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RENR8879-04

April 2010

28

31

MAIN AUX.

PUMP or MOTOR

49

G
H

TWO-WAY

THREE POSITION

CHECK VALVES

AB

P T
SHIFTED POSITION

P T
NORMAL POSITION

GG

INFINITE POSITION

The service center is located on the right side of the machine below the cab. The Following
components are located in the service center:

- Pilot accumulator (24)


- Pilot supply pressure tap (GG)

- Case drain filter (31)


- Hydraulic oil fluid sampling valve (SOS)
- Hydraulic systems kidney loop filter (28)
- Brake system accumulators (49)

950H, 962H and IT62H Wheel Loader


Hydraulic System

The Following components are not referenced on the Hydraulic System Schematic:

- Pressure differential relief valve (A)


- Head end solenoid valve (ride control) (B)
- Signal relief valve (C)
- Tilt anti-drift valve (D)
- Rod end solenoid valve (ride control) (E)
- Ride control balance solenoid valve (F)
- Pilot pressure reducing valve (G)
- Lift cylinder head end pressure tap (H)
- Lift cylinder head end pressure sensor for Payload Control System and Autodig (J)
- Hydraulic lockout solenoid valve (K)

PRESSURE

950H:
N1A1-UP
M1G1-UP
K5K1-UP
J5J1-UP
JAD1-UP

- Power train oil fluid sampling valve (A)


- Power train oil filter (B)
- Ecology drain for the hydraulic tank (C)

962H:
N4A1-UP
M3G1-UP
K6K1-UP
J6J1-UP
MAL1-UP

IT62H:
M5G1-UP

FLOW

TEMPERATURE

UNIDIRECTIONAL

BIDIRECTIONAL

FLUID STORAGE RESERVOIRS

VENTED

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

COMBINATION CONTROLS

SOLENOID

SOLENOID
or MANUAL

SERVO

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

MANUAL CONTROL SYMBOLS

MANUAL SHUTOFF

PUSH-PULL LEVER

EE

GENERAL MANUAL

PUSH BUTTON

SPRING LOADED

L
E

CC

COMMAND CONTROL STEERING

K
H

Part
Number

Schematic
Location

Hand Metering Unit

230-4176

A-4

Connector - Orifice

122-2340

B-3 , B-4

Cylinder Gp - Steer

163-0324

B-1

Valve Gp - Neutralizer

146-7571

B-3 , B-4

Valve Gp - Steer

142-4000

B-2

Valve Gp - Neutralizer

8J-1553

D-3

Valve Gp - Steer

124-8635

D-1

COMMAND CONTROL STEERING

Cylinder Gp - Steer

163-0324

E-1

Valve Gp - Check

111-7775

D-3

10

Valve Gp - Pilot

147-1790

D-4

8J-6875

C-3

154-2883

E-2

11

Valve Gp - Shuttle
Screen Gp
MAIN SCHEMATIC

13

Pump Gp - Steering

241-9299

A-6

14

Pump Gp - Implement

254-4108

A-7

15

Cylinder - Tilt

242-4220

F-8

Cylinder - Tilt (Mid Lift)

247-0497

F-8

Cylinder - Tilt (High Lift)

245-7491

F-8

Cylinder - Tilt (Logger)

245-7487

F-8

20

Cylinder - Lift (LH)

242-4272

F-7

21

Cylinder - Lift (RH)

242-4271

F-7

22

Valve - Choke Check

276-9072

D-9

23

Valve Gp - Manual Lowering

112-1817

E-9

24

Accumulator - Pilot Oil

245-2975

F-5

25

Pump Gp - Fan

254-5146

B-8

26

Motor Gp - Fan

246-6152

D-6

27

Valve Gp - Cooler Bypass

244-1426

B-9

28

Filter Gp - Return Oil

244-1031

B-9

30

Manifold Gp - Fan & Brake Charge

242-1307

C-8

31

Filter Gp - Case Drain

249-2334

A-8
A-8

32

Valve Gp - Breaker Relief

220-0814

33

Tank Gp - Hydraulic Oil

237-2742

A-8

34

Valve Gp - Secondary Steer Diverter

141-2597

B-6

35

Pump Gp - Secondary Steer


Valve Gp - Control
(2 Function Standard)

