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C.'ERPILLAR®

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120M ,Motor Gradcer

98Z15500-U SFM1-Up Std V (:rsl.on .' (Machine)

4MY44

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Powered By 3116 Enqme.

SEBP2539-02

March 1998

VOLUME II

Pages 481,.902

SIS.

See"G

eneral Information" or New Parts Manual

f

-

Features.

I

~.

·

'

,

Product and Dealer Information

Note: For product identification' plate locations, see the section "Product Identification Information" in the

Operation and Maintenance Manual.

.

Delivery Date:

_

Product Information

Model:

,-

Engine Serial Number:

_

Generator Serial Number

 

_

Attachment Information:

Dealer Equipment Number

.~.

Dealer Information

Name:

Address:

Sales:

Parts:

Service:

Dealer Contact

'--

Branch

Phone Number

,'.

_

,.

_

~".

I Informations produit et concessionnaire

Nota: Voir I'emplacement de la plaque siqnaletique du produit au chapitre "Informations produit" du guide d'utilisation et d'entretien.

Date de livraison: _~

_

Informations produit

Modele:

 

_

Nurnero de serie

 

du moteur:

 

_

Nurnero

de serie

de

la bette de vitesses:

 

_

Informations sur l'equipernent:

 

_

Numero materiel client:

 
 

_

Numero materiel concessionnaire:

_

Informations concessionnaire

-

----

-

Nom:

Adresse:

Contact concessionnaire

Ventes:

Pieces:

Service:

=------- --

-

------

Agence:

-

Numero de telephone

-

--

Heures

Informacion del Producto/Distribuidor

Nota: Para saber la ubicaci6n de las placas de identificaci6n del producto. ver la secci6n "lnformaci6n sobre identificaci6n del producto" en el Manual de Operaci6n y Mantenimiento.

Fecha de entrega:

_

Informacion del producto

Modelo:

Numero

de identificaci6n del producto:

_

Nurnero

de

sene de la Iransmisi6n:

Nurneros de serie de los accesorios:

Informaci6n sobre los accesorios:

Nurnero del equipo del distribuidor:

Informacion del distribuidor

Nombre:

Direcci6n:

Comunicaci6n con el distribuidor

Ventas:

Piezas:

Servicio:

Sucursal:

Numero de telefono

_

_

_

_

_

lntormacoes Sobre Produto e Revendedor

Nota: Para localizacoes da placa de identificacao do produto, colsulte a seC;80, "lntormacoes Sobre ldentificacao do Produto" no Manual de Operacao e Manutencao.

Data de Entrega:

_

lntormacoes Sobre 0 Produto

Modelo:

 

_

Nurnero

de ldentiticacao do Produto:

 

_

Nurnero

de Serle da Iransmissao:

 

_

Nurneros de Seria de Acess6rios:

 
 

_

Nurnero

do Equipamento

do Cliente:

_

Nurnero

do Equipamento

do Revendedor:

_

lntormacoes Sobre 0 Revendedor

Nome:

Endereco:

Contato do Revendedor

Vendas:

Pecas:

Service:

Filial:

Telefone

_

Produkt- und Handlerlntorrnation

Anmerkung: FOr die Lage der Produkt-Identnummer und Seriennummern siehe Abschnitt "Produkt-Identinformation" im Betriebs- und Wartungshandbuch.

Lieferdatum:

_

Produkt-Identinformation

Modell:

 

_

Produkt-Identnummer:

 

_

Seriennummern des Arbeusqerate:

_

Kundennummer:

Handlernurnrner:

 

_

Handlerlntorrnatlon

Name:

Niederlassung

_

Adresse:

Kontaktperson beim Handler

Telefon

Dienststunden

Verkauf:

Ersatzteile:

 

_

Service:

MEMORANDA

MEMORANDA

SEBP2539-02

TABLE OF CONTENTS

Name

GENERAL INFORMATION

REPAIR ALTERNATIVES

SUPPLEMENTAL

COOLANT ADDITIVES

ENGLISH-PORTUGUESE

PARTS

NOMENCLATURE

 

.

MAINTENANCE

PARTS

 

.

INDEX

.

MACHINE ARRANGEMENT

 

.

CHASSIS

AR

.

