G55 Build Manual - V2 - 2014 PDF

Ginetta G55 Cup Car
Build Manual V2 (2014)
Ginetta G55 - General Dimensions
1055
kg
Overall length
4358
+/- 5 mm
Wheelbase
2457
+/- 10 mm
Minimum weight
Front
960
Overhang
Overall width
1900
mm +/- 1 %
Where measured
Rear
941
+/- 10 mm
FRONT AXLE
Front
1893
Width of bodywork at axle centreline
Rear
1899
mm +/- 1 %
Front
mini
Maximum track
1876
+/- 10 mm
Rear
maxi
mm +/- 1 %
1894
mm +/- 1 %
Mini
mm +/- 1 %
1876
maxi
mm +/- 1 %
1894
mm +/- 1 %
Ginetta G55 - Initial Run Recommendations

It is important to realise when running a car for the first time that painted, powder coated, and plated surfaces tend to bed
together and can work loose during the initial running period.
Consequently, it is strongly recommended that one out lap is completed after which all oil, water, and fuel lines are checked
for security, along with the wheel nuts.
Following this, a further run of four laps should be completed, after which a thorough spanner check must be carried out to
check the security of all components.
Particular attention should be paid to hub nuts, CV joints, braking and steering systems, suspension mounts and lock nuts,
and also the air jack locking rings.
As with all new car builds, it can be increasingly difficult to get all the air from the brake system; therefore, at sometime
during the first run it is advised that you should bleed the brakes and clutch to remove any excess air from the systems.
At all times during testing, visual checks should be made whenever the car is stationary.
Once testing is complete the car must be thoroughly cleaned, spanner checked, all fluid levels checked, and generally
inspected before returning to the track.
Extra attention should be paid to all engine drive belts after any visits to gravel traps for damage or misalignment.
Please note that the regulations for the G55 Cup will be very closely controlled and we would strongly advise that you
consult Ginetta before making any alterations to the car, no matter how miniscule this may be. The regulations will focus
primarily upon maintaining the original specification of the car and you should work on the assumption that any
modifications will render the car ineligible.
Ginetta G55 - Cup Car Set Up

ALL THESE ITEMS CAN BE SET UP IN THE AIR
Front
DAMPER TYPE
DAMPER SETTING
AEON TYPE / SIZE
ANTI-ROLL BAR SETTING
MASTER CYLINDER SIZE
BRAKE DISCS / PADS
BIAS SETTING
SPRINGS
PRELOAD STATIC
DAMPER PLATFORM AIR
CAMBER SHIMS
CASTOR SETTINGS
TYRE
Rear
Ohlin
-2
Rubber / 25mm
Hole 3
0.7 inch
Alcon 380MM / PF 01
Ohlin
- 10
Rubber / 25mm
Hole 1
0.75 inch
Alcon 330MM / PF 01
800lbs
Zero
58mm ^ 58mm
8mm ^ 8mm
^
Michelin Slick
650lbs
Zero
57mm ^ 57mm
4mm ^ 4mm
^
Michelin Slick
ALL THESE ITEMS TO BE SET UP ON FLAT PATCH

TYRE PRESSURE
HOT
CAMBER ANGLE DEGREES
TOE IN / OUT
RIDE HEIGHT
28psi ^ 28psi
28psi ^ 28psi
3.25 ^ 3.25
1mm OUT ^ 1mm OUT
62mm ^ 62mm
2.0 ^ 2.0
2mm IN ^ 2mm IN
72mm ^ 72mm
THESE ITEMS REFERENCE ONLY

BRAKE DUCTS
TYRE PRESSURE
COLD
None Fitted
22psi ^ 22psi
None Fitted
21psi ^ 21psi
This set-up is based on a complete car with all fluids, (water, oil, etc), no driver, and 10 litres of fuel.
Alternative Camber shims are available in sizes 2mm, 3mm, and 5mm.
5
Ginetta G55 - Set-up Details
Front
Rear
1 TURN SPRING PLATFORM = 2.5 MM RIDE HEIGHT
1 TURN SPRING PLATFORM = 2.5 MM RIDE HEIGHT
3 MM SHIM = 0.5 DEGREES
3 MM SHIM = 0.5 DEGREES
TURN TRACK ROD = 2.5 MM TOE CHANGE @ WHEEL
TURN TOE LINK = 2.5 MM TOE CHANGE @ WHEEL
Ride Height Change With Camber

Change
1 DEGREE CAMBER CHANGE = 3 MM RIDE HEIGHT
1 DEGREE CAMBER CHANGE = 3 MM RIDE HEIGHT
Toe Change With Camber Change
NO CHANGE
NO CHANGE
1 CLICK = 70% BUMP, AND 30% REBOUND
1 CLICK = 70% BUMP, AND 30% REBOUND
Anti-roll bar adjustment, hole 1 hole 2
STIFFNESS INCREASE = 22.8%
Ride Height Change

Camber Change
Toe Change
Damper Adjustment
Ginetta G55 - Damper Detail
Make and Type

Maximum open length
Minimum closed length
FRONT DAMPER
REAR DAMPER
OHLINS OIL FILLED SINGLE ADJUSTER
OHLINS OIL FILLED SINGLE ADJUSTER
437
mm
437
mm
350
mm
350
mm
18mm damper extensions are allowed for Cup Series only
Front Damper Graph
Rear Damper Graph
Ginetta G55 - Mileage Advice of Critical Components

The following parts must follow a life-mileage program for periodic maintenance / replacement / refurbishment / dimensional
and crack checks.
Listed below are typical expected life ( in kilometres ) to be intended just as a starting reference.
For safety reasons, please contact Ginetta Cars immediately if you discover premature wear or problems.
SUSPENSION
Suspension wishbones
Anti-Roll Bars and anti-roll bar drop links
Suspension ball joints
Front hubs
Rear hubs
5000 km
5000 km
3000 km
10000 km
10000 km
STEERING
Steering column and track-rods
Steering rack
5000 km
10000 km
CONTROLS
Brake pedal
5000 km
WHEELS, TRANSMISSION and STARTER MOTOR

Chassis to Engine installation bolts
Brake disc bell (unless fretting occurs)
Wheel rims
Wheel bearings
5000 km
3000 km
5000 km
5000 km
SYSTEMS
Wiring Loom
Water Radiators & Oil coolers (unless fins getting damaged)
10000 km
10000 km
Ginetta G55 - Crack Checking of Critical Components

CRACK CHECKS
Routinely performing crack checks on structural parts at regular intervals and after every accident, is strongly recommended.
Parts which should be monitored are:
Rims
Seat mounting brackets
Brake disc bells
Wishbones, Toe links, and Track rods
Uprights
Suspension mounts and Steering arms
Anti roll bars and anti roll bar drop links
The crack checking of any components can be carried out at Ginetta Cars. To arrange any crack checking please contact
Phil Addison on 0113 385 4176
Ginetta G55 - Fuel System

The Ginetta G55 Cup Car has an ATL fuel cell, which contains 107 litres. This style of fuel cell regulates the fuel pressure with
a 5 bar fixed regulator at the tank. This means that there is only one fuel line to run through the car to the engine.
In a case of running out of fuel the engine may take around 30 seconds of running to self-bleed itself.
Below is the schematic of the fuel cell:
10
Ginetta G55 - Fluid Level Checks
Checking the fluid levels on the Ginetta G55 Cup Car should be carried out at the start of each day the car will be running. The
oil, water and power steering levels should be checked using the following procedure:
Before starting the engine remove all caps and check the levels. The oil should be level with the top baffle, approx 130mm
below the top of the tank neck. The water and power steering levels should be around half of their tanks capacity.
The engine should now be started. Several cycles of the steering should be carried out, ensuring a full sweep each time
from full left hand lock to full right hand lock. During this time the power steering fluid level should be monitored, keeping
its level around half the tank capacity. The cap should now be replaced.
As the engine temp increases on the gauge it is important to ensure the water rails and radiator are also heating up,
otherwise the system may be air locked. If the entire radiator does not get hot, the bleed screw on top of the radiator
should be carefully opened to bleed out any air in the system. After any air is removed the water level should be topped
up to two thirds of the tank capacity and the cap replaced.
After the fan starts at 95 degrees C, the engine revs should be raised to 3000 rpm, held for 5 seconds then switched off.
The oil level should now be checked and topped up if required. The level at this point should be around 10mm above the
baffle.
Ginetta Cars recommends the follow lubricants: 5w30 synthetic oil in the Engine, 75w90 gear oil in both the gearbox and in the
Differential, and a premium grade of power steering fluid.
For further technical support, please call Simon Finnis 0113 385 4148
11
Ginetta G55 - Dry Cell Battery Care

Charging Procedure:
Only use specific DRY BATTERY chargers
The charger must give a constant tension between 14.0V and 14.7V.
The charger must be able to charge with a current of at least 40% of the nominal capacity of 26-27Ah, which is about
10A. The current will come down during charging.
A complete charge can take up to 10 hours.
SAFETY NOTES:
Never charge the battery when the battery is HOT.
Tighten the cable-nuts not more than 4Nm.
Charge an empty battery immediately. Do not leave it empty.
When the battery is stored do not let the tension come down under 12V. Charge it again as soon as possible.
Store the batteries in ambient temperature of about 25C. Hotter conditions will reduce the life of the battery.
12
Ginetta Cars Contacts

For any queries regarding the Ginetta G55, or Ginetta Cars, please use the relative contacts below to help us deal with your
queries as smoothly as possible.
Championship enquires
Ashley Gallagher -
0113 385 4144
Ashley.gallagher@ginetta.com
Technical enquires
Simon Finnis
0113 385 4148
simon.finnis@ginetta.com
Parts and ordering
Callum Turner
0113 385 4164
callum.turner@ginetta.com
General enquires
Simon Finnis
Mike Simpson
0113 385 4148

0113 385 4171
/
/
simon.finnis@ginetta.com
mike.simpson@ginetta.com
Media enquires
Ruth Harrison
0113 385 4165
ruth.harrison@ginetta.com
Sales enquiries
Mike Simpson
0113 385 4171
mike.simpson@ginetta.com
Design enquires
Ben Facer
0113 385 4170
ben.facer@ginetta.com
Accounts enquiries
Edmund Mescall -
0113 385 4155
Edmund.mescall@ginetta.com
Alternatively Ginetta Cars can be reached by the following;
Ginetta Main Line 08452 105050

By Fax 0113 3854141
E- mail enquires@ginettacars.com or parts@ginettacars.com
13
1890
Overall Width
WEIGHT(g)
TOLERANCE :
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
DATE
DATECODE 120704
Ginetta Cars, Unit 2, Helios 47, 1 Isabella Road, Garforth, West Yorkshire, England LS25 2DY. APPROVED
Tel: 44 (0)1909 515 116 Fax: 44 (0)1909 515 699 www.Ginettacars.com
2
MATERIAL
N/A
COPYRIGHT NOTE
N/A
FINISH
THIS DRAWING AND INFORMATION IS THE PROPERTY OF LNT

AUTOMOTIVE AND MUST NOT BE REPRODUCED, USED FOR
MANUFACTURE OR DISCLOSED TO A THIRD PARTY WITHOUT
WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
N/A
REMOVE ALL BURRS AND SHARP EDGES
QUANTITY
DESCRIPTION
AS
PER CAR:
G55 - Top View
21.02.11
SCALE
1:15
ML
5
A3
6
SHEET
2 OF 5
DRG. NO.
N/A
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
WEIGHT(g)
TOLERANCE :
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
DATE
DATECODE 120704
2
MATERIAL
N/A
COPYRIGHT NOTE
N/A
FINISH

WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
N/A
QUANTITY
DESCRIPTION
AS
PER CAR:
G55 - RHS View
21.02.11
SCALE
1:15
ML
5
A3
6
SHEET
6 OF 6
DRG. NO.
N/A
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
4342
Overall Length
WEIGHT(g)
TOLERANCE :
LINEAR 0.1mm
DRAWN
DATE
DATECODE 120704
2
MATERIAL
N/A
UNLESS STATED
ANGULAR 0.5
COPYRIGHT NOTE
N/A
FINISH

WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
N/A
QUANTITY
DESCRIPTION
AS
PER CAR:
SCALE
1:15
ML
5
N/A
G55 - LHS View
21.02.11
A3
6
SHEET
1 OF 5
DRG. NO.
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
WEIGHT(g)
TOLERANCE :
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
DATE
DATECODE 120704
2
MATERIAL
N/A
COPYRIGHT NOTE
N/A
FINISH

WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
N/A
QUANTITY
DESCRIPTION
AS
PER CAR:
G55 - Iso Views
21.02.11
SCALE
1:20
ML
5
A3
6
SHEET
5 OF 5
DRG. NO.
N/A
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
1899
Overall Width
WEIGHT(g)
TOLERANCE :
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
DATE
DATECODE 120704
2
MATERIAL
N/A
COPYRIGHT NOTE
N/A
FINISH

WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
N/A
QUANTITY
DESCRIPTION
AS
PER CAR:
G55 - Front View
21.02.11
SCALE
1:10
ML
5
A3
6
SHEET
3 OF 5
DRG. NO.
N/A
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
1900
Overall Width
WEIGHT(g)
TOLERANCE :
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
DATE
DATECODE 120704
2
MATERIAL
N/A
COPYRIGHT NOTE
N/A
FINISH

WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
N/A
QUANTITY
DESCRIPTION
AS
PER CAR:
G55 - Back View
21.02.11
SCALE
1:10
ML
5
A3
6
SHEET
4 OF 5
DRG. NO.
N/A
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
REV.
DESCRIPTION
DATE
APPROVED
1893 1% at front axle CL

Width of Bodywork
1899 1% at front axle CL

Width of Bodywork
960 10
Front Overhang
946 10
Rear Overhang
2453 10
Wheelbase
4358
Overall Lenght
54 3
From Floor
1105 + Ride Height

for Overall Height
1876 1% MIN
1894 1% MAX
Front Track
960 10
Front Overhang
1876 1% MIN
1894 1% MAX
Rear Track
946 10
Rear Overhang
2452 10
Wheelbase
4358 5
Overall Length
WEIGHT(g)
COPYRIGHT NOTE
MATERIAL
N/A
TOLERANCE :
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
DATE
DATECODE 120704
2
AS
FINISH
PROJECTION
THIRD ANGLE
N/A
QUANTITY
DESCRIPTION
PER CAR:
Overall Car Dimensions
21.03.11
ML

WRITTEN CONSENT.
N/A
SCALE
1:25
A3
6
SHEET
1 OF 1
DRG. NO.
G55 - X0009
7
N/A
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
REV.
DESCRIPTION
DATE
G50-A0204R
ITEM
NO.
10
G50-A0241R
9
8
G50-A0206R
APPROVED
12
Grade
PART NUMBER
- A0200
Bkt Sill Bottom - Lw
- A0204L-A
Chassis Bracket Door Catch LH - Lw
- A0204R-A
Chassis Bracket Door Catch RH - Lw
- A0206L
Bkt Sill Top LH - Lw
- A0206R
Bkt Sill Top RH - Lw
- A0241L
Bkt Body Mount Screen Top LH - Lw
- A0241R
Bkt Body Mount Screen Top RH - Lw
G55-A0011
Parcel Shelf Bracket - LH
G55-A0010
Parcel Shelf Bracket - Centre
10
G55-A0012
Parcel Shelf Bracket - RH
Footwell Bulkhead Plates
Footwell Bulkhead Plates - RHD Driver Side
A G50-LH A0452-B
12
A A0463-A
13
A A0272
M6 chassis bush
23
14
A A0016
Chassis Bush Body Pickup
Note
BOM relates to a RHD car
For LHD car remove part no
13 and add 1off part No 12
6
G50-A0241L
11
G50-A0200
QTY. Torque
Ft Lbs
DESCRIPTION
14
All the brackets highlighted in RED

should be REMOVED and all the
brackets highlighted in GREEN
should be ADDED when converting
an original G50 chassis to a G55
4
E
G50-A0206L
WEIGHT(g)
13
DATECODE 120704
11
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
G50-A0200
DATE
2
COPYRIGHT NOTE
N/A
N/A
Note:RHD cars require the 2 footwell plates shown.

LHD cars require 2off of part no 12. All plates
should be fully seam welded to chassis tubes
MATERIAL
TOLERANCE :
G50-A0204L

WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
FINISH
N/A
QUANTITY
DESCRIPTION
AS
26.01.11
G55-X0002 - Chassis Differences between G50 & G55

SCALE
ML
5
PER CAR:
1:10 A3
6
SHEET
1 OF 2
DRG. NO.
G55-X0002
7
01
REV.
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ALL DIMENSIONS
IN MILLIMETRES
Assembly Instructions:1.
A
Mark the position of the 23 No highlighted M6x20 chassis bushes.

Drill 14.1mm holes for the bushes which lay on the 50x50 box
and 8.6mm holes for the bushes which lay on the 40x20 box.
Tig weld the bushes in position so the top surface of the top hat
bush is flush with the face of the 50x50 Box. Grind to ensure a
flush finish. The bushes in the 40x20 box sit on the tube surface.
Cut off and grind back all brackets to be removed
Position the centre section according to the dimensions provided
Assemble the remaining parts, seam welding the lapped joints
The parcel shelf should be fully seamed to all chassis tubes
Fully seam weld the required footwell plates to the chassis tubes
Once welded in position, all bare metal should be painted mat
black, to prevent corrosion
2.
293
Seam weld the

lapped joint
280
3.
4.
5.
6.
7.
8.
235
328
Back of parcel
shelf to back
of 50x50 box
LHD Version
Flush with
surface
C
730
Underside of
Chassis to top
face of
parcel shelf
Sat on
surface
RHD Version
2443
2129
1918
11.5
38.5
1114
682
363
281
238
209
0
25
55
Note:All M6 Chassis Bushes on the

50x50 box must be flush with
the chassis tube surface.
WEIGHT(g)
MATERIAL
N/A
N/A
TOLERANCE :
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
DATE
DATECODE 120704
2
COPYRIGHT NOTE
WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
FINISH
Raw
QUANTITY
DESCRIPTION
AS
G55 - X0002 - Chassis Alterations

Assembly Instructions
15.12.10
SCALE
1:20
ML
5
A3
6
SHEET
2 OF 2
DRG. NO.
G55-X0002
7
PER CAR:
01
REV.
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ALL DIMENSIONS
IN MILLIMETRES
REV.
DESCRIPTION
DATE
APPROVED
ITEM
NO.
Holes for
4mm Rivets
PART NUMBER
QTY. Torque
Ft Lbs
DESCRIPTION
A G55-A0005-A
Floor Panel LH
A G55-A0006-A
Floor Panel RH
A
A
A
C
G55-A0007
Floor Panel Centre
G55-A0008
Floor Panel Centre FWD
Floor Panel Front

M5 Captive Nut
1
18
5
6
G55-A0009-B
-
M5 anchor nuts
secured with 2No
2.5mm rivets
GRADE
NOTE:A bead of Purflex-40 should

be run along each chassis leg
to bond the aluminium floor
and provide a water tight seal
2
4
Top Side of
Floor Panels
WEIGHT(g)
to
Fro
a
fC
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
DATECODE 120704
2
N/A
TOLERANCE :
DATE
MATERIAL
COPYRIGHT NOTE
N/A

WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
FINISH
N/A
QUANTITY
DESCRIPTION
AS
SCALE
1:10
01
G55-X0003 - Floor Panel Asembly
14.02.11
ML
PER CAR:
A3
6
SHEET
1 OF 2
DRG. NO.
G55-X0003
7
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
Assembly Instructions
1.
2.
3.
4.
5.
51
51
6.
7.
8.
9.
Remove the old floor, clean and prep the chassis prior to G55 floor
being installed
Position the engine bay floor panel using the front lip, ensuring the part is
centralised on the chassis
Mark the 8 No highlighted holes which lay on the chassis then remove
panel and drill 14.1mm holes for the supplied M6x20 bushes
Tig weld the bush in position so the head of the top hat bush is flush with
the underside of the chassis. Grind to ensure flush finish. Replace panel
and bolt in place with M6 x 16mm button head bolts
This panel should be left removable for access to lower engine, so no
bonding agent is required
18No M5 anchor nuts should be secured to the overlaps on the outer
two panels using 2.5mm rivets
Counter-sink each of the aligning holes on the centre two panels, then
bolt the floor panels together using M5x16mm dome head bolts
Centralise the assembled panels on the chassis and clamp in position,
then drill the required rivet holes using a 4.1mm bit
Apply a thin bead of Sikaflex to each of the cockpit chassis tubes,
reposition the assembled floor and rivet in place using 4mm steel rivets
6
C
Note:
Some components displayed
transparent for clarity
Balloons correspond with

instructions provided
WEIGHT(g)
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DATE
DATECODE 120704
2
N/A
TOLERANCE :
DRAWN
MATERIAL
COPYRIGHT NOTE
N/A

WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
FINISH
N/A
QUANTITY
DESCRIPTION
AS
G55-X0003 - Floor Panel Asembly

- Assembly Instructions
14.02.11
SCALE
ML
5
PER CAR:
1:12 A3
SHEET
2 OF 2
DRG. NO.
G55-X0003
7
01
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
REV.
DESCRIPTION
DATE
APPROVED
ITEM
NO.
Grade
PART NUMBER
QTY. Torque
Ft Lbs
DESCRIPTION
A G55-B0027
Bonnet
B G55-B0097
Striker Plate 90 Deg
A G40 - B0191
Aeorcatch
C-
M4x10 - Countersunk Head Screw
28
C-
M4 washer
24
C-
M4 Nyloc Nut
24
1
4
3
D
2
4
WEIGHT(g)
MATERIAL
N/A
N/A
6
F
TOLERANCE :
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
DATE
DATECODE 120704
2
COPYRIGHT NOTE
WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
FINISH
N/A
QUANTITY
DESCRIPTION
AS
G55 - X0004- Bonnet Assy
22.02.11
SCALE
ML
5
PER CAR:
1:8
A3
6
SHEET
1 OF 1
DRG. NO.
01
G55 - X00047
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
10
1
ITEM
NO.
PART NUMBER - DESCRIPTION
Default
/QTY.
G55-B0055
G55-B0053 - Side Fins - LH
G55 - F0019 - Side Exit Heat Shield
G55-B0095 Over Centre Latch Adjustable
M4 x 12 Button Head Screw
M5 x 10 button
M5 captive nut
M5 x 15 button
14
M5 Large Washer - 20 OD
10
10
M5 nyloc
11
G55-B0071 - Door Sealing Panel - FWD - LH
3
C
Heat Shielding
Foil Tape
6
D
WEIGHT(g)
MATERIAL
N/A
N/A
Notes:F
Side exit exhaust only permitted in the GT series. Hole not to be cut for
the cup series
All inside faces of sill to be coated first with reflective cloth, then foil tape
RH Sill is symmetrically opposite
DATECODE 120704
TOLERANCE :
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
DATE
2
COPYRIGHT NOTE
WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
FINISH
N/A
QUANTITY
DESCRIPTION
AS
G55 - X0016- G55 Side Sill Assy - LH
11.05.11
SCALE
ML
5
PER CAR:
1:8
A3
6
SHEET
1 OF 1
DRG. NO.
G55 - X00167
01
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
REV.
DESCRIPTION
DATE
APPROVED
Left Hand Door BOM - As pictured

Note:
BOM's shows part quantities for one door
The Right Hand Door is Symmetrically opposite
If a RH alternative is not given in the BOM the

part is reversible
3
7
15
12
Grade
PART NUMBER
DESCRIPTION
G55-B0033
Door Bonded Assembly LH
Door Handle - Universal
ITEM NO.
1
2
A 96FG-A22400AD_6
QTY. TORQUE
FTLBs
G55-B0108
Door Trim Panel
G40-B0197
DOOR MIRROR LH
G50 - B0015
Door Hinge Left-Top
G50 - B0013
Door Hinge Left-Bottom
G40 - B0128
LATCH ASSY LH
G55-B0039
Door Glass LH
M4x20 - C-Sunk Screw
12
10
M4 washer
12
11
M4 Nyloc Nut
12
12
M6x16 - Button Head Screw
13
M6 Nyloc
14
M6 Washer - Plain 12od
15
M6 WASHER - 20 OD
16
M8x30 cap head
17
M8 Washer - Plain
18
7-16 thick washer - W0034
11
D
10
Grade
Right Hand Door BOM - Differences

PART NUMBER
DESCRIPTION
G55-B0034
Door Bonded Assembly RH
20
G55-B0040
Door Glass RH
21
G50 - B0016
Door Hinge Right - Top
22
G50 - B0014
Door Hinge Right - Bottom
23
G40-B0197
DOOR MIRROR RH
24
G40 - B0127
LATCH ASSY RH
ITEM NO.
19
QTY. TORQUE
FTLBs
WEIGHT(g)
MATERIAL
16
17
18
TOLERANCE :
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
DATE
2
COPYRIGHT NOTE
N/A
N/A
DATECODE 120704

WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
FINISH
N/A
QUANTITY
DESCRIPTION
AS
G55 - X0005Door Bonded Assembly LH & RH Differences
22.02.11
SCALE
ML
5
1:8
A3
6
SHEET
1 OF 1
DRG. NO.
G55 - X00057
PER CAR:
01
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
REV.
DESCRIPTION
DATE
APPROVED
ITEM
NO.
GT3 Version shown in exploded state

Replace items 7 and 8 with item 19
for the Cup series
2
Note
10
Right Hand light assembly

is symetrically opposite
11
C
9
12
Light Pod LH
All
A G55-B0043
Light Pod Inspection Panel LH
All
A G55-B0046
Headlight Lens LH
All
A G55-B0076
Indicator BKT
GT3
G55-B0077
Head Light BKT-AFT-LH
GT3
G55-B0079
Head Light BKT-FWD-LH
GT3
A L0030
Front Main Headlight
GT3
A L0028
Front Indicator
GT3
A G55-B0141
Headlight Stiffener BKT-LH
GT3
10
C-
11
C-
M5 Washer
12
C-
M5 Captive Nut
13
C-
14
C-
M6x16 - Cap Head Screw
15
C-
M6 Washer - Plain 12 OD
16
C-
M6 Washer - 25 OD
17
C-
M6 Nyloc
18
A G55 - L0001
G55 Headlight Pod Loom
GT3
19
A G50 - B0155
Light Sticker Pack - For Both LHS & RHS Cup
Note
Headlights shown to be used in GT series, trim pod to suit

Stickers can be used in replacement for the Cup series
15
Ringed hardware fastens

headlights to the front bumper
WEIGHT(g)
MATERIAL
TOLERANCE :
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
16
17
14
DATE
2
COPYRIGHT NOTE
N/A
N/A
DATECODE 120704
SERIES QTY/
side
DESCRIPTION
A G55-B0041
18
13
PART NUMBER
1
D
GRADE

WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
FINISH
Raw
QUANTITY
DESCRIPTION
AS
G55 - X0006- Head Light Top Level Assy LH
23.02.11
SCALE
ML
5
PER CAR:
1:5
A3
6
SHEET
1 OF 1
DRG. NO.
G55 - X00067
01
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
REV.
DESCRIPTION
DATE
APPROVED
ITEM
NO.
5
A
19
10
19
14
8
13
Default/
QTY.
PART NUMBER
G50-A0467 - G50 Chassis Assembly - RHD
G55-B0030 - Dashboard - LHD
G55-B0048 - Gear Lever Gaiter Plate - LHD
G55-B0049 - Gear Lever Gaiter Plate - RHD
G55-B0005 - Rear Bulkhead
G55-B0006 - Seat Belt Cap
G55-B0007 - Rear Bulkhead Plate
G55-B0008-B - Centre Console
G55-B0009 - Centre Console Inspection Hatch RWD
10
G55-B0010 - Centre Console Inspection Hatch FWD
11
G55-B0011 - Footwell Finisher Panel LH
12
G55-B0012-A - Footwell Finisher Panel RH
13
G55-B0014 - Switch Panel
14
G55-B0015-A - Dashboard Centre BKT
15
G55-B0069-A - Side Sealing Panel - LH
16
G55-B0070-A - Side Sealing Panel - RH
17
G50-B0157 - Z Inner Side Chassis Panel RH
18
G50-B0159 - Inner Side Chassis Panel LH
19
M5 washer
15
20
G55-GT3 - Switch Panel
12
?
15
11
18
WEIGHT(g)
MATERIAL
Panels secured in position using 4mm black rivets and bonded using Puraflex 40
Finishing panels secured in place using M5 bolts and 1/4 turn fasteners
1no Gear lever gaitor plate supplied dependent upon Left or Right hand drive
TOLERANCE :
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
DATE
DATECODE 120704
2
COPYRIGHT NOTE
N/A
N/A
Notes:-

WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
FINISH
N/A
QUANTITY
DESCRIPTION
AS
G55 - X0007- Internal Body Panels
23.02.11
SCALE
1:15
ML
5
PER CAR:
A3
6
SHEET
1 OF 2
DRG. NO.
01
G55 - X00077
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
REV.
DESCRIPTION
DATE
APPROVED
Assembly Order Notes:-
1.
Attach cable tie saddles to tubes on inside of prop tunnel to allow attachment of Gearbox
Cooler Pipe, brake lines, air jack pipes, Fuse Box and ECU bracket
2. Attach Rear bulkhead to chassis using 4mm Rivets and bonding agent
3. Attach 4no 1/4 turn saddles, M5 anchor nuts and AV foam tape to the Prop tunnel, then fix
to the chassis as described above
4. Attach cable tie saddles to tubes on inside of prop tunnel to allow attachment of Gearbox
Cooler Pipe, brake lines and air jack pipes
5. Carbon Panels attached to the chassis in the same method as the bulkhead
6. Centre console inspection hatch FWD trimmed for gear stick and Gaitor fitted
7. Finishing panels secured as above also with the Bolts shown
8. 3no M5 rivnuts used to secure dash to chassis member, then dash centre Bkt secures dash
to prop tunnel
9. Footwell finisher panels attach to the inside face of the centre section, once fitted
10. Grip tape may be applied to the foot rest if teams wish
Note:The two internal footwell

finishing panels are fitted
after the centre section is
dropped over the chassis
D
WEIGHT(g)
MATERIAL
N/A
N/A
TOLERANCE :
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
DATE
DATECODE 120704
2
COPYRIGHT NOTE
WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
FINISH
N/A
QUANTITY
DESCRIPTION
AS
G55 - X0007- Internal Body Panels Assembly Instructions
23.02.11
SCALE
1:15
ML
5
PER CAR:
A3
6
SHEET
2 OF 2
DRG. NO.
01
G55 - X00077
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
REV.
DESCRIPTION
11
41
DATE
APPROVED
23
ITEM
NO.
22
31
75mm hole
covered with
heat shielding
- Used for
mounting
door striker
29
28
13
C
17
40
32
39
22
43
34
16
D
37
26
25
31
20
18
10
15
33
42
36
24
21
19
DATECODE 120704
WEIGHT(g)
43
Any components not showing any hardware are bonded and/or riveted in place
10 off sill mounting holes (per sill) to be drilled and tapped, for M5 fasteners, into
impregnated steel blocks. Location highlighted with RED Balloons
75mm Hole to be cut through outside face to allow access for the door striker
mounting hardware
Heat shielding cloth and foil tape to be applied to all faces hidden behind sill,
covering the afore mentioned hole - see inserted pic
All front bulkhead faces must be covered in foil tape
Item No 18, Wiper Motor Assy, should be installed as a complete unit
1
27
14
Assembly Notes:-
35
38
30
12
34
MATERIAL
39
TOLERANCE :
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
40
DATE
PART NUMBER
Centre Section
Parcel Shelf
B G55-B0020
Rear Glass
A G55-B0016
Front Windscreen
A G55-B0021
4 inch Hose Adaptor
B G40 - B0131
Door Striker
B G40 - B0180
Door Striker Shim
A G55-B0095
Over Centre Latch Adjustable
B G55-B0097
Striker Plate 90 Deg
10
A G55-B0099
Self Adhesive Seal - LHS
11
A G55-B0099
Self Adhesive Seal - RHS
12
A G55-B0100
Door Seal - LHS
13
A G55-B0100
Door Seal - RHS
14
A G50 - B0013
Door Hinge Left-Bottom
15
A G50 - B0015
16
A B0014
17
A B0016
18
A G55-R0004
19
B G55-B0082
Water Header Tank BKT Assy
20
B G55-B0085
Master Cylinder Reservoir BKT Assy
21
B G55-B0081-A
Master Switch-Fire Extinguisher Cable BKT
22
A M0030
Dry Break Valve RE153
23
A M0031
Filler Neck
24
B G55-B0087
Centre Section Blanking Panel-LH
1
1
1
1
Door Hinge Right-Top
Wiper Sytem Full Assembly
25
B G55-B0088
Centre Section Blanking Panel-RH
26
B G55-B0073
Rear Diffuser BKT
27
B G55-B0121
Rear Diffuser LWR BKT
2
8
28
C 336-400-190
Quarter Turn Fastener Recepticle
29
C 316-115-190
Quarter Turn Fastener - Stud
30
A G55-R0027
Air Jack Plug BKT-RH
31
C -
32
C -
18
33
C -
M6x16 cap head
34
C -
26
35
C -
26
36
C -
M6 WASHER - 20 OD
37
C -
M6 Washer - 25 OD
38
C -
M6 Nyloc
39
C -
M8 Washer - 25od
40
C -
M8 NYLOC P-Type Nut
41
C -
42
C -
M8 WASHER
43
C -
7-16 thick washer - W0034
44
A ATL-890-A-02
45
A -
Heat shield reflective cloth - 4mm

Heat shield foil tape
Raw
PER CAR:
SHEET
1 OF 1
DRG. NO.

WRITTEN CONSENT.
QUANTITY
A3
COPYRIGHT NOTE
G55 - X0008- Centre Section Exploded Assembly
1:15
Door Hinge Left-Top

Door Hinge Right-Bottom
PROJECTION
THIRD ANGLE
SCALE
ML
A G55-B0018
A G55-B0017
FINISH
14.03.11
QTY.
DESCRIPTION
AS
DESCRIPTION
N/A
N/A
2
35
7
GRADE
G55 - X00087
01
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
REV.
DESCRIPTION
DATE
APPROVED
13
ITEM
NO.
Note:
A0250-A
End plates must be level with horizontal

ground plane 1 at all times
15
12
16
B
11
21
19
17
18
C
10
20
14
19
4
15
3
D
13
16
25
26
20
19
22
23
21
5
25
26
DATECODE 120704
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
26
25
DATE
2
G55-B0001
Wing LWR BKT
G55-B0002
Wing Stay LH
G55-B0003
Wing Stay RH
R0015-B
Towing eye plate
B0116
Wing End Plate
B0118-A
Wing Bracket UPR
B0115
Rear Wing
G55-B0124
Rear Wing Gurney
10
11
M4 washer
12
12
M4 Nyloc Nut
13
14
M5 Washer
15
16
M6 washer
17
M6 Nyloc
18
19
20
M8 WASHER
26
21
M8 Lock Nut
14
22
M10x25 - Hex Head Bolt
23
M10 plain washer
24
M10 Nyloc Nut - Type T
25
26
M10 Shnorr Washer
N/A
PROJECTION
THIRD ANGLE
N/A
QUANTITY
SCALE
1:12
ML
5
PER CAR:
G55 - X0010- G55 Wing Assy
24.03.11
A3
6
SHEET
1 OF 1
DRG. NO.

WRITTEN CONSENT.
FINISH
COPYRIGHT NOTE
DESCRIPTION
AS
Defa
TORQUE
ult/Q
FT Lbs
TY.
DESCRIPTION
MATERIAL
TOLERANCE :
PART
NUMBER
Rear Crash Structure
N/A
24
1
20
WEIGHT(g)
23
F
18
GRADE
01
G55 - X00107
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
REV.
DESCRIPTION
DATE
APPROVED
ITEM NO. GRADE PART NUMBER

1
A
G55-B0001
Wing Angle
0
1
2
3
4
5
6
B
Wing Position
B1
B2
B3
B1
B2
B3
B1
Pilar Position
A1
A2
A3
B1
B2
B3
C1
B0116
B0118-A
B0115
G55-B0124
DESCRIPTION
Wing LWR BKT
QTY.
1
Wing End Plate
Wing Bracket UPR
Rear Wing
Rear Wing Gurney
Position 2 on the upper mounting bracket increases

each of the wing angle increments by 5 degrees.
All angles in the table below are taken from the
chassis datum, therefore by changing the rake of
the car, these angles will change respectively.
3 21
All options are allowed for the cup series, but

no extra holes / slots may be may be added
A
B
A
B
C
Position 1 & 2
Position 3
Position 1
Position 1
Position 2
Position 3
Position 2
Position 3
Position 1
Position 2
Position 3
Position 2
Position 3
Position 2
Position 1
Position 2
Position 1
WEIGHT(g)
Position 2
Position 1 and 2
TOLERANCE :
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
DATE
DATECODE 120704
2
COPYRIGHT NOTE
N/A
N/A
Position 1
MATERIAL

WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
FINISH
N/A
QUANTITY
DESCRIPTION
AS
G55 - X0011 - Rear Wing Angle Positions
24.03.11
SCALE
ML
5
PER CAR:
1:4
A3
6
SHEET
1 OF 1
DRG. NO.
G55 - X0011
7
01
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
ITEM
NO.
M10 spacing washers may be added to bring the

nose box bottom face in the same plane as the
chassias rails, in order to fit the splitter correctly.
G50-A0254-G - Front Nose Box Composite
G55-P0001 Water Radiator
G55-R0010 Rad MTG Clamp
G55-B0107-A Front Bumper Bumper UPR BKT

G55-B0115
Front Splitter Cable UPR-FWD-BKT
G50-B0150-A - Front Splitter BKT
G50-R0039-B - Towing Eye Front Frame
G50-N0003 - Oil Cooler
G50-P0005 - Radiator Fan
10
G55-R0017 Front towing strap
11
G55-N0006 - 34 Row Oil Cooler
12
G55-B0140-A - Oil Cooler Duct Fence
13
M6 X 16 Cap Head
14
M6 x 25 cap head
15
M6 x 30 cap head
16
M6 washer
24
17
M6 Washer - Copper
18
M6 WASHER - 20 OD
10
19
M6 Washer - 25 OD
20
M6 Captive Nut
21
M6 Nyloc
20
22
M8 WASHER - PLAIN
23
M8 Nyloc P-Type
24
M10 x 25 hex head
25
M10 X 40 Cap Head
26
M10 Washer - 25od
27
M10 Spacer
28
M6 Rubber Washer
29
M10 Schnorr Washer
30
M10 Plain Washer
31
M10 Washer - 36 OD
32
DIN EN ISO 7040 - M10 - N
19
25
4
C
6
5
24
10
D
12
1
15
WEIGHT(g)
N/A
TOLERANCE :
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
DATE
2
27
Default
/QTY.
DATECODE 120704
AS
MATERIAL
N/A

WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
FINISH
N/A
QUANTITY
DESCRIPTION
PER CAR:
Front Nose Box Assy
30.03.11
ML
COPYRIGHT NOTE
SCALE
1:8 A3
SHEET
1 OF 1
DRG. NO.
G55 - X00127
01
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
M10 spacing washers may be added to bring the nose box bottom face in
the same plane as the chassis rails, in order to fit the splitter correctly.
A
20
14
10
11
13
24
ITEM PART NUMBER/DESCRIPTION Defa

ult/Q
NO.
TY.
G55-B0028
1
1
Front Bumper
G55-B0029
2
1
Splitter Plank
3
Ginetta Badge
1
G55-B0123
4
2
Front Splitter Stay
5
G50-B0150 - Front Splitter BKT
2
11
M6 washer
18
7
8
M6 Washer - 25 OD
M6 Nyloc
27
26
M6 Captive Nut
10
SF2/ST38
BIG HEAD INSERTS - M6X10
G55 - X0012
Front Nose Box Assy
G55-B0051-B
Aerocatch Pin BKT LH
G55-B0116 Front Splitter Cable
UPR-AFT-BKT-LH
G55-B0117
Front Splitter Cable UPR-AFTBKT-RH
G55-B0114
Front Splitter Cable- LWR BKT
G55-B0113
Front Splitter Cable Assy -Short
Cable
G55-B0118
Front Splitter Cable Assy -Long
Cable
18
19
20
M6 x 16 button
13
21
M6 x 20 c-sunk
22
M6x25 Button Bolt
23
M6 x 25 c-sunk
24
M6 x 25 cap head
25
G55-B0052-C - Aerocatch Pin

BKT - RH
M6 Female Rod End Assembly
25
11
12
12
9
3
13
14
11
15
16
22
17
17
16
4
D
26
15
5
22
2
21
WEIGHT(g)
8
23
18
21
21
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
19
2
N/A
TOLERANCE :
DATE
26
1
1
1
1
C
4
2
2
23
22
DATECODE 120704
AS
COPYRIGHT NOTE
MATERIAL
N/A

WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
FINISH
N/A
QUANTITY
DESCRIPTION
G55 - X0013- Frotn Bumper Assembly
PER CAR:
11.04.11
ML
5
01
SCALE
1:10
A3
6
SHEET
1 OF 1
DRG. NO.
G55 - X00137
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
REV.
DESCRIPTION
DATE
APPROVED
ITEM
NO.
PART NUMBER
G55-B0022
Rear Diffuser
B0056-B
Rear Diffuser Bracket
G55-B0096
Striker Plate
G55-B0122
Rear Diffuser Skid Plate
10
M5 Washer - 20od
8
9
C
C
M5 Rivnut
M5 Captive Nut
3
7
10
11
12
13
C
C
F1-S38ZP-M6HEX

M6 Big Head Fastener
2
10
13
12
10
8
GRADE
QTY. TORQUE
Ft Lbs
DESCRIPTION
13
9
3
6
Note:-
13
The rear diffuser bracket (Item 2) will be already

mounted to the chassis when the diffuser is to be fitted
E
7
4
WEIGHT(g)
TOLERANCE :
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
DATE
DATECODE 120704
2
COPYRIGHT NOTE
N/A
N/A
11
MATERIAL

WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
FINISH
N/A
QUANTITY
DESCRIPTION
AS
G55 - X0014- Rear Diffuser Assembly
14.04.11
SCALE
ML
5
PER CAR:
1:8
A3
6
SHEET
1 OF 2
DRG. NO.
G55 - X00147
01
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
DESCRIPTION
DATE
APPROVED
18
Approximate
Dimension
NOT to be used as a
fitting measurement
REV.
3.4
Lower face of diffuser MUST be

parallel with chassis rail upon fitting
1344
Reference Dimension
Diffuser Fitting Instructions:1.

2.
F
3.
4.
WEIGHT(g)
Brackets 'A' & 'B' will be pre-fitted to te centre section prior to

diffuser installation
Hook the diffusers front lip over the flat floor and position so the flat
face of the fins is parallel with the floor, this will leave a gap of
approximately 18 mm between th diffuser and centre section
The gap is important to create clearance for the exhaust tail pipes.
The diffuser can then be bolted to the Bracket marked 'C' which
will secure the diffuser to the chassis
DATECODE 120704
TOLERANCE :
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
DATE
COPYRIGHT NOTE
N/A
N/A
2
MATERIAL

WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
FINISH
N/A
QUANTITY
DESCRIPTION
AS
G55 - X0014- Rear Diffuser Assembly

Fitting Instructions
14.04.11
SCALE
ML
5
1:5
A3
6
SHEET
2 OF 2
DRG. NO.
G55 - X00147
PER CAR:
01
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
REV.
DESCRIPTION
DATE
13
12
11
7
8
APPROVED
1
ITEM
NO.
GRADE
PART NUMBER
DESCRIPTION
G55-B0023
Rear Section
Def
ault TORQUE
/QT FT Lbs
Y.
1
G55-B0090Over Centre
Over Centre Latch Nut Plate
Latch Nut
Plate
G55-B0091 Over Centre Latch Clip Nut Plate
G55-B0098
Striker Plate
G50-L0022
Tail-brake light Assy
G55-B0095
Over Centre Latch Adjustable
G50 - L0055
FIA Rain Light
10
M4 - Self Tapping Screw
20
10
M4 washer
20
11
12
M5 Washer
13
M5 Nyloc
14
TC 105
14
3
2
14
10
6
8
Location of TC105's for rear lights wiring loom
6
8
E
WEIGHT(g)
MATERIAL
N/A
N/A
TOLERANCE :
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
DATE
DATECODE 120704
2
COPYRIGHT NOTE
WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
FINISH
N/A
QUANTITY
DESCRIPTION
AS
G55 - X0015- Rear Section Assembly
15.04.11
SCALE
1:10
ML
5
PER CAR:
A3
6
SHEET
1 OF 1
DRG. NO.
G55 - X00157
01
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
REV.
DESCRIPTION
REV BY
REV DATE
APPROVED
2014 Picture Update
NF
03/06/2014
BF
3
E
WEIGHT(g)
MATERIAL
N/A
N/A
TOLERANCE :
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
DATE
DATECODE 120704
2
ML
FINISH
N/A

WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
QUANTITY
DESCRIPTION
PER CAR:
Oil Pump Belt Cover
18/02/2010
ML
COPYRIGHT NOTE
SCALE
N/A
A3
6
SHEET
1 OF 2
DRG. NO.
G50-X0059-A
7
N/A
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
Step 1
Step 2
Step 3
-Fit item2
- Fit retaining ring to the pump pulley
- Fit item 1
-Item 3 must be glued onto pulley

D
-Tighten crank pulley to 75 ft.lb with loctite 243
WEIGHT(g)
MATERIAL
TOLERANCE :
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN: ML
FINISH
DATECODE 120704

WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
N/A
QUANTITY
DESCRIPTION
PER CAR:
X0059 Oil Pump Belt Cover
DATE:18/02/2010
Ginetta Cars, Unit 2, Helios 47, 1 Isabella Road, Garforth, West Yorkshire, England LS25 2DY. APPROVED: ML
COPYRIGHT NOTE
N/A
SCALE
5
N/A
A3
6
SHEET
2 OF 2
DRG. NO.
N/A
X0059
7
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
REV.
DESCRIPTION
REV BY
REV DATE
APPROVED
Item No
2014 Picture Updates
NF
03/06/2014
BF
Belts Diagram
3
4
5
6
7
8
13
10
11
11
12
12
Part No/Description
G55-E0001
3.7 Cyclone Engine
G55-E0004
Throttle Body Kit
GIN-V6-L-0001 - Mustang
Upper Intake 3.7 Engine
GIN-V6-L0005 - Intake
Adaptor
7T4E-9F991-E
Air Intake Butterfly Valve
G55-E0026
Throttle Body-Air Box BKT
E0015
Air Filter
E0062
Air Box Bottom Tray
E0063
Air Box Top Scoop
6PK1000
Alternator Belt
240L
Scavenge Pump Belt
4PK938
Power Steering Belt
QTY
01
01
01
01
01
01
01
01
01
01
01
01
6
9
E
WEIGHT(g)
TOLERANCE :
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
DATE
DATECODE 120704
2
N/A
AS
N/A

WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
FINISH
N/A
QUANTITY
DESCRIPTION
PER CAR:
G55 Engine / Intake System - 3.7Ltr Ford V6
17.05.11
ML
COPYRIGHT NOTE
MATERIAL
SCALE
1:1 A3
6
SHEET
1 OF 1
DRG. NO.
G55 - X0017-A
7
01
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
ITEM
NO.
PART NUMBER
QTY.
G50-G0001 - Diff
G50-N0003 - Oil Cooler
G50-G0015-B - Propshaft Adapter
G50-G0031 - Diff Oil Pump
G50-G0002 - Diff Output Flange
G50-G0028-B - Bkt Diff Mount Front
G50-G0026 - Prop Adapter Bushes
G50-G0039 - Diff Mount Inner Sleeve Bushes
G50-C0064 - Suspension Poly Bush - as supplied
10
11
M10 large washer

M10 x 80 cap head
2
4
12
13
G55-G0075-A - Diff Stud
14
B18.3.1M - 12 x 1.75 x 45 Hex SHCS -- 45NHX
15
16
17
18
19
20
DIN 7990 - M12 x 40-WN

M12 nyloc - W0098
M6 X 16 Cap Head
M6 An Washer
Front of car - note NE
3
3
6
4
1
21
G50-G0051-A - Diff Breather Adapter
22
23
24
1
6
1
25
G50-G0014 - Propshaft
M8x20 cap head
Box Output Drive
G50-G0041-A - Prop Adapter Spacer - use with
G0015-A
26
M10 x 20 cap head
27
G50-R0021 - prop hoop - assembly
28
G50-G0058 -A - Diff Insert
29
G50-G0059 -A - Diff Mount Inner Sleeve Bushes

Long
30
G50-G0061-D - Bkt Diff Mounting Back Assy
31
G50-G0062 - Diff Poly Bush - As Supplied
32
G50-G0056-A - Rubber Bushes GBX Mounting Top
33
Washer DIN 125 - A 15
34
29
30
21
25
14
15
12
34
33
1
5
17
10
16
3
D
13
WEIGHT(g)
N/A
TOLERANCE :
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DATE
2
11
23
DRAWN
DATECODE 120704
NF
MATERIAL
Various

WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
FINISH
N/A
QUANTITY
DESCRIPTION
PER CAR:
Diff Assy
05/06/2014
BF
COPYRIGHT NOTE
SCALE
1:3 A3
SHEET
1 OF 1
DRG. NO.
G50-X00267
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
ITEM
NO.
46
47
50
51
55
Wheel - 9 in
1
1
G50-I0056-A - Front Caliper Adaptor (6 pod)
G50-I0055 - Front Disc Bell - 245 PCD
G50-I0058 - Front Disc 343 od 218 PCD RH
G50-C0002-B - Upright
G50-C0050-B - Track Link Bush 2 Front Caster 5.75
G50-C0012 - 3mm Front Camber Shim
G50-C0014-A - Front Lower Clevis R-L
10
G50-C0049 -B - Track Link Bush Front Caster 7.6
11
G50-C0051 - Track Link Bush 1 Front Caster 5.75
12
G50-C0053-A - Susp Bottom Clevis Bush
13
G50-C0063-A - Top Clevis
14
G50-L0002 - Wheel Speed Sensor
15
G50-L0003 - Bkt Wheel Speed Pickup
16
G50-C0052-B - Top Pick-up Bush
17
G50-I0004 - Floating Disc Bobbin
12
18
G50-C0001-A - Hub - Bearing Pack
19
G50-C0001 - Stud - Bearing Pack
20
G50-C0029 - Front Wheel Bearing Washers
21
G50-J0002 - Wheel Nut
22
M5 x 25 cap head
23
M6 Nyloc
24
M6 x 16 button
25
M8 x 25 cap head
26
M8 x 60 cap head
27
M8 x 80 cap head
28
M8 Washer
29
M8 Nyloc P-Type
30
M8 Nyloc
31
M10 X 30 Cap Head
32
M10x65 Cap Head
33
M10 x 80 cap head
34
M10 Schnorr Washer
35
M10 nut
36
M12 x 35 cap head
37
M12 x 65 cap head (1.25 pitch)
21
18
57
19
45
18
53
56
44
40
17
39
43
C
26
28
13
8
29
41
28
This subassembly is
only used
on the LH
front hub
28
24
26
14
27
15
22
23
Can be
adjusted to
correct the
Bumpsteer
11
28
10
F
33
32
10
25
30
Location of
7/16" Male Rod
End - C0023
ITEM
NO.
34
42
31
38
36
38
35
A (1 : 2)
Location of
wishbone
spherical bearing
bottom - C0018
37
12
C (1 : 2)
38
12
Loctite 243 to be used

on items 19, 24, 31, 32
and 37
Location of
wishbone spherical
bearing top - C0017
16
GT4 Spec
43
G50-C0088-B - Front Centre Lock Spline
44
M10 K nut
45
G50-C0087-D - Centre Lock Locator Peg
46
G50-C0086-E - Centre Lock Nut-RH
47
G50-C0097-A - Nut Washer Ext.
48
G50-C0085-E - Centre Lock Wheel Cap
49
Circlip for Shafts 33x1.5
50
Circlip 22 int.
51
Cnntre Lock Spring
52
G50-C0093 - Centre Lock Pre Load Washer Rear
53
G50-C0092 - Centre Lock Pre Load Washer 1mm
54
G50-C0084-E - Centre Lock Locking Castle - GT4
55
G50-C0083-B - Centre Lock Cap
56
G50-C0082-D - Centre Locking Device
57
G50-C0081-C - Centre Lock Stud - RH - GT4
TOLERANCE :
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
DATE
APPROVED
Ginetta Cars, Unit 2, Helios 47, 1 Isabella Road, Garforth, West Yorkshire, England LS25 2DY. Tel: 44 (0)1909 515 116 Fax: 44 (0)1909 515 699 www.Ginettacars.com
3
M12 Shnorr Washer
39
1-4 UNF x 7-8 cap head
12
40
1-4 UNF all metal locknut
12
41
G50-C0011 - 2mm Front Camber Shim
AS
55 ft/lbs
= 75
N/m
C
D
COPYRIGHT NOTE
N/A

WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
FINISH
N/A
DESCRIPTION
QUANTITY
PER CAR:
G55 - X0020-A - Front Hub Assy - RH

SCALE
31.05.11
ML
MATERIAL
WEIGHT(g)
B (1 : 2)
38
N/A
Centre Lock
System/QTY Tourque
16
DATECODE 120704

6 pod caliper assy
49
56
Centre Lock
System/QTY Tourque
49
54
12
11
48
A
10
1:4 A2
SHEET
1 OF 1
10
DRG. NO.
G55 - X0020-A
11
REV.
A-
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
ITEM NO.
G50-C0017 - 0.5in Spherical Bearing Assembly
G50-C0033 - Upper Wishbone Retaining Ring
G50-C0052-B - Top Pick-up Bush
G50-C0059-B - Suspension Nylon Bush
G50-C0071 - Wishbone Inner Sleeve Bush Short
G50-C0072 - Wishbone Inner Sleeve Bush Long
G50-C0102 - Suspension Poly Bush - 95 Stiffness
G50-C0139 - Front Upper Wishbone Assy - Fabricated
M8x60 cap head
10
M8 WASHER
11
M8 nyloc
12
M10x80 cap head
13
M10x85 cap head
14
M10 Nyloc Nut
10
Build Manual
Components/
QTY.
1
A
13
4
8
D
Front of car
2
14
12
MATERIAL
WEIGHT(g)
Silicone paste to be used when assembling poly bush and inner sleeve
Quantities here listed relate to the upper Front Left wishbone, as shown
Front Left hand wishbone shown above.
Front Right hand components are identical, therefore double all quantities for complete car
TOLERANCE :
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
DATE
DATECODE 120704
2
COPYRIGHT NOTE
Various
N/A
Notes:
11
WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
FINISH
N/A
QUANTITY
DESCRIPTION
AS
G50-C0143- Front Upper Wishbone - Assembled
14.11.12
SCALE
ML
5
PER CAR:
1:3
A3
6
SHEET
1 OF 1
DRG. NO.
G50-C01437
02
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
ITEM NO.
QTY.
G50-C0021-G - 0.625 Spherical Lower Outer Wishbone Housing
G50-C0030 - Inner Wishbone Bush Short
G50-C0031 - Inner Wishbone Bush Long
G50-C0123- Front Lower Wishbone - Damper Clevis Main Body
G50-C0124 - Front Lower Wishbone - Damper Clevis Side 1
G50-C0125 - Front Lower Left Wishbone - Gusset Plate
G50-C0126 - Front Lower Wishbone - Cross Brace Tube
G50-C0128 - Front Lower Wishbone Tube - Long Leg
G50-C0129 - Front Lower Wishbone Tube - Short Leg
10
G50-C0130 - Front Lower Wishbone - Cap End
11
G50-C0018 - 0.625 Spherical Bearing Inner
12
G50-C0018 - 0.625 Spherical Bearing Outer
13
G50-C0025-LH or C0026-RH - M8 Male Rod End Inner
14
G50-C0054-A - M10 ARB & Damper Bolt
15
G50-C0055 - Suspension Anti-Rollbar Bush 5mm
16
17
18
19
G50-C0076 - Lower Wishbone Retaining Ring
20
21
M6 K nut
22
M10 x 80 cap head
23
M10 x 85 cap head
24
M10 nyloc
11
12
19
1
5
14
24
13
15
21
4
6
9
10
23
16
20
18
3
20
WEIGHT(g)
16
24
N/A
TOLERANCE :
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
AS
MATERIAL
Various
DATECODE 120704

WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
FINISH
N/A
QUANTITY
DESCRIPTION
PER CAR:
Front Lower Left Wishbone
DATE
COPYRIGHT NOTE
ML
5
SCALE
1:3 A3
SHEET
1 OF 1
DRG. NO.
G50-C01377
01
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
ITEM NO.
QTY.
G50-C0021-G - 0.625 Spherical Lower Outer Wishbone Housing
G50-C0030 - Inner Wishbone Bush Short
G50-C0031 - Inner Wishbone Bush Long
G50-C0123- Front Lower Wishbone - Damper Clevis Main Body
G50-C0124 - Front Lower Wishbone - Damper Clevis Side 1
G50-C0126 - Front Lower Wishbone - Cross Brace Tube
G50-C0128 - Front Lower Wishbone Tube - Long Leg
G50-C0129 - Front Lower Wishbone Tube - Short Leg
G50-C0130 - Front Lower Wishbone - Cap End
10
G50-C0135 - Front Lower Right Wishbone - Gusset Plate
11
G50-C0054-A - M10 ARB & Damper Bolt
12
G50-C0055 - Suspension Anti-Rollbar Bush 5mm
13
14
15
16
G50-C0076 - Lower Wishbone Retaining Ring
17
18
M6 K nut
19
M10 x 80 cap head
20
M10 x 85 cap head
21
M10 nyloc
22
G50-C0018 - 0.625 Spherical Bearing Inner
23
G50-C0018 - 0.625 Spherical Bearing Outer
WEIGHT(g)
N/A
TOLERANCE :
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
DATE
DATECODE 120704
2
AS
MATERIAL
COPYRIGHT NOTE
WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
FINISH
N/A
QUANTITY
DESCRIPTION
PER CAR:
Front Lower Right Wishbone - Assembled
11/11/2012
ML
Material <not specified>
SCALE
1:3 A3
SHEET
1 OF 1
DRG. NO.
G50-C01387
01
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
ITEM NO.
Build
Manual/Q
TY.
1
G50-C0145 - Front Toe Link - Tube
G50-C0146 - Front Toe Link - Bush RH Thread
G50-C0147 - Front Toe Link - Bush LH Thread
7-16 UNF plain nut
G50-C0023 - 0.4375 Male Rod End Outer - LH Thread
G50-C0024 - 0.4375 Male Rod End Outer - RH Thread
3
C
2
4
WEIGHT(g)
N/A
TOLERANCE :
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
ML
MATERIAL
N/A
DATECODE 120704

WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
FINISH
Finish
QUANTITY
DESCRIPTION
PER CAR:
Front Toe Link Assembly
DATE
COPYRIGHT NOTE
ML
5
SCALE
1:2 A3
SHEET
1 OF 1
DRG. NO.
G50-C01447
1
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
REV.
REV.
MODIFICATION
MODIFICATION
DRAWN
CHECKED
CHECKED
DATE
DATE
10
11
12
13
14
15
16
16
Ginetta Cars, Unit 2, Helios 47, 1 Isabella Road, Garforth, West Yorkshire, England LS25 2DY. Tel:44 (0)1909 515 116 Fax:44 (0)1909 515 699 www.Ginettacars.com
A
A
9
9
9
12
11
3
NOTE:
THIS GROOVE DENOTES
L/H THREADED END
10
7
E
FOR END FITINGS

SEE DRAWING X0003
9
4
1
13
13
35mm O/D x 2mm WALL T45

FRONT ANTI-ROLLBAR SETTINGS
Lbf*In/Deg
10115.17
12417.45
15605.51
20139.79
116784.2
143365.2
180172.7
232523.1
9
7
H1 H2
H3 H4
ASSEMBLY SHOWN AT FULL SOFT SETTING
6
12
11
G50-C0144 - Front Toe Link Assembly
NOTE:
THIS GROOVE DENOTES
L/H THREADED END
13
FOR END FITINGS

SEE DRAWING X0003
MATERIAL
FINISH
1
DATECODE 090704
COPYRIGHT NOTE
WEIGHT(g)
N/A
N/A
Ginetta Cars, Unit 2, Helios 47, 1 Isabella Road, Garforth, West Yorkshire, England LS25 2DY. Tel: 44 (0)1909 515 116 Fax: 44 (0)1909 515 699 www.Ginettacars.com REMOVE ALL BURRS AND SHARP EDGES
5
REF.
1
2
3
4
5
6
7
8
A
A
A
A
C
C
A
A
ANTI-ROLLBAR MOUNTING BOTTOM C0019

ANTI-ROLLBAR MOUNTING TOP C0107
ANTI-ROLLBAR LINK C0020
FRONT ANTI-ROLLBAR 35x2 T45 C0022
M8 MALE ROD END L/H THREAD C0025
M8 MALE ROD END R/H THREAD C0026
ANTI-ROLLBAR BUSH 35 C0045
ANTI-ROLLBAR MOUNTING BUSH M8 C0048
9
10
11
12
13
C
C
C
C
C
M8 NYLOC NUT
M8 PLAIN NUT L/H THREAD
M8 PLAIN NUT R/H THREAD
M8 x 35mm SOCKET CAP HEAD BOLT
13
10
GRADE
G50 FULL SOFT

G50 HALF SOFT
G50 HALF STIFF
G50 FULL STIFF
Kg*mm/Deg
FRONT SUSPENSION
H1
H2
H3
H4
DESCRIPTION
M8
HOLE
10

WRITTEN CONSENT.
TOLERANCE :
UNLESS STATED PROJECTION

THIRD ANGLE
LINEAR 0.1mm
ANGULAR 0.5
11
12
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
DRAWN
DATE
DESCRIPTION
CTB
6/2/08
APPROVED
13
ML
QTY.
TORQUE
FT. LBs
2
2
2
1
2
2
4
2
6
2
2
2
4
20
20
20
DESCRIPTION
QUANTITY
PER CAR:
FRONT ANTI-ROLLBAR EXPLODED ASSEMBLY

SCALE
1:1
A1
14
SHEET
1 OF 1
DRG. NO.
G50-X0020
15
1
REV.
REV.
REV.
MODIFICATION
MODIFICATION
DRAWN
CHECKED
CHECKED
DATE
DATE
10
11
12
13
14
15
16
16
A
A
12
11
C
NOTE:
THIS GROOVE DENOTES
L/H THREADED END
D
10
3
5
FOR END FITINGS

SEE DRAWING X0005
9
F
13
13
9
5
H
H1
H4
11
G50 - C0144 - Front Toe Link Assembly
35mm O/D x 2mm WALL T45

REAR ANTI-ROLLBAR SETTINGS
HOLE
H1
H2
H3
H4
NOTE:
THIS GROOVE DENOTES
L/H THREADED END
H3
12
I
H2
DESCRIPTION
Kg*mm/Deg
Lbf*In/Deg
G50 FULL SOFT

G50 HALF SOFT
G50 HALF STIFF
G50 FULL STIFF
4472.9452
5245.52613
6241.81206
7541.89313
51642.2
60562.0
72064.6
87074.6
13
ASSEMBLY SHOWN AT FULL SOFT SETTING
13
10
REF.
FOR END FITINGS

SEE DRAWING X0005
MATERIAL
FINISH
1
DATECODE 090704
N/A
5
10
REAR
SUSPENSION
7
8
A
A
C
C
A
A
A
A
M8
9
10
11
12
13
C
C
C
C
C

WRITTEN CONSENT.
TOLERANCE :

THIRD ANGLE
LINEAR 0.1mm
ANGULAR 0.5
11
FRONT
SUSPENSION
1
2
3
4
5
6
COPYRIGHT NOTE
WEIGHT(g)
N/A
12
GRADE
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
DRAWN
DATE
DESCRIPTION
2
2
2
2
4
2
ANTI-ROLLBAR LINK D0008

REAR ANTI-ROLLBAR 35x2 T45 D0009
2
1
M8 NYLOC NUT
M8 PLAIN NUT L/H THREAD
M8 PLAIN NUT R/H THREAD
6
2
2
2
4
20
20
20
7/2/08
13
TORQUE
FT. LBs
ANTI-ROLLBAR MOUNTING BOTTOM C0019

ANTI-ROLLBAR MOUNTING TOP C0107
M8 MALE ROD END L/H THREAD C0025
M8 MALE ROD END R/H THREAD C0026
ANTI-ROLLBAR BUSH 35 C0045
ANTI-ROLLBAR MOUNTING BUSH M8 C0048
CTB
APPROVED
QTY.
ML
DESCRIPTION
QUANTITY
PER CAR:
REAR ANTI-ROLLBAR EXPLODED ASSEMBLY

SCALE
1:1
A1
14
SHEET
1 OF 1
DRG. NO.
G50-X0021
15
1
REV.
ITEM
NO.
1 G50-P0001- Water Radiator - Cup Car
A
23
24
12
BOM Table
QTY.
1
BOM Table
ITEM
NO.
12 Silicone Hose - 32mm - 45 Degree Bend
Thermostat Housing
G50-P0005 - Radiator Fan
4
5
G50-P0003 - Water Header Tank

G50-P0015 - Header Tank Cap - 25PSI max
1
1
15 Silicone Hose - 38mm to 32mm Reducer
16 Rubber Hose - 8mm
G40-R0067 - Catch Tank - Assy
G55-P0009 - 32mm Aluminium Pipe - With Tee
17 Rubber Hose - 15mm

18 Jubilee Clip - (9-12mm)
1
3
G55-P0006 - 32mm Aluminium Pipe - Hot Return
G55-P0008 - 32mm Aluminium Pipe - Cold Feed
12
10 G50-P0009 - 32mm Aluminium Pipe - 150mm Straight Pipe
11 G50-P0033 - 32mm Aluminium Pipe - 150mm Bent Tube
22 M6 x 16 cap head
13
Cold - To Engine
10
15
Overflow To Catch Tank
16
17
15
12
17
11
13
Hot - From Engine

WEIGHT(g)
NOTES:
DATECODE 120704
TOLERANCE :
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
DATE
2

WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
FINISH
N/A
QUANTITY
DESCRIPTION
AS
SCALE
ML
5
PER CAR:
Cooling System Schematic - RHD - 3.7 LTR
26.05.11
1:5
A3
6
SHEET
1 OF 1
DRG. NO.
COPYRIGHT NOTE
N/A
N/A
REFER TO THE ENGINE INSTALLATION AND OPERATING MANUAL FOR ENGINE

RUNNING PROCEDURES AND TEMPERATURES RELATING TO THE COOLING SYSTEM.
TOP OF FILL LEVEL TO BE AS HIGH AS POSSIBLE IN THE CAR AND AT LEAST AS HIGH
AS THE TOP OF THE ENGINE CAM COVERS.
ENSURE WATER SYSTEM BENDS ARE NOT RESTRICTED IN FLOW AREA.
SYSTEM TO BE ARRANGED WITH THE MINIMUM NUMBER OF BENDS TO MINIMISE
PRESSURE DROP.
MATERIAL
G55 - X0019
7
2
1
1
B
23 M6 Washer - Copper
14
QTY.
01
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
REV.
REV.
MODIFICATION
MODIFICATION
DRAWN
CHECKED
CHECKED
ML
25 row cooler fitted STD
ML
DATE
DATE
18/03/2010
10
11
12
13
14
15
16
16
A
A
130
FRONT OF CAR
10
Baffle
Oil level after engine has run up.
2
NOTES:
REFER TO THE ENGINE INSTALLATION AND OPERATING MANUAL FOR ENGINE
RUNNING PROCEURES AND TEMPERATURES RELATING TO THE OIL SYSTEM.
BACK TO
TOP OF
ENGINE
TEMPERATURE
SENSOR
7
J
REF.
ENGINE
1
2
OIL
SYSTEM
3
4
5
6
7
8
9
10
11
DATECODE 090704
GRADE
A
A
A
A
A
A
A
A
A
A
DESCRIPTION
QTY.
SUMP CASTING E0012

SUMP OIL PICK-UP E0014
1
1
OIL TANK N0001

25 ROW OIL COOLER N0014
OIL PIPE - PUMP TO COOLER N0006
OIL PIPE - COOLER TO TANK N0007
OIL PIPE - TANK TO SUMP N0008
1
1
1
1
1
OIL PUMP (SUPPLIED WITH ENGINE)

FRONT SCAVENGE TUBE (SUPPLIED WITH ENGINE)
REAR SCAVENGE TUBE (SUPPLIED WITH ENGINE)
1
1
1
22
MATERIAL
FINISH
N/A
5
COPYRIGHT NOTE
WEIGHT(g)
N/A
10

WRITTEN CONSENT.
TOLERANCE :

THIRD ANGLE
LINEAR 0.1mm
ANGULAR 0.5
11
12
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
DRAWN
DATE
CTB
DESCRIPTION
13
ML
PER CAR:
OIL SYSTEM SCHEMATIC
23/1/08
APPROVED
QUANTITY
SCALE
1:1
A1
14
SHEET
1 OF 1
DRG. NO.
N/A
G50-X0011-A
15
REV.
Ref
Description
Master Switch
Ign Switch / ECU
Fuel Pump
Flasher Unit
Cooling Fan
Heated Screen
Diff Pump
Paddleshift
20 AMP - Diff pump Fuse

C
ECU
Battery
E
WEIGHT(g)
MATERIAL
N/A
N/A
TOLERANCE :
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
DATE
DATECODE 120704
2
COPYRIGHT NOTE
WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
FINISH
N/A
QUANTITY
DESCRIPTION
AS
PER CAR:
G55 - Relay Panel
07.06.11
SCALE
ML
5
1:1 A3
6
SHEET
1 OF 1
DRG. NO.
01
G55 - X0023
7
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
Alarm Settings
-The current alarm settings on the dash for alarms [2 outside red LEDs]
-Ecu temp HI 80 deg C
-Battery LO 11.2 Volts
-Oil Pressure LO 29 PSI
-Air Inlet Temp LO 0 deg C HI 60 deg C
-Engine Temp LO 0 deg C HI 105 deg C
-Oil Temp HI 120 deg C
7
4
10
9
8
8
10
10
Ref.
Description
Qty
Grade
1
2
3
4
5
6
Steering Wheel H0001

Motec Mini Dash L0004
M5x16 Countersunk Bolt
Mini Dash Plate L0050
Button Steering Wheel L0056
Steering Wheel Spacer H0036
Steering Wheel Quick Release
H0019
M5 Plain Washer
M5 Spring Washer
M5x20 Hex Head Bolt
1
1
3
1
2
1
A
A
A
C
A
A
B
7
8
9
10
2
5
3
1 A
3 C
3 C
3 C
Optional item
3
Alarm Lights
Mount with M5 nyloc

nuts if used without spacer
-Page Button
-Press for 5 Sec.
to change the mode
Steering Wheel with Paddleshift:
WEIGHT(g)
Pit Limiter
TOLERANCE :
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
DATE
DATECODE 120704
2
MATERIAL
FINISH
COPYRIGHT NOTE
N/A

WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
N/A
QUANTITY
DESCRIPTION
ML
Steering Wheel & Mini Dash Assy
19/11/2008
SCALE
ML
5
PER CAR:
1:5
A3
6
SHEET
1 OF 1
DRG. NO.
G50-X0054
7
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
REV.
MODIFICATION
CHECKED
DRAWN
DATE
7
7
8
9
7
7
8 8
8 8
8
8
9 9
9
4
4
C
Ref.
Description
Part
Qty
Grade
1
2
3
4
5
6
7
8
9
10
11
12
Top Plate
Fuel Flapper Body
Fuel Flapper Lid
Filler Neck 45 deg
Flapper Hinge Pin
Hinge Pin Circlip
M6x20 Hex Head Bolt
M6 Plain Washer
Nylon Washer 6mm Hole
Flapper Spring
-6 Female Female Adaptor
FIA Invertion Valve
M0066
M0051
M0052
M0067
M0068
M0053
1
1
1
2
1
2
12
12
12
1
1
1
A
A
A
A
A
A
C
C
A
A
A
A
12
To be fitted on the
80 and 107 lts tank
11
6
5
6
3
E
10
WEIGHT(g)
TOLERANCE :
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
DATE
DATECODE 120704
2
MATERIAL
FINISH
COPYRIGHT NOTE
N/A

WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
N/A
QUANTITY
DESCRIPTION
ML
X0057 Flapper Valve Assy
28/11/2008
SCALE
1:10
ML
5
PER CAR:
A3
6
SHEET
1 OF 1
DRG. NO.
X0057
7
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
REV.
MODIFICATION
DRAWN
CHECKED
DATE
6
4
6
6
7
6
4
6
4
6
4
4
4
4
Ref
Description
Part
Qty
Grade
1
2
3
4
5
6
7
8
9
107 lts Tank Box

107 lts Bag Tank
107 lts Tank Lid
M5 Washer
M5 Nyloc Nut
M5x16 Button Head Bolt
Side Strap FIA
Tank Back Angle BKT
Flapper Valve Assy
M0076
M0075
M0077
M0070
M0073
-
1
1
1
16
8
8
4
1
1
A
A
A
C
C
C
A
A
A
4
2
4
5
4
5
4
4
5
5
8
4
E
WEIGHT(g)
TOLERANCE :
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
DATE
DATECODE 120704
2
MATERIAL
FINISH
COPYRIGHT NOTE
N/A

WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
N/A
QUANTITY
DESCRIPTION
ML
X0058 107 Lts Tank Assy
01/12/2008
SCALE
ML
5
PER CAR:
N/A
A3
6
SHEET
1 OF 2
DRG. NO.
X0058
7
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
REV.
MODIFICATION
DRAWN
CHECKED
DATE
Remove angle BKT's

to clear bigger tank
4
2
5
5
5
C
Ref
Description
Part
Qty
Grade
1
2
3
4
5
107 Tank Assembled

Chassis
80 lts Tank Strap LH
80 lts Tank Strap RH
M6x25 Cap Head Bolt
1
1
1
1
4
A
A
A
A
C
M0019
M0020
-
WEIGHT(g)

WRITTEN CONSENT.
TOLERANCE :
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN ML
Ginetta Cars, Unit 2, Helios 47, 1 Isabella Road, Garforth, West Yorkshire, England LS25 2DY. APPROVED ML
2
PROJECTION
THIRD ANGLE
FINISH N/A
QUANTITY
DESCRIPTION
PER CAR:
X0058 107 lts Tank Assy
DATE 01/12/2008
DATECODE 120704
COPYRIGHT NOTE
MATERIAL N/A
SCALE
5
N/A
A3
6
SHEET
2 OF 2
REV.
DRG. NO. X0058

7
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES
Engine Fuel Rail
Ref
Description
Qty
1
2
107 lts Fuel Cell

Hose Pump to Bulkhead 90/45 350 mm
1
1
Hose through Cockpit Fuel 90/90 2300 mm
4
5
6
7
8
Hose Eng Bay Fuel ST 700 mm

Dash 6hose 90/90 240 mm
Dash 6hose 45/st 1.22m
Drain Hose
G50-M0091 - FIA Roll Over Valve - GT4
1
1
1
1
1
Following the rollcage
3
C
Down to parcel shelf

D
7
Up to parcel shelf
E
Outlet
Vent
WEIGHT(g)
N/A
Down to rear crash structure
TOLERANCE :
UNLESS STATED
LINEAR 0.1mm
ANGULAR 0.5
DRAWN
DATE
DATECODE 120704
2
ML
MATERIAL
Various

WRITTEN CONSENT.
PROJECTION
THIRD ANGLE
FINISH
N/A
QUANTITY
DESCRIPTION
PER CAR:
Fuel Cell - Exploded
24/04/2008
ML
COPYRIGHT NOTE
SCALE
N/A A3
SHEET
1 OF 1
DRG. NO.
G50-X0044
7
REV.
DO NOT SCALE
IF IN DOUBT ASK
ALL DIMENSIONS
IN MILLIMETRES

G55 Build Manual - V2 - 2014 PDF

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G55 Build Manual - V2 - 2014 PDF

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Ginetta G55 Cup Car

Build Manual V2 (2014)

Ginetta G55 - General Dimensions

Width of bodywork at axle centreline

Ginetta G55 - Initial Run Recommendations

Ginetta G55 - Cup Car Set Up

ALL THESE ITEMS TO BE SET UP ON FLAT PATCH

THESE ITEMS REFERENCE ONLY

Ginetta G55 - Set-up Details

1 TURN SPRING PLATFORM = 2.5 MM RIDE HEIGHT

1 TURN SPRING PLATFORM = 2.5 MM RIDE HEIGHT

3 MM SHIM = 0.5 DEGREES

3 MM SHIM = 0.5 DEGREES

TURN TRACK ROD = 2.5 MM TOE CHANGE @ WHEEL

TURN TOE LINK = 2.5 MM TOE CHANGE @ WHEEL

Ride Height Change With Camber

1 DEGREE CAMBER CHANGE = 3 MM RIDE HEIGHT

1 DEGREE CAMBER CHANGE = 3 MM RIDE HEIGHT

Toe Change With Camber Change

1 CLICK = 70% BUMP, AND 30% REBOUND

1 CLICK = 70% BUMP, AND 30% REBOUND

Anti-roll bar adjustment, hole 1 hole 2

STIFFNESS INCREASE = 22.8%

STIFFNESS INCREASE = 17.3%

Anti-roll bar adjustment, hole 2 hole 3

STIFFNESS INCREASE = 25.7%

STIFFNESS INCREASE = 19.0%

Anti-roll bar adjustment, hole 3 hole 4

STIFFNESS INCREASE = 29.1%

STIFFNESS INCREASE = 20.8%

Ride Height Change

Ginetta G55 - Damper Detail

Make and Type

OHLINS OIL FILLED SINGLE ADJUSTER

OHLINS OIL FILLED SINGLE ADJUSTER

18mm damper extensions are allowed for Cup Series only

Front Damper Graph

Rear Damper Graph

Ginetta G55 - Mileage Advice of Critical Components

WHEELS, TRANSMISSION and STARTER MOTOR

Ginetta G55 - Crack Checking of Critical Components

Phil Addison on 0113 385 4176

Ginetta G55 - Fuel System

Ginetta G55 - Fluid Level Checks

Ginetta G55 - Dry Cell Battery Care

Ginetta Cars Contacts

0113 385 4144

0113 385 4148

Parts and ordering

0113 385 4164

0113 385 4148

0113 385 4165

0113 385 4171

0113 385 4170

0113 385 4155

Alternatively Ginetta Cars can be reached by the following;

Ginetta Main Line 08452 105050

THIS DRAWING AND INFORMATION IS THE PROPERTY OF LNT

REMOVE ALL BURRS AND SHARP EDGES

G55 - Top View

THIS DRAWING AND INFORMATION IS THE PROPERTY OF LNT

REMOVE ALL BURRS AND SHARP EDGES

G55 - RHS View