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Page 1 - OSS# 2071408 - All rights reserved by Bobcat Company - 12/04/2009 - 07:23:36 - Produced by Ken Cook Co. with media1off

- 07:23:36 - Produced by Ken Cook Co. with media1off Parts Manual S220 Skid-Steer Loader S/N

Parts Manual S220 Skid-Steer Loader

S/N 530711001 & Above S/N 530811001 & Above

Loader S/N 530711001 & Above S/N 530811001 & Above EQUIPPED WITH BOBCAT INTERLOCK CONTROL SYSTEM (BICS)

EQUIPPED WITH BOBCAT INTERLOCK CONTROL SYSTEM (BICS)

6904243 (6-06) Revised (5-09)

Printed in U.S.A.

WITH BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 6904243 (6-06) Revised (5-09) Printed in U.S.A. © Bobcat Company

© Bobcat Company 2009

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GENERAL INFORMATION

Before ordering parts, ALWAYS provide dealer with your product model number and complete serial number information. Before ordering parts, verify correct part numbers and/or serial numbers with your dealer. When using the machine serial number, use the complete number.

Some serial number breaks are not available at time of printing.

These are listed as

& Bel

or

& Abv

or

- (thru)

The number shown in the quantity column in this manual is the number of parts needed for the illustration on the page. For some parts an “x” will be shown in the quantity column. This “x” indicates that the quantity to be used is “As Needed”.

When references LH (Left Hand) and RH (Right Hand) are used in this manual, it is done from the operator’s seat in the forward operating position.

When “See Illustration….” appears in the remarks column, refer to the contents page for the illustration title to find page number location.

Some of the illustrations and information found in this parts manual were supplied to Bobcat by machine component companies.

For additional information on the Bobcat website visit

ABBREVIATIONS

www.bobcat.com

SALES = Order from Gwinner Sales Department

P/M = Parts Manual

NSS

= Not Serviced Separately

S/L = Service Letter

NAP

= Not Available as Parts

W/ = With

BTI

= Bobcat Technical Information Bulletin

W/ O= Without

O/M

= Operation & Maintenance Manual

ID

= Inside Diameter

S/M

= Service Manual

OD = Outside Diameter

AHC

= Advanced Hand Controls

“ = Inches

ACS

= Advanced Control System

‘ = Feet

SJC

= Selectable Joystick Controls

mm = Millimeters

TRANSLATION KITS & DECAL KITS

AR = Argentina (Spanish) BR = Brazil (Portugese) JP = Japanese (Translation Kit includes Safety Manual, Operators Manual & Decal Kit)

DISPOSITION

(Found in the Remarks Column)

[A]

=

Use Up

[B]

=

Use Up on Other Applications

[C]

=

File PDR Report with Bobcat Parts Sales

[D]

=

Part Number Error

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NOTE D’INFORMATION

Pour toute référence au numéro de série de l’engin, toujours donner le numéro com- plet.

Le chiffré apparaissant dans la colonne des quantités de ce manuel représentent le nombre de pièces nécessaires pour l’illustration reprise sur la page. Dans certains cas, on lira un “x” dans la colonne des quantités. Cet “x” indique que la quantité né- cessaire est “selon besoin”.

Pour toute référence vers la GAUCHE ou la DROITE dans ce manuel, considérer que la personne se trouve assise dans le siège de l’opérateur, en position de fonctionne- ment en marche avant.

Certaines illustrations et informations reprises dans ce manuel de pièces de re- change ont été fournies à Bobcat/Ingersoll--Rand par des fabricants de composants.

ABREVIATIONS & SYMBOLES

SALES

NSS

NAP

*

= Commander au Service Ventes à Bruxelles

= Pas vendu séparément = Non disponible comme pièce de rechange

= Chapitre, page ou numéro de pièce modifié ou supplémentaire = Bobcat Technical Information Bulletin : voir à la fin de la microfiché du modèle concerné ou la microfiche générale reprenant l’ ensemble des “BTI”. = était avant 6535403 = réglage

BTI

was 6535403 adj. (adjustment)

Assembly = ensemble

available W/Ref. bulk/sold per foot does not include included with I.D. O.D. not in kit W/ -- WO/ Qty see page/ref. used with ref/

0,05 inch thickness = 0,05 pouce d’épaisseur (un pouce = 25.4 mm)

weld on

= disponible avec réf. = en vrac/vendu par pied = ne comprend pas = compris dans = D.I. (diamètre intérieur) = D.E. (diamètre extérieur) = pas en kit = inclus/ -- non inclus/ = quantité requise = voir page/réf. = utilisé avec réf.

= à souder

iii

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ALLGEMEINE INFORMATIONEN

Bei Angabe der Maschinen--Seriennummer stets die komplette Nummer angeben.

Bei der in der Mengenspalte (Anzahl) in diesem Handbuch angegebenen Zahl hand- elt es sich um die Anzahl von Teilen, die für die Abbildung auf der betreffenden Seite benötigt werden. Bei manchen Teilen in der Mengenspalte ist ein “x” angegeben. Dieses “x” weist darauf hin, dass sich die Anzahl der verwendeten Teile auf den “Be- darf” bezieht.

