidate,
and gain strength. Thus, the geotextile must be checked, using the drainage and filtration
requirements in Chapter 2. Default geotextile requirements are presented in each table.
The survivability requirements in these tables were based on both research and on the
properties of geotextiles which have performed satisfactorily as separators in roads and in
similar applications. In the absence of any other information, they should be used as
minimum property values. Judgment and experience may be used to reduce the geotextile
requirements as indicated by AASHTO M288 or possibly increase the geotextile
requirements for very harsh construction conditions (e.g., NR is indicated by Table 5-2).
Table 5-5 lists the survivability requirements for geogrids in stabilization and base
reinforcement applications. A national guide of practice has not been established for
geogrids. Therefore the recommended requirements were developed specifically for this
manual and were based on a review of research on construction survivability (e.g., GMA,
1999), a review of state and federal agency specifications on geogrids (e.g., Christopher et
al., 2001 and USCOE, 2003), and on the properties of geogrids which have performed
satisfactorily in these applications (e.g., Berg et al., 2000). The specific property
requirements were conservatively selected with consideration for high reliability required on
public sector projects. Field trials or construction survivability tests following the
recommendations in note 5 of Table 5-5 for both the material and junction strength could be
used to reduce this conservatism.
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Table 5-3
Geotextile Property Requirements1,2,3
for Stabilization Applications (CBR < 3)
(after AASHTO, 2006)
ASTM
Test
Method
Property
Units
Requirement
Geotextile Class 14
SURVIVABILITY
< 50%5
Elongation
> 50%5
Grab Strength
D 4632
lb (N)
315 (1400)
200 (900)
D 4632
lb (N)
280 (1260)
180 (810)
Tear Strength
D 4533
lb (N)
110 (500)
80 (350)
Puncture Strength
D 6241
lb (N)
620 (2750)
433 (1925)
Ultraviolet Stability
(Retained Strength)
D 4355
D 4751
mm
0.43 for < 50% passing No. 200 (0.075 mm) sieve
< 0.3 for > 50% passing No. 200 (0.075 mm) sieve
Permittivity
D 4491
sec-1
0.5 for < 15% passing No. 200 (0.075 mm) sieve
0.2 for 15 to 50%passing No. 200 (0.075 mm) sieve
0.1 for > 50% passing No.200 (0.075 mm) sieve
NOTES:
1. Acceptance of geotextile material shall be based on ASTM D 4759.
2. Acceptance shall be based upon testing of either conformance samples obtained using Procedure A of
ASTM D 4354, or based on manufacturers certifications and testing of quality assurance samples obtained
using Procedure B of ASTM D 4354.
3. Minimum; use value in weaker principal direction. All numerical values represent minimum average roll
value (i.e., test results from any sampled roll in a lot shall meet or exceed the minimum values in the table).
Lot samples according to ASTM D 4354.
4. Default geotextile selection. The engineer may specify a Class 2 geotextile (see Appendix D) for moderate
survivability conditions, see Table 5-2.
5. As measured in accordance with ASTM D 4632.
6. When seams are required. Values apply to both field and manufactured seams.
7. The geotextile permeability should be greater than the soil permeability.
8. Due to filtration and drainage requirements, woven slit film geotextiles should not be allowed.
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Table 5-4
Geotextile Property Requirements1,2,3
for Separation Applications (CBR 3)
(after AASHTO, 2006)
ASTM
Test
Method
Property
Units
Requirement
Geotextile Class 24
SURVIVABILITY
< 50%5
Elongation
> 50%5
Grab Strength
D 4632
lb (N)
250 (1100)
157 (700)
D 4632
lb (N)
220 (990)
140 (630)
Tear Strength
D 4533
lb (N)
90 (400)
56 (250)
Puncture Strength
D 6241
lb (N)
495 (2200)
309 (1375)
Ultraviolet Stability
(Retained Strength)
D 4355
D 4751
mm
< 0.6 for < 50% passing No. 200 (0.075 mm) sieve
< 0.3 for > 50%passing No. 200 (0.075 mm) sieve
Permittivity
D 4491
sec-1
NOTES:
1. Acceptance of geotextile material shall be based on ASTM D 4759.
2. Acceptance shall be based upon testing of either conformance samples obtained using Procedure A of
ASTM D 4354, or based on manufacturers certifications and testing of quality assurance samples obtained
using Procedure B of ASTM D 4354.
3. Minimum; use value in weaker principal direction. All numerical values represent minimum average roll
value (i.e., test results from any sampled roll in a lot shall meet or exceed the minimum values in the table).
Lot samples according to ASTM D 4354.
4. Default geotextile selection. The engineer may specify a Class 3 geotextile (see Appendix D) for moderate
survivability conditions, see Table 5-2.
5. As measured in accordance with ASTM D 4632.
6. When seams are required. Values apply to both field and manufactured seams.
7. Also, the geotextile permeability should be greater than the soil permeability.
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Table 5-5
Geogrid Survivability Property Requirements1,2,3
For Stabilization and Base Reinforcement Applications
Property
Test
Method
Units
Requirement
Geogrid Class
SURVIVABILITY
Ultimate Multi-Rib Tensile
Strength
Junction Strength5
Ultraviolet Stability
(Retained Strength)
CLASS 14
CLASS 2
CLASS 3
ASTM
D 6637
lb/ft
(kN/m)
1230 (18)
820 (12)
820 (12)
GSI GRI
GG2
lb (N)
255 (1105)
25 (110)
8 (35)
ASTM
D 4355
OPENING CHARACTERISTICS
Aperture Size
Direct
measure
in. (mm)
Separation
ASTM
D 422
mm
NOTES:
1. Acceptance of geogrid material shall be based on ASTM D 4759.
2. Acceptance shall be based upon testing of either conformance samples obtained using Procedure A of
ASTM D 4354, or based on manufacturers certifications and testing of quality assurance samples obtained
using Procedure B of ASTM D 4354.
3. Minimum; use value in weaker principal direction. All numerical values represent minimum average roll
value (i.e., test results from any sampled roll in a lot shall meet or exceed the minimum values in the table).
Lot samples according to ASTM D 4354.
4. Default geogrid selection. The engineer may specify a Class 2 or 3 geogrid for moderate survivability
conditions, see Table 5-2, based on one or more of the following:
a) The Engineer has found the class of geogrid to have sufficient survivability based on field experience.
b) The Engineer has found the class of geogrid to have sufficient survivability based on laboratory testing
and visual inspection of a geotextile sample removed from a field test section constructed under
anticipated field conditions (see note 5).
5. Junction strength requirements have not been fully supported by data, and until such data is established,
manufacturers shall submit data from full scale installation damage tests in accordance with ASTM D 5818
documenting integrity of junctions. For soft soil applications, a minimum of 6 in. (150 mm) of cover
aggregate shall be placed over the geogrid and a loaded dump truck used to traverse the section a minimum
number of passes to achieve 4 in. (100 mm) of rutting. A photographic record of the geogrid after
exhumation shall be provided, which clearly shows that junctions have not been displaced or otherwise
damaged during the installation process.
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Survivability of geogrids and geotextiles for major projects should be verified by conducting
field tests under site-specific conditions. These field tests should involve trial sections using
several geosynthetics on typical subgrades at the project site and implementing various types
of construction equipment. After placement of the geosynthetics and aggregate, the
geosynthetics are exhumed to see how well or how poorly they tolerated the imposed
construction stresses. These tests could be performed during design or after the contract was
let, similar to the recommendations for riprap placement (Section 3.8-1). In the latter case,
the contractor is required to demonstrate that the proposed subgrade condition, equipment,
and aggregate placement will not significantly damage the geotextile or geogrid. If
necessary, additional subgrade preparation, increased lift thickness, and/or different
construction equipment could be utilized. In rare cases, the contractor may even have to
supply a different geosynthetic.
5-21
The following design method was developed by Steward, Williamson, and Mohney (1977)
for the U.S. Forest Service (USFS). It allows the designer to consider:
vehicle passes;
equivalent axle loads;
axle configurations;
tire pressures;
subgrade strengths; and
rut depths.
As discussed in Section 5.2-3, for subgrades stronger than about 2000 psf (90 kPa) (CBR >
3), geotextiles are rarely required for stabilization, although geotextiles may provide
separation benefits and should be used to enhance drainage and filtration (i.e., allowing the
use of open graded aggregate). Where drainage and filtration are likely to be important, the
principles developed in Chapter 2 are applicable, just as they are for weaker subgrades where
drainage and filtration are likely to be very important.
Based on both theoretical analysis and empirical (laboratory and full-scale field) tests on
geotextiles, Steward, Williamson and Mohney (1977) determined that a certain amount of
rutting would occur under various traffic conditions, both with and without a geotextile
separator and for a given stress level acting on the subgrade. They present this stress level in
terms of bearing capacity factors, similar to those commonly used for the design of shallow
foundations on cohesive soils. These factors and conditions are given in Table 5-6.
The following design procedure is recommended:
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Table 5-6
Bearing Capacity Factors for Different Ruts and Traffic
Conditions both With and Without Geotextiles
(after Steward, Williamson, and Mohney, 1977)
Ruts
in. (mm)
Traffic
(Passes of 18 kip {80 kN}
axle equivalents)
Bearing Capacity
Factor, Nc
Without Geotextiles
>1000
<100
2.8
3.3
With Geotextiles
>1000
<100
5.0
6.0
Condition
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Figure 5-6.
U.S. Forest Service thickness design curve for single wheel load (Steward et
al., 1977).
Figure 5-7.
U.S. Forest Service thickness design curve for tandem wheel load (Steward et
al., 1977).
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(a)
(b)
Figure 5-8. Thickness design curves with geotextiles for a) single and b) dual wheel loads
(after Steward et al., 1977 & FHWA NHI-95-038, 1998; modified for highway applications).
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5.4-1
Type of Structure:
Type of Application:
geotextile for stabilization of subgrade (functions separation,
filtration, and some reinforcement)
Alternatives
GIVEN DATA
subgrade
traffic
ruts
REQUIRED
Design the roadway section.
Consider: 1) design without a geotextile; and, 2) alternate with geotextile.
DEFINE
A. Geotextile function(s):
B. Geotextile properties required:
C. Geotextile specification:
SOLUTION
A. Geotextile function(s):
Primary
- separation and filtration
Secondary - drainage, reinforcement
B. Geotextile properties required:
survivability
apparent opening size (AOS)
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DESIGN
STEP 1.
given - CBR 1
Assume that CBR 1 is taken from area(s) where the subgrade appears to be the weakest.
STEP 2.
given
STEP 3.
given
STEP 4.
given
20,000 lbf (90 kN) single-axle truck, with 80 psi (550 kPa) tire pressure
therefore, 10,000 lbf (45 kN) single wheel load
5,000 passes
STEP 5.
OBTAIN BEARING CAPACITY FACTOR
Without a geotextile: - 2.8 < Nc < 3.3
- assume Nc . 3.0 for 5,000 passes and 2 in to 4 in. (50 to 100 mm) ruts
with a geotextile:
STEP 6.
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STEP 7.
STEP 8.
Use AOS < 0.012 in. (0.3 mm) and permittivity 0.1 sec-1, per requirement of Table 5-3 since
soil has > 50% passing the No. 200 (0.075 mm) sieve. Permeability of geotextile must be greater
than soil permeability.
STEP 9.
Use Table 5-2: with CBR = 1, dump truck contact pressure > 80 psi (550 kPa), and 13 in. (325
mm) cover thickness, and find a MODERATE survivability to NOT RECOMMENDED rating.
Use a HIGH, or Class 1, survivability geotextile, or greater.
STEP 10.
From Table 5-3; geotextile shall meet or exceed the minimum average roll values, with
elongation at failure determined with the ASTM D 4632 test method, of:
Property
Grab Strength
Sewn Seam Strength
Tear Resistance
Puncture Strength
Ultraviolet Stability
ASTM
Test Method
D 4632
D 4632
D 4533
D 6241
D 4355
Elongation
Elongation
< 50%
> 50%
315 lb (1400 N)
200 lb (900 N)
270 lb (1200 N)
180 lb (810 N)
110 lb ( 500 N)
80 lb (350 N)
620 lb (2750 N)
433 lb (1925 N)
50% strength retained after 500 hours
The geotextile shall have an AOS < 0.3 mm, > 0.1 sec-1, and the permeability shall be ______.
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5.5
Geogrids are commonly used to facilitate the construction and improve the performance of
unpaved low-volume roads on weak subgrades. As previously indicated in Section 5-3, the
primary function of the geogrid in this application is reinforcement leading to reduced
amount of aggregate needed, less maintenance, extended service life or a combination of
these. A secondary function is fill/subgrade separation.
The benefits of geogrids in unpaved low-volume roads have been shown in numerous
laboratory and full-scale experiments (e.g., Haas et al., 1988; Webster, 1993; Collin et al.,
1996; Fannin and Sigurdsson, 1996; Knapton and Austin, 1996; Gabr et al., 2001; and, Leng
and Gabr, 2002). Some experimental programs investigated the performance of different
geogrids (extruded, woven or welded) and the results showed that the stiffer geogrids
performed better (Webster, 1993; Collin et al., 1996). These experiments served as a basis
for the development of the empirical design methods for geogrid-reinforced unpaved lowvolume roads.
Historically the geogrids were introduced to the market in the early 1980s and by that time
geotextiles were used at the base-subgrade interface for separation, filtration and some
reinforcement. As a result, the first empirical design procedures of Barenberg et al. (1975)
and Steward et al. (1977) (as described in Section 5.4) were developed for geotextilesreinforced unpaved roads using solutions based on the limit equilibrium bearing capacity
theory. The solution of Steward et al. (1977) was modified by Tingle and Webster (2003) for
geogrid reinforcement and the proposed modification was adopted in the COE method for
design of geotextile- and geogrid-reinforced unpaved roads (USCOE, 2003). This approach
is described in Section 5.5-1.
Utilizing previous research, Giroud and Han (2004) developed theoretically based and
experimentally calibrated design method for geogrid-reinforced unpaved roads that reflects
the improvements due to the geogrid-aggregate interlock. The method can also be utilized
for analysis of unreinforced and geotextile-reinforced unpaved roads, or temporary platforms.
This approach will be presented in Section 5.5-2.
5.5-1 Empirical Design Method: Modified Steward et al. (1977)
Tingle and Webster (2003) used full-scale experiments to evaluate the applicability of the
design procedure for geogrid-reinforced unpaved roads and further validated the bearing
capacity factors of 5.0 and 6.0 for geotextile-reinforced unpaved roads (as discussed in
Section 5.4). Their analysis concluded that the bearing capacity factor of 2.8 for
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unreinforced roads was acceptable. For the geogrid-reinforced case they suggested a bearing
capacity factor of 5.8 and recommended the use of geotextile as a separator. Application of
the modified Steward et al. (1977) design method to geogrid-reinforced unpaved roads is the
same as the method outlined in Section 5.4 and using a bearing capacity factor of 5.8. The
geogrid is based on the properties listed in Table 5-5. The area of applicability and
limitations of this design method are the same as those presented in Section 5.4 and are not
repeated here. It is recommended that a geotextile be used as a separator beneath a geogrid
unless the gradation of the aggregate can act as a separator for the subgrade (Section 5.3-4).
5.5-2 Empirical Design Method of Giroud and Han (2004)
Giroud and Han (2004) developed a theoretically based and empirically calibrated design
method specifically designed for geogrid-reinforced unpaved roads and areas. They built
upon earlier design methods developed by Giroud and Noiray (1981) and Giroud et al.
(1985) using recent field and laboratory test data. Giroud and Noiray (1981) developed an
empirical solution for unreinforced unpaved roads using field test data and quantified the
benefits resulting from geotextile reinforcement. The solution was based on the limit
equilibrium bearing capacity theory with a modification to consider the benefit of the tension
membrane effect. The Giroud-Han theoretical formulation takes into account the distribution
of stresses, strength of base course material, geogrid-aggregate interlock, and geogrid inplane stiffness in addition to conditions considered in earlier methods (traffic volume, wheel
loads, tire pressure, subgrade strength, rut depth and influence of reinforcing geosynthetics of
the failure mode of unpaved roads). The influence of different factors on the theoretical
formulations, the assumptions and the limitations of the Giroud-Han design method are
briefly presented below.
The properties of the base course material are considered in the solution which is an
advancement compared to previous methods. The base course material is characterized by its
CBR using the AASHTO chart for correlation with the resilient modulus for subbase
(AASHTO, 1993).
The subgrade soil is assumed to be saturated and exhibit undrained behavior under traffic
loading. The subgrade soil modulus is used based on correlation between the field CBR and
the field resilient modulus for fine grained soils (Heukelom and Klomp, 1962). Other
relationships can also be used to derive the resilient modulus of the subgrade soil. In the
formulation of the design equation, the ratio of the resilient modulus of base course to
subgrade soil is limited to 5. Additional data are necessary to justify the use of higher values
for stiff geogrids which appear to improve the compaction of base course material even on
very soft subgrades.
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Serviceability Criterion Based on Rut Depth. Failure of the unpaved roads is assumed to
be controlled by the shear failure or the excessive deformation of the subgrade. The
formulation of the design method is based on a typical surface rut depth of 3 in. (75 mm)
which a serviceability criterion. It allows for rut depths between 2 and 4 in. (50 and 100 mm)
to be analyzed. Additional field data are needed to support the use of the method beyond
these limits.
Characterization of Geogrid Reinforcement. The properties of geogrids relate to their
ability to interlock with the base course material and provide confinement. Based on
research by Kinney (1995) and Collin et al. (1996), the aperture stability modulus was the
stiffness property selected, based on correlation with measured performance in roads. The
aperture stability modulus is obtained by measuring the in-plane torsional behavior directly
across the junction of a biaxial geogrid. It is a direct measure of the in-plane stiffness and
stability of the ribs and junctions of the geogrid. The method was calibrated using data for
stiff biaxial geogrids with aperture stability modulus of 0.32 and 0.65 N-m/deg (Kinney,
2000). In the design method the aperture stability modulus can vary from zero to a
maximum value based on the data used in the calibration (Giroud and Han, 2004b). A draft
test method for determining the aperture stability modulus of a geogrid has been developed
by Kinney (2000) and a standard method is currently under development by ASTM.
Bearing Capacity Factors. The bearing capacity factors for unreinforced unpaved roads as
presented in Section 5.4 ranged from 2.8 to 3.3. Giroud and Han (2004a) adopted a bearing
capacity factor of 3.14 (i.e., ) which is the value of the elastic limit for saturated undrained
subgrade soil for plain-strain and axisymmetric conditions and zero interface shear stress. As
discussed earlier the strike through and the interlock at the geogrid-reinforced interface
resists the lateral movement at the top of the subgrade, and creates inward shear stresses on
the subgrade. The theoretical value of the ultimate bearing capacity factor for axisymmetric
conditions and maximum inward shear stress of 5.71 (i.e., 3/2) is adopted for the geogridreinforced unpaved roads. For the case when the base course is separated by a geotextile and
there is no interlock, Giroud and Han adopted the value of 5.14 (i.e., +2) initially proposed
by Giroud and Noiray (1981), which is the ultimate bearing capacity factor for plain-strain
conditions and zero shear stress at the base-subgrade interface.
Equation for Required Thickness of Base Course. The thickness of the base course
material was determined on the basis of the bearing capacity theory to prevent the
development of rut depths exceeding the predetermined serviceability criterion. The
deformation of the subgrade depends on the stresses applied at the base-subgrade interface
and the development of the rut depth as a function of the stresses at the base-subgrade
interface and the bearing capacity of the subgrade. The influence of traffic, properties of
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base course material, and geogrid properties are expressed through two important parameters
the Bearing Capacity Mobilization Coefficient (m), and the Stress Distribution Angle ().
The Bearing Capacity Mobilization Coefficient defines the level of mobilized bearing
capacity, which depends on the deflection at the top of subgrade when the surface rutting
reaches the allowable rut depth. The Stress Distribution Angle defines the capability of the
base course material to transfer traffic loads to the subgrade. The effect of traffic and
geogrid on the rate of change of stress distribution angle as the unpaved roads deteriorate
under repeated loading is considered in the formulation.
The following design equation for base course thickness was developed through calibration
and verification with laboratory and field data (Giroud and Han, 2004b):
1.5
r
P
r
h=
1 r
2
[1 + 0.204(RE 1)]
1
0
.
