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March 2016

ABB Robotics
Overview

Robotics overview
Agenda

ABB 2014

The ABB Group


Discrete Automation and Motion division
Robotics

Markets served

Products & systems offer

ABB Robotics in Egypt


Careers In Robotics
Research Areas in Robotics

A global leader in power and automation technologies


Leading market positions in main businesses

~140,000

ABB 2014

$ 42

billion

In revenue
(2013)

employees

Present
in

Formed
in

+100

1988

countries

merger of Swiss (BBC, 1891)


and Swedish (ASEA, 1883)
engineering companies

ABB in simple terms

What

Power

(offering)

For whom
(customers)

Where
(geographies)

ABB 2014

Utilities

Automation

Industry

Globally

Transportation &
Infrastructure

How ABB is organized


Five global divisions

2013 revenues, employees at end of 2013

$11 billion
35,600
employees

ABB 2014

$8.4 billion
20,300
employees

$9.9 billion
30,200
employees

$7.7 billion
31,000
employees

$8.5 billion
25,000
employees

Discrete Automation and Motion


Driving customers industrial
productivity and energy efficiency
ABB 2014

Business units and offering

Drives and Controls


Low

voltage AC drives from


0.12 to 5600 kW
ServoDrives and controls,
linear Motors
Medium voltage drives from
315 kW to more than 100 MW
DC Drives from 4 kW to 15000
kW
PLCs, HMIs
Software tools
Product Packages Based on
Drives and PLC offerings
Service

ABB 2014

Power Conversion
Excitation and

synchronizing
systems
High power rectifiers
DC wayside power solutions
Power quality and power
protection products, including
UPS
Traction converters
Wind turbine converters
Solar inverters
EV charging infrastructure
Service

Motors
and Generators
Low

voltage motors from 0.25


to 1000 kW
High voltage motors and
generators up to 70 MW
High speed motors
Traction motors
Wind power generators
Diesel generators
Gas and steam turbine
generators
Hydro generators, tidal waves
Mechanical power transmission
Service

Robotics
Industrial robots
Robot controllers and software
Industrial software products
Application equipment and

accessories
Robot applications and

automation systems for


automotive, foundry,
packaging, metal, solar, wood,
plastics, etc. industries
Service

Accessories

Discrete Automation and Motion Division


Making products work together

Jokab Safety

ABB 2014

Drives

Control

Motors

Robots

HMI + IO

Robotics
Shaping the world we know today
through innovation
ABB 2014

Robotics
Key facts

ABB 2014

Sales and service operations in 53


countries and more than 100 locations

5,500 employees

Manufacturing in Europe, Asia and


America

Introduced painting robots in 1969 and


the worlds first commercially available
electric robot in 1974

Over 250,000 robots delivered


worldwide

Global reach, local operations


Present in 53 countries in more than 100 locations

ABB 2014

Pioneering robotics technology since 1969


Innovation and technology are part of our DNA
Hydraulic paint robot

6 axis electric robot

AC Servo Drive system

Trallfa TR-200

IRB 90

IRB 2000

1969

1980

1975

1985

First electric robot

Joystick motion control

ASEA IRB 6 (5 axis)

S2 Robot Controller TPU

AW simulation

Electric Paint Robot

Dynamic Motion Control

Modular Design

VirtualArc

TR 5400

TrueMove, QuickMove

IRB 6000 range

2000

1995

500kg robot

Offline programming

High-speed Picker

Open Architecture

IRB 7600

RobotStudio

IRB 340 FlexPicker

S4 Controller

Touch screen HMI

2nd Gen Motion Control

Integrated Dressing

IRC5 controller

TrueMove II, QuickMove II

IRB 1600 & IRB 2600

2005
MultiRobot control

Modular Controller

MultiMove

IRC5 controller

ABB 2014

1990

2010
Remote
Service

High-speed
Palletizer IRB 460

Pioneering robotics technology since 1969


Innovation and technology are part of our DNA
Integrated Dressing (ID) Solutions

Educational Function Package

ID Welding Robots

IRB 2600ID, SpotPack

IRB 120 & RobotStudio

IRB 1520ID

2012

2011
Palletizing Robots & Grippers

Clean Room Robots

IRB 260 and IRB 760 + 3 FlexGrippers

IRB 120 Clean room version

Integrated Force Control

Machine Tending Solutions

Laser Cutting Solutions

Software & Hardware

RobotWare & RobotStudio

RobotWare & RobotStudio

2013
Integrated Vision

Flexible Bodyshop Solutions

2nd Gen High-speed Pickers

Software & Harware

FlexLean and GateFramer

IRB 360 FlexPicker

FlexPicker Upgrades

Press Automation Solutions

Packaging Function Package

IRB 360 6kg & 8kg

Twin Robot Xbar (TRX)

