INSPECTION T

PROJECT :
CLIENT :
P.O. NO. :
ITEM : )
INSPECTION BY :
TAG No. : E-401 A/B
Activity
No.

CHARACTERISTIC

CHECK POINT

FREQUENCY

REF.DOC.

100%

ASME IX

100%

MILL CERTIFICATE

W.H.R.U STEEL WORK

A) WELDING QUALIFICATION
WQT

a.WELD FITUP
b.WELDING PARAMETER
c.WELDING TECHNIQUE
d.VISUAL INSPECTION OF COMPLETED WELD
e.NDT TEST RESULT

B) MATERIAL RECEIVING
MATERIAL RECEIVING

a.IDENTIFICATION,DIMENSION,QUANTITY,GRADE
PHYSICALCONDITION
b.MATERIAL SPEC
c.MILL CERTIFICATE
d.MATERIAL HANDLING & STRORAGE

MATERIAL VERIFICATION
(MARKING,CUTTING & BEVELLING)

a.IDENTIFICATION(TRANSFER HEAT NO)

b.DIMENSION/EDGE PREPARATION
c.PIECE MARK

100%

C) PREFABRICATION & ASSEMBLY

FIT-UP INSPECTION

LEVELLING & DIMENSIONAL CHECK AFTER

WELDING

a.DIMENSION CHECK
b.ALIGNMENT LEVELNESS
c.ORIENTATION
d.JOINT PREPARATION
e.SURFACE CONDITION
f.INSPECTION MATRIX BOX
g.GAP CHECK

-IFC DRAWING

100%

a.DIMENSION CHECK
b.STRAIGHNESS
f.INSPECTION MATRIX BOX
g.GAP CHECK

WELDING

- IFC DRAWING
- CUTTING PLAN

a.PREHEAT
b.BAKING & HEATING OF ELECTRODE
c.WELDER QUALIFICATION IDENTIFICATION
d.CONSUMABLE
e.WELDING PROCEDURE
f.INSPECTION MATRIX BOX
g.EQUIPMENT

-IFC DRAWING

100%

WELDING

Q.C DEPT.

a.PREHEAT
b.BAKING & HEATING OF ELECTRODE
c.WELDER QUALIFICATION IDENTIFICATION
d.CONSUMABLE
e.WELDING PROCEDURE
f.INSPECTION MATRIX BOX
g.EQUIPMENT

-IFC DRAWING

100%

INSPECTION T
PROJECT :
CLIENT :
P.O. NO. :
ITEM : )
INSPECTION BY :
TAG No. : E-401 A/B
Activity
No.

CHARACTERISTIC
VISUAL INSPECTION AFTER WELDING

CHECK POINT
a.SURFACE DEFECT/DISTORTION
b.DIMENSION CHECK
c.CLEANLINESS

100%

NDT EXAMINATION

a.CHECK OF DEFECT
b.PERSONNEL QUALIFICATION
c.EQUIPMENT CALIBRATION

100%

LEVELLING & DIMENSIONAL CHECK AFTER

WELDING
6

FREQUENCY

a.STRAIGHNESS
b.DIMENSION
100%

REF.DOC.

WELD REPAIR(IF ANY)

C) DIMENSIONAL CHECK
FINAL ASSEMBLY LEVELLING &
DIMENSIONAL CHECK
1

D)PAINTING
RELEASE FOR COATING
1

COATING TEST PANEL

BLASTING
3

a.REPAIR LOCATION
b.TYPE OF DEFECT
c.EXCAVATION
d.WPS REQUIREMENT
e. VISUAL & ORIGINAL NDT

a.LEVELNESS
b.DISTORTION
c.SURFACE CONDITION

a.NDT COMPLETION
b.MATERIAL VERIFICATION
c.FINAL DIMENSION ACCEPTANCE
d.SHARP EDGE DRESSING/GRINDING
a.SURFACE PREPARATION
b.WEATHER CONDITION
c.PAINTING EQUIPMENT
d.PAINTING MATERIAL/MSDS
e.DRY FILM THICKNESS
f.OPERATOR QUALIFICATION
g.ADHESION TEST
a.SURFACE DEFECT
b.SURFACE CLEANLINESS
c.BLASTING EQUIPMENT/CERT
d.WEATHER CONDITION
e.VISUAL ON EDGE PREPARATION BEFORE PAINTING

100%

100%

100%

100%

100%

PAINT MIXING
4

Q.C DEPT.

a.PAINT MATERIAL
b.MIXING RATION

100%

INSPECTION T
PROJECT :
CLIENT :
P.O. NO. :
ITEM : )
INSPECTION BY :
TAG No. : E-401 A/B
Activity
No.