Bei Verwendung der Seitenangaben links und rechts in diesem Handbuch gelten diese für die Blickrichtung vom Fahrersitz aus, und zwar in Vorwärts--Betriebsrich- tung.

Einige der in diesem Ersatzteilhandbuch aufgeführten Abbildungen und Informatio- nen wurden der Bobcat/Ingersoll--Rand von den Herstellern von Maschinenbauteilen zur Verfügung gestellt.

ABKÜRZUNGEN UND SYMBOLE

SALES

= Bestellung bei der Verkaufsabteilung in Brüssel

NSS

= Nicht einzeln erhältlich

NAP

= Nicht als Ersatzteil erhältlich

*

= Geänderte oder hinzugefügte Abschnitte, Seiten oder

BTI

Teilenummern = Bobcat Technical Information Bulletin : Siehe am Ende der

was 6535403 adj. Assembly available W/Ref. bulk/sold per foot does not include included with I.D. O.D. not in kit W/ -- WO/ Qty see page/ref. used with ref.

Mikrokarte des jeweiligen Modells oder der allgemeinen Mikrokarte der BTI. = War 6535403 = Einstellung = Baugruppe = erhältlich mit der Referenz = Mengenabnahme / Verkauf pro Fuss = beinhaltet nicht = enthalten in = Innendurchmesser = Aussendurchmesser = nicht in Bausatz = mit/ -- ohne/ = Anzahl = Siehe Seite / Referenz = verwendet mit Referenz

0.05 inch thickness = Dicke : 0.05 Zoll (ein Zoll = 25.4 mm)

weld on

= anschweissen

iv

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INFORMAZIONI GENERALI

Quando si usa il numero di serie della macchina usare il numero completo.

Il numero mostrato nella colonna della quantità di questo manuale corrisponde al numero di componenti necessari per l’illustrazione della pagina. Per alcuni compo- nenti appare “X” nella colonna delle quantità. Questa “X” indica che la quantità da usare è “come necessario”.

See in questo manuale si fa riferimento alla parte destra o sinistra, si intende dal se- dile dell’operatore nella posizione in avanti di funzionamento.

Alcune delle illustrazioni e informazioni trovate in questo manuale di componenti sono state fornite alla Bobcat/Ingersoll--Rand da società di componenti di macchine.

SIMBOLI E ABBREVIAZIONI

SALES

NSS

NAP

*

= Ordinare al servizio vendite di Bruxelles = Non vendute separatamente = Non disponibile come componente

= Sezioni, pagine o numeri di componente cambiati o aggiunti = (Bobcat Technical information) Ved. al termine del microfiche del modello relativo oppure microfiche generale = era 6535403 = regol. (regolazione) = Complessivo = disponibile con rif. = alla rinfusa/venduto al piede = non comprende = compreso con = d. i. = d. e. = non fa parte del kit = con -- senza = Qtà = ved. pagina/rif. = usato con il rif.

BTI

was 6535403 adj. (adjustment) Assembly available W/Ref. bulk/sold per foot does not include Included with I.D. O.D. not in kit W/ -- WO/ Qty see page/ref used with ref.

0,05 inch thickness = spessore 0,05 pollici (un pollice = 25,4 mm)

weld on

= a saldare

v

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INFORMACION GENERAL

Al utilizar el número de serie de la máquina, debe emplearse el número completo.

El número que figura en la columna de “Unidades” en este manual es el número de piezas que se necesitan para la ilustración que consta en la página. En algunas pie- zas aparece una “x” en la columna de “Unidades”. Esta “x” indica que las unidades a utilizar son “según sea necesario”.

Cuando se empleen las referencias izq. y dcha., éstas se entienden mirando desde el asiento del conductor, en posición de marcha adelante.

Algunas de las ilustraciones y la información que figuran en este manual de piezas han sido facilitadas a Bobcat/Ingersoll--Rand por empresas de componentes de máquinas.

ABREVIATURAS Y SIMBOLOS

VENTAS

= Pedido al Departamento de Ventas de Bruselas

NSS

= No se vende por separado

NAP

= No disponible como pieza de repuesto

*

= Secciones, páginas o referencias modificadas o añadidas

BTI

= (Bobcat Tecnical Information) Ver al final de la microficha

was 6535403 adj. (adjustment)

del modelo afectado o en la microficha general “Boletín de Información Técnica Bobcat”. = era anteriormente el 6535403 = ajuste

assembly = conjunto

available W/Ref. bulk/sold per foot does not include included with I.D. O.D. not in kit W/ -- WO/ Qty see page /ref. used with ref.

0,05 inch thickness = 0,05 pulgadas de espesor (1 pulgada = 25,4 mm)

weld on

= disponible con la ref. = a granel/vendido por pies = no incluye

= incluido en = diámetro interior = diámetro exterior = no en el kit = con/ -- sin = Unidades = ver página/ref. = empleado con la ref.

