2013 Global Bodybuilder End Effector Catalog 053013 Compressed Watermark

ACCELERATE YOUR PRODUCTIVITY
sales@edragontek.com
BodyBuilder
End Effector System
destaco.com
STAY Informed | STAY Connected | STAY Productive
BodyBuilder End Effector System
BodyBuilder Robotic End Effector System

Features and Benefits
BodyBuilder is designed to maximize productivity,
both before and after installation.
The flexibility of the system allows modifications
to the end effector in minutes, greatly reducing
start up time to launch.
The patented BodyBuilder Alignment System
allows the modular components to be replaced
individually and easily returned to their original
positions. (Please see page 56 for more information)
Alignment nut(s) are included
with every Bodybuilder
modular component utilizing
the patented alignment system.
destaco.com
Dimensions and technical information are subject to change without notice
U.S. PATENT 6,349,912

Features and Benefits
The octagonal structure is available in four sizes:

30mm, 45mm, 60mm, and 90mm.
Ready-to-assemble mounts and accessories
eliminate drilling and welding at assembly.
BodyBuilder extruded octagonal booms and modular

components are available download in all 3D formats
from www.destaco.com.
destaco.com

Table of Contents
BodyBuilder Extruded Aluminum Octagonal Booms......Page 6-10
Boom Lengths and Ordering Information. . . . . . . . . . . . . . . . . . . . . . . . . Page 6
30mm Boom Profile Dimensions and Specifications . . . . . . . . . . . . . . . . . Page 6
45, 60, and 90mm Boom Profile Dimensions and Specifications . . . . . . . Page 7
30, 45, 60, and 90mm Boom Deflection Charts . . . . . . . . . . . . . . . . . . Page 8-9
Extrusion Accessory Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10
60mm Octagonal Boom End Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10
BodyBuilder Structure Mid Mount Assemblies .............Page 11-28

RMM-30B Mid Mount Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 11-12
BM1-45/60 Mid Mount Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 13-15
RM4-60 Heavy Duty Mid Mount Assembly . . . . . . . . . . . . . . . . . . . . Page 16-19
BM3-90 Heavy Duty Mid Mount Assembly . . . . . . . . . . . . . . . . . . . . Page 18-19
Robot Interface Bolt Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 20-22
1.00 Risers/Spacers for RM4-60/BM3-90 . . . . . . . . . . . . . . . . . . . . . . . Page 23
HTW Hold Table Weldments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 24-26
60mm Mid Mount Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 27
90mm Mid Mount Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 28
BodyBuilder Structure End Mount Assemblies .............Page 29-32

90mm End Mount Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 29
60mm BodyBuilder Bayonet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 30
Manual Quick Disconnect Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 31
Explaining the Patented Alignment System . . . . . . . . . . . . . Page 32

BodyBuilder Transition Brackets and Blocks................Page 33-41
30mm to 30mm Transition Bracket Assemblies . . . . . . . . . . . . . . . . . Page 33-34
45mm to 30/45mm Transition Bracket Assemblies . . . . . . . . . . . . . . Page 35-36
60mm to 30/45/60mm Transition Bracket Assemblies . . . . . . . . . . . Page 37-39
90mm to 30/45/60/90mm Transition Bracket Assemblies. . . . . . . . . Page 40-43
30/45mm Octagon to 25mm Round Transition Block Assemblies . . . . . . Page 44
60mm Octagon to 25/40mm Round Transition Block Assemblies . . . . . . Page 45
30mm Octagon to .50(in) Round Transition Bracket Assemblies . . . . . . Page 46
BodyBuilder Low-Profile Transition Brackets ...............Page 47-61

30mm to 30/45/60mm Octagon T-Clamp Bracket Assemblies ..........Page 47-49
45mm to 30/45/60mm Octagon T-Clamp Bracket Assemblies ..........Page 50-52
45mm Octagon to 25mm Round T-Clamp Bracket Assemblies . . . . . . . . Page 53
60mm to 30/45/60mm Octagon T-Clamp Bracket Assemblies . . . . . Page 54-56
60mm Octagon to 25mm Round T-Clamp Bracket Assemblies . . . . . . . . Page 57
25mm Round to 45/60mm Octagon T-Clamp Bracket Assemblies . . Page 58-59
45 Angular Boom Clamp Brackets . . . . . . . . . . . . . . . . . . . . . . . . . Page 60-61
destaco.com

Table of Contents
BodyBuilder Accessory Brackets and Mounts ...............Page 62-70
30mm
45mm
60mm
30mm
60mm
30mm
45mm
60mm
90mm
Mid Flange Mount .

Mid Flange Mount .
Mid Flange Mount .
End Flange Mount .
End Flange Mount .
Accessory Mounting
Accessory Mounting
Accessory Mounting
Accessory Mounting
.......
.......
.......
.......
.......
Bracket .
Bracket .
Bracket .
Bracket .
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Page
Page
Page
Page
Page
Page
Page
Page
Page
62
63
64
65
66
67
68
69
70
BodyBuilder Gripper Mounts........................................Page 71-73

30mm 150 Series Parallel Gripper Mounts . . . . . . . . . . . . . . . . . . . . . . Page 71
30mm 150 Series Rear Gripper Mounts. . . . . . . . . . . . . . . . . . . . . . . . . Page 72
45mm 150 Series Rear Gripper Mounts. . . . . . . . . . . . . . . . . . . . . . . . . Page 73
BodyBuilder Swivel Arm Mounts ..................................Page 74-77

30mm
45mm
30mm
30mm
Swivel
Swivel
Swivel
Swivel
Arm
Arm
Arm
Arm
Mounts
Mounts
Mounts
Mounts
for
for
for
for
.50(in) Apple Core Accessories . . . . .

19mm [.75in] Apple Core Accessories
19mm [.75in] Apple Core Accessories
Swivel Ball Mount Accessories . . . . . . . .
.
.
.
.
Page
Page
Page
Page
74
75
76
77
BodyBuilder Swivel Arm Accessories ............................Page 78-81

30mm Bodybuilder to 19mm [.75in] Apple Core Swivel End Mount
Part Present Proximity Switch Mount. . . . . . . . . . . . . . . . . . . . . . . . . .
Rough Locator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19mm [.75in] Apple Core Bumper Mount . . . . . . . . . . . . . . . . . . . .
19mm [.75in] Apple Core Mini-Clamp Mount . . . . . . . . . . . . . . . . .
.
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Page
Page
Page
Page
Page
78
79
80
81
81
BodyBuilder Tooling Application Examples

BodyBuilder Example Tooling Assemblies . . . . . . . . . . . . . . . . . . . . Page 82-83
BodyBuilder Customer Application Pictures . . . . . . . . . . . . . . . . . . Page 84-85
DE-STA-CO offers a complete system solution

DE-STA-CO products commonly used with BodyBuilder . . . . . . . . . Page 86-87
destaco.com
BodyBuilder Octagonal Aluminum Boom Structure

30, 45, 60, and 90mm Boom Lengths and Ordering Numbers
BODYBUILDER
OCTAGONAL
ALUMINUM
BOOM LENGTHS &
ORDER NUMBERS
(L) Length
B - 30 - (L) - 0
B - 45 - (L) - 0
B - 60 - (L) - 0
B - 90 - (L) - 0
150 mm
B - 30 - 150 - 0
B - 45 - 150 - 0
B - 60 - 150 - 0
N/A
200 mm
B - 30 - 200 - 0
B - 45 - 200 - 0
B - 60 - 200 - 0
N/A
250 mm
B - 30 - 250 - 0
B - 45 - 250 - 0
B - 60 - 250 - 0
N/A
300 mm
B - 30 - 300 - 0
B - 45 - 300 - 0
B - 60 - 300 - 0
B - 90 - 300 - 0
400 mm
B - 30 - 400 - 0
B - 45 - 400 - 0
B - 60 - 400 - 0
B - 90 - 400 - 0
500 mm
B - 30 - 500 - 0
B - 45 - 500 - 0
B - 60 - 500 - 0
B - 90 - 500 - 0
600 mm
B - 30 - 600 - 0
B - 45 - 600 - 0
B - 60 - 600 - 0
B - 90 - 600 - 0
700 mm
B - 30 - 700 - 0
B - 45 - 700 - 0
B - 60 - 700 - 0
B - 90 - 700 - 0
750 mm
B - 30 - 750 - 0
B - 45 - 750 - 0
B - 60 - 750 - 0
B - 90 - 750 - 0
800 mm
B - 30 - 800 - 0
B - 45 - 800 - 0
B - 60 - 800 - 0
B - 90 - 800 - 0
900 mm
B - 30 - 900 - 0
B - 45 - 900 - 0
B - 60 - 900 - 0
B - 90 - 900 - 0
1200 mm
B - 30 - 1200 - 0
B - 45 - 1200 - 0
B - 60 - 1200 - 0
B - 90 - 1200 - 0
1500 mm
B - 30 - 1500 - 0
B - 45 - 1500 - 0
B - 60 - 1500 - 0
B - 90 - 1500 - 0
1800 mm
B - 30 - 1800 - 0
B - 45 - 1800 - 0
B - 60 - 1800 - 0
B - 90 - 1800 - 0
2100 mm
B - 30 - 2100 - 0
B - 45 - 2100 - 0
B - 60 - 2100 - 0
B - 90 - 2100 - 0
2400 mm
B - 30 - 2400 - 0
B - 45 - 2400 - 0
B - 60 - 2400 - 0
B - 90 - 2400 - 0
2700 mm
B - 30 - 2700 - 0
B - 45 - 2700 - 0
B - 60 - 2700 - 0
B - 90 - 2700 - 0
3000 mm
B - 30 - 3000 - 0
B - 45 - 3000 - 0
B - 60 - 3000 - 0
B - 90 - 3000 - 0
30mm Boom Profile Dimensions and Specifications
BodyBuilder 30mm Boom
[.26]
6.5
[.48]
12.2
Model Number
B - 30 - (L) - 0
destaco.com
[1.18]
30
[.33]
8.4
[.21]
5.3
[1.18]
30
Weight
1.4 kg/m [0.9 lb/ft]
BodyBuilder Octagonal Aluminum Boom Structures

45, 60, and 90mm Boom Profile Dimensions and Specifications
30
[.41]
10.4
[1.77]
45.0
[.22]
5.5
[.26]
6.5
[.47]
12.0
Model Number
B - 45 - (L) - 0
[.29]
7.5
Weight
2.0 kg/m [1.4 lb/ft]
6

L
[2.36]
60
[.30]
7.6
[.26]
6.5
Model Number
B - 60 - (L) - 0
Weight
3.3 kg/m [2.2 lb/ft]
[.21]
5.3
[.48]
12.2

L
[3.54]
90
[.30]
7.6
Model Number
B - 90 - (L) - 0
Weight
6.5 kg/m [4.4 lb/ft]
[.26]
6.5
[.48]
12.2
[.21]
5.3
destaco.com

30mm Boom Deflection and Torsion Charts
Load
30mm Octagonal Boom
Deflection
Unsupported Length
30mm Octagonal Boom
Torsional
Twist
5 Kgf
11.0 lbf
10 Kgf
15 Kgf
22.0 lbf
33.0 lbf
100 Kgf-cm
200 Kgf-cm
300 Kgf-cm
400 Kgf-cm
800 Kgf-cm
1300 Kgf-cm
Torsional Twist of 30mm BB
[.28]
7
[.24]
6
[.20]
5
[.16]
4
[.12]
3
[.08]
2
[.04]
1
0.1
0.09
5 Kgf
0.08
1
0.07
Twist (deg)
Deflection (mm [in])
Deflection of 30mm BB
86.8 lbf-in
173.6 lbf-in
260.4 lbf-in
347.2 lbf-in
694.4 lbf-in
1128.4 lbf-in
0.06
0.05
0.04
0.03
0.02
0.01
0
0
100
[3.94]
200
[7.87]
300
[11.81]
400
[15.75]
500
[19.68]
1 600
[23.62]
50
[1.97]
100
[3.94]
150
[5.91]
200
[7.87]
250
[9.84]
300
350
[11.81] [13.78]
Length of Extrusion (mm [in])

