FFS 1: Monthly Production Report

Size/Gusset x
Gauge

Qty. ordered

Qty.prod.

Scrap

Scrap %

Roll #

SO-104271

mm/mm x mm
400 + 70 x 140

(kg)
8,816

(kg)
6,413
2,403

(kg)
0
50

0.00
2.04

24
9

111.34%
42.59%

SO-104474

400 + 70 x 140

15,351

2,435
5,635

0
144

0.00
2.49

9
21

42.27%
100.33%

10,443

6,474
807
4,833

0
0
150

0.00
0.00
3.01

24
3
18

112.40%
14.01%
86.51%

Changed Job Order

10,344

5,610
4,816

0
158

0.00
3.18

21
18

97.40%
86.35%

Changed Job Order

34,329

5,528
5,619

261
0

4.51
0.00

21
21

100.50%
97.55%

6,357
5,586

0
0

0.00
0.00

24
21

110.36%
96.98%

5,614
5,552

0
0

0.00
0.00

21
21

97.47%
96.39%

5,601
4,810
5,519

335
369
151

5.64
7.12
2.66

21
18
21

103.06%
89.91%
98.44%

5,619
5,607

0
0

0.00
0.00

21
21

97.55%
97.34%

6,408
5,607

0
0

0.00
0.00

24
21

111.25%
97.34%

3,214
1,608

298
125

8.49
7.21

14
6

60.97%
30.09%

6,408
5,607

0
0

0.00
0.00

24
21

111.25%
97.34%

5,607
4,005

140
240

2.44
5.65

21
14

99.77%
73.70%

2,403
2,401
5,586

0
240
0

0.00
9.09
0.00

9
9
21

41.72%
45.85%
96.98%

5,586
5,586

0
0

0.00
0.00

21
21

96.98%
96.98%

798

289

26.59
#DIV/0!

18.87%
0.00%

Date

Customer

Order #

Yanpet Sabic HDPE

2
2
3

Yanpet Plain

4
5
5
6

Yanpet Exxon PP

7
8

Yanpet Sabic PP

9
10

Yanpet Sabic HDPE

SO-104662
SO-104658
SO-104273

395 + 75 x 140
395 + 75 x 140
400 + 70 x 140

11
12
13
14
15

Yanpet Exxon PP

SO-104662

395 + 75 x 140

10,329

16
17

Yanpet Sabic HDPE

SO-104273

400 + 70 x 140

26,455

18
19
20
21
21
22

Yanpet Exxon HDPE

SO-104272

540 x 140

25,638

23
24
25
26
26
27
28
29
30

SEPC Tasnee HDPE

Status: April 2015

SO-104669

400 + 70 x 160

19,957

% Efficiency

#DIV/0!
#DIV/0!

0.00%
0.00%

#DIV/0!
#DIV/0!

0.00%
0.00%

#DIV/0!
#DIV/0!

0.00%
0.00%

Remarks/Status

Lateral NOK
Changed Job Order
Unstable Bubble

Changed Job Order

Low pressure on suction vacuum

Changed Job Order, PRINTING Deffect
Changed Job Order

Deepline,
Changed Job Order

Width variation
Power Shutdown, Start-up

Changed Job Order

Power Shutdown, Start-up

#DIV/0!

Total:

161,662

161,662

2950

1.82

0.00%

608

92.19%

CJO

1
1
1

1
1

Smple

Power

FFS 2: Monthly Production Report

IBN Zahr Sabic PP

SO-104707

Size/Gusset x
Gauge
mm/mm x m
395 + 75 x 120

2
2

Saudi Kayan Sabic PP

SO-104719

400 + 75 x 120

Date

Customer

Order #

Qty. ordered

Qty.prod.

Scrap

Scrap %

Roll #

(kg)
7,187

(kg)
4,793
2,394

(kg)
0
0

%
Efficiency

0.00
0.00

18
9

83.21%
41.56%

103,188

3,236
5,598

146
97

4.32
1.70

12
21

58.72%
98.87%

5,590
4,781

41
15

0.73
0.31

21
18

97.76%
83.26%

6,384
4,002
5,628

17
391
50

0.27
8.90
0.88

24
15
21

111.13%
76.27%
98.58%

3,981
4,806

249
214

5.89
4.26

15
18

73.44%
87.15%

5,607
5,607

0
0

0.00
0.00

21
21

97.34%
97.34%

4,806
5,607

19
0

0.39
0.00

18
21

83.77%
97.34%

5,607
5,611

124
0

2.16
0.00

20
21

99.50%
97.41%

5,589
4,788

67
0

1.18
0.00

21
18

98.19%
83.13%

5,586
5,586
4,788

0
0
249

0.00
0.00
4.94

21
21
18

96.98%
96.98%
87.45%

5,615
5,586

46
0

0.81
0.00

21
21

98.28%
96.98%

4,796
3,152

0
351

0.00
10.02

18
12

83.26%
60.82%

5,540
4,788
5,511
3,936
815
0

219
269
30
0
150
0

3.80
5.32
0.54
0.00
15.54
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

21
18
21
15
3
0

99.98%
87.80%
96.20%
68.33%
16.75%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

Yanpet Exxon PP

SO-104662

395 + 75 x 140

19,149

23
24
25
26
27
28
29
29
30

Yanpet Sabic PP

SO-104658

395 + 75 x 140

19,775

Yanpet Sabic HDPE

SO-104273

400 + 70 x 140

815

Total:

150,114

150,114

2,744

1.83

563

85.61%

Change Orders.

6000
0
0

250

6000

6000

300

5700

Status: April 2015

Remarks/Status
CJO

Changed Job Order

Folding
Folding
Loose Roll
Loose Roll
Broken Pheumatic hose at printing
Folding
No operation at the start, Loosed Roll
Folding

Change Code

Unstable Bubble

Unstable Bubble

Changed Job Order

Folding

Power Shutdown, Start-up

Printing Deffect
Printing Deffect, anilox under maintenance
Changed Gusseter
Changed Job Order
Power Shutdown

Smple Power

FFS 3: Monthly Production Report

Date

Qty.prod.

Scrap

(kg)
1,514
62,071

(kg)
1,514
681

(kg)
363
946

2
3

3,766
5,314

366
46

4
5

3,795
4,569

468
37

6
7

5,163
4,481

0
118

8
9

5,150
4,572

0
0

10
11
12

5,249
4,504
5,242

0
0
0

13
14

5,074
4,500

0
0

Yansab Sabic PP
Petrokemya S-PVC

Order #

Size/Gusset x
Gauge
mm/mm x m
390 + 85 x 120
400 + 70 x 160

Qty. ordered

1
1

Customer

SO-104710
SO-104754

15
15

Petrokemya S-PVC
Petrokemya S-PVC

SO-104746
SO-104754

400 + 70 x 140
400 + 70 x 160

1,015
8,290

1,015
3,745

107
65

16
17

Yansab Sabic LLDPE

SO-104720

390 + 85 x 140

51,507

4,545
4,774

190
206

18
19

2,394
3,910

219
320

20
21

5,586
4,741

145
0

22
23
24

5,544
5,513
3,942

0
0
308

25
26

2,387
4,736

306
0

27
28

4,788
3,192

0
222

1,565
0

626
940

28
29
30

Yansab Sabic LLDPE

Sumitomo PP Co-Polymer

SO-104092
SO-104784

390 + 72 x 140
415 + 65 x 150

1,565

Scrap %

Roll #

%
Efficiency

19.34
58.14
8.86
0.86
10.98
0.80
0.00
2.57
0.00
0.00
0.00
0.00
0.00
0.00
0.00
9.54
1.71
4.01
4.14
8.38
7.57
2.53
0.00
0.00
0.00
7.25
11.36
0.00
0.00
6.50
28.57
100.00
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