9
e
N c f c CBR sg
f
where:
(0.661-1.006 J2) > 0
h = required base course thickness (in. or m)
J = aperture stability modulus in metric units (N-m/degree)
P = wheel load (lbs or kN)
r = radius of tire print (in. or m)
N = number of axle passes
RE = modulus ratio = Ebc/Esg = 3.28 CBRbc0.3 / CBRsg 5
Ebc = base course resilient modulus (psi or MPa})
Esg = subgrade soil resilient modulus (psi or MPa)
CBRbc = aggregate CBR
CBRsg = subgrade CBR
fs = rut depth factor
s = maximum rut depth (in. or m)
Nc = bearing capacity factor
= 3.14 for unreinforced roads
= 5.14 for geotextile reinforced roads
= 5.71 for geogrid reinforced roads
fc = factor relating subgrade CBR to undrained cohesion, cu = 4.3 psi (30 kPa)
(1)
Limitations of the Design Method. The validity of the Giroud and Han method is limited
by the following conditions:
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Giroud and Han (2004b) suggest that these limitations may change as additional empirical
data become available.
Design Procedure. The design steps from the previous Section 5-4 should be followed.
Steps 4 6 are replaced for a geogrid-reinforced alternative using the Giroud and Han (2004)
procedure as follows:
STEP 4: Preliminary calculations
Select allowable rut depth depending on the road use
Calculate the radius of the equivalent rut depth
r =
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s
r 2 N c c u
=
fs
5-34
where:
Ph = support capacity of subgrade (lb or kN)
s = the allowable rut depth (in. or mm)
fs = 3 in. (75 mm)
r = radius of tire contact (in. or m)
Nc = 3.14 bearing capacity factor for unreinforced case
cu = subgrade undrained shear strength (psi or kN/m2)
If P < Ph=0, unreinf the subgrade soil can support the wheel load and a minimum thickness of 4
in. (100 mm) base course is recommended to prevent disturbance of the subgrade. If P >
Ph=0, unreinf the use of reinforcement is required and the solution continues to the next step.
STEP 6: Determine the required base course thickness for reinforced or unreinforced roads
using Equation (1). The calculation of the base course thickness requires iteration.
The minimum thickness of the base course is 4 in. (100 mm).
The Giroud and Han method will be illustrated in the example presented in the next section.
5.5-3 Design Examples for Geogrid Reinforced Unpaved Road
The design of geogrid-reinforced unpaved road will be illustrated with two examples. The
first example is based on the Giroud and Han method (2004a,b), where the geogrid
reinforcement benefits are considered through the bearing capacity factor (Nc) and the
aperture stability of the geogrid (J). An important feature of the Giroud and Han is that it can
differentiate the benefits of different types of geogrids.
The second example is based on the Modified Steward et al., 1977 method (USCOE, 2003),
where the geogrid reinforcement benefits are considered only through the bearing capacity
factor, Nc = 5.8, derived from empirical studies for extruded biaxial geogrids under laid with
a geotextile separators.
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DESIGN INPUT
Traffic Load:
Axle load = 18 kip (80 kN)
Tire pressure = 80 psi (550 kPa)
Number of axle passes = 5000
Failure Criteria:
Maximum rut depth = 3 in. (75 mm)
Aggregate and Subgrade Soil Strength:
Aggregate fill CBR = 15
Field subgrade CBR = 1
Geosynthetic Reinforcement:
Extruded Biaxial Geogrid with Aperture Stability Modulus, J = 0.32 N-m/degree
Bearing capacity factors:
Nc = 3.14 for unreinforced road section
Nc = 5.71 for geogrid-reinforced road section
DESIGN CALCULATIONS
STEP 4: PRELIMINARY CALCULATIONS
Wheel load, P = 9,000 lbs (40 kN)
Allowable rut depth, s = 3 in. (75 mm)
Radius of tire contact:
Ratio
of
base
E bc 3.48CBRbc
=
E sg
CBR sg
40
= 0.152 m = 6 in.
3.14 x 550
r=
course
0.3
(3.48)(15)
(1.0)
modulus
0.3
to
subgrade
modulus:
= 7. 8 > 5
The ratio of base course modulus to subgrade modulus of 5 is used in the calculations.
75
=
(0 . 152
75
)2 (3 . 14 )(30
* 1 . 0 ) = 6 . 83
kN
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0.152
0.868 + 0.661
log 5000
550
0.5045
0.152 = 0.5045 m
h=
1
[1 + 0.204(5 1)]
0.152
75
0.5045
1 0.9e
3.14 x 30 x 1
75
1.5
Therefore the calculated thickness for the unreinforced case is 20 in. (510 mm).
Case 2: Unpaved Road Reinforced with Stiff Biaxial Geogrid
Using Equation (1) for J = 0.32 N-m/degree, and Nc = 5.71, and after two or three iteration
cycles the right side of the equation is approximately the same as the left side for h = 12 in.
(300 mm).
1 .5
0 .152
0 .868 + 0 .661 1 .006 x 0 .32 2
0 .3054
h=
[1 + 0.204 (5 1)]
log 5000
550
1 0.152 = 0 .3054 m
2
0 .152
75
0 .3054 5 .71 x 30 x 1
1
0
.
9
e
75
The calculated thickness for the geogrid reinforced unpaved road is 12 in. (300 mm).
For J = 0, and Nc = 5.14, Equation (1) can be used to calculate the required base course
thickness for the case of geotextile-reinforced unpaved road. In this case the required
thickness will be 14 in. (360 mm).
STEP 7: SELECT BASE COURSE THICKNESS.
The geogrid-reinforced option for the unpaved road has been selected for:
Aggregate thickness = 12 in. (300 mm)
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Aggregate
Subgrade
Option 1
Option 2
ML
SP-SC
SP
Poorly graded
sand with gravel
with sand
3 in. (75 mm)
100
97
97
88
71
77
28
39
78
11
41
0.01 mm
LL
33
32
PI
16
Non Plastic
Coefficient of Uniformity, Cu
4.8
5.4
Coefficient of Curvature, Cc
2.9
3.6
Gradation
(%
Passing)
Plasticity
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and
D50Fill
D50 Subgrade
25
The calculations for both options are presented in the following table:
Subgrade
Soil Type
Characteristic
Size (mm)
ML
Particle
D15
D50
D85
Low plasticity
silt with sand
0.045
1.37
-
Aggregate
Option 1
Option 2
SP-SC
Sand with clay and
gravel (poorly graded)
0.11
1.46
0.08
32
SP
Sand with gravel
(poorly graded)
0.13
0.86
0.1
19
= 0.1 5 (OK )
D50Fill
= 32.5 > 25 ( not satisfied)
D50 Subgrade
The calculation for Aggregate Option 1 indicates that the filter gradation requirements are not
satisfied and there is a potential for migration of fine particles from the silty soil subgrade
into the aggregate layer. If this material is selected, a layer of filter fabric meeting the
requirements of the AASHTO M288 specification is recommended for separation.
Aggregate Option 2:
D15Fill
D85 Subgrade
D50Fill
D50 Subgrade
= 0.1 5 (OK )
= 19.0 < 25 ( OK )
The calculation for Aggregate Option 2 indicates that the filter gradation requirements are
satisfied and migration of fine particles into the aggregate layer will not occur.
SELECTED AGGREGATE
Based on the above analysis, Aggregate Option 2, the sand with gravel (SP) is selected.
Additional measures for subgrade separation are not required.
STEPS 9 and 10: SPECIFY GEOGRID PROPERTIES.
See Table 5-5 and Section 5.9-2.
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Figure 5-6 (redrawn) Aggregate-surfaced pavement design curves for single-wheel roads
(after Figure 4, USCOE 2003)
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to improve drainage.
In this section, design guidance is provided for each of the these application areas.
5.6-1 Separation
Separation design is straight forward.
STEP 1. Assess the need for a geotextile separator.
Determine if subgrade conditions warrant the use of a geotextile separator. Referring to
Sections 5-1 and 5-2.
STEP 2. Determine geotextile survivability and opening requirements.
Check the geotextile strength requirements for survivability as discussed in Section 5.3
and listed in Table 5-4.
The maximum opening and minimum permittivity requirements are also listed in Table 54 and should be evaluated with respect to filtration requirements when geotextile is used
as separation for open graded or otherwise free draining base layers as follows:
AOS < D85 subgrade
AOS < 1.8 D85 subgrade
kgeotextile > ksoil
(Wovens)
(Nonwovens)
(Eq. 2-3)
(Eq. 2-4)
(Eq. 2-7a)
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5-43
Figure 5-9.
5-44
Note: As previously indicated, if a lower rutting criteria of < 2 in. (50 mm) is used, there
is a potential to improve subgrade support conditions to an equivalent CBR of 3
((resilient modulus of 4500 psi {30 MPa}) for pavement design, provided field tests (e.g.,
Falling Weight Deflectometer, FWD, tests on a trial section) are performed to confirm
the improved support conditions.
STEP 6. Compare thicknesses.
Compare the aggregate-geotextile system thicknesses determined in Steps 4 and 5. Select
the greater of t2 (from Step 5) or 50% t1 (from Step 4).
STEP 7. Check geotextile filtration requirements.
Check the geotextile filtration characteristics using the gradation and permeability of the
subgrade, the water table conditions, and the retention and permeability criteria. From
Chapter 2, that criteria is:
AOS < D85
AOS < 1.8 D85
kgeotextile > ksoil
> 0.1 sec-1
(Wovens)
(Nonwovens)
(Eq. 2-3)
(Eq. 2-4)
(Eq. 2-7a)
(Eq. 2-8c)
Project Description: New public street and service drive for a suburban Washington, D.C.,
townhouse development. State of Virginia DOT regulations apply.
Type of Structure:
Category IV street (permanent road)
Type of Application: stabilization with geotextiles
Alternatives:
i) excavate unsuitable material and increase subgrade aggregate
thickness; or
ii.) geotextile between aggregate and subgrade
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GIVEN DATA
subgrade
traffic
geotextile -
REQUIRED
Design the pavement section.
Consider: 1) standard AASHTO design; and
DEFINE
A. Geotextile function(s):
B. Geotextile properties required:
C. Geotextile specification:
SOLUTION
A. Geotextile function(s):
Primary
- separation and filtration
Secondary - reinforcement
B. Geotextile properties required:
survivability
apparent opening size (AOS)
permeability
DESIGN
STEP 1.
Ideal conditions for considering a geotextile; e.g., low CBR, saturated subgrade, and poor
performance history with conventional design.
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STEP 2.
The structural design for the pavement section was based on the AASHTO Guide for Design of
Pavement Structures (1972) using an equivalent design structural number for the anticipated
loading and soil support conditions. (NOTE: this case history used the AASHTO guide, 1972,
which was current at time of design. Today we would use AASHTO guide, 1993.)
For the traffic - as given, determine structural number, SN:
from AASHTO design charts for 20 years, CBR = 2, EAL = 10, and Regional Factor = 2
SN is equal to 2.9
Compute pavement thickness for structural support on a stable subgrade (i.e., no fines pumped
into aggregate subbase and no aggregate loss down into the subgrade):
Assume 2.5 inches asphaltic concrete surface and 8 inches aggregate base course
SN =
2.9 =
surface
a1 D1
0.4 x 2.5 in.
+
+
+
base
+
a2 D2
+
0.14 x 8 in. +
subbase
a3 D3
0.13 x D3
STEP 3.
By local experience in this area, and for subgrades of CBR 2, an additional 8 in. (200 mm) of
aggregate subbase is required (stabilization aggregate).
For the geotextile stabilization alternate, this entire stabilization layer could be eliminated.
However, some very poor soils are anticipated, and some conservatism can be applied.
Therefore, reduce subbase aggregate thickness to 4 inches (100 mm) with use of a geotextile
separator.
Total design base/subbase thickness without geotextile = 8 in. + 6 in. + 8 in. = 22 in. (560 mm)
Total trial base/subbase thickness with geotextile
= 8 in. + 6 in. + 4 in. = 18 in. (460 mm)
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STEP 4.
The two thicknesses are equal; therefore, use 4 in. (100 mm) of stabilization aggregate with a
geotextile separator.
Note that the minimum recommended thickness of aggregate for a construction over a geotextile
is 6 in. (150 mm), therefore the contractor should be required to place an initial subbase lift
thickness of 6 in. (150 mm) or greater (i.e., up to the required 10 in. {250 mm} subbase thickness
depending on the minimum compaction lift thickness requirements).
STEP 6.
Silt type soils have > 50% passing the No. 200 (0.075 mm) sieve.
-1
Therefore, per Table 5-3 use AOS < 0.3 mm and permittivity 0.1 sec .
The permeability of geotextile must be > the soil permeability per Table 5-3. The estimate silt
type soil permeability is ~10-5 cm/sec, therefore, a geotextile permeability > 10-5 cm/sec is
required; however, all geotextiles will meet this low permeability value and permittivity controls.
STEP 7.
Use Table 5-2, with CBR = 2, dump truck contact pressure > 7500 psf (350 kPa), and 6 in. (150
mm) cover thickness (note that 4 in. (100 mm) cover is limited to existing road bases, therefore 6
in. (150 mm) minimum compacted lift thickness is recommended), and determine that a
geotextile with a HIGH, or Class 1, survivability rating is required.
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STEP 8.
From Table 5-3; geotextile shall meet or exceed the minimum average roll values, with
elongation at failure determined with the ASTM D 4632 test method, of:
Property
Grab Strength
Sewn Seam Strength
Tear Resistance
Puncture Strength
Ultraviolet Stability
ASTM
Test Method
D 4632
D 4632
D 4533
D 6241
D 4355
Elongation
< 50%
Elongation
> 50%
315 lb (1400 N)
200 lb (900 N)
270 lb (1200 N)
180 lb (810 N)
110 lb ( 500N)
80 lb (350 N)
620 lb (2750N)
433 lb (1925 N)
50% strength retained after 500 hours
The geotextile shall have an AOS < 0.3 mm and > 0.1 sec-1.
STEP 9.
SPECIFY CONSTRUCTION REQUIREMENTS
See Section 5.8
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SN = a1 D1 + a 2 D 2 m 2 + a 3 D 3 m 3
where:
D1,D2,D3
a1,a2,a3
m2,m3
=
=
The recommended mi values are presented in Table 5-7 as a function of the drainage quality
and the percent of time during the year the pavement structure is near saturation. Definitions
of quality of drainage are presented in Table 5-8.
From the AASHTO guide (1993), the drainage coefficient, Cd, in the performance equation
determines the treatment for the expected drainage level for rigid pavements. The
performance equation is used to calculate a design slab thickness for a rigid pavement.
Recommended values for Cd are presented in Table 5-9.
Table 5-7
Recommended mi Values for Modifying Structural Layer Coefficients
of Untreated Base and Subbase Materials in Flexible Pavements
(from AASHTO, 1993)
Quality of
Drainage
Excellent
Good
Fair
Poor
Very Poor
<1%
1 to 5 %
5 to 25 %
> 25 %
1.40 - 1.35
1.35 - 1.25
1.25 - 1.15
1.15 - 1.05
1.05 - 0.95
1.35 - 1.30
1.25 - 1.15
1.15 - 1.05
1.05 - 0.80
0.95 0.75
1.30 - 1.20
1.15 - 1.00
1.00 - 0.80
0.80 - 0.60
0.75 - 0.40
1.20
1.00
0.80
0.60
0.40
Table 5-8
Quality of Pavement Drainage
(from AASHTO, 1993)
Quality of Drainage
Excellent
Good
Fair
Poor
Very Poor
2 hours
1 day
1 week
1 month
(water will not drain)
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Table 5-9
Recommended Values of Drainage Coefficient, Cd,
for Rigid Pavement Design
(from AASHTO, 1993)
Quality of
Drainage
1 to 5 %
5 to 25 %
> 25 %
Excellent
1.25 - 1.20
1.20 - 1.15
1.15 - 1.10
1.10
Good
1.20 - 1.15
1.15 - 1.10
1.10 - 1.00
1.00
Fair
1.15 - 1.10
1.10 - 1.00
1.00 - 0.90
0.90
Poor
1.10 - 1.00
1.00 - 0.90
0.90 - 0.80
0.80
Very Poor
1.00 - 0.90
0.90 - 0.80
0.80 - 0.70
0.70
The NCHRP 1-37A method requires a computer model that is still under development as of
the publication of this manual. However, an initial evaluation of the influence drainage can
be found in NHI Course Number 13204 Geotechnical Aspects of Pavement. Using either the
AASHTO, 1993 or NCHRP 1-37A method, the influence on design can be significant. For
example, in high rainfall areas, the base section of a flexible pavement system (with a
relatively thick base layer) can be reduced in thickness by as much as a factor of two, or the
design life extended by an equivalent amount, if excellent drainage is provided versus poor
drainage. Likewise, an improvement in drainage leads to a reduction in Portland cement
concrete (PCC) slab thickness.
The design of the system components to meet specific level of improvement are well covered
in NHI Course Number 131026 on Pavement Subsurface Drainage Design, NHI Course
Number 13204 Geotechnical Aspects of Pavements, and the associated reference manuals
(ERES, 1999 and Christopher et al., 2006).
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5.7
Geogrid reinforcement is used in permanent paved roadways in two major application areas
base reinforcement and subgrade stabilization. In base reinforcement applications, the
geogrids are placed within or at the bottom of unbound layers of a flexible pavement system
and improve the load-carrying capacity of the pavement under repeated traffic. In subgrade
stabilization applications, the geogrids are used to build a construction platform over weak
subgrades (CBR 3) to carry equipment and facilitate the construction of the pavement
system without excessive deformations of the subgrade. The design guidelines for use of
geogrids in subgrade stabilization applications are discussed in Section 5.5. The current
design practice and the recent developments for the use of geogrids in base reinforcement
applications are discussed in this section (Holtz et al., 1998; Berg et al., 2000; AASHTO,
2001; Perkins et al., 2005a; Gabr et al., 2006).
The state of practice for design of geogrid-reinforced base courses in flexible pavements is in
accordance with the AASHTO Guide for Design of Pavement Structures (1993 or earlier
editions) and the AASHTO Provisional Standard PP 46-01 Recommended Practice for
Geosynthetic Reinforcement of the Aggregate Base Course of Flexible Pavement Structures
(2001). The AASHTO (1993) method, and its regional adaptations, is widely used by
pavement designers in various public agencies and private companies. It is empiricallybased and models the flexible pavement as a series of layers which have a combined
structural capacity to carry a certain number of traffic loads (ESALs) with pre-determined
minimum levels of serviceability and statistical confidence. Based on the AASHTO, 1993
design guide, the overall structural contribution of geosynthetic reinforcement is considered
in the design through either of the following factors that are derived from empirical productspecific data:
Traffic Benefit Ratio (TBR) the ratio of the number of load applications necessary to
reach a specific failure state in a geosynthetic-reinforced pavement to the number of load
applications required to reach the same failure state in an unreinforced section (i.e., the
same pavement section but without reinforcement).
Base Course Reduction Factor (BCR) the percent reduction in the thickness of base or
subbase material in a reinforced pavement compared to an unreinforced one, given that
the trafficking capacity for a defined failure state remains the same.
To assess and characterize the appropriate TBR or BCR values, the user is advised to refer to
product-specific studies and test sections that demonstrate the value added by the
geosynthetic reinforcement in pavement structures. The base course reinforcement
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(5.7-1)
Where:
W18
ZR
Using Equation 5.7-1, the Traffic Benefit Ratio (TBR) can be applied directly to the
calculated number of ESALs or can be used to adjust the structural number. The Base
Course Reduction Factor (BCR) is used to directly reduce the required thickness of the
unreinforced base course. It is recommended that agencies with limited experience with
geosynthetic reinforcement primarily use the reinforcement to improve the service life of
pavement structures, and limit reduction of the structural section until more experience is
gained (Berg et al., 2000).
Design Procedure
The design steps for use of geosynthetic base reinforcement for flexible pavements are
outlined below. For details refer to Berg et al. (2000).
Step 1: Initial assessment of geosynthetic applicability
Requires assessment of: subgrade strength, aggregate thickness required for
unreinforced section, characteristic of base/subbase materials, seasonal variation in
moisture levels, reinforcing mechanisms and value added by geosynthetics.
Step 2: Design of unreinforced pavement section
Using an established method for design of unreinforced pavements, the structural
layers, the type of material, and the thicknesses are determined for a pavement section
without geosynthetics.
Step 3: Investigate potential benefits of using geosynthetics reinforcement
Requires review of available data to define potential and target benefits for the
specific project. The conditions for which various geosynthetic products should be
considered for this application are summarized in Table 5-10.