[
Load
45mm Octagonal Boom

Unsupported Length
45mm Octagonal Boom
Deflection
Torsional
Twist
5 Kgf
11.0 lbf
10 Kgf
22.0 lbf
20 Kgf
30 Kgf
44.1 lbf
66.1 lbf
40 Kgf
88.2 lbf
400 Kgf-cm
700 Kgf-cm
1000 Kgf-cm
1300 Kgf-cm
1600 Kgf-cm
2000 Kgf-cm
3000 Kgf-cm
00
Torsional
Torsional Twist
Twist of
of 45mm
30mm BB
BB
0.08
0.1
Twist
Twist(deg)
(deg)
Deflection
Deflection(mm
(mm[in])
[in])
Deflection
Deflectionofof30mm
45mmBB
BB
[.28]
[.16]
74 0
[.14]
[.24]
3.5
6
[.12]
[.20]
53
[.10]
[.16]
2.5
4
[.08]
[.12]
2
[.06]
3
1.5
[.08]
[.04]
2
1
[.04]
[.02]
1
0.5
0.09
0.07
5 Kgf
0.08
0.061
0.07
0.05
0.06
0.05
0.04
0.04
0.03
0.03
0.02
0.02
0.01
0.01
0
00
347.2 lbf-in
607.6 lbf-in
867.0 lbf-in
1128.4 lbf-in
1388.7 lbf-in
1735.9 lbf-in
2603.9 lbf-in
100
100
[3.94]
[3.94]
200
200
[7.87]
[7.87]
300
300
[11.81]
[11.81]
400
400
[15.75]
[15.75]
500
500
[19.68]
[19.68]
Length
of Extrusion
(mm[in])
Length
of Extrusion
(mm
[in])
destaco.com
600
600
[23.62]
[23.62]
0
0
50
100
300
350
100
200 150 300 200 400250 500
600
[1.97]
[7.87][15.75]
[9.84] [19.68]
[11.81] [23.62]
[13.78]
[3.94] [3.94]
[7.87] [5.91]
[11.81]
BodyBuilder Octagonal Aluminum Boom Structures

Load
60mm Octagonal Boom
Deflection
Unsupported Length
60mm Octagonal Boom
Torsional
Twist
5 Kgf
11.0 lbf
10 Kgf
22.0 lbf
20 Kgf
30 Kgf
44.1 lbf
66.1 lbf
40 Kgf
88.2 lbf
50 Kgf
110.2 lbf
400 Kgf-cm
800 Kgf-cm
1200 Kgf-cm
1600 Kgf-cm
2000 Kgf-cm
2400 Kgf-cm
2800 Kgf-cm
3400 Kgf-cm
4000 Kgf-cm
347.2 lbf-in
694.4 lbf-in
1041.6 lbf-in
1388.7 lbf-in
1735.9 lbf-in
2083.1 lbf-in
2430.3 lbf-in
2951.1 lbf-in
3471.8 lbf-in

0.07
Twist (deg)
Deflection (mm[in])
[.35]
9
[.31]
8
[.28]
7
[.24]
6
[.20]
5
[.16]
4
[.12]
3
[.08]
2
[.04]
1
0
0.06
5 Kgf
0.051
0.04
0.03
0.02
0.01
0
200
[7.87]
400
[15.75]
600
[23.62]
800
[31.50]
1000
[39.37]
1200
47.24]
200
[7.87]
400
[15.75]
600
[23.62]
800
[31.50]
1000
[39.37]
1200
47.24]
Load
90mm Octagonal Boom
Unsupported Length
90mm Octagonal Boom
Deflection
Torsional
Twist
10 Kgf
22.0 lbf
20 Kgf
44.1 lbf
30 Kgf
40 Kgf
66.1 lbf
88.2 lbf
50 Kgf
110.2 lbf
60 Kgf
132.3 lbf
1000
2000
3000
4000
5000
6000
8000
Kgf-cm
Kgf-cm
Kgf-cm
Kgf-cm
Kgf-cm
Kgf-cm
Kgf-cm
0.035
[.31]
8
[.28]
7
[.24]
6
[.20]
5
[.16]
4
[.12]
3
[.08]
2
[.04]
1
0.03
0.025
Twist (deg)
Deflection (mm[in])
867.0 lbf-in
1735.9 lbf-in
2603.9 lbf-in
3471.8 lbf-in
4339.8 lbf-in
5207.8 lbf-in
6943.7 lbf-in
0.02
0.015
0.01
0.005
0
0
500
[19.7]
1000
[39.37]
1500
[59.05]
0
0
500
[19.7]
1000
[39.37]
1500
[59.05]
destaco.com
10

ETP-35 Extrusion Accessory Mount
Features:
Mount to 30, 45, 60, and 90 mm
extrusion booms.
Used to mount identification tag.
Specifications:
Material: Aluminum
[1.00]
25.4
PLEASE USE ETP-M4

TO ORDER NUT ONLY
[.38]
9.5
[6.00]
152.4
[5.50]
139.7
[4.55]
115.5
[.19]
4.8
[.25]
6.4
[.44]
11
[.50]
12.7
[2.60] [3.00]
66
76.2
[.73]
18.4
[.09]
2.2
THRU ALL (4)
[.38]
9.5
Model Number
CPI-ETP-35
Weight
.31 kg [.68 lb]
Model Number
CPI-EC-60B
Weight
.04 kg [.09 lb]
EC-60 60mm Bodybuilder Octagonal Boom End Cap

[.50]
12.7
[2.33]
59.2
destaco.com
11
BodyBuilder Structure Mid Mount Assemblies

RMM-30B-40BC-08-90 Single Extrusion 30mm Mid Mount with 40mm Bolt Circle
Specifications:
Max. Static Product Load:
102 N*m [75 ft-lb]
Material: Aluminum
Features:
Mounts a single 30mm extrusion
boom inline with the two mounts.
Can be mounted to robot interface
with a 40mm bolt circle.
[1.11]
28.3
[.24]
6.0
ALIGNMENT
HOLES (2)
[1.18]
30.0
[1.00]
25.4
[1.11]
28.3
[6.75]
171.5
[.63]
15.9
[1.07]
27.2
[2.37]
60.3
COUNTERSINK
FOR M6 FHS (4)
[.25]
6.4
[1.00]
25.4
[.71]
17.9
M6 FASTENERS (4)
[8.00]
203.2
[2.00]
50.8
[1.57]
40.0
Model Number
CPI-RMM-30B-40BC-08-90
[.24]
6.0 THRU
FOR 6MM DWL (PF)
Weight
.28 kg [.62 lb]
destaco.com
12

RMM-30B-SE Single Extrusion 30mm Robot Adaptor Mid Mount
Features:
Plate can be machined or left blank.
Specifications:
102 N*m [75 ft-lb]
Material: Aluminum
[2.13]
54.0
[.19]
4.8
[4.38]
111.1
[2.13]
54.0
[.24]
6.0
ALIGNMENT
HOLES (4)
[2.00]
50.8
[1.00]
25.4
M6 FASTENERS (8)
[1.00]
25.4
[1.18]
30.0
[.63]
15.9
[.71]
17.9
[.50]
12.7
[1.97]
[1.20] 50.1
30.4
[2.00]
50.8
Model Number
CPI-RMM-30B-SE
[9.00]
228.6
[4.00]
101.6
Weight
1.05 kg [2.31 lb]
RMM-30B-DE Double Extrusion 30mm Robot Adaptor Mid Mount

[.24]
6.0
ALIGNMENT
HOLES (4)
[.25]
6.4
[2.00]
50.8
[4.50]
114.3
[2.00]
50.8
[2.13]
54.0
[.94]
23.8
M6 FASTENERS (8)
[.63]
15.9
[.71]
17.9
[1.97]
50.1
[4.00]
101.6
[1.18]
30.0
[1.20]
30.4
[6.50]
165.1
[.50]
12.7
[9.00]
228.6
Model Number
CPI-RMM-30B-DE
destaco.com
Weight
1.05 kg [2.31 lb]
13

BM1-45-SE Single Extrusion 45mm Mid Mount
Specifications:
350 N*m [475 ft-lb]
Material: Aluminum
[4.00]
101.6
[7.28]
184.8
[4.00]
101.6
Features:
Can be supplied with robot interface
hole patterns. (See pages 20-22).
ALIGNMENT NUTS
INCLUDED
[.36]
9.2
[4.00]
101.6
M10 FASTENERS
W/PATCHLOCK (8)
[.24]
6.0
ALIGNMENT
HOLES (2)
BM1-45
SE
RXX
MODEL
BOOM
SETUP
(SINGLE)
ROBOT
INTERFACE
PATTERN
(PAGE 20-22)
[2.38]
60.3
[8.90]
226.1
[2.38]
60.3
M10 FASTENERS
W/PATCHLOCK (8)
[3.38]
85.7
[3.35]
85.1
See Page 15 for Mount Plate Dimensions
[4.00]
101.6
[7.28]
184.8
[4.00]
101.6
[2.21]
56.0
[.63]
15.9
Weight
5.05 kg [11.1 lb]
[3.50]
89.0
BM1-45-DE Double Extrusion 45mm Mid Mount

[.36]
9.2
ALIGNMENT NUTS
INCLUDED
[.24]
6.0
ALIGNMENT
HOLES (2)
M10 FASTENERS
W/PATCHLOCK (8)
[11.28]
286.4
[1.77]
45
M10 FASTENERS
W/PATCHLOCK (8)
BM1-45
DE
RXX
MODEL
BOOM
SETUP
(DOUBLE)
ROBOT
INTERFACE
PATTERN
[2.38]
60.3
[1.50]
38.1
[2.20]
56.0
[3.35]
85.1
(PAGE 20-22)
Weight
5.05 kg [11.1 lb]
[.63]
15.9
See Page 15 for Mount Plate Dimensions

destaco.com
14

BM1-60-SE 60mm Single Extrusion Mid Mount Assembly
Features:
[4.25]
107.9
[7.03]
178.5
Specifications:
675 N*m [500 ft-lb]
Material: Aluminum
[.24]
6
[4.25]
107.9
ALIGNMENT NUTS
INCLUDED
M10 FASTENERS
W/PATCHLOCK (8)
[2.13]
54
[9.15]
232.4
M10 FASTENERS
W/PATCHLOCK(8)
[2.13]
54
BM1-60
SE
RXX
MODEL
BOOM
SETUP
(SINGLE)
ROBOT
INTERFACE
PATTERN
[4.16]
105.6
(PAGE 20-22)
[4.00]
101.7
[.63]
15.9
See Page 15 for

Mount Plate Dimensions
[2.41]
61.2
CROSS KEYED
FOR
POSITIONAL
ACCURACY
Weight
5.2 kg [11.5 lb]
[3.50]
88.9
BM1-60-DE 60mm Double Extrusion Mid Mount Assembly

[4.25]
107.9
[7.03]
178.5
[4.25]
107.9
ALIGNMENT NUTS
INCLUDED
[.24]
6
BM1-60
DE
RXX
MODEL
BOOM
SETUP
(DOUBLE)
ROBOT
INTERFACE
PATTERN
M10 FASTENERS
W/PATCHLOCK (8)
[11.28]
286.4
M10 FASTENERS
W/PATCHLOCK (8)
[2.36]
60
[2.41]
61.2
[.63]
15.9
destaco.com
[4.00]
101.7
[2.13]
54
(PAGE 20-22)
[1.75]
44.5
CROSS KEYED FOR

POSITIONAL ACCURACY
See Page 15 for

Mount Plate Dimensions
Weight
5.2 kg [11.5 lb]
15

BM1-45/BM1-60 Mid Mount Assembly - Mount Plate
Specifications:
Material: Aluminum
Features:
Can be machined or left blank.
[16.00]
406.4
FOR ROBOT
INTERFACE
PATTERNS
PLEASE SEE
PAGES 20-22
[7.00]
177.8
BM1-45/BM1-60 Mid Mount Assembly - Adapter Plate
A
BM1-60-SE
ADAPTOR PLATE
PLUS INSULATION PKG
All mounting patterns on pages 20-22

can be used for BM1-60 and BM1-45
Mid Mount Assemblies.
All 200mm mounting patterns, when
used on the BM1-45 and BM1-60,
includes an Adapter Plate as shown.
C
BM1-45-SE
ADAPTOR PLATE
PLUS INSULATION PKG
[9.06]
230.0
[4.92]
125.0
MID MOUNT ASSEMBLY ADAPTER PLATE
M10 FASTENERS
W/PATCHLOCK (6)
[.39]
10 DOWELS (2)
PATTERN
R01, R10,
R11, R16
89.6
[3.53]
27.8
[1.09]
83.8
[3.30]
27.8
[1.09]
R07, R09
96.0
[3.78]
34.1
[1.34]
99.6
[3.92]
34.1
[1.34]
60
30
destaco.com
16