IRB 360 RacerPack

2014
7th Gen Large Robots

Picking Packing Sotware

New Small Robot Range

IRB 6700 family

RobotStudio Picking PowerPac

IRB 1200

ABB 2014

The top 10 reasons for robot investment

Increase production output rates

Reduce operating costs

Improve process quality

Improve workplace health & safety

Increase product manufacturing flexibility

Reduce material waste and increase yield

Reduce labour turnover and difficulty of recruiting workers

Save space in high value manufacturing areas

Reduce capital costs (inventory, work in progress)

Improve quality of work for employees

Based on research carried out by the International Federation of Robotics (IFR)

ABB 2014

Markets served
Overview

ABB 2014

Automotive

Foundry & Forging

Metal fabrication

Machine Tools

Plastics & Rubber

Food & Beverage

Pharmaceuticals

Transportation

Electrical & Electronics (3C)

Renewable Energy Wind & Solar

Automotive industries

ABB 2014

Foundry and forging industries

ABB 2014

Metal fabrication industries

ABB 2014

Machine tool industries

ABB 2014

Plastics and rubber industries

ABB 2014

Food and beverage industries

ABB 2014

Pharmaceutical industries

ABB 2014

Transportation industries

ABB 2014

Electrical and electronics industries

ABB 2014

Renewable energy solar & wind industries

ABB 2014

Wood industries

ABB 2014

Other industries served

ABB 2014

Electrical machinery

Mining

Logistics

Oil & Gas

Glass

Domestic appliances

Wood

Medical & optical

Paper

Building materials & construction

Defense & aerospace

Sanitary, tableware & ceramics

10 Most Popular Applications for Robots

ABB 2014

Experience from > 250,000 robots delivered

Arc Welding
15%

Spot Welding
20%

Other Appl
12%
Other
Process
10%
Painting
8%

ABB 2014

Machine Tending &


Materials Handling
35%

Products & systems


Overview
Robots
Comprehensive range with capacity from 1kg to 630kg.

Application Equipment
Fully integrated for welding, handling, gluing, sealing, painting

Software
To support robots & systems throughout their entire life-cycle

Manufacturing Cells and Function Packages


Modular cells based on globally proven solutions

Automotive Systems
Fully engineered for BiW, Paint, Powertrain & Press automation

ABB 2014

Robots
Overview
6 axis robots

Paint robots

Dedicated 4 axis robots

Picking
Packing
Palltizing

ABB 2014

Comprehensive range from 1kg to 630kg payload capacity

Robust, rigid, reliable, easy to use

Customization through modular design concept

Protection with IP67, Clean Room, Foundry Plus,


Foundry Prime, Wash Down

The ABB robot family


Range suitable for a wide range of applications
Reach up to 3.5m

Payload up to 630kg

ABB 2014

Robot control family


Overview
Modular version

ABB 2014

Panel mount version

Compact version

Multi-robot control, up to 36 axis, with MultiMove


Programmable user interface with intuitive joystick control via
FlexPendant
World leading motion control with TrueMove and QuickMove
Next generation safety with SafeMove
Powerful connectivity through network interfaces
Remote Service option

Robot process and application equipment


Fully integrated with your robot

ABB 2014

Painting

Dress Packs

Track Motions

Process Cabinets

Arc Welding

Spot Welding

Robot process and application equipment


Fully integrated with your robot

ABB 2014

Positioners

Motors

Grippers

Press tending tools

Gearboxes

Additional axis

Robot process and application equipment


Fully integrated with your robot

ABB 2014

Vision

Force control

Dispensing

Dusting

Press synchronization

Door openers

Software
Delivering power and value

ABB 2014

Reduced risk of operator mistakes

Less need for training

Easy to use operator interfaces

Application customization

Programming and testing offline

Verifying new products quickly

Remote monitoring of production

Remote diagnostics

Easy to use programming interfaces

Software
RobotWare for ease-of-use

ABB 2014

Spot Welding

Arc Welding

Laser Cutting

Plastics (injection molding)

