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Version 6.2
January 2009
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Table of Contents
Course Overview ........................................................................................................................ 4
Introduction................................................................................................................................. 5
Pre-Design Setup ..................................................................................................................................... 5
Basic Workflow ......................................................................................................................................... 5
Tunnel Profiles............................................................................................................................ 6
Tunnel Display Profiles ............................................................................................................................. 6
Tunnel Type Profiles................................................................................................................................. 8
Tunnel Display Options .......................................................................................................................... 10
Tunnel Design ........................................................................................................................... 11
Create Tunnels ....................................................................................................................................... 11
Create Intervals ...................................................................................................................................... 12
Create Safety Bays ................................................................................................................................. 13
Tunnel Intersection .................................................................................................................. 15
Review ....................................................................................................................................... 16
Page 3 of 17
Course Overview
The Gemcom GEMS Tunnel Design course is a one-day course designed for mine planners who need a
quick and simple method to evaluate proposed underground advances for medium- to long-term plans.
This course is often taught with the GEMS Production Scheduling - Underground Plan course.
Course Prerequisites
Before taking this course, you require the following:
Expected Outcomes
Upon completion of this course, you will be able to accomplish the following:
Combine underground tunnel designs with your geology and excavation data to schedule the mine
development and production.
Categorise volume and tonnage reports by working period and by production and development
category.
Automatically create triangulation solids (not solid objects) from your tunnel centerlines.
Use the tunnels with GEMS Production Scheduler to create production schedules.
Page 4 of 17
Introduction
When working with tunnels, GEMS creates tunnels using the principle of extrusion (the process of
applying a profile shape along a centreline).
Unlike the traditional method of creating underground excavation, which requires that two data objects
(polyline and solid objects), creating tunnels only requires that one object be stored. When you have
created the tunnels, you can display them as simple lines, as footprints (projected onto a plane, with fill
patterns), and as triangulation solids.
Pre-Design Setup
Before you can start designing tunnels, you need to consider several factors that affect the whole design
process. When designing tunnels you need to do the following:
Traffic limitations, including height and width clearances, turning radius, and maximum
tunnel grades.
Tunnel workspace(s).
Tunnel-display profile.
Tunnel-type profile.
Rock-code profiles.
Polygon-fill profiles.
Set up an arch shaped heading profile (recommended) to extrude the tunnel centre line, or
set up another shape.
Open and display supporting data that will control the position and shape of the proposed design
Basic Workflow
When you are ready to create the tunnels, use the following workflow:
1. Create, format, and save tunnel centrelines (this work is usually done on plan views):
Divide tunnel segments into intervals (if required) to report development progress by logical
increments (e.g. 10 metre advances per day).
2. Confirm that safety standards are met:
Page 5 of 17
Tunnel Profiles
Tunnel Profiles
When working with tunnels, you need to create the following profile types:
Solids
Centrelines
Footprints
Points
Labels
to enable you to annotate vertices (points), intervals, or the entire tunnel centreline.
The tunnel display profile enables you to format the tunnel centreline, the tunnel footprint (a polygon
projection of the walls and end caps onto the current plane), the tunnel triangulation, the tunnel intervals,
and tunnel features, such as safety bays. You can also add labels to any of these features.
To create a tunnel display profile, follow these steps.
1. Choose Format > Tunnels to open the Tunnel Display Settings dialog box.
2. Click New Profile and name the profile.
3. Select a Workspace and enter a Comment to describe the profile.
4. In the Solids tab, enter the following
information:
Page 6 of 17
Tunnel Profiles
Page 7 of 17
Tunnel Profiles
9. Click Apply when you have finished setting the parameters for the profile.
10. To create more profiles, repeat steps 2 to 9.
11. Click OK to exit.
Page 8 of 17
Tunnel Profiles
The following image is an example of creating the best triangulation by adding an extra point in the basic
tunnel heading shape (top image) and in the heading shape for the safety bay (bottom image).
4. In Default display profile, select a tunnel display profile to be applied to all tunnels of this tunnel
type. Click Browse to create a new one if required.
5. In Default precedence for this tunnel type, enter the default hierarchy.
Tip:
Plan to use a range of numbers that meet your design needs. Typically, main tunnels have a higher
hierarchy (1 or 2) than lesser ones (3, 4, 5, etc.). When tunnels intersect, GEMS uses the hierarchy to
draw the tunnels and to help determine their volumes.
