Custom Table of Contents for SPL Series Plant

PERSONALIZADO PARA PLANTA ADM, INC. # DE SERIE [

CUSTOMIZED FOR ADM, INC. SERIAL # [

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Manual 1 de 2

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1 of 2 manual

I.

INTRODUCCIN DE MANUAL

ARCHIVO

I.

MANUAL INTRODUCTION

FILE NAME

Perfil de Compaia a espaol

S-PFILE

(ADM, Inc. Company Profile in Spanish)

Questionario del Equipo

S-QUST

(Customer Questionnaire in Spanish)

Los Artculos de servicio ser Hecho Ante Tcnico Llegan a espaol

(Service Items To Be Done Before Technician Arrives in Spanish)
40 Raxones para Pavimento Asfltico

S-S-SPL
SEAP-REASON

(40 Reasons for Asphalt Pavement in Spanish)

Rata de Costo para Servico de un Tecnico

SEAP-PERDIEM

(Service Per Diem Rates for Technicians in Spanish)

Direcciones de la Planta de ADM

(Directions to the Factory in Spanish)
Datos de la Condicin de Operacin Y Produccin de la Planta
(Service Plant Run Condition Data in Spanish)
Forma de Reporte de Servico
(Service Report 3 Color Form)

II. SECCIN DE MONTAJE

II.

SEAP-MAP
S-DATA
AP-SERVICEFORMS

Montaje

EQUIPMENT SET UP SECTION

Configuracin con Viento

(Set-up Consideration for Wind and Dust in Spanish)

SEAP-WIND

Referencia de Foundacin
(Foundation Reference)
Rampa para una tolva en Espaol

S-FOUNDATION

(Bulkhead for SPL-20 ton Cold Feed Bin in Spanish)

Rampa para 4 tolvas de 20 tonne en Espaol
(Bulkhead for 4-20 ton Cold Feed Bin in Spanish)
Rampa para 3 tolvas de 20 tonne en Espaol
(Bulkhead for 3-20 ton Cold Feed Bin in Spanish)
Rampa para 2 tolvas de 20 tonne en Espaol
(Bulkhead for 2-20 ton Cold Feed Bin in Spanish)
Tables de estanques de limpiador en Espaol

S-1040E

(Recommended Pond Sizing and Dimensions in Spanish)

Serie SPL60 Descripcin de operacin en espaol

S-POND

S-1040A
S-1040B
S-1040C

S-SPL60-OPERATE

(SPL60 Sequence of Operation in Spanish)

Serie SPL110 Descripcin de operacin en espaol

(SPL110 Sequence of Operation in Spanish)
S-SPL110-OPERATE
Manual de Cliente para Instalacio y Preparacion de Planta Serie SPL en espaol
(Visual Inspection of Equipment Upon Arrival)
S-RECEIVE

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01-Spanish Manual Contents SPL60-110.doc

Nmero De Serie Y Ao De Prodccin Del Equipo en Espaol

(Equipment Serial Number Identification in Spanish)
Ubicacin todas las llaves de una nueva planta de asfalto

S-SERIALNO
S-KEYS

(Location of all Keys for a New Plant in Spanish)

Herramientas Nesesitadas en la Planta en espaol

(Hand Tools Recommended at Plant Site in Spanish)
Herramientas de Elctrico Nesesitadas en la Planta en espaol
(Electrical Tools Recommended at Plant Site in Spanish)
Serie SPL Estructuracin de la planta en espaol
(SPL Plant Set-Up in Spanish)
Croquis de Montaje

S-HTOOL
S-ETOOL
S-1010
S-SPLBAGLAYOUT

(SPL with Baghouse General Layout in Spanish)

Instrucciones para silo auto erejible de 30 toneladas

SEAP-1002B

(30 Ton Self Erect Silo Instructions in Spanish)

Instrucciones para silo auto erejible de 50 toneladas

(50 Ton Self Erect Silo Instructions in Spanish)
Transportadores de halada rapida
(Fast Slinger Conveyor Set in Spanish)
Transportadores de Collecin
(Cold Feed Collect Conveyor Set in Spanish)
Advertencia y garanta de la celda de carga
(Loadcell Warning and Warranty in Spanish)
Instalacin de Bolsas en la Baghouse
(Snap in Baghouse Installation and Maintenance (CP Environmental)

SEAP-1002A
SEAP-SLINGER
SEAP-COLLECTOR
S-1042B
SEAP-SNAPBAG

Instalacin de Baghouse
SEAP-BAGHOUSEINSTALL

(Snap in Baghouse Installation (CP)

Instalacin de la Silo de Cal Viva

SEAP-LIMESILOSET

(Mineral Filler and Lime Silo Erection and Plumbing)