7
3

32.59%
28.25%

15
21

71.74%
93.06%

15
18

74.01%
79.97%

21
18

89.64%
79.84%

21
18

89.41%
79.38%

21
18
21

91.13%
78.19%
91.01%

21
18

88.09%
78.13%

4
15

19.48%
66.15%

18
18

82.20%
86.46%

9
15

45.36%
73.44%

21
18

99.50%
82.31%

21
21
14

96.25%
95.71%
73.78%

0
17

46.75%
82.22%

18
12

83.13%
59.27%

6
0

38.04%
16.32%

0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%

Total:

125,962

125,951

5,998

4.76

422

73.90%

Status: April 2015

Remarks/Status
CJO Smple Power
Contaminated with Anti slip
Changed Job Order

Tripped-off departure motor

Winder Malfunction
Bubble Collapsed
Unstable Bubble

Folding

Making Sample S-386 / 387

Changed Job Order

Changed Job Order

Continue Changing order

Broken belt on printing unit
Under Maintenance
High Profile

Bubble collapsed, warmed temp.

Power Shutdown, Start-up

Changed Job Order

High profile, Thickness meas. Malfunction
Power Shutdown, Start-up

FFS 4: Monthly Production Report

Date

Customer

Order #

1
2

Yansab Sabic HDPE

SO-104598

Size/Gusset x
Gauge
mm/mm x m
390 + 75 x 120

Qty. ordered

Qty.prod.

Scrap

(kg)
30,438

(kg)
4,806
6,408

(kg)
674
0

7,209
6,408
5,607

0
51
537

804
2,400

804
1,602

748
295

95,534

798
4,828

0
593

7,236
7,236

0
0

7,236
7,236

0
0

7,233
6,392
7,133

25
0
111

7,236
6,432

0
374

6,432
7,236

224
0

7,236
6,432

0
333

4,005
7,194

1,128
132

6,408
7,209

0
0

2,326
4,005
2,341

463
0
232

6,261
6,384

303
425

6,332
1,596

0
526

3
4
5
6
6

IBN Zahr Sabic PP

SIPChem PBT OG

SO-104707
SO-104778

395 + 75 x 120
380 + 60 x 160

7
7
8
9

SEPC LyondellBasell PE

SO-104668

400 + 70 x 160

10
11
12
13
14
15
16
17
18
19
20
21

Yanpet Sabic HDPE

SO-104273

400 + 70 x 140

31,147

22
23
24
25
26
26
27
28
29
30

Sharq Sabic HDPE

SO-104233

390 + 75 x 125

22,914

Scrap % Roll #

%
Efficiency

12.30
0.00
0.00
0.79
8.74
48.20
15.55
0.00
10.94
0.00
0.00
0.00
0.00
0.34
0.00
1.53
0.00
5.50
3.37
0.00
0.00
4.92
21.98
1.80
0.00
0.00
16.60
0.00
9.02
4.62
6.24
0.00
24.79
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

78.74%
92.07%
103.58%
92.80%
88.28%
22.30%
27.26%
11.47%
77.89%
103.97%
103.97%
103.97%
103.97%
104.28%
91.84%
104.08%
103.97%
97.79%
95.63%
103.97%
103.97%
97.20%
73.75%
105.26%
92.07%
103.58%
40.07%
57.54%
36.97%
94.31%
97.83%
90.98%
30.49%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%

18
24
27
24
21
3
6
3
18
27
27
21
27
27
25
27
27
24
24
27
27
22
13
27
24
26
9
15
9
24
24
24
6

#DIV/0!
#DIV/0!
#DIV/0!
183,237

183,237

7,174

3.92

0.00%
0.00%
0.00%
608

68.32%

Status: April 2015

Remarks/Status

CJO

Contaminated with Anti slip

Winder Malfunction
Change J.O. printing roller bearing worn out

Printing off-shoot, under maintenance

Changed J.O. Making Sample

Ext. B main hopper

Pheumatic hose busted printing section

Lack of 518N

Burned Mat'ls causing hole

Printing Deffect

Mis-aliignment hopper actuator

Printing off shoot, Under maintenanace
Unstable Bubble

Power Shutdown, Start-up

Changed Job Order

Printing Deffect
Ink Pump Malfuncting / Folding

Power Shutdown, Start-up

Sample

Power

FFS 5: Monthly Production Report

Date

Customer

Order #

Size/Gusset x
Gauge

1
1

Borouge PE
Petrokemya Sabic LLDPE

SO-104748
SO-104301

530 x 150
390 + 75 x 150

Qty. ordered

Qty.prod.

Scrap

(kg)
3,676
47,934

(kg)
3,676
2,398

(kg)
692
114

7,168
7,209
7,039
7,236
6,432
7,236
3,216
2,403
5,607
6,408
7,209
7,209
6,407
801
6,408
7,209
6,429
4,824
266

133
48
222
370
137
0
490
734
505
0
0
125
0
223
0
0
0
0
297

1,594
7,183

195
0

19
20

6,384
7,182

0
49

21
22

6,303
6,916

96
0

23
24
25
26
27
28
29

6,384
7,182
4,747
6,384
7,138
6,368
7,179
1,596

0
0
550
0
170
20
0
242

195,330

5,412

2
3
4
5
6
7
8
8
9
10
11
12
13
13
14
15
16
17
17
17
18

Yanpet Exxon HDPE

SO-104272

400 + 70 x 140

35,243

Yansab Sabic PP

SO-104710

395 + 85 x 120

25,671

Petrokemya Sabic HDPE

SO-104743

390 + 77.5 x 130

266

Chevron Marlex PE

SO-104681

435 + 60 x 170

82,540

30

195,330

Scrap % Roll #

%
Efficiency

15.84
4.54
1.82
0.66
3.06
4.86
2.09
0.00
13.22
23.40
8.26
0.00
0.00
1.70
0.00
21.78
0.00
0.00
0.00
0.00
52.75
10.90
0.00
0.00
0.68
1.50
0.00
0.00
0.00
10.38
0.00
2.33
0.31
0.00
13.17
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

62.76%
36.09%
104.90%
104.27%
104.32%
109.28%
94.38%
103.97%
53.25%
45.07%
87.82%
92.07%
103.58%
105.37%
92.05%
14.71%
92.07%
103.58%
92.37%
69.31%
8.09%
25.70%
103.20%
91.72%
103.89%
91.94%
99.37%
91.72%
103.19%
76.11%
91.72%
105.00%
91.78%
103.15%
26.41%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%

2.77

6
9
27
15
27
27
24
27
12
9
21
24
27
27
24
3
24
27
24
18
1
6
27
24
27
24
26
24
27
10
24
27
24
27
6

664

93.04%

Status: April 2015

Remarks/Status

CJO

Sample

Power

Contaminated with Anti slip

Changed Job Order

Melt Fracture
damage onside of the gusset
Pheumatic hose busted printing section
Pheumatic hose busted printing section
Folding

Changed Job Order

Pheumatic hose busted printing section

Winder shaft air leakage

Changed Job Order

Making Sample S-385

Changed Job Order

Folding
Folding

Unstable Bubble
Folding
Power Shutdown, Start-up

FFS 6: Monthly Production Report

Date

Customer

Order #

Size/Gusset x
Gauge

Qty. ordered

Qty.prod.

Scrap

Scrap %

Roll #

%
Efficiency

Al-Bayroni Prilled UREA

SO-104238

440 + 90 x 190

41,394

6,300
6,300

600
0

21
21

7,195
5,399

0
235

6,300
7,200

0
0

2,700
200

0
686

2,403
6,408

294
55

7,197
7,980
7,185

202
0
0

1,553
1,805

634
669

7,207
7,200

0
0

0
7,209

178
0

7,209

615

8.70
0.00
0.00
4.17
0.00
0.00
0.00
77.43
10.90
0.85
2.73
0.00
0.00
28.99
27.04
0.00
0.00
100.00
0.00
7.86

27

99.14%
90.52%
103.38%
80.95%
90.52%
103.45%
38.79%
12.73%
38.75%
92.86%
106.31%
114.66%
103.23%
31.42%
35.55%
103.55%
103.45%
2.56%
103.58%
112.41%

17

7,209

0.00

27

103.58%

18

7,216

2,403
3,966

0
150

6,327
7,127

358
130

6,968
726
5,601

0
120
258

7,910
1,554

0
843

4,799
1,800

0
208

7,200
7,200

180
0

7,200
2,700

0
230

0.00
0.00
3.64
5.36
1.79
0.00
14.18
4.40
0.00
35.17
0.00
10.36
2.44
0.00
0.00
7.85
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

26

19

103.68%
34.53%
59.14%
96.05%
104.27%
100.11%
12.16%
84.18%
113.65%
34.44%
68.95%
28.85%
106.03%
103.45%
103.45%
42.10%
0.00%
0.00%
0.00%
0.00%
0.00%

2
3
4
5
6
7
7
7
8

Cabot Plain

SO-104776

385 + 65 x 180

200

SEPC LyondellBasell PE

SO-104668

400 + 70 x 160

32,726

9
10
11
12
12
13
14
14

Al-Bayroni Prilled UREA

Petrokemya Sabic HDPE

SO-104238

SO-104286

440 + 90 x 190

390 + 77.5 x 150

16,212

31,246

15
16

19
20
21

Yansab Sabic PP

SO-104710

390 + 85 x 120

25,114

22
23
23
24
25
26
26
27
28
29
30

SIPChem PBT OG

Yansab Sabic HDPE

Al-Bayroni Prilled UREA

SO-104792

SO-104598
SO-104238

380 + 60 x 160

390 + 75 x 120
440 + 90 x 190

15,065

4,799
26,100

24
18
11
24
9
1
9
24
27
30
27
6
6
24
24
0
27

9
15
24
27
26
3
21
30
6
18
6
24
24
24
9

Total:

192,856

192,856

6,645

3.45

679

92.46%

Status: April 2015

Remarks/Status

CJO

Sample

Unstable Bubble, Cut-off , printing deffect

haul-off cooling malfunction

Making Sample S-381

Changed Job Order

High Profile
high profile

Changed Job Order, Printing off-shoot

Continue starting up

Changed Job Order

Burned Mat'ls causing hole

Changed Job Order

Malfucntion Winder
Deepline

Tranparent film,
Changed Job Order

Power Shutdown, Start-up, Change J.O.

Changed Job Order

Cut off at gusseter

Power Shutdown, Start-up

Power

FFS 7: Monthly Production Report

Date

Customer

Order #

Size/Gusset x Gauge Qty. ordered

1
1
2

Chevron Marlex PP

SO-104432

mm/mm x m
435 + 60 x 170

SEPC LyondellBasell PE

SO-104668

400 + 70 x 160

Qty.prod.

Scrap

(kg)
3,093

(kg)
3,093

(kg)
143

31,247

1,610
7,209
7,209

191
0
0

7,209
7,209

0
0

801
6,293
6,313

0
185
130

2,384
4,824

0
215

7,159
7,039

0
133

6,318
0
7,787
7,073

0
335
0
0

6,307
7,222

255
43

6,286
7,112

255
0

6,408
7,209

246
215

6,408
7,107

106
0

7,209
6,408

0
208

7,061
3,912
7,209

244
230
0

7,209
6,408

0
0

7,106
774

170
0

3
4
5
6
6
7
8

SEPC Plain

SO-104724

390 + 70 x 160

14,990

8
9

SEPC LyondellBasell PE

SO-104668

400 + 70 x 160

25,340

10
11
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

IBN Zahr Sabic PP

SO-104707

395 + 75 x 120

122,215

Scrap % Roll #

%
Efficiency

4.42
10.61
0.00
0.00
0.00
0.00
0.00
2.86
2.02
0.00
4.27
0.00
1.85
0.00
100.00
0.00
0.00
3.89
0.59
3.90
0.00
3.70
2.90
1.63
0.00
0.00
3.14
3.34
5.55
0.00
0.00
0.00
2.34
0.00
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

46.49%
25.88%
103.58%
103.58%
103.58%
103.58%
11.51%
93.07%
92.57%
34.25%
72.40%
102.86%
103.05%
90.78%
4.81%
111.88%
101.62%
94.28%
104.38%
93.98%
102.18%
95.60%
106.67%
93.59%
102.11%
103.58%
95.06%
104.96%
59.51%
103.58%
103.58%
92.07%
104.54%
11.12%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%

12
6
27
27
27
27
3
14
24
9
18
27
27
24
0
30
24
24
27
24
27
24
27
24
28
28
24
27
15
27
27
24
24
3

#DIV/0!
Total:

196,885

196,885

3,304

1.68

0.00%
730

92.78%

Status: April 2015

Remarks/Status
CJO Smple
Monitor Black -out
Changed Job Order

Changed Job Order

Loose Roll

Changed Job Order

Bubbel Collapsed

Changed Job Order

Haul-off cooling, under maintenance

Folding
Low pressure suction vacuum

Bubble Collapsed
Winder Malfunction
Changed Gusseter

Adjust embossed distance

folding
Power Shutdown, Start-up

Folding
Power Shutdown

Power

FFS 8: Monthly Production Report

Status: April 2015

Date

Customer

Order #

Size/Gusset x
Gauge

Qty. ordered

Qty.prod.

Scrap

Scrap %

Roll #

%
Efficiency

Remarks/Status

Sharq Sabic LLDPE

SO-104599

390 + 75 x 140

12,776

40
0

27
21

Cabot

SO-104775

385 + 65 x 180

15,987

796
6,380

403
194

6,408
2,403

32
0

3,910
6,331

318
80

4,806
2,392
7,172

0
164
0

0.55
0.00
33.61
2.95
0.50
0.00
7.52
1.25
0.00
6.42
0.00
0.00
21.51
21.55
6.90
7.38
0.56
6.32
14.24
2.24
0.00
0.00
10.01
6.23
62.78
42.55
0.00
5.86
0.00
0.00
0.33
0.00
0.00
1.19
0.65
12.73
0.00
2.68
0.00
3.14
10.25

103.76%
80.37%
17.23%
94.45%
92.53%
34.53%
60.75%
92.11%
69.05%
36.72%
103.05%
22.93%
4.94%
5.00%
61.87%
86.68%
92.24%
97.49%
51.36%
35.27%
103.58%
11.51%
89.43%
49.09%
10.11%
6.65%
23.02%
73.35%
103.53%
103.58%
92.37%
103.58%
103.09%
104.83%
104.25%
78.88%
92.07%
104.70%
92.07%
93.49%
51.29%