= debe ser soldado

vi

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ALGEMENE INFORMATIE

Als u het serienummer van de machine gebruikt, geef dan het gehele serienummer.

Het cijfer dat voorkomt in de kolom “Aantal”, in deze handleiding, is het aantal onder- delen dat nodig is van de illustratie op de pagina. Voor sommige onderdelen staat er een “x” in de kolom “Aantal”. Deze “x” betekent dat er een aantal “zoals nodig” vereist is.

Wanneer er in deze handleiding naar “links” en naar “rechts” gerefereerd wordt, moet dit verstaan worden voor een bestuurder die in de bestuurdersstoel zit in de voor- waartse bedrijfsstand.

Sommige van de illustraties en informatie in deze onderdelen--handleiding werden door firma’s van machine--componenten geleverd aan Bobcat/Ingersoll--Rand.

AFKORTINGEN EN SYMBOLEN

SALES

NSS

NAP

*

= Bestellen bij de Verkoopafdeling te Brussel = Niet afzonderlijk te verkrijgen = Niet beschikbaar als onderdeel

= Gewijzigde of toegevoegde paragrafen, pagina’s of onderdeelnummers = Bobcat Technical Information Bulletin : Zie einde van de

microfiche van het desbetreffende model of einde van de algemene microfiche die het geheel van alle “BTI” herneemt. = was vroeger 6535403 = afstelling = geheel = beschikbaar met ref. = bulk/aan de meter verkocht = bevat niet = is bevat in = φ inw. (inwendige diameter) = φ uitw. (uitwendige diameter) = niet in de kit = met/ -- zonder/ = vereiste aantal = zie pagina/ref. = gebruikt met ref.

BTI

was 6535403 adj. (adjustment) Assembly available W/Ref. bulk/sold per foot does not include includes with I.D. O.D. not in kit W/ -- WO/ Qty see page/ref. used with ref/

0,05 inch thickness = 0.05 inch dik (een inch = 25.4 mm)

weld on

= te lassen

vii

Use only Bobcat belts and hoses to maintain maximum service life. Available from Bobcat Parts.
Use only Bobcat belts and hoses
to maintain maximum service life.
Available from Bobcat Parts.
viii
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Page 9 - OSS# 2071408 - All rights reserved by Bobcat Company - 12/04/2009 - 07:23:36 - Produced by Ken Cook Co. with media1off

MAINTENANCE ITEMS

CONTENTS

1-12

MAINTENANCE ITEMS

1-4

SCHEDULED MAINTENANCE ITEMS

5-12

MAIN FRAME

13-40

MAIN FRAME

13-16

OPERATOR CAB

17-22

SEAT & SEAT BAR

23

SEAT

25

REAR DOOR

27

LIFT ARMS & BOBTACH

29

BOB-TACH

31

PANELS

33-36

FUEL SYSTEM

37-40

DRIVE TRAIN

41-58

DRIVE TRAIN

41

MOTOR CARRIER

43-50

TRANSMISSION COVERS

51-56

AXLE

57

HYDRAULIC SYSTEM

59-92

HYDRAULIC CIRCUITRY

59-66

AUXILIARY HYDRAULICS

67

LIFT & TILT CONTROL CIRCUITRY

69

TILT CYLINDER

71

LIFT CYLINDER

73

MANUAL LIFT RELEASE VALVE

75

CONTROL PEDALS

77

HYDRAULIC CONTROL VALVE

79-90

BUCKET POSITIONING VALVE

91

HIGH FLOW HYDRAULICS

HIGH FLOW HYDRAULICS

HYDROSTATIC SYSTEM

93-96

93-96

97-170

HAND CONTROLS

121-124

HYDROSTATIC MOTOR

125

HYDROSTATIC MOTOR & BRAKE

127-130

HYDROSTATIC PUMP/GEAR PUMP

131

HYDROSTATIC PUMP

133-156

GEAR PUMP

157

COOLING FAN MOTOR

159-164

2-SPEED VALVE

165

HYDROSTATIC OIL FILTER

167-170

HYDROSTATIC CIRCUITRY

97-120

ELECTRICAL SYSTEM

171-208

CAB ELECTRICAL CIRCUITRY

171-174

ENGINE ELECTRICAL

175-180

CONTROLS ELECTRICAL

181-204

CONNECTOR HARNESS ASSEMBLY

183

ALTERNATOR

205

STARTER

207

POWER UNIT

209-266

COOLING SYSTEM

209-216

ENGINE & ATTACHING PARTS

217-222

ENGINE MOUNTS

223

Model S220 K

6904243

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POWER UNIT

CONTENTS (Cont'd)

ENGINE SPEED CONTROL

225-228

ENGINE

229

MANIFOLDS

231

TURBOCHARGER

233

CYLINDER HEAD & COVER

235

CYLINDER HEAD

237

OIL PAN

239

PISTON & CRANKSHAFT

241-244

CAMSHAFT

245

FRONT COVER

247

WATER PUMP & THERMOSTAT

249

WATER PUMP

251

FUEL INJECTION SYSTEM

253-256

FUEL INJECTION PUMP

257

GOVERNOR

259-264

AIR CLEANER

265

ACCESSORIES & OPTIONS

ACCESS COVER ACS CONVERSION KIT BACK-UP ALARM KIT BEACON

BLOCK HEATER BUCKET POSITIONING KIT CAB DOOR CAB ENCLOSURE

CAB WINDOWS

COOLING UPGRADE KIT COUNTERWEIGHT KIT DECALS DEBRIS SHIELD KIT ELECTRICAL CONNECTOR KIT ELECTRICAL CONTROLS KIT EUROPEAN ACCESSORIES EUROPEAN ACCESSORIES FIRE EXTINGUISHER FLASHER LIGHTS F.O.P.S. KIT FRONT AUXILIARY GAS SPRING KIT HEATER & A/C HEATER HEATER & AC HORN KIT HOSE GUIDE KIT LIFT KIT LIGHT KIT MAINTENANCE PLATFORM KIT PEDAL EXTENDERS PURIFIER POWER BOB-TACH RADIATOR SCREEN KIT

267-452

267

269

271-274

275

277

279

281-290

291-296

297-302

303

305-308

309-312

313

315

317-320

321

323-326

327

329

331

333

335

337-374

341

355

375-378

379

381-386

387

389

391

393

395-408

409

Model S220 K

6904243

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ACCESSORIES & OPTIONS

CONTENTS (Cont'd)

REAR AUXILIARY HYDRAULIC KIT

411

REAR AUXILIARY VALVE

413

REAR DOOR LOCK

415

REAR WIPER

417

REMOTE CONTROL KIT

419

SEAT

421-424

SEAT BELT

425-430

SOUND/NOISE REDUCTION OPTION

431-440

SOUND REDUCTION KIT

433-438

STROBE LIGHT

441

TIRES & RIMS

443-446

WHITE DECAL KIT

447

BULK ITEMS

449-452

NUMERICAL INDEX

454-508

Model S220 K

6904243

MAINTENANCE ITEMS

Model S220 K 1 6904243 Page 12 - OSS# 2071408 - All rights reserved by
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MAINTENANCE ITEMS (Cont'd)

Ref

Part

No

Number

Description

Remarks

Serial Number

Qty

1

6678233

FILTER, OIL ENG

See Illustration OIL PAN/ B22921 - engine oil (6 pack)

x

2

6667352

FILTER, FUEL

See Illustration FUEL SYSTEM/ PE3064

x

 

W/SEPERATOR

12

3

6681475

CARTRIDGE

See Illustration AIR CLEANER/ MS1516 - Inner Air Cleaner

x

4

6681474

CARTRIDGE

See Illustration AIR CLEANER/ MS1516 - Outer Air Cleaner

x

5

6661248

FILTER, OIL HYD

See Illustration HYDROSTATIC OIL FILTER/ C2818

x

 

12

Hydrostatic #3 Media - Standard Flow - 6'' (152, 4mm) long

5

6668819

FILTER

See Illustration HYDROSTATIC OIL FILTER/ C2818 Hydrostatic # 3 Media - High Flow - 9.5'' (241,3 mm) long

x

5

6686926

FILTER, OIL HYD

hydrostatic #3 media - charge - for aluminum cooling motor - 4.5'' (113,5 mm) long

x

5

6661807

FILTER, OIL HYD

See Illustration HYDROSTATIC OIL FILTER/ B13527 - in-line

x

6

6692337

FILTER, HYD

See Illustration COOLING FAN MOTOR/ MS2514 -

x

 

CARTRIDGE

for cast iron cooling motor

7

6665427

BATTERY, DRY 950 AMP

See Illustration ENGINE ELECTRICAL/ PE2826

x

8

6903117

FLUID, OIL HYD 2.5 GAL 2

See Illustration BULK ITEMS/ B16415

x

8

6903118

FLUID, OIL HYD 5

See Illustration BULK ITEMS/ B16415

x

 

GAL

8

6903119

FLUID, OIL HYD 55 GAL

See Illustration BULK ITEMS/ B16415

x

9

6903107

OIL, 10W30 QT.

See Illustration BULK ITEMS/ B16415

x

 

12

9

6903105

OIL, 15W40 QT.

See Illustration BULK ITEMS/ B16415

x

 

12

9

6903109

OIL 30W QT. 12

See Illustration BULK ITEMS/ B16415

x

9

6903106

OIL, 15W40 GAL.

See Illustration BULK ITEMS/ B16415

x

 

6

9

6903108

OIL, 10W30 GAL.

See Illustration BULK ITEMS/ B16415

x

 

6

9

6903110

OIL, 30W GAL. 6

See Illustration BULK ITEMS/ B16415

x

9

6903112

OIL, 10W30 2.5 GAL 2

See Illustration BULK ITEMS/ B16415

x

9

6903113

OIL, 15W40 2.5

See Illustration BULK ITEMS/ B16415 Was 6674204

x

 

GAL. 2

[A]

9

6903111

OIL 30W 2.5 GAL 2

See Illustration BULK ITEMS/ B16415

x

10

6904154

MANUAL

service

1

 

SERVICE S220

LOADER

11

6904152

MANUAL

operation & maintenance

1

 

OPERATION

S220 LOADER

12

6904243

MANUAL PARTS

printed

1

 

S220 LOADER

12

6904243-CD

MANUAL PARTS

1

 

S220 LOADER

CD

13

6902600

MANUAL

See Illustration DECALS/ B26130 operation &

1

2

Model S220 K

6904243

MAINTENANCE ITEMS (Cont'd)

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MAINTENANCE ITEMS (Cont'd)

Ref

Part

No

Number

Description

Remarks maintenance - W/wire rope - Was 6737783 [D]

Serial Number

Qty

4

Model S220 K

6904243

SCHEDULED MAINTENANCE ITEMS (50 Hour)

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SCHEDULED MAINTENANCE ITEMS (Cont'd) (50 Hour)

Ref

Part

No

Number

Description

Remarks

Serial Number

Qty

1

6903107

OIL, 10W30 QT.

See Illustration BULK ITEMS/ B16415

x

 

12

1

6903105

OIL, 15W40 QT.

See Illustration BULK ITEMS/ B16415

x

 

12

1

6903109

OIL 30W QT. 12

See Illustration BULK ITEMS/ B16415

x

1

6903106

OIL, 15W40 GAL.

See Illustration BULK ITEMS/ B16415

x

 

6

1

6903108

OIL, 10W30 GAL.

See Illustration BULK ITEMS/ B16415

x

 

6

1

6903110

OIL, 30W GAL. 6

See Illustration BULK ITEMS/ B16415

x

1

6903112

OIL, 10W30 2.5 GAL 2

See Illustration BULK ITEMS/ B16415

x

1

6903113

OIL, 15W40 2.5

See Illustration BULK ITEMS/ B16415 Was 6674204

x

 

GAL. 2

[A]

1

6903111

OIL 30W 2.5 GAL 2

See Illustration BULK ITEMS/ B16415

x

2

6903122

GREASE, MULTI PURPOSE #2 - 10

See Illustration BULK ITEMS/ B16415

x

3

6681475

CARTRIDGE

See Illustration AIR CLEANER/ MS1516 - Inner Air Cleaner

x

4

6681474

CARTRIDGE

See Illustration AIR CLEANER/ MS1516 - Outer Air Cleaner

x

5

6677983

FILTER, AIR HEATER CAB

See Illustration HEATER & A/C/ PE3078 - HVAC

x

6

6903117

FLUID, OIL HYD 2.5 GAL 2

See Illustration BULK ITEMS/ B16415

x

6

6903118

FLUID, OIL HYD 5 GAL

See Illustration BULK ITEMS/ B16415

x

6

6903119

FLUID, OIL HYD 55 GAL

See Illustration BULK ITEMS/ B16415

x

7

6678233

FILTER, OIL ENG

See Illustration OIL PAN/ B22921 - Engine Oil (6 Pack)

x

8

6661022

FILTER

See Illustration HYDROSTATIC OIL FILTER/ B13527

1

9

6661248

FILTER, OIL HYD

See Illustration HYDROSTATIC OIL FILTER/ C2818 -

1

 

12

std

9

6668819

FILTER

See Illustration HYDROSTATIC OIL FILTER/ C2818 - high flow

1

10

6686926

FILTER, OIL HYD

See Illustration HYDROSTATIC OIL FILTER/ C2818 - charge

1

11

6692337

FILTER, HYD

See Illustration COOLING FAN MOTOR/ MS2514

1

 

CARTRIDGE

12

6727475

CAP

See Illustration HYDROSTATIC CIRCUITRY/ PE2961

1

6

Model S220 K

6904243

SCHEDULED MAINTENANCE ITEMS (250 Hour)

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7
6904243
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SCHEDULED MAINTENANCE ITEMS (Cont'd) (250 Hour)

Ref

Part

No

Number

Description

Remarks

Serial Number

Qty

1

6682855

10SEGMENT

See Illustration ENGINE & ATTACHING PARTS/ PE3058 - drive belt

x

2

6730819

BELT

See Illustration HEATER & A/C/ PE2810 - air conditioner

x

3

6667352

FILTER, FUEL

See Illustration FUEL SYSTEM/ PE3064

x

 

W/SEPERATOR

12

8

Model S220 K

6904243

SCHEDULED MAINTENANCE ITEMS (500 Hour)

Model S220 K 9 6904243 Page 20 - OSS# 2071408 - All rights reserved by
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6904243
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SCHEDULED MAINTENANCE ITEMS (Cont'd) (500 Hour)

