TP48200A V100R001

Quick Installation Guide

Document Version: 01
Part Number: 31505049
Issued on: 2011-03-09
HUAWEI TECHNOLOGIES CO., LTD.

Safety Information

Safety Precautions
To ensure your personal saf ety and to avoid damaging the equipment, pay attention to the saf ety symbols on
the equipment and f ollow all instructions in this document. The "DANGER", "CAUTION" and "NOTE" marks do
not represent all the saf ety instructions. They are only supplements to the saf ety instructions.
When operating Huawei products and equipment, you must comply with saf ety precautions and special saf ety
instructions related to corresponding equipment provided by Huawei. The saf ety precautions in the document
are related to only Huawei products. Huawei will not be liable f or any consequences that result f rom the violation
of universal regulations f or saf ety operations and saf ety codes on design, production, and equipment use.

Local Safety Regulations

When operating the device, comply with the local saf ety regulations.

Personnel Requirements
Only trained and qualif ied personnel are allowed to install, operate, and maintain Huawei equipment.

Symbols
CAUTION

Indicates a potentially hazardous situation, which if not avoided, could result in

equipment damage, data loss, perf ormance deterioration, or unexpected results.

NOTE

Provides additional inf ormation.

Human Safety
Route cables in a proper sequence according to this document. For personal saf ety purposes, ensure that
ground cables are installed bef ore perf orming other operations.
The construction personnel must be trained, understand basic saf ety precautions, master related skills and
have obtained related certif icates.

This document describes the precautions to be taken in specif ic installation scenarios.

Conduct a power-on test within 72 hours af ter the power system is installed.

Copyright Huawei Technologies Co.,Ltd.2011.All rights reserved.

Contents

Cabinet Appearance
Tools
System Components
Installing the Cabinet

3
4
5
6

1.Fixing the Cabinet

2. Installing Modules
3. Installing Batteries

6
7
7

Connecting Cables

1. Preparations
2. Installing Ground Cable (g1)
3. (Optional) Installing Dry Contact Signal Cables and
Communication Cables
4. Routing Power Cables for the DC-powered Loads (d1)
5. Installing Power Cables for the Storage Batteries (d2)
6. Installing AC Input Cables (a1)
7. Routing Power Cables for the AC-powered Loads (a2)
8. Verifying the Installation

Commissioning the TP48200A

1. Connecting Batteries to the Power System
2. Setting PMU 02B Parameters
3. Power-On Check

Power System Parameter List

8
9

10
13
14
15
16
17

18
18
19
21

25

Cabinet Appearance

Smoke detector
Ventilation unit
Monitoring Unit
PSU

Lamp
Alternating current
distribution box
(ACDB)

Direct current
distribution box
(DCDB)

Ground busbar

Load output bar

Battery input bar

Heater

Battery baffle plate

Battery shelf

Cable modules

Tools

Flat-head
screwdriver

Phillips
screwdriver

(M3, M4)

(M3, M4)

Wire stripper

Hydraulic pliers

Hammer drill
(with 16 drill bit)

Heat gun

Adjustable
wrench

Claw hammer

Diagonal pliers

COAX crimping
tool

Insulated handle

Insulation tape

Multimeter

Electrical knife

Socket wrench

Marker

Heat shrink tube

Level

Insulating gloves
Nylon tie

Torque wrench

Ladder2 m

Paint brush

& ESD gloves

Vacuum cleaner

System Components

AC power

DC power
Signal cable
Ground cable
D.G.

Sensor

EMS

s2

a2
AC load

s1

D.G.

ATS

ACDB
d1

DC load
a1

TP48200A

d2

g1
Main supply

Battery

Site ground bar

No.

Specification

Exterior

g1-Ground cable

35 mm 2 - yellow and green

The cable has ring terminals installed at

both ends.

a1-AC input power cable

16 mm 2 - black sleeve (core wire: red,

yellow, green, and black) 4-pin equalsection cable

The cable has cord end

terminals installed at both ends.

a2-Power cable to AC load

As required by the customer

Plug

d1-Power cable to the DC load

(BLVD)

As required by the customer

The cable has cord end

terminals and ring terminals installed.

d2-DC power cable to the battery

35 mm 2 - Red cable and black cable

The cable has cord end

terminals and ring terminals installed.

s1-Dry contact signal

cable/Boolean value signal
cable/Sensor signal cable/Surge
protection signal cable

As required by the customer

The dry contact signal cable has

cord end terminals installed, and the sensor
signal cable has multi-pin sockets installed.

s2-FE signal cable

As required by the customer

The cable has RJ45 connectors

at both ends.