275-8544

A-6

261-4171

D-9

Valve Gp - Control
(2 Function W/RC)

261-3682

D-9

Valve Gp - Control
(3 Function)

261-4172

D-9

Valve Gp - Control
(2 Function W/RC)

261-3683

D-9

Valve Gp - Control (Snow Removal)


(3 Function W/RC)

274-8055

D-9

41

Accumulator - Ride Control (RC)

245-2973

F-6

42

Valve Gp - Control & Relief

263-5832

C-7

43
54

Motor Gp - Reversing Fan


Valve Gp - Quick Coupler

228-8527
180-8585

C-6
C-9

36

55

Cylinder Gp - Quick Coupler

237-0946

C-9

56

Valve Gp - Manual

112-1817

C-9

BRAKE SYSTEM
25

Pump Gp - Fan

254-5146

F-2

30

Manifold Gp - Fan & Brake Charge

242-1307

F-2

45

Control Gp - Foot Brake

193-1448

F-3

46

Switch As - Foot Brake Limit

105-6117

F-3

47

Sensor Gp - Foot Brake

214-4863

F-3

48

Valve Gp - Foot Brake

215-3687

F-3

49

Accumulator - Service Brake

213-8773

F-2
F-1

50

Actuator As - Parking Brake

129-8090

51

Valve Gp - Parking Brake

106-1774

F-2

52

Switch As - Parking Brake Pressure

174-4312

F-1

53

Switch As - Brake Pressure

175-3244

F-3

F
G

This photo shows a left rear view of the implement control valve (36). The following components can
be seen in this view:
- Implement control valve supply pressure tap (GG)
The Following components are not referenced on the Hydraulic System Schematic:
- Tilt anti-drift valve (A)
- Signal relief valve (B)
- Signal duplication valve (C)
- Return to tank port (D)
- Supply port from pump (E)
- Signal line to pump (F)
- Tank line (G)
- Screen (H)
- Tilt back pilot solenoid valve (J)
- Tilt back pilot (K)
- Tilt cylinder rod end line relief (L)
- Ride control balance solenoid valve (M)
- Rod end solenoid valve (ride control) (N)

Schematic
Location

Fan Pump Discharge Pressure

CC

Implement Pump Charge Pressure

E-9

DD

Implement Pump Load Sense Pressure

B-7

EE

Steer Pump Pressure

B-7

Steer Pump Load Sense Pressure


Pilot Supply Pressure

CC

BIDIRECTIONAL

BIDIRECTIONAL

CROSS
FLOW

PARALLEL
FLOW

FLOW IN ONE
DIRECTION

FLOW ALLOWED IN
EITHER DIRECTION

Printed in U.S.A.

Electric Motor

Electrical Wire

Temperature Switch

Temperature
Symbol

Flow
Symbol

Level
Symbol

Electrical Schematic Example

XX

YY

Hydraulic Schematic Example


Current Standard

Current Standard
Wire
Circuit Number
Identification

Wire Color

325-AG135 PK-14
325-PK

This drawing shows a right side view of the wheel loader. The following components can be seen
in this view:
- Implement pump pressure tap (CC)
- Implement pump load Sense pressure tap (DD)

IMPLEMENT CONTROL VALVE

Circuit Identification
Number

Wire Color

Wire Gauge

Previous Standard
Wire Color

Wire

325-PK-14

HMU & SERVICE BRAKES

VIEW A - A

B
Circuit Number
Identification

Wire Gauge
(EXAMPLE VALVE)

TILT CYLINDER LINES GROUP


1

45 46

20

47 48

21

15

15
1
20

21

27

31

26
43

49

25

FAN AND BRAKE HYDRAULIC SYSTEM

AA
The fan and brake pump (25) is located on the front gear train of the engine, on the right side of the
machine. The fan and brake pump provides oil flow for the electronic demand fan systemand the
brake hydraulic system. The outlet pressure tap (AA) is located on the fan and brake pump.