Ref

Part

No

Number

Description

Remarks

Serial Number

Qty

1

6727475

CAP

hyd. reservoir breather

x

2

6661248

FILTER, OIL HYD

Standard Flow for aluminum colling motor - 6''

x

 

12

(152,4mm) long

2

6668819

FILTER

high flow - 9.5" (241,3 mm) long

x

2

6686926

FILTER, OIL HYD

See Illustration HYDROSTATIC CIRCUITRY/ PE2996 See Illustration HYDROSTATIC OIL FILTER/ C2818 charge - for aluminum cooling motor - 4.5" (113,5 mm) long

x

3

6692337

FILTER, HYD

See Illustration COOLING FAN MOTOR/ MS2514 -

x

 

CARTRIDGE

for cast iron cooling motor

10

Model S220 K

6904243

SCHEDULED MAINTENANCE ITEMS (1000 Hour)

Model S220 K 11 6904243 Page 22 - OSS# 2071408 - All rights reserved by
Model S220 K
11
6904243
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SCHEDULED MAINTENANCE ITEMS (Cont'd) (1000 Hour)

Ref

Part

No

Number

Description

Remarks

Serial Number

Qty

1

6661807

FILTER, OIL HYD

See Illustration HYDROSTATIC OIL FILTER/ B13527 - in-line

x

12

Model S220 K

6904243

MAIN FRAME

(S/N 530740068 & Below)

Model S220 K 13 6904243 Page 24 - OSS# 2071408 - All rights reserved by
Model S220 K
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6904243
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MAIN FRAME (Cont'd)

(S/N 530740068 & Below)

Ref

Part

No

Number

Description

Remarks

Serial Number

Qty

1

MAIN FRAME

See Illustration HYDROSTATIC CIRCUITRY/ PE3280

5308

11453 & Bel

1

 

-

NAP - Order 7147407 - Also Order 7142858,

7142859

tubelines, 7142876 bulkhead mount, & (3)

 

of 84G3712 screw - if cooling has not been

 

upgraded, Also order cooling upgrade kit (7126319)

 

-

Was 7101454 [A]

1

MAIN FRAME

See Illustration HYDROSTATIC CIRCUITRY/ PE3280

5307

13065 & Bel

1

 

-

NAP - Order 7147407 - Also Order 7142858,

7142859

tubelines, 7142876 bulkhead mount, & (3)

 

of 84G3712 screw - if cooling has not been

 

upgraded, Also order cooling upgrade kit (7126319)

 

-

Was 7101454 [A]

1

MAIN FRAME

See Illustration HYDROSTATIC CIRCUITRY/ PE3280

5307

13066 & Abv

1

 

-

NAP - Order 7147407 - Also Order 7142858,

7142859

tubelines, 7142876 bulkhead mount, & (3)

 

of 84G3712 screw - Was 7124886 [A]

1

MAIN FRAME

See Illustration HYDROSTATIC CIRCUITRY/ PE3280

5308

11454 & Abv

1

 

-

NAP - Order 7147407 - Also Order 7142858,

7142859

tubelines, 7142876 bulkhead mount, & (3)

 

of 84G3712 screw - Was 7124886 [A]

1

7114934

STOP

See BTI379 weld on - 1" thick - Was 6733784 [A]

 

2

2

83D8

NUT 5

4

3

6679966

PLUG

8

4

6719201

COVER

2

5

6736121

HOSE COVER

2

6

COVER

NAP - Order 7124839 and remove and discard Ref. 16 bolt that interferes with cover - Was 7107573 [A]

5307

14262 & Bel

2

6

7124839

COVER

5307

14263 & Abv

2

7

53D12

NUT

18

8

6708987

HINGE

2

9

6733740

COVER

5308

11453 & Bel

2

9

6733740

COVER

5307

13065 & Bel

2

9

6733740

COVER

5307

13066 & Abv

1

9

6733740

COVER

5308

11454 & Abv

1

10

6730785

BUSHING

inside upright weld-on

2

11

6729401

BUSHING

inside upright weld-on

2

12

6729402

BUSHING

outside upright weld-on

 

2

13

31C824

BOLT 10

4

14

6730784

BUSHING

outside upright weld-on

 

2

15

6718796

PLUG

Bobcat head

1

16

31C1228

BOLT

24

17

6719168

COVER

2 speed

 

2

18

84G3712

BOLT

24

19

84G3708

SCREW

4

20

6732577

STEP, MFR

1

21

6729991

REAR DOOR

See Illustration REAR DOOR/ PE3062

 

1

22

6669308

RETAINER

2

23

7126496

SEAL

5307

13066 & Abv

1

23

7126496

SEAL

5308

11454 & Abv

1

24

6733740

COVER

W/O vent holes - See Ref. 9

5307

13065 & Bel

1

24

6733740

COVER

W/O vent holes - See Ref. 9

5308

11453 & Bel

1

24

7124567

COVER

W/vent holes

5307

13066 & Abv

1

24

7124567

COVER

W/vent holes

5308

11454 & Abv

1

14

Model S220 K

6904243

MAIN FRAME

(S/N 530740069 & Above)