Step 4: Define reinforcement benefits in terms of Traffic Benefit Ratio (TBR) or Base Course
Reduction Factor (BCR)
Requires review of successful applications, field studies, and lab test results.
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Table 5-10
Qualitative Review of Reinforcement Application Potential for Paved Permanent Roads
(after Berg et al., 2000).
Roadway Design
Conditions
Subgrade
Base /
Subbase
Thickness1
(mm)
Geosynthetic Type
Geotextile
Nonwoven
Woven
Geogrid 2
Knitted
Extruded
or
Woven
GG-GT Composite
Open
Well Graded
Graded
Base
3
Base
Soft
(CBR < 3)
(MR <30 MPa)
150 300
> 300
150 300
> 300
(30 MR 80)
KEY: usually applicable
applicable for some conditions
usually not applicable
insufficient information at this time see note
NOTES: 1. Total base or subbase thickness with geosynthetic reinforcement. Reinforcement may be placed at
bottom of base or subbase, or within base for thicker (usually > 12 in {300 mm})) thicknesses.
Thicknesses less than 6 in. (150 mm) not recommended for construction over soft subgrades.
Placement of less than 6 in. (150 mm) over a geosynthetic not recommended.
2. For open graded base or thin bases over wet, fine grained subgrades, a separation geotextile should be
considered with geogrid reinforcement.
3. Potential assumes base placed directly on subgrade. A subbase also may provide filtration.
Reinforcement usually applicable, but typically addressed as subgrade stabilization.
Geotextile component of composite likely is not required for filtration with a well graded base course,
therefore, composite reinforcement usually not applicable.
5-55
(a)
New Features
Shear Interaction
Reinforcement Layer
Existing Features
Asphalt Concrete
Unbound Aggregate
Material
Models
Subgrade
Accompanying
material models
82
(b)
Figure 5-10: Mechanistic-Empirical (M-E) Pavement Design Method showing: a) M-E
concept (FHWA/DGIT), and b) modified response model for inclusion of reinforcement.
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Another mechanistic response model that accounts for the confinement effects in geogridreinforced flexible pavements was developed by a research team at the University of Illinois
(Kwon et al., 2005 and 2007, Al-Qadi et al., 2008). The effects of interlock between the
aggregate and geogrid were simulated by considering locked-in horizontal residual stresses in
the granular base as initial stresses in the pavement response analysis. Increased confinement
resulted in this stiffening effect above and below the geogrid reinforcement and the predicted
modulus values were shown to increase significantly especially around the geogrid. The
developed mechanistic model can be used as main structural analysis model for mechanistic
based design of base reinforcement as well as for FWD back calculation. The developed
mechanistic model has been partially calibrated using available test data (Al-Qadi et al., 2007
and 2008).
The distress models are the other major component of the M-E based solution and they relate
the critical responses to the accumulated damage and distress levels. The development of
distress models requires instrumented full-scale sections that are trafficked until failure.
Perkins et al., (2005) reported that several research groups have conducted studies and
significant progress has been made in some areas; however, the calibration of performance
models requires significant investments in order to advance the implementation of the M-E
design procedure in base course reinforcement applications.
5.7-3 Design Example for Geogrid Reinforced Paved Roadway
DEFINITION OF DESIGN EXAMPLE
Project Description:
A 30-mile (48 km) section of a two-lane state highway is scheduled for reconstruction. The
initial traffic estimates indicated 1,000,000 equivalent single axle loads (ESALs) over the 20 year
performance period based on a 2% growth factor. The geotechnical evaluation indicates that the
subgrade soil is low plastic clay (CL) with CBR= 4, Mr = 6000 psi (40 MPa).
Due to budget constraints, high cost of local aggregate and environmental concerns, the owner is
considering the use of geogrid reinforcement to either reduce the thickness of the base course or
extend the performance period of the pavement structure. The type of application proposed for
consideration is geogrid base reinforcement. A 1-mile (1.6 km) section is scheduled for
reconstruction to help establish the design criteria for the future reconstruction of the entire
roadway section.
Design Alternatives:
(I) Unreinforced conventional roadway section with a 20 year design life
(II) Geogrid reinforcement in the base layer to extend the performance period.
(III) Geogrid reinforcement in the base layer to reduce the initial cost of construction by
reducing the required base course thickness (20 year design life).
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REQUIRED
Design of flexible pavement section for the three alternatives based on AASHTO, 1993 Design Guide
and AASHTO PP 46-01 Standard of Practice, Geosynthetic Reinforcement of the Aggregate Base
Course of Flexible Pavement Structures.
DESIGN
STEP 1. INITIAL ASSESSMENT OF BASE REINFORCEMENT APPLICABILITY.
A. In-situ strength of subgrade soil: Low plastic clay (CL)
CBR= 4, Mr = 6000 psi (40 MPa), moderate strength
B. Typical thickness of unreinforced base course for local conditions
C. Estimated thickness of geogrid reinforced base course for comparable conditions.
D. Evaluation of separation and drainage conditions
E. Upon detailed examination it was found that for aggregates from local sources and subgrade
soils, the filter criteria are satisfied and migration of fine particles is unlikely. Therefore, a
geotextile separator is not required. (For subgrade separation design refer to the analysis in
Part II of Example 1 in Section 5.5 and to Section 5.3-4). For the local conditions and free
draining aggregated base, the drainage coefficient is m = 1.2.
F. From Table 5-1 and Table 5-10, for a CBR of 4, extruded geogrid reinforcement is selected
for this application.
STEP 2. DESIGN OF THE UNREINFORCED PAVEMENT SECTION ALTERNATIVE I.
The unreinforced pavement design cross section will be evaluated using the equation from the
AASHTO, 1993 design guide.
PSI
log 10
Where:
W18 = Allowable trafficking (ESALs)
ZR = Standard Normal Deviate; based on Table 4.1 in Part I of the AASHTO
(1993) guidelines, for a Reliability of 95%, the Standard Normal Deviate, ZR = -1.282.
So
= Standard Deviation = 0.49
SN = Structural Number
PSI = Change in Present Serviceability Index = 4.2 2.0 = 2.2
MR = Resilient Modulus of subgrade or base being considered (psi) = 6000 psi
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The pertinent data and the corresponding structural numbers for the unreinforced pavement
section are as follows:
Layer
Drainage
Structural
Thickness,
Layer
Material Type
coefficient, coefficient,
number
t (in.)
ai
mi
(t x ai x mi)
Asphalt wearing
1.0
0.42
N/A
0.42
1
course
Asphalt binder
2.5
0.40
N/A
1.0
2
Aggregate base
11.0
0.14
1.2
1.85
3
course
Subbase course
6.0
0.10
0.7
0.42
4
3.69
Overall structural number:
The calculated traffic for the unreinforced section based on the AASHTO, 1993 equation is
1,100,000 ESALs, which meets the design traffic of 1,000,000 ESALs and the unreinforced
section meets the design requirements.
STEP 3. Qualitative benefits of geogrid reinforcement.
Two main benefits of the geogrid reinforcement will be considered:
extended life of the pavement (i.e., additional vehicle passes), and
reduced base aggregate thickness (i.e., reduced undercut, aggregate quantities and initial
construction cost)
STEP 4. Geogrid reinforcement benefits in terms of Traffic Benefit Ratio (TBR)
Webster (1993) reported TBR data from instrumented sections of full-scale field test for 30-kips
single wheel load, 68 psi tire pressure, and traffic wandering. For Type 2 extruded stiff biaxial
geogrid the reported data are:
TBR = 4.7 for CBR = 3, Base thickness = 14 in. (360 mm), Asphalt thickness = 2.4 in. (60 mm)
TBR = 6.7 for CBR = 8, Base = 10 in. (250 mm), Asphalt thickness = 2.4 in. (60 mm)
The research data were evaluated with regard to the project conditions and the performance of
existing geogrid-reinforced projects, and the following geogrid reinforcement was selected for the
project:
Extruded biaxial geogrid (punched & drawn sheet) with aperture stability modulus of 0.65 mN/deg (Kinney, 2000)
Traffic Benefit Ratio (TBR) based on 1 in. rut depth equal to 4.0.
STEP 5. Design of the geogrid reinforced pavement.
Alternative II: Extend the performance period by using geogrid reinforcement
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From Step 2, the calculated traffic for the unreinforced section is:
T I, unreinf = 1,100,000 ESALs.
For TBR = 4.0, the calculated traffic for the geogrid reinforced section will be:
T II, reinf = 1,100,000 x 4.0 = 4,400,000 ESALs.
The trafficking calculated for the geogrid-reinforced section is based on the limitation of the
surface rutting to 1.0 in. On the basis of the TBR, a road with the Alternative 1 design with the
geogrid could easily have a 40 years or greater design life. The deterioration of the asphalt
surface due to environmental factors has to be addressed in the maintenance program, which will
be evaluated in the cost analysis in Step 6.
Alternative III: Reduce the required base course thickness by using geogrid reinforcement as
follows.
The equivalent geogrid structural number is calculated based on a T II, reinf = 4,400,000 ESALs,
which provides a structural number of 4.45 Based on the AASHTO, 1993 equation. Thus, an
equivalent SN 0.7 is estimated for the geogrid. This value must be confirmed through a field
evaluation program and the 1 mile initial test section affords the opportunity to do so.
Layer
Material Type
1
2
3
4
5
Layer
Drainage
coefficient, coefficient,
ai
mi
1.0
0.42
N/A
2.5
0.40
N/A
7.0
0.14
1.2
Equivalent SN for TBR = 4
6.0
0.10
0.7
Overall structural number:
Thickness,
t (in)
Structural
number
(t x ai x mi)
0.42
1.0
1.18
0.7
0.42
3.72
The calculated traffic for the geogrid-reinforced section for Alternative III, based on the
AASHTO, 1993 equation again is 1,100,000 ESALs.
The calculated traffic of 1,100,000 ESALs exceeds the design traffic of 1,000,000 ESALs and the
calculated traffic of the unreinforced section and meets the design requirements. The geogrid
reinforcement reduced the thickness of the base course by 4.0 in. and increased the allowable
traffic capacity with approximately 10%.
STEP 6. Cost-Benefit Analysis.
INITIAL CONSTRUCTION COSTS
The comparison of the initial construction costs for Alternative I (unreinforced road) and
Alternative II and III (geogrid-reinforced road) is done for the following cost of materials based
on local sources:
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Layer
Cost*
($/ton)
55.00
55.00
22.00
12.00
Material Type
Cost
($/cy)
107.70
107.70
35.60
21.80
$4.25 /SY
Summary of initial construction costs for 1-mile of road for Alternatives I, II and III.
Alternative I:
Unreinforced
$260,400
$291,700
$69,500
$0.0
$0.0
$621,600
$42.40/SY
Expenses
Asphalt
Aggregate base
Subbase
Geogrid
Undercut/Fill
Total Costs
Unit Costs
Alternative II:
Geogrid-reinforced
$260,400
$291,700
$69,500
$67,100
$0.0
$688,700
$47.00/SY
Alternative III:
Geogrid-reinforced
$260,400
$185,600
$69,500
$67,100
$0.0
$582,600
$39.70/SY
The analysis of the initial construction costs indicate that the geogrid-reinforced alternative (III)
leads to overall savings of 6.4 % relative to the unreinforced one (I).
LONG-TERM COSTS
The benefits of extended design life of Alternative II vs. Alternative I and III can be evaluated by
life-cycle cost analyses for the unreinforced and reinforced pavement using the FHWA program
RealCost available at http://www.fhwa.dot.gov/infrastructure/asstmgmt/lccasoft.cfm or other
software.
Parameters Used in Life-Cycle Cost Examples
Parameter
Value
Initial Serviceability
4.2
Terminal Serviceability
Reliability Level
95
0.49
6000 psi
3.72
$160/lane km*
Discount Rate
3.50
Evaluation Method
NPV
Salvage Value
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2,200,000 / 40 years
Design Option
Alternative I
Unreinforced
Alternative II
Performance Period
Extension
W/ geosynthetic
Alternative III
Reinforced w/ reduced
section
1,000,000
4,000,000
1,000,000
20 w/ 10 yr repair
40 w/ 20 yr repair
20 w/ 10 yr repair
Pavement Option
ACC Surface
ACC Binder
Base Course
Subbase Course
1 in.
2.5 in.
11 in.
6 in.
1 in.
2.5 in.
11 in.
6 in.
1 in.
2.5 in.
7 in.
6 in
Geosyn. Reinforcement
In-Place Cost
TBR Value
none
n/a
n/a
yes
4.25
4
yes
4.25
1,000,000
4,000,000
1,000,000
20 w/ 10 yr repair
40 w/ 20 yr repair
20 w/ 10 yr repair
$621,600
$688,700
$582,600
868,800
777,800
830,000
10.5 %
4.5 %
Design ESAL
Performance Period (yrs)
Design ESAL
Alternative III, geogrid-reinforced pavement section for 1,000,000 ESALs, 20 year design life, is
selected for the construction of the first 1-mile section. Its performance will be documented for
the purposes of establishing the design criteria for the future reconstruction of the entire roadway
section. In addition, the data will be used to develop a database of projects and respective
materials properties (aggregate, subgrade, etc.), for future use in assessing long-term
reinforcement benefits in regard to soil and environmental conditions, materials, traffic loads, and
key properties of geosynthetics reinforcement.
STEP 7. Development of a project specification.
See Section 5.9-4 for performance property requirements and Table 5-5 for survivability
requirements.
STEP 8. Development of construction drawings and bid documents.
STEP 9. Construction of the roadway.
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4.
5.
6.
7.
8.
9.
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10.
11.
12.
13.
14.
The first lift of base aggregate should be compacted by tracking with the dozer, then
compacted with a smooth-drum vibratory roller to obtain a minimum compacted
density (Figure 5-11e). For construction of permeable bases, compaction shall meet
specification requirements. For very soft soils, design density should not be
anticipated for the first lift and, in this case, compaction requirements should be
reduced. One recommendation is to allow compaction of 5% less than the required
minimum specification density for the first lift.
Construction should be performed parallel to the road alignment. Turning should not
be permitted on the first lift of base aggregate. Turn-outs may be constructed at the
roadway edge to facilitate construction.
On very soft subgrades, if the geotextile or geogrid is to provide some reinforcing,
pretensioning of the geosynthetic should be considered. For pretensioning, the area
should be proofrolled by a heavily loaded, rubber-tired vehicle such as a loaded dump
truck. The wheel load should be equivalent to the maximum expected for the site.
The vehicle should make at least four passes over the first lift in each area of the site.
Alternatively, once the design aggregate has been placed, the roadway could be used
for a time prior to paving to prestress the geotextile-aggregate or geogrid-aggregate
system in key areas.
Any ruts that form during construction should be filled in, as shown in Figure 5-13 to
maintain adequate cover over the geotextile or geogrid. Ruts should never be bladed
down, as this would decrease the amount of aggregate cover between the ruts.
All remaining base aggregate should be placed in lifts not exceeding 10 in. (250 mm)
in loose thickness and compacted to the appropriate specification density.
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2 ft (0.6 m)
2 ft (0.6 m)
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Minimum Overlap
> 2
1-2
0.5 - 1
< 0.5
All roll ends
The geotextile can be stapled or pinned at the overlaps to maintain their position during
construction activities. Nails 10 to 12 in. (250 to 300 mm) long should be placed at a
minimum of 50 ft (15 m) on centers for parallel rolls and 5 ft (1.5 m) on centers for roll ends.
Geotextile roll widths should be selected so overlaps of parallel rolls occur at the roadway
centerline and at the shoulders. Overlaps should not be placed along anticipated primary
wheel path locations. Overlaps at the end of rolls should be in the direction of the aggregate
placement (previous roll on top).
5.8-2b Geogrid Overlaps
Overlap recommendations are the same as for Geotextile Overlaps, except sewing, which in
most cases is not an option with geogrids. For geogrids that can be sewn (e.g., woven
geogrids), the recommendations for geotextile seams in the following section should be
followed.
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5.8-3 Seams
When sewn seams are required, they should meet the same tensile strength requirements for
survivability (Table 5-2) as those of the geosynthetics perpendicular to the seam (as
determined by the same testing methods). Seaming is discussed in detail in Section 1.8. All
factory or field seams should be sewn with thread as strong and durable as the material in the
geosynthetic. J-seams with interlocking stitches are recommended. Alternatively, if bagtype stitches, which can easily unravel, or butt-type seams are used, seams should be doublesewn with parallel stitching spaced no more than to in (6 to 13 mm) apart. Double
sewing is required to safeguard against undetected missed stitches. The geosynthetic
strength may actually have to exceed the specifications in order to provide seam strengths
equal to the specified tensile strength.
For certain geogrids, overlap joints, tying or interlocking with wire cables, plastic pipe, hog
rings, or bodkin joints may be required. Geotextile seam strength requirements should also
be applied to overlapped or mechanically fastened geogrids. Consult the manufacturer for
specific recommendations and strength test data.
5.8-4
Field Inspection
The field inspector should review the field inspection guidelines in Section 1.7. Particular
attention should be paid to factors that affect geosynthetic survivability: subgrade condition,
aggregate placement, lift thickness, and equipment operations.
5.9 SPECIFICATIONS
Specifications should generally follow the guidelines in Section 1.6.
The main
considerations include the minimum geosynthetic requirements for design and those obtained
from the survivability, retention, and filtration requirements in (Sections 5.3 - 5.7), as well as
the construction requirements covered in Section 5.8. As with other applications, it is very
important that an engineer's representative be on site during placement to observe that the
correct geosynthetic has been delivered, that the specified construction sequence is being
followed in detail, and that no damage to the geotextile is occurring. Specifications are
provided in this section for geotextiles in separation and stabilization applications, geogrids
in stabilization applications and geosynthetics in base reinforcement applications.
5.9-1 Geotextile for Separation and Stabilization Applications
The following example specification is a combination of the AASHTO M288 (2006)
geotextile material specification and its accompanying construction/installation guidelines.
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1. SCOPE
1.1 Description. This specification is applicable to the use of a geotextile to prevent mixing of a
subgrade soil and an aggregate cover material (i.e., separation application); and to the use of a
geotextile in wet, saturated conditions to provide the coincident functions of separation and
filtration (i.e., stabilization application). In some stabilization applications, the geotextile can
also provide the function of reinforcement.
1.2 Separation. The separation application is appropriate for pavement structures constructed over
soils with a California Bearing Ratio greater than or equal to three (CBR > 3) (shear strength
greater than approximately 2000 psf {90 kPa}). It is appropriate for unsaturated subgrade soils.
The primary function of a geotextile in this application is separation.
1.3 Stabilization. The stabilization application is appropriate for subgrade soils which are saturated
due to a high groundwater table or due to prolonged periods of wet weather. Stabilization is
applicable to pavement structures constructed over soils with a CBR between one and three (1 <
CBR <3) (shear strength between approximately 600 psf {30 kPa} and 2000 psf {90 kPa}). This
specification is not appropriate for embankment reinforcement where stress conditions may cause
global subgrade foundation or stability failure. Reinforcement of the pavement section is a sitespecific design issue.
2. REFERENCED DOCUMENTS
2.1 AASHTO Standards
T88
Particle Size Analysis of Soils
T90
Determining the Plastic Limit and Plasticity Index of Soils
T99
The Moisture-Density Relationships of Soils Using a 5.5 lb (2.5 kg) Rammer and a 12 in.
(305 mm) Drop
2.2 ASTM Standards
D 123 Standard Terminology Relating to Textiles
D 276 Test Methods for Identification of Fibers in Textiles
D 4354 Practice for Sampling of Geosynthetics for Testing
D 4355 Test Method for Deterioration of Geotextiles from Exposure to Ultraviolet Light and
Water (Xenon Arc Type Apparatus)
D 4439 Terminology for Geosynthetics
D 4491 Test Methods for Water Permeability of Geotextiles by Permittivity
D 4632 Test Method for Grab Breaking Load and Elongation of Geotextiles
D 4751 Test Method for Determining Apparent Opening Size of a Geotextile
D 4759 Practice for Determining the Specification Conformance of Geosynthetics
D 4833 Test Method for Index Puncture Resistance of Geotextiles, Geomembranes and Related
Products
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ASTM Test
Method
Units
Grab Strength
D 4632
Stabilization Application
Class 1(2)
Geotextile
Elongation
< 50%(3)
Geotextile
Elongation
> 50%(3)
Geotextile
Elongation
< 50%(3)
Geotextile
Elongation
> 50%(3)
1100
700
1400
900
D 4632
990
630
1260
810
Tear Strength
D 4533
400(6)
250
500
350
Puncture Strength
D 6241
2200
1375
2750
1925
Permittivity
D 4491
sec-1
0.02(5)
0.05(5)
D 4751
mm
0.60 max.