RM4-60 60mm Heavy Duty Mid Mount Assembly - Dimensions
Features:
Can be used as a direct robot
interface.
Provide robust clamping of each
extrusion for maximum stability.
Standard robot interface patterns
provided. Plate can also be left blank.
Specifications:
453.6 kg [1000 lb]
Material:
Mid Mount:
Cast Aluminum
Clamps: Steel
REF.
CPI-BM2-EMP-BLK
(SHOWN) PAGE 17
ALIGNMENT NUTS
INCLUDED
ROBOT INTERFACE PLATE

SHOWN BLANK.
PLEASE REFER TO PAGES
20-22 FOR STANDARD
ROBOT INTERFACE BOLT
PATTERNS & DIMENSIONS
NOTE:
SCREWS AND FASTERNERS
FOR MOUNTING ARE NOT
INCLUDED
ADD 1.5MM TO A/AS

DIM FOR INSULATION
PACKAGE IF REQUIRED.
INSULATION PACKAGE
INCLUDES:
(1) INSULATION PLATE,
BUSHINGS AND WASHERS
1.00 RISER/SPACER
TPMS-60-BM2-10R
PAGE 23
B
As
HEAVY-DUTY MID MOUNT ASSEMBLY DIMENSIONS

MODEL
As
RM4-60
(60mm)
91.9
[3.62]
117.3
[4.62]
131.7
[5.185]
400.0
[15.75]
508
[20.00]
560.8
[22.05]
500.0
[19.69]
RM4-60
RXX
MODEL
ROBOT
INTERFACE
PATTERN
destaco.com
XX
SPACER ACCESSORY
(Skip if (e.g. EPM-01)
NONE) (Leave Blank
if NONE)
G WEIGHT
60
14.71 kg
[32.43 lb]
17

BM2-EPM Accessory Mount Plate
12.7 [0.50]
6 [0.24]
5.1 [0.20]
0.00
65 [2.56]
Features:
Mount directly to the RM4-60
Heavy Duty Mid-Mount Assembly.
Used to mount pneumatic
manifolds and electric proximity
blocks.
79 [3.11]
108 [4.25]
115 [4.53]
6.35 [.25 ]
115.6[4.55]
Specifications:
Material: Aluminum
0.00
18.75 [0.738]
68.75 [2.71]
92.38 [3.64]
140.75 [5.54]
[12.50]
317.50
146.1 [5.75]
176.75 [6.96]
M4 - 0.7 TAP THRU
(3) HOLES
46
TYP
M5 - 0.8 TAP THRU

(8) HOLES
225.12 [8.86]
248.75 [9.79]
8.6 [.34] THRU
(4) HOLES
298.75 [11.76]
When ordering with Heavy Duty Mid Mount

Please add designation EPM-01 as shown
RM4-60-RXX-EPM-01 or
add designation EPM-BLK to order blank
RM4-60-RXX-EPM-BLK
To order separately use Model Number
Model Number
CPI-BM2-EPM-xx
[5.00]
127.00
[2.16]
54.9 TYP
Weight
.63 kg [1.39 lb]
destaco.com
18

BM3-90 90mm Heavy Duty Mid Mount Assembly - Dimensions
Features:
Can be used as a direct robot
interface.
Provide robust clamping of each
extrusion for maximum stability.
Standard robot interface patterns
provided. Plate can also be left blank.
Specifications:
589.7 kg [1300 lb]
Material:
Mid Mount:
Cast Aluminum
Clamps: Steel
REF.
CPI-BM3-EMP-BLK
(SHOWN) PAGE 19
ALIGNMENT NUTS
INCLUDED
ROBOT INTERFACE PLATE

SHOWN BLANK.
PLEASE REFER TO PAGES
20-22 FOR STANDARD
ROBOT INTERFACE BOLT
PATTERNS & DIMENSIONS
NOTES:
SCREWS AND FASTENERS
FOR MOUNTING ARE NOT
INCLUDED
ADD 1.5MM TO A/AS

DIM FOR INSULATION
PACKAGE IF REQUIRED.
INSULATION PACKAGE
INCLUDES:
(1) INSULATION PLATE,
BUSHINGS AND WASHERS
1.00 RISER/SPACER
TPMS-90-BM3-10R
PAGE 23
B
As
HEAVY-DUTY MID MOUNT ASSEMBLY DIMENSIONS
MODEL
As
BM3-90
107.8
[4.24]
133.2
[5.24]
165.3
[6.51]
600.0
[23.62]
738.0
[29.06]
750.0
[29.53]
700.0
[29.53]
destaco.com
BM3-90
RXX
MODEL
ROBOT
INTERFACE
PATTERN
XX
SPACER ACCESSORY
(Skip if (e.g. EPM-01)
NONE) (Leave Blank
if NONE)
G WEIGHT
90
24.1 kg
[53.1 lb]
19

BM3-EPM Accessory Mount Plate
108 [4.25]
101.6 [4.00]
79 [3.11]
115.6 [4.55]
228.6 [9.00]
6.4 [.25]
12.7 [0.50]
6 [0.236]
5.1 [0.20]
0.00
Features:
Mount directly to the BM3-90
Heavy Duty Mid-Mount Assembly.
Used to mount pneumatic
manifolds and electric proximity
blocks.
Specifications:
Material: Aluminum
0.00
25.4 [1.00]
133.35 [5.25]
79.68 [3.137]
[17.00]
431.8
128.0 [5.041]
146.1 [5.75]
164.1 [6.459]
M4 - 0.7 TAP THRU
(3) HOLES
50
TYP
212.4 [8.363]
298.45 [11.75]
M5 - 0.8 TAP THRU
(8) HOLES
8.6 [.34] THRU
(4) HOLES
406.4 [16.00]

Please add designation EPM-01 as shown
BM3-90-RXX-EPM-01 or
add designation EPM-BLK to order blank
BM3-90-RXX-EPM-BLK
To order separately use Model Number
Model Number
CPI-BM3-EPM-xx
[10.00]
254
[4.00]
101.6 TYP
Weight
1.54 kg [3.39 lb]
destaco.com
20

Robot Interface Bolt Patterns
R01 (200mm Bolt Circle)
Includes Insulation
Add 1.5mm to Height Dim A/AS
[.47]
12.0
P.F. (2)
[7.87]
200.0
[.43]
11.0
THRU (10)
[4.92]
125.0
[.55]
14.0
THRU (8)
[6.30]
160.0
60
[.49]
12.5
THRU (6)
30
[.39]
10.0
P.F. (2)
30
[.51]
13.0
THRU (4)
30
30
30
[1.00]
25.4
BM3-90 Adapter
R06 (125/160mm Bolt Circle)
Includes Insulation
[.43]
11.0
THRU (8)
[6.30]
160.0
[.51]
13.0
THRU (12)
30
[4.92]
125.0
30
[.39]
10.0
S.F. (2)
[6.30]
160.0
[4.92]
125.0
30
[.39]
10.0
S.F. (4)
destaco.com
30
30
30
60
30
[.49]
12.5
THRU (8)
21

[7.87]
200.0
[.51]
13.0
THRU (6)
Includes Insulation
Includes Insulation
30
[.47]
12.0
P.F. (2)
30
[7.87]
200.0
[.51]
13.0
THRU (2)
45
[.63]
16.0
THRU (8)
30
30
[6.30]
160.0
30
[.59]
15.0
THRU (2)
45
[4.92]
125.0
( )
[.79]
20.0
THRU (6)
( )
[1.25]
31.8
[1.25]
31.8
BM3-90 Adapter
BM3-90 Adapter
[.49]
12.5
THRU (6)
[7.87]
200.0
Includes Insulation
Includes Insulation
[.63]
16.0
THRU (6)
[.51]
13.0
THRU (12)
[7.87]
200.0
[.47]
12.0
P.F. (2)
[6.30]
160.0
[.59]
15.0
THRU (2)
30
30
60
60
60
30
[1.00]
25.4
[1.00]
25.4
BM3-90 Adapter
BM3-90 Adapter
destaco.com
22

(125mm Pilot, 11mm Deep)

(110mm Pilot, 5.5mm Deep)
[4.92]
125.0
[4.33]
110.0
[6.30]
160.0
[4.92]
125.0
[3.94]
100.0
[.43]
(12) 11.0
THRU
A
[.39]
(4)10.0
[.51]
(6) 13.0
THRU
B
[.47]
(2)12.0
30
[.22]
5.5
[7.87]
200.0
30
[.43]
11.0
RM4 STS R13
Includes Insulation
[7.87]
200.0
[.43]
11.0
THRU (8)
[6.30]
160.0
[.63]
16.0
(6) THRU
[.59]
15.0
HRU
[.39]
10.0
P.F. (4)
30
30
[1.00]
25.4
BM3-90 Adapter
destaco.com
23

RM4-60 Heavy Duty Mid Mount Assembly - 1.00 Riser/Spacer
[.38]
9.7
[2.36]
60
[.35]
8.8
[.59]
15
[2.00]
50.8
[1.18]
30
[.25]
6.4
[3.13]
79.4
[.41]
10.4
[1.00]
25.4

add designation (S) as shown:
RM4-60-RXX-S
To order Riser separately use Model Number.
Model Number
TPMS-60-BM2-10R
Specifications:
Material: Aluminum
Weight
.26 kg [.56 lb]
BM3-90 Heavy Duty Mid Mount Assembly - 1.00 Riser/Spacer
[.35]
8.9
[3.54]
90
[.42]
10.7
[.59]
15
[2.00]
50.8
[1.18]
30
[.33]
8.4
[.41]
10.4
[4.25]
108
[1.00]
25.4

add designation (S) as shown:
BM3-90-RXX-S
To order Riser separately use Model Number.
Model Number
TPMS-90-BM3-10R
Weight
.34 kg [.76 lb]
Specifications:
Material: Aluminum
destaco.com
24

HTW 6 SQ. Pedestal Hold Table Weldment
Features:
Pedestal Hold Table Weldment
when used in conjunction with Mid
Mount assemblies serves as a
pedestal base for a robust parts nest.
Specifications:
Material: Steel
60
10 THRU PF (2)
[6.30]
160
[10.00]
254 SQ.
M10 X 1.50 THRU (6)

BOLT HOLE PATTERN FOR R04
CPI-HTW-H HOLD TABLE WELDMENT
[6.00]
152.4
[1.00]
25.4
HEIGHT
H
[1.00]
25.4
[7.64]
194
[7.64]
194
destaco.com
[1.10]
28 (4)
Model Number
250
CPI-HTW-250
300
CPI-HTW-300
350
CPI-HTW-350
400
CPI-HTW-400
450
CPI-HTW-450
500
CPI-HTW-500
550
CPI-HTW-550
600
CPI-HTW-600
650
CPI-HTW-650
700
CPI-HTW-700
750
CPI-HTW-750
800
CPI-HTW-800
850
CPI-HTW-850
900
CPI-HTW-900
WEIGHT
32.43 kg
[71.30lb]
33.75 kg
[74.40lb]
35.16 kg
[77.50lb]
36.56 kg
[80.60lb]
37.97 kg
[83.70lb]
39.37 kg
[86.81lb]
40.78 kg
[89.91lb]
42.19 kg
[93.01lb]
43.59 kg
[96.11lb]
45.00 kg
[99.21lb]
46.41 kg
[102.31lb]
47.81 kg
[105.41lb]
49.22 kg
[108.51lb]
50.62 kg
[111.61lb]
25

HTW-4 4 SQ. Pedestal Hold Table Weldment
Specifications:
Material: Steel
Features:
Pedestal Hold Table Weldment when
used in conjunction with 45mm or
60mm flange and end mount assemblies serves as a pedestal base for a
robust parts nest.
[3.13]
79.4
[3.13]
79.4
M10 X 1.50 THRU (6)