Deepline

2
2

7,182
5,594

3
4
5
5
6
7
7

Sharq Sabic LLDPE

SO-104228

390 + 70 x 140

15,047

Sharq Sabic HDPE

SO-104233

390 + 75 x 125

11,160

Sharq Sabic HDPE

SO-104741

390 + 75 x 120

270

1,596
270

0
74

Sharq Qamar HDPE

Sharq Qamar HDPE

SO-104740
SO-104246

390 + 75 x 120
390 + 75 x 125

273
25,403

273
4,009

75
297

5,588
6,384

445
36

6,356
3,066

429
509

8
9
9
9
9
10
11
12
13
13
14
15
15
16
16
16
17
17
18

Sharq Qamar LLDPE

SO-104558

390 + 75 x 140

10,410

2,400
7,209
801

55
0
0

Sharq Qamar LLDPE

SO-104517

390 + 70 x 140

8,805

5,601
3,204

623
213

Petrokemya Sabic LLDPE

Petrokemya Sabic PS

SO-104744
SO-104745

390 + 75 x 140
390 + 75 x 140

262
266

262
266

442
197

Sharq Qamar LLDPE

Sharq Sabic LLDPE

SO-104517
SO-104708

390 + 70 x 140
400 + 80 x 140

1,602
40,013

1,602
4,806

0
299

7,206
7,209

0
0

6,408
7,209

21
0

7,175
7,209
7,209

0
87
47

4,791
6,408

699
0

7,092
6,408

195
0

6,303
3,204

204
366

19
20
21
22
23
24
25
26
27
28
29
30

Sharq Qamar LLDPE

SO-104558

390 + 75 x 140

48,891

3
24
24
8
15
24
18
9
27
6
1
1
15
21
24
24
12
9
27
3
21
12
1
1
6
19
27
27
24
27
27
27
27
18
25
27
24
24
12

Changed Job Order

Cut-off at gusseter
Folding

Changed Job Order, Changed Clichee

Printing Deffect

Changed Job Order

Making Sample S-382

Making Sample S-383
Changed Job Order
Bubbel Collapsed, High Profile
High Profile
Suction malfunction
High Profile
Changed Job Order

Changed Job Order, treating malfunction

Changed Job Order
Making Sample S-388
Making Sample S-389

Changed Job Order

Change Code

Changed Job Order

Folding
Power Shutdown, Start-up

Bubble Collapsed

Bubble Collapsed
Power Shutdown, Start-up

#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
Total:

191,165

190,898

6,544

3.43

0.00%
0.00%
0.00%
0.00%
0.00%
719

91.51%

CJO Smple

1
1
1

1
1
1
1
1

Power

FFS 9: Monthly Production Report

Date

Customer

Order #

Size/Gusset x
Gauge

Qty. ordered

Qty.prod.

Scrap

Scrap %

Roll #

%
Efficiency

Borouge PE

SO-104748

530 x 150

90,083

7,044
6,138

249
54

10
8

7,560
6,101

419
0

7,630
4,528

0
522

7,252
6,094

0
54

7,650
7,650
5,886

0
0
173

7,624
5,880

0
368

3.41
0.87
5.25
0.00
0.00
10.34
0.00
0.88
0.00
0.00
2.86
0.00
5.89
0.00
17.16
3.80
5.64
0.00
0.00
0.00
5.04
3.16
0.00
2.55
0.00
0.00
3.51
3.44
12.83
4.32
0.00
5.41
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

104.78%
88.97%
114.64%
87.66%
109.63%
72.56%
104.20%
88.33%
109.91%
109.91%
87.05%
109.54%
89.77%
43.76%
53.00%
67.70%
45.13%
108.48%
86.78%
108.48%
82.16%
111.81%
86.90%
111.39%
86.78%
105.92%
65.93%
87.73%
85.59%
83.18%
108.15%
45.91%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%

2
3
4
5
6
7
8
9
10
11
12
13
14
14
15

Borouge PP

SO-104771

550 x 150

7,589

3,046
3,056

0
633

15
16

Borouge PP

SO-104772

540 x 150

2,964

4,533
2,964

179
177

Borouge PP

SO-104771

550 x 150

92,726

7,550
6,040

0
0

7,550
5,430
7,536

0
288
246

6,048
7,555

0
198

6,040
7,372

0
0

4,428
5,896

161
210

5,193
5,539

764
250

7,527
3,022

0
173

17
18
19
20
21
22
23
24
25
26
27
28
29
30

10
8
10
6
10
8
10
10
8
10
8
4
4
4
6
10
8
10
8
10
8
10
8
10
6
8
8
8
10
4

#DIV/0!
#DIV/0!
Total:

193,362

193,362

5,118

2.65

0.00%
0.00%
260

91.99%

Status: April 2015

Remarks/Status
CJO Smple
Printing Deffect
Off center PVC Pipe
tripped off treating machine

Cleaned clichee, bubble collapsed 3x

Printing Deffect

Printing Deffect

Priting Deffect

Changed Job Order

Trial Sample

Bubble Collapsed
Web Guide Malfunction

Cleaned Clichee

Power Shutdown, Start-up

Bubble Collapsed

Bubble Collapsed

Power Shutdown, Start-up

1
1

Power

FFS 10: Monthly Production Report

Date

Customer

Order #

1
2
3

Yansab Sabic LLDPE

SO-104692

3
4

Sharq Qamar LLDPE

SO-104558

Status: April 2015

Size/Gusset x
Gauge

Qty. ordered

Qty.prod.

Scrap

mm/mm x m
390 + 72 x 140

(kg)
17,574

(kg)
6,360

(kg)
382

10,380

7,209
4,005
2,400

0
0
231

7,182
798

215
0

390 + 75 x 140

5
5

Sharq Qamar LLDPE

SO-104227

400 + 80 x 140

10,419

6
6

5,613
4,806

51
0

SIPChem PBT

SO-104779

380 + 60 x 160

2,380

7
7

1,582
798

642
91

SIPChem LDPE Plain

SO-104701

390 + 75 x 160

14,414

5,615
6,396

120
219

2,403
4,011

0
811

6,301
0
7,099

122
206
29

6,375
1,602

75

4,770
6,464

455
0

3,838
1,620

352
232

6,368
2,430

332
0

3,223
15,263

3,223
715

0
328
128
0
75

8
9
9

Sharq Qamar LLDPE

SO-104558

390 + 75 x 140

10,312

10
10

Sumitomo PP Co-Polymer

SO-104784

415 + 65 x 150

15,076

11
12
13
13

Sumitomo LLDPE

SO-104785

415 + 55 x 150

15,072

Petrorabigh LLDPE

SO-104789

415 + 55 x 150

10,418

14
15
15
16
17
17
17

Petrorabigh HDPE
Sumitomo PP

SO-104788
SO-104783

415 + 60 x 150
415 + 65 x 150

20
21

Sumitomo LLDPE

SO-104786

415 + 65 x 150

9,681

7,249
7,299
7,251

21
22

Sharq Sabic LLDPE

SO-104228

390 + 70 x 140

30,381

2,430
3,206

0
513

7,209
6,408

165
0

7,209
1,602

0
391

4,747
2,406

0
148

6,377
7,209
3,204

0
166
0

18
19

23
24
25
26
26
27
28
29

Sharq Sabic LLDPE

SO-104599

390 + 75 x 140

19,196

Scrap %

Roll #

%
Efficiency

5.67
0.00
0.00
8.78
2.91
0.00
0.90
0.00
28.87
10.24
2.09
3.31
0.00
16.82
1.90
100.00
0.41
1.16
0.00
8.71
0.00
8.40
12.53
4.96
0.00
0.00
31.45
1.74
0.00
1.02
0.00
13.79
2.24
0.00
0.00
19.62
0.00
5.79
0.00
2.25
0.00