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MAIN FRAME (Cont'd)

(S/N 530740069 & Above)

Ref

Part

No

Number

Description

Remarks

Serial Number

Qty

1

7147407

FRAME, MAIN

1

 

ASSY

1

7114934

STOP

See BTI379 weld on - 1" thick - Was 6733784 [A]

2

2

83D8

NUT 5

4

3

6679966

PLUG

8

4

6719201

COVER

2

5

6736121

HOSE COVER

2

6

7124839

COVER

2

7

53D12

NUT

18

8

6708987

HINGE

2

9

6733740

COVER

1

10

6730785

BUSHING

inside upright weld-on

2

11

6729401

BUSHING

inside upright weld-on

2

12

6729402

BUSHING

outside upright weld-on

2

13

31C824

BOLT 10

4

14

6730784

BUSHING

outside upright weld-on

2

15

6718796

PLUG

Bobcat head

1

16

31C1228

BOLT

24

17

6719168

COVER

2 speed

2

18

84G3712

BOLT

24

19

84G3708

SCREW

4

20

6732577

STEP, MFR

1

21

6729991

REAR DOOR

1

22

6669308

RETAINER

2

23

7126496

SEAL

1

24

7124567

COVER

W/vent holes

1

16

Model S220 K

6904243

OPERATOR CAB

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Model S220 K
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6904243
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OPERATOR CAB (Cont'd)

Ref

Part

No

Number

Description

Remarks

Serial Number

Qty

1

OPERATOR CAB

Does not include cab decals - Order 6719672 cab & Ref. 35

1

2

59D8

NUT 5

2

3

6553709

WASHER

rectangular

2

4

6702971

BOLT

2

5

6560633

DAMPENER

2

6

6515817

WASHER

2

7

85D8

NUT, 5

2

8

6630207

RIVET

1

9

6654139

MOULDING

bulk - sold per foot

x

10

6729012

INSULATION

seat pan

2

11

17C1056

BOLT

2

12

53D10

NUT

2

13

53D6

NUT

4

14

7157892

GAS SPRING

RH - Was 7100506 [A]

1

15

5289686

PLUG

1

16

6719064

MOUNT

2

17

97D8

NUT

2

18

6631418

PIN

ring

4

19

6567743

PIN

2

20

7157891

GAS SPRING

LH - Was 7100508 [A]

1

20

6675136

GAS SPRING

LH - heavy duty

1

21

6708189

TUBE

stop - RH

1

22

6701174

WASHER

1

23

6675257

CLEVIS

1

24

6679990

CLIP

2

25

COVER

NAP - Order Ref. 35 - Was 7122338 [A]

1

26

MOULDING

NAP - 1" (25,4 mm) long - Order Ref. 9

1

27

6675033

INSERT

filter cover

2

28

6579613

STOP

2

29

GAS SPRING

NSS - R.H. - W/latch - Order Ref. 14 & 21-23

1

30

6562602

BUSHING

2

31

6706349

MOUNT

gas spring

2

32

84G3112

BOLT 5

4

33

6729013

INSULATION

seat pan

1

34

6733107

PLUG ASSY

W/Bobcat head & Ref. 24

2

35

7129949

COVER

snap

1

18

Model S220 K

6904243

OPERATOR CAB

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Model S220 K
19
6904243
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OPERATOR CAB (Cont'd)

Ref

Part

No

Number

Description

Remarks

Serial Number

Qty

1

OPERATOR CAB

Does not include cab decals

1

2

6716800

INSULATION

1

3

SEAT BAR

See Illustration SEAT & SEAT BAR/ PE2950

1

4

SEAT

See Illustration SEAT/ B26226

1

5

6719504

INSULATION

1

6

6718101

COVER

6

7

CONTAINER

NAP - manuals - Order 6725301 cover & 6725303 frame

1

7

6675524

CLIP

2

7

6725301

OP MANUAL COVER

1

7

6725303

OP MANUAL PAN

1

8

17C716

BOLT

4

9

85D7

NUT

4

10

6675074

SEAT BELT

1

11

6725373

SPRING PLATE

2

20

Model S220 K

6904243

OPERATOR CAB (Deluxe)

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OPERATOR CAB (Cont'd) (Deluxe)

Ref

Part

No

Number

Description

Remarks

Serial Number

Qty

1

6675387

EXTRUSION

bulk - sold per foot

x

1

6554149

CORD

bulk - sold per foot

x

2

91G420

SCREW

4

3

6664085

BUSHING

nylon

4

4

6681614

KNOB

11/16" deep thread

4

5

6675545

GROMMET

4

6

7105034

WINDOW TOP

Was 7105035 [A]

1

7

7165265

SEAL, WINDOW

1

8

6731478

EXIT TAG

1

9

HARNESS, CAB

See Illustration CAB ELECTRICAL CIRCUITRY/

1

 