HOLE PATTERN FOR
TBC-60-00 AND
TBC-45-00
CPI-HTW-H-4 HOLD TABLE WELDMENT
[8.00]
203.2
[4.00]
101.6
[1.00]
25.4
[1.00]
25.4
[10.00]
254.0
[7.64]
194
[7.64]
194
[1.10]
28 (4)
HEIGHT
H
Model Number
250
CPI-HTW-250-4
300
CPI-HTW-300-4
350
CPI-HTW-350-4
400
CPI-HTW-400-4
450
CPI-HTW-450-4
500
CPI-HTW-500-4
550
CPI-HTW-550-4
600
CPI-HTW-600-4
650
CPI-HTW-650-4
700
CPI-HTW-700-4
750
CPI-HTW-750-4
800
CPI-HTW-800-4
850
CPI-HTW-850-4
900
CPI-HTW-900-4
WEIGHT
24.02 kg
[52.97lb]
24.93 kg
[54.96lb]
25.83 kg
[56.95lb]
26.73 kg
[58.94lb]
27.63 kg
[60.93lb]
28.54 kg
[62.92lb]
29.44 kg
[63.82lb]
30.35 kg
[66.90lb]
31.25 kg
[68.89lb]
32.15 kg
[70.88lb]
33.05 kg
[72.87lb]
33.96 kg
[74.87lb]
34.86 kg
[76.86lb]
35.76 kg
[78.85lb]
destaco.com
26

HTW-1200/1400 Pass-Thru Hold Table Weldment
[3.13]
79.4
SEE PAGE 23
FOR FOOT HOLE PATTERN
[3.13]
79.4
HTW-1200-XXX
[47.24]
1200.0
M10 X 1.50 THRU (6)

HOLE PATTERN FOR
TBC-60-00 AND
TBC-45-00
HTW-1400-XXX
[55.12]
1400.0
[8.00]
203.2
[4.00]
101.6
[1.00]
25.4
HEIGHT
H
[4.00]
101.6
[1.00]
25.4
[6.50]
165.1
[10.00]
254.0
CPI-MODEL-H PASS THROUGH TABLE WELDMENT
destaco.com
MODEL
350
HTW-1200
400
HTW-1200
500
HTW-1200
600
HTW-1200
700
HTW-1200
800
HTW-1200
900
HTW-1200
WEIGHT
84.62 kg
[186.55lb]
86.42 kg
[190.53lb]
90.04 kg
[198.50lb]
93.65 kg
[206.46lb]
97.26 kg
[214.42lb]
100.87 kg
[222.39lb]
104.49 kg
[230.35lb]
MODEL
HTW-1400
HTW-1400
HTW-1400
HTW-1400
HTW-1400
HTW-1400
HTW-1400
WEIGHT
88.39 kg
[194.87lb]
90.02 kg
[198.85lb]
93.81 kg
[206.82lb]
97.42 kg
[214.78lb]
101.04 kg
[222.74lb]
104.65 kg
[230.71lb]
108.26 kg
[238.67lb]
27

ATI-151-90HD-60BB 60mm Mid Mount
Specifications:
746 N*m [550 ft-lb] ]
Material: Aluminum
Features:
Can be used as direct robot
interface.
[4.00]
101.6
[6.00]
152.4
M10 FASTENERS
W/PATCHLOCK (6)
[2.38]
60.3
Fasteners included, Dowels not included

[4.75]
120.7
[2.36]
60
[2.73]
69.4
[1.67]
42.5
[3.56]
90.4
[1.63]
41.3
[.11]
2.7
[.70]
17.8
[6.00]
152.4
[4.00]
101.6
M10 FASTENERS
(6)
[4.00]
101.6
60
TYP.
30
TYP.
10MM
DOWELS
P.F. (2)
[6.00]
152.4
[4.92]
125
Model Number
Weight
CPI-ATI-151-90HD-60BB 3.22 kg [7.10 lb]
destaco.com
28

ATI-151-90HD-90BB 90mm Mid Mount
Features:
interface.
Specifications:
1355 N*m [1000 ft-lb]
Material: Aluminum
[4.00] [6.00]
101.6 152.4
M10 FASTENERS
W/PATCHLOCK
Fasteners and Dowels Included

[6.00]
152.4
[3.54]
90
[3.00]
76.2
[1.02]
25.8
[3.58]
91
[2.54]
64.5
[.11]
2.7
[6.00]
152.4
[4.99]
126.9
[2.48]
63
[.70]
17.8
[4.00]
101.6
[4.00]
101.6
M10 FASTENERS
(6)
[6.00]
152.4
60
TYP.
30
TYP.
10MM
DOWELS
P.F. (2)
[4.92]
125
Model Number
Weight
CPI-ATI-151-90HD-90BB 2.89 kg [6.38 lb]
destaco.com
29
BodyBuilder Structure End Mount Assemblies

CL-90B-160F 90mm End Mount
Specifications:
Max. Static Clamp Load:
746 N*m [550 ft-lb]
Material: Aluminum
Features:
interface.
[.45]
11.5
THRU (6)
[6.30]
160
60
TYP.
[7.00]
177.8
[6.00]
152.4
[1.00]
25.4
M10 FASTENERS (6)

W/PATCHLOCK
[3.56]
90
[7.50]
190.5
Model Number
CPI-CL-90B-160F
Weight
5.91 kg [13.04 lb]
destaco.com
30

RDCF-60B 60mm BodyBuilder Bayonet
Features:
Used in conjunction with Quick
Disconnect Housing to provide an
efficient method for changing tools
manually.
Two, hardened alignment pins
allow quick and accurate installation
into the housing.
Optional 4-port air and electric
available.
Specifications:
746 N*m [550 ft-lb]
Material:
Body: Aluminum
Pins: Steel
Used in conjunction with Quick Disconnect Housing to

provide an efficient method for changing tools manually.
ALIGNMENT NUT
INCLUDED

connections available.
CPI-RCDF-00
[4.22]
107.1
[2.00]
50.8
M10 FASTENERS
W/PATCHLOCK
[9.94]
252.4
[4.22]
107.1
[2.36]
60
[3.94]
100
[4.22]
107.1
[5.98]
151.8
[11.52]
292.5
[4.00]
101.6
[4.00]
101.6
[3.13]
79.4
Model Number
CPI-RDCF-60B-00-00-X
destaco.com
Weight
3.16 kg [6.96 lb]
31

RDN-25-6 Manual Quick Disconnect Housing
Specifications:
746 N*m [550 ft-lb]
Material:
Body: Aluminum
Knuckles: Brass
Handle and Hooks: Steel
Inserts: Urethane
Features:
Actuation of handle allows quick
and accurate installation by pulling
the bayonet into a fixed position
within the housing.
The internal rings eliminate
vibration and seat the bayonet into
a clamped position.
Hardened steel retainer slots
reduce wear and extend product life.
Used in conjunction with 60 mm BodyBuilder Bayonet to

provide an efficient method for changing tools manually.
[4.50]
114.3
[5.98] [5.29]
151.8 134.2

connections available.
[5.25]
133.4
HANDLE SHOWN
IN OPEN POSITION
ELECTRICAL
CONNECTOR
ORDERED
SEPARATELY
[7.10]
180.3
[6.35]
161.3
[2.32]
58.9
[2.00]
50.8
[3.50]
88.9
[4.50]
114.3
[4.38]
111.1
[2.38]
R 60.3
Model Number
CPI-RDN-25-6
[7.17]
R 182.2
[7.44]
189.0
[.88]
22.4
[3.50]
88.9
[3.50]
88.9
120
[.43]
10.8
Weight
4.00 kg [8.90 lb]
destaco.com
32
BodyBuilder Alignment System

Explaining the Patented Alignment System
BodyBuilder Robotic Tooling System offers a patented alignment system, ensuring that
all BodyBuilder components can be adjusted to the original set-up position.
Once the BodyBuilder structure bracket mount is secured into
place during set-up, insert the alignment nut into the octagonal
boom channel groove.
Alignment
Pin
#505311
Alignment
Hole
Alignment
Nut
#505264
Be sure the alignment nut is inserted so that when it is slid under

the bracket mount, the set screws can still be accessed outside the
bracket mount as shown.
Slide the alignment nut along the boom groove and underneath
the bracket mount until the hole in the block and the appropriate
calibration hole in the bracket mount is aligned visual.
Insert the alignment pin into the alignment hole of the bracket
mount, through the alignment nut until it stops in the groove of
the boom channel.
With the alignment pin in place, the alignment nut should not
move. Secure bracket mount in the channel groove by tightening
the two set screws. Remove alignment pin as it is used as a probe
for alignment purposes only.
The alignment nut remains in place even when the bracket mount
is removed.
To order replacement alignment pin or nut, please use the
following order numbers:
Alignment Pin #505311, Alignment Nut #505264
To Replace the Bracket mount, place the assembled bracket mount
on the Bodybuilder boom until the alignment holes are visually
aligned. Insert the alignment pin to secure bracket mount in
place, and tighten the fasteners.
Remove the alignment pin and continue
tightening the fasteners to specified torque
values.
destaco.com
U.S. PATENT 6,349,912
33
BodyBuilder Transition Brackets and Blocks

CLM-30B-30B 30mm to 30mm (Micro) Transition Bracket Assembly
Specifications:
102 N*m [75 ft-lb]
Material: Aluminum
Features:
Connects (2) 30mm extrusions
perpendicular to each other.
Lightweight, high-strength
aluminum design.
[.24]
6.0
ALIGNMENT
HOLES (2)
M6
FASTENERS (8)
[1.18]
30.0
[1.00]
25.4
[.63]
15.9
[.71]
17.9
[.78]
19.7
1.13
28.6
[1.27]
32.2
[2.82]
71.6
[.78]
19.7
[2.13]
54.0
REF
[2.00]
50.8
[2.13]
54.0
[.24]
6.0
ALIGNMENT
HOLES (2)
Model Number
CPI-CLM-30B-30B
[2.13]
54.0
Weight
.24 kg [.54 lb]
destaco.com
34

30B-30B 30mm to 30mm Transition Bracket Assembly
Features:
aluminum design.
Specifications:
Max.Static Clamp Load:
30mm: 271 N*m [200 ft-lb]
Material: Aluminum
[.24]
6.1
ALIGNMENT HOLES (2)
M10
FASTENERS (8)
[2.56]
65.0
ALIGNMENT NUTS
INCLUDED
[1.18]
30.0
[.94]
24.0
[3.78]
96.0
[1.89]
48.0
[.94]
24.0
[1.18]
30.0
[2.56]
65.0
[.24]
6.1
ALIGNMENT HOLES (2)
Model Number
M-30B-30B-M
destaco.com
Weight
.82 kg [1.80 lb]
35

Specifications:
Features:
Connects 30mm and 45mm
45mm: 475 N*m [350 ft-lb]
extrusions perpendicular to
30mm: 271 N*m [200 ft-lb]
each other.
Material: Aluminum
aluminum design.
[2.56]
65.0
[1.18]
30.0
M10
FASTENERS (8)
[.24]
6.1
ALIGNMENT HOLES (2)
[.94]
24.0
[2.20]
56.0
ALIGNMENT NUTS
INCLUDED
[4.41]
112.0
[1.77]
45.0
[1.26]
32.0
[.24]
6.1
ALIGNMENT HOLES (2)
[3.15]
80.0
Model Number
M-30B-45B-M
Weight
1.00 kg [2.20 lb]
destaco.com
36

Features:
aluminum design
Specifications:
45mm: 475 N*m [350 ft-lb]
Material: Aluminum
M10
FASTENERS (8)
[3.15]
80.0
[.24]
6.1
ALIGNMENT HOLES (2)
[1.77]
45.0
ALIGNMENT NUTS
INCLUDED
[1.26]
32.0
[4.61]
117.0
[2.09]
53.0
[1.77]
45.0
[1.26]
32.0
[.24]
6.1
ALIGNMENT HOLES (2)
[3.15]
80.0
Model Number
M-45B-45B-M
destaco.com
Weight
1.05 kg [2.31 lb]
37