24

96.87%
103.58%
57.54%
37.80%
106.28%
11.47%
81.38%
69.05%
31.95%
12.77%
82.40%
95.04%
34.53%
69.28%
92.28%
2.96%
102.41%
92.67%
23.02%
75.07%
92.87%
60.20%
26.61%
96.26%
34.91%
46.31%
14.99%
105.99%
104.87%
105.26%
34.91%
53.43%
105.95%
92.07%
103.58%
28.64%
68.20%
36.70%
91.62%
105.96%
46.03%

27
15
9
27
3
21
18
6
3
21
24
9
15
24
0
27

24
4
15
24
15
6
24
9
12
3
27
26
27
8
21
27
24
27
6
18
9
24
27
12

Remarks/Status

Changed Job Order

High Profile

Changed Job Order

Changed Job Order, Making Sapmle

Printing Deffect
Changed Job Order
Start-up & Stabilization

Printing Deffect
Cut-off at gusseter
Changed Job Order
Folding
Lack of Mat'ls

Changed Job Order

Wrinkles on edge of the film

Changed Job Order
Low pressure suction vacuum

Changed Job Order

Changed Job Order
Cut-off at gusseter

Changed Job Order

Changed Job Order, Bubble collapsed

Width variation

Power Shutdown, Start-up

Changed Job Order

Cut-off at gusseter

29
30

Sharq Sabic LLDPE

SO-104708

400 + 80 x 140

Total:

4,823

188,612

3,221

160

1,602

853

188,612

7,492

4.73
34.75
#DIV/0!
#DIV/0!

12

3.97

710

48.58%
35.27%
0.00%
0.00%
90.89%

Changed Job Order

Power Shutdown, Start-up

CJO Smple

1
1
1

1
1

1
1

Power

13

13

FFS 11: Monthly Production Report

Status: April 2015

Date

Customer

Order #

Size/Gusset x
Gauge

Qty. ordered

Qty.prod.

Scrap

Scrap %

Roll #

%
Efficiency

Chevron Marlex PE
SEPC Tasnee LDPE

SO-104681
SO-104670

435 + 60 x 170
400 + 70 x 160

5,558
15,211

5,558
798

0
372

21
3

6,403
7,209

0
180

801
5,495

0
555

5,586
6,384

418
0

7,182
4,788
2,335

0
0
160

6,395
4,812

120
650

0
6,411

176
176

6,260
1,602

644
0

4,806
6,308

195
0

6,408
7,209
5,607

48
0
0

1,604
7,209

308
0

6,408
5,603

270
276

7,209
6,408

0
187

7,209
7,154

0
0

2,071
6,492

846
0

6,504
4,065
2,418

0
0
416

6,420
1,596

0
249

0.00
31.79
0.00
2.44
0.00
9.17
6.96
0.00
0.00
0.00
6.41
1.84
11.90
100.00
2.67
9.33
0.00
3.90
0.00
0.74
0.00
0.00
16.11
0.00
4.04
4.69
0.00
2.84
0.00
0.00
29.00
0.00
0.00
0.00
14.68
0.00
13.50
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

79.86%
16.81%
92.00%
106.16%
11.51%
86.93%
86.26%
91.72%
103.19%
68.79%
35.85%
93.61%
78.48%
2.53%
94.64%
99.20%
23.02%
71.85%
90.63%
92.76%
103.58%
80.56%
27.47%
103.58%
95.95%
84.47%
103.58%
94.76%
103.58%
102.79%
41.91%
93.28%
93.45%
58.41%
40.72%
92.24%
26.51%
0.00%
0.00%
0.00%
0.00%

1
2
3
4
4
5
6

SEPC Tasnee HDPE

SO-104669

400 + 70 x 160

29,435

7
8
8
9
10
10

SPC Tasnee PP

SEPC Tasnee LDPE

SO-104781

SO-104670

390 + 70 x 160

400 + 70 x 160

13,542

14,273

11
12
13
13

SEPC Tasnee HDPE

SO-104669

400 + 70 x 160

30,338

14
15
16
17
17

SIPChem LDPE Plain

SO-104701

390 + 75 x 150

15,221

Chevron Marlex PP

SO-104432

435 + 60 x 170

52,715

18
19
20
21
22
23
24
25
26
27
28
28
29
30

IBN Zahr Sabic PP

SO-104707

395 + 75 x 120

10,434

24
27
3
21
21
24
27
18
9
24
18
0
25
24
6
18
25
24
27
21
6
26
24
21
27
24
27
27
9
24
24
15
9
24
6

Remarks/Status

Changed Job Order

Ink pump Malfunction

Cut-off at gusseter, Ext. A tripped off 2x

Changed Job Order

AHU stop for c;leaning, Bubble Collapsed
Bubbel collapsed
Changed Job Order

Departure motor tripped off 3x

Changed Job Order

Departure motor tripped off

Changed Job Order

Bubble Collapsed
Changed Job Order

Printing Deffect

Power Shutdown, Start-up

Changed Job Order

Power Shutdown, Start-up

#DIV/0!
Total:

186,727

186,727

6,246

3.34

0.00%
703

89.44%

CJO Smple

Power

Converprint 1: Monthly Production Report

Status: April 2015

Date

Customer

Order #

Size/Gusset x
Gauge

Qty. ordered

Qty.prod.

Scrap

Scrap %

Roll #

%
Efficiency

Yanpet Exxon HDPE

SO-104272

400 + 70 x 140

48,298

800
2,312

201
271

3
9

2,103
4,003

100
90

4,677
4,785

170
110

5,496
6,167

202
353

5,404
6,332
6,219

485
184
74

20.08
10.49
4.54
2.20
3.51
2.25
3.55
5.41
8.24
2.82
1.18
8.52
3.80
18.78
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
0.00
3.99
16.48
7.43
1.35
0.50
2.19
1.79
2.48
0.83
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

14.38%
37.11%
31.65%
58.81%
69.64%
70.33%
81.87%
93.68%
84.61%
93.62%
90.42%
59.04%
65.11%
25.24%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
46.19%
144.63%
22.93%
133.23%
149.53%
172.44%
161.03%
173.88%
163.32%
81.52%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%

2
3
4
5
6
7
8
9
10
11
12

Sharq Sabic LLDPE

SO-104228

390 + 70 x 140

8,119

13
14

3,759
4,360

350
172

Petrorabigh HDPE

SO-104788

415 + 60 x 150

1,427

1,427

330

15
16
17
18
19
20
21
22
23

SIPChem EVA

23
24

Yanpet Exxon HDPE

25
26
27
28
29
30

SO-104674
SO-104272

400 + 80 x 160mic.
400 + 70 x 140

12,879

3,215

71,685

9,664
1,333

402
263

8,584
10,267

689
140

11,942
10,962

60
246

11,885
11,085

217
282

5,627

47

9
15
18
18
21
24
21
24
18
15
18
6

12
36
6
32
23
45
42
45
42
18

Remarks/Status
Printing Scrap
Winder Malfunctiondue to dusty sensor

Printing Scrap
Printing Scrap

Printing scrap
Printing scrap
Printing scrap
Printing Scrap
Deepline
Printing Scrap
Malfunction blower, printing scrap
Changed Job Order, Lateral NOK
Printing Scrap
Changed Job Order
Epoxy Flooring
Epoxy Flooring
Epoxy Flooring
Epoxy Flooring
Epoxy Flooring
Epoxy Flooring
Epoxy Flooring

Blower Tripped off

Changed Job Order
Blower Tripped off, Blocking

Printing Scrap
Printing Scrap
Printing Scrap
Printing Scrap
Printing Scrap

#DIV/0!
Total:

142,408

142,408

5,438

3.82

0.00%
520

68.52%

CJO Smple

1
1

Power

FFS 12: Monthly Production Report

Date
1

Customer

Order #

Size/Gusset x
Gauge

Qty. ordered

Status: April 2015

Qty.prod.