Caldera CEI
(CEI Hot Oil Heater in Spanish)

SEAP-CEI

Recomendaciones y capacidades de aceites trmicos

(Approved Heat Transfer Fluids and Quantities of Transfer Oils in Spanish)

SEAP-OILP

Vlvulas de Control para tanque de asfalto

SEAP-TANKCONTROL

(Liquid Asphalt Storage Valve Control)

Linea de Jacketed de asfalto liquido

(Jacketed Asphalt Lines)
Bomba de transferencia de asfalto liquido

SEAP-JACKET
SEAP-TRANSFER

(Liquid Asphalt Transfer Pump in Spanish)

Connecciones del Tanque a la Planta

S-ASPHALTLINE

(Liquid Asphalt Supply Piping in Spanish)

Aplomadov de la Presin alta Difusor Limpiador en Espaol

(High Pressure Venturi Scrubber in Spanish)
Bomba de transferencia de Agua

SEAP-WATERPUMP

(Wet System Water Pump Plumbing and Operation)

Rastra de Combustoleo Y Aplomado de la Planta de Asfalto con aceite #2

(Fuel Supply and Return Piping #2 Oil in Spanish)
Rastra de Combustoleo Y Aplomado de la Planta de Asfalto con aceite #6

S-2OILPLUMB
SEAP-6OILPLUMB

(Fuel Supply and Return Piping #6 Oil in Spanish)

Aplomado de la Quemador de HAUCK para Gas Natural

01-Spanish Manual Contents SPL60-110.doc

S-SCRUBPLUMB

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(Hauck Burner Natural Gas Plumbing)

Especificaciones elctricas generales
(General Electrical Specifications in Spanish)
Conexcines de cables

SEAP-NATGASPLUMB
SEAP-ELECT
S-POSEKON

(Cable Connections in Spanish)

Lista de reviso Para equipo no de ADM

(Non ADM Equipment Checklist in Spanish)

SEAP-1019

III SECCIN DE ARRANQUE

III.

Arranque

EQUIPMENT START UP SECTION

Artculos para revisar antes del arranque

(Items to Check before Start-Up in Spanish)
SEAP-START
Informacin y configuracin del controlador de motor de AC - SMC Plus Softstart
(Smart Soft Start Controller AC Motors in Spanish)
SEAP-SOFTSTART
Serie de SPL Pre-salida-a Checklist en espaol
(SPL Series Pre-start-Up Checklist in Spanish)
S-1003
Calibracin de proceso de ADP020 con doble bomba y multi-tolvas
(ADP020 Multi Bin Process Calibration Dual Pump in Spanish)
S-ADP020-2NEW
ADP020 Calibration Record Sheets
AP-ADP20CALRECORDS
Calibracin del balanza con Test Weights
(Test Weight Calibration in Spanish)
SEAP-TESTWEIGHTS
Capacidades de bomba de asfalto
(Asphalt Pump Capacities and Span Chart in Spanish)
SEAP-PUMPCAP
Como llevar un grfico de varias tolvas de alimento en fro
(How to Chart Multiple Cold Feed Bins in Spanish)
SEAP-BIN
Lista de Revisin para el Arranque con el Sistema ADP021 - Una tolva
(SPL Series with ADP021 Blend System and one Bin Startup and Shutdown in Spanish)
SEAP-SPL1BINPROCESS
Lista de Revisin para el Arranque con el Sistema ADP020 - 2+ tolvas
(SPL Series with ADP020 Blend System and Multi Bin Startup and Shutdown in Spanish)
SEAP-SPLPROCESS
SPLSerie para el Arranque con el Sistema Manual - Limpiador Humedo
(SPL Series with Manual Blend Wet Scrubber and one Bin Startup and Shutdown in Spanish) SEAP-1009B
SPL Series para el Arranque con el Sistema Manual - Baghouse
(SPL Series with Manual Blend Baghouse and one Bin Startup and Shutdown in Spanish)
SEAP-1009C
Calibracin de Planta Manual SPL60- 1200rpm AC Motor en Gallons
(Calibration of Manual SPL60- 1200rpm AC Motor HL Pump in Gallons in Spanish)
SEAP-SPL60ACMANGAL
Calibracin de Planta Manual SPL60- 1200rpm AC Motor en Litros
(Calibration of Manual SPL60- 1200rpm AC Motor HL Pump in Liters in Spanish)
SEAP-SPL60ACMANLIT
Calibracin de Planta Manual SPL110- 1200rpm AC Motor en Gallons
SEAP-SPL110ACMANGAL

(Calibration of Manual SPL110- 1200rpm AC Motor HL Pump in Gallons in Spanish)

Calibracin de Planta Manual SPL110- 1200rpm AC