PE2806

10

6674895

RETAINER

snap in

& Bel

4

10

6674895

RETAINER

snap in

& Abv

5

11

INSULATION

headliner - Use W/Ref. 30 (6717517 insulation) & Ref. 31 (6717518 insulation) - Order 7148195 insulation, Ref. 30 (7148197 insulation) & Ref. 31 (7148198 insulation) - Was 6737704 [A]

1

11

7148195

INSULATION

headliner - Use W/Ref. 30 (7148197 insulation) &

1

 

HEADLINER

Ref. 31 (7148198 insulation)

12

6688403

PANEL

deluxe - RH - keyless

1

13

6664221

RETAINER

snap in

2

14

6680326

LIGHT

dome

1

14

6665367

BULB

1

15

6669091

CLIP

4

16

6718580

PANEL

1

17

6669224

BOLT

4

18

6665314

PLUG

switch

5

19

6668742

SWITCH

travel control - export

1

20

6664224

CAP

1

21

6664223

OUTLET

1

22

7148199

INSULATION

Was 6717519 [A]

1

23

6624289

TIE STRAP

1

24

5289686

PLUG

black - .375" hole

1

25

6678666

TREE MOUNT

push in - Use W/tie strap

1

26

6657719

PLUG

for .75" (19,1 mm) dia hole

1

27

7148200

INSULATION

Was 6717520 [A]

1

28

6727299

INSULATION

cab back

1

29

EXTRUSION

NAP - 75.75" (1924mm) long - Order Ref. 1

x

29

CORD

NAP - 75.75" (1924mm) long - Order Ref. 1 - Also Order Ref. 8 (6731478 exit tag)

x

30

6717517

INSULATION

Use W/Ref. 11 (NAP/ 6737704 insulation)

1

30

7148197

INSULATION

Use W/Ref. 11 (7148195 insulation)

1

31

6717518

INSULATION

Use W/Ref. 11 (NAP/ 6737704 insulation)

1

31

7148198

INSULATION

Use W/Ref. 11 (7148195 insulation)

1

32

6717874

WINDOW

rear

1

33

7138645

BRACKET

& Abv

1

34

FOAM

NAP - 7" (177.8 mm) long - Order Ref. 35 - W/O Heat or HVAC

2

34

FOAM

NAP - 12" (304.8 mm) long - Order Ref. 35 - W/ Heat or HVAC

2

35

6511855

SEAL

self adhesive - bulk - sold per foot

x

36

30H75

CLAMP

1

37

84G3712

BOLT

1

38

CONNECTOR

See Illustration CONNECTOR HARNESS

1

ASSEMBLY

ASSEMBLY/ PE3684 - NSS

22

Model S220 K

6904243

SEAT & SEAT BAR

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SEAT & SEAT BAR (Cont'd)

Ref

Part

No

Number

Description

Remarks

Serial Number

Qty

1

SEAT

See Illustration SEAT/ B25136 See Illustration SEAT/

1

 

B26226

2

6691714

SENSOR,

Was 6680429 [A]

1

 

SEATBAR BICS

3

6674894

NUT

4

4

6715860

SEAT BAR

1

5

6715863

BRACKET

1

6

6715864

BUSHING

2

7

6715865

BUSHING

2

8

6715866

BUSHING

1

9

6519178

BUMPER

2

10

6631418

PIN

ring

2

11

6680441

BUSHING

keyed

2

12

6701535

SPRING

2

13

6710659

BUSHING

2

14

6713589

CLEVIS

2

15

6713887

BOLT

2

16

83D4

NUT 10

1

17

97D6

NUT 10

2

18

4F6106

PIN

2

19

35C412

BOLT

1

20

17C640

BOLT 5

2

21

10C616

BOLT 10

4

22

6680443

BUSHING,

1

 

MAGNET

23

MOUNT

NAP - Order Ref. 4

2

24

619021

WASHER, 5

6

25

59D5

NUT 5

4

24

Model S220 K

6904243

SEAT

(Michigan)

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SEAT (Cont'd)

(Michigan)

Ref

Part

No

Number

Description

Remarks

Serial Number

Qty

1

6669135

SEAT

W/Ref. 2-7

1

2

6670160

CUSHION

W/ edging, clip & (2) grommets

1

2

EDGING

NSS

1

2

CLIP

NSS

1

3

6674013

TRACK

LH - W/ 8" (203,2 mm) latch

1

4

6669089

TRACK

RH - W/O latch

1

5

25G512

SCREW

2

6

25G520

SCREW

2

7

6672715

SPACER

4

26

Model S220 K

6904243

REAR DOOR

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REAR DOOR (Cont'd)

Ref

Part

No

Number

Description

Remarks

Serial Number

Qty

1

61D5

NUT

4

2

6733616

BUMPER

2

3

6714509

COVER

exhaust

1

4

37C512

BOLT

2

5

6718796

PLUG

back-up alarm

1

6

6714126

DOOR STOP

1

7

6809726

ROLLER

2

8