PROJECT BY:

CLIENT NAME:

Sl No

Description

Liquid Watse

Heating Unit

Solid Waste
R.K. Drive
Cart Dampar
Ash Converyor

Lime Spray in R.K.

(Aqueous Feed Pump)

O.N.C Fuel Tank

Light Diesel (Fuel Pump)

Cooling air Blower

Atomization Blower

ALLIED FURNACES PVT LTD

GHARDA CHEMICAL (FLOUR

Tag Number

Combustion Blowwer

Ash Removing System

10

Lime Circulation Pump

(Weir Pump )

11

Lime Feed Screw

12

Fresh Water Spray Pump

13

Lime Circulation Pump

(Circulation Pump)

14

Lime Tank Agitator

15

Ventury Scrubber Pump

16

Caustic Scrubber Pump

17

Caustic circulation Pump

(DOSING Pump)

18

I.D Fan blower

19

Lime Sump Pump

(RVDF feed Pump )

20

Lime Sump Pump

( Light Liquir Pump to Water Tank)

20

Caustic Sump Pump

21

Demister Pump

23

RVDF Pump
( Liquid Returen To RC Tank )

24

RVDF Racker Arm Agitator

25

Heating Unit

RNACES PVT LTD.

HEMICAL (FLOURINE )
PUMP CAPACITY AND HEAD REQUIRED

Kg /hr
740

Kg /Mtr^3
1000

Mtr^3 /hr
0.74

470

1667

1200

1.39

R.K. = 416
S.C.C = 204
S.C.C. = 75
TOTAL

1500

980

1.53

R.K.=416
S.C.C.=204
S.C.C = 204

1500

980

1.53

R.K.= 5040
S.C.C Plannum=3496
D.B.=1150

9686

1.15

10000
8423

R.K.= 521
S.C.C = 320
S.C.C.=320

1275

1275

S.C.C = 114
R.K.= 4134
S.C.C = 1982
S.C.C.=1982
S.C.C = 690

5235.5

(8000+10000)

18000
10000

1200
1000

15
10

10000

1000

10

10000

10000

1000

10

25000

25000

1100

23

5000
7000

10000

((5000)

35000
600

35000

1100

32

600

1200

5000

5000

1200

5000

5000

1200

5000

5000

1200

5000

5000

1200

5000

5000

64KW

1200

D HEAD REQUIRED
Head
Required

Pressure
Required

Mtr

Kgf/cm^2

Head
Selected

Working

Stand By

1531

1531

300
mmWC

1500
mmWC

L.P.H
740

1389

15000

10000

1
22727
31818
500
1500
mmWC

4167

4167

4167
4167

4167

DRIVE LIST
TYPE

M.O.C .

Quantity
Required

Capacity

RPM

Mtr^3/Hr
1.5

64KW

15 H.P.
3 H.P.
5H.P.

1440
1440
1440

7.5 H.P.
2880

2880

2880

2880

DRIVE LIST
Type

Foot Mounted
Foot Mounted
Foot Mounted

M.O.C

IEC2
IEC2
IEC2

Qty.

Unit Price

Total

Foot Mounted

Foot Mounted

Foot Mounted

Foot Mounted

Remark

Flow Rate ( 10%): 12.3 LPM @ 1.5 Kg/Cm2 (Bar) Pr.,

600-700Kg/Hr. @ 3 Bar Pr.
End Connection: 1/2 BSP (Male) For Liquid
1-1/4 For Steam Concentric

Flow Rate ( 10%): 30 LPM @ 2 Kg/Cm2 (Bar) Pr.,

600-700Kg/Hr. @ 3 Bar Pr.
End Connection: 1/2 BSP (Male) For Liquid
1-1/4 For Steam Concentric
MOC: Hastalloy - C

IS 1239
14.5
25.2
33.9
38.8
50.7
66.3
78.3
102.3
127.7
153.1

15
25
32
40
50
65
80
100
125
150

SR.NO.

Type Of Fluid

Emergency Water Tank Line

Evaporative Cooler weir
Evaporative Cooler Spray Nozzel
To Caustic Scrubber

Water Hedder Line

ToEvaprative Cooler Tank
To E vaporative Cooler Tank
To ventury Scrubber Tank
To Caustic Scrubber Tank

To evaporative tank
Lime circulation Pump
To Lime Solution Tank
To Lime weir for circulation Tank
To lime Circulation Nozzel ( 4 nos)
Over Flow Line

To lime Preparation tank

To Lime solution Holding Tank

TAG NO

To RVDF Vaccum Pump

To RVDF Vaccum Pump

Procee water Headder

Aqueous Lime Pump Line

Line to R.K.
Pump Suction Line
By pass to Tank

12
a
b

Lime sump Pump

RVDF Feed Line
Sump To Water Tank Line

13

Spray Evaporative Pump

Line to Spray Nozzel
Line to Duct Cleaning Nozzel

14

RVDF RETURN Line

From Receiver to Storage tan k

15

VENTURY SCRUBBER LINE

16

CAUSTIC SCRUBBER LINE TO

CLEAR I.D

IS
IS
IS
IS

PUMP TYPE

M.O.C

3589
3589
3589
3589

150
200
250
300
350
400
450

-1981
-1981
-1981
-1981

Required Flow
Kg /hr

Density
Kg .mtr^3

4500
1500
1500
1500

1000
1000
1000
1000

10000
1000
2000
2000
2000

1000
1000
1000
1000
1000

18000
8000
8000
2000

1000
1000
1000
1000

3904

1000

10000
8000

1000
1000

153.2
208.7
262.6
312.6
336.6
387.4
457.2

CAPACITY

5000
5000

1000
1000

10000

1000

2000
1000
1000
5000

1000
1000
1000
1000

5000
5000
5000

1000
1000
1000

10000
5000
2000

1000
1000
1000

5000
5000

1000
1000

25000

1000

35000

1000

M3 / hr

mtr^2 /Sec

Head In Mtr

HEADDER LINE SIZING

SIZE

4.5
1.5
1.5
1.5

0.00125
0.00041667
0.00041667
0.00041667

50
50
50
50

80
50
50
50

10
1
2
2
2

0.00277778
0.00027778
0.00055556
0.00055556
0.00055556

50
50
50
50
50

100
80
50
50
50

18
8
8
2

0.005
0.00222222
0.00222222
0.00055556

50
50
30
30

100
50
80
50

3.904

0.00108444

30

200

10
8

0.00277778
0.00222222

50
50

80
50

5
5

0.00138889
0.00138889

50
50

50
50

10

0.00277778

50

100

2
1
1
5

0.00055556
0.00027778
0.00027778
0.00138889

50
50
50
50

50
25
25
50

5
5
5

0.00138889
0.00138889
0.00138889

50
50
30

50
50
50

10
5
2

0.00277778
0.00138889
0.00055556

50
50
50

100
50
50

5
5

0.00138889
0.00138889

50
50

50
50

25

0.00694444

50

100

35

0.00972222

50

150

CLEAR I.D
mm

MAX.FLOW

VELOCITY

Mtr

78.3
50.7
50.7
50.7

0.0783
0.0507
0.0507
0.0507

0.2595951699
0.2063872946
0.2063872946
0.2063872946

102.3
78.3
50.7
50.7
50.7

0.1023
0.0783
0.0507
0.0507
0.0507

0.3379530346
0.0576878155
0.2751830595
0.2751830595
0.2751830595

102
78.3
78.3
50.2

0.102
0.0783
0.0783
0.0502

0.6118990507
0.4615025242
0.4615025242
0.2806920932

208.3

0.2083

0.0318228365

78.3
50.7

0.0783
0.0507

0.5768781552
1.100732238

RECOMMANDED VELOCITY

50.7
50.7

0.0507
0.0507

0.6879576488
0.6879576488

102.3

0.1023

0.3379530346

50.7
25.3
25.3
50.7

0.0507
0.0253
0.0253
0.0507

0.2751830595
0.5525436287
0.5525436287
0.6879576488

50.7
50.7
50.7

0.0507
0.0507
0.0507

0.6879576488
0.6879576488
0.6879576488

102.3
50.7
50.7

0.1023
0.0507
0.0507

0.3379530346
0.6879576488
0.2751830595

50.7
50.7

0.0507
0.0507

0.6879576488
0.6879576488

102.3

0.1023

0.8448825864

150.3

0.1503

0.5479711589

0.5-0.8
0.5-0.8

REMARK

O.K.
O.K.

IS 1239
14.5
25.2
33.9
38.8
50.7
66.3
78.3
102.3
127.7
153.1

15
25
32
40
50
65
80
100
125
150

SR.NO.
1

Type Of Fluid
Fuel Oil Pump
To R.K. Burner
To S.C.C Main Burner
To S.C.C Booster Burner
To S.C.C Burner /Nozzel
Oil Return Line

Waste Fuel Pump

( ONC )
To R.K. Burner
To S.C.C Main Burner
To S.C.C Booster Burner
To S.C.C Burner / Nozzel
ONC Return Line

C.W. Inlet Line

C.W. Out let line

Emergency Water Tank Line

Evaporative Cooler weir
Evaporative Cooler Spray Nozzel
To Caustic Scrubber

Water Hedder Line

TAG NO

ToEvaprative Cooler Tank

To E vaporative Cooler Tank
To ventury Scrubber Tank
To Caustic Scrubber Tank
7

To Lime Tank
Lime circulation Pump
Line to Spray Evaporative Cooler
To Lime weir for circulation Tank
To lime Circulation Nozzel ( 4 nos)
To lime Preparation tank
To Lime solution Holding Tank

To RVDF Vaccum Pump

To RVDF Vaccum Pump

Steam Line Headder

Liquid Waste Nozzel in R.K.
Liquid watse in S.C.C

Pilot Gas Hedder

Insturment Air Hedder

Procee water Headder

11

Aqueous Lime Pump Line

Line to R.K.
Pump Suction Line

12
a
b

Lime sump Pump

RVDF Feed Line
Sump To Water Tank Line

13

Spray Evaporative Pump

Line to Spray Nozzel
Line to Duct Cleaning Nozzel

14

RVDF RETURN Line

From Receiver to Storage tan k

15

VENTURY SCRUBBER LINE

16

CAUSTIC SCRUBBER LINE TO

CLEAR I.D

IS
IS
IS
IS

3589
3589
3589
3589

150
200
250
300
350
400
450

-1981
-1981
-1981
-1981

PUMP TYPE

M.O.C

Gear Pump

S.S. 316L

Gear Pump

S.S. 316L

740

1200

S.S.
S.S.
S.S.
S.S.

740
740
740
740

1200
1200
1200
1200

1000

1200

1000

1200

10000

1000

10000

1000

316L
316L
316L
316L

Required Flow
Kg /hr
740

Density
Kg .mtr^3
1200

153.2
208.7
262.6
312.6
336.6
387.4
457.2

CAPACITY

5000
2000
2000
2000

1200
1200
1200
1200

18000

1200

8000
2000

1200
1200

10000
5000

1200
1200

5000
5000

1200
1200

800
800
800

1.5
1.5
1.5

10000

1000

2000
1000
1000

1200
1200
1200

5000
5000
5000

1200
1200
1200

10000
5000
2000

1000
1000
1000

5000
5000

1000
1000

25000

1000

35000

1000

M3 / hr

mtr^2 /Sec

Head In Mtr

HEADDER LINE SIZING

SIZE

1.5

0.00041667

50

50

0.416
0.204
0.204
0.125
1

0.00011556
5.6667E-005
5.6667E-005
3.4722E-005
0.00027778

50
50
50
50
50

25
25
25
25
50

1.5

0.00041667

50

50

0.416
0.204
0.204
0.125

0.00011556
5.6667E-005
5.6667E-005
3.4722E-005

50
50
50
50

50
50
50
50

0.00027778

50

50

0.00027778

50

50

0.00027778

50

50

8
2
2
2

0.00222222
0.00055556
0.00055556
0.00055556

50
50
50
50

80
50
50
50

10

0.00277778

50

100

5
2
2
2

0.00138889
0.00055556
0.00055556
0.00055556

50
50
50
50

80
50
50
50

18

0.005

50

100

8
2

0.00222222
0.00055556

30
30

100
50

10
5

0.00277778
0.00138889

50
50

80
50

5
5

0.00138889
0.00138889

50
50

50
50

0.8
0.8
0.8

0.00022222
0.00022222
0.00022222

50
50
50

50
40
40

1.5

0.00041667

50

40

1.5

0.00041667

50

50

10

0.00277778

50

100

2
1
1

0.00055556
0.00027778
0.00027778

50
50
50

50
25
25

5
5
5

0.00138889
0.00138889
0.00138889

50
50
30

50
50
50

10
1.5
1.5

0.00277778
0.00041667
0.00041667

50
50
50

100
50
50

5
5

0.00138889
0.00138889

50
50

50
50

25

0.00694444

50

100

35

0.00972222

50

150

CLEAR I.D
mm
50.7

MAX.FLOW

VELOCITY

RECOMMANDED VELOCITY

Mtr
0.0507

0.2063872946

25.2
25.2
25.2
25.2
50.7

0.0252
0.0252
0.0252
0.0252
0.0507

0.2316860402
0.1136152697
0.1136152697
0.0696171996
0.1375915298

50.7

0.0507

0.2063872946

50.7
50.7
50.7
50.7

0.0507
0.0507
0.0507
0.0507

0.0572380764
0.0280686721
0.0280686721
0.0171989412

50.7

0.0507

0.1375915298

50.7

0.0507

0.1375915298

0.7-1.5

50.7

0.0507

0.1375915298

1.0-3.0

78.3
50.7
50.7
50.7

0.0783
0.0507
0.0507
0.0507

0.4615025242
0.2751830595
0.2751830595
0.2751830595

102.3

0.1023

0.3379530346

78.3
50.7
50.7
50.7

0.0783
0.0507
0.0507
0.0507

0.2884390776
0.2751830595
0.2751830595
0.2751830595

102

0.102

0.6118990507

102
50.2

0.102
0.0502

0.2719551337
0.2806920932

78.3
50.7

0.0783
0.0507

0.5768781552
0.6879576488

50.7
50.7

0.0507
0.0507

0.6879576488
0.6879576488

50.7
38.8
38.8

0.0507
0.0388
0.0388

0.1100732238
0.1879464615
0.1879464615

38.8

0.0388

0.3523996154

50.7

0.0507

0.2063872946

102.3

0.1023

0.3379530346

50.7
25.3
25.3

0.0507
0.0253
0.0253

0.2751830595
0.5525436287
0.5525436287

50.7
50.7
50.7

0.0507
0.0507
0.0507

0.6879576488
0.6879576488
0.6879576488

102.3
50.7
50.7

0.1023
0.0507
0.0507

0.3379530346
0.2063872946
0.2063872946

50.7
50.7

0.0507
0.0507

0.6879576488
0.6879576488

102.3

0.1023

0.8448825864

150.3

0.1503

0.5479711589

0.5-0.8
0.5-0.8

REMARK

O.K.
O.K.

TAG NO

PUMP TYPE

1 ORGANIC WASTE (LCV)

JR 852 A / B

2 F.O
JT 859 A / B

Gear Pump
Tushaco

GEAR PUMPS
Tushaco

RETURN LINE

3 AQUEOUS WASTE
JT 853 A / B

4 OW (HCV)
JR 852 C / D
SYMBOL TO BE CHANGED
SINCE METERING PUMP IS
SELECTED

CENTIFUGAL
JHONSON
S.S 316 L

Metering Pump
SHAPOTOOL

5 BLW-852A
BLW-852B

BLOWER

6 BLW-852C
BLW-852D

7 PROCESS WATER
JT 855 C / D

JHONSON
S.S 316 L

OVER HEAD TANK

REQUIRED TO CHANGE

D.B- T -855
P.C.B.
POSITION IN BOTTOM CONE

WATER SCRUBBER

DEMISTER CLEANING LINE

DC867
RCT-870 /RCT 869.

REQUIRED TO CHANGE

MAIN

15 OVER FLOW LINE TO T 858

10 COOLING TOWER

8 QUIECHING WATER
Quiench Water

C.R.

JT 855 A/B

LINE WITHOUT SAFTY VALVE

9 OVER HEAD RETURN LINE

EMRGENCY WATER SUPPLY

HEDDER LINE TO AGV

REQUIRED TO MODIFY

NUMBER TO BE GIVEN

REQUIRED TO CONFIRM

11 CAUSTIC PUMPS
J-CT 873 A / B

Caustic Pump
J-CT 873 A / B
Metering Pump
SHAPOTOOL

12 R.C. PUMP
Scrubber Recirculation
Pump
RCT 869 /A
RCT 869 /B

Florolined
P.V.D.F. LINED

RCT 869/ A/B

RCT 869/ A/B
OVERF LOW OF TANK

RCT 870 / A
RCT 870 /B

RCT 869 C/D

RCT 869 C/D

Over Flow
BOTTOM DRAIN LINE
To ETP
To ETP
COMMON HEADDER
Over Flow Of RCT 870
Over Flow Of RCT 871
Drain of RCT 871

LINE TO BE CHANGED
INSTRUMENT AIR

REQUIRED TO CONFIRM

COMPRESSED AIR HEADDER

REQUITRED TO CHANGE

Dalvan 31325

IGATWIN LINED PIPE STAN

ANSI B 36.10 ASTM STANDARD

NPS
1

25
40
50
80
100
150

15
25
32
40
50
65
80

14.5
25.2
33.9
38.8
50.7
66.3
78.3

1*1/2
2
3
3*1/2

100
125
150

102.3
127.7
153.1
IS 1239

IS
IS
IS
IS

3589
3589
3589
3589

-1981
-1981
-1981
-1981

150
200
250
300
350
400
450

M.O.C

CAPACITY

M3 / hr HEADDER LINE SIZING

3000
L.P.H.

HEADDER

D.B. 855
S.C.C

4000
L.P.H.
60 mtr Head

HEADDER

555
L.P.H.

3.00
3.00
3.00
3.00
3.00
3.00
3.00

OW-201-50-PTFE -00
OW-202-40-PTFE -00
OW-203-40-PTFE -00
OW-204-50-PTFE -00
OWR-206-25-PTFE -00
(LCV)OW-207-40-PTFE-00
(LCV)OW-208-40-PTFE-00

3.00
3.00

FOS-601-50-MS-00
FOS-602-25-MS-00

3.00
3.00

FOS-603-50-MS-02
FOR-604-50-MS-02

3.00
3.00
3.00

FOR-501-50-MS-02
FOR-502-40-MS-02
FOR-503-25-MS-02

3.00
3.00

FOR-504-25-MS-02
FOR-505-25-MS-02

4.00
4.00
4.00
4.00

AQ-901-50-MS-00

4.00

AQ-904-50-MS-00

4.00

AQ-905-50-MS-00

4.00
4.00

AQ-906-40-SS-00
AQ-907-40-SS-00

0.56

OW-801-50-MS-00

0.56
0.56

OW-802-40-PTFE -00
OW-803-40-PTFE-00

0.56

OW-804-50-PTFE-00

AQ-902-40-MS-00
AQ-903-40-MS-00

HEADDER

0.56
0.56

OW-805-25-PTFE-00
OW-806-25-PTFE-00

0.56

(HCV) OW-807-25-PTEF-00

0.56

(HCV) OW-808-40-PTEF-00

CA-701-XXX-MS-00
CA-702-XXX-MS-00
CA-703-XXX -MS-00
CA-704-400-MS-00
HEADDER

CA-705-400-MS-00

HEADDER

COA-301-XXX-MS-00
COA-302-XXX-MS-00
COA-303-XXX-MS-00
COA-304 XXX-MS-00
COA-305-XXX-MS-00

10000
L.P.H.
40 mtr Head

10.00 CWS-5001-40-MS-00
10.00 CWS-5002-40-MS-00
10.00 CWS-5003-40-MS-00
10.00 CWS-5004-50-MS-00

OVER HEAD TANK

HEADDER

10.00 CWS-5005-25-MS-00
10.00 CWS-5005-50-MS-00

DISCHARGE BREECH

2.00

PW-5010-25-MS-00

PACKED BED SCRUBBER

2.00

PW-5011-25-MS-00

2.00

PW-5012-25-MS-00

1.00

PW-5013-32-MS-00

2.00

PW-5014-40-MS-00

WATER SCRUBBER
DROP LET SEPERATOR

FR0M HEDDER LINE TO SCRUBBER

TO PACKED BED SCRUBBER
TO WATER SCRUBBER

10.00 PW-5011-25-MS-00
10.00 PW-5011-40-MS-00
2.00 PW-5012-25-MS-00

2.00

DEMISTER CLEANING
RAW WATER TO RCT 869 / 870

PW-5013-32-MS-00
PW-5014-40-MS-00
PW-5015-40-MS-00
PW-5016-40-MS-00

NO. TO BE CHANGED
FOR RCT 870

Over Head Tank return line

LINE SIZE TO DECIDE

2.47 R.K. INLET HEAD

2.00

CWS-5006-40-MS-00

2.95 A.G.V 101

2.95 A.G.V 102

2.00
2.00

CWS-5008-25-MS-00
CWS-5009-25-MS-00

RETURN LINE FROM KILN

2.00

HWR-7001-50-MS-00

RETURN LINEFROM AGV

2.00

HWR-7016-50-MS-00

8.37

12
M3 / hr
108 mtr Head

12.00 WA-6001-40-SS-00
12.00 WA-6002-40-SS-00
12.00 WA-6003-50-00
12.00 WA-6004-50-00
12.00 WA-6005-40-SS-00

HEADDER

12.00 WA-6006-50-SS-00

RETURN TO TANK

CWA-6007-40-SS-00

TO S.E.C

2.00

EWS- 7001-40-SS-00

TO R.K.

0.64

EWS-7002-25-MS-00

1.80
3.60
1.80

EWS-7003-25-MS-00
EWS-7003-40-MS-00
EWS-7003-25-MS-00

HEDDER LINE TO AGV A.G.V 101

SEPERATE TWO LINES

TO BE CONSIDER
HADDER LINE TO SCRUBBER
YOS -OW874-118
WATER SCRUBBER

NUMBER TO BE GIVEN PAKED BED SCRUBBER

1.80

EWS-7003-25-MS-00

1.80

EWS-7004-25-MS-00

2.78

EWS-7005-40-MS-00

2.78

EWS -

YOS -EC-860 -162

YOS -EC-860 -162

TOTAL

11.80 EWS- 7001-80-00

555
L.P.H.

RETURN LINE
OVER HEAD TANK LINE

0.56

CS-8001-25-CS-00

0.56

CS-8002-25-CS-00

0.56

CRS-8003-25-SS-00

0.56

CS-8004-25-SS-00

0.56

CS-8005-40-SS-00
40 X 25
CS-8006-25-SS-00
CS-8007-25-SS-00

LINE TO DB -T 855
OVER HEAD RETURN

0.56
0.56

RCT-870
RCT-869

75.00 CS-8008-80-PTFE-00
75
M3 / hr
35 mtr Head

75.00 CS-8008-80-PTFE-00
75.00 CS-8009-80-PTFE-00

75.00 CS-8010-100-PTFE-00
WATER SCRUBBER
CS-8011-80-PTFE-00
75.00 CS-8012-80-PTFE-00
TO PH METER
IN BOTTOM SECTION 75.00 CS-8013-80-PTFE-00
DIRECT TO RC TANK 75.00 CS-8014-80-PTFE-00

SUCTION LINE TO PUMP 75.00 CS-8021-100-PTFE-00

SUCTION LINE TO PUMP 75.00 CS-8022-100-PTFE-00
75.00 CS-8023-80-PTFE-00
75.00 CS-8026-80-PTFE-00

75.00 CS-8015-80-PTFE-00
75.00 CS-8016-80-PTFE-00
75.00 CS-8017-100-PTFE-00
CAUSTIC SCRUBBER 75.00 CS-8018-80-PTFE-00
TO PH METER
75.00 CS-8019-80-PTFE-00
DIRECT TO RC TANK 75.00 CS-8020-80-PTFE-00
SUCTION LINE TO PUMP 75.00 CS-8024-100-PTFE-00
SUCTION LINE TO PUMP 75.00 CS-8025-100-PTFE-00

75.00 CS-8025-100-PTFE-00
CS-8023-80-CS-00
CS-8026-80-CS-00
CS-8027-80-CS-00
CS-8028-125-CS-00
CS-8029-125-CS-00
DROP LET SEPERATOR

CS-8030-150-CS-00
CS-8031-80-CS-00
CS-8032-80-CS-00

DROP LET SEPERATOR

INLET
HEADDER

CS-8033-100-CS-00

450.00 IA-1001-80-00
450.00 IA -1002-50 GI-00
POPEET VALVE 75.69 IA-1004-15-MS-00

863 A / B

864 A

TO BAG HOUSE 125.00 IA-1005-25-MS-00

25 X 15
62.50 IA-1006-15-MS-00
TO BAG HOUSE

864 B

62.50 IA-1007-15-MS-00

POPEET VALVE (OUTLET) 127.17 IA-1008-15-MS-00

863 A / B
IA-1009-15-MS-00
IA-1010-15-MS-00

IN S.C.C EMERGENCY STACK 154.99 IA-1003-25-GI-00

LANCE 3

IN R.K

LANCE 1

IN R.K

S.E.C 860
PER NOZZEL
5 NUMBER

546.00 CM -401-40-MS-00
546.00 CM -401-50-MS-00
CM-402-25-MS-00
CM-403-25-MS-00
546.00 CM-404-25-MS-00

109.07 CM-404-25-MS-00
109.07 CM-404-25-MS-00

IGATWIN LINED PIPE STANDARD

AFTER LINING I.D

PIPE I.D mm
26.64
40.94
52.48
77.92
90.12
154.08

mm Thickness p.t.f.e
20.54
34.84
46.38
70.92
81.72
145.68

3.05
3.05
3.05
3.5
4.2
5.3

CLEAR I.D
153.2
208.7
262.6
312.6
336.6
387.4
457.2

SIZE

CLEAR I.D
50
40
40
50
25
40
40

46.38
34.84
34.84
46.38
20.54
34.84
34.84

VELOCITY
Mtr / Sec
0.49
0.87
0.87
0.49
2.51
0.87
0.87

50
25

50.7
25.2

0.41
1.67

50
50

50.7
50.7

0.41
0.41

50
40
25

50.7
38.8
25.2

0.41
0.70
1.67

25
25

25.2
25.2

1.67
1.67

50

50.7

0.55

40
40

38.8
38.8

0.94
0.94

50

50.7

0.55

50

50.7

0.55

40
40

38.8
38.8

MAX.FLOW
REQUIRD

0.94
0.94

standard
50

50.7

0.08

50

40
40

38.8
38.8

0.13
0.13

40
40

50

50.7

0.08

50

25
25

20.54
20.54

0.47
0.47

25
25

25

20.54

0.47

25

40

38.8

0.13

40

40

38.8

2.35

40
40

38.8
38.8

2.35
2.35

50

50.7

1.38

25
50

20.54
50.7

8.38 TO BE CHANGED
1.38

25

20.54

1.68

25

20.54

1.68

25

20.54

1.68

32

33.9

0.31

40

38.8

0.47

25
40
25

75
38.8
75

0.63
2.35
0.13

400
400

32

33.9

40
40
40

38.8
38.8
38.8

0.62

We can provide 40 mm only

40
25
25
25

38.8
20.54
75
75

0.47
0.00
0.13 LINE TO BE
0.13
JOINED ]

50

50.7

0.28

50

50.7

0.28

40

38.8

2.82

40

38.8

2.82

50
50

50.7
50.7

1.65
1.65

40

38.8

2.82

50

50.7

1.65

40

38.8

0.00 TO BE CHECKED

40

38.8

0.47

25

20.54

0.53

25
40
25

20.54
38.8
20.54

1.51 TO BE CHEKED
0.85
1.51

25

20.54

1.51

25

20.54

1.51

25

20.54

2.33

25

20.54

2.33

80

78.3

0.68

25

20.54

0.47

25

20.54

0.47

25

20.54

0.47

25

20.54

0.47

25
25

20.54
20.54

0.47
0.47

80

102.3

2.53

80
80

77.92
77.92

4.37
4.37

80
80

77.92
77.92

4.37
4.37

80

77.92

4.37

40

100

100
100

102.3
102.3

2.53
2.53

80

77.92

4.37

80
80
100

77.92
77.92

4.37
4.37

80

77.92

4.37

80
80

77.92
77.92

4.37
4.37

100
100

102.3
102.3

2.53
2.53

80
50

77.92
52.48

26.21
57.78

15

14.5

127.31

25

25.2

69.61

15

14.5

105.12

15

14.5

105.12

100
80
80
125
125
150
80
80
100

15

14.5

213.90

15
15

14.5
14.5

25

25.2

86.31

40
50
25

38.8
52.48
25.2

128.26
70.11

25

25.2

25

25.2

304.05

25
32

25.2
33.9

60.74
33.56

P.T.F.E LINED
46.38

0.012552152

34.84
34.84

0.037981828
0.037981828

46.38

0.012552152

20.54
20.54

0.389936461
0.389936461

20.54

0.389936461

34.84

0.037981828

DESIGN VELOCITIES FOR P

FLOW MEDIUM
WATER
Local water supply main
Main supply and long distance
water supply lines

VELOCITY (m/s)
0.5-0.8
1.0-3.0

Cooling Water
Suction Lines

0.7-1.5

Delivery Lines

1.0-3.0

Boiler Feed Water

Intake lines
Discharge lines
Condensate suction lines

0.5-1.0
1.5-3.0
0.5-1.0

Condensate discharge lines

Hot water main
Hot water layout

1.5-3.0
1.0-2.5
0.8-2.0

WATER TURBINE LINES

Long and levelled
Steep with smaller diameter

1.0-3.0
2.0-4.0

Steep with bigger diameter

3.0-7.0

HIGH PRESSURE WATER LINES

Long distance

Upto 20.0

Short distance

20.0-30.0

GASES
Town Supply Gas
Upto 0.02 Kg/cm2

Upto 1.0

Upto 0.05 Kg/cm

3.0-8.0

Upto 1.0 Kg/cm

5.0-10.0

Above 1.0 Kg/cm2

Industrial Gas

10.0-25.0

Upto 1.05 Kg/cm2

3.0-20.0

Upto 2.0 Kg/cm

5.0-25.0

Above 2.0 Kg/cm2

20.0-60.0

LOCITIES FOR PIPELINES

FLOW MEDIUM
COMPRESSED AIR
Compressed air in general
Compressed air in network
Reciprocating Compressor

VELOCITY (m/s)
3.0-10.0
15.0-25.0

Upto 2000 m3/hr. capacity

Suction line
Delivery line

Upto 12.0
Upto 20.0

Above 2000 m3/hr. capacity

Suction line
Delvery line

Upto 20.0
Upto 20.0

Blower:Upto 0.01 Kg/cm2

Suction line
Delvery line

8.0-12.0
15.0-20.0

Blower:Above 0.01 Kg/cm2

Suction line
Delivery line

Upto 20.0
25.0-30.0

CENTRIFUGAL COMPRESSOR
Suction line
Delivery line

18.0-25.0
25.0-30.0

Low pressure upto 10kg/cm2

15.0-20.0

STEAM
Medium pressure 10-40 kg/cm2

20.0-40.0

High pressure above 40 kg/cm2

30.0-60.0

OTHER MEDIUMS
Oil and Viscous fluids
Oxygen line with steel pipe

1.0-2.0
Upto 25.0

Lub. Oil lines

1.5-2.0

Benzene,Benzol,etc.(Pressure lines)

1.0-1.25