0.43 max.
Ultraviolet Stability
(Retained Strength)
D 4355
NOTES:
(1) Default geotextile selection. Class 1 should be specified for more severe or harsh conditions where there is a
greater potential for geotextile damage. The engineer may specify a Class 3 geotextile [Appendix D] based
on one or more of the following:
a) The Engineer has found Class 3 geotextiles to have sufficient survivability based on field experience.
b) The Engineer has found Class 3 geotextiles to have sufficient survivability based on laboratory testing
and visual inspection of a geotextile sample removed from a field test section constructed under
anticipated field conditions.
c) Aggregate cover thickness of the first lift over the geotextile exceeds 12 in. (300 mm) and aggregate
diameter is less than 2 in. (50 mm).
d) Aggregate cover thickness of the first lift over the geotextile exceeds 6 in. (150 mm), aggregate
diameter is less than 1.2 in. (30 mm), and construction equipment contact pressure is less than 80 psi
(550 kPa).
(2) Default geotextile selection. The Engineer may specify a Class 2 or 3 geotextile [Appendix D] based on one
or more of the following:
a) The engineer has found the class of geotextile to have sufficient survivability based on field experience.
b) The engineer has found the class of geotextile to have sufficient survivability based on laboratory testing
and visual inspection of a geotextile sample removed form a field test section constructed under
anticipated field conditions.
(3) As measured in accordance with ASTM D 4632.
(4) When sewn seams are required.
(5) Default value. Permittivity of the geotextile should be greater than that of the soil (g > s). The Engineer
may also require the permeability of the geotextile to be greater than that of the soil (kg > ks).
(6) The required MARV tear strength for woven monofilament geotextiles is 250 N.
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5.2 Testing shall be performed in accordance with the methods referenced in this specification for the
indicated application. The number of specimens to test per sample is specified by each test
method. Geotextile product acceptance shall be based on ASTM D 4759. Product acceptance is
determined by comparing the average test results of all specimens within a given sample to the
specification MARV. Refer to ASTM D 4759 for more details regarding geotextile acceptance
procedures.
6. SHIPMENT AND STORAGE
6.1 Geotextile labeling, shipment, and storage shall follow ASTM D 4873. Product labels shall
clearly show the manufacturer or supplier name, style number, and roll number. Each shipping
document shall include a notation certifying that the material is in accordance with the
manufacturers certificate.
6.2 Each geotextile roll shall be wrapped with a material that will protect the geotextile, including the
ends of the rolls, from damage due to shipment, water, sunlight, and contaminants. The
protective wrapping shall be maintained during periods of shipment and storage.
6.3 During storage, geotextile rolls shall be elevated off the ground and adequately covered to protect
them from the following: site construction damage, precipitation, extended ultraviolet radiation
including sunlight, chemicals that are strong acids or strong bases, flames including welding
sparks, temperatures in excess of 71C (160F), and any other environmental condition that may
damage the physical property values of the geotextile.
7. CONSTRUCTION
7.1 General. Atmospheric exposure of geotextiles to the elements following lay down shall be a
maximum of 14 days to minimize damage potential.
7.2 Seaming.
a. If a sewn seam is to be used for the seaming of the geotextile, the thread used shall consist of
high strength polypropylene, or polyester. Nylon thread shall not be used. For erosion control
applications, the thread shall also be resistant to ultraviolet radiation. The thread shall be of
contrasting color to that of the geotextile itself.
b. For seams which are sewn in the field, the Contractor shall provide at least a two m length of
sewn seam for sampling by the engineer before the geotextile is installed. For seams that are
sewn in the factory, the engineer shall obtain samples of the factory seams at random from any
roll of geotextile which is to be used on the project.
b.1 For seams that are field sewn, the seams sewn for sampling shall be sewn using the same
equipment and procedures as will be used for the production of seams. If seams are to be
sewn in both the machine and cross machine directions, samples of seams from both
directions shall be provided.
b.2 The Contractor shall submit the seam assembly along with the sample of the seam. The
description shall include the seam type, stitch type, sewing thread, and stitch density.
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7.3 Site Preparation. The installation site shall be prepared by clearing, grubbing, and excavation or
filling the area to the design grade. This includes removal of top soil and vegetation.
NOTE: Soft spots and unsuitable areas will be identified during site preparation or
subsequent proof rolling. These areas shall be excavated and backfilled with select
material and compacted using normal procedures.
7.4 Geotextile Placement.
a. The geotextile shall be laid smooth without wrinkles or folds on the prepared subgrade in the
direction of construction traffic. Adjacent geotextile rolls shall be overlapped, sewn or joined
as required in the plans. Overlaps shall be in the direction as shown on the plans. See
following Table for overlap requirements.
Overlap Requirements
SOIL CBR
MINIMUM OVERLAP
Greater than 3
13
2 3 ft (0.6 - 1 m)
0.5 1
3 ft (1 m) or sewn
Sewn
3 ft (1 m) or sewn
a.1 On curves the geotextile may be folded or cut to conform to the curves. The fold or overlap
shall be in the direction of construction and held in place by pins, staples, or piles of fill or
rock.
a.2 Prior to covering, the geotextile shall be inspected to ensure that the geotextile has not been
damaged (i.e., holes, tears, rips) during installation. The inspection shall be done by the
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b.1 Any ruts occurring during construction shall be filled with additional subbase material, and
compacted to the specified density.
b.2 If placement of the backfill material causes damage to the geotextile, the damaged area shall
be repaired as previously described. The placement procedures shall then be modified to
eliminate further damage from taking place. (i.e., increased initial lift thickness, decrease
equipment loads, etc.)
NOTE: In stabilization applications, the use of vibratory compaction equipment is
not recommended with the initial lift of subbase material, as it may cause damage to
the geotextile.
8. METHOD OF MEASUREMENT
8.1 The geotextile shall be measured by the number of square meters computed from the
payment lines shown on the plans or from payment lines established in writing by the Engineer.
This excludes seam overlaps, but shall include geotextiles used in crest and toe of slope
treatments.
8.2 Slope preparation, excavation and backfill, bedding, and cover material are separate pay
items.
9. BASIS OF PAYMENT
9.1 The accepted quantities of geotextile shall be paid for per square yard (sq. meter) in place.
9.2 Payment will be made under:
Pay Item
Pay Unit
Separation Geotextile
Stabilization Geotextile
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Standard Specification
for
Geogrid Subgrade Stabilization
of Pavement Structures for Highway Applications
1. SCOPE
1.1 This is a material specification covering the use of a geogrid between aggregate cover soil
(e.g., subbase or construction platform) and soft subgrade soils (typically wet and saturated) to
provide the coincident functions of separation by preventing aggregate intrusion into the subgrade and
reinforcement of the aggregate layer to restrain subgrade movement (i.e., mechanical stabilization
application). This is a material purchasing specification and design review of use is recommended.
1.2 The stabilization application is appropriate for subgrade soils which are saturated due to a
high groundwater table or due to prolonged periods of wet weather. Stabilization is applicable to
pavement structures constructed over soils with a CBR between one and three (1 < CBR <3) (shear
strength between approximately 600 psf {30 kPa} and 2000 psf {90 kPa}). This specification is not
appropriate for embankment reinforcement where stress conditions may cause global subgrade
foundation or stability failure. Reinforcement of the pavement section is a site-specific design issue.
1.2 This is not a construction specification. This specification is based on required geogrid
properties defined by subgrade stabilization design and by geogrid survivability from installation
stresses.
2. REFERENCED DOCUMENTS
2.1 ASTM Standards:1
ASTM D 4355 (2005) Deterioration of Geotextiles from
Exposure to Light, Moisture and Heat in a Xenon-Arc Type Apparatus
ASTM D 4873 Identification, Storage, and Handling of Geosynthetic Rolls and Samples
ASTM D 5818 Obtaining Samples of Geosynthetics from a Test Section for Assessment of
Installation Damage
ASTM D 6637 Tensile Properties of Geogrids by the Single or Multi-Rib Tensile Method
2.2 GRI Standards:2
GSI GRI GG1 Geogrid Rib Tensile Strength
GSI GRI GG2 Individual Geogrid Junction Strength
GSI GRI GG4a Determination of the Long-Term Design Strength of Stiff Geogrids
GSI GRI
Determination of the Long-Term Design Strength of Flexible Geogrids
GG4b
GSI GRI GG6 Grip Types for Use in Wide Width Testing of Geotextiles and Geogrids
1
2
Available from ASTM, 100 Barr Harbor Drive, West Conshohocken, PA 19428.
Available from Geosynthetic Research Institute, Drexel University, Philadelphia, PA.
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2.3 U.S. Army Corps of Engineers CW-00215 Test Method for Determining Percent Open Area
(Modified for Geogrids)
3. PHYSICAL REQUIREMENTS
3.1 Polymers used in the manufacture of geogrids shall consist of long-chain synthetic polymers,
composed of at least 95 percent by weight of polyolefins, polyesters, or polyamides. They shall be
formed into a stable network such that the ribs, filaments or yarns retain their dimensional stability
relative to each other, including selvages.
3.2 Geogrids used for subgrade stabilization shall conform to the physical requirements of Section 7.
3.3 All property values, with the exception of the coefficient of interaction, coefficient of direct
shear, and ultraviolet stability, in these specifications represent minimum average roll values
(MARV) in the weakest principle direction (i.e., average test results of any roll in a lot sampled for
conformance or quality assurance testing shall meet or exceed the minimum values provided herein).
4. CERTIFICATION AND SUBMITTAL
4.1 The contractor shall provide to the Engineer, a certificate stating the name of the
manufacturer, product name, style number, chemical composition of the geogrid product and physical
properties applicable to this specification.
4.2 The Manufacturer is responsible for establishing and maintaining a quality control program to
assure compliance with the requirements of the specification. Documentation describing the quality
control program shall be made available upon request.
4.3 The Manufacturers certificate shall state that the furnished geogrid meets MARV
requirements of the specification as evaluated under the Manufacturers quality control program. The
certificate shall be attested to by a person having legal authority to bind the Manufacturer.
4.4 Either mislabeling or misrepresentation of materials shall be reason to reject those geogrids.
4.5 The contractor shall provide approximately ___ of the aggregate cover layer (e.g., subbase)
for the agency to test.
Note: The approximate amounts of subbase required by test are: gradation 18 lb (8.0 kg) for 1.5
in. (38 mm) max size, 130 lb (60.0 kg) for 3 in, (75 mm) max size; proctor (6 in. {152 mm}
diameter) 65 lb (29 kg); lab CBR 65 lb (29 kg); and moisture 11 lb (5 kg).
5. SAMPLING, TESTING, AND ACCEPTANCE
5.1 Geogrids shall be subject to sampling and testing to verify conformance with this
specification. Sampling for testing shall be in accordance with ASTM D 4354. Acceptance shall be
based on testing of either conformance samples obtained using Procedure A of ASTM D 4354, or
based on manufacturers certifications and testing of quality assurance samples obtained using
Procedure B of ASTM D 4354. A lot size for conformance or quality assurance sampling shall be
considered to be the shipment quantity of the given product or a truckload of the given product,
whichever is smaller.
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5.2 Testing shall be performed in accordance with the methods referenced in this specification for
the indicated application. The number of specimens to test per sample is specified by each test
method. Geogrid product acceptance shall be based on ASTM D 4759. Product acceptance is
determined by comparing the average test results of all specimens within a given sample to the
specification MARV. Refer to ASTM D 4759 for more detail regarding geogrid acceptance
procedures.
6. SHIPMENT AND STORAGE
6.1 Geogrids labeling, shipment, and storage shall follow ASTM D 4873. Product labels shall
clearly show the manufacturer or supplier name, style name, and roll number. Each shipping
document shall include a notation certifying that the material is in accordance with the manufacturers
certificate.
6.2 During storage, geogrid rolls shall be elevated off the ground and adequately covered to
protect them from the following: site construction damage, precipitation, extended ultraviolet
radiation including sunlight, chemicals that are strong acids or strong bases, flames including welding
sparks, temperatures in excess of 71EC (160EF), and any other environmental condition that may
damage the physical property values of the geogrid.
7. GEOGRID PROPERTY REQUIREMENTS FOR SUBGRADE RESTRAINT
7.1 The reinforcement shall meet the requirements of Table 1.
7.1.1 All numeric values in Table 1 represent MARVs with the exception of the ultraviolet light
stability. All numeric strength values are for the weaker principal direction, unless noted otherwise.
7.1.2 Index, survivability property values in Table 1 represent default values which provide
sufficient geogrid survivability under most construction conditions. The geogrid properties required
for survivability are dependent upon geogrid elongation.
7.1.3 The geogrid is assumed to be placed with the machine direction (MD - roll length) parallel
with the centerline of the roadway alignment. If the geogrid is placed with the machine direction
transverse to the centerline of the roadway alignment, the machine (MD) and cross machine direction
(XD) tensile strength requirements listed in Table 1 shall be reversed.
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Test Method
Units
Required
Value1,2
ASTM D 6637
lb/ft (kN/m)
820 (12)
CW-02215
50
Direct measure
in. (mm)
____ (____)
Direct measure
in. (mm)
____ (____)
Reinforcement Properties
Ultimate Tensile Strength
Geogrid Percent Open Area
Class 23
ASTM D 66373
lb/ft (kN/m)
820 (12)
GRI GG2
lb (N)
25 (110)
ASTM D4355
% at 500 hrs
50
Notes
1 Values, except Ultraviolet Stability, are MARVs (average value minus two
standard deviations).
2 Minimum strength direction
3 Default geotextile selection. The Engineer may specify a Class 3 geogrids [See
Section 5.3-6] based on one or more of the following:
a) The Engineer has found Class 3 geogrids to have sufficient survivability
based on field experience.
b) The Engineer has found Class 3 geogrids to have sufficient survivability
based on laboratory testing and visual inspection of a geotextile sample
removed from a field test section constructed under anticipated field
conditions.
4 Minimum opening size must be D50 of aggregate above geogrid to provide
interlock, but not less than in. (25 mm).
5 Maximum opening size must be 2D85 to prevent aggregate from penetrating
into the subgrade, but no greater than 3 in. (75 mm).
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__________________________
1. Available from ASTM, 100 Barr Harbor Drive, West Conshohocken, PA 19428.
2. Available from Geosynthetic Research Institute, Drexel University, Philadelphia, PA.
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Property
Units
Reinforcement Properties
2% & 5 % secant moduli
Coef of Pullout Interact.
Coef of Direct Shear
Aperture Size
Percent Open Area
Value
MD
ASTM D6637
GRI GG5
ASTM D5321
Direct measure
COE CW-02215
lb/ft (kN/m)
4
degrees
in. (mm)
%
ASTM D6637
GRI GG2
ASTM D4355
lb/ft (kN/m)
lb (kN)
%
XD
Notes:
1 Values, except Ultraviolet Stability, Aperture Size, and Coefs are MARVs.
2 MD - machine, or roll, direction; XD - cross machine, or roll, direction
3 The stiffness properties of flexural rigidity and aperture stability are currently
being evaluated by the geosynthetic industry, in regards to this application.
4 Dimensionless.
Property
Units
Reinforcement Properties
MD
4
ASTM D4595
4
ASTM D5732
GRI GG5
ASTM D5321
ASTM D4491
ASTM D4751
Elong
< 50%
4
ASTM D4595
GRI GG2
ASTM D 4355
XD
lb/ft (kN/m)
2
2
oz/in. (mg/cm )
5
degrees
in. (mm)
-1
sec
Required Value
lb (N)
lb (kN)
%
Elong
> 50%
Notes
1 Values, except Ultraviolet Stability, Apparent Opening Size, ____ and ____, are
MARVs (average value minus two standard deviations).
2 MD - machine, or roll, direction; XD - cross machine, or roll, direction
3 The stiffness properties of flexural rigidity and aperture stability are currently
being evaluated by the geosynthetic industry, in regards to this application.
4 Modified test method.
5 Dimensionless.
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******************************************************
Equivalent material description (Table 2) may not be desired, or required. Particularly if more than
one [geogrid][geotextile][geogrid-geotextile composite] is listed on the approved product list, or if a
single [geogrid][geotextile][geogrid-geotextile composite] is bid against a thicker unreinforced
pavement structure option.
******************************************************
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5.10
COST CONSIDERATIONS
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With the significant history of use and advancement of geosynthetics, numerous research
efforts are ongoing to quantify the cost-benefit life cycle ratio of using geosynthetics in
permanent roadway systems (e.g., Yang, 2006). In any case, the in-place cost of a separation
geosynthetic is generally on the order of $1/yd2 ($1.20/m2), stabilization geosynthetics on the
order of 1 to 3 $/yd2 (1.20 to 3.60 $/m2), and reinforcement geosynthetics on the order of 2 to
5 $/yd2 (2.40 to 6.00 $/m2). As previously indicated the cost of the pavement section is
generally $25/yd2 ($30/m2) to $100/yd2 ($120/m2), which implies that the geosynthetic cost
ranges from less than 1% to up to 5% of the initial construction cost. For any of these
applications, the geosynthetic easily extends the life of a pavement by more than 5% and will
more than make up for the cost of the geosynthetic. The ability of a geosynthetic to prevent
premature failure of the subgrade, prevent contamination of the base and/or provided
improved base support provides a low-cost insurance that planned surface rehabilitations can
be performed and design pavement life reached. Again, it is noted that competent
subgrade/base support is critical to realizing life-cycle cost benefits of surface rehabilitations
over the life of a pavement structure.
5.11
REFERENCES
AASHTO (1972). Interim Guide for the Design of Pavement Structures, American
Association of State Transportation and Highway Officials, Washington, D.C.
AASHTO (1986). AASHTO Guide for Design of Pavement Structures, American
Association of State Highway and Transportation Officials, Washington, D.C.
AASHTO (1990). Task Force 25 Report Guide Specifications and Test Procedures for
Geotextiles, Subcommittee on New Highway Materials, American Association of State
Transportation and Highway Officials, Washington, D.C.
AASHTO (1993). AASHTO Guide for Design of Pavement Structures, American
Association of State Highway and Transportation Officials, Washington, D.C.
AASHTO (2001). Geosynthetic Reinforcement of the Aggregate Base Course of Flexible
Pavement Structures PP 46-01, Standard Specifications for Transportation Materials
and Methods of Sampling and Testing, 26th Edition, and Provisional Standards,
American Association of State Transportation and Highway Officials, Washington, D.C.
AASHTO (2006). Standard Specifications for Geotextiles - M 288, Standard Specifications
for Transportation Materials and Methods of Sampling and Testing, 26th Edition,
American Association of State Transportation and Highway Officials, Washington, D.C.
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Barenberg, E.J., Hales, J., and Dowland, J. (1975). Evaluation of Soil-Aggregate Systems
with MIRAFI Fabrics, UILU-ENG-75-2020 Report for Celanese Fibers Marketing
Company, University of Illinois, Urbana.
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Barksdale, R.D., Brown, S.F. and Chan, F. (1989). Potential Benefits of Geosynthetics in
Flexible Pavement Systems, National Cooperative Highway Research Program Report
315, Transportation Research Board, Washington, D.C., 56 p.
Baumgartner, R.H. (1994). Geotextile Design Guidelines for Permeable Bases, Federal
Highway Administration, June, 33 p.
Berg, R.R., Christopher, B.R. and Perkins, S.W. (2000). Geosynthetic Reinforcement of the
Aggregate Base/Subbase Courses of Pavement Structures GMA White Paper II,
Geosynthetic Materials Association, Roseville, MN, 176 p.
(www.gmanow.com/pdf/WPIIFINALGMA.pdf)
Bhutta, S.A. (1998).
Mechanistic-Empirical Pavement Design Procedure for
Geosynthetically Stabilized Flexible Pavements, Ph.D. Thesis, Virginia Polytechnic
Institute and State University, Blacksburg, VA. (http://www.vtti.vt.edu)
Cedergren, H.R. (1987). Drainage of Highway and Airfield Pavements, Krieger, 289 p.
Cedergen, H.R. (1989). Seepage, Drainage, and Flow Nets, John Wiley & Sons, New York,
pp. 153-156.
Chan, F., Barksdale, R.D. and Brown, S.F. (1989). Aggregate Base Reinforcement of
Surface Pavements, Geotextiles and Geomembranes, Vol. 8, No. 3, pp. 165-189.