GENERAL AR

 

.

ENGINE ARRANGEMENT

 

.

ENGINE AR

.

INSTALLATION

AR-ENGINE

 

.

BASIC ENGINE

 

.

AI R COMPRESSOR GP

.

CAMSHAFT GP

.

CARRIER GP-SEAL

COVER

GP - CYLI NDER BLOCK

 

.

COVER

GP - FRONT HOUSING

.

COVER GP-SOUND SUPPRESSION

 

.

COVER GP-VALVE

MECHANISM

 

.

CRANKSHAFT GP

 

.

CYLINDER

BLOCK GP

 

.

CYLINDER

HEAD AS

 

.

CYLINDER

HEAD

GP

DAMPER & PULLEY

GP

DRAIN

GP-OIL

PAN

•.

DRIVE GP-FAN

 

.

DRIVE

GP -WATER PUMP

 

.

FL YWHEEL GP GEAR GP - FRONT

.

HOUSING GP-FLYWHEEL

 

.

HOUS I NG

GP - FRONT

 

.

LIFTING

GP-ENGINE

.

LINES

GP-AIR

COMPRESSOR

 

.

MOUNTING GP-ENGINE PAN GP-OIL

& TMSN

.

PISTON

& ROD GP

 

.

PULLEY GP - CRANKSHAFT ROCKER ARM GP

 

.

SEAL

GP -

CRANKSHAFT

 

.

SEAL

GP - FLYWHEEL HOUSING

 

.

SUPPORT GP - ENGINE

 

.

VALVE MECHANISM GP

.

LUBRICATION

SYSTEM

 

.

BREATHER GP

 

.

Page

Name

A20

FILLER

GP-OIL

FILTER

GP-ENGINE

OIL

A35

A40

A45

A53

FUMES DISPOSAL

GP

GAUGE GP-OIL

LEVEL

(DIPSTICK)

LINES

LINES

PROTECTION

GP - ENGINE OIL

GP- TURBOCHARGER OIL

GP - LUBE SYSTEM

PUMP GP-ENGINE

OIL

COOLING SYSTEM COOLER GP-ENGINE

OIL

A77

1

COOLER GP- TRANSMISSION

EXTENSION

FAN GP-BLOWER

LINES

GP - DRAIN

GP-WATER

OIL

2 PUMP GP -WATER

2

3

5

5

6

14

RADIATOR

GP

AIR INLET

AND EXHAUST SYSTEM

AFTERCOOLER

AIR

CARTR I DGE GP - TURBOCHARGER

DUST EJ ECTOR GP

LINES

GP -WATER

CLEANER GP

GP -AIR

15 MAN I FOLD GP - EXHAUST

16 MANIFOLD

17 MUFFLER GP

18 TURBOCHARGER GP

19

20

21

25

26

28

29

30

32

33

34

35

36

37

38 GP-GOVERNOR OIL

INJECTION

44 PUMP GP-UNIT

GP-INLET

FUEL SYSTEM

BASE GP-FUEL

CONTROL GP-FUEL

CONTROL GP - GOVERNOR

DRIVE

FASTENER GP - GOVERNOR

GOVERNOR GP-UNIT

HOUS I NG GP - GOVERNOR

LINES

LINES

LINES

LINES

FILTER

INJECTION

GP-GOV & TRANSFER PUMP

GP-DRAIN GP - FUEL GP-FUEL GP-FUEL

INJECTOR

FILTER

RATIO CONTROL

LINES

46

47

48

49

50

53

54

55

55

56

SEPARATOR GP-WATER

SOLENOID

TANK GP-FUEL

VALVE GP-CHECK

VALVE GP-SOLENOID

GP-SHUTOFF

ELECTRICAL

AND STARTING

SYSTEM

ALARM GP

ALTERNATOR

CONTROL

CONTROL

GP-CHARGING

GP - SYSTEM ELECTRONIC GP - TORQUE CONV ELEK

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

Page

57

60

62

63

64

65

66

68

71

72

73

74

75

76

80

82

84

85

86

88

89

90

93

94

95

96

99

100

101

102

106

108

109

122

126

128

130

132

133

134

136

137

138

139

140

141

142

144

152

153

TABLE OF CONTENTS

Name

Page

Name

Page

CONVERTER

& MTG GP - ELECTRICAL

155

WHEEL & TIRE

 

AR

 

•.•

342

CONVERTER

AR - ELECTRICAL

156

WHEEL & TIRE

GP

 

••

•.•

405

ELECTRONICS

GP - TRANSMISSION

.•

158

WHEEL

AR

.