Installing the Cabinet

1 Fixing the Cabinet
Fix the installation holes of expansion bolts and then install the expansion bolts.

Line-drawing template

Bolt
Spring washer
Flat washer
Expansion sleeve
Four M12x60
expansion bolts

Marker

Cement
base

Socket wrench

16

Installation hole of expansion bolts

Install the cabinet.

Step1

Step2

Step3

2 Installing Modules
(Optional) Install PSUs.
By default, the cabinet is configured with two PSUs. Determine the number of PSUs to be installed based on customer
requirements. Each PSU can output a maximum of 50 A current.
Step1
Step2
Step3
Step4
Step5
Step6

3 Installing Batteries
Remove the rack and battery baffle plate .

Rack

Rack
Battery baffle plate

Install batteries, and connect cables, then install the battery baffle plate.

- + - +

- +

- +

- + - +

Battery baffle plate

- +

- +

Connecting Cables
1 Preparations
Connect cables in the following sequence: g1 > s1 and s2 > d1 > d2 > a1 > a2

Cables a1 and a2 are routed into the left cabling holes at the bottom of the cabinet, and cables g1 ,s1, s2, d1, and d2 are
routed into the right cabling holes at the bottom of the cabinet.

Prepare terminals based on the actual requirements.

Crimping tool

Cord end
terminal

Hydraulic pliers

Heat shrink

tube

Ring
terminal

Set all the circuit breakers to OFF.

ACDB

OFF
OFF

OFF

DCDB

OFF

2 Installing Ground Cable (g1)

- + - +

- +

- +

Site ground bar

Ground cable

Cable modules

3 (Optional) Installing Dry Contact Signal Cables and Communication Cables

1.You need to determine the dry contact signal cables and communication cables to be connected based on customer
requirements.
2. The following figure shows the ports on the monitoring module.

FE

COM-485/232

Port Type

Silkscreen

Description

Sensor port

TEM_BAT

Port for battery temperature detection

Door

Port for door status detection

Smoke

Port for smoke sensor detection

WATER

Port for water sensor detection

TEM_HUM

Port for humidity sensor detection

Analog value detection

AIN

Port for battery in position detection

Boolean value detection

port

DIN1

Port for Boolean value input1

DIN2

Port for Boolean value input2

DIN3

Port for Boolean value input3

DIN4

Port for Boolean value input4

DIN5

Port for Boolean value input5

DIN6

Port for Boolean value input6

DIN7

Port for Boolean value input7

ALM1

Port for smoke alarm

ALM2

Port for door broken alarm

ALM3

Port for PSU fault or PSU communicate fault alarm

ALM4

Port for load fuse trip or battery fuse trip alarm

ALM5

Port for battery temperature alarm or environment

temperature alarm

ALM6

Port for TCU alarm

ALM7

Port for mains fault

ALM8

Port for head lamp control

ALM9

Port for SPD failure alarms

PELU

Power electronic manufacturing information port

Output dry contact

Power electronic
manufacturing information

10

a Routing Dry Contact/Sensor Signal Cables (s1)

Press the white contact plate using a flat-head screwdriver. Insert the two wires at one end of the signal cable into the
corresponding ports, and then pull out the screwdriver to fasten the dry contact signal cable.

Connect the sensor cable and SPD signal cable to the corresponding ports on the UIM 02A.

- + - + - + - +

D.G.

Signal cable
Cable modules

11

Routing FE Signal Cable (s2)

COM

- + - +

- +

Signal cable
Cable modules

12

- +

4 Routing Power Cables for the DC-powered Loads (d1)

Remove the protection plate from the DCDB, and then connect the cables by referring to the following figure.
Install the DC power output cables for the DC-powered loads.

RTN+

DCDB

Ensure that cables are connected

to circuit breakers securely.

- +
- + - +

- +

- +
Load

Load

For the negative terminal

of DC power cables
For the positive terminal
of DC power cables
Cable modules

13

5 Installing Power Cables for the Storage Batteries (d2)

Remove any of the three copper busbars through which the batteries
are connected in series.

Connect the negative terminal and positive terminal of the storage battery to the power system: Loosen the upper bolts of the
battery input port, insert the 48 V power input cable and positive terminal into the cabling holes, and then tighten the bolts
securely using a screwdriver.

