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  • Development of A Teaching Tool For Setup Time

    Загружено:

    Amey Vidvans
    67 просмотров15 страниц
    This document presents a teaching tool developed by Amey Vidvans for reducing setup times in manufacturing using lean principles. It discusses why reducing setup times is important, such as reducing inventory and cycle times. It then outlines ways to reduce setup times, like identifying waste, incorporating automation, and modular design. Specific wastes in manufacturing setup are identified. An old setup process is analyzed for wastes and changes are incorporated to eliminate tools, adjustments, and screwdrivers. Time studies show the improved setup system reduces total setup time by 63% compared to the conventional system. There is still opportunity for further reducing setup times through continuous improvement.

    Исходное описание:

    Manufacturing systems

    Оригинальное название

    Development of a Teaching Tool for Setup Time

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    This document presents a teaching tool developed by Amey Vidvans for reducing setup times in manufacturing using lean principles. It discusses why reducing setup times is important, such as reducing inventory and cycle times. It then outlines ways to reduce setup times, like identifying waste, incorporating automation, and modular design. Specific wastes in manufacturing setup are identified. An old setup process is analyzed for wastes and changes are incorporated to eliminate tools, adjustments, and screwdrivers. Time studies show the improved setup system reduces total setup time by 63% compared to the conventional system. There is still opportunity for further reducing setup times through continuous improvement.

    Авторское право:

    © All Rights Reserved
    Скачайте в формате PPTX, PDF, TXT или читайте онлайн в Scribd
    Отметить как неприемлемый контент
    67 просмотров15 страниц

    Development of A Teaching Tool For Setup Time

    Загружено:

    Amey Vidvans
    This document presents a teaching tool developed by Amey Vidvans for reducing setup times in manufacturing using lean principles. It discusses why reducing setup times is important, such as reducing inventory and cycle times. It then outlines ways to reduce setup times, like identifying waste, incorporating automation, and modular design. Specific wastes in manufacturing setup are identified. An old setup process is analyzed for wastes and changes are incorporated to eliminate tools, adjustments, and screwdrivers. Time studies show the improved setup system reduces total setup time by 63% compared to the conventional system. There is still opportunity for further reducing setup times through continuous improvement.

    Авторское право:

    © All Rights Reserved
    Скачайте в формате PPTX, PDF, TXT или читайте онлайн в Scribd
    Отметить как неприемлемый контент
    из 15

    Development of a Teaching

    Tool for Setup Time Reduction


    using Lean Principles
    Presented by
    Amey Vidvans

    IE 550-Manufacturing Systems

    Why reduce setup time?


    Reduced inventory due to single piece flow
    Reduction in cycle times
    Room for continuous improvement
    Reduction in variability

    e = o2+ ts2(cs2/Ns+ (Ns-1)/Ns2)

    Flexibility of product mix

    http://www.slideshare.net/anandsubramaniam/set-up-reduction

    Ways to reduce setup time


    Identify elements(Internal and External) and
    waste
    Incorporate Automation
    Eliminate adjustment
    Eliminate use of tools
    Incorporate modular design
    Incorporate Quick action mechanisms

    Wastes
    The Seven Wastes of Lean Manufacturing are;
    Transport
    Inventory
    Motion
    Waiting
    Over-Processing
    Overproduction
    Defects

    Identifying wastes in the old


    setup
    Activity

    Analysis

    Removing and bolting


    on new die

    Use of non standard


    bolting, looking for tools

    Installing new punch

    Adjustment of
    orientation and bolting

    Feeder

    Adjusting according to
    new incoming strip
    width, screwing

    Incorporation of changes

    Punch adjustment and


    bolting eliminated

    Loss of washers and need for


    wrench eliminated

    Adjustment and need for screwdriver eliminated

    Quick changeover

    Salient features
    Eliminates Tools, free to use both hands in
    setup
    Standardised modular design
    Quick action clamping and bolting
    Fast changeover
    Eliminates feeder adjustment

    Time study of old conventional


    system
    Activity

    Time taken

    Removing nuts and die

    2m15s+40s=2m55s

    Fixing new die and bolt

    18s+1m58s=2m16s

    Feeder adjust

    1m17s

    Punch removal and installation

    20s+31s=51s

    Total time

    7m19s

    Time study of improved


    system
    Activity

    Time taken

    Removing die and fasteners

    21s+44s=1m5s

    Fixing die and fasteners

    20s+15s=35s

    Punch removal and installation

    2s+2s=4s

    Feeder adjust(remove and fix)

    18s+40s=58s

    Total Time

    2m42s

    Looking at other options, we can reduce this time further

    Conclusion
    The time study conducted on the various
    elements reveals that the average time
    reduces by 63% by incorporating Lean
    Principles.
    There is always room for continuous
    improvement.

    Thank you

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