Specifications:
Features:
60mm: 746 N*m [550 ft-lb]
30mm: 271 N*m [200 ft-lb]
each other.
Material: Aluminum
aluminum design.
[2.72]
69.0
[1.18]
30.0
M10
FASTENERS (8)
[.24]
6.1
ALIGNMENT HOLES (2)
[.94]
24.0
ALIGNMENT NUTS
INCLUDED
[2.28]
58.0
[2.36]
60.0
[4.80]
122.0
[1.57]
40.0
[.24]
6.1
ALIGNMENT HOLES (2)
[3.75]
95.3
Model Number
M-30B-60B-M
Weight
1.13 kg [2.50 lb]
destaco.com
38

Features:
each other.
aluminum design.
Specifications:
60mm: 746 N*m [550 ft-lb]
45mm: 475 N*m [350 ft-lb]
Material: Aluminum
M10
FASTENERS (8)
[3.31]
84.0
[.24]
6.1
ALIGNMENT HOLES (2)
[1.77]
45.0
ALIGNMENT NUTS
INCLUDED
[1.26]
32.0
[2.40]
61.0
[2.36]
60.0
[5.24]
133.0
[1.57]
40.0
[.24]
6.1
ALIGNMENT HOLES (2)
[3.75]
95.3
Model Number
M-45B-60B-M
destaco.com
Weight
1.23 kg [2.70 lb]
39

Specifications:
Features:
60mm: 746 N*m [550 ft-lb]]
Material: Aluminum
aluminum design
M10
FASTENERS (8)
[3.90]
99.0
[2.36]
60.0
[.24]
6.1
ALIGNMENT HOLES (2)
[1.57]
40.0
ALIGNMENT NUTS
INCLUDED
[5.67]
144.0
[2.52]
64.0
[2.36]
60.0
[1.57]
40.0
[.24]
6.1
ALIGNMENT HOLES (2)
[3.90]
99.0
Model Number
M-60B-60B-M
Weight
1.36 kg [3.00 lb]
destaco.com
40

Features:
Connects 30 and 90mm extrusions
aluminum design.
Specifications:
30mm: 271 N*m [200 ft-lb]
90mm: 746 N*m [550 ft-lb]
Material: Aluminum
[2.72]
69.0
[.24]
6.1
ALIGNMENT HOLES (2)
[1.18]
30.0
[.94]
24.0
ALIGNMENT NUTS
INCLUDED
[2.80]
71.0
[3.54]
90.0
[5.98]
152.0
[2.24]
57.0
[5.12]
130.0
[.24]
6.1
ALIGNMENT HOLES (2)
M10
FASTENERS (8)
Model Number
M-30B-90B-M
destaco.com
Weight
1.78 kg [3.93 lb]
41

Specifications:
Features:
Connects 45 and 90mm extrusions
45mm: 475 N*m [350 ft-lb]
90mm: 746 N*m [550 ft-lb] Lightweight, high-strength
Material: Aluminum
aluminum design.
M10
FASTENERS (8)
[3.31]
84.0
[.24]
6.1
ALIGNMENT HOLES (2)
[1.77]
45.0
[1.26]
32.0
ALIGNMENT NUTS
INCLUDED
[3.03]
77.0
[3.54]
90.0
[6.54]
166.0
[2.24]
57.0
[.24]
6.1
ALIGNMENT HOLES (2)
[5.12]
130.0
Model Number
M-45B-90B-M
Weight
1.91 kg [4.21 lb]
destaco.com
42

Features:
each other.
aluminum design.
Specifications:
Maximum Clamp Load:
60mm and 90mm:
746 N*m [550 ft-lb]
Material: Aluminum
[.24]
6.1
ALIGNMENT HOLES (2)
[3.90]
99.0
M10
FASTENERS (8)
[2.36]
60.0
ALIGNMENT NUTS
INCLUDED
[1.57]
40.0
[3.15]
80.0
[3.54]
90.0
[6.97]
177.0
[2.24]
57.0
[.24]
6.1
ALIGNMENT HOLES (2)
[5.28]
134.0
Model Number
M-60B-90B-M
destaco.com
Weight
2.25 kg [4.97 lb]
43

Specifications:
746 N*m [550 ft-lb]
Material: Aluminum
Features:
aluminum design.
M10
FASTENERS (8)
[5.28]
134.0
[.24]
6.1
ALIGNMENT HOLES (2)
[3.54]
90.0
ALIGNMENT NUTS
INCLUDED
[2.24]
57.0
[3.94]
100.0
[3.54]
90.0
[8.43]
214.0
[2.24]
57.0
[.24]
6.1
ALIGNMENT HOLES (2)
5.28
134.0
Model Number
M-90B-90B-M
Weight
3.33 kg [7.34 lb]
destaco.com
44

Octagon to Round Transition Block Assembly
Features:
Connects BodyBuilder extrusion
and round tubing perpendicular
to each other.
aluminum design.
Specifications:
Material: Aluminum
30B-25M 30mm Octagon to 25mm Round

Specifications:
407 N*m [300 ft-lb]
Material: Aluminum
[1.75]
44.5
[1.00]
25.4
[2.53]
64.1
[1.00]
25.4
REF. [.24] 6.0

ALIGNMENT
HOLES (2)
[.50]
12.7
Specifications:
407 N*m [300 ft-lb]
Material: Aluminum
REF. [.24] 6.0

ALIGNMENT
HOLE
[.50]
12.7
[.38]
9.5
[.53]
R13.5
[.38]
9.5
[1.19]
30.2
[.38]
9.5
[.38]
R9.5
[1.78]
45.2
[2.56]
65.1
[1.13]
28.6
[1.13]
25.2
[.99]
25.2
[.38]
9.5
[2.00]
50.8
Model Number
M-30B-25M-M
destaco.com
[1.00]
25.4
[4.50]
114.3
[4.00]
101.6
M10
FASTENERS
W/PATCHLOCK
(4) PLACES
Weight
.50 kg [1.10 lb]
[2.03]
51.4
[.99]
25.2
[2.81]
71.4
[.38]
9.5
[.50]
12.7
Model Number
M-45B-25M-M
[1.50]
38.1
M10
FASTENERS
W/PATCHLOCK
(4) PLACES
Weight
.70 kg [1.54 lb]
45

Octagon to Round Transition Block Assembly
[3.25]
82.6
[.75]
19.1
Specifications:
407 N*m [300 ft-lb]
Material: Aluminum
[3.25]
82.6
[1.25]
31.8
REF. [.24] 6.0
ALIGNMENT
HOLE
[.38]
9.5
Specifications:
813 N*m [600 ft-lb]
Material: Aluminum
REF. [.24] 6.0

ALIGNMENT
R
HOLE
[.38]
9.5
[.38]
9.5
[.38]
9.5
[.63]
R15.9
[2.38]
60.5
[2.38]
60.5
[5.59]
141.9
[6.21]
157.7
[3.98]
101.1
[3.36]
85.2
[.38]
[1.25] 9.5
31.8
[.99]
25.2
[.88]
22.2
[1.50]
38.1
Model Number
M-60B-25M-M
[1.50] [.38]
38.1 9.5
3
[1.50]
38.1
M10
FASTENERS
W/PATCHLOCK
(4) PLACES
Weight
.78 kg [1.72 lb]
[1.59]
40.5
[.88]
22.2
[2.00]
50.8
Model Number
M-60B-40M-M
[1.50]
38.1
M10
FASTENERS
W/PATCHLOCK
(4) PLACES
Weight
1.10 kg [2.43 lb]
destaco.com
46

CLM-30B-50 30mm Octagon to 50(in) Round Transition Bracket Assembly
Features:
Connects BodyBuilder extrusion
and round tubing perpendicular
to each other.
aluminum design.
Specifications:
102 N*m [75 ft-lb]
Material: Aluminum
[1.60]
40.7
[1.03]
26.1
[.63]
15.9
[.71]
17.9
M6
FASTENERS (3)
[.75]
19.1
[1.18]
30.0
[.24]
6.0
ALIGNMENT
HOLES
(BOTH SIDES)
[1.00]
25.4
[3.00]
76.2
[2.31]
58.7
[1.31]
33.4
[.50]
12.7
[.65]
16.5
[.75]
19.1
[.83]
21.0
[.69]
17.5
Model Number
CPI-CLM-30B-50-TR
destaco.com
Weight
.092 kg [.20 lb]
47
BodyBuilder Low Profile Transition Brackets

TCAM-30B-30B 30mm to 30mm Octagon (Micro) T-Clamp Bracket Assembly
Specifications:
102 N*m [75 ft-lb]
Material: Aluminum
Features:
Connects (2) 30mm octagon
extrusion perpendicular on the
same plane.
aluminum design.
[.24]
6.0
ALIGNMENT
HOLES (4)
M6 FASTENERS (8)
[.63]
15.9
[1.18]
30.0
[.71]
17.9
[1.18]
30.0
[1.97]
50.1
[1.20]
30.4
1.20
30.4
[3.13]
79.4
[1.13]
28.6
[1.06]
27.0
[4.13]
104.8
[1.06]
27.0
[2.13]
54.0
Model Number
CPI-TCAM-30B-30B-M
Weight
.45 kg [.99 lb]
destaco.com
48

TCA-30B-45B 30mm to 45mm Octagon T-Clamp Bracket Assembly
Features:
octagon extrusion perpendicular
on the same plane.
aluminum design.
Specifications:
45mm: 475 N*m [350 ft-lb]
30mm: 271 N*m [200 ft-lb]
Material: Aluminum
ALIGNMENT NUTS
INCLUDED
Can be configured as a connector

between booms for added stability
[1.69]
43.0
[1.77]
45.0
[2.36]
60.0
[1.73]
44.0
[3.07]
78.0
[1.54]
39.0
[.79]
20.0
M10 FASTENERS
W/PATCHLOCK (8)
[1.95]
49.5
[2.56]
65.0 [1.28]
32.5
[2.83]
71.9
[4.17]
106.0
[1.77]
45.0
[1.18]
30.0
[.96]
24.5
[.79]
20.0
[.89]
22.5
[1.24]
31.5
[5.71]
145.0
[2.48]
63.0
[.24]
6.0
ALIGNMENT
HOLE (3)
Model Number
CPI-TCA-30B-45B
destaco.com
Weight
.80 kg [1.76 lb]
49

Specifications:
Features:
60mm: 746 N*m [550 ft-lb]
30mm: 271 N*m [200 ft-lb]
on the same plane.
Material: Aluminum
aluminum design.
ALIGNMENT NUTS
INCLUDED

[1.69]
43.0
[1.77]
45.0
[3.15]
80.0
[1.73]
44.0
[3.86]
98.0
[1.93]
49.0
[3.27]
83.0
[.79]
20.0
M10 FASTENERS
W/PATCHLOCK (8)
[.96]
24.5
[2.05]
52.1
[1.67]
42.5
[2.88]
73.2
[4.57]
116.0
[2.36]
60.0
[1.18]
30.0
[.89]
22.6
[.99]
25.1
[1.24]
31.5
[6.50]
165.0
[2.48]
63.0
Model Number
CPI-TCA-30B-60B
[.24]
6.0
ALIGNMENT
HOLE (3)
Weight
1.23 kg [2.71 lb]
destaco.com
50

Features:
on the same plane.
aluminum design.
Specifications:
45mm: 475 N*m [350 ft-lb]
30mm: 271 N*m [200 ft-lb]
Material: Aluminum
ALIGNMENT NUTS
INCLUDED
[2.28]
58.0
[2.36]
60.0
[1.77]
45.0
[2.32]
59.0
M10 FASTENERS
W/PATCHLOCK (8)
[2.48]
63.0
[1.24]
31.5
[.99]
25.1
[.79]
20.0
[1.18]
30.0
[2.05]
52.1
[1.77]
45.0
[2.56]
65.0
[1.28]
32.5
[1.18]
30.0
[3.07]
78.0
[4.47]
113.5
[1.18]
30.0
[1.54]
39.0
[5.71]
145.0
[3.07]
78.0
[.24]
6.0
ALIGNMENT
HOLE (3)
Model Number
CPI-TCA-45B-30B
destaco.com
Weight
.91 kg [2.02 lb]
51