Christopher, B.R., Berg, R.R., Perkins, S.W. (2001). Geosynthetic Reinforcements in
Roadway Sections National Cooperative Highway Research Program, NCHRP Project
20-7, Task 112, FY2000, Transportation Research Board, National Academy Press,
Washington, D.C.
Christopher, B.R. and Holtz, R.D. (1985). Geotextile Engineering Manual, Federal
Highway Administration, FHWA-TS-86/203, March, 1044 p.
Christopher, B.R. and Holtz, R.D. (1989). Geotextile Design and Construction Guidelines,
U.S. Department of Transportation, Federal Highway Administration, Washington DC,
Report No. HI-89-050, 265 p.
Christopher, B.R. and Holtz, R.D. (1991). Geotextiles for Subgrade Stabilization in
Permanent Roads and Highways, Proceedings of Geosynthetics '91, Atlanta, GA, Vol. 2,
pp. 701-713.
Christopher, B.R. and Lacina, B. (2008). Roadway Subgrade Stabilization Study,
Proceedings of GeoAmericas 2008, Cancun, Mexico, pp. 1013 -1021.
Christopher, B.R., Schwartz, C., Boudreau, R. (2006). Geotechnical Aspects of Pavements,
U.S. Department of Transportation, National Highway Institute, Federal Highway
Administration, Washington DC, FHWA-NHI-05-037, 874 p.
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Collin, J.G., Kinney, T.C., and Fu, X. (1996). Full Scale Highway Load Test of Flexible
Pavement Systems with Geogrid Reinforced Base Courses, Geosynthetics International,
3(4), pp. 537-549.
ERES Consultants, Inc. (1999). Pavement Subsurface Drainage Design, Participants
Reference Manual for NHI Course Number 131026, National Highway Institute, Federal
Highway Administration, Washington, DC.
FAA (1994). Engineering Brief No. 49, Geogrid Reinforced Base Course, Federal Aviation
Administration, U.S. Department of Transportation.
Fannin, R.J. and Sigurdsson, O. (1996). Field Observations on Stabilization of Unpaved
Roads with Geosynthetics, Journal of Geotechnical Engineering, 122(7), pp. 544-553.
FHWA (1999). Pavement Subsurface Drainage Design, Participants Reference Manual for
NHI Course Number 131026, National Highway Institute, FHWA, ERES.
Gabr, M., Robinson, B., Collin, J.G. and Berg, R.R. (2006). Promoting Geosynthetics Use
on Federal Lands Highway Projects, Federal Highway Administration, Central Federal
Lands Highway Division, Lakewood, Colorado, FHWA-CFL/TD-06-009, p. 116.
Gabr, M. Leng, J. and Ju, T.J. (2001). Response and Characteristics of Geogrid-Reinforced
Aggregate Under Cyclic Plate Load, Research Report Submitted to Tensar Earth
Technologies, NC State University, 40 pp.
GeoServices, Inc. (1989). Geotextile Design Examples, Federal Highway Adminstration,
FHWA Contract No. DTFH-86-R-00102.
Giroud, J.P. and Bonaparte, R. (1985). Design of Unpaved Roads and Trafficed Areas with
Geogrids, Foundations for Roads and Loaded Areas, Polymer Grid Reinforcement,
Thomas Telford Ltd., London, pp. 116-127.
Giroud, J.P. and Noiray, L. (1981). Geotextile-Reinforced Unpaved Roads, Journal of the
Geotechnical Engineering Division, American Society of Civil Engineers, Vol. 107, No
GT 9, pp. 1233-1254.
Giroud, J.P. and Han, J. (2004a). Design Method for Geogrid-Reinforced Unpaved Roads:
I Development of Design Method, Journal of Geotechnical and GeoEnvironmental
Engineering, Vol. 130, No. 8, pp. 775- 786.
Giroud, J.P. and Han, J. (2004b). Design Method for Geogrid-Reinforced Unpaved Roads:
II Calibration and Applications, Journal of Geotechnical and GeoEnvironmental
Engineering, Vol. 130, No. 8, pp. 787- 797.
GMA (1999). Geosynthetics in Pavement Systems Applications, Section One: Geogrids,
Section Two: Geotextiles, prepared for AASHTO, Geosynthetics Materials Association,
Roseville, MN, 46 p.
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Haas, R., Walls, J. and Carroll, R.G. (1988). Geogrid Reinforcement of Granular Base in
Flexible Pavements, presented at the 67th Annual Meeting, Transportation Research
Board, Washington, D.C.
Haliburton, T.A., Lawmaster, J.D. and McGuffey, V.C. (1981). Use of Engineering Fabrics
in Transportation Related Applications, Federal Highway Administration, FHWA
DTFH61-80-C-00094.
Hamilton, J.S. and Pearce, R.A. (1981). Guidelines for Design of Flexible Pavements using
Mirafi Woven Stabilization Fabrics, Law Engineering Testing Co. Report to Celanese
Corp., 47 p.
Heukelom, W. and Klomp, A.J.G. (1962). Dynamic Testing as a Means of Controlling
Pavements during and after Construction, Proceedings, 1st Int. Conf. on Structural
Design of Asphalt Pavement, Univ. of Michigan, pp. 667-679.
Helwany, S., Dyer, J., and Leidy, J. (1998). Finite Element Analyses of Flexible Pavements,
Journal of Transportation Engineering, Vol. 124, No. 5, pp. 491-499.
Holtz, R.D., Christopher, B.R. and Berg, R.R. (1998). Geosynthetic Design and
Construction Guidelines, FHWA-HI-98-038, U.S. Department of Transportation,
Federal Highway Administration, Washington, D.C., pp. 460.
Illinois Department of Transportation (1982). Design Manual - Section 7: Pavement
Design, I-82-2, Bureau of Design, Springfield.
Jorenby, B.N. and Hicks, R.G. (1986). Base Coarse Contamination Limits, Transportation
Research Record, No. 1095, Washington, D.C.
Kinney, T.C. and Xiaolin, Y. (1995). Geogrid Aperture Rigidity by In-Plane Rotation,
Proceedings of Geosynthetics 95, Nashville, TN, pp. 525 537.
Kinney, T.C. (2000). Standard Test Method for Determining the Aperture Stability Modulus
of a Geogrid, Shannon & Wilson, Seattle, WA.
Knapton, J. and Austin, R.A. (1996). Laboratory testing of reinforced unpaved roads, Earth
Reinforcement, H. Ochiai, N. Yasufuku, and K. Omine eds., Balkema, Rotterdam, The
Netherlands, pp. 615-618.
Koerner, R.M. (1990). Editor, The Seaming of Geosynthetics, Special Issue, Geotextiles and
Geomembranes, Vol. 9, Nos. 4-6, pp. 281-564.
Koerner, R.M. (1994). Designing With Geosynthetics, 3rd Edition, Prentice-Hall Inc.,
Englewood Cliffs, NJ, 783p.
Koerner, R.M. (2005). Designing With Geosynthetics, 5th Edition, Prentice-Hall Inc.,
Englewood Cliffs, NJ, 796p.
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Kwon, J., Tutumluer, E., and Kim, M. (2005). Development of a Mechanistic Model for
Geogrid Reinforced Flexible Pavements. Geosynthetics International, 12:6, pp. 310-320.
Kwon, J., Tutumluer, E., and Konietzky, H. (2007). Aggregate Base Residual Stresses
Affecting Geogrid Reinforced Flexible Pavement Response, International Journal of
Pavement Engineering.
Leng, J. and Gabr, M. (2002). Characteristics of Geogrid-Reinforced Aggregate under
Cyclic Load, Journal of Transportation Research Board, No. 1786, National Research
Council, Washington, D.C., pp. 29-35.
Mery, J. (1995) Field Studies on the Mechanical Behavior of Geosynthetic-Reinforced
Unpaved Roads, Sixth International Conference on Low Volume Roads, Vol. 2, pp. 234239.
Miuara, N., Sakai, A., Taesiri, Y., Yamanouchi, T. and Yasuhara, K. (1990). Polymer Grid
Reinforced Pavement on Soft Clay Grounds, Geotextiles and Geomembranes, Vol. 9,
No. 1, pp. 99-123.
NCHRP (2002). Design Guide Design of New and Rehabilitated Pavement Structures,
NCHRP 1-37A Project, Draft Final Report, Part 1 Introduction and Part 2 Design
Inputs, Prepared for the National Cooperative Highway Research Program by ERES
Division of ARA.
NCRHP (2008). NCHRP Research Field 1Pavements, the National Cooperative Highway
Research
Program,
Transportation
Research
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Washington,
D.C.
http://www.trb.org/CRP/NCHRP/NCHRPProjects.asp
Perkins, S.W. (1999). Geosynthetics Stabilization of Flexible Pavements: Laboratory Based
Pavement Test Sections, FHWA Report Reference Number MT-99-001/8138, 140 p.
Perkins, S.W., Bowders, J.J., Christopher, B.R., and Berg, R.R. (2005a). Advances in
Geosynthetic Reinforcement in Pavement Systems, Proceedings of the GeoFrontiers
Conference, Austin, Texas.
Perkins, S.W., Bowders, J.J., Christopher, B.R., and Berg, R.R. (2005c). Geosynthetic
Reinforcement for Pavement Systems: US Perspectives, Geotechnical Special
Publication 141, Proceedings of the GeoFrontiers Conference, Austin, Texas.
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Svan, G., and Want, A. (2004). Development of Design Methods for Geosynthetic
Reinforced Flexible Pavements, FHWA Report Reference Number DTFH61-01-X00068, 63p. (http://www.coe.montana.edu/wti/wti/pdf/426202_Final_Report.pdf)
Perkins, S.W., Christopher, B.R., Eiksund, G.R., Schwartz, C.W., and Svano, G. (2005b).
Modeling Effects of Reinforcement on Lateral Confinement of Roadway Aggregate,
Geotechnical Special Publication 130, GeoFrontiers 2005, pp. 283-296.
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Measured Geosynthetic Strains in a Reinforced Pavement Subject to Repeated Loads,
Proceedings of the 8th International Conference on Geosynthetics, Yokahama, Japan.
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Chichester, England, 377 p.
Steward, J., Williamson, R. and Mohney, J. (1977). Guidelines for Use of Fabrics in
Construction and Maintenance of Low-Volume Roads, USDA, Forest Service, Portland,
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Sons, New York, 729p.
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Reinforced Unpaved Roads, Annual meeting CD-ROM, TRB, Washington, D.C.
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University of Washington, Seattle, Washington, 172 p.
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ETL 1110-1-189, Department of the Army, U.S. Army Corps of Engineers, Washington,
D.C., 37 p.
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Aircraft: Test Section Construction, Behavior Under Traffic, Laboratory Tests, and
Design Criteria, USAE Waterways Experiment Station, Vicksburg, MS, Technical
Report DOT/FAA/RD-92/25, 100 p.
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6.1
BACKGROUND
6.2
When pavements have reached their design performance period, the surface asphalt or
concrete pavement often contains predictive fatigue cracks. The surface pavement may also
contain cracks for reasons such as excess traffic loads, thermal cracks, cracks due to frost
heave, or water problems. Cracks are problematic due to reduction in structural capacity as
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well as allowing water to enter into other (often moisture sensitive) layers of the pavement.
While a number of methods exist for rehabilitation of pavements (covered in detail in
FHWA-NHI 131008, 1998), due to the ease of installation and initial cost, the most common
treatment to extend the life of the old pavement is to overlay the surface with a new hot mix
asphalt (HMA) layer. The HMA overlay provides improved structural strength and ride
quality. Important factors in the decision to use and design the overlay are covered in
FHWA-NHI 131008 (FHWA, 1998).
A major problem encountered with HMA overlays is the potential for cracks in the old
asphalt or concrete to reflect through the new pavement. Reflective cracks are caused by
shear, tensile and bending stresses created in the new HMA overlay due to lateral, vertical
and/or differential crack or joint movements in the old pavement resulting from traffic
loading and changes in temperature. Low temperatures cause the underlying pavement to
contract, increasing joint and crack openings, thus, creating tensile stress in an overlay.
Traffic loadings produce a completely different type of movement in which the differential
vertical deflection created by traffic passing over a joint or working crack creates shearing
and bending stress in the overlay as shown in Figure 6-1. Movement can also be created by
foundation problems, as well as heave from expansive subgrade soils or frost; however, these
special problematic conditions cannot usually be handled with just crack reflection
treatments or even an overlay for that matter.
Figure 6-1. Shearing and bending stress in HMA overlay (Jayawickrama and Lytton, 1987).
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The key to preventing reflection cracking is to eliminate the deformation and the stresses;
however, it is highly unlikely that this can be accomplished. Therefore the best that can be
achieved is usually a reduction in the rate of appearance and the severity of the reflection
cracking. A number of different treatments are listed in FHWA-NHI 131008, including the
use of geosynthetics. As reviewed in FHWA-NHI 131008, there has been varying success
with these treatments and thus far there is no conclusive evidence to which one works the
best. It should be noted that in extreme cases (such as large temperature variations), no
treatment has been found to offer relief and the best that can be expected is temporary
mitigation. On the other hand, in mild climates where the underlying pavement does not
experience large vertical movement, a number of treatments have the potential to succeed.
Since no treatment stops reflective cracking, effectiveness of the treatment should be based
on its ability to:
Retard the rate of reflection cracking.
Reduce the severity of the cracks once they occur.
Provide other benefits, such as reducing the overlay thickness or enhancing the
waterproofing capabilities of the pavement.
Two basic approaches will be reviewed in this chapter including:
1. Stress-relieving interlayer in which the stresses are dissipated at the joint or crack
before they create stress in the overlay: Nonwoven geotextiles and geosynthetic
composite strips are used for this approach.
2. Stress-resistance layer in which a high tensile modulus reinforcement is used to
resist tensile stress in the new HMA overlay, a relatively new approach not covered
in the NHI 131008 manual: Geogrids are used for this approach.
Multilayer geocomposites may provide elements of both approaches.
Reflection cracking also leads to increased infiltration of surface water into the pavement,
which in turn weakens the supporting layers. Both nonwoven geotextiles and the
geocomposites used in this application provide the added benefit of enhancing the
waterproofing capabilities of the pavement, even after the reflection cracks return. As
discussed in the following sections, this added benefit may offer equal or even greater
benefit to the longevity of the pavement than retarding the reflection cracks.
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6.3
6.3-1 Functions
Geotextiles, typically needlepunched nonwovens, can be installed over an asphalt tack coat
beneath a layer of HMA, and in the process, become uniformly saturated with asphalt
cement, as shown in Figure 6-2. If this asphalt saturated geotextile layer is sufficiently thick
(as defined later in this section), it will provide a cushion layer to absorb some movement
from the old pavement without transferring it to the new overlay and act as a stress-relieving
interlayer. Properly installed, asphalt-saturated geotextiles also function as a moisture barrier
that protects the underlying pavement structure from further degradation due to infiltration of
surface water. When properly installed, both primary functions,
Protection as a stress relief interlayer; and
Fluid barrier as a water proofing membrane
combine to extend the life of the overlay and the pavement section.
Thus, geotextiles can be used as alternatives to stress relieving rubberized asphalts, stressarresting granular layers and seal coats for retarding reflection cracks and controlling surface
moisture infiltration in pavement overlays. Geotextiles can also be used as interlayers on
new pavements to reduce water infiltration. The conditions of using this treatment with
HMA overlays over old asphalt concrete pavements and rigid concrete pavements as well as
use with chip seals over unpaved and paved roads along with design, installation, and
specification are reviewed in the following sections.
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Obviously, an additional factor is the geotextile. These factors are summarized below.
Distress Type (Barksdale, 1991): Geotextiles generally have performed best when used for
load-related fatigue distress (e.g., closely spaced alligator cracking). Fatigue cracks should
be less than 0.12 in (3 mm) wide for best results. Cracks greater than 0.4 in (10 mm) wide
require stiff fillers. Geotextiles used to retard thermal cracking have, in general, been found
to be ineffective.
Remediation of Old Pavement (AASHTO, 1993): Much of the deterioration that occurs in
overlays is the result of unrepaired distress in the existing pavement prior to the overlay.
Distressed areas of the existing pavement should be repaired if the distress is likely to affect
performance of the overlay within a few years. The amount of pre-overlay repair is related to
the overlay design. The engineer should consider the cost implications of pre-overlay repair
versus overlay design. Guidelines on pre-overlay repair techniques are included in FHWANHI 131008.
Crack Movement (FHWA-NHI 131008): Several studies have indicated that the effectiveness of geosynthetics is related to the magnitude of differential vertical movement at the joint
or crack, with a range of movement on the order of 3 mil to 8 mil (0.08 mm to 0.2 mm)
providing effective performance. The lower end is consistent with the Asphalt Institutes
recommendation of limiting the differential vertical deflection at the joints to 2 mil (0.05
mm) to achieve good performance from an overlay if no treatment is used. Where existing
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joints or cracks experience large horizontal or differential vertical movement, cracks tend to
reflect through the geosynthetic, eliminating its effectiveness. However, if the geotextile
does not rupture, some degree of waterproofing will still be provided even if the overlay is
cracked.
Effect of Overlay Thickness: Pavement performance is quite sensitive to the overlay
thickness, either with or without a geotextile interlayer. Correspondingly, the benefits of a
geotextile in retarding reflective cracking will increase with increasing thickness of the
overlay. Geotextiles are most effective in retarding reflective cracking in overlays that are
1.5 in (38 mm) thick or greater. These observations, as reported by Barksdale (1991), are
based upon extensive research conducted by Caltrans (Predoehl, 1990). The California
results imply that a geotextile interlayer is equivalent to adding 1.2 in (30 mm) of asphalt
concrete to the overlay.
Variability of Pavement Structural Strength (Barksdale, 1991): The structural strength
of existing pavement, and, therefore, required overlay thickness, often varies greatly along a
roadway. The significant effect of such variation on overlay performance has not often been
considered in the past. This oversight likely contributes to some of the diverse opinions
regarding geotextile benefits in asphalt overlays. (Variation of pavement strength along a
roadway should be addressed for future demonstration or test sections of overlays.)
Climate: It has been observed (Aldrich, 1986) that geotextile interlayers have generally
performed better in warm and mild climates than in cold climates. However, the beneficial
effects of reducing water infiltration - a principal function of the geotextile - were not
considered in Aldrich's (1986) study. Successful installation and beneficial performance of
geotextile interlayers in cold regions, such as Alaska, challenge the generality regarding
climate.
Geotextile: Lightweight (e.g., 4 oz/yd2 {140 g/m2}) nonwoven geotextiles are typically used
for asphalt overlays. These asphalt-impregnated geotextiles primarily function as a moisture
barrier. Lighter weight geotextiles provide little, if any, stress relief. Use of heavier,
nonwoven geotextiles can provide greater cushioning or stress-relieving membrane
interlayer-like benefits, in addition to moisture-barrier functions. However, the weight
should be limited to no greater than about 6 oz/yd2 (200 g/m2) to avoid the potential for
delaminating and shearing in the plane of the geotextile.
6.3-3 Portland Cement Concrete Pavement Applications
Geotextiles are used with HMA overlays of crack/seat-fractured plain Portland cement
concrete (PCC) pavement to help control reflection cracking (AASHTO, 1993). A review of
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various studies by Maxim Technologies (1997) confirms the successful use in this
application. Caltrans has found a successful practice for this type of overlay to consist of
placing approximately 1 in. (25 mm) of an asphalt concrete leveling course, a non-woven
fabric saturated with an AR-4000 asphalt cement which serves as an interlayer, 4 in. (100
mm) of dense graded asphalt concrete, and 1 in. (25 mm) of an open-graded asphalt concrete
surface course. The expected satisfactory performance period for this 6 in. (150 mm) thick
overlay is about 10 years. An evaluation of this overlay design with an increased thickness
for heavily trafficked freeways is provided by Monismith and Long (1999).
Geotextiles also may be used with HMA overlays of jointed plain concrete pavement (JPCP)
and of jointed reinforced concrete pavement (JRCP) to control reflective cracking. The
effectiveness with these pavements is listed as questionable in the AASHTO Guide for
Design of Pavement Structures (1993); however, Maxim Technologies (1997) identified
several studies that demonstrated successful performance including use to correct a specific
distress condition (i.e., pop-outs). Again, geotextiles were not effective in retarding
transverse cracks or joints when there are existing excessive vertical movements.
Important factors in assessing applicability and potential benefits of using a geotextile
interlayer with PCC pavements include (Barksdale, 1991):
Existing structural strength of the pavement.
