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STONYPOINTHSROUNDROCKISD

DesignProblemMarbleSorter
Project3.3.1VEXandRobotC

LilyBrazell,JuliaWilliams,EduardoDeras,AnnaGarrett
April12,2016

TABLEOFCONTENTS
DesignBrief
FinalDesignPictures
RobotCCode
Reflections
References
Appendices
DispenserBrainstorming
SorterBrainstorming
BinsBrainstorming
DesignModifications

DESIGNBRIEF
ClientCompany:

NationalRecreationandParkAssociation(NRPA)

TargetConsumer:

Society

Designer(s):

LilyBrazell,JuliaWilliams,EduardoDeras,AnnaGarrett

Problem
Statement:

TheNationalRecreationParkAssociation(NRPA)has
askedyourteamtodevelopasolutiontoagrowing
problemintheirparks.Theassociationhasplaced
dumpstersforrecyclablematerialthroughouttheparks.
Theyhaveasortingfacility;however,theyneedadevice
thatwillsorttherecyclablematerial.

DesignStatement:

Design,model,andtestadevicethatwillseparate
recyclablematerials.

Problem
Statement:

1.Separationprocessmustbefullyautomated.
2.Mustsuccessfullyseparatecommingledrecyclable
materialsintoindividualholdingbins.
3.Recyclablematerialsinclude3differentin.material
spherestotaling15.Examplescouldincludesteel,
aluminum,wood,opaqueplastic,andclearplastic.
4.Mustbeefficient2minutemaxforcompletionof
sortingprocess.
5.Mustnotbelargerthan24Lx12Wx18H
6.Mustmakeefficientuseofmaterials.

FINALDESIGNPICTURES
Dispenser


Sorter

Bins

Overall

ROBOTCCODE

REFLECTIONS
A)Howwelldidyouaccomplishyourobjectives,discussyoursuccessforEACHofthe6
constraints
(Constraintsfromthedesignbriefare:(1)Separationprocessmustbefullyautomated.(2)
Mustsuccessfullyseparatecommingledrecyclablematerialsintoindividualholdingbins.(3)Recyclable
materialsinclude3differentin.materialspherestotaling15.Examplescouldincludesteel,aluminum,
wood,opaqueplastic,andclearplastic.(4)Mustbeefficient2minutemaxforcompletionofsorting
process.(5)Mustnotbelargerthan24Lx12Wx18H(6)Mustmakeefficientuseofmaterials.
)
?

1. Separationhasbeenthemostdifficultpartbecauseouroriginaldesigndidnothavean
idealpositionforourlinefollowerandflashlight,butwechangedtheseparationprocess
andcodetohaveanautomatedseparationprocessthatisquickandeffective.
2. Thebinschosenweretoseparatewood,metalandplasticitems.Byonlyusing3bins,
wehaveamoreeffectiveseparationprocess.
3. The5typesofspheresaresplitintosteelandaluminumasmetals,wood,thenopaque
andclearplastics.
4. 2min
5. size
B)Whatwouldyourteamdodifferentlywithyourdesignsolution(min3things)andwhy?
1. Morecompactmarbleseparatingsystemforincreasedspeed.
2. Betterplanneddesignsothemotorandsensorwiresaremoreorganized.
3. Moredetailedbuildingformoreprecisemovements.
C)Dotheresultsfulfilltheproblemstatement,ifnotwhatwasmissing?
No,becauseourteamdidnotsortintheendduetolateassemblyofthebinsandnotbeing
abletoadjustthecodeintime.
Webuiltamachinethatcansortrecycledmaterial.
D)Ifyouhadmoretime,whatwouldyoudodifferentlyorwhatwouldyouadd
.
Dispenser:Moreacceleratedmeanofdispensingsystem.
Sorter:Morepreciselybuiltlightsensorandflashlightsotheefficiencywasmoreguaranteed.
Bins:Betterfittingpartssothebinscouldmovefasterandmorefluidly.

REFERENCES
Dispenser:

https://www.youtube.com/watch?v=P87aMXONZi0

https://www.youtube.com/watch?v=pSz0ueOfX5M

https://www.youtube.com/watch?v=pbOEmqHfaqo

https://www.youtube.com/watch?v=rzvKMy7Pp20

https://www.youtube.com/watch?v=R2NrEtA0fc

Sensor:

https://www.youtube.com/watch?v=v7kstvMNOho

https://www.youtube.com/watch?v=R2NrEtA0fc

https://www.youtube.com/watch?v=P87aMXONZi0

https://www.youtube.com/watch?v=pSz0ueOfX5M

https://www.youtube.com/watch?v=cd1Asozv3hU

https://www.youtube.com/watch?v=pbOEmqHfaqo

Bins:

https://www.youtube.com/watch?v=bB3n3Zs259U

https://www.youtube.com/watch?v=FVUwuDw73fs

https://www.youtube.com/watch?v=pSz0ueOfX5M

https://www.youtube.com/watch?v=P87aMXONZi0

https://www.youtube.com/watch?v=R2NrEtA0fc

APPENDICES
Dispenser

Sorter


Bins

DISPENSERBRAINSTORMING
<Includeyourteams
initialsketches,decisionmatrixandfinalsketches
forthedispenserportionhere.>

DecisionMatrixTemplate

Criteria

Ideas

Size

Pieces Simplicity

Programming Speed Efficiency

Totals

Swing

19

Pusher

17

Gate

16

Conveyor

11

Key:4best1worst
Mustincludeaminimumof4criteria.

SORTERBRAINSTORMING
<Includeyourteams
initialsketches,decisionmatrixandfinalsketches
forthesorterportionhere.>

DecisionMatrixTemplate

Criteria

Ideas

Pieces

Simplicity Programming Speed

Total

S&Fina
winch
bracket

11

S&Fon
sidewith
bars

10

S&Fon
topwith
bars

Son
2
bottom,F
ontop

Key:4best1worst
Mustincludeaminimumof4criteria.

BINSBRAINSTORMING
<Includeyourteams
initialsketches,decisionmatrixandfinalsketches
forthebinsportionhere.>

DecisionMatrixTemplate

Criteria

Ideas

Pieces

Simplicity Programming Speed

Total

Rack
Gear
Idea

11

Track
Idea

10

Spiny
(Gear)
Idea

Gearand 2
Chain
Idea

Key:4best1worst
Mustincludeaminimumof4criteria.

Finaldesignsketches
Dispenser

sorter


BinsFinalSketch

PARTSLIST
<Makeonecompletelistofallpartsused,Youdonotneedtoinclude:Screws,nuts,rivets,shaftcollars,
shafts,standoffs,spacers,orwashers.Allotherpartsshouldbeincluded,includetheCORRECTnamefor
eachpartalongwithhowmanyofeachpartwereused.>

MarbleDispenserParts:

Limitswitch
2wiremotor393
3driveshaft
shaftcollar
2Metalbar1x25
15marble
12longlinearsidetrack
2ChassisRail2x1x16
2CChannel1x2x1x25

PartsListforSorter:

LightSensor

winchbracket
flaslight
2chasisrail2x1x16
screws
3gussetangle

PartsList

Servomotor
Metalbar
Gear(60tooth)
19toothtrackgear(3)
Gussetangle
Bins(5)
Gear(84tooth)
Gear(18tooth)
Metalbar(4)
5x5metalplate(3)
CChannel1x2x15
Chassisrail2x1x25

Papercups(3)

Gear(12tooth)
Gussetangles(2)
Chainlink
Chassisrails2x1x16(2)
Chassislrails2x1x25(2)
Flashlight
Linefollower
3driveshaft

DESIGNMODIFICATIONS

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