Specifications:
Features:
45mm: 475 N*m [350 ft-lb]
extrusion perpendicular on the
Material: Aluminum
same plane.
aluminum design.
ALIGNMENT NUTS
INCLUDED
[2.36]
60.0
[2.28]
58.0
[1.73]
44.0
[2.36]
60.0
M10 FASTENERS
W/PATCHLOCK (8)
[3.07]
78.0
[1.54]
39.0
[.79]
20.0
[1.18]
30.0
[2.56]
65.0 [1.28]
32.5
[1.77]
45.0
[1.77]
45.0
[2.56]
65.0 [1.28]
32.5
[4.17]
106.0
[1.18]
30.0
[1.18]
30.0
[1.54]
39.0
[5.71]
145.0
[.24]
6.0
ALIGNMENT
HOLE (3)
[3.07]
78.0
Model Number
CPI-TCA-45B-45B
Weight
.95 kg [2.09 lb]
destaco.com
52

Features:
on the same plane.
aluminum design.
Specifications:
60mm: 746 N*m [550 ft-lb]
45mm: 475 N*m [350 ft-lb]
Material: Aluminum
ALIGNMENT NUTS
INCLUDED
[2.36]
60.0
[3.15]
80.0
[1.73]
44.0
M10 FASTENERS
W/PATCHLOCK (8)
[3.83]
97.3
[1.93]
49.0
[3.27]
83.0
[.79]
20.0
[1.18]
30.0
[.93]
23.6
[1.77]
45.0
[2.56]
65.1 [1.28]
32.6
[1.67]
42.5
[3.18]
80.7
[2.36]
60.0
[1.19]
30.1
[1.54]
39.0
[4.57]
116.0
[6.50]
165.0
[3.07]
78.0
[.20]
5.0
ALIGNMENT
HOLE (3)
Model Number
CPI-TCA-45B-60B
destaco.com
Weight
1.21 kg [2.67lb]
53

TCA-45B-25M 45mm Octagon to 25mm Round T-Clamp Bracket Assembly
Specifications:
Features:
Connects 45mm octagon and
45mm: 475 N*m [350 ft-lb]
25mm round perpendicular on
25mm: 271 N*m [200 ft-lb]
the same plane.
Material: Aluminum
aluminum design.
ALIGNMENT NUT
INCLUDED
[2.36]
60.0
[2.28]
58.0
[1.57]
40.0
[2.32]
59.0
M10 FASTENERS
W/PATCHLOCK (8)
[1.14]
29.0
[2.28]
58.0
[.79]
20.0
[1.18]
30.0
[1.97]
50.0
[1.77]
45.0
[2.56]
65.0
[1.27]
32.3
[.90]
22.8
[1.00]
25.5
[3.07]
78.0
[4.37]
111.0
[1.18]
30.0
[1.54]
39.0
[5.51]
140.0
[3.07]
78.0
Model Number
CPI-TCA-45B-25M
[.24]
6.0
ALIGNMENT
HOLE (3)
Weight
.89 kg [1.97lb]
destaco.com
54

TCA-60B-30B 60mm to 30mm octagon T-Clamp Bracket Assembly
Features:
on the same plane.
aluminum design.
Specifications:
60mm: 746 N*m [550 ft-lb]
30mm: 271 N*m [200 ft-lb]
Material: Aluminum
ALIGNMENT NUTS
INCLUDED
[3.15]
80.0
[1.77]
45.0
[3.11]
79.0
M10 FASTENERS
W/PATCHLOCK (8)
[2.48]
63.0
[.93]
23.6
[1.24]
31.5
[1.50]
38.0
[2.36]
60.0
[3.17]
80.6
[2.05]
52.1 [.99]
25.1
[1.18]
30.0
[3.87]
98.4
[1.48]
37.6
[1.58]
40.1
[1.93]
49.0
[5.26]
133.5
[6.50]
165.0
[.24]
6.0
ALIGNMENT
HOLE (3)
[3.86]
98.0
Model Number
CPI-TCA-60B-30B
destaco.com
Weight
1.32 kg [2.91 lb]
55

Specifications:
Features:
60mm: 746 N*m [550 ft-lb]
45mm: 475 N*m [350 ft-lb]
on the same plane.
Material: Aluminum
aluminum design.
ALIGNMENT NUTS
INCLUDED
[3.07]
78.0
[3.15]
80.0
[3.11]
79.0
[2.36]
60.0
M10 FASTENERS
W/PATCHLOCK (8)
[3.07]
78.0
[1.54]
39.0
[.93]
23.6
[1.50]
38.0
[2.36]
60.0
[3.17]
80.6
[2.56]
65.1 [1.28]
32.4
[1.77]
45.0
[3.87]
98.4
[1.58]
40.1
[1.48]
37.6
[1.93]
49.0
[5.55]
141.0
[7.09]
180.0
[.24]
6.0
ALIGNMENT
HOLE (3)
[3.86]
98.0
Model Number
CPI-TCA-60B-45B
Weight
1.45 kg [3.20 lb]
destaco.com
56

Features:
extrusions perpendicular on
the same plane.
aluminum design.
Specifications:
60mm: 746 N*m [550 ft-lb]
Material: Aluminum
ALIGNMENT NUTS
INCLUDED
[3.07]
78.0
[3.15]
80.0
[3.15]
80.0
[3.11]
79.0
M10 FASTENERS
W/PATCHLOCK (8)
[3.86]
98.0
[1.93]
49.0
[3.27]
83.0
[.93]
23.6
[3.27]
83.0
[1.67]
42.5
[2.36]
60.0
[2.36]
60.0
[1.50]
38.0
[5.94]
151.0
[1.67]
42.5
[1.93]
49.0
[1.50]
38.0
[7.87]
200.0
[3.86]
98.0
[.24]
6.0
ALIGNMENT
HOLE (3)
Model Number
CPI-TCA-60B-60B
destaco.com
Weight
1.77 kg [3.90 lb]
57

TCA-60B-25M 60mm Octagon to 25mm Round T-Clamp Bracket Assembly
Specifications:
Features:
Connects 60mm octagon and
60mm: 746 N*m [550 ft-lb]
25mm round perpendicular on
30mm: 271 N*m [200 ft-lb]
the same plane.
Material: Aluminum
aluminum design.
ALIGNMENT NUT
INCLUDED
[3.15]
80.0
[3.07]
78.0
[1.57]
40.0
[3.11]
79.0
M10 FASTENERS
W/PATCHLOCK (8)
[2.28]
58.0
[.93]
23.6
[1.14]
29.0
[1.50]
38.0
[1.96]
49.8
[.90]
22.8
[2.36]
60.0
[3.27]
83.0
[3.86]
98.0
[1.00]
25.5
[1.67]
42.5
[1.50]
38.0
[5.16]
131.0
[1.93]
49.0
[6.30]
160.0
[.24]
6.0
ALIGNMENT
HOLE (3)
[3.86]
98.0
Model Number
CPI-TCA-60B-25M
Weight
1.25 kg [2.76 lb]
destaco.com
58

TCA-25M-45B 25mm Round to 45mm Octagon T-Clamp Brackets Assembly
Features:
Connects 25mm round and
45mm octagon perpendicular
on the same plane.
aluminum design.
Specifications:
45mm: 475 N*m [350 ft-lb]
25mm: 271 N*m [200 ft-lb]
Material: Aluminum
ALIGNMENT NUT
INCLUDED

[1.57]
40.0
[1.50]
38.0
[1.54]
39.0
[2.36]
60.0
[3.07]
78.0
[1.54]
39.0
[.79]
20.0
[1.00]
25.4
[.96]
24.5
[1.95]
49.5
[2.56]
65.0 [1.28]
32.5
[1.77]
45.0
M10 FASTENERS
W/PATCHLOCK (8)
[2.64]
66.9
[3.98]
101.0
[.79]
20.0
[.89]
22.5
[1.14]
29.0
[5.51]
140.0
[2.28]
58.0
[.24]
6.0
ALIGNMENT
HOLE (3)
Model Number
CPI-TCA-25M-45B
destaco.com
Weight
.57 kg [1.26 lb]
59

TCA-25M-60B 25mm Round to 60mm Octagon T-Clamp Bracket Assembly
Specifications:
Features:
Connects 25mm round and
60mm: 746 N*m [550 ft-lb]
60mm octagon perpendicular
25mm: 271 N*m [200 ft-lb]
on the same plane.
Material: Aluminum
aluminum design.
ALIGNMENT NUT
INCLUDED

[1.57]
40.0
[1.50]
38.0
[3.15]
80.0
[1.54]
39.0
M10 FASTENERS
W/PATCHLOCK (8)
[3.86]
98.0
[1.93]
49.0
[3.27]
83.0
[.79]
20.0
[1.95]
49.5
[1.67]
42.5
[2.36]
60.0
[2.61]
66.3
[4.37]
111.0
[6.30]
160.0
2.28
58.0
Model Number
CPI-TCA-25M-60B
[1.00]
25.5
[.96]
24.5
[.93]
23.6
[.79]
20.0
[.89]
22.5
[1.14]
29.0
[.24]
6.0
ALIGNMENT
HOLE (3)
Weight
.85 kg [1.87 lb]
destaco.com
60

45 Angular Boom Clamp Brackets
Features:
Mounts (2) Bodybuilder extrusion
booms inline at a 45 angle.
Specifications:
Material: Aluminum
DC-3030B-45 30mm to 30mm 45 External Boom Clamp Brackets

[1.75]
44.5
[.87]
22.1
[1.19]
30.3
Specifications:
271N*m [200 ft-lb]
45
[2.04]
51.7
[3.49]
88.6
M8 FASTENERS
W/PATCHLOCK (4)
[3.51]
89.2
[4.95]
125.7
[.75]
19.1
[1.14]
29.1
[2.19]
55.6
BOOM DEPTH
BOTH ENDS
Model Number
CPI-DC-3030B-45
Weight
.30 kg [.66 lb]
DC-4545B-45 45mm to 45mm 45 Angular Boom Clamp Brackets

[2.38]
60.3
[1.78]
45.2
[1.29]
32.8
Specifications:
475 N*m [350 ft-lb]
45
[2.88]
73.0
[4.47]
113.4
M8 FASTENERS
W/PATCHLOCK (4)
[1.18]
29.8
[1.67]
42.3
[3.84]
97.6
[5.88]
149.2
[2.50]
63.5
Model Number
CPI-DC-4545B-45
BOOM DEPTH
BOTH ENDS
destaco.com
Weight
.64 kg [1.4 lb]
61

DC-6060B-45 60mm to 60mm 45 Angular Boom Clamp Brackets
Specifications:
746 N*m [550 ft-lb]
Material: Aluminum
Features:
Mounts (2) Bodybuilder extrusion
booms inline at a 45 angle.
[3.25]
82.6
[1.87]
47.5
[2.38]
60
45
[3.91]
99.4
[6.49]
165.0
M8 FASTENERS
W/PATCHLOCK (4)
[6.23]
158.3
[1.56]
39.6
[9.00]
228.6
[2.05]
52.1
[4.00]
101.6
BOOM DEPTH
BOTH ENDS
Model Number
CPI-DC-6060B-45
Weight
1.74 kg [3.8 lb]
destaco.com
62
BodyBuilder Accessory Brackets and Mounts

CLM-30B-152F-90 30mm Mid Flange Clamp Mount
Features:
Mounts 30mm extrusion parallel
to the mounting surface.
Can be used as robot interface
when quick-change connector is
not required.
Specifications:
102 N*m [75 ft-lb]
Material: Cast Aluminum
[3.25]
82.6
[2.00]
50.8
[2.13]
54.0
[.24]
6.0
ALIGNMENT
HOLES (2)
M6
FASTENERS (4)
[1.18]
30.0
[1.00]
25.4
[.63]
15.9
[1.20]
30.4
[.50]
12.7
[1.13]
28.6
[.71]
17.9
[1.97]
50.1
[1.63]
41.3
[.24]
6.0
ALIGNMENT
HOLES (2)
[.26]
6.6
THRU (4)
[1.50]
38.1
[2.63]
66.7
Model Number
CPI-CLM-30B-152F-90
destaco.com
Weight
0.28 kg [.61 lb]
63