In the following illustration, the blue tunnel (with hierarchy 3) intersects an orange tunnel (with
hierarchy 2). The intersected volume belongs to the orange tunnel because it has the higher
hierarchy.
Page 9 of 17
Tunnel Profiles
Page 10 of 17
Tunnel Design
Create Tunnels
Tunnel Design
In this chapter, you will learn how to do the following:
Create tunnels
Create intervals
Tunnel Intersection
Create Tunnels
Creating tunnels is similar to creating polylines. In fact, you can use some of the CAD tools from the
Polyline menu when you modify the tunnel segments. In general, you will want to define tunnels on a
plan view, so make sure you have one or more plan views defined.
To create a tunnel, follow these steps.
1. Select a plan view.
2. Switch to 2D viewing mode.
3. Choose Tunnel > Create Tunnels to open a
Create Tunnel tab to the left of the graphics
area.
4. In this tab, you can select the Workspace, and
enter a Description.
GEMS auto-fills the Tunnel, Tunnel Type,
and Plane fields. You can change these
values if needed.
5. In the Vertex tab, you can manually edit the
values, or digitise the starting point using your
mouse in the graphics area.
While you are in tunnel create mode, you can
use the polyline CAD tools such as Set Point
by Relative Bearing, Extend by Circular
Arc, and Delete Last Segment.
Page 11 of 17
Tunnel Design
Create Intervals
8.
9.
10.
11.
Create Intervals
After creating and saving the tunnel segments, you can further subdivide the segments into smaller
intervals. These intervals typically represent the face advances of the tunnels during development, as
reported by the working period used for the plan. For example, short-term plans might use intervals
expressed in daily advances (e.g. 10m), whereas medium- to long-term plans might use intervals
expressed in weekly or monthly advances (e.g. 100m or more).
In either case, you always create intervals from the start of the tunnel segment. This would be the first
that is digitised when you were creating the tunnel segments. You can also create intervals by continuing
them from the last interval in the sub-table.
Page 12 of 17
Tunnel Design
Page 13 of 17
Tunnel Design
Start the Data Editor, and select the tunnel workspace you want to edit.
Click the FEATURES tab.
In the HEADER table, select the tunnel segment for which you will create the safety bay intervals.
For each safety bay in the tunnel segment, enter the following:
FEATURE: Type in the name of the pre-defined tunnel-type profile (use all CAPS) that will
be used for this safety bay feature.
FROM: Type in the starting point (measured from the start of the tunnel segment) of the
safety bay.
TO: Type in the end point (measured from the start of the tunnel segment) of the safety bay.
LEAD_IN: Type in the lead-in distance from the regular tunnel shape, to the new safety bay
shape. This acts as a fillet to change the tunnel shape gradually, over a specified distance.
LEAD_OUT: Same as LEAD_IN, except for the end point of the safety bay feature.
Alternatively, instead of typing in the name of the FEATURE for each record, use the Edit > Fill
command to populate each record with the same tunnel-type profile name.
The following image is an example of using longer lead-in distance than lead-out.
Page 14 of 17
Tunnel Intersection
Tunnel Intersection
After creating and saving the tunnel segments, you can connect tunnels. The process for connecting
tunnels is very easy and quick.
To create tunnel intersections, follow these steps:
1. Make sure the tunnels centrelines cross and the
precedence is correct. GEMS uses the precedence to
determine their volumes.
2. Choose Tunnel >Tunnel Intersection to open the
Intersect Tunnels tab.
3.
In this tab, you can select the main tunnel and the
intersecting tunnel by clicking. GEMS automatically
generates Slash values.
4.
Page 15 of 17
Review
Review
Use this review to test your knowledge on what you just learned.
1. True or False: Tunnel objects are polylines.
3. How can you temporarily override the settings in the tunnel-display profiles?
4. Outline in brief the steps for defining intervals in your tunnels segments.
5. Outline in brief the steps for defining safety bays in your tunnel segments.
Page 16 of 17
Index
course
outcomes,4
overview,4
prerequisites,4
creatingdata
intervals,12
safetybays,13
tunnels,11
displaydata
profiles,6,8
displayingdata
overrideoptions,10
profiles
creating
display,6
type,8
display,6
types,8
setup
predesign,5
workflow,5
Page 17 of 17