Diecasting

Machining force control

Machine Tending

Assembly

Packing

High speed picking

Press Tending

Software
RobotStudio for simulation and offline programming
RobotStudio is the
easy-to-use, low
cost software for
visualization
and offline
programming of
ABB robots
It is the tool you
need to maximize
your productivity

ABB 2014

Create a common view


in the planning stage

Verify tooling and fixtures


in the design stage

Program robots faster


in the start-up stage

Modify programs without


downtime in the
production stage

ABB Superior Motion Control

ABB 2014

ABB Robotics, Egypts business unit


Shaping the Robotics Business in Egypt

ABB 2014

These Customers Choose ABB Robots in MENA Region

ABB 2014

What ABB Offers

System Engineering

Project Simulation

Turnkey Projects

Robotic Solutions

Training

After Sale Support

Maintenance

Remote Service

ABB 2014

What ABB Offers

System Engineering

Project Simulation

Turnkey Projects

Robotic Solutions

Training

After Sale Support

Maintenance

Remote Service

ABB 2014

Having a Career in Industrial Robots


Field

ABB 2014

Available Jobs

ABB 2014

Technology
Provider

Research
Entities

Machine
Integrator

Customer

Needed Skills and Experience


Common Robotic Systems components:

ABB 2014

Robotic Arm (Manipulator)

Robot Controller

Material Handling System ( Conveyors, Gates .etc)

PLC and control Components

HMI and Operator interface

Process Equipment( Welding Power Source, Painting


equipmentetc.

Servo Systems

Dedicated Machines,(Carton Erectors, Pallet Dispenser,


Filling Machinesetc.)

Communication Components

Pneumatic and Hydraulic Systems

Safety System

Needed Skills and Experience


Skills and Experience needed:
Sales Engineer.
Project Manager.
Proposal Engineer.

Identify:
Customer communication.
Making Proposal.
Finding Concept of the project.
Finishing the deal with customer.
Concept Simulation.

Sales Skills.
System Design Experience.
Creativity.
Modelling and simulation Experience.

Electrical Engineer.
Mechanical Engineer.
Design Engineer.
Programmer.
Project Manager
Qualified Technicians

Plan:
Electrical Design.
Mechanical Design.
Procurement of Project material.
Mechanical components
Manufacturing
Electrical Panels' building.
Offline Programming.
Proof of Concept.

Execute:
Mechanical installation.
Electrical Installation.
Pneumatic and Hydraulic systems
Installation.
System Tuning and testing.
Training.
Safety System Installation.
Online Programming.
Sensors and instrumentation
Experience.

Control System Design Experience.


PLC/HMI Programming Experience.
Robotics Programming Experience
Mechanical Design Experience for Automation systems.
Experience working with Motors/conveyors/ different mechanical components
Experience with Pneumatics/Hydraulics/Instrumentation.
Project Management Experience
Hands on Skills
Site and Customer management Skills

Safety Attitude
ABB 2014

Service Engineer.
Technical Support Engineer.
Manufacturing Engineer
System Operator

Closing and after sales:


Sign Off.
Remote Service.
System Service.
Technical Support.
Production.
System Operation.

Troubleshooting and Problem Solving


Skills.
Production Experience.
Maintenance Experience.
Robotics Experience.

Future of Robotics / Research Areas

ABB 2014

Overview and vision

ABB 2014

Future Trends in Robotics


Yumi (IRB14000) Leading the competition

ABB Group
13, 2016 | Slide 51
March
ABB 2014

Increasing ease of use,


deployment and
maintenance
Human-Robot Collaboration

Improved robot senses


New ways of working with
robots

Future Trends in Robotics


Yumi (IRB14000) Leading the competition

ABB Group
13, 2016 | Slide 52
March
ABB 2014

It Begins with You


You.abb.com

ABB Group
13, 2016 | Slide 53
March
ABB 2014

Applying for ABB Egypt

Check Available Vacancies on


you.abb.com and apply directly.
Or Send Your Resume to
Careers@eg.abb.com.

ABB 2014

Final Message

Its All up to You.


Time to starts Now.
Choose the path That matches your Dreams

ABB 2014

ABB 2014