TBC-45 45mm Mid Flange Clamp Mount
Specifications:
475 N*m [350 ft-lb]
Material: Aluminum
[3.13]
79.4
[2.50]
63.5
Features:
not required.
ALIGNMENT NUT
INCLUDED
[1.50]
38.1
[3.13]
79.4
[.41]
10.5
THRU (4)
[.24]
6.0
ALIGNMENT
HOLES (2)
M10 FASTENERS
W/PATCHLOCK (4)
[3.38]
85.7
[2.38]
60.3
[1.69]
43.0
[1.06]
27.0
[1.58]
40.1
[2.72]
69.2
[1.50]
38.1
[.50]
12.7
[2.00]
50.9
[1.77]
45.1
[4.00]
101.6
[4.00]
101.6
Model Number
TBC-45-00
Weight
0.79 kg [1.74 lb]
destaco.com
64

TBC-60 60mm Mid Flange Clamp Mount
Features:
Can be used to mount to robot
with an interface plate.
Cross-key design provides added
strength for high-torque applications when used in conjunction
with a slot and key mechanism.
Specifications:
746 N*m [550 ft-lb]
[4.25]
107.9
ALIGNMENT NUT
INCLUDED
[3.13]
79.4
SQ.
[4.25]
107.9
[1.25]
31.8
[.24]
6
ALIGNMENT
HOLES
M10 FASTENERS
W/PATCHLOCK (4)
[4.16]
105.6
[2.13]
54
[3.37]
85.7
[1.81]
46
[1.75]
44.5
[.50]
12.7
[.13]
3.3
[2.36]
60
[.43]
11
THRU (4)
[1.50]
38
[3.13]
79.4
[.25]
6.4
[3.13]
79.4
[.25]
6.4
[3.16]
80.2
Cross Key sold separately: (2) x 540-25388

Model Number
TBC-60-00
destaco.com
Weight
0.92 kg [2.02 lb]
65

CLM-30B-20F 30mm End Flange Clamp Mount
Specifications:
102 N*m [75 ft-lb]
Material: Aluminum
Features:
Mounts 30mm extrusion 90 to
the mounting surface.
not required.
[2.00]
50.8
[2.00]
50.8
[.24]
6.0
ALIGNMENT
HOLE
(BOTH SIDES)
[.26]
6.5
THRU (4)
M6
FASTENERS (4)
[2.12]
53.9
[2.50]
63.5
Model Number
CPI-CLM-30B-20F
[2.
60
Weight
.29 kg [.64 lb]
destaco.com
66

BECC-60 60mm End Flange Clamp Mount
Features:
Mounts 60mm extrusion 90 to
the mounting surface.
not required.
Cross-key design provides added
strength for high-torque applications
when used in conjunction with a slot
and key mechanism.
Specifications:
746 N*m [550 ft-lb]
[3.13]
79.4
ALIGNMENT NUT
INCLUDED
[3.13]
79.4
[.43]
11
THRU (4)
[.13]
3.3
[3.94]
100
M10 FASTENERS
W/PATCHLOCK (4)
[3.25]
82.6
[.75]
19.1
[4.22]
107.1
[4.25]
107.9
[2.36]
60
Cross Key sold separately: (2) x 540-25388

Model Number
BECC-60-00
destaco.com
Weight
1.21 kg [2.67 lb]
67

TPM-30 30mm Accessory Mounting Bracket
Specifications:
271 N*m [200 ft-lb]
Material: Aluminum
Features:
Provides a secure attachment
point for clamps and pin locators.
ALIGNMENT NUT
INCLUDED
[3.25]
82.6
[2.52]
64
[1.42]
36
[1.97]
50
[.24]
6 ALIGNMENT HOLES
M8 FASTENERS
W/PATCHLOCK
[.06]
1.6
[1.93]
49.09
[.89]
22.49
[.84]
21.3
[1.18]
30
M6 X 1.0
TAP THRU (4)
FARSIDE (2)
Model Number
TPM-30
Weight
.36 kg [.80 lb]
destaco.com
68

TPM(S)-45 45mm Accessory Mounting Bracket
Features:
Standard NAAMS mounting
patterns.
Specifications:
475 N*m [350 ft-lb]
Material:
TPMS-45: Steel
TPM-45: Aluminum
ALIGNMENT NUT
INCLUDED
[2.88]
73.0
[1.31]
33.3
[.24]
6.0
ALIGNMENT
HOLES (3)
[3.50]
88.9
[2.00]
50.8
[2.41]
61.1
[1.13]
28.6
[1.20]
30.6
[1.75]
44.5
[1.77]
45.0
[1.77]
45.0
[.59]
15.0
[1.18]
30.0
[.39]
8.0
S.F. (2)
M10 X 1.5
THRU (4)
Model Number
TPM-45 (Aluminum)
TPMS-45 (Steel)
destaco.com
Weight
.48 kg [1.28 lb]
1.10 kg [2.90 lb]
69

TPMS-60 60mm Accessory Mounting Bracket.
Specifications:
746 N*m [550 ft-lb]
Material: Steel
Features:
Standard NAAMS mounting
patterns.
ALIGNMENT NUT
INCLUDED
[4.25]
108
[3.54]
90
[1.26]
32
[.24]
6
[2.00]
50.8
M10 FASTENERS
W/PATCHLOCK
[4.25]
108
[3.00]
76.2
[1.42]
36.1
[1.46]
37.08
[2.36]
60
[.59]
15
[1.18]
30
S.F FOR
8MM DOWELS
Model Number
TPMS-60
[1.77]
45
M10 X 1.5
TAP THRU (4)
Weight
1.3 kg [2.90 lb]
destaco.com
70

TPMS-90 90mm Accessory Mounting Bracket.
Features:
Specifications:
746 N*m [550 ft-lb]
Material: Steel
ALIGNMENT NUT
INCLUDED
[5.43]
138
[4.73]
120
[1.26] [1.97]
50
32.1
[.24]
6
M10 FASTENERS
W/PATCHLOCK
[5.43]
138
[4.27]
108.6
[1.99]
50.5
[2.05]
52.0
[3.54]
90
[.63]
16
[1.26]
32
S.F. FOR
10MM DOWEL
[4.73]
120
M10 X 1.5
TAP THRU (4)
Model Number
TPMS-90
destaco.com
Weight
1.93kg [4.25lb]
71
BodyBuilder Gripper Mounts

GPC-150-30BBS 30mm Swivel 150 Series Parallel Gripper Mount
Specifications:
271 N*m [200 ft-lb]
Material:
Body: Aluminum
Swivel Ball: Steel
SWIVEL
ROTATION
Features:
Removable grip mount lock
allows gripper to be adjusted while
continuing to holding it in place.
Swivel ball allows for 25
adjustment of swivel rotation.
25 25
M10 FASTENERS
[.75] [1.00]
19.1 25.4
DE-STA-CO
GR1 150 SERIES &
GR84 MINI-CLAMP
[5.88]
149.2
[1.22]
R 31.1
[3.00]
76.2
[1.18]
30
[2.50]
63.5
Model Number
CPI-GPC-150-30BBS-DC
Weight
.33 kg [.73 lb]
destaco.com
72

RJM-150-30BBS 30mm End Gripper Mount for 150 Series Gripper
Features:
Specifications:
271 N*m [200 ft-lb]
Material:
Housing:
Machined Aluminum
Swivel: Steel
[1.38]
34.9
M6 X 1.0
15MM DEEP (4)
[2.25]
57.2
M8 SHCS
W/PATCHLOCK
SWIVEL
ROTATION
25 25
[1.18]
30
[1.25]
31.8
DE-STA-CO
GR1 150 SERIES &
GR84 MINI-CLAMP
[1.50]
38.1
[2.50]
63.5
[1.41]
35.7
[2.81]
71.4
Model Number
CPI-RJM-150-30BBS
destaco.com
Weight
.33 kg [.74 lb]
73

RJM-150-45BBS 45mm End Gripper Mount for 150 Series Gripper
Specifications:
475 N*m [350 ft-lb]
Material:
Housing:
Machined Aluminum
Swivel: Steel
Features:
[2.25]
57.2
[1.97]
50.0
[1.38]
34.9
M6 TAP
16MM DEEP (4)
[3.23]
82.0
[1.57]
40.0
SWIVEL
ROTATION
22
M10 FASTENERS (2)

W/PATCHLOCK
22
[1.79]
45.5
TO USE AS A FIXED MOUNT

INSERT BOOM COMPLETELY
UNTIL IT COMES INTO
CONTACT WITH GRIPPER
FOR SWIVEL OPTION INSERT
BOOM 40 MM [1.57 IN] OR
UNTIL BOOM IS INSERTED
ENOUGH TO ALLOW
ROTATION WITHOUT
OBSTRUCTION
[2.36]
60.0
[3.15]
80.0
[1.57]
40.0
[1.97]
50.0
[1.57]
40.0
[3.94]
100.0
Model Number
CPI-RJM-150-45BBS
Weight
1.23 kg [2.71 lb]
destaco.com
74
BodyBuilder Swivel Arms

30B50-MSA 30mm Swivel Arms for .50(in) Apple Core Accessories
Features:
Mounts to BodyBuilder 30mm
extrusion boom.
One bolt design for easy assembly
and adjustment, allowing accessories
to be repositioned easily.
Provides 360 of adjustments
in (3) axes.
Used to mount venturi, bumpers,
round locators, and proximity switches.
Specifications:
102 N*m [75 ft-lb]
Material:
Body:
Cast Aluminum
Insert:
Machined Aluminum
[1.18]
30.0
CPI-600-30B50-MSA
CPI-500-30B50-MSA
CPI-200-30B50-MSA
CPI-400-30B50-MSA
CPI-300-30B50-MSA
[.63]
15.9
[2.53]
64.3
"A"
[.41]
10.3
[.75]
19.0
[.78]
19.8
[.75]
19.1
"C"
[.24]
6.0
ALIGNMENT
HOLE
[1.55]
39.4
M6
FASTENERS (2)
"B"
[.50]
12.7
CPI- L -30B50-MSA SWIVEL ARM
L
200
300
400
500
600
destaco.com
A
59.8
[2.35]
82.6
[3.25]
106.2
[4.18]
130.6
[5.14]
150.0
[5.90]
B
52.1
[2.05]
77.2
[3.04]
102.1
[4.02]
127.3
[5.01]
147.1
[5.79]
C WEIGHT
84.5
.10 kg
[3.33] [.22 lb]
109.6 .11 kg
[4.32] [.24 lb]
134.5 .12 kg
[5.30] [.26 lb]
159.7 .13 kg
[6.29] [.29 lb]
179.5 .14 kg
[7.07] [1.72 lb]
75

45B-CSA 45mm Swivel Arms for 19mm [.75 in] Apple Core Accessories
Specifications:
271 N*m [200 ft-lb]
Material:
Body:
Cast Aluminum
Insert:
Machined Aluminum
Features:
extrusion boom.
Provides 360 of adjustments in
(3) axes.
"C"
CPI-180-45B-CSA SHOWN
[2.96]
75.2
[1.00]
25.4
[1.33]
33.7
M10 FASTENER
"A"
[1.90]
48.2
[.60]
15.2
[3.75]
95.3
[.75]
19
M10 FASTENERS
W/PATCHLOCK (2)
[.87]
22.1
"B"
CPI- L -45B-CSA SWIVEL ARM

L
130
180
230
280
A
B
C WEIGHT
119.8 118.8
140.9 .48 kg
[4.72] [4.68]
[5.56] [1.06 lb]
169.8 169.1
224.9 .54 kg
[6.68] [66.6]
[8.89] [1.20 lb]
219.7 219.1
275.0 .61 kg
[8.65] [8.63] [10.83] [1.34 lb]
269.6 269.2
325.0 .67 kg
[10.61] [10.60] [12.80] [1.47 lb]
destaco.com
76