+ For the positive terminal

of DC power cables of the
storage battery outside
the cabinet
For the negative terminal
of DC power cables of
the storage battery
outside the cabinet
Cable modules

14

6 Installing AC Input Cables (a1)

Bef ore connecting AC input cables, disconnect the ACDB f rom the TP48200A.
AC input cables support three-phase power input.
Route the AC input cables through the cabling holes on the left of the cabinet, and connect the neutral wire to the
corresponding terminal.
Connect the L1-phase, L2-phase, and L3-phase lines to the AC input circuit breaker.
AC power distribution unit

- + - +

ACDB

For AC power cables

Cable modules

15

- + - +

7 Routing Power Cables for the AC-powered Loads (a2)

Connect the power cables of the AC-powered loads to the socket.

ACDB

Socket connect
to AC load

- + - +

For AC power cables

Cable modules

16

- + - +

8 Verifying the Installation

NO.

Item

Verify that the cabinet is properly installed and that cables are securely connected.

Verify that cables are routed in an untangled and orderly fashion.

Verify that idle cabling holes have rubber plugs installed.

Verify that cabling holes are sealed with fireproof mud and that idle cabling holes have rubber plugs installed.
The fireproof mud is placed in the packing box of the cabinet base.

Verify that short circuits do not exist between live wires (L1, L2 and L3), between live wires and ground cables,

between live wires and neutral wires (busbar), and between 0 V copper busbars and 48 V copper busbars
(between48 V busbar measurement points 1 and 2 and the RTN+ busbar).

ACDB

DCDB

RTN+

Battery

N
L3
L2
L1

-48V
measurement
point 1

Ground bar

Verify that the paint on the surface of the cabinet does not peel off.

17

BLVD

-48V
measurement
point 2

Commissioning the TP48200A

1 Connecting Batteries to the Power System
Install the removed copper busbar through which the batteries are connected in series. Then connect the battery string to the
power system.

Set the circuit breaker for the battery string in the DCDB to ON.

ON

Battery

Set the power switch to BAT ON if no information is displayed on the PMU 02B after the circuit breaker for the
battery string in the DCDB is set to ON. Then set the power switch to Normal after two minutes to protect the battery
string from being overdischarged. If the voltage of the battery string is lower than 40 V, set the power switch to
Normal two minutes after the mains is connected. Otherwise, a power failure occurs on the PMU 02B.

BAT ON

Normal

18

2 Setting PMU 02B Parameters

Parameter

Value Description

System Type

Type of the power system.

Batt String

Number of battery strings.

Capacity

Battery capacity.

Install Date

Date when the power system is installed.

IP Address

IP address of the PMU 02B.

Subnet Mask

Subnet mask of the PMU 02B.

Gateway

Gateway IP address.

Date

System date.

Time

System time.

1. Set the preceding parameters based on the actual situation.

2. The number of battery strings can be 0, 1, or 2. If one battery string is required, set the battery capacity
according to the f use position. For example, if the storage string is connected to BF1-, set the battery
capacity to battery capacity 1; if the storage batteries are connected to the BF2-, set the battery capacity to
battery capacity 2.
3. Button description:
Button

Description

or

You can press or scroll the menu or set a selected parameter.

Cancel

Press Cancel to return to the previous menu without saving the settings.

Enter

On the standby screen, press Enter to display the main menu.

On the main menu screen, press Enter to display the sub-menu.

On the sub-menu screen, press Enter to save the settings.

Notes:
The system information screen will be displayed if you do not perform any operations using the buttons within five
minutes.
The background light of the LCD will turn off if you do not perform any operations within eight minutes.
On the standby screen, you can press and Enter at the same time to reduce the LCD contrast, or press and

Enter to increase the LCD contrast.

4. The parameter settings on the LCD of the PMU 02B are only f or ref erence. For details on how to set PMU
02B parameters, see the TP48200A & ETP48200 Monitoring Module User Manual.