45 46

26 43

47 48

HH

42
3

Also located on the engine on the right side of the machine is the fan control and brake accumulator
charging valve (30). The fan pump load sense pressure tap (HH) is located above the brake charging
valve.

23
13

50 51

34

25

13

50

5 7

LL

Command Control Left Steer Pilot Pressure

D-2

35

53

14

52

35

30

14

51

12 23

MM

Command Control Steering Neutral Pilot Press

D-3

NN

Command Control Steering Supply Pressure

D-3

42

53

49 52

28 31

PP

Service Brake Pressure

F-3

QQ

Front Service Brake Pressure

F-4

F-8

RIGHT SIDE VIEW

- Hand metering unit (1)


- Foot service brake valve (48)
- Steer pump load sense test port (FF)
- Front sercive brake test port (QQ)
- Rear service brake test port (RR)

25 30

B-9

Pressure
Symbol

The following components are located under the front of the cab.

34

Tilt Cylinder Head End Pressure

Generator

15

B-8

Hydraulic Oil Sampling Port

Pressure Switch
(Adjustable)

Harness identification code


This example indicates
wire 135 in harness "AG".

D-2

F-4

Transducer
(Gas / Air)

Pressure Switch

QQ

Fan Pump Load Sense Pressure

F-8

Transducer
(Fluid)

Wire Number Identification Codes

Command Control Right Steer Pilot Pressure

Rear Service Brake Pressure

Hydraulic Symbols (Electrical)

FF

E-5

Tilt Cylinder Rod End Pressure

15

DD

A-4 or C-4

XX

Electrical Symbols Table

YY

RR

KK

YY

UNIDIRECTIONAL

TWO
POSITION

THREE
POSITION

48

HH

SOS

UNIDIRECTIONAL

INFINITE
POSITIONING

Electrical Symbols (Electrical)

B-8

RR

XX

SERVICE CENTER

28

AA

FF

VARIABLE DISPLACEMENT
NON-COMPENSATED

- Transmission reverse clutch (A)


- Transmission forward clutch (B)
- Transmission fourth speed clutch (C)
- Transmission third speed clutch (D)
- Transmission second speed clutch (E)
- Transmission first speed clutch (F)
- Torque converter inlet pressure (G)
- Transmission lubrication pressure (H)
- Transmission pump outlet pressure (J)
- Torque converter outlet pressure (K)
- Steering cylinder rod end grease fittings (L)
- Rear axle oscillation bearing grease fittings (M)

27

Tap Locations
Pressure, Sampling, and Sensor

GG

FIXED
DISPLACEMENT

The Following components are not referenced on the Hydraulic System Schematic:

32 33

Description

INTERNAL PASSAGEWAYS

HYDRAULIC MOTORS

VARIABLE DISPLACEMENT
NON-COMPENSATED

DOUBLE ACTING

The following remote pressure taps are located inside the panel on the frontside of the
service center:

33 32

Tap
Number

SINGLE ACTING

LINES JOINING

- Steering pump outlet pressure (EE)


- Brake system accumulator pressure (PP)