.

.

.

.

.

.

.

.

.

.

.

.

.

468

LAMP

GP - FLOOD

159

WHEEL

GP

472

LAMP GP-HEAD

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

160

.

.

.

.

.

.

.

.

.

.

.

.

.

LAMP GP-SIGNAL

••

162

FRAME AND

BODY

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

481

LIGHTING

GP

••.••

•••

164

AXLE

GP - FRONT

.

.

.

.

.

.

482

LIGHTING

GP-FLOOD

 

.

.

.

.

.

.

.

.

.

168

BATTERY

BOX GP

••

489

SENSOR GP- TEMPERATURE

.

.

.

.

.

174

BUMPER GP-REAR

••

491

STARTI NG AID

GP - ETHER

.

.

.

.

.

176

CASE

& FRAME GP

 

••

494

STARTING

MOTOR GP-ELECTRIC

 

178

ENCLOSURE GP - ENGI

NE

 

496

SWITCH

AS - DISCONNECT.

184

FRAME

GP - FRONT

 

••

504

SWITCH

GP - START ••.•

.

.

.

.

185

GUARD & SUPPORT GP·RADIATOR

 

.•.•

 

508

WARNING GP-BACKUP

 

.

.

.

.

.

186

GUARD

GP - BOTTOM

 

512

WIRING

GP - CAB

.

.

.

.

.

.

.

188

GUARD GP-PLATFORM

 

.

.

.

.

.

.

• .•

514

WIRING

GP-ENGINE

.

.

.

.

.

.

.

• •.

192

HITCH

GP-ARTICULATED

 

.

.

.

.

.

.

518

WIRING

GP - FRONT

••.

196

HOOD & DASH GP

 

••

520

WIRING GP-REAR

.••

 

206

LINES

GP-GREASE

 

522

WIRING GP-SHIFT

CONSOLE

226

LINK

GP-STEERING

.

.

.

.

.

.

.

.

• .•

523

WIRING GP-STEERING

 

CONSOLE

232

SHIELD

GP-DRIVE

 

SHAFT

.

.

.

.

.

.

.•

524

 

STEP GP.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.•

525

POWER TRAIN

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

233

BRAKE GP - PARKING

.

.

.

.

.

.

.

.

.

234

BRAKING

SYSTEM

 

'.

.

.

.

.

.

.

.

.

525

CASE

&

PARTS

GP-PLANETARY

.

.

.

• ••

236

BRAKE GP-SERVICE

 

.

.

.

.

.

.

.

.

.

.

.

526

CASE

&

PARTS

.

248

CONTROL

GP-PARKING

BRAKE.

.

.

.

.

.•

528

CHAIN GP-DRIVE

GP- TRANSMISSION. ••.

253

CONTROL

GP - SERVI CE BRAKE

 

530

CLUTCH GP - TRANSMISSION

••.

254

TANK GP-AIR

 

••.•

 

• ••

 

536

CONTROL

CONTROL

CONTROL

CONTROL

GP - CLUTCH

.

.

.

.

.

.

.

.

.

.

.•

270

VALVE

AS-AIR

CONTROL.

 

.

.

.

.

.

• ••

540

GP - 01 FFERENTIAL

LOCK

 

272

VALVE

GP-AIR

 

CONTROL.

.

.

.

.

.

• .•

541

GP- TRANSMISSION

 

••

276

GP· TRANSMISSION

HYD

.•••

 

278

HYDRAULIC

SYSTEM

 

541

COUPLING GP- TORSIONAL

.

.

.

.

.

.

• ••

282

CONTROL

AR-HYDRAULIC

 

.

.

.

.

.

.

.

.

.

542

DIFFERENTIAL

& BEVEL

GEAR GP

284

CONTROL GP-CENTERSHIFT

LOCK

.•

546

DIFFERENTIAL

AR-LOCK

.