19

English

English

English

English

Osmanli

Osmanli

Osmanli

Osmanli

Enter
Jan.01.00
53.6VDC 227VAC
Load:0.0A
Batt:0.0A

Enter
Jan.01.00
53.6VDC 227VAC
Load:0.0A
Batt:0.0A

Enter
Jan.01.00
53.6VDC 227VAC
Load:0.0A
Batt:0.0A

Enter
Jan.01.00
53.6VDC 227VAC
Load:0.0A
Batt:0.0A

Enter

Enter

Enter

Enter

MAIN MENU
Alarm & Status
Settings
Maintenance

MAIN MENU
Alarm & Status
Settings
Maintenance

MAIN MENU
Alarm & Status
Settings
Maintenance

MAIN MENU
Alarm & Status
Settings
Maintenance

MAIN MENU
Alarm & Status
Settings
Maintenance

MAIN MENU
Alarm & Status
Settings
Maintenance

MAIN MENU
Alarm & Status
Settings
Maintenance

MAIN MENU
Alarm & Status
Settings
Maintenance

Enter

Enter

Enter

Enter

Enter Password:
>#

00200# Enter
Settings
Comm Settings
Batt Settings
DC Settings

Enter Password:
>#

Enter Password:
>#

00102# Enter
Settings
Comm Settings
Batt Settings
DC Settings

00102# Enter
Settings
Comm Settings
Batt Settings
DC Settings

Enter Password:
>#

00102# Enter
Settings
Comm Settings
Batt Settings
DC Settings

Enter
Settings
Engineer Settings

Enter
Enter Password:
>#

10020# Enter
Modify PWD
User
Init Para
No

Settings
Comm Settings
Batt Settings
DC Settings

Settings
Comm Settings
Batt Settings
DC Settings

Enter

Enter

Batt Settings
Batt Selection
Batt off Para
Charge Para

PMU Address:0
COM Port
RS485/RS232 Port

Settings
Tel No Settings
Night Charge Set
System Settings

Enter
Text: English
Disp Contrast:3
Date:
Jan.0100

Enter
Batt String:
1
Capacity 1:
400Ah

PMU Address:0
COM Port
RS485/RS232 Port

Text: English
Disp Contrast:3
Date:
Jan.0100

Enter

System Type
TP48200A
Version Info

Batt String:
1
Capacity 1:
400Ah

Modem Select:
No
Baud:
9600

Capacity 2:
0Ah
Install Date:
Jan.0100

IP Address:
192.168.0.10
Subnet Mask:
255.255.0.0

Capacity 2:
0Ah
Install Date:
Jan.0100

IP Address:
192.168.0.10
Subnet Mask:
255.255.0.0

20

Time:
Jan.0100

Gateway:
192.168.0.1

3 Power-On Check

Connect the mains to the power system only if related battery string parameters f or the PMU02B are
correctly set. Otherwise, the battery string may be damaged.
Check whether the voltages of the RTN+ busbar and -48 V measurement points 1and 2 are the same as the battery
voltage displayed on the monitoring module using a multimeter. If not, contact related personnel or handle the
problems by ref erring to the TP48200A Maintenance Guide.

DCDB
RTN+

Battery

-48V
measurement
point 1

21

BLVD

-48V
measurement
point 2

Set the AC circuit breaker to ON and repeat step 1. Check whether the voltages of the RTN+ busbar and -48 V
measurement points 1 and 2 range f rom 43.2 V to 57.6 V.

ACDB

SOCKET
HEATER

N
L3
L2
L1

DCDB
RTN+

Battery

-48V
measurement
point 1

22

BLVD

-48V
measurement
point 2

Ensure that the power switch is set to Normal.

BAT ON

Normal

Set the circuit breaker for the Load based on site requirements. The circuit breaker for the fan must be set to ON. Check
whether the loads work normally. If a load works abnormally, handle the fault by referring to the user manual of the load
device.

HEATER

Fan

23

Verify that the fans run properly in the cabinet.

Verify that the lamp is on in the cabinet.

Re-install the protection plates on the ACDB and DCDB.

Check whether the EMS can receive the information from the power system. If not, check whether the IP address is set
correctly and the PMU is connected properly.
Observe the operation of the power system for 15 minutes. If no alarms are generated, and current/voltage parameters of the
storage battery and loads are set properly, lock the door to the cabinet, give the key to the cabinet door to the customer, a nd
clean the site before leaving the site.

24

Power System Parameter List

Power System Parameters
Parameter

Value Range

Default Value

Batt String

02

Capacity 1

301000

400 Ah

Capacity 2

301000

0 Ah

IP Address

0.0.0.0
255.255.255.255

192.168.0.10

Subnet Mask

0.0.0.0
255.255.255.255

255.255.0.0

Gateway

0.0.0.0
255.255.255.255

192.168.0.1

Date

Dec.3199

Jan.0100

Time

23:59

01:01

LLVD

BLVDDC
Under Volt

44.0V

BLVD

35VLLVD

43.0V

Battery Float

43.20V57.6V

53.5V

Battery Boost

43.20V57.6V

56.5V

Rect Sleep

Yes/No

No

LLVD Enable

Yes/No

No

BLVD Enable

Yes/No

Yes

Current Limit
Coefficient

0.050.25

0.10C10

Battery Temp
High

500C to +100 0C

500C

Amb Temp High

500C to +100 0C

500C

1st Rev

25

Date

Sign

2st Rev

Date

Sign

HUAWEI TECHNOLOGIES CO., LTD.

Huawei Industrial Base Bantian Longgang
Shenzhen 518129
Peoples Republic of China
www.huawei.com