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(3.7)
(3.8)
(3.9)
(3.10)
(3.11)
(3.12)
(3.13)
(3.14)
(3.15)
=
Fig.3.7 Tooth force and its
components acting on a right hand
helical gear
tan n = tan.cos
+ )
(3.16)
. )
(3.17)
= + = (
= = (
The normal pressure angle, n is generally 20o and the face width b is kept
as
/
(3.18)
(Sb)n = mn
(3.20)
and
(3.23)
Endurance limit stress in helical gears is the same as for spur gear design. Hence
()
(
)
(3.24)
where
Ko = Overload or application factor is the same as given for spur gear drives.
Kv = Velocity factor is the same as given for spur gear drives; however, expressions for hobbed / shaped
or shaved / ground gears, as the case may be, are to be used.
Km = Load distribution factor is about 90% of the values given for spur gears because helical gears are
slightly better in this respect.
. +
. +( + ).
(N)
(3.25)
Where
V = pitch line velocity, m/s
C = deformation factor, N/mm2
e = sum of errors between meshing teeth, mm
b = face width of teeth, mm
= helix angle, deg.
Values of C and e are the same as for spur gears (Tables 2.4 and 2.5)
Design Load, as before, is
FDB = Ft + Fi
(3.26)
and
( ) =
or
= /
or = /
1
1
1
=
[ 2 sin cos
+
]
1.4
1 2
K = 0.16 (BHN)2
For other material, corresponding values of
E1, E2 and c should be used. Thus for
design purposes
0.16
= ( 2 ) 1 ()2
()