Scrap

Scrap %

#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

Roll #

%
Efficiency

0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%

Remarks/Status

Changed Job Order

#DIV/0!
Total:

#DIV/0!

0.00%
0

0.00%

CJO Smple

Power

FFS 13: Monthly Production Report

Status: April 2015

Date

Customer

Order #

Size/Gusset x
Gauge

Qty. ordered

Qty.prod.

Scrap

Scrap %

Roll #

%
Efficiency

Remarks/Status

Sharq Sabic LLDPE

SO-104228

530 x 140 mic.

8,649

22
345

7
5

Yanpet Exxon HDPE

SO-104272

540 x 140

107,790

550
4,385

104
51

6,945
7,338

120
98

8,142
6,523

0
0

7,344
8,613
5,309

0
158
343

4,900
6,520

314
0

7,330
7,317

0
0

5,685
6,927

0
2,098

4,733
5,701

72
488

6,528
6,680
6,608

145
0
0

807
6,947

56
56

7,863
6,892

42
254

4,872
7,335

340
0

6,312
7,327

330
0

7,319
4,065

108
135

0.41
9.59
15.90
1.15
1.70
1.32
0.00
0.00
0.00
1.80
6.07
6.02
0.00
0.00
0.00
0.00
23.25
1.50
7.88
2.17
0.00
0.00
6.49
0.80
0.53
3.55
6.52
0.00
4.97
0.00
1.45
3.21
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

77.84%
51.70%
9.40%
63.74%
101.51%
106.84%
116.98%
93.72%
105.52%
126.02%
81.21%
74.91%
93.68%
105.32%
105.13%
81.68%
129.67%
69.04%
88.92%
95.88%
95.98%
94.94%
12.40%
100.62%
113.58%
102.67%
74.89%
105.39%
95.43%
105.27%
106.71%
60.34%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%

Ext. C tripped off

2
2

5,396
3,253

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

SIPChem EVA

SO-104674

560 x 160

13,288

21
21

Yanpet Exxon HDPE

SO-104272

540 x 140

59,769

22
23
24
25
26
27
28
29
30

1
6
9
9
10
8
9
11
7
6
8
9
9
7
9
8
7
8
8
8
1
9
10
9
6
9
8
9
9
4

Ext. B, Tripped off

Changed Job Order
Tripped off, Ext. B
Lack of mat'ls
Winder Malfunction

Lack of mat'ls
Tripped off, Ext. B
Ext. tripped off

Tripped off, Ext. B, trial run scrap

Tripped off, Ext. B
Under Maintenance
Changed Job Order

Changed Job Order

Unstable Bubble
Web Guide Malfunction
Unstable Bubble
Power Shutdown, Start-up

High profile

Wet Materials
Power Shutdown, Start-up

#DIV/0!
Total:

189,496

192,466

5,679

2.95

0.00%
243

91.84%

CJO Smple

Power

RFH 1 : Monthly Production Report

Date

Customer

Order #

Size/Gusset x Gauge

Qty. ordered

Qty.prod.

Scrap

Scrap %

Roll #

%
Efficiency

Saudi Kayan SF
Kemya SF

SO-104706
SO-104381

1630 + 560 x 140

1400 + 590 x 135

716
32,402

716
7,440

0
207

1
10

8,958
7,442

0
0

7,424
1,138

150
0

5,242
7,341

290
0

0.00%
2.71%
0.00%
0.00%
1.98%
0.00
5.24
0.00%
2.57%
2.63%
0.00%
0.00%
0.67%
0.00%
3.20%
6.66%
5.61%
100.00%
0.00%
0.00%
0.00%
11.40%
0.00%
0.00%
0.00%
0.00%
0.93%
0.00%
0.00
0.00
0.98
0.00
5.97
0.00
2.33
0.00
5.20
0.00%
1.23%
0.00%
49.35%

8.29%
88.51%
103.68%
86.13%
87.66%
13.17%
64.03%
84.97%
97.40%
92.26%
99.61%
8.76%
86.75%
94.22%
99.02%
63.98%
82.87%
0.60%
102.03%
95.81%
95.95%
19.79%
78.56%
86.00%
6.37%
25.27%
70.03%
96.31%
86.94%
25.71%
70.51%
95.23%
73.70%
8.39%
98.39%
17.37%
64.53%
43.58%
52.89%
105.47%
17.03%

1
2
3
4
5
5

Chevron SF

SO-104615

1630 + 560 x 140

20,782

8
9
10

IBN Zahr SF

SO-104241

1410 + 605 x 142

17,124

8,199
7,761

216
210

10
11

Sharq SF

23,867

8,606
757
7,445

0
0
50

8,141
8,281

0
274

6
7

SO-104725

1360 + 585 x 125

12
13

Saudi Kayan SF

SO-104706

1630 + 560 x 140

11,918

14
14

5,160
6,758

368
402

Yansab SF

SO-104254

1430 + 605 x 130

17,093

0
8,815

52
0

17
18

Yanpet SF

SO-104274

1430 + 605 x 130

9,805

8,278
8,290

0
0

18
19
19

Yansab SF

SO-104254

1430 + 605 x 130

14,218

1,515
6,788

195
0

B+K MEC SF
Yansab SF

SO-104717
SO-104254

1430 + 605 x 130

550
2,183

7,430
550
2,183

0
0
0

Saudi Kayan SF

SO-104706

1630 + 560 x 140

24,049

5,995
8,321

56
0

7,512
2,221

0
0

6,032
8,228

60
0

5,988
725

380
0

15
16

20
20
21
22
23
23

Sharq SF

SO-104725

1360 + 585 x 125

20,248

24
25
Fipco SF

SO-104629

1360 + 585 x 125

725

Sharq SF

SO-104725

1360 + 585 x 125

9,804

8,303
1,501

198
0

27
28

Saudi Kayan SF

SO-104706

1450 + 600 x 140

9,050

28
29

Saudi Kayan SF

SO-104706

1630 + 560 x 140

14,372

5,285
3,765
4,514

290
0
56

9,113
745

0
726

25
26
27

30

12
10
10
2
7
10
11
11
12
1
10
11
11
7
9
0
12
11
11
2
9
10
2
3
8
11
11
3
8
11
8
1
11
2
7
5
6
12
1

Total: SHF
Total: SF
TOTAL

0
228,906
228,906

0
228,906
228,906

0
4,180
4,180

#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
1.83
1.83

0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
310

87.02%

7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

Status: April 2015

Remarks/Status
CJO Sample

Changed Job Order

Center drive deffective

Changed Job Order

Changed Job Order

Ext. B main hopper, Lack of mat'ls

Changed Job Order

Ext. B main hopper, Lack of mat'ls

Changed Job Order, Die overhauled

Lack of mat'ls, deepline

Changed Job Order

Changed Job Order

Changed Job Order

Packaging

Changed Job Order

Changed Job Order

Power Shutdown, Start-up

Changed Job Order

Changed Job Order

Changed Job Order

Power Shutdown, Start-up

Power

13

13

RFH 2 : Monthly Production Report

Date
1
2
2
2
3
4
4

Customer

Order #

Size/Gusset x Gauge

Qty. ordered

8
9
10
10

Scrap

Yanpet SF

SO-104274

1430 + 605 x 130

11,971

9,701
2,270

(kg)
0
0

B+K MEC SF
Sharq SF

SO-104717
SO-104725

1360 + 585 x 125

320
27,019

320
8,061

0
0

9,845
9,113

0
0

770
10,709

28
0

9,614
8,642

292
432

5,932
711
2,864

98
0
89

10,088
1,511

35
0

Yansab SF

SO-104254

1430 + 605 x 130

35,667

5
6
7
8
8

Qty.prod.