.

.

.

.

.

.

286

CONTROL GP-STEERING

• •••

 

548

DIFFERENTIAL

GP

•••

288

CYLINDER

& LINES

 

GP-RIPPER

 

•••

549

FILLER

GP-POWER TRAIN OIL

••

.

.

.

.

.•

290

CYLINDER

& MTG

GP-ARTICULATION

 

550

FILTER

GP- TRANSMISSION

 

291

CYLINDER

& MTG GP-BLADE

 

LIFT.

 

• ••

551

FINAL

DRIVE

GP

•• •

292

CYLINDER

& MTG GP-BLADE

TIP

 

.••.

 

553

GEAR GP - BEVEL

.

.

.

.

.

.

.

.

.

.

.

.

.

294

CYLINDER

& MTG GP-CENTERSHIFT

 

.

554

LINES

GP· TRANSMISSION

OIL

.

.

.

.

296

CYLINDER

& MTG GP-SCARIFIER

 

555

POWER TRAIN

AR

.•

••

298

CYLINDER

& MTG GP-SIDESHIFT

556

PROTECTION GP- TMSN OIL FILLER

• .•

299

CYLINDER

& MTG GP-STEERING

•.

557

PUMP GP - GEAR

.

.

.

.

.

.

.

.

300

CYLINDER

& MTG GP-WHEEL LEAN.

 

• •.

558

SCREEN GP-MAGNETIC

.•

302

CYLINDER

GP-ARTICULATION

 

.

.

.

.

.

559

SHAFT GP -

DRIVE

•.•.•

303

CYLINDER

GP-BLADE

 

LIFT

 

.•

562

SHAFT GP - INPUT

•••

 

304

CYLINDER

GP-BLADE

TIP

 

.

.

.

.

.

564

TANDEM & COVER GP

 

.

.

.

.

.

.

.

.

.

.

.•

306

CYLINDER

GP-CENTERSHIFT

 

566

TIRE

GP .

.

.

.

.

.

.

.

.

.

.

.

.

.

308

CYLINDER

GP-ARTICULATION

 

• •

.

.

•.

567

TRANSMISSION

AR

••

314

CYLINDER

GP-SCARIFIER

 

.

.

.

568

UNIVERSAL

JOINT

GP

 

••

317

CYLINDER

GP-SIDESHIFT

.

.

.

569

VALVE

& MTG GP-DIFF

LOCK.

 

318

CYLINDER

GP-STEERING

 

570

VALVE

GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

320

CYLINDER

GP-WHEEL LEAN

••.•

.

.

.

574

VALVE

VALVE

GP-SELECTOR

GP-SOLENOID

& PRESS CONT .

.

322

334

DRIVE GP-CIRCLE

GUARD GP-CYLINDER

 

.•

576

583

 

.

.

.

.

.

.

.

.

.

VALVE

GP- TRANSMISSION

CONTROL .

 

338

LINES

GP-CENTERSHIFT

 

LOCK

.

.

.

.

584

A2

TABLE OF CONTENTS

 

SEBP2539·02

TABLE OF CONTENTS

Name

Page

Name

Page

LINES

GP-HYDRAULIC

585

CAB GP-HIGH

PROFILE

749

LI NES GP - PUMP

.

.

.

.

.

.

.

.

.

.

.

.

.

602

CAB

GP -

NON - ROPS

 

750

LINES

GP-RIPPER

604

CANOPY

AR

.

.

.

.

.

.

.

.

.

.

.

.

.

751

LINES

GP-STEERING

.

.

.

.

.

.

.

.

.

.

606

CANOPY

GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

752

LOCK GP -CENTERSHIFT

608

CONSOLE

GP -OPERATOR

754

MOTOR GP - GEROTOR

.

.

.

.

.

.

.

.

.

.

.

610

DOOR GP.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

758

PUMP & MOUNTING GP

612

DOOR

GP - CAB

 

762

PUMP GP-METERING PUMP GP-PISTON

ROTATING

GP - PUMP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

614

616

618

DOOR GP.

DOOR

FAN

FAN

FAN

FAN

. GP - CAB GP - DEFROSTING

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

764

768

770

. SHAFT GP - PUMP DRIVE

SWIVEL

GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

619

621

GP-DEFROSTER GP-DEFROSTING

.