Slab preparation.
Crack movement.
Geotextile installation.
Required overlay thickness.
Climate.
Economics of geotextile overlay versus other design alternatives.
6.3-4 HMA-Overlaid PCC Pavements
Geotextiles are also used with new HMA overlays of AC-overlaid Portland cement concrete
pavements (AC/PCC), where the original pavements may be JPCP, JRCP or continuously
reinforced concrete pavement (CRCP). Some pavements are constructed as AC/PCC,
although most are PCC pavements that have already been overlaid with AC. In addition to
controlling reflecting cracking, an impregnated geotextile can help control surface water
infiltration into the pavement. Water infiltration can result in loss of bond between AC and
PCC, stripping in the AC layers, progression of D cracking or reactive aggregate distress (in
pavements with these problems), and weakening of the base and subgrade materials.
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Reflection cracking can have a considerable, often controlling, influence on the life of an
HMA overlay (AASHTO, 1993). After a pavement cracks, its longevity is quickly reduced.
Deteriorated reflection cracks require more frequent maintenance, such as sealing and
patching. Reflection cracks also permit water to enter the pavement structure, which can
weaken the base layers and subgrade, and decrease the structural capacity of the pavement.
Base and subgrade will be weakened by ingress of water if the base does not have excellent
(i.e., water removed within 2 hours) or good (i.e., water removed within 1 day) drainage.
Water infiltration causes a reduction in shear strength and the subgrade, which in turn leads
to a rapid deterioration of the pavement system. The sealing function of the asphaltimpregnated geotextile is intended to reduce surface water infiltration through reflection
cracks (when they eventually reappear at the surface of the overlay) and through thermalinduced cracks. Both laboratory and field pavement cores indicate that the presence of a
properly installed geotextile interlayer system reduces the permeability of a pavement by one
to three orders of magnitude, thus becoming an efficient moisture barrier to enhance
pavement performance (Marienfeld and Baker, 1999).
Reduction in surface water entering PCC pavements potentially provides additional benefits
such as:
Reduction or elimination of pumping (i.e., no water, no pumping).
Decreased slab movements through reduced erosion of fines from beneath the slab
(lower moisture gradients might also reduce slab warping).
Increased subgrade strength through a decrease in moisture (Barksdale, 1991).
Potential Problems
Correct construction of the asphalt-impregnated geotextile and HMA overlay is paramount to
it functioning as designed. Too little asphalt in the tack coat can result in a partially saturated
geotextile, which in turn can absorb moisture and lead to spalling or popping off of the
surface treatment due to freeze-thaw action within the geotextile. Bleeding occurs with too
much asphalt which can result in overlay slippage, as well as potential pavement slippage
planes. Bleeding also can cause difficulty with installation, as it can result in the geotextile
sticking to and being pulled up by the tires and tracks of the asphalt trucks and paving
vehicle. The HMA overlay must be placed below the specified temperature, which requires
inspection and control. HMA placement significantly above the specified temperature can
result in the asphalt tack coat being drawn out of the geotextile which can result in shrinkage
or even melting of the geotextile. Shrinkage and melting is a concern for a polypropylene
geotextile which has a typical melt temperature of 330F (165C). It is not a concern for a
polyester geotextile which has a typical melt temperature of 435F (225C). Improper
pavement preparation and crack filling can also decrease the effectiveness of the geotextile
moisture barrier.
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Geotextiles cannot be expected to perform well when the roadway being overlaid is
structurally inadequate. Nor will such surface treatments do anything to solve groundwater
problems, subgrade softening, base course contamination, or freeze-thaw problems. These
problems must be corrected before resurfacing, independently of the geotextile used.
Moisture barriers can also trap water in pavements, which could potentially create problems
such as stripping and pumping. Overlays (with or without geotextiles) should not be placed
directly over wet pavement sections (e.g., as indicated by water in cracks or core holes). In
all cases water should be allowed to drain from the pavement sections. Drainage systems
(e.g., edge drains) should be installed to facilitate the removal of water prior and subsequent
to the HMA overlay. Drainage is also important where there is a potential for water to move
into the pavement system due to capillary rise.
In general, geotextiles have not been found to be effective in reducing thermal cracking
within the overlay itself (Maxim Technologies, 1997). Pavement overlay systems have also
had limited success in areas of heavy rainfall and regions with significant freeze-thaw. Part
of the problem in cold regions is that when reflective cracks return, there is a potential for
water to be trapped in surficial cracks and to freeze (i.e., expanding and contracting to the
detriment of the overlay). Agencies in cold regions that have proactive crack sealing
programs (i.e., annual programs where any new or recurring cracks are sealed before the
winter) have reported success with geotextiles in overlays.
6.3-7 Design
General
Design of HMA overlays is thoroughly presented in the AASHTO Guide for Design of
Pavement Structures (1993). To have a high probability of success, a carefully planned and
executed study is required to develop an engineered overlay design using a geotextile
(Barksdale, 1991). A carefully planned and executed study also is required for successful,
alternative (i.e., non-geotextile) overlay designs.
The steps required to develop an overlay design for flexible pavements with a geotextile, as
summarized from Barksdale (1991), are as follows.
STEP 1.
Pavement condition evaluation.
The results of a general pavement condition survey are valuable in establishing the
type, severity, and extent of pavement distress. Candidate pavements should be
divided into segments, and a thorough visual evaluation made of each segment to
determine the type, extent, and severity of cracking, and to classify the present
distress as: alligator cracking, block cracking, transverse cracks, joint cracking,
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patching, potholes, widening drop-offs, etc. Crack widths should be measured. (See
AASHTO Guide for Design of Pavement Structures (1993) for guidance.)
STEP 2.
Structural strength.
The overall structural strength of the pavement should be evaluated along its length,
using suitable nondestructive techniques, such as the Benkelman beam, falling-weight
deflectometer, Dynaflect, or Road Rater.
STEP 3.
Base/subgrade failure.
Areas with base or subgrade failures should be identified. Benkelman beam
pavement deflections greater than approximately 25 mil (0.6 mm) are indicative of
failure, as is excessive rutting.
STEP 4.
Remedial pavement treatment.
The results of the pavement condition survey and deflection measurements should be
used to develop a pavement repair strategy for each segment.
STEP 5.
Overlay design.
A realistic overlay thickness must be selected to ensure a reasonable overlay life.
Design methodologies are presented in the AASHTO Guide for Design of Pavement
Structures (1993). The overlay thickness with a geotextile should be determined as if
the interlayer is not present.
STEP 6.
Geotextile selection.
Geotextile selection requirements are reviewed in Section 6.3-8. A critical
performance element is the determination of the appropriate amount of tack coat,
which will depend on the amount required to saturate the old pavement and the
amount required to saturate the geotextile. The geotextile must be saturated to
provide adequate bond and optimum waterproofing and the amount will depend on
the geotextile type and mass per unit area. The heat from the new asphalt overlay
draws the tack coat up through the geotextile, saturating it and bonding it to the old
asphalt and overlay,
STEP 7.
Performance monitoring.
Performance monitoring during the life of the overlay is highly desirable for
developing a local data bank of performance histories using geotextiles in overlays.
Using a control section without a geotextile interlayer, with all other items equal, will
yield valuable comparative data.
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The steps in developing an overlay design for PCC pavements where a geotextile may be
used are generally similar to those for flexible pavements (Barksdale, 1991). Vertical joint
deflection surveys should be performed. Full-width geotextiles should not be used when
vertical joint deflections are greater than about 8 mil (0.2 mm), unless corrective measures
such as undersealing, are taken to reduce joint movement. Horizontal thermal joint
movement should be less than about 50 mil (1.3 mm). As before, the thickness of the overlay
is not reduced with the use of a geotextile interlayer.
For chips seal applications, a tack coat is applied to the surface of the paved or unpaved road
as was done for the flexible pavement. The installed geotextile should be prepared to accept
the chip seal procedure by rolling it with a rubber tire roller. Rolling is required to help presaturate the geotextile. The chip seal is then installed on the geotextile in the same manner as
if the surface was a normal asphalt pavement.
Drainage Considerations
A primary function of the geotextile in an overlay is to minimize infiltration of surface water
into the pavement structure. The benefits of this are normally not quantified and, if
incorporated into the design, are only subjectively treated. One method to objectively
quantify the benefits of a moisture barrier is to estimate the effects of the asphaltimpregnated geotextile barrier on the drainage characteristics of the pavement structure. As
reviewed in Chapter 5, the 1993 AASHTO Guide for Design of Pavement Structures presents
provisions for modifying pavement design equations to take advantage of performance
improvements due to good drainage. Although not discussed in the design guide, a geotextile
overlay could be considered a method to improve drainage via reduced infiltration. As
previously indicated in Section 6.3-6, a properly installed geotextile interlayer system
reduces the permeability of a pavement by one to three orders of magnitude, thus becoming
an efficient moisture barrier to enhance pavement performance. The modified layer
coefficients for drainage m2 and m3 in the AASHTO (1993) equation for calculating the
structural number of a flexible pavement section and drainage coefficient Cd in the AASTHO
performance equation for calculating the thickness of a rigid pavement would be increased.
Again, these modification factors are not discussed for use with geotextile overlays in the
AASHTO design guide. However, if the inflow into a pavement system is reduced by an
order of magnitude through the use of a geotextile in the overlay, it follows that the percent
of time that the pavement structure is exposed to moisture levels approaching saturation is
reduced by at least one level (e.g., 5 - 25% to 1 - 5%). The drainage coefficients can be
accordingly increased to the values in the new level shown in Table 5-8 or 5-9 in Chapter 5.
These hypothesized values could aid in objectively estimating the structural benefit of a
geotextile moisture barrier.
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that at some level of mass per unit area (e.g., > 6 to 7 oz/yd2 {200 g/m }), the bonding of the
overlay would be reduced due to shear on the geotextile (Grzybowska et al., 1993; Walsh,
1993).
For overlay design, the appropriate paving grade geotextile should be selected with
consideration given to pavement conditions, pavement deflection measurements, and the
overlay design traffic (EAL), as presented in Table 6-1.
6.3-9 Cost Considerations
The installed cost of the geotextile interlayer system includes the cost of the geotextile, the
additional tackcoat to saturate the geotextile, and installation. The design thickness of an AC
overlay with a geotextile interlayer should be determined as if the geotextile is not present.
The economic justification of geotextile use is then derived from:
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Table 6-1
Paving Grade Geotextile Selection
Pavement Conditions
Rating1
Deflections
(mm)
Lighter grade2
(~4.1 oz/yd2 {140 g/m2})
65 - 80
< 1.5
50,000
Medium grade
(~5 oz/yd2 {170 g/m2})
40 - 50
> 1.5
2,000,000
20 30
> 1.5
> 2,000,000
1. From The Asphalt Institute (1983), and adopted from TRB Record No. 700:
65 - 80: Fairly good, slight longitudinal and alligator cracking. Few slightly rough and uneven.
40 - 50: Poor to fair, moderate longitudinal and alligator cracks. Surface is slightly rough and uneven.
20 - 30: Poor conditions with extensive alligator & longitudinal cracks. Surface is very rough and uneven.
Increased life of the overlay also lowers vehicle operating costs due to higher levels of
serviceability and lowers user delay costs due to future preventive and rehabilitative
maintenance interventions (Tighe et al., 2003 and Amini, 2005), which should also be
included in the economic analysis of these treatment.
The old pavement surface condition and overall installation play a very important role in the
performance of the paving geotextile. The deteriorated pavement should be repaired,
including filling joints and cracks and replacing sections with potholes and faults in their
base or subgrade. Under favorable conditions, reflection cracks can be retarded for
approximately 1 to 5 years as compared to the overlay without the paving grade geotextile.
The broad range is directly related to the load levels and magnitude of deformation at the
joint or crack.
The anticipated life improvement, under favorable conditions, is
approximately 100 to 200% that of an overlay of the same design thickness without a
geotextile. Favorable conditions for the use of a paving grade geotextile with pavement
repaving include:
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A report on a test section in the county of San Diego, California where chip seals
were placed over geotextiles and found to have no reflection cracks after 17 years of
service. A life cycle cost analysis is provided showing the cost effectiveness of these
sections versus other treatments (Davis, 2005).
(available in the Transportation Research Circular Number E-C078 on Roadway
Pavement Preservation at: www.trb.org/publications/circulars/ec078.pdf).
A local study of geotextiles in chip seal treatments was performed by the county of
Sacramento Department of Transportation titled Chip Seal over Fabric Excelsior
Road in which geotextiles with two different binders under a variety of chip seals
were evaluated over a 6-year period of time.
(available at: www.aia-us.org/docs/SacramentoCountyChipOverFabricReport.pdf).
A final economic analysis issue is the probability of success. Geotextile interlayers, as well
as other rehabilitation techniques, are not always effective in improving pavement
performance. Therefore, an estimate of the probability of success should be included in all
economic analyses (Barksdale, 1991). The probability for success will obviously increase
with thoroughness of rehabilitation design, local experience with geotextile interlayers, and
thoroughness of construction inspection.
6.3-10 Specifications
The following example specification is a combination of the AASHTO M288 (2006)
geotextile material specification and its accompanying construction/installation guidelines.
The specification was based on the combined experience of the Texas and California
Departments of Transportation, which have had the greatest success using geotextiles in
pavement overlays.
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1.
SCOPE
1.1
Description. This specification is applicable to the use of a paving fabric, saturated with
asphalt cement, between pavement layers. The function of the pavement geotextile is to act
as a waterproofing and stress relieving membrane within the pavement structure. This
specification is not intended to describe geotextile membrane systems specifically designed
for pavement joints and localized (spot) repairs.
2.
REFERENCED DOCUMENTS
2.1
AASHTO Standards
T88
Particle Size Analysis of Soils
T90
Determining the Plastic Limit and Plasticity Index of Soils
T99
The Moisture-Density Relationships of Soils Using a 5.5 lb (2.5 kg) Rammer and a
12 in. (305 mm) Drop
2.2
ASTM Standards
D 123 Standard Terminology Relating to Textiles
D 276 Test Methods for Identification of Fibers in Textiles
D 4354 Practice for Sampling of Geosynthetics for Testing
D 4439 Terminology for Geosynthetics
D 4632 Test Method for Grab Breaking Load and Elongation of Geotextiles
D 4759 Practice for Determining the Specification Conformance of Geosynthetics
D 4873 Guide for Identification, Storage, and Handling of Geotextiles
D 6140 Test Method for Determining the Asphalt Retention of Paving Fabrics
3.
3.1
Fibers used in the manufacture of paving fabrics and the threads used in joining paving
fabrics by sewing, shall consist of long chain synthetic polymers, composed of at least 95%
by weight polyolefins or polyesters. They shall be formed into a stable network such that the
filaments or yarns retain their dimensional stability relative to each other, including selvages.
3.2
Paving fabric Requirements. The paving fabric shall meet the requirements of following
Table. All numeric values in the following table represent minimum average roll values
(MARV) in the weaker principal direction (i.e., average test results of any roll in a lot
sampled for conformance or quality assurance testing shall meet or exceed the minimum
values).
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Test Method
Units
Requirements
Grab Strength
ASTM D 4632
lb (N)
100 (450)
ASTM D 3776
oz/yd2 (gm/m2)
4.1 (140)
Ultimate Elongation
ASTM D 4632
> 50
Asphalt Retention(1)
ASTM D 6140
gal/yd2 (l/m2)
(b,c)
Melting Point
ASTM D 276
F (C)
300 (150)
NOTES:
(a)
All numeric values represent MARV in the weaker principal direction.
(b)
Asphalt required to saturate paving fabric only. Asphalt retention must be provided in
manufacturer certification. Value does not indicate the asphalt application rate
required for construction. Refer to M288 for discussion of asphalt application rate.
(c)
Product asphalt retention property must meet the MARV provided by the manufacturers
certification.
4.
CERTIFICATION
4.1
The Contractor shall provide to the Engineer a certificate stating the name of the
manufacturer, product name, style number, chemical composition of the filaments or yarns
and other pertinent information to fully describe the paving fabric.
4.2
The Manufacturer is responsible for establishing and maintaining a quality control program to
assure compliance with the requirements of the specification. Documentation describing the
quality control program shall be made available upon request.
4.3
The Manufacturers certificate shall state that the furnished paving fabric meets MARV
requirements of the specification as evaluated under the Manufacturers quality control
program. A person having legal authority to bind the Manufacturer shall attest to the
certificate.
4.4
5.
5.1
Paving fabrics shall be subject to sampling and testing to verify conformance with this
specification. Sampling shall be in accordance with the most current ASTM D 4354 using
the section titled, Procedure for Sampling for Purchasers Specification Conformation
Testing. In the absence of purchasers testing, verification may be based on manufacturers
certifications as a result of a testing by the manufacturer of quality assurance samples
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Testing shall be performed in accordance with the methods referenced in this specification for
the indicated application. The number of specimens to test per sample is specified by each
test method. Paving fabric product acceptance shall be based on ASTM D 4759. Product
acceptance is determined by comparing the average test results of all specimens within a
given sample to the specification MARV. Refer to ASTM D 4759 for more details regarding
paving fabric acceptance procedures.
6.
6.1
Paving fabric labeling, shipment, and storage shall follow ASTM D 4873. Product labels
shall clearly show the manufacturer or supplier name, style number, and roll number. Each
shipping document shall include a notation certifying that the material is in accordance with
the manufacturers certificate.
6.2
Each paving fabric roll shall be wrapped with a material that will protect the paving fabric,
including the ends of the rolls, from damage due to shipment, water, sunlight, and
contaminants. The protective wrapping shall be maintained during periods of shipment and
storage.
6.3
During storage, paving fabric rolls shall be elevated off the ground and adequately covered to
protect them from the following: site construction damage, precipitation, extended ultraviolet
radiation including sunlight, chemicals that are strong acids or strong bases, flames including
welding sparks, temperatures in excess of 160F (71C), and any other environmental
condition that may damage the physical property values of the paving fabric.
7.
MATERIALS
7.1
Sealant. The sealant material used to impregnate and seal the paving fabric, as well as bond
it to both the base pavement and overlay, shall be a paving grade asphalt recommended by the
paving fabric manufacturer, and approved by the engineer.
a. Uncut asphalt cements are the preferred sealants; however, cationic and anionic emulsions
may be used provided the precautions outlined in M288 are followed. Cutbacks and
emulsions which contain solvents shall not be used.
b. The grade of asphalt cement specified for hot-mix design in each geographic location is
generally the most acceptable material.
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7.2
Sand. Washed concrete sand may be spread over an asphalt saturated paving fabric to
facilitate movement of equipment during construction or to prevent tearing or delamination of
the paving fabric. Hot-mix broadcast in front of construction vehicle tire may also be used to
serve this purpose. If sand is applied, excess quantities shall be removed from the paving
fabric prior to placing the surface course.
a. Sand is not usually required. However, ambient temperatures are occasionally sufficiently
high to cause bleed-through of the asphalt sealant resulting in undesirable paving fabric
adhesion to construction vehicle tires.
8.
EQUIPMENT
8.1
The asphalt distributor shall be capable of spraying the asphalt sealant at the prescribed
uniform application rate. Not streaking, skipping, or dripping will be permitted. The
distributor shall also be equipped with a hand spray having a single nozzle and positive shutoff valve.
8.2
Mechanical or manual lay down equipment shall be capable of laying the paving fabric
smoothly.
8.3
The following miscellaneous equipment shall be provided: stiff bristle brooms or squeegees
to smooth the paving fabric; scissors or blades to cut the paving fabric; brushes for applying
asphalt sealant to paving fabric overlaps.
8.4
Pneumatic rolling equipment to smooth the paving fabric into the sealant, and sanding
equipment may be required for certain jobs. Rolling is especially required on jobs where thin
lifts or chip seals are being placed. Rolling helps ensure paving fabric bond to the adjoining
pavement layers in the absence of heat and weight associated with thick lifts of asphaltic
pavement.
9.
CONSTRUCTION
9.1
Neither the asphalt sealant nor the paving fabric shall be placed when weather conditions, in
the opinion of the Engineer, are not suitable. Air and pavement temperatures shall be
sufficient to allow the asphalt sealant to hold the paving fabric in place. For asphalt cements,
air temperature shall be 50F (10C) and rising. For asphalt emulsions, air temperature shall
be 60F (15C) and rising.
9.2
The surface on which the paving fabric is to be placed shall be reasonably free of dirt, water,
vegetation, or other debris. Cracks exceeding 0.1 in. (3 mm) in width shall be filled with a
suitable crack filler. Potholes shall be properly repaired as directed by the Engineer. Fillers
shall be allowed to cure prior to paving fabric placement.
