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INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
Front Frame
Rear Frame
Tap Views

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EC-C1

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KENR6158-06
April 2015

320D, 324D, 325D, and 329D Excavator


Hydraulic System - Attachment
320D:
MDE1-UP
KGF1-UP
MGG1-UP
TDH1-UP
DHK1-UP
SPN1-UP
GDP1-UP
PHX1-UP

324D:
JJG1-UP
DFP1-UP
JAT1-UP
PYT1-UP

325D:
AZP1-UP
A3R1-UP
SCR1-UP

329D:
MNB1-UP
JHJ1-UP
YFW1-UP

Long Reach Front


2015 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Description

Part
Machine Schematic
Number Location Location

Accumulator Gp

164-6981

B-5

Cylinder Gp - Boom

242-6858

F-3

Cylinder Gp - Bucket

225-4580

F-2

Cylinder Gp - Stick

242-6860

F-2

Filter Gp - Case Drain

126-2075

A-4

Filter Gp - Oil

188-4140

A-5

Filter Gp - Oil (Pilot)

158-8987

A-4

Motor Gp - Swing

179-9775

F-6

Motor Gp - Travel (Left)

215-9952

F-5

Motor Gp - Travel (Right)

215-9952

10

F-4

Pump Gp - Piston (Main)

272-6959

11

B-2

Sensor As - Left Pump Pressure (Idler)

221-8859

12

B-3

Sensor As - Right Pump Pressure (Drive)

221-8859

13

A-3

Switch As - Implement Pilot Pressure

309-5769

14

B-7

Switch As - LH Travel Pressure

309-5769

15

D-8

Switch As - RH Travel Pressure

309-5769

16

D-7

Swivel Gp

234-4440

17

E-4

Tank Gp - Hydraulic Oil

289-5564

18

A-4

Valve Gp - Check (Oil Cooler Bypass)

173-4672

19

A-7

Valve Gp - LH Travel Counterbalance

204-2819

20

E-5

Valve Gp - Load Control Boom Cylinder

255-5683

21

D-2

Valve Gp - Load Control Stick Cylinder

255-5680

22

D-5

Valve Gp - Main Control

255-5651

23

C-2

Valve Gp - Pilot (Travel)

270-5947

24

E-8

Valve Gp - Pilot Control (Left Joystick)

232-4157

25

C-8

Valve Gp - Pilot Control (Right Joystick)

232-4158

26

C-7

Valve Gp - Pilot Manifold

215-5037

27

B-6

Valve Gp - Pressure Reducing (Boom, Swing Priority)

232-4102

28

B-4

Valve Gp - RH Travel Counterbalance

204-2819

29

E-4

Valve Gp - Shuttle

164-6979

30

B-4

Valve Gp - Shuttle (Joystick)

185-0462

31

B-7

Valve Gp - Swing Cushion

158-9085

32

E-6

Attachment : Long Reach Front


Valve Gp - Check (Boom)

4I-8789

33

E-3

Valve Gp - Check (Stick)

4I-8789

34

E-1

Check component part numbers with Parts Manual for your specific machine.

TAP LOCATION
Tap
Number

Description

Schematic
Location

AA

Idler Pump Delivery Pressure

B-3

BB

Main Pump Delivery Pressure

A-3

CC

Pilot Pump Delivery Pressure

A-4

DD

Idler Pump Power Shift Pressure

B-2

EE

Drive Pump Power Shift Pressure

A-2

Hydraulic Oil Sampling Port

A-3

SOS

FLUID POWER SYMBOLS


BASIC COMPONENT SYMBOLS

MAIN AUX.

PUMP or MOTOR

SPRING
(ADJUSTABLE)

VARIABILITY

CONTROL VALVES

SPRING

FLUID CONDITIONER

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

TWO POSITION

2-SECTION PUMP

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

ATTACHMENT

LINE RESTRICTION

VALVE PORTS

TWO-WAY

THREE POSITION

PUMP: VARIABLE and


PRESSURE COMPENSATED

VARIABLE and PRESSURE


COMPENSATED

VALVES

VALVE ENVELOPES

ONE POSITION

LINE RESTRICTION
(FIXED)