B+K MEC SF
Yanpet SF

SO-104717
SO-104274

1430 + 605 x 130

711
14,463

B+K MEC SF
Petrokemya SF

SO-104717
SO-104427

1400 + 565 x 130

154
15,797

154
7,435

0
189

11
12

Kemya SF

SO-104381

1400 + 590 x 135

9,531

8,362
2,245

0
93

12
13

B+K MEC SF

SO-104717

835

7,286
835

604
0

Kemya SF

SO-104381

1400 + 590 x 135

24,056

9,813
9,742

0
0

IBN Zahr SF

SO-104241

1410 + 605 x 142

16,996

4,501
5,281
8,686

0
118
290

3,029
6,848

0
85

9,782
6,787

0
355

2,277
9,815

77
195

1,511
9,024

0
35

9,600
8,308

0
0

396
1,521
10,475

0
59
0

5,079
871

450
0

10
11

14
15
15
16
17
17
18
19
19

Sharq SF

Kemya SF

SO-104725

SO-104381

1360 + 585 x 125

1400 + 590 x 135

23,417

13,603

20
21
21
22
23

IBN Zahr SF

SO-104241

23
23

B+K MEC SF
Yansab SF

SO-104717
SO-104254

B+K MEC SF

SO-104717

1410 + 605 x 142

1430 + 605 x 130

26,932

396
17,075

24
25
25

871

Scrap %

Roll #

%
Efficiency

0.00
0.00
0.00
0.00
0.00
0.00
3.51
0.00
2.95%
4.76
1.63
0.00
3.01
0.35
0.00
0.00
2.48
0.00
3.98%
7.66%
0.00%
0.00%
0.00%
0.00%
2.19%
3.23%
0.00
1.23
0.00
4.97
3.27
1.95
0.00
0.39
0.00
0.00
0.00
3.73
0.00
8.14
0.00

13
3

103.64%
24.25%

1
11

3.42%
86.12%

13
12

105.18%
97.36%

1
14

8.53%
114.41%

13
12

105.83%
96.94%

8
2
4

64.42%
7.60%
31.55%

14
2

108.15%
16.14%

1
10

1.65%
81.45%

11
3

89.34%
24.98%

10
2

84.29%
8.92%

13
13

104.84%
104.08%

6
7
12

48.09%
57.68%
95.90%

4
9

32.36%
74.07%

13
9

104.51%
76.30%

6
13

25.15%
106.94%

2
4

16.14%
96.78%

12
11

102.56%
88.76%

1
8
14

4.23%
16.88%
111.91%

7
2

59.07%
9.31%

25
26
27
27
27
28
29

Kemya SF

B+K MEC SF
Sharq SF

SO-104381

SO-104717
SO-104725

1400 + 590 x 135

1360 + 585 x 125

17,301

514
26,229

30

752

75

9,766
6,783

0
0

514
2,996

0
57

9,789
9,700

0
176

3,744

274

Total: SF
Total: SHF

283,858

283,858

4,106

TOTAL

283,858

283,858

4,106

9.07
0.00
0.00
0.00
1.87
0.00
1.78
6.82
#DIV/0!
#DIV/0!
1.43
#DIV/0!
1.45

8.84%

12
9

104.34%
72.47%

2
4

5.49%
32.62%

13
13

104.58%
105.51%

42.93%
0.00%
0.00%

386

99.24%

386

Status: April 2015

Remarks/Status
CJO

Changed Job Order

Changed Job Order

Lack of mat'ls on Ext. B

Lack of mat'ls on Ext. B

Changed Job Order

Lack of mat'ls on Ext. C

Changed Job Order

Changed Job Order

Install card

Changed Job Order

Low pressure suction vacuum

Changed Job Order

lack of mat'ls Ext. B

Changed Job Order

Loose roll

Changed Job Order

Changed Job Order

Power Shutdown, Start-up

Smple

Power

Changed Job Order

Scrap roll
Changed Job Order

Bubble Collapsed
Power Shutdown, Start-up

12

12

RFH 3 : Monthly Production Report

Status: April 2015

Date

Customer

Order #

Size/Gusset x Gauge

Qty. ordered

Qty.prod.

Scrap

Scrap %

Roll #

%
Efficiency

Borouge SHF
Kemya SHF

SO-104306
SO-104630

1200 + 375 x 150

1200 + 365 x 120

6,609
29,907

6,609
892

0
263

11
2

91.79%
16.04%

7,006
7,505
7,004

0
0
0

14
15
14

97.31%
104.24%
97.28%

7,500
6,978

87
0

15
11

105.38%
96.92%

7,182
1,308

0
0

11
2

99.75%
18.17%

2,999
7,799

702
76

5
13

51.40%
109.38%

Changed Job Order

6,002
7,799

298
35

10
13

87.50%
108.81%

Bubbel Collapsed, high Profile

7,194
7,229

0
0

12
12

99.92%
100.40%

6,620
6,430
2,156

250
529
385

11
1.73
4

95.42%
96.65%
35.29%

2,997
7,505

140
0

0.00
22.77
0.00
0.00
0.00
1.15
0.00
0.00
0.00
18.97
0.97
4.73
0.45
0.00
0.00
3.64
7.60
15.15%
4.46%
0.00%
0.00%
0.94%
0.00%
2.43%
8.32%
8.72
3.64
5.88
7.43
3.45
2.12
0.00
2.56
0.00
14.45
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

6
1

43.57%
104.24%

2
12

13.92%
84.33%

Changed Job Order

10
10

69.57%
34.26%

Changed Job Order

3
10

59.61%
91.61%

Bubble Collapsed, High Profile

11
10

95.38%
84.26%

Warm Temp. causing bubble colpaesed

10
7
12

84.15%
60.32%
100.26%

13
12

108.50%
98.88%

Bubble Collapsed

12
2

100.63%
17.31%

Power Shutdown, Start-up

1
2
3
4
5
6
7
8
8

Petrorabigh SHF

Borouge SHF

SO-104691

SO-104306

1050 + 400 x 120

1200 + 375 x 150

15,468

54,228

9
10
11
12
13
14
15
16
16

Petrokemya SHF

SO-104419

1150 + 325 x 140

11,504

18
19

Petrokemya S-PVC SHF

SO-104418

1100 + 290 x 155

11,024

1,002
6,015

0
57

19
20

Borouge SHF

64,618

5,009
2,407

0
60

3,935
6,021

357
575

6,617
5,710

250
357

5,609
4,193
7,066

450
150
153

7,812
6,937

0
182

7,245
1,066

0
180

17
18

21
22
23
24
25
26
27
28
29
30

SO-104306

1200 + 375 x 150

0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%

Remarks/Status

Changed Job Order

Changed Job Order

Loosed Roll

Removed trapped air

Bubble Collapsed
Bubble Collapsed
Low pressure suction vacuum
Changed Job Order

Bubble Collapsed
Bubble Collapsed, High Profile

Warm Temp. causing bubble colpaesed, High Profile

Power Shutdown, Start-up
Bubble Collapsed

Total: SF
Total: SHF
TOTAL

#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

193,358
193,358

193,358
193,358

5,536
5,536

2.78
2.86

0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
89.11%

320
320

/Status
CJO

ob Order

ob Order

ob Order

Roll

d, high Profile

apped air

llapsed

llapsed

ction vacuum

ob Order

ob Order

ob Order

llapsed

d, High Profile

d, High Profile
bubble colpaesed

e colpaesed, High Profile

wn, Start-up

llapsed

llapsed

wn, Start-up

Smple

RFH 4 : Monthly Production Report

Date

Customer

Order #

Size/Gusset x Gauge

Qty. ordered

Status: April 2015

Qty.prod.