SA-30 30mm Swivel Arms for 19mm [.75 in] Apple Core Accessories
Features:
extrusion boom.
Provides 360 of adjustments
in (3) axes.
Specifications:
271 N*m [200 ft-lb]
Material:
Body:
Cast Aluminum
Insert:
Machined Aluminum
30 MM
BODYBUILDER
EXTRUDED BOOM
CPI-800-30-SA (SHOWN)
SWIVEL ARM
SPACER
CPI-400-30-SA SHOWN
[1.19]
30.2
BODYBUILDER INSERT
DE-STA-CO
VACUUM CUPS
CPI-800-30-SA
[3.44]
87.3
SHOWN WITH
750 SERIES
VENTURI
[1.19]
30
CPI-500-30-SA
M10 FASTENERS
CPI-600-30-SA
CPI-700-30-SA
A
CPI-400-30-SA
(SHOWN)
[.75]
19
CPI- L -30-SA SWIVEL ARM

L
400
500
600
700
800
A
103.8
[4.09]
132.8
[5.26]
151.7
[5.97]
170.6
[6.72]
209.7
[8.26]
destaco.com
B
95.1
[3.74]
126.0
[4.96]
146.0
[5.75]
165.4
[6.51]
205.5
[8.09]
C
142.5
[5.61]
172.7
[6.80]
192.5
[7.58]
212.1
[8.35]
252.2
[9.93]
WEIGHT
.35 kg
[.75 lb]
.39 kg
[.88 lb]
.48 kg
[1.06 lb]
.51 kg
[1.13 lb]
.58 kg
[1.25 lb]
[2.56]
65.0
CPI-50-30-SA
(SHOWN)
[1.96]
49.8
[3.77]
95.9
WEIGHT:
258.5 g
[9.1 oz]
ALSO USED TO
MOUNT SAP AND PSM SERIES
PROXIMITY MOUNTS.
ROUGH LOCATORS,
NEST PAD GUIDES, AND
BUMPERS CAN ALSO BE
MOUNTED WITH THE USE
OF AN APPLE CORE STYLE
MOUNT BRACKET SUCH AS
THE EST AND AB SERIES
NEST PAD BRACKETS
77

30-SA-B112 30mm Swivel Arms for Swivel Ball Mount Accessories
CPI-500-30-SA-B112 (SHOWN)
30 MM
BODYBUILDER
EXTRUDED BOOM
CPI-800-30-SA-B112 (SHOWN)
SWIVEL ARM SPACER
BODYBUILDER INSERT
[1.19]
30
CPI-800-30-SA-B112
CPI-500-30-SA-B112
[1.19]
30.2
CPI-700-30-SA-B112
CPI-600-30-SA-B112
[4.02]
102.0
CPI-400-30-SA-B112
(SHOWN)
M10 FASTENERS
SWIVEL BALL END

28.58 [1.125]
[.63]
15.9
[2.74]
69.5
CPI-50-30-SA-B112
(SHOWN)
CPI- L -30-SA-B112 SWIVEL ARM

L
400
500
600
700
800
A
106.7
[4.20]
135.0
[5.32]
153.7
[6.05]
172.3
[6.78]
211.1
[8.31]
B
95.0
[3.74]
126.0
[4.96]
145.8
[5.74]
165.4
[6.51]
205.5
[8.09]
C
146.1
[5.75]
177.1
[6.97]
196.9
[7.75]
216.5
[8.52]
256.6
[10.10]
WEIGHT
.40 kg
[.88 lb]
.46 kg
[1.00 lb]
.49 kg
[1.06 lb]
.53 kg
[1.19 lb]
.60 kg
[1.31 lb]
[1.96]
49.7
[3.92]
99.6
WEIGHT:
280 g
[9.9 oz]
destaco.com
78
BodyBuilder Swivel Arm Accessories

BC19 30mm Bodybuilder to 19mm [.75 in] Apple Core Swivel End Mount
Features:
extrusion boom.
and adjustment, allowing accessories to be repositioned easily.
Provides 360 of adjustment along
(2) axis.
Specifications:
Material:
Aluminum
INCLUDES (2) INSERTS TO BE PRESS-FITTED

INTO THE END OF 30MM BODYBUILDER
OCTAGONAL BOOM
[1.00]
25.4
[2.47]
62.8
[.59]
15.0
[1.18]
30.0
[.69]
R 17.5
[.75]
19.1
[.60]
15.2
[1.73] [1.82]
44.0 46.2
[.72]
18.3
[1.50]
38.2
[1.23]
31.2
30MM
BODYBUILDER
EXTRUSION
Model Number
BC-19
destaco.com
[.55]
14.0
Weight
.13 kg [.28 lb]
79

AB-750-SL Part Present Proximity Switch Mount
Specifications:
271 N*m [200 ft-lb]
Material:
Aluminum
AB-750-SL-02
[1.50]
38.1
[1.25]
31.8
Features:
Mounts a 40mm square proximity
sensor to the BodyBuilder 30mm
Swivel Arm (CPI-L-30-SA).
Mount allows for 360 degrees of
radial adjustment along one axis.
Slots allows 28.6mm [1.13 in] of
linear adjustment for fine tuning
during final setup.
[2.13]
54
FASTENERS AND NUT

INCLUDED
[1.46]
37
M5 X 0.8 SHCS
50MM LONG
[3.07]
78.1
REF.
[3.58]
90.8
[.43]
10.9
[1.25]
31.8
[.63]
R 15.9
[.75]
19
[1.13]
28.6
[1.75]
44.5
[2.60]
66
REF.
[1.27]
32.2
[.79]
20
[1.18]
30
[.21]
5.3
TYP
[1.13]
28.6
ADJ.
[1.57]
40
REF.
Model Number
CPI-AB-750-SL
Weight
.10 KG [.22 lb]
destaco.com
80

NPG-15RL-400 Rough Locator
Features:
Mounts to Nest Pad Brackets and
indirectly to BodyBuilder 30mm
Swivel Arm Mount.
Specifications:
271 N*m [200 ft-lb]
Material:
Bracket: Steel
Wear Surface: UHMW
[8.20]
208.4
[1.50]
38.1
CPI-EST-00-075-24
NEST PAD BRACKET
[1.00]
25.4
UHMW
NUT AND BOLTS

REQUIRED
(NOT INCLUDED)
[.25]
6.4
M6 FHCS
[.75]
R 19.1
[4.86]
123.3
STANDARD NEST PADS

RIBBED TOP NEOPRENE
CPI - RT - 1 - 4 - 45
SMOOTH TOP NEOPRENE CPI - ST - 1 - 4 - 45
SMOOTH TOP URETHANE CPI - UT - 1 - 4 - 85
[4.72]
120
[2.95]
75
[.43]
11
[.75]
19.1
Model Number
CPI-NPG-15RL-400
destaco.com
[.39]
10
Weight
0.86 kg [1.90 lb]
81

SAP-BM10 19mm [.75 in] Apple Core Nest Bumper Mount
Specifications:
271 N*m [200 ft-lb]
Material:
Steel
[2.17]
55
[1.77]
45
[.75]
19.1
[.41]
M10
Model Number
CPI-SAP-BM10
Weight
.10 kg [.21 lb]
DE-STA-CO
240208-M
BUMPER
[.75]
19.1
[.22]
5.5
[.26]
6.5
destaco.com
82
BodyBuilder Tooling Sample Assembly

Typical Application Build Examples
Mid Mount with GR84 Series Mini-Clamps
End Mount with Venturi Cup Mounts and

Vacuum Cups
Mid Mount with 82M50 Enclosed Power Clamps
destaco.com
83
BodyBuilder Tooling Sample Assembly

Typical Application Build Examples
Mid Mount with GR1Series Gripper
End Mount with GR84 Series Mini Clamp
Mid Mounted Part Nest

with CPI-HTW Hold Table Weldment
and Nest Pad guides
destaco.com
Workholding
Widest variety of workholding products

High durability and reliability
Flexible solutions for all applications
Custom products for unique requirements
Automation
Broad range of engineered automation products
Complementary products for modular integration
Unmatched accuracy, reliability and performance
Unparalleled global sales, service and engineering support
GLOBAL LOCATIONS
NORTH AMERICA
ASIA
DE-STA-CO Headquarters
Auburn Hills, Michigan
Tel: 1.248.836.6700
Toll Free: 1.888.DESTACO
Marketing: marketing@destaco.com
Customer Service: customerservice@destaco.com
Thailand
Tel: +66-2-326-0812
Customer Service: info@destaco.com
Charlevoix, Michigan
Tel: 1.888.DESTACO
Customer Service: customerservice@destaco.com
China
Tel: +86-21-6081-2888
Customer Service: china@destaco.com
India
Tel: +91-80-41123421-426
Customer Service: india@destaco.com
Wheeling, Illinois
Tel: 1.800.645.5207
Customer Service: camco@destaco.com
EUROPE
Red Wing, Minnesota (Central Research Laboratories)

Tel: 651.385.2142
Customer Service: sales@centres.com
Germany
Tel: +49-6171-705-0
Customer Service: europe@destaco.com
SOUTH AMERICA
France
Tel: +33-1-3996-5000
Customer Service: france@destaco.com
Brazil
Tel: 0800-124070
Customer Service: samerica@destaco.com
UK
Tel: +44-1902-797980
Customer Service: uk@destaco.com
Spain
Tel: +34-936361680
Customer Service: spain@destaco.com
Netherlands
Tel: +31-297285332
Customer Service: benelux@destaco.com
1025 Doris Road

Auburn Hills, MI 48326 USA
Te l 1.888.DESTACO
Fax 1.248.836.6901
Em a il customerservice@destaco.com
destaco.com
Copyright, 2013 DE-STA-CO. All rights for layout, photos and text rest with the publisher
DE-STA-CO. All photomechanical or other reproductions only with our express permission.
All sales are based on our terms and conditions of sale, delivery and payment.
destaco.com
DSC_GBB-C_0513_POD250

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BodyBuilder End Effector System

BodyBuilder Robotic End Effector System

Dimensions and technical information are subject to change without notice

U.S. PATENT 6,349,912

BodyBuilder End Effector System

BodyBuilder Robotic End Effector System

The octagonal structure is available in four sizes:

BodyBuilder extruded octagonal booms and modular

Dimensions and technical information are subject to change without notice

BodyBuilder End Effector System

BodyBuilder Robotic End Effector System

BodyBuilder Structure Mid Mount Assemblies .............Page 11-28

BodyBuilder Structure End Mount Assemblies .............Page 29-32

Explaining the Patented Alignment System . . . . . . . . . . . . . Page 32

BodyBuilder Low-Profile Transition Brackets ...............Page 47-61

Dimensions and technical information are subject to change without notice

BodyBuilder End Effector System

BodyBuilder Robotic End Effector System

Mid Flange Mount .

BodyBuilder Gripper Mounts........................................Page 71-73

BodyBuilder Swivel Arm Mounts ..................................Page 74-77

.50(in) Apple Core Accessories . . . . .

BodyBuilder Swivel Arm Accessories ............................Page 78-81

BodyBuilder Tooling Application Examples

DE-STA-CO offers a complete system solution

Dimensions and technical information are subject to change without notice

BodyBuilder End Effector System

BodyBuilder Octagonal Aluminum Boom Structure

30mm Boom Profile Dimensions and Specifications

BodyBuilder 30mm Boom

Dimensions and technical information are subject to change without notice

BodyBuilder End Effector System

BodyBuilder Octagonal Aluminum Boom Structures

BodyBuilder 45mm Boom

BodyBuilder 60mm Boom

BodyBuilder 90mm Boom

Dimensions and technical information are subject to change without notice

BodyBuilder End Effector System

BodyBuilder Octagonal Aluminum Boom Structure

Torsional Twist of 30mm BB

Deflection (mm [in])

Length of Extrusion (mm [in])

Length of Extrusion (mm [in])

45mm Boom Deflection and Torsion Charts

45mm Octagonal Boom

Length of Extrusion (mm [in])

Dimensions and technical information are subject to change without notice

BodyBuilder End Effector System

BodyBuilder Octagonal Aluminum Boom Structures

Torsional Twist of 60mm BB

Length of Extrusion (mm [in])

Length of Extrusion (mm [in])

90mm Boom Deflection and Torsion Charts

Torsional Twist of 90mm BB

Length of Extrusion (mm [in])

Length of Extrusion (mm [in])

Dimensions and technical information are subject to change without notice

BodyBuilder End Effector System

BodyBuilder Octagonal Aluminum Boom Structure

PLEASE USE ETP-M4

EC-60 60mm Bodybuilder Octagonal Boom End Cap