CHARACTERISTIC
COATING APPLICATION

COATING INSPECTION

TYPE OF CHECK
a.SURFACE PREPARATION
b.WEATHER CONDITION
c. PAINTING EQUIPMENT
d.PAINTING MATERIAL/MSDS
e.DRY FILM THICKNESS

100%

a.WET FILM THICKNESS

b.DRY FILM THICKNESS
c. PAINTING DEFECTS

100%

TOUCH UP/REPAIR AT COATING

QUANTUM OF
CHECK

a.IDENTIFY AREA OF TOUCH Up

b.SURFACE PREPARTION
c.WET FILM THICKNESS
d.DRY FILM THICKNESS

100%

REF.DOC.

FINAL COATING INSPECTION

a.SURFACE PREPARATION
b.WET FILM THICKNESS
c.DRY FILM THICKNESS

100%

FAT ACTIVITIES
RELEASE TO FAT /VISUAL INSPECTION

a.REVIEW FINAL DC CHECK

b.REVIEW NDE CLEARENCE
c. WELDING SUMMARY SHEET

WEIGHING

a.LOAD CELL CALIBRATION CERT

b.STRUCTURE FREE OF OBSTACLES/SCAFFOLDING
& SUPPORT
c.SHACKLES

100%

100%

FINAL DOCUMENTATION
1

NOTES
LEGENDS

FINAL MANUFACTURER RECORD BOOK

(MRB)

VERIFICATION & APPROVAL OF DOSSIER

1. ALL MEASURING INSTRUMENTS SHALL BE CALIBRATED & REPORT SHALL BE SUBMITTED

2. ALL COLUMN IN ITP SHALL BE SIGNED-OFF AFTER COMPLETION OF INSPECTION
CERS=CITECH ENERGY RECOVERY SYSTEM ; TPI= THIRD PARTY INSPECTION ; CLIENT = END USER
H=HOLD ; SW=SPOT WITNESS ;R=REVIEW W=WITNESS ; RW=RANDOM WITNESS ; NA=NOT APPLICABLE

Prepared by

Reviewed by

INSPECTION TEST PLAN for W.H.R.U

ITP NO. :
REV. NO.
DATE :
W.O. NO. :

REF.DOC.

ACCEPTANCE STANDARD

RECORD

INSPECTION INTERVENTION
MSI

CITECH

-NDT REPORT
-WELDER PERFORMANCE
REPORT
-WELDER CERTIFICATE
ASME IX

ASME IX

- INCOMING MATERIAL
INSPECTION REPORT
-MILL CERTIFICATE
MILL CERTIFICATE

MILL CERTIFICATE

IFC DRAWING
CUTTING PLAN

FC DRAWING

FC DRAWING

IFC DRAWING

- MVR REPORT
- WELDING SUMMARY SHEET
H

-IFC DRAWING

-FITUP REPORT
-WELDING SUMMARY SHEET

-IFC DRAWING

-CONSUMABLE CERT
-EQUIPMENT CALIBRATION
RECORD

FC DRAWING

-IFC DRAWING

-CONSUMABLE CERT
-EQUIPMENT CALIBRATION
RECORD

INSPECTION TEST PLAN for W.H.R.U

ITP NO. :
REV. NO.
DATE :
W.O. NO. :

INSPECTION INTERVENTION
REF.DOC.

ACCEPTANCE STANDARD

RECORD

MSI

CITECH

W
M/R

INSPECTION TEST PLAN for W.H.R.U

ITP NO. :
REV. NO.
DATE :
W.O. NO. :

REF.DOC.

ACCEPTANCE STANDARD

RECORD

CERS

Reviewed by

Approved by

Page No. 01 of 03

PECTION INTERVENTION
CLIENT

TP

REMARKS

WQT NEED TO BE WITNESSED

BY CITECH & 3RD PARTY
APPOINTED BY MSI

M/R

M/R

RW

Page No. 02 of 03

PECTION INTERVENTION
CLIENT

TP

REMARKS

Page No. 03 of 03

TPI

CLIENT

Approved by