Scrap

1
2
3
3
4
5
6
7
8
9
9
10
10
11
12
13
14
15
16
17
17
18
19
19
19
20
20
20
21
21
21
22
23
24
25
26
27
28
29
30

705
2,308
B+K MEC SF
Borouge SHF

SO-104717
SO-104306

1200 + 375 x 150

764
7,916

764
7,312

0
1,036
83

2,086

604
2,086

B+K MEC SF

SO-104717

Kemya SF

SO-104381

1400 + 590 x 135

4,455

3,701
754

294
1,652

Kemya SHF
Petrorabigh SHF

SO-104630
SO-104782

1200 + 365 x 120

1050 + 400 x 120

502
1,798

502
1,798

0
553

Kemya SHF
Petrokemya SHF
Borouge SHF

SO-104630
SO-104790
SO-104306

1200 + 365 x 120

1150 + 365 x 150
1200 + 375 x 150

502
99
74,782

502
99
8,481

106
0
206

7,843
7,816

535
970

8,244
6,064

500
593

9,042
9,669

0
0

9,167
7,305

0
454

1,151

220

Scrap %

#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
100.00%
100.00%
0.00%
12.41%
12.08%
0.00%
7.36%
68.66
0.00
23.52
17.43
0.00
2.37
6.39
11.04
5.72
8.91
0.00
0.00
0.00
5.85
16.05
#DIV/0!
#DIV/0!

Roll #

%
Efficiency

Remarks/Status

0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
9.79%
32.06%

Trial Run

1
12

10.61%
115.94%

For Packaging

1
4

9.54%
28.97%

5
1

55.49%
33.42%

1
3

6.97%
32.65%

1
1
14

8.44%
1.38%
120.65%

13
12

116.36%
122.03%

14
10

121.44%
92.46%

16
16

125.58%
134.29%

15
12

127.32%
107.76%

19.04%
0.00%
0.00%

Trial Run

Trial Run

Trial Run
Trial Run
Trial Run

Sample
Sample
Sample S-390
Changed Job Order

Malfunction suction vacuum

Lack of mat'ls on Ext. B, Winder malfunction
Power Shitdown, Re-Start-up

Sample Sipchem materials

Power Shitdown, Re-Start-up

#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
40.44

Total: SF
Total: SHF

7,305
85,599

7,305
85,599

4,959
5,256

TOTAL

92,904

92,904

10,215

5.79
11.00

Total
Accepted
Scrap
Production Production Quantity

% of
Scrap

0.00%
0.00%
0.00%
0.00%
0.00%
0.00%

11
143

46.20%

154

Summary of Production

KGS

KGS

KGS

RFH # 4 SHF
RFH # 4 SF
RFH # 3 SHF
RFH # 3 SF
RFH # 2 SHF

90,855
12,264
198,894
0
0

85,599
7,305
193,358
0
0

5,256
4,959
5,536
0
0

RFH # 2 SF
RFH # 1 SHF

287,964
0

283,858
0

4,106
0

RFH # 1 SF

233,086

228,906

4,180

FFS # 13
FFS # 12

192,466
0

192,466
0

5,679
0

FFS # 11
FFS # 10
FFS # 9
FFS # 8
FFS # 7
FFS # 6
FFS # 5
FFS # 4
FFS # 3
FFS # 2
FFS # 1

192,973
196,104
198,480
197,442
200,189
199,501
200,742
190,411
131,949
152,858
164,612

186,727
188,612
193,362
190,898
196,885
192,856
195,330
183,237
125,951
150,114
161,662

6,246
7,492
5,118
6,544
3,304
6,645
5,412
7,174
5,998
2,744
2,950

Converprint-1

147,846

142,408

5,438

6.14
67.89
2.86
#DIV/0!
#DIV/0!
1.45
#DIV/0!
1.83
2.95

Chang
Making
e
Sample
Order

Sipchem Mat'l

1,113

Scrap
Trial
Run
(kgs)

Total
Chang
e
Orders

3,489
4,959

12

12

13

13

0
0
0
0
1
4
0
1
1
0
2
0
0

#DIV/0!
3.34
3.97
2.65
3.43
1.68
3.45
2.77
3.92
4.76
1.83
1.82
3.82

0
7
13
1
9
4
7
4
3
4
3
8

2,996,170 2,907,068 94,781

3.26

98

FFS FG TOTAL PROD'N 2,173,107 2,108,042 65,065

3.09

FG TOTAL PROD'N

Scrap
Sample
Sample
#
(kgs)

S-382 / 283

356
788

S-381
S-385

686
297

S-386 / 387

172

Borouge

1,757

0
7
13
2
13
4
8
5
3
6
3
8

13

3,412 10,205

111

SF TOTAL PROD'N

533,314

520,069

13,245

2.55

SHF TOTAL PROD'N

289,749

278,957

10,792

3.87

2,996,170 2,907,068 94,781

3.26

FG TOTAL PROD'N

SEMI FG TOTAL PROD'N 192,466

192,466

Less Trial Run

5,679

2.95

84,576

2.91

atus

CJO

Smple

1
1
1

rder

vacuum

nder malfunction

-Start-up

aterials

-Start-up

0
1

Power
Efficiency of
Scrap
Interuptio Time
the Line %
(kgs)
n Date

46.20%

25/04/15

7,208

89.11%

30/04/15

4,510

99.24%
87.02%
0.00%
0.00%
89.44%
90.89%
91.99%
91.51%
92.78%
92.46%
93.04%
68.32%
73.90%
85.61%
92.19%

91.69%

11,718

Total Produced for the Year 2015

PRODUCE
Jan.

FFS
SF
SHF
TOTAL

Feb.

Mar.

Apr.

May

Jun.

Jul.

Aug.

Sep.

Oct.

Nov.

Dec.

2,047,851 1,856,194 2,070,617 2,108,042

TOTAL

Target

Balance

8,082,704

28,427,000

20,344,296

607,004

371,936

521,968

520,069

2,020,977

7,287,000

5,266,023

150,444

202,967

214,730

278,957

847,098

3,624,000

2,776,902

###

###

###

###

10,950,779

###

###

SCRAP
FFS
SF
SHF

57,820

56,572

74,841

65,065

254,298

18,005

10,772

13,425

13,245

55,447

7,640

1,107

4,605

10,792

24,144

3.15%
2.74%
2.85%

###

###

###

3.07

###

###

###

###

###

###

###

###

83,465

68,451

92,871

89,102

333,889

3.05%

Trial Run

TOTAL