Technoweld Pty. Ltd.

Welding Procedure Specification

Project: Company Standard Procedure

PQR No.: PQR-001

WPS No.: WPS-001-R1

Welding Code:

AS/NZS 1554.1-2011

Material Grade:

AS3678 Gr. 250/ 300/ 350

Welding Process:

GMAW

Thickness:

8mm

Position:

2F ( PB )

Material Type No. / Group No.

1 and 4 / 1 to 5

Joint Type:

Single Run Fillet

Material Heat No:

n/a

Pass Sequence

ft

Joint Preparation

Single Run 8mm Fillet and Less

Joint Tolerances

Diameter Thickness Range

Thermal treatment

Bevel Angle:

n/a

Pipe Diameter:

All

Preheat C:

Root Gap:

n/a

Thickness Range:

All

Inter-pass C:

Root Face:

n/a

Combined Thickness:

All

P.W.H.T.:

10C see note

250C
n/a

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Consumable Details and Welding Parameters

Consumable Classification
Trade Name:

ES6-GC/M-W503AH

Technique:

Forehand / Push

n/a

Electrode Stickout:

8-12mm

n/a

Metal Transfer:

Globular

Tungsten Type/Size:

n/a

Purge Gas / Flow Rate:

n/a

Shielding Gas:

Argon / 16% CO2 / 2.5% O2

Interrun Cleaning:

Grind / Brush

14-18 Lpm

Flux Class / Batch:

n/a

Batch No:

Flow Rate:

Electrode/Wire

Side

Pos.

Size

Class

2F

0.9mm

ES-6

Gas/Flux
Type

Run
No.

Argon /
CO2 / O2

Amps

Volts

Polarity

Travel
Speed mm/min

216-264

26-30

DC+

206-278

Notes and Approvals

See attached PQR for evidence of qualification

Pre heat to comply with AS1554.1-2011 Table 5.3 dependant on combined thickness
Gr. 250/300 Combined Thickness <30mm 10C, 30mm-50mm 25C, >50mm 50C
Gr. 350 Combined Thickness <30mm 10C, 30mm-40mm 25C,
40mm-50mm 50C, 51mm-70mm 75C, >71mm 100C
Gas: Argoshield Universal (51)
ES6-GM-W503AH = B-G49 3U / ER70S-6,
Welding parameters limited to Amps+-10% - Volts +-7% - Travel +-15% of PQR
Prepared By: Graham Fry

Date:

Manufacturer Approval:

www.technoweld.com.au

14/1/14

Interpass
Temp
C

Heat
Input
Kj/mm

Max
250C

1.71

Technoweld Pty. Ltd.

Procedure Qualification Record
Page 1 of 1

PQR No.: PQR-001

Welding Code:

AS/NZS 1554.1-2004

Material Grade:

AS3678 Gr. 350

Welding Process:

GMAW

Thickness:

8mm

Position:

2F ( PB )

Material Type No. / Group No.

4/5

Single Run Fillet

Material Heat No:

7944769

Joint Type:

Joint Preparation

Pass Sequence

ft

Single Run 8mm Fillet

Joint Tolerances

Diameter Thickness

Thermal treatment

Bevel Angle:

n/a

Pipe Diameter:

n/a

Preheat C:

10C

Root Gap:

n/a

Thickness Range:

n/a

Inter-pass C:

250C

Root Face:

n/a

Combined Thickness:

P.W.H.T.:

24mm

n/a

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Consumable Details and Welding Parameters

Consumable Classification
Trade Name:

Technique:

ES6-GC/M-W503AH

Forehand / Push

BOC

Electrode Stickout:

10mm

704030

Metal Transfer:

Globular

Tungsten Type/Size:

n/a

Purge Gas / Flow Rate:

n/a

Shielding Gas:

Argon / 16% CO2 / 2.5% O2

Interrun Cleaning:

Grind / Brush

15 Lpm

Flux Class / Batch:

n/a

Batch No:

Flow Rate:

Electrode/Wire

Side

Pos.

Size

Class

2F

0.9mm

ES-6

Gas/Flux
Type

Run
No.

Argon /
CO2 / O2

Amps

Volts

Polarity

Travel
Speed mm/min

240

28

DC+

242

Notes, Testing Requirements and Approvals

Notes:
NDT

VISUAL

Pass

Mechanical Testing

Macro

08MAAD24864

All Weld Tens.

RT/UT

Bends

Hardness

MPI/DP

Trans. Tensile

Other

Welders Name / ID: Mick Roiter / MR

Date:

15/9/08

Prepared By: Graham Fry

Witnessed By

Graham Fry

Manufacturer Approval:

www.technoweld.com.au

Interpass
Temp
C

Heat
Input
Kj/mm

14C

1.64

TEL +61 (0)8 8240 1299 FAX +61 (0)8 8240 1955
60-62 Gray Terrace
Gillman, SA, 5013
www.pearlstreet.com.au

Mechanical Testing Report

Report No.:

85200126-6

16 September 2008

Client:

Welding Flash Pty Ltd

Page 1 of 1

Client Contact:
Order No.:

TBA

Test Requirement/s:

Weld procedure qualification on a single pass fillet welded joint

Test Standard:

AS/NZS 1554.1 2004 SP.

Material Standard:

AS/NZS 3679.1-GR350

Identification:

PQR-001 MR

Dimension/s:

8mm x 8mm W.T. 8mm fillet

Procedure No.:

PQR001

Process:

GMAW

Position:

2F

Welder/ID:

M. R.

Sample/s:

1 fillet welded test plate.

Test Conditions:

Ambient Temperature:

TBA

ft

Job/Contract No.:

20C

Date/s of Test:

16 September 2008

MACRO EXAMINATION Weld joint cross section

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Identification: 0126-6
The section(s) examined were free from cracks, excessive undercut, crown height, significant porosity and
other unacceptable features. Fillet size >8mm. Complies with clause 4.7.4 of AS/NZS 1554.1:2004.

PHOTO-MACROGRAPH

Magn: x3.0

Etchant: 10% Nital

COMPLIANCE STATEMENT: The test(s) reported comply with the requirements of the specified standards.

Accreditation No: 514

This document is issued in accordance with NATAs accreditation requirements.

Accredited for compliance with ISO/IEC 17025.
This document shall not be reproduced, except in full.

Grant Doecke

Mechanical Testing Officer

South Australia

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E33C Limitad
ABN 95 000 02s 723
Riverside Corporate Park
I r Juiius Avenue
North Ryde NSW 21 13

t30C Customer Service Cenire

Phone: 231 262
&HW$Q$~~;~~

Material Test Certificate

1

PRQDUGT: 80C M~idSteel Mia W i r e

TYPE:

SIZE: D.9Pmm

AWS I ASME-SFA A5,I 8 ERIOS-6

AS I NZS 27:7. '1 ES6-GC"ulM-W503AH

PART &Q: 10913 55

ft

HE41 NO: 706938

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BOG Certifiesthat the product conforms to:

The chemical requirementsas stated and that the chemical analysis recorded abova aro actual resuts
obtainad from tests crrnjueted cn this batch.
* The typical nechanical ~ I u e as
s slated.

~ e c t i n i ~ Manager
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