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9.3
The specified rate of asphalt sealant application must be sufficient to satisfy the asphalt
retention properties of the paving fabric, and bond the paving fabric and overlay to the old
pavement.
NOTE: When emulsions are used, the application rate must be increased
to offset water content of the emulsion.
a. Application of the sealant shall be by distributor spray bar, with hand spraying kept to a
minimum. Temperature of the asphalt sealant shall be sufficiently high to permit uniform
spray pattern. For asphalt cements the minimum temperature shall be 290F (145C). To
avoid damage to the paving fabric, however, the distributor tank temperature shall not exceed
320F (160C).
b. Spray patterns for asphalt emulsion are improved by heating. Temperatures in the 130F
to 160F (55C to 70C) range are desirable. A temperature of 160F (70C) shall not be
exceeded since higher temperatures may break the emulsion.
c. The target width of asphalt sealant application shall be the paving fabric width plus 6 in.
(150 mm). The asphalt sealant shall not be applied any farther in advance of paving fabric
placement than the distance the contractor can maintain free of traffic.
d. Asphalt spills shall be cleaned from the road surface to avoid flushing and paving fabric
movement.
e. When asphalt emulsions are used, the emulsion shall be cured prior to placing the paving
fabric and final wearing surface. This means essentially no moisture remaining.
9.4
The paving fabric shall be placed onto the asphalt sealant with minimum wrinkling prior to
the time the asphalt has cooled and lost tackiness. As directed by the Engineer, wrinkles or
folds in excess of 1 in. (25 mm) shall be slit and laid flat.
a. Brooming and/or pneumatic rolling will be required to maximize paving fabric contact
with the pavement surface.
b. Overlap of paving fabric joints shall be sufficient to ensure full closure of the joint, but
should not exceed 6 in. (150 mm). Transverse joints shall be lapped in the direction of
paving to prevent edge pickup by the paver. A second application of asphalt sealant to the
paving fabric overlaps will be required if in the judgement of the Engineer additional asphalt
sealant is needed to ensure proper bonding of the double paving fabric layer.
c. Removal and replacement of paving fabric that is damaged will be the responsibility of the
contractor.
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Placement of the hot-mix overlay should closely follow paving fabric laydown. The
temperature of the mix shall not exceed 320F (160C). In the event asphalt bleeds through
the paving fabric causing construction problems before the overlay is placed, the affected
areas shall be blotted by spreading sand. To avoid movement of, or damage to the seal
coat saturated paving fabric, turning of the paver and other vehicles shall be gradual and kept
to a minimum.
9.6
Prior to placing a seal coat (or thin overlay such as an open-graded friction course), lightly
sand the paving fabric at a spread rate of 1.2 to 1.8 lb per square yard (0.65 to 1 kg per square
meter), and pneumatically roll the paving fabric tightly into the sealant.
ADVISORY It is recommended that for safety considerations,
trafficking of the paving fabric should not be allowed. However, if the
contracting agency elects to allow trafficking, the following verbiage is
recommended: If approved by the Engineer, the sealant saturated
paving fabric may be opened to traffic for 24 to 48 hours prior to
installing the surface course. Warning signs shall be placed which advise
the motorist that the surface may be slippery when wet. The signs shall
also post the appropriate safe speed. Excess sand shall be broomed from
the surface prior to placing the overlay. If, in the judgement of the
Engineer, the paving fabric lacks tackiness following exposure to traffic,
a light tack coat shall be applied prior to the overlay.
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10.
METHOD OF MEASUREMENT
10.1 The paving fabric shall be measured by the number of square yards (square meters)
computed from the payment lines shown on the plans or from payment lines established in
writing by the Engineer. This excludes seam overlaps.
10.2 Asphalt sealant for the paving fabric will be measured by the liter
11.
BASIS OF PAYMENT
11.1 The accepted quantities of paving fabric shall be paid for per square yard (square meter)
in place.
11.2
The accepted quantities of asphalt sealant for the paving fabric will be paid for at the
contract unit price per gallon (liter) complete in place.
Pay Unit
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(Marienfeld and Smiley, 1994). Alternatively, milling may include the geotextile interlayer.
A detailed study of recycling a nonwoven polypropylene geotextile (Christman, 1981)
concluded that overlay with geotextile interlayers does not pose any problem to the milling
operation. Chisel milling teeth rather than conical teeth and slower forward speed can be
used to produce the smallest geotextile pieces (Dykes, 1980, Cleveland et al., 2002). Proper
installation, especially the proper amount of tackcoat improves bonding and thus the milling
operation. Also, milling to a depth of at least in. (12.5 mm) beneath the geotextile is
recommended to prevent going in and out of the fabric. No apparent differences have been
noted in the properties of dryer-drum recycled mixtures (50-50 blend) containing or lacking
geotextiles. Texas DOT indicates that heater scarification can cause problems when a
geosynthetic is present (Cleveland, et al., 2002). Texas DOT also indicates that cold milling
does not usually present problems and a typical geotextile does not significantly affect
mixture properties. However, cold recycling has been reported to create problems with
equipment entanglement when the geotextile is not adequately milled. For cold recycling,
the FHWA Pavement Preservation Checklist for Cold In-place Asphalt Recycling
recommends that 90 percent of the geotextile pieces should be milled to a size of less than 2
in.2 (1200 mm2) and that the maximum length of any individual piece is 100 mm (4 in.)
(FHWA-IF-06-012, 2005). Milling rates may have to be adjusted and screens may have to
be added or removed in order to meet these requirements.
6.4
GEOGRIDS
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Geogrids have also been used in new construction to increase the fatigue life of AC
pavements and reduce rutting. The University of Nottingham has performed extensive
research on this application. They have developed the relationship between the maximum
tensile strain and the number of cycles to produce failure through cracking, which is
modified by the presence of a high tensile modulus polymeric geogrid as shown in Figure 6-3
(Brown, 2006). This figure was developed for use in mechanistic design and should be
verified through monitored field performance data before its extended use.
6.4-3 Design
General
Unfortunately, most information on these applications is proprietary and independent
published information on geogrid reinforcement in HMA overlays and pavement systems is
somewhat limited. Most of the research has been experimental work in the laboratory
supported by theoretical evaluation with notable work by West Virginia University (Kutuk
and Siriwardane, 1998) and the University of Nottingham (Brown et al., 2001). Both studies
demonstrated the ability of geogrids to arrest reflection crack propagation. Full scale field
performance is needed to verify these results. Design guidance and recommended property
values are not available. Research is still in progress to develop a mechanistic design method
for reinforced overlays which takes into account all the relevant parameters.
Relationship between the vertical compressive strain at the top of the subgrade
and the number of load applications in geogrid reinforced pavement (after
Brown, 2006).
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Geogrid Selection
The key design parameter is the stiffness of the geogrid. However, guidance is not available
as to the minimum modulus requirements. Other important parameters include the shear
strength of interface, the geogrid location (at the bottom of the overlay and/or between HMA
layers, and installation of the geogrid). Brown (2006) notes that the interface shear strength
is important since any serious reduction in the continuity between layers on either side of the
reinforcement will reduce the structural integrity of the pavement. Brown further states that
a balance has to be reached between the provision of crack inhibiting reinforcement and the
need for an adequate shear strength since there will usually be some reduction in the latter.
Again, however, protocol for measuring the interface value has not been developed as a
standard of practice either through ASTM or AASHTO. The optimum installation location
does appear to be at the base of the overlay, with some additional improvements noted by
both West Virginia University and the University of Nottingham when two layers were used
(i.e., one at the base and the other at an intermediate level in the asphalt).
6.4-4 Installation
Geogrid installation follows the same placement as geotextiles. As with geotextiles in
overlays, high quality construction is required to achieve the benefits of the reinforcement.
To achieve proper interface conditions, care should again be taken to insure the proper type,
application, and application rate of asphalt sealant. The temperature of the asphalt sealant
and hot mix asphalt should also be monitored and controlled to resist damage to the geogrid.
6.4-5 Cost Considerations (Brown, 2006)
The cost of geogrid reinforcement is relatively high compared to geotextiles and adds
substantially to the cost of an overlay. However, the potential performance may provide
significant cost-benefit. Based on beam testing of three reflection crack treatments,
Caltabiano and Brunton (1991) developed the following relative cost comparison of various
overlay treatments.
Overlay
Standard asphalt
Polymer modified asphalt
Geotextile
Geogrid
This information indicates that both geosynthetics were more effective than the polymer
modified asphalt.
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6.4-6 Specifications
The following example geogrid specification is from the Texas Department of Transportation
(Cleveland et al., 2002), who have had good success using geosynthetics in pavement
overlays.
SPECIAL SPECIFICATION
31xx
REINFORCING GRID FOR JOINT REPAIR
1. Description. Install a reinforcing grid in accordance with the details shown on the plans to
prevent reflective cracking of transverse and longitudinal joints in asphaltic paving overlay
mixtures.
2. Materials.
(1) Reinforcing Grid. Provide grid meeting Table xxx, Reinforcing Grid for Joint Repair.
Use roll widths shown on the plans or as approved.
(2) Asphalt. Provide the grade of asphalt for tack coat as shown on the plans and in
accordance with Item 300, Asphalts, Oils, and Emulsions.
(3) Packaging Requirements. Ensure each roll of grid is packaged individually in a suitable
wrapper to help protect from damage due to ultra-violet light and moisture during normal
storage and handling.
(4) Storage Requirements. Store material in dry covered conditions free from dust. Store
vertically to avoid misshapen rolls.
(5) Identification Requirements. Label or tag such that the sample identification can be
read without opening the roll packaging. Label each roll with the manufacturers name,
job number, loom number, production date and shift, tare weight of packaging material,
width and length of grid on the roll, and net weight of the grid.
(6) Safety Precautions. Gloves are recommended to prevent contact with the material.
3
3. Construction. Apply reinforcing grid when air temperature is above 50F (122C) and rising. Do
not apply grid when air temperature is 60F (140C) and falling. In all cases, do not apply grid
when surface temperature is below 60F (140C). Do not apply when, according to the Engineer,
weather conditions are not suitable. Measure air temperature in the shade and away from artificial
heat. Cease reinforcing grid installation if the Engineer determines that weather conditions
prevent proper placement.
(1) Surface Preparation. Prepare the surface by cleaning off dirt, dust, or other debris. Set string
lines for alignment, if required. Remove existing raised pavement markers in accordance with
the plans. When shown on the plans, remove vegetation and blade pavement edges. Fill
cracks exceeding 1/8 inch (3 mm) in width with approved crack filler. Fill cracks exceeding 1
inch in width with a fined grained bituminous mixture or other approved material. Ensure
crack sealing material is flush with the existing pavement surface. Repair faulted cracks or
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joints with vertical deformation greater than inch (13 mm) with a fine grained bituminous
mixture or other approved material. Ensure crack filler and patching materials are cured prior
to the placement of the level-up paving mixture.
(2) Asphalt Binder Application. Apply:
(a) with an asphalt distributor unless otherwise approved,
(b) at the rate shown on the plans or as directed,
(c) within 15F (122C) of the temperature selected by the Engineer not to exceed 320F,
(d) approximately 6 in. (150 mm) outside the reinforcing grid width,
(e) with paper or other approved material at the beginning and end of each shot to construct a
straight transverse joint and to prevent overlapping of the asphalt. Unless otherwise
approved, match longitudinal joints with the lane lines. The Engineer may require a string
line, if necessary, to keep joints straight with no overlapping. Do not contaminate asphalt
binder.
(3) Level-Up Paving Mixture. Place and compact a fine-grained paving mixture as a leveling
course in accordance with the specifications shown on the plans. Unless otherwise shown, the
compacted target lift thickness is between 3/4 and 1 in. (19 to 25 mm).
(4) Reinforcing Grid Placement. Unless otherwise directed, furnish the Engineer with
manufactures recommendations for reinforcing grid installation. If required by the Engineer,
ensure a manufacturers representative is present on site during the first three days of the grid
placement.
(a) Installation. Apply asphalt binder at the rate shown on the plans, unless otherwise
directed. Install grid either by hand or mechanical means under sufficient tension to
eliminate ripples and provide sufficient adhesion to avoid dislodging of the grid. Should
ripples occur, these must be removed by pulling the grid tight or in extreme cases, for
example, in tight radius, by cutting and laying flat. A sharp knife may be used for cutting.
Roll the grid surface with a rubber coated drum roller or pneumatic tire roller to seat grid.
Tires must be cleaned regularly with an approved asphalt-cleaning agent.
(b) Transverse Joints. Overlap transverse joints in the direction of the paver a minimum of
3 inches (75 mm) with the top layer in the direction of traffic. If required, apply
additional asphalt binder to secure overlapping grid layer.
(c) Longitudinal Joints. Overlap longitudinal joints a minimum of 1 in. (25 mm). If
required, apply additional asphalt binder to make secure overlapping grid layer.
After the rolling is completed, construction and emergency traffic may drive on the grid.
Minimize turning movements of paving machinery. Minimize braking from vehicles by
installing appropriate signs at intersections and driveways. Remove and patch damaged
sections. No payment will be made for repair work. All grid placed in a day shall be covered
with asphaltic concrete the same day, within permissible laying temperatures, and compacted
in accordance with applicable specifications as shown on the plans.
5. Measurement. The reinforcing grid will be measured by the linear foot (meter) of joint or crack
repaired or by the square yard (square meter) of the actual area complete in place. No allowance
will be made for overlapping at joints.
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6. Payment. The work performed and materials furnished in accordance with this Item and
measured as provided under "Measurement" will be paid for at the unit price bid for "Reinforcing
Grid for Joint Repair" of the type specified and by the width for the linear foot (meter)
measurement. This price shall be full compensation for cleaning the existing pavement; for
furnishing, preparing, hauling and placing all materials; for all manipulation, including rolling,
and for all labor, tools, equipment and incidentals necessary to complete the work
6.5
GEOCOMPOSITES
Geogrid-geotextile composites are available; however, there is limited experience with these
products to date. The intent of such a composite is to have a material that installs similarly to
geotextile overlays. A properly installed composite should function as stress-relieving
interlayer, moisture barrier, and reinforcement (provided the geogrid has a high modulus).
6.5-1 Membrane and Composite Strips
General
A variety of commercially available, heavy-duty membrane strips are used over cracks and
joints of PCC pavements that are overlaid with AC. Typically, these materials are
composites of woven or nonwoven geotextiles and modified asphalt membranes. Materials
of single-layer geotextiles with rubber-asphalt membranes are typically used for strip
waterproofing. Materials of double-layer geotextiles that sandwich a modified asphalt
membrane are typically used to reduce and retard reflective cracking. Crack reduction
interlayers are typically 0.14 in. (3.5 mm) thick and are capable of maintaining 95% of their
thickness during installation and in-service use. Interlayer strips are typically 1 to 3 ft (0.3 to
1 m) wide, and usually weigh 47 to 94 oz/yd2 (1600 to 3300 g/m2 ) -- which is heavier than
the typical geotextile interlayer that weighs about 38 oz/yd2 (1300 g/m2) with asphalt
impregnation (Barksdale, 1991).
A composite that combines both stress relief and stress resistance components was developed
at the University of Illinois (Dempsey, 2002). The geocomposite is known as the interlayer
stress-absorbing composite (ISAC) system and was developed and evaluated for the purpose
of effectively alleviating or mitigating the problem of reflection cracking in an asphalt
concrete (AC) overlay. ISAC materials and performance properties were carefully selected
through comprehensive theoretical studies and laboratory evaluation programs. The ISAC
system consists of a low-stiffness geotextile as the bottom layer, a viscoelastic membrane
layer as the core, and a very high stiffness geotextile for the upper layer. In order to evaluate
the effectiveness of the ISAC layer to control reflective cracking, a laboratory pavement
section with an AC overlay placed on a jointed Portland cement concrete slab was
constructed and tested in an environmental chamber. A mechanical device was used to
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simulate thermal strain in the slab, and the joint was opened and closed at an extremely slow
rate. The testing was conducted at 30F (-1C), and strain in the overlay was monitored using
a sensitive linear variable differential transducer device. The force required to pull and push
the slab was monitored using a load cell placed between the slab and a hydraulic ram.
Performance of the ISAC system was evaluated by comparing the cycles to failure of an
ISAC-treated overlay with the performance of a control section without ISAC and of test
sections containing two commercially available products. The base isolation properties of
the ISAC system were demonstrated in the laboratory evaluation studies, which indicated
that the ISAC system vastly outperformed the control section and the sections with the two
commercial products tested. Several years of field performance testing have shown that the
ISAC system is highly effective for mitigating reflective cracking in AC overlays used on
both airport and highway pavement systems (Dempsey, 2002).
Installation
The installation of heavy-duty membranes is relatively easy. Usually the manufacturer's
installation recommendations are followed because of the wide variation of products and
installation requirements. Single-, two-, or three-step installation processes are required for
the various products.
Advantages
Advantages of strips include:
Limited area of installation, and, therefore, less potential installation problems.
Factory-applied asphalt, and, therefore, less field variances.
Heavier weight, and possible function as a stress-relieving membrane interlayer of the
material.
The moderate amount of documented field performance data developed to date has been
summarized by Barksdale (1991). FHWA-NHI 131008 reports that several states have had
success with these treatments on both longitudinal and transverse joints and cracks and
provides the results of several studies.
Disadvantages
The cost of membrane and composite strips is relatively high (on the order of $4 to $15 per
square yard ($4.40 to $16.40 per square meter) installed and the cost-effectiveness of this
approach has not been established.
6.5-2 Specifications
The construction specifications for geocomposites are similar to the specifications presented
for geotextiles and geogrids, except that the geocomposites often come with an adhesive
binder and may not require a tack coat.
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6.6
REFERENCES
6-31
Pavement Overlays
August 2008
Davis, L. (2005). Chip Sealing over Fabric in Borrego Springs, California, Roadway
Pavement Preservation 2005, Transportation Research Circular Number E-C078,
Transportation Research Board, Washington D.C., pp. 42-53.
Dempsey, B. J. (2002). Development and Performance of Interlayer Stress-Absorbing
Composite in Asphalt Concrete Overlays, Transportation Research Record 1809, pp.
175-183.
Dykes, J.W. (1980). Use of Fabric Interlayers to Retard Reflection Cracking, Proceedings,
AAPT, Volume 49, pp. 354-568.
FHWA (current edition). Pavement Rehabilitation Manual, Pavement Division, Office of
Highway Operations.
FHWA (2005). Pavement Preservation Checklist Series 12- Cold In-Place Asphalt Recycling
Application Checklist, FHWA Publication Number FHWA-IF-06-012, Federal
Highway Administration, Washington, D.C., November, 2005,
FHWA (1998). FHWA-NHI 131008, Techniques for Pavement Rehabilitation, Reference
Manual, NHI Training Course.
GMA (2007). Personal correspondence in the review of this manual.
Graf, B., and Werner. G. (1993). Design of Asphalt Overlay Fabric System Against
Reflective Cracking, Proceedings of the Second RILEM-Conference on Reflective
Cracking in Pavements, E & FN Spon, Liege, Belgium, pp. 159-168.
Gransberg, D. and James, D.M.B. (2005). Chip Seal Best Practices, National Cooperative
Highway Research Program, Synthesis of Highway Practice 342, Transportation
Research Board, National Academy Press, Washington, D.C., 111 p.
Grzybowska,W., Wojtowicz, J., and Fonkerko, L. (1993). Application of Geo-Synthetics to
Overlays in Cracow Region of Poland. Proceedings of the Second RILEMConference on Reflective Cracking in Pavements, E & FN Spon, Liege, Belgium, pp.
290298.
Jayawickrama, P. W. and Lytton, R. (1987). Methodology for Predicting Asphalt Concrete
Overlay Life against Reflective Cracking, Proceedings of the Sixth International
Conference on the Structural Design of Asphalt Pavements, Volume I.
Kutuk, B. and Siriwardane, H.J. (1998). Performance of Flexible Pavements Reinforced with
Geogrids, Department of Civil and Environmental Engineering, West Virginia
University, WVDOF RP 98/CFC 98-259, performed for the West Virginia
Department of Transportation, Division of Highways.
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Lytton, R. L. (1989). Use of Geotextiles for Reinforcement and Strain Relief in Asphalt
Concrete, Geotextiles and Geomembranes, Vol. 8, 217-237.