.

.

.

.

.

.

.

.

.

.

.

.

.

771

772

. TANK & FILTER

GP-HYDRAULIC

 

622

GP-DEFROSTER

.

.

.

.

.

.

.

774

TANK

& MTG GP-HYDRAULIC

 

624

GUARD GP - VANDALISM

 

776

UNIVERSAL

JOINT

GP-PUMP DRIVE.

 

626

HEATER &

MOUNTING

GP

.

.

.

.

.

.

777

VALVE

& LI NKAGE

GP

628

HEATER

AR - CAB

.

.

.

.

.

.

.

.

.

.

.

.

.

778

VALVE GP-BANK

2

650

HEATER GP-SEAT

 

780

VALVE GP-BANK

3

651

HORN GP-AIR

783

VALVE GP-BANK

4

654

HORN GP-ELECTRIC

.

.

.

.

.

.

.

.

.

.

790

VALVE

GP - BANK

5

658

INSULATION

GP-WEATHER

.

.

.

.

.

.

.

792

VALVE

GP .

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

661

LIGHTER

GP-CIGAR

.

.

.

.

.

.

.

.

.

.

.

794

VALVE

VALVE

VALVE

GP-COMBINATION

GP-CONTROL

GP-PRESS

.

.

.

.

.

.

.

.

.

. .

.

.

.

.

.

.

.

.

662

666

LINER

LINES

GP-CAB

GP-HEATER

.

.

.

.

.

.

.

.

.

.

.

.

.

796

808

& FLOW CMPNSTR

.

690

LITERATURE

GP

.

.

.

.

.

.

.

.

.

.

.

.

809

VALVE GP-RELIEF

692

LOUVER

GP-CAB

.

.

.

.

.

.

.

.

.

.

.

.

.

810

VALVE

VALVE

GP - SHUTTLE

.

.

.

.

.

.

.

.

.

.

.

.

705

MIRROR GP-REAR

VIEW

 

811

GP-SOLENOID

.

.

.

.

.

.

.

.

.

706

GAUGE

GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

814

 

MOTOR GP-WINDOW WIPER.

.

.

.

.

.

.

815

IMPLEMENTS

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

706

MOUNTING GP -

CAB

 

816

BLADE

& TIP

AR-POWER

.

.

.

.

.

.

.

.

.

707

MOUNTI NG

GP - ROPS

.

.

.

.

.

.

.

.

.

.

.

818

BLADE

AR

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

709

PANEL

GP - CAB

.

.

.

.

.

.

.

.

.

.

.

.

.

.

820

BLADE

. BRACKET GP-SCARIFIER

BRACKET

GP .

. GP - BLADE

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

712

717

718

PANEL

PANEL

PANEL

GP - INSTRUMENT

GP -

GP -

RH

LH

 

824

828

830

CIRCLE

GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

719

PROTECTION

AR - VANDALISM

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

832

DRAWBAR GP

EXTENSION

GP-BLADE

722

724

ROPS

ROPS

AR .

GP .

.

.

. .

.

.

.

.

.

.

.

.

.

.

.

.

.

.

833

836

LIFT

GP - BLADE

.

.

.

.

.

.

.

.

.

.

.

.

.

726

ROPS

GP - ENCLOSED

.

.

.

.

.

.

.

.

.

.

.

837

LI NK GP - LOWER

.

.

.

.

.

.

.

.

.

.

.

.

.

728

ROPS

GP-HIGH

PROFILE.

.

.

.

.

.

.

.

842

LINK

GP-UPPER

.

.

.

.

.

.

.

.

.

.

.

.

729

SCREEN GP - SUN

.

.

.

.

.

.

.

.

.

.

.

.

.

844

MOUNTING GP -RIPPER

.

.

.

.

.

730

SEAT

BELT

GP .

.

.

.

.

.

.

.

.

.

.

.

.

.

845

PLATE

GP - PUSH

.

.

.

.

.

.

.

.

.

.

.

.

.

732

SEAT

GP.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

846

RIPPER

AR

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

733

SEAT GP-STATIC

 

853

RIPPER

GP

.

.

.

.

.

.