RESTRICTION

FOUR-WAY

THREE-WAY

CONTROL VALVES

CHECK VALVES

AB

AB

P T
NORMAL POSITION

P T
SHIFTED POSITION

INFINITE POSITION

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

MEASUREMENT

PRESSURE

TEMPERATURE

ROTATING SHAFTS

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID
or MANUAL

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

SERVO

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

MANUAL SHUTOFF

PUSH-PULL LEVER

RELEASED PRESSURE

EXTERNAL RETURN

SPRING LOADED

HYDRAULIC PUMPS
VARIABLE DISPLACEMENT
NON-COMPENSATED

PEDAL

LINES CROSSING

LINES JOINING

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

INTERNAL
SUPPLY PRESSURE

COMPLETE

HYDRAULIC AND PNEUMATIC CYLINDERS

SINGLE ACTING

DOUBLE ACTING

INTERNAL PASSAGEWAYS

HYDRAULIC MOTORS
FIXED
DISPLACEMENT

SPRING

REMOTE SUPPLY PRESSURE

SIMPLIFIED

CROSSING AND JOINING LINES

GAS CHARGED

PUSH BUTTON

PILOT CONTROL SYMBOLS

INTERNAL RETURN

ACCUMULATORS

FIXED
DISPLACEMENT

GENERAL MANUAL

INFINITE
POSITIONING

FLOW IN ONE
DIRECTION

THREE
POSITION

PARALLEL
FLOW

CROSS
FLOW

TWO
POSITION

FLOW ALLOWED IN
EITHER DIRECTION

ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G
Transducer
(Fluid)

Transducer
(Gas / Air)

Pressure Switch
(Adjustable)

Pressure Switch

Generator

Electric Motor

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Flow
Symbol

Wire Number Identification Codes

Electrical Schematic Example

Hydraulic Schematic Example


Current Standard

Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG".

Wire
Circuit Number
Identification

Wire Color

325-AG135 PK-14
325-PK
Circuit Identification
Number

Wire Color

Wire Gauge

Previous Standard
Wire Color

Wire

325-PK-14
B
Circuit Number
Identification

Wire Gauge
(EXAMPLE VALVE)

SWG
MOTOR
DRAIN

(9) MOTOR GP
LEFT TRAVEL
215-9952

SWING MOTOR
PG

(10) MOTOR GP
RIGHT TRAVEL
215-9952

(8) MOTOR GP
SWING
179-9775

DB

R.C.V-C

F
Pp3

M
PA

PB

A1

B1

DR

T1

T1

(24) VALVE GP
PILOT (TRAVEL)
270-5947

AL2

TP

AL1

(FWD)

(BKWD)

TRAVEL(R)

(22) VALVE GP
LOAD CONTROL
STICK CYLINDER
255-5680
FWD
T2

bR1

R.C.V-A

PD-Dr

(UP)

BR1

Pi4

BL1

aR1
(BKWD)

(L)

A3

A4

A5

A6

A7

HL

A8

bL4

Di2

(R)

(FWD)

(FWD)

bL2

Pi3

B5

B6

B7

B8

bL1

DST

PL

RR

bR3

bR4

bL3

bL2

bL4

P2

Pi1

PRV-P2

A
D

P-IN

PSA2

DR1

Pi3

Di3

PSA1

A1

B1

(28) VALVE GP
PRESSURE REDUCING
(BOOM, SWING PRIORITY)
232-4102

B2

(1) ACCUMULATOR GP
164-6981

PAC

PRV-Dr

Pi2
SWG
PRKG BK
CONTROL

DR5

T-OUT1

BDr

DR6

P1

A2

MF-TANK

bR5

(11) PUMP GP
PISTON (MAIN)
272-6959

(18) TANK GP
HYDRAULIC OIL
289-5564

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS


PILOT PUMP OUTPUT
DRIVE PUMP OUTPUT
LEFT & RIGHT MAIN PUMP POWERSHIFT CIRCUIT
SUPPLY LINE
STICK CYLINDER CONTROL CIRCUIT
LEFT TRAVEL MOTOR CONTROL CIRCUIT
ATTACHMENT CONTROL CIRCUIT
SWING MOTOR CONTROL CIRCUIT
DRAIN / RETURN LINE
SWING BRAKE CONTROL CIRCUIT
IDLER PUMP OUTPUT
TRAVEL SPEED CONTROL CIRCUIT
BUCKET CYLINDER CONTROL CIRCUIT
RIGHT TRAVEL MOTOR CONTROL CIRCUIT
BOOM CYLINDER CONTROL CIRCUIT

M2

Pn2
Ps2
A2

HL
DD

PsM2

LINE PATTERNS

S1

(5) FILTER GP
CASE DRAIN
126-2075

Dr

DRAIN
FILTER

Pressure Line
Pilot / Load Sensing Pressure

DrM

Drain / Return Lines


Component Group

PsM1
MF-P

OUT

IN

PR

Pn1

(7) FILTER GP
OIL (PILOT)
158-8987

PC

A3

G1

M1

SOS

HR
Ps

DL

Callout Number

(Machine Location from


Component LocationsTable)

Connectors (By letter)


(52) VALVE GP - CONTROL
138-1234
Part Number

Component
Name

THIS SCHEMATIC IS FOR THE 324D EXCAVATOR HYDRAULIC SYSTEM


ATTACHMENT: LONG REACH FRONT
MEDIA NUMBER: KENR6158-06
SCHEMATIC PART NUMBER: 268-6875, CHANGE: 02, VERSION: HE

Pm
BB

CC

Taps (Pressure, Sampling, Sensor - by letter)

YY

DL

Pi
PG

CALLOUTS

EE

Ps1

A1
Ps

S3

PRV-P2

(6) FILTER GP
OIL
188-4140

HR

AA

PL

Di2

Di1

aL3

Di1

MF-TANK

PRV-Dr

P2

Pi2

SDr

(OUT)

DST

SPi

P1

DR4

(12) SENSOR AS
LEFT PUMP
PRESSURE (IDLER)
221-8859

G2

T-OUT2 DR2

DR3

R.C.V-A

bL2-2

bR4

bR4-2
PD-Dr

(19) VALVE GP
CHECK (OIL
COOLER BYPASS)
173-4672

R.C.V-C

PD-Pi

Di4

aL2

(27) VALVE GP
PILOT MANIFOLD
215-5037

FR

aR5

aL4

bR3

(30) VALVE GP
SHUTTLE
164-6979

PR

bR4-2

MF-P

(UP)

bR1

2 SPEED
TRAVEL
CONTROL

NO.3
(LOCK)

B4

(OPEN)
bR2

bL2-2
bL3

Pi2

NO.2
(SWING)

B3

(14) SWITCH AS
IMPLEMENT PILOT PRESS
309-5769

R.C.V-B

(IN)

STICK(2)

UP
JR1

BOOM(1)

DOWN
JR3

NO.1
(TRAVEL)

(DOWN)

(CLOSE)

R3

BP1 BT
R1
BR4

Pi1

BUCKET

CLOSE
JR2

aL2-2

aR4

R.C.V-B
aR5

AR2

ATCH

OPEN
JR4

Pi4
aR3

BR2

(BKWD)

Di3

B2

aR4

(23) VALVE GP
MAIN CONTROL
255-5651

bR5

B1

AR3

aR3

aR2

(OUT)

(31) VALVE GP
SHUTTLE (JOYSTICK)
185-0462

BR3

AR1

BOOM

BUCKET

L
JL4

R
JL2

A2

Di4

TRAVEL(R)

SWING

A1

JRT

STICK

IN
JL3

AL1

BL2

(IN)

BP2

BPi

(26) VALVE GP
PILOT CONTROL
(RIGHT JOYSTICK)
232-4158

JRP

JLP

OUT
JL1

SP1 ST
BL3
R2

AR5

PD-Pi

JLT

BR4

(21) VALVE GP
LOAD CONTROL
BOOM CYLINDER
255-5683

AR4

AL2

aL4

1
6

BDr

BP3

aL2-2

AL4

2 SPEED
TRAVEL
CONTROL

aL1

aL2

AR5

aL3

4
5

SP2

BL3

BR5

aR1

(16) SWITCH AS
RH TRAVEL PRESSURE
309-5769

(15) SWITCH AS
LH TRAVEL PRESSURE
309-5769

(25) VALVE GP
PILOT CONTROL
(LEFT JOYSTICK)
232-4157

SP3

(34) VALVE GP
CHECK (STICK)
4I-8789

(29) VALVE GP
RH TRAVEL
COUNTERBALANCE
204-2819

TRAVEL(L)

bL1

T6

AL3

SPi

SWING

aL1

T4

(BKWD)

BR4

AL4

STICK(1)

T5

BKWD
T3

(FWD)

BR3

(33) VALVE GP
CHECK (BOOM)
4I-8789

AL3

BOOM(2)

T1

FWD

AR1

DRAIN
FILTER

BL3

SDr

AR4

BR1

AR3

(17) SWIVEL GP
234-4440

SWG
MOTOR
DRAIN

BR5

MA

TT

BKWD

MB

BL1

TRAVEL(L)

T2

MB

(20) VALVE GP
LH TRAVEL
COUNTERBALANCE
204-2819

B(L)
BL2

(4) CYLINDER GP
STICK
242-6860

(3) CYLINDER GP
BUCKET
225-4580

(32) VALVE GP
SWING CUSHION
158-9085
MA

A(R)

(2) CYLINDER GP
BOOM
242-6858

Pp3

T2

TRAVEL MOTOR (RIGHT)

TRAVEL MOTOR (LEFT)


SWG
PRKG BK
CONTROL

(13) SENSOR AS RIGHT (DRIVE) PUMP PRESSURE


221-8859

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

MACHINE COMPONENT LOCATION


VIEW ALL CALLOUTS

BOOM

34
33

VIEW OF AREA B

(ROTATED FOR CLARITY)

10

29

3
20

CAB BOTTOM VIEW


VIEW ALL CALLOUTS

26

25
24
16

14

31

15

MAIN CONTROL VALVE


VIEW ALL CALLOUTS

32

23

A
19

21

28
VIEW OF AREA A

27

30

22

17

MAIN HYDRAULIC PUMP AND TANK


VIEW ALL CALLOUTS

EE

13

BB

11

AA

12

DD

SOS

CC

18