Marienfeld, M.L. and Baker, T.L. (1999). Paving Fabric Interlayer as a Pavement Moisture
Barrier, Transportation Research Circular Number E-C006, Transportation Research
Board, Washington D.C., 24 p. http://gulliver.trb.org/publications/circulars/ec006
Marienfeld, M.L. and Smiley, D. (1994). Paving Fabrics: The Why and the How-To,
Geotechnical Fabrics Report, Vol. 12, No. 4, pp 24-29.
Maxim Technologies, Inc. (1997). Nonwoven Paving Fabrics Study Final Report,
Prepared for the Industrial Fabrics Association International - Geotextile
Division, available at: www.gma.now.com.
Monismith, C.L. and Long, F. (1999). Overlay Design for Cracked and Seated Portland
Cement Concrete (PCC) Pavement Interstate Route 710, Technical Memorandum
TM UCB PRC 99-3 prepared for the Long Life Pavement Task Force by the
Pavement Research Center, Institute for Transportation Studies, University of
California, Berkeley, 37 P.
Predoehl, N.H. (1990). Evaluation of Paving Fabric Test Installations in California - Final
Report, FHWA/CA/TL-90/02, Office of Transportation Materials and Research,
California Department of Transportation, Sacramento, CA.
Sprague, C.J. (2005). Study of Pavement Maintained Techniques Used on Greenville County
Maintained Roads, Phase 2 Report, submitted by TRI/Environmental, Inc. to the
Geosynthetic Materials Association, available at: www.gma.now.com
Tighe, S., Hass, R., and Ponniah, J. (2003). Life Cycle Cost Analysis of Mitigating Reflective
Cracking, Transportation Research Record, No. 1823, pp. 73-79.
Walsh, I.D. (1993). Thin Overlay to Concrete Carriageway to Minimize Reflective Cracking.
Proceedings of the Second RILEM-Conference on Reflective Cracking in Pavements,
E & FN Spon, Liege, Belgium.
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7.1
BACKGROUND
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the use of stabilizing berms, lightweight fill or column supported embankments - each used
with geosynthetic reinforcement at the base of the embankment. In addition to the
information in Chapter 2 on prefabricated drains and Section 7.12 of this chapter on column
supported embankments, FHWA NHI-06-020, Ground Improvement Methods Reference
Manual Volume II (Elias et al., 2006) provides detailed information on prefabricated
vertical drains, column supported embankments, and lightweight fill technologies.
7.2
APPLICATIONS
Reinforced embankments over weak foundations typically fall into one of two situations construction over uniform deposits, and construction over local anomalies (Bonaparte, Holtz,
and Giroud, 1985). The more common application is embankments, dikes, or levees
constructed over very soft, saturated silt, clay, or peat layers (Figure 7-1). In this situation,
the reinforcement is usually placed with its strong direction perpendicular to the centerline of
the embankment, and plane strain conditions are assumed to prevail. Additional
reinforcement with its strong direction oriented parallel to the centerline may also be required
at the ends of the embankment.
The second reinforced embankment situation includes foundations below the embankment
that are locally weak or contain voids. These zones or voids may be caused by sinkholes,
thawing ice (thermokarsts), old streambeds, or pockets of silt, clay, or peat (Figure 7-1). In
this application, the role of the reinforcement is to bridge over the weak zones or voids, and
tensile reinforcement may be required in more than one direction. Thus, the strong direction
of the reinforcing must be placed in proper orientation with respect to the embankment
centerline (Bonaparte and Christopher, 1987).
Geotextiles may also be used as separators for displacement-type embankment construction
(Holtz, 1989) and as a stabilization layer to allow for embankment construction (see
Chapter 5). In this application, the geotextile does not provide any reinforcement but only
acts as a separator to maintain the integrity of the embankment as it displaces the subgrade
soils. In this case, geotextile design is based upon constructability and survivability, and a
high elongation material may be selected. Prefabricated geocomposite drains may also be
placed as a drainage layer at the base of the embankment to allow for pore pressure
dissipation and consolidation as an alternate to using clean, free draining granular fill for the
first lift.
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Figure 7-1. Reinforced embankment applications (after Bonaparte and Christopher, 1987).
Biaxial geogrids may also be used as a stabilization layer for embankment construction. This
stabilization geogrid may provide reinforcement strength in the embankments longitudinal
direction (see Step 9 in Sections 7.3-2 and 7.3-3). A lightweight geotextile filter, if needed,
can be used in conjunction with the geogrid.
7.3
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the reinforcement must be considered, although creep is only a factor if the creep rate in the
reinforcement is greater than the strength gain occurring in the foundation due to
consolidation. Because the most critical condition for embankment stability is at the end of
construction, the reinforcement only has to function until the foundation soils gain sufficient
strength to support the embankment.
Figure 7-2. Reinforced embankments failure modes (after Haliburton et al., 1978b).
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The calculations required for stability and settlement utilize conventional geotechnical design
procedures modified only for the presence of the reinforcement.
The stability of an embankment over soft soil is usually determined by the total stress
method of analysis, which is conservative since the analysis generally assumes that no
strength gain occurs in the compressible soil. The stability analyses presented in this text
uses the total stress approach, because it is simple and appropriate for reinforcement design
(Holtz, 1989).
It is always possible to calculate stability in terms of the effective stresses using the effective
stress shear strength parameters. However, this calculation requires an accurate estimate of
the field pore pressures to be made during the project design phase. Additionally, highquality, undisturbed samples of the foundation soils must be obtained and Ko consolidatedundrained triaxial tests conducted in order to obtain the required design soil parameters.
Because the prediction of in-situ pore pressures in advance of construction is not easy, it is
essential that field pore pressure measurements using high quality piezometers be made
during construction to control the rate of embankment filling. Preloading and staged
embankment construction are discussed in detail by Ladd (1991). Note that by taking into
account the strength gain that occurs with controlled rate (e.g. staged) embankment
construction, lower strength and therefore lower cost reinforcement can be utilized.
However; the time required for construction may be significantly increased and the costs of
the site investigation, laboratory testing, design analyses, field instrumentation, and
inspection are also greater.
The total stress design steps and methodology are detailed in the following section.
[Note: The subjects of site investigation and laboratory testing, soil shear strength
determination, and field instrumentation are addressed in detail in the following FHWA
references: NHI-01-031 Subsurface Investigations - Geotechnical Site Characterization
(NHI course No. 132031 reference manual{Mayne et al., 2002}); IF-02-034 Geotechnical
Engineering Circular No. 5 Evaluation of Soil and Rock Properties (Sabatini, et al., 2002);
NHI-06-088 Soils and Foundations Workshop (NHI course No. 132012 reference manual
{Samtani and Nowatzki, 2006}); and HI-98-034 Geotechnical Instrumentation (NHI course
No. 132041 reference manual {Dunnicliff, 1988}).]
7.3-2 Design Steps
The following is a step-by-step procedure for design of reinforced embankments. Additional
comments on each step can be found in Section 7.3-3.
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STEP 1.
A.
Embankment height, H
B.
Embankment length
C.
Width of crest
D.
E.
External loads
1.
surcharges
2.
temporary (traffic) loads
3.
dynamic loads
F.
Environmental considerations
1.
frost action
2.
shrinkage and swelling
3.
drainage, erosion, and scour
G.
STEP 2.
Establish the soil profile and determine the engineering properties of the
foundation soil.
A.
B.
C.
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STEP 3.
A.
Classification properties
B.
Moisture-density relationships
C.
D.
STEP 4.
A.
Bearing capacity:
Overall bearing capacity: 2.0
Local bearing capacity (i.e., lateral squeeze type failure): 1.3 to 2.0
B.
C.
D.
E.
F.
STEP 5.
A.
[7-1]
where Nc, the bearing capacity factor, is usually taken as 5.14 -- the value for
a strip footing on a cohesive soil of constant undrained shear strength, cu, with
depth. This approach may underestimate the bearing capacity of reinforced
embankments, as discussed in Section 7.3-3.
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B.
STEP 6.
When the soft soil is of limited depth, perform a lateral squeeze analysis
(Section 7.3-3).
Check rotational shear stability.
If the calculated factor of safety is greater than the minimum required, then
reinforcement is not needed. Check lateral embankment spreading (Step 7).
B.
If the factor of safety is less than the required minimum, then calculate the
required reinforcement strength, Tg, to provide an adequate factor of safety
using Figure 7-3 or alternative solutions (Section 7.3-3), where:
Tg =
STEP 7.
FS (M D ) M R
R cos( )
FS =
Fresisting
Fdriving
1 H b tan
b tan f
f
= 2
=
1 K H2
Ka H
2 a
A.
If the calculated factor of safety is greater than the minimum required, then
reinforcement is not needed for this failure mode possibility.
B.
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FS =
2 (b c a + Tls )
Ka H 2
where:
b =
H =
Ka =
' =
=
sg =
cu =
ca =
In absence of test data, the value of tan sg may conservatively be taken as 2/3
tan . In absence of test data, the value of ca should be assumed to be 0.
C.
FS =
STEP 8.
b tan sg
Ka H
J = Tls /geosynthetic
[7-2]
Recommendations for strain limits, based on type of fill soil materials and for
construction over peats, are:
Cohesionless soil fills:
Cohesive soil fills:
Peat foundations:
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geosynthetic = 5 to 10%
geosynthetic = 2%
geosynthetic = 2 to 10%
[7-3]
[7-4]
[7-5]
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Figure 7-3.
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Figure 7-4.
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STEP 9.
A.
Check bearing capacity and rotational slope stability at the ends of the
embankment (Steps 5 and 6).
B.
C.
STEP 10.
A.
Design strengths and modulus are based on the ASTM D 4595 wide width
tensile test. This test standard permits definition of tensile modulus in terms
of: (i) initial tensile modulus; (ii) offset tensile modulus; or (iii) secant tensile
modulus. Furthermore, the secant modulus may be defined between any two
strain points. Geosynthetic modulus for design of embankments should be
determined using a secant modulus, defined with the zero strain point and
design strain limit (i.e., 2 to 10%) point.
B.
Geotextile seam strength is quantified with the ASTM D 4884 test method,
and is equal to the strength required in the embankments longitudinal
direction. Geogrid overlap strength, for longitudinal direction strength, is
quantified with pullout testing (ASTM D 6706).
C.
Soil-geosynthetic friction, sg, based on ASTM D 5321 with on-site soils. For
preliminary estimates, assume sg = 2/3; for final design, testing is
recommended.
D.
Geotextile stiffness based on site conditions and experience. See Sect. 7.4-5.
E.
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STEP 11.
Observe construction and build with confidence (if the procedures outlined in
these guidelines are followed!)
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Manual Volume I (Elias et al., 2006). A secondary benefit of the use of lightweight
fill material is the reduction in settlement under loading. The amount of settlement
will be reduced proportionately to the reduction in load.
STEP 4. Establish design factors of safety.
The minimum factors of safety previously stated are recommended for projects with
modern state-of-the-practice geotechnical site investigations and laboratory testing.
Those factors may be adjusted depending on the method of analysis, type and use of
facility being designed, the known conditions of the subsurface, the quality of the
samples and soils testing, the cost of failure, the probability of extreme events
occurring, and the engineer's previous experience on similar projects and sites. In
short, all of the uncertainties in loads, analyses, and soil properties influence the
choice of appropriate factors of safety. Typical factors of safety for unreinforced
embankments also seem to be appropriate for reinforced embankments.
When the calculated factor of safety is greater than 1 but less than the minimum
allowable factor of safety for design, say 1.3 or 1.5, then the geosynthetic provides an
additional factor of safety or a second line of defense against failure. On the other
hand, when the calculated factor of safety for the unreinforced embankment is
significantly less than 1, the geosynthetic reinforcement is the difference between
success and failure. In this latter case, construction considerations (Section 7.8)
become crucial to the project success.
Maximum tolerable post-construction settlement and embankment deformations,
which depend on project requirements, must also be established.
STEP 5. Check overall bearing capacity.
Overall Bearing
Reinforcement does not increase the overall bearing capacity of the foundation soil.
If the foundation soil cannot support the weight of the embankment, then the
embankment cannot be built. Thus, the overall bearing capacity of the entire
embankment must be satisfactory before considering any possible reinforcement. As
such, the vertical stress due to the embankment can be treated as an average stress
over the entire width of the embankment, similar to a semi-rigid mat foundation.
The bearing capacity can be calculated using classical soil mechanics methods
(Terzaghi and Peck, 1967; Vesic, 1975; Perloff and Baron, 1976; and U.S. Navy,
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1986), which use limiting equilibrium-type analyses for strip footings, assuming
logarithmic spiral failure surfaces on an infinitely deep foundation. These analyses
are not appropriate if the thickness of the underlying soft deposit is small compared to
the width of the embankment. In this case, high lateral stresses in the confined soft
stratum beneath the embankment could lead to a lateral squeeze-type failure. Use of
reinforced soils slopes (Chapter 8) or of mechanically stabilized earth walls (Chapter
9) can lead to high lateral stresses in underlying soft foundation soils. See following
discussion for guidance on assessing this failure mechanism.
In a review of 40 reinforced embankment case histories, Humphrey and Holtz (1986)
and Humphrey (1987) found that in many cases, the failure height predicted by
classical bearing capacity theory was significantly less than the actual constructed
height, especially if high strength geotextiles and geogrids were used as the
reinforcement. Figure 7-5 shows the embankment height versus average undrained
shear strength of the foundation. Significantly, four embankments failed at heights of
6.6 ft. (2 m) greater than predicted by Equation 7-1 (line B in Figure 7-5). The two
reinforced embankments that failed below line B were either on peat or underreinforced (Humphrey, 1987). It appears that in many cases, the reinforcement
enhances the beneficial effect the following factors have on stability:
limited thickness or increasing strength with depth of the soft foundation soils
(Rowe and Soderman, 1987 a and b; Jewell, 1988);
the dry crust (Humphrey and Holtz, 1989);
flat embankment side slopes (e.g., Humphrey and Holtz, 1987); or
dissipation of excess pore pressures during construction.
If the factor of safety for bearing capacity is sufficient, then continue with the next
step. If not, consider increasing the embankment's width, flattening the slopes,
adding toe berms, or improving the foundation soils by using stage construction and
drainage enhancement or other alternatives, such as relocating the alignment or
placing the roadway on an elevated structure.
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Figure 7-5. Embankment height versus undrained shear strength of foundation; line A:
classical bearing capacity theory (Eq. 7-1); line B: line A + 6.6 ft. (2 m) (after Humphrey,
1987). 1 m = 3.3 ft.
Lateral Squeeze
High lateral stresses in a confined soft stratum beneath an embankment could lead to
a lateral squeeze-type failure. Lateral squeeze-type failure of the foundation should
be anticipated if fill x Hfill > 3cu, (see FHWA Soils and Foundation Manual, FHWA
NHI-06-088 {Samtani and Nowatzki, 2006}) and a weak soil layer exists beneath the
embankment to a depth that is less that the width of the embankment. The shear
forces developed under the embankment should be compared to the corresponding
shear strength of the soil. Approaches discussed by Jrgenson (1934), Silvestri
(1983), and Bonaparte, Holtz and Giroud (1985), Rowe and Soderman (1987a), Hird
and Jewell (1990), and Humphrey and Rowe (1991) are appropriate. The designer
should be aware that the analysis for lateral squeeze is only approximate, and no
single method is completely accepted by geotechnical engineers at present. When the
depth of the soft layer, DS, is greater than the base width of the embankment, general
global bearing capacity and overall stability will govern the design.
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The approach by Silvestri (1983) is presented and demonstrated below for lateral
squeeze failure at the toe of an embankment side slope. If a weak soil layer exists
beneath the embankment to a limited depth DS which is less than the width of the
slope b' (see Figure 7-6), the factor of safety against failure by squeezing may be
calculated from:
FS squeezing =
2 cu
4.14 cu
+
1.3
Ds (tan )
H
[7-6]
where:
=
=
Ds =
H =
cu =
angle of slope.
unit weight of soil in slope.
depth of soft soil beneath slope base of the
embankment.
height of slope.
undrained shear strength of soft soil beneath slope.
Caution is advised and rigorous analysis (e.g, numerical modeling and/or extensive
subsurface investigation with careful evaluation of cu) should be performed when FS
< 2. For factors of safety below 2, cu should be confirmed through rigorous
laboratory testing on undisturbed samples direct simple shear, evaluation of over
consolidation ratio (e.g. Ladd, 1991), or triaxial compression with pore pressure
measurements and/or field vane shear tests. Careful monitoring during construction
will be required with piezometers, surface survey monuments (both within and
outside the toe of the embankment), and inclinometers installed for construction
control.
FS =
Figure 7-6.
2 cu
4.14 c u
+
Ds (tan )
H
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If the foundation soils are cohesive and limited to a depth of less than the base width
of the embankment, then local stability should be evaluated. As an example, assume
that the foundation soils had an undrained shear strength of 340 psf (16 kPa) and
extended to a depth of 10 ft (3 m) at which point the granular soils were encountered,
and the embankment fill unit weight is 120 lb/ft3 (18.8 kN/m3). Constructing even a
13 ft (4 m) high embankment with a 2H:1V side slope would create a problem in
accordance with equation 7-6 as follows.
FS squeezing =
2 cu
4.14 c u
+
D s (tan )
H
FS squeezing =
2 (170 psf )
4.14 (170 psf )
+
= 1.02
3
(120 lb / ft )(10 ft )(tan 26.6 ) 13 ft (120 lb / ft 3 )
Since FSsqueezing is lower than the recommended 1.3, the stability conditions must be
improved. This could be accomplished by either reducing the slope angle, use of
lightweight embankment fill, or by placing a surcharge at the toe (which effectively
reduces the slope angle). In addition, if the resulting factor of safety is less than 2,
refinement of the analysis should be considered as previously discussed (i.e., careful
evaluation of cu, consider performing numerical modeling, and install instrumentation
for construction control).
STEP 6. Check rotational shear stability.
The next step is to calculate the factor of safety against a circular failure through the
embankment and foundation using classical limiting equilibrium-type stability
analyses. If the factor of safety does not meet the minimum design requirements
(Step 4), then the reinforcing tensile force required to increase the factor of safety to
an acceptable level must be estimated.
This is done by assuming that the reinforcement acts as a stabilizing tensile force at
its intersection with the slip surface being considered. The reinforcement thus
provides the additional resisting moment required to obtain the minimum required
factor of safety. The analysis is shown in Figure 7-3.
The analysis consists of determining the most critical failure surface(s) using
conventional limiting equilibrium analysis methods. For each critical sliding surface,
the driving moment (MD) and soil resisting moment (MR) are determined as shown in
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Figure 7-3a. The additional resisting moment MR to provide the required factor of
safety is calculated as shown in Figure 7-3b. Then one or more layers of geotextiles
or geogrids with sufficient tensile strength at tolerable strains (Step 7) are added at the
base of the embankment to provide the required additional resisting moment. If
multiple layers are used, they must be separated by a granular layer and they must
have compatible stress-strain properties (e.g., the same type of reinforcement must be
used for each layer).
A number of procedures have been proposed for determining the required additional
reinforcement, and these are summarized by Christopher and Holtz (1985), Bonaparte
and Christopher (1987), Holtz (1990), and Humphrey and Rowe (1991). The basic
difference in the approaches is in the assumption of the reinforcement force
orientation at the location of the critical slip surface (the angle in Figures 7-3a and
7-3b). It is conservative to assume that the reinforcing force acts horizontally at the
location of the reinforcement ( = 0). In this case, the additional reinforcing moment
is equal to the required geosynthetic strength, Tg, times the vertical distance, y, from
the plane of the reinforcement to the center of rotation, or:
MR = Tg y
[7-6a]
as determined for the most critical failure surface, shown in Figure 7-3a. This
approach is conservative because it neglects any possible reinforcement reorientation
along the alignment of the failure surface, as well as any confining effect of the
reinforcement.
A less-conservative approach assumes that the reinforcement bends due to local
displacements of the foundation soils at the onset of failure, with the maximum
possible reorientation located tangent to the slip surface ( = 2 in Figure 7-3b). In
this case,
MR = Tg [R cos (2 - $)]
[7-6b]
where,
2
=
angle from horizontal to tangent line as shown in Figure 7-3.
Limited field evidence indicates that it is actually somewhere in between the
horizontal and tangential (Bonaparte and Christopher, 1987) depending on the
foundation soils, the depth of soft soil from the original ground line in relation to the
width of the embankment (D/B ratio), and the stiffness of the reinforcement. Based
on the minimal information available, the following suggestions are provided for
selecting the orientation:
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=0