HMU STEERING CIRCUIT

12

HYDRAULIC AND PNEUMATIC CYLINDERS

REAR VIEW

10

22 24

5 7 10

11

36 41

11 12 22

24 36 41

30

FRONT VIEW

Machine Component Locations

FAN & BRAKE PUMP

30 Page, (Dimensions: 39 inches x 28 inches)

Description

INTERNAL
SUPPLY PRESSURE

COMPLETE

2010 Caterpillar
All Rights Reserved

Component Locations
Item
Number

LINES CROSSING

HYDRAULIC PUMPS

CROSSING AND JOINING LINES

GAS CHARGED

FIXED
DISPLACEMENT

RIGHT SIDE MACHINE VIEW

SIMPLIFIED

12

LL

INTERNAL RETURN

RENR8879-04

KK

SPRING

REMOTE SUPPLY PRESSURE

ACCUMULATORS

F
C

PEDAL

PP
EXTERNAL RETURN

DETENT

THERMAL

PILOT CONTROL SYMBOLS

PILOT
CONTROLLED

ROTATING SHAFTS

RELEASED PRESSURE

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

MEASUREMENT

This photo shows a front view of the implement control valve (36) in the loader frame. The
following components can be seen in this view:

FOUR-WAY

THREE-WAY

CONTROL VALVES

24

The Following components are not referenced on the Hydraulic System Schematic:

ATTACHMENT

LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED

VALVE PORTS

TWO POSITION

ONE POSITION

AB

NN

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

VALVE ENVELOPES

PUMP: VARIABLE and


PRESSURE COMPENSATED

2-SECTION PUMP

VALVES

B
F

LINE RESTRICTION
(FIXED)

RESTRICTION

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

SPRING
(ADJUSTABLE)

VARIABILITY

BOTTOM VIEW

CONTROL VALVES

SPRING

FLUID CONDITIONER

K
MM

BASIC COMPONENT SYMBOLS

SOS

10

FLUID POWER SYMBOLS

(15) Cylinder Gp Tilt: 242-4220


Tilt (Mid Lift): 247-0497
Tilt (High Lift): 245-7491
Tilt (Logger): 245-7487

(20) Cylinder - Lift (LH):


242-4272

XX

TILT

3RD FUNCTION

(24) Accumulator - Pilot Oil:


245-2975

TO BRAKE
LIGHTS

H
Relief:
272-2334

QQ

PS

(52) Switch As Parking Brake Pressure:


174-4312

NC

TO TRANSMISSION
CONTROL

Relief:
272-2334

Relief:
272-7003

APPLY

A1

A2

NO

Relief:
272-7003
256-2866

(50) Actuator As. Parking Brake:


129-8090

RELEASE

FRONT AXLE
Port A Lever Forward
Left Hand Line on Boom
(When Viewed From Cab)

(ATTACHMENT)

(51) Valve Gp - Parking Brake:


106-1774

(46) Switch As. - Foot Brake Limit:


105-6117
(45) Control Gp - Foot Brake:
193-1448
(53) Switch As. - Brake Pressure:
175-3244

(47) Sensor Gp - Foot Brake:


214-4863

Port B Lever Rearward


Right Hand Line on Boom
(When Viewed From Cab)

YY

(49) Accumulator - Service Brake:


213-8773

(21) Cylinder - Lift (RH)


242-4271

LIFT

(41) Accumulator - Ride Control (RC):


245-2973

(23) Valve Gp - Manual Lowering:


112-1817

PP

(25) Pump Gp - Fan:


254-5146

RAISE
F

HEAD
END

RACK
BACK

RR

To Fan Motor
LS

(48) Valve Gp - Foot Brake:


215-3687

CC

RAISE

BACK

GG

Relief:
4T-7581

RACK

HOLD

(30) Manifold Gp Fan and Brake Charge: 242-1307

REAR AXLE

PORT
A

HOLD

To
Case Drain
Manifold

HYDRAULIC
TANK

BRAKE SYSTEM

HOLD

DUMP

PORT
B

LOWER

(8) Cylinder Gp - Steer:


163-0324

Relief:
282-4349

(12) Screen Gp:


154-2883

a1

FLOAT

(10) Valve Gp - Pilot:


147-1790

LL

KK

(7) Valve Gp - Steer:


124-8635

CROSSOVER
RELIEF
CYL PORT "B"

DUMP

LS
D

SHUTTLE VLV

LOWER/

PORT
B

FLOAT

Relief:
247-8632

LOAD SENSING
PUMP PORT
DIRECTIONAL SPOOL

(36) Valve Gp - Control:


2 Function Standard: 261-4171
2 Function W/RC: 261-3682
2 Function W/RC: 261-3683
3 Function Standard: 261-4172
3 Function W/RC: 274-8055

PILOT PORT"A"

(6) Valve Gp Neutralizer: 8J-1553

MAKE UP
CHECK
PILOT PORT"B"

LINE PATTERNS

TANK PORT

Pressure Line

QUICK COUPLER (ATTACHMENT)

30 Page, (Dimensions: 39 inches x 28 inches)

Relief:
254-5789

DR

(55) Cylinder Gp - Quick Coupler:


237-0946

RENR8879-04

CYL PORT "A"

(9) Valve Gp - Check:


111-7775

Pilot / Load Sensing Pressure


Drain / Return Lines

(30) Manifold Gp Fan and Brake Charge:


242-1307

TO FRONT
BRAKES

TO REAR
BRAKES

A1

Component Group
A2

b1

Attachment

(54) Valve Gp Quick Coupler:


180-8585

MM

REGULATED
PRESS. PORT
TO PILOT VALVE

e1

CALLOUTS

PRESSURE
REDUCING
VALVE

(11) Valve Gp - Shuttle:


8J-6875

a1

Air Line
PS

NN

BACK UP
RELIEF

YY

Taps (Pressure, Sampling,Sensor) by letter

52

Components by number

d1

FF

c1

COMMAND CONTROL STEERING ATTACHMENT

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS


IMPLEMENT PUMP OUTPUT
IMPLEMENT PILOT SUPPLY OIL
PRIMARY STEERING PUMP CIRCUIT
STEERING CIRCUIT
SECONDARY STEERING CIRCUIT
IMPLEMENT PUMP LOAD SENSING CIRCUIT

(56) Valve Gp Manual: 112-1817

MAIN RELIEF VALVE LOAD SENSING CIRCUIT


SUPPLY LINE
DRAIN / RETURN LINE
LIFT CYLINDER CIRCUIT
TILT CYLINDER CIRCUIT
AUXILIARY CIRCUIT

LS
(26) Motor Gp Fan: 246-6152

HH

BRAKE CONTROL CIRCUIT

(14) Pump Gp - Implement:


254-4108

PILOT PORT "B"

AA

EE

e1
(35) Pump Gp - Secondary Steer:
275-8544

DD

(2) Connector Orifice: 122-2340

b1

(34) Valve Gp - Secondary Steer Diverter:


141-2597

(13) Pump Gp - Steering:


241-9299

PILOT PORT "A"

e1
d1

CROSSOVER RELIEF
CYL PORT "A"

(1) Hand Metering Unit:


230-4176

PUMP PORT

(31) Filter Gp Case Drain:


249-2334

c1

(32) Valve Gp Breaker Relief:


220-0814

BACK-UP RELIEF

MAKE-UP CHECKS

c1

HMU SUPPLY PORT

FF

(33) Tank Gp - Hydraulic Oil:


237-2742

(3) Cylinder Gp Steer: 230-4176

DIRECTIONAL SPOOL

(25) Pump Gp - Fan:


254-5146

(28) Filter Gp - Return Oil:


244-1031

CYL PORT "B"

Connection b1 only for Command Control Steering

SOS

(5) Valve Gp - Steer:


142-4000

PILOT CONTROL SPOOL

BRAKE CHARGE VALVE AND FAN CONTROL CIRCUIT

(27) Valve Gp Cooler Bypass:


244-1426

(4) Valve Gp - Meutralizer:


146-7571

HMU STEER AND 3PC IMPLEMENT


950H AND 962H WHEEL LOADER HYDRAULIC SYSTEM SCHEMATIC

d1

PART #: 241-0475 CHG 09 and BRAKE SYSTEM PART # 244-1398 CHG 00


Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations