Agitator

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1
SCOPE
TECHNICAL REQUIREMENTS TO BE SPECIFIED BY THE PURCHASER
DEFINITIONS
REQUIREMENTS
TEST AND INSPECTION
QA REQUIREMENTS
PACKING AND MARKING
12
APPENDIX A : RECORD OF AMENDMENTS
13
APPENDIX B : RELATED DOCUMENTS
14
ANNEXURE NO. A1 : DRAWINGS AND DATA
15
ANNEXURE NO. A2 : PACKAGING AND MARKING
16
ATTACHMENT 1 : SITE INSPECTION REGISTER
17
ATTACHMENT 2 - EQUIPMENT MATERIAL LIST
18
ATTACHMENT 3 - SITE AMBIENT CONDITIONS
19
ATTACHMENT 4 - ELECTRICAL MOTOR DATA SHEET
20
ATTACHMENT 5 - EQUIPMENT DATA BOOK
21
ATTACHMENT 6 - VENDOR LUBRICATION SCHEDULE
22
ATTACHMENT 7 : DATA SHEET AGITATOR
23
DATA SHEET AGITATOR
25
AA_SPEC_32900100.DOC
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For information or comments on this document please contact ATD QA

Anglo Technical Division accepts no liability for any damage whatsoever that may result from the use of this material or
the information contained therein, irrespective of the cause and quantum thereof.
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1.1
This specification is for the supply of agitators in the minerals processing industry.
1.2
All equipment and services shall comply with the mandatory requirements of the Mines
Health and Safety Act 29 of 1996 and regulations (as amended).
1.3
The Vendor must ensure that the requirements of Section 21 of the Mines Health and
Safety Act 29 of 1996 (as amended) are complied with. The vendor is required to reply in
writing confirming his compliance with this section.
1.4
For general procedures and definitions see Annexure A1 of this specification.
TECHNICAL REQUIREMENTS TO BE SPECIFIED BY THE PURCHASER

See attached Data Sheets
DEFINITIONS
3.1
CODES OF PRECEDENCE
3.1.1
All equipment and services shall comply with the mandatory requirements of:
3.1.1.1 Mine Health and Safety Act 29 of 1996 and regulations (as amended).
3.1.1.2 Minerals Act 50 of 1991 and Regulations (as amended).
3.1.1.3 Occupational Health and Safety Act 85 of 1993 (as amended).
3.1.1.4 Road Traffic Act, Act No. 29 of 1989 (as amended).
3.1.2
Any proposed deviation from this Specification and its requirements, which are modified
for application to specific items proposed by the Vendor/Contractor, shall be submitted to
AAC for written approval.
3.1.3
If any doubt arises as to the meaning or effect of any part of this Specification or if conflict
occurs between this Specification and other information it shall be referred to the Engineer
for a ruling.
3.1.4
In the event of any conflict between the various relevant documents, the order of
precedence shall be:
3.1.4.1 Technical:
3.1.4.1.1 This specification.
3.1.4.1.2 The data sheets and/or drawings.
3.1.4.1.3 Other relevant documents.
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3.1.4.2 Commercial:
3.1.4.2.1 The purchase order, including terms, conditions and legal requirements.
DEFINITIONS
3.2
3.2.1.1 The supplier shall be known as the Vendor or Contractor.

3.2.1.2 The purchaser shall be known as AAC.
3.2.1.3 The Anglo American Representative shall be the Engineer or his appointed
representative.
3.2.1.4 The Specification shall mean this specification and all the relevant Standards and Codes
forming part of this Specification.
3.2.1.5 The Engineer shall be the Engineering Manager or his appointed representative.
3.2.1.6 AAC is Anglo American Corporation Limited.
3.2.1.7 The Site Engineer shall be the appointed Engineer on site.
REQUIREMENTS
4.1
SCOPE OF WORK
4.1.1
The scope of work includes the furnishing of all labour, material and services for the
design, supply, manufacture, testing and inspection at works, delivery to site and
rectification of defects developing during the warranty period for the agitator as specified.
4.2
ITEMS LIST
4.2.1
The work includes, but shall not be limited to the items listed below:
4.2.2
Supply of motors, gearboxes, base plates, couplings and guards.
4.2.3
Supply of agitator shafts and impellers as specified in the appended data sheets.
4.2.4
Agitator support base / mounting flange with gasket.
4.2.5
Shaft seal (if required).
4.2.6
Seal flushing system (if required).
4.2.7
Impeller stabilizing ring (if required).
4.2.8
Vessel internal steady bearing (if required).
4.2.9
Thrust bearing (if required).
4.2.10
Initial fill of lubricants.
4.2.11
All lining of shafts and impellers.
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4.2.12
Protective coating and painting of the complete unit.
4.2.13
Special tools that may be required for installation and maintenance.
4.2.14
All design calculations.
4.2.15
Load calculations and mounting details for the agitator support structure. This information
is passed onto the structural designers.
4.2.16
General arrangement (GA) drawings and completed data sheets.
4.2.17
Spares list:
Start-up and commissioning spares
Normal operating spares
4.2.18
Lubrication schedules as per Attachment 9.
4.2.19
All testing and QA requirements as per AAC specification AA_STD_100.
4.2.20
Three sets of installation, operating and maintenance manuals containing all necessary
information for proper installation, operation, maintenance and repair of the equipment.
(Equipment data books). A storage instruction will be supplied if required.
4.2.21
Procurement of all materials.
4.2.22
Packaging, crating and palletising suitable for shipping and transporting.
4.2.23
Delivery to site.
4.3
EXCLUSIONS
4.3.1
The work excludes:
4.3.1.1 Site installation.

4.3.1.2 Civil work.
4.3.1.3 Electrical installation.
4.3.1.4 Design of the agitator support structure.
4.4
DUTY DESCRIPTION
4.4.1
The duty requirements of the agitators will be specified by the Engineer. All necessary
information will be recorded on the attached data sheets.
4.4.2
In general the equipment will operate continuously at full load. An operating availability
exceeding 95% is required.
4.4.3
Specific requirements will also be stated on the attached data sheets to ensure that the
Vendor is correctly informed of all aspects of the required operation of the agitators. This
information is intended to prevent equipment failures due to an incomplete design.
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4.5
DESIGN CRITERIA AND MATERIAL OF CONSTRUCTION
4.5.1
Material of Construction
4.5.1.1 The Vendor shall certify all materials as suitable for the duty.
4.5.1.2 The use of exotic alloys and coatings shall be avoided if possible and motivated on a life
cycle costing basis if required. The use of these alloys must be clearly indicated in the
proposal and approval for use must be obtained in writing.
4.5.1.3 AAC, at its discretion and by agreement with the Vendor, may elect to upgrade certain
materials of construction for reasons of standardization.
4.5.2
Equipment Selection
4.5.2.1 The vendor shall, as far as possible, use standardised equipment.

4.5.3
Design criteria
4.5.3.1 The agitators shall be designed and manufactured on a modular basis and shall utilise
readily available standard sub-components where possible to facilitate the procurement of
spares and replacement parts for maintenance purposes and to facilitate
interchangeability.
4.5.3.2 All agitators shall be assembled at the Vendors premises prior to shipment, to ensure that
all sections fit correctly, to the satisfaction of the AAC Engineer or his representative.
4.5.3.3 The agitators shall be designed as to:
facilitate easy inspection, cleaning and maintenance.
ensure satisfactory operation under all possible conditions at the point of use.
operate without causing undue noise generation and vibration in the immediate
surrounding area.
4.5.3.4 Safety guards shall be provided where necessary, in accordance with the Minerals Act
and Regulations.
4.5.3.5 Agitators, mounting devices, drive trains and seals shall all be designed for the design
pressure specified in the data sheet.
4.5.3.6 Unless otherwise specified, all components of agitator assemblies shall be mechanically
suitable for continuous operation at full load.
4.5.3.7 The agitators must be capable of starting and running up to full speed in tanks, which are
full of liquid.
4.5.3.8 All agitator shaft and impeller assemblies shall be mechanically suitable for all modes of
operation as specified in the data sheets. This could include operation with the impellers:
In air
In water
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In the process liquid specified
All agitators shall be able to run through a falling or rising liquid/air interface. (Batch
process requirements).
4.5.3.9 It is mandatory that the Vendor supplies all the information required for the drive motor.
4.5.3.10 The drive motor shall be capable of delivering 150% of the maximum absorbed torque
required during starting at 90% of the supply voltage.
4.5.3.11 The drive is normally selected to operate at 80% of rated motor power under normal
operating conditions.
4.5.3.12 The operating speed of the agitator shall not exceed 80% of the 1st critical speed.
Operation at a speed of 45% to 55% of the 1st critical speed shall be avoided unless
vendor design criteria prove that this is not necessary.
4.5.3.13 Subject to AACs prior approval, small agitators operating at speeds above the 1st critical
speed may be quoted. In such cases the operating speed shall be between 125% of the
1st critical speed and 80% of the 2nd critical speed.
4.5.3.14 Torsional natural frequencies shall not be within 20% of any existing frequencies e.g.
rotational speed, gear tooth meshing frequency, blade passing frequency, vortex shedding
frequency.
4.5.3.15 If required, the equipment vendor shall submit his calculations for critical speed and
torsional natural frequencies to AAC.
4.5.3.16 The equipment vendor shall advise AAC regarding the number, size and disposition of
tank baffles to achieve optimum mixing.
4.5.3.17 The maximum allowable run out is specified to be 1mm per metre of shaft length.
4.5.3.18 Impeller assemblies shall be designed to operate without run out and without a steady
bearing. The use of steady bearings shall be approached with caution and approval of
AAC must be sought.
4.5.3.19 Impeller assemblies shall be statically and dynamically balanced.
4.5.3.20 The Vendor shall state in his quotation the maximum run out expected at the impeller, with
the shaft in a free-hanging position.
4.5.3.21 The Vendor shall state in his quotation the maximum shaft deflection expected at the seal.
4.5.3.22 Agitator components that are rubber lined are to comply with AAC specification
AAC_SPEC_412004.
4.5.3.23 Agitator couplings within the vessels shall normally not be permitted.
4.5.3.24 The high speed coupling between the driver and gear unit shall be supplied and installed
by the Vendor. This shall preferably be a flexible coupling, and keyed to both shafts to
BS4235 or equivalent.
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4.5.3.25 Couplings shall be selected to satisfy the coupling manufacturers requirements for power,
speed, torque, bending and service factor. The minimum service factor shall be 1.5 based
on the rated motor power.
4.5.3.26 The gearbox proposed shall have a successful history of operation in agitator service.
The Vendor shall submit a reference list.
4.5.3.27 The gearbox shall be selected for a minimum service factor of 1.25 based on the rated
motor power or, 1.5 based on the absorbed power whichever is the greater, based on
AGMA or other approved equivalent standard.
4.5.3.28 Gear reducers with spiral bevel, helical or herringbone gears are preferred.
4.5.3.29 Gear units shall preferably be oil lubricated except that low speed bearings on the output
shaft may be grease lubricated.
4.5.3.30 No gearbox oil leaks will be accepted, as oil is detrimental to the metallurgical process.
4.5.3.31 Provision shall be made to limit the gearbox operating temperature to 80C taking heat
transmission via the shaft in hot applications into consideration.
4.5.3.32 Ball and roller bearings shall achieve a minimum L 10h life of 60 000 hours. The Vendor
shall state in his quotation L 10h life of bearing proposed.
4.5.3.33 Any special tools required to maintain the agitator assembly shall be provided by the
Vendor and quoted separately.
4.6
MANUFACTURING AND CONSTRUCTION DETAILS
4.6.1
The agitators will be manufactured and constructed in accordance with the Vendors QA
plan/standards or an approved international standard.
4.6.2
The Vendor shall submit welding and heat treatment procedures to AAC before any
fabrication work is carried out.
4.6.3
All electric motors shall be designed/selected in accordance with AAC specification

AAC_SPEC_538013.
4.7
DRAWINGS AND DATA
4.7.1
Drawing and documentation shall be to AAC standard, see Annexure A3 for more detail.
4.7.2
General arrangement drawing will show elevations and plans as required to indicate the
general outlines and important dimensions and clearances of the equipment.
4.7.3
The Vendor shall be required to present his drawings timeously for review and approval
by AAC, in order to check conformity to the specification and the AAC drawing office
procedure. Approval shall not be construed to relieve or mitigate the vendors
responsibility for accuracy and suitability of materials and/or equipment represented
therein. All drawings shall be in the electronic format (Microstation v8 or pdf).
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4.7.4
Approved drawings shall be complete with equipment and order numbers, stamped
CERTIFIED FOR CONSTRUCTION and signed by an AAC Engineer. All information
necessary for installation and maintenance is to be shown.
4.7.5
Approved drawings constitute a part of the technical specification, and therefore the
contract will not be regarded as complete unless AAC requirements are fully met.
4.7.6
Data to be supplied:
4.7.6.1 Three sets of operating and maintenance instruction manuals detailing all maintenance
instructions, lubrication, test certificates, hazard warnings, equipment drawing, complete
part list and recommended spares shall be submitted before scheduled mechanical
completion.
4.7.6.2 The provision of a list of all equipment spares and plant items together with the name and
address of the fabricator or supplier.
4.7.7
An itemised price list of spare parts and supplies including quantities is required for each
of the following:
4.7.7.1 Spares and supplies which could be required due to high initial wear or failure during the
commissioning phase.
4.7.7.2 Operating spares required for normal wear and tear during plant operation for a period of
two years after commissioning.
4.7.7.3 Capital spares recommended to maintain plant operability in the event of catastrophic
failure, or to replace equipment taken out of service for major maintenance.
4.8
PERFORMANCE AND GUARANTEE
4.8.1
The performance of the items supplied in terms of this specification, as defined by the
order, shall be warranted by the Vendor/Contractor and, if specified, should be tested in
accordance therewith.
4.8.2
The vendor/contractor shall not be normally required to conduct a performance test on site
unless otherwise agreed.
4.8.3
A minimum guarantee period of 12 months is required.
4.9
PAINTING AND PROTECTIVE COATING
4.9.1
Painting and protective coating shall be in accordance with AAC specification

AA_SPEC_164000 and AA_SPEC_164050.
4.9.2
Rubber lining to be done in accordance with AAC specification AA_SPEC_412004.
TEST AND INSPECTION
5.1
For QA and inspection details see Annexure A2 of this specification.
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5.2
Before delivery to site where practical, equipment shall be trial assembled and the
completed agitator assembly subjected to a visual and dimensional inspection.
5.3
Commissioning tests are required as follows:
5.3.1
One unit of each motor power size shall be given a mechanical run under the following
conditions:
5.3.2
Run dry in air
Run dry in air while increasing the liquid level so that the impeller passes through
the surface.
Run immersed in liquid while decreasing the liquid level so that the impeller passes
through the surface. The test liquid will be clean water unless otherwise specified.
During the above tests, the following will be recorded:
Motor current
Vibration level on the gearbox and shaft
Noise level
Gearbox temperature
5.3.3
If the Vendor cannot carry out the tests above then the agitator drive assembly shall be
subjected to a light running test, subject to the approval of AAC.
5.3.4
The remaining agitators shall be given a dry air test run only.
5.3.5
Spark testing and thickness testing of wetted parts coatings shall be required as part of
the inspection schedule.
5.3.6
In addition test specimens of coated shafts are required to be tested for the peel strength
of the applied coating. At least one test specimen of each shaft diameter to be coated,
shall be produced by the Vendor during each batch of coating. All these tests shall be
witnessed by an AAC representative as required.
5.3.7
The spark, thickness and peel strength test procedures as well as the acceptance criteria
shall be agreed between the vendor and AAC at the post tender clarification meeting. The
Vendor shall clearly state in his tender the procedure offered.
QA REQUIREMENTS
6.1
QUALITY ASSURANCE
6.1.1
QA requirements shall be in accordance with the requirements of the AAC specification

AA_STD_100. The quality classification and QA documentation shall be as specified on
page 2 of this section.
6.1.2
Imported parts shall be fabricated to an approved international quality specification.
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6.2
INSPECTION AND TESTING
6.2.1
The AAC Representative shall have access, at all reasonable times, to those parts of the
manufacturing facilities engaged in the manufacture of items in terms of this specification.
He is authorised to witness any stage of manufacture, tests and inspect documentation.
6.2.2
The AAC Representative is authorised to reject any items not manufactured to the
requirements of the specification.
6.2.3
All equipment shall be inspected at the vendors works prior to delivery, to ensure
compliance with the specification.
6.2.4
No unit shall be considered complete until accepted by AAC.
6.2.5
It shall be the responsibility of the manufacturer to establish examination procedures in

accordance with the requirements of the quality assurance procedure and have all
examinations performed by qualified personnel.
6.2.6
The minimum testing shall be as specified in the Vendor QA and document requirement
list forming part of this section.
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VENDOR Q.A. AND DOCUMENT REQUIREMENT LIST
DESCRIPTION
ED ORDER No
QA CLASSIFICATION
MINOR
MAJOR
CRITICAL
TABLE OF CONTENTS
SECTION
DRAWINGS &
DESIGN
QUALITY
CONTROL
DOCUMENTS
MATERIAL
CERTIFICATES
CERTIFICATES
OF INSPECTION
TESTING AND
ACCEPTANCE
MANUALS
DESCRIPTION
REQUIRED
(YES OR NO)
DESIGN CALCULATIONS
PFD
P & ID
GA DRAWINGS
DETAIL DRAWINGS
FOUNDATION DETAILS
AS BUILD DRAWINGS
BROCHURES
SKETCHES
SCHEMATIC DIAGRAMS (ELECTRICAL)
MOTOR DETAIL (ELECTRICAL)
RISK ASSESSMENT BY VENDOR
DATA SHEETS (ELECTRICAL)
DATA SHEETS (MECHANICAL)
DESIGN CRITERIA
QUALITY CONTROL PLAN
MANUFACTURING PROGRAM
WELD PROCEDURES
WELD PROCEDURE QUALIFICATIONS
WELDERS QUALIFICATIONS
NDT PROCEDURES
NDT OPERATOR QUALIFICATIONS
RADIOGRAPHY REPORTS
ULTRASONIC TEST REPORTS
CRACK DETECTION REPORTS
DYE PENETRANT REPORTS
REPAIR PROCEDURE (WHEN REQUIRED )
SPARK TEST REPORT
MATERIAL TEST CERTIFICATES
HEAT TREATMENT CHARTS
PRESSURE TEST CERTIFICATE
PERFORMANCE TEST CERTIFICATE
BALANCE TEST REPORT (RPM.
)
COPY OF NAME PLATE
ELECTRICAL HAZARD CERTIFICATE
ELECTRICAL TEST CERTIFICATE
INSTRUMENT CALIBRATION CERTIFICATES.
OVERSPEED TEST REPORT (RPM
)
VENDORS CERTIFICATE OF CONFORMANCE
NONCONFORMITY / CONCESSION REPORTS
OPERATING / MAINTENANCE MANUAL
DATA BOOK
LUBRICATION SCHEDULES
DRAWINGS
STRIP DOWN REPORT
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WHEN
REQUIRED
2 WEEKS
2 WEEKS
DATA BOOK
DATA BOOK
DATA BOOK
DATA BOOK
DATA BOOK
DATA BOOK
DATA BOOK
DATA BOOK
DATA BOOK
DATA BOOK
DATA BOOK
DATA BOOK
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SOFTWARE LICENSE
PACKING AND MARKING
7.1
See Annexure A4 for minimum packing and marking requirements.
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APPENDIX A : RECORD OF AMENDMENTS
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New Document
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APPENDIX B : RELATED DOCUMENTS
All design, engineering and equipment supplied are to meet or exceed the applicable South African
standards. Where no standards are applicable, generally accepted procedures for design,
fabrication and supply are to be observed.
The Vendor agrees to comply with all applicable laws, rules, regulations, standards and ordinances
in the completion of the work.
The following specifications, standards and regulations, as amended, form part of this specification
and will be the basis of any contractual agreement between AAC and the Vendor. In the event of
conflict between this specification and the general specification, this specification shall govern
unless otherwise determined by The Engineer.
AA_SPEC_114001
AA_SPEC_114002
Design of Steel Structures

Construction of Structural Steelwork
AA_SPEC_565005
AA_SPEC_673013
AA_SPEC_673007
AA_SPEC_164000
AA_SPEC_164050
AA_SPEC_412004
AA_SPEC_999000
Electrical Installation
Instrument Installation
General Requirements for Instrumentation
Users Guide for Corrosion Protection: System Selection
Corrosion Protection of Steelwork with Coatings
Process Plant Rubber Lining
Non-destructive Testing
AA_SPEC_999022
AA_SPEC_999023
AA_SPEC_999024
AA_SPEC_999025
Mechanical Standards
Acceptable Machine Noise Limits and Measurement
Labelling of Mechanical and Electrical Equipment
Vendor Drawings and Documentation Requirements
SABS 948
IEC 34
IEC 72
Three-phase Induction Motors

Rotating Electrical machines
Dimensions and Output Rating for Electrical Machines
If any of the applicable AAC specifications, as amended, are not in the Vendors possession,
please obtain them from AAC.
Unless specifically otherwise stated in tender documents to the contrary, it shall be taken that
tenderers fully understand and accept all requirements and implications of this specification and
that it is agreed that this specification will form part of any contractual agreement between AAC
and the Vendor.
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ANNEXURE NO. A1 : DRAWINGS AND DATA
1.
Drawings and Data
1.1
Documents as required by the Act (section 1.2) and the applicable standards and
specifications (section 11) are mandatory.
1.2
The vendor/contractor will supply 3 copies of the equipment data book including all the
items as specified in the Vendor QA and document requirement list part of annexure A2
of this specification.
1.3
All drawings and documentation shall be in accordance with AA_SPEC_999025 Vendor

drawings and documentation requirement as amended.
1.4
Data books will be supplied to AAC within 7 days from delivery of equipment, AAC will
review the data books within 14 days from issue and notify the Vendor/Contractor of its
acceptance or rejection of same.
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ANNEXURE NO. A2 : PACKAGING AND MARKING
1.
Packaging and Marking
1.1
Packaging
1.1.1
Packing should be such as to ensure adequate protection in transit.
1.1.2
Any damage as a result of inadequate packaging and marking shall be for the
vendor/contractors account.
1.1.3
When items are packed the container or package shall be marked with the standard
pictorial markings, twin arrow (for this way up), wineglass (for fragile items), chain
marking (lifting points) and centre of gravity (for heavy items).
1.1.4
Applicable codes for packing shall be, ISO 1496 Freight containers and IATA
Dangerous goods regulation.
1.1.5
Each consignment shall include a complete bill of material / packing list identifying each
loose item component or part and shall reference the relevant order number and
equipment number.
1.1.6
Packing and protection shall be adequate to protect the equipment and prevent
deterioration of equipment for the period of two months after delivery to site on the basis
that the package will have no protection from the site climate during that period.
1.2
Marking
1.2.1
Marking of equipment with equipment numbers shall be in accordance with

AA_SPEC_999024 Labelling of mechanical and electrical equipment or site specific
requirements as specified in this specification.
1.2.2
Each item shall be clearly marked and where applicable, match marked to facilitate site
assembly.
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ATTACHMENT 1 : SITE INSPECTION REGISTER
This is to clarify that I/We, the undersigned, have examined the Site of the Works and have made
myself/ourselves familiar with all the local conditions likely to influence the work and the equipment
and the cost thereof.
I/We further certify that I/We are satisfied with the description of the Works and understand the
work to be done as specified and implied, in the execution of the Contract.
SIGNED AT
ON THIS
DAY OF
NAME AND ADDRESS OF TENDERER:
SIGNATURE
CAPACITY OF SIGNATORY
WITNESSES:
1.
DATE
2.
DATE
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ATTACHMENT 2 - EQUIPMENT MATERIAL LIST
No.
Item
Quantity Description
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Anglo Technical Division accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein, irrespective of the cause and
quantum thereof.
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ATTACHMENT 3 - SITE AMBIENT CONDITIONS
The general environmental conditions can be regarded as typical site conditions. The principal
conditions are summarised as follows:
Site location
Approx. -----------------------
Site elevation
Nom. -------m above H.S.L.
Highest maximum summer temperature
------- C
Lowest minimum winter
(------ C)
High
Low
Av. Summer temp Jan
------- C
------- C
Humidity
-----%
-----%
Av. Winter temp June
------- C
------- C
Humidity
-----%
-----%
Av annual rainfall per annum
-----mm per annum
Av number of thunderstorm per days per annum
----- days per annum
Av number of hail per annum
----- days per annum
Maximum rainfall recorded in one day
----- mm
Maximum windspeed*
- gusts
----- m/sec
- hourly
-----m/sec
*From nearest recording station, ----------------Note: It is the Vendors responsibility to ascertain such additional information, data, etc., as he may
require for whatever purpose.
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AGITATORS
COPYRIGHT
ATTACHMENT 4 - ELECTRICAL MOTOR DATA SHEET
(Separate form to be completed for each motor)
EQUIPMENT NAME
REV NO.
DATE
MECHANICAL DATA
ELECTRICAL DATA
VOLTAGE
F.L.C.
POWER EFFICIENCY AT F.L.
EFFICIENCY AT F.L.
INSULATION CLASS
PROTECTION CLASS TO IEC 144
TYPE
METHOD OF STARTING
STATOR CONNECTION
METHODS OF COOING
TERMINAL BOX SIZE
STARTING TIME
(IF IN EXCESS OF 3s)
ROTOR INERTIA
Volts
Amps
SPACE HEATERS REQUIRED

R.T.Ss REQUIRED
FRAME MATERIAL
MOTOR DUTY
PLANT ITEM NO.
PLANT LOCATION
ABSORBED POWER
MOTOR POWER
MOTOR SPEED
FULL LOAD TORQUE
FRAME SIZE
MOUNTING TO IED 34/7
CONNECTION TO LOAD
a)
DIRECT
b)
V-BELT
c)
OTHER
LOAD INERTIA (WHERE APPLICABLE
e.g.)
FAN BLOWERS, ETC)
HAZARDOUS AREA CLASS
EXTERNAL PAINT COLOUR
PAINT TYPE
MOTOR MASS
SLIDE RAILS REQUIRED
kW
kW
Rpm
Nm
Kgm2
Kg
REMARKS
CERTIFIED CORRECT BY:
CERTIFIED CORRECT BY
DATE:
DATE:
Approved
15 January 2007
Page 20 of 28

AA SPECIFICATION
SPEC_329001
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COPYRIGHT
ATTACHMENT 5 - EQUIPMENT DATA BOOK
INDEX
EQUIPMENT DESCRIPTION:
ORDER NUMBER:
VENDOR NAME:
Mark block with X if included
1.
Design
1.1
Design calculation
1.2
Data sheets completed by Vendor
1.3
Copy of Name plate
2.
Quality Assurance
2.1
QCP (completed)
2.2
Weld Procedures
2.3
Weld Procedures Qualification
2.4
NDT Procedures
2.5
NDT Reports
2.6
Repair Procedures
3.
Certificates
3.1
Vendor certificate of Conformance
3.2
Material Certificates
3.3
Pressure Test Certificates
3.4
All other test certificates
4.
4.1
Operation and Maintenance

Operating and Maintenance Manual
4.2
Lubrication Schedules
5.
5.1
Drawings
Approved General Arrangement drawings (as build)
Approved
15 January 2007
Page 21 of 28

AA SPECIFICATION
SPEC_329001
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AGITATORS
COPYRIGHT
ATTACHMENT 6 - VENDOR LUBRICATION SCHEDULE

SPECIFICATION NO:
VENDOR LUBRICATION SCHEDULE

PROJECT:
ORDER NUMBER:
SHEET : X OF X
MINE:
EQUIPMENT No. :
REV :
DATE:
DESCRIPTION.:
SUPPLIER :
APPLICATION
TYPE
INITIAL FILL
QUANTITY
FREQUENCY
SUPPLIER
ACCEPT
ABLE
KEY:
T = TOP UP
L= CHECK LEVEL
C = CHANGE OIL
BRAND AND
NUMBER
AAC
ALTERNATIVE
SPECIAL
PRECAUTIONS
OR DETAILED
CONSIDERATIO
NS REQUIRED
A OIL ANALYSES
Application
Nipple /
Oil bath
Lubricant
Grease /
Oil
(Litres or
Kg)
Daily
Weekly
Monthly
Three
Monthly
Six
Monthly
Yearly
2
Yearly
NOTE : SUPPLIERS SHALL PROVIDE LUBRICATION INFORMATION FOR EACH APPLICATON ON THE EQUIPMENT AND AUXILIARIES TO THE SATISFACTION OF THE ENGINEER. THIS
LUBRICATION SCHEUDLE SHALL BE INCLUDED WITH THE TENDER DOCUMENT IN ACCORDANCE WITH THE REQUIREMENTS OF THIS TECHNICAL SPECIFICATION.
Approved
15 January 2007
Page 22 of 28

Anglo Technical Division accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein, irrespective of the cause and
quantum thereof.
AA SPECIFICATION
SPEC_329001
ISSUE 0
AGITATORS
COPYRIGHT
ATTACHMENT 7 : DATA SHEET AGITATOR
EQUIP. NO.
SHEET NO.
DATA SHEET AGITATOR
OF
SERVICE:
TOTAL NUMBER:
NUMBER WORKING:
NUMBER STANDBY:
MANUFACTURER:
SIZE/TYPE:
VESSEL SERVICE:
EQUIP/SPEC No.:
PROCESS AND OPERATING CONDITIONS
DUTY:
CONTINUOUS
BATCH (Starts / Hour)
VARYING LIQUID LEVEL
MIXING PROCESS:
Blending and Dispersion (GAS/LIQ/LIQ)
Suspended Solids
Emulsify
Maintain
Solids
Blend
Dissolving
Direction of Flow
FLUID CHARACTERISTICS
Component
Units
Up
Down
Quantity
Viscosity
Cp
Reversible
% Solids
%
Density
Kg/m3
Radial
Setting vel
M/s
Temperature
C
TOTALS
Liquid Behaviour:
Description of Solids:
Mixing Volume: Normal
Liquid Level: Minimum
Mixing Pressure:
Recommended Materials of Construction:
Non Newtonian
m
Minimum
m
Maximum
kPa (g)
Location:
Newtonian
m
m
Maximum
Measured from:
Indoors
PREPARED BY/DATE:
PROCESS DESIGN AUTH. BY/DATE:
CHECKED BY/DATE:
PROCESS ENG. AUTH. BY/DATE:
AGITATOR DETAILS (Each Unit)

RATED PERFORMANCE (By Vendor):
ACCESSORIES
Approved
15 January 2007
m
m
Outdoors
REV
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
Page 23 of 28

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COPYRIGHT
Absorbed Power: Normal
Max.
Specific Power:
Water kW:
Operating Speed:
st
1 Critical Speed:
Circulating Capacity:
Start up Torque Required:
Max allowable Shaft Torque:
Rotation Facing Driving Coupling
kW
3
kW/m
Purchaser
Vendor
rpm
rpm
3
m /s
Nm
Nm
SHUT OFF DEVICE

SEAL SYSTEM COMPLETE
FLUSH SYSTEM COMPLETE
SEAL LUBRICATOR
HEAT BARRIER
HEATED MOUNTING FLANGE
MOUNTING FOR STEADY BRG.
MOUNTING FLANGE/PLATE
BASEPLATE
TANK MOUNTING BRACKET
LUBE OIL COOING SYSTEM
38
39
40
41
42
43
44
45
46
47
48
49
51
REV No./DATE
PREP BY/DATE
CHKD BY/DATE
AUTH BY/DATE
Approved
15 January 2007
Page 24 of 28

AA SPECIFICATION
SPEC_329001
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AGITATORS
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EQUIP. NO.
SHEET NO.
DATA SHEET AGITATOR

CONSTRUCTION
Type of Entry
Top
Shaft:
Singled Diameter
Weight:
Max TIR stand
Diameters
Length from Mounting Flange:
Bottom
Side
Stepped
Solid
kg
Type of Internal Coupling
mm
Max. deflection at seal:
Diameter at seal:
mm
From First bearing:
Shaft Sleeve:
Impellers
Number
Yes
No
Type
Diamete
No. Blades
mm
mm
mm
Method of Attachment:
Blades
Stabiliser:
Yes
No
Bearings:
Thrust Type
Radial Type
Steady
Seal:
Yes
No Seal
Mechanical
No
Packing
Single
Manufacturer:
No
No
No
Fixing:
Adjust Vertically
Yes
No
Yes
No
Yes
No
Hub:
Outside Diameter:
mm
Location:
Location:
Type:
Flushed
Number of Rings
Balanced
Size/Mfr.Code:
Double
Type:
Lube Oil Cooling Required:

Yes
V-Belts:
Number
Type/Size
DRIVER
POWER:
kW
Rev/Min
FRAME:
VOLTS/PH/Hz:
HAZARD AREA CLASS:
SHOP TESTS (by Purchaser)
TEST
TEST CODE
SHOP INSPECTION
MECHANICAL DRY RUN
MECHANICAL RUN LIQUID
SEAL PRESSURE TEST
CRITCAL SPEED TEST
RESINS AND COVERING
Angled
mm
mm
mm
Location:
Split
Yes
Yes
Yes
Weight
Flushed
Lubricated
Dry
Seal Liquid/Lubricant:
None
Seal System Type
Cooling Water Piping:
Material:
Total Cooling Water Required:
M3/h at
Kpa (g)
Sight Flow Indicators Required:
Yes
No
Seal Flush Piping:
Material:
Method of Securing all Internal Fixings:
DRIVE SYSTEM
Direct
Coupling High Speed : Mnfctr.
Low Speed : Mnfctr.
Type/Size
Gear : Mnfctr
Type/Size
rpm In/Out
Service Factor
Lubrication
Power Rating : Mechanical
Thermal
Eccentric
Hollow
OF
Capacity:
Pipe
Tube
No
MFR.
WITNESS
Approved
P and
C T
Tube
MATERIALS
IMPELLER
SHAFT
SHAFT LININGS
SHAFT SLEEVE
MOUNTING FLANGE
COUPLING (IN TANK)
BOLTING (IN TANK)
COUPLING GUARD
PACKING
LIP SEALS
MECH.SEAL ROT.RING
STAT.RING
GASKET O RING
WETTED METAL PARTS
STEADY BEARING BUSH
STEADY BEARING SLEEVE
COVERING
15 January 2007
Pipe
REV
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
Page 25 of 28

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SPEC_329001
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AGITATORS
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APPLICABLE SPECIFICATIONS
ENGINEERING STANDARD SPECIFICATION
SPECIFICATION No.
ELECTRICAL MOTOR SPECIFICATION
SHIPPING
WEIGHT: AGITATOR COMPLETE
TOTAL SHIPPING VOLUME
kg
m3
49
50
51
52
REV No./DATE
PREP BY/DATE
CHKD BY/DATE
AUTH BY/DATE
Approved
15 January 2007
Page 26 of 28

AA SPECIFICATION
SPEC_329001
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AGITATORS
COPYRIGHT
EQUIP. NO.
SHEET NO.
DATA SHEET AGITATOR

VESSEL DATA (By Purchaser)
VERTICAL
DESIGN PRESSURE
DIAMETER:
TAN/TAN:
BAFFLES REQUIRED:
WIDTH:
mm
HORIZONTAL
kPa(g)
mm
mm
YES
GAP:
MANWAY:
YES
AGITATOR MOUNTING FLANGE SIZE:
MAX. APPLICABLE DEAD WEIGHT:
MAX. APPLICABLE BENDING MOMENT:
VESSEL EQUIP No.

DESIGN TEMPERATURE
TOTAL LENGTH:
TYPE OF BOTTOM:
OF
C
mm
NO
m
NUMBER:
NO
SIZE:
FACING:
DESIGN CODE:
MAX.APPLICABLE THRUST:
MAX.APPLICABLE TORQUE:
RATING:
kg
Nm
Approved
LOAD (each):
15 January 2007
kg
N
Nm
REV
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
Page 27 of 28

AA SPECIFICATION
SPEC_329001
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PREPARED BY/DATE:
CHECKED BY/DATE:
PROCESS DESIGN AUTH.BY/DATE:

PROCESS ENGINEERING AUTH.BY/DATE:
52
53
REV No./DATE
PREP BY/DATE
CHKD BY/DATE
AUTH BY/DATE
Approved
15 January 2007
Page 28 of 28


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AA SPECIFICATION

TECHNICAL REQUIREMENTS TO BE SPECIFIED BY THE PURCHASER

TEST AND INSPECTION

PACKING AND MARKING

APPENDIX A : RECORD OF AMENDMENTS

APPENDIX B : RELATED DOCUMENTS

ANNEXURE NO. A1 : DRAWINGS AND DATA

ANNEXURE NO. A2 : PACKAGING AND MARKING

ATTACHMENT 1 : SITE INSPECTION REGISTER

ATTACHMENT 2 - EQUIPMENT MATERIAL LIST

ATTACHMENT 3 - SITE AMBIENT CONDITIONS

ATTACHMENT 4 - ELECTRICAL MOTOR DATA SHEET

ATTACHMENT 5 - EQUIPMENT DATA BOOK

ATTACHMENT 6 - VENDOR LUBRICATION SCHEDULE

ATTACHMENT 7 : DATA SHEET AGITATOR

DATA SHEET AGITATOR

For information or comments on this document please contact ATD QA

For general procedures and definitions see Annexure A1 of this specification.

TECHNICAL REQUIREMENTS TO BE SPECIFIED BY THE PURCHASER

For information or comments on this document please contact ATD QA

3.2.1.1 The supplier shall be known as the Vendor or Contractor.

Supply of motors, gearboxes, base plates, couplings and guards.

Agitator support base / mounting flange with gasket.

Shaft seal (if required).

Seal flushing system (if required).

Impeller stabilizing ring (if required).

Vessel internal steady bearing (if required).

Thrust bearing (if required).

Initial fill of lubricants.

All lining of shafts and impellers.

For information or comments on this document please contact ATD QA

Protective coating and painting of the complete unit.

Special tools that may be required for installation and maintenance.

All design calculations.

General arrangement (GA) drawings and completed data sheets.

Start-up and commissioning spares

Normal operating spares

Lubrication schedules as per Attachment 9.

All testing and QA requirements as per AAC specification AA_STD_100.

Procurement of all materials.

Packaging, crating and palletising suitable for shipping and transporting.

The work excludes:

4.3.1.1 Site installation.

For information or comments on this document please contact ATD QA

DESIGN CRITERIA AND MATERIAL OF CONSTRUCTION

4.5.2.1 The vendor shall, as far as possible, use standardised equipment.

facilitate easy inspection, cleaning and maintenance.

For information or comments on this document please contact ATD QA

In the process liquid specified

For information or comments on this document please contact ATD QA

MANUFACTURING AND CONSTRUCTION DETAILS

All electric motors shall be designed/selected in accordance with AAC specification

DRAWINGS AND DATA

For information or comments on this document please contact ATD QA

PERFORMANCE AND GUARANTEE

A minimum guarantee period of 12 months is required.

PAINTING AND PROTECTIVE COATING

Painting and protective coating shall be in accordance with AAC specification

Rubber lining to be done in accordance with AAC specification AA_SPEC_412004.

TEST AND INSPECTION

For QA and inspection details see Annexure A2 of this specification.

For information or comments on this document please contact ATD QA

Commissioning tests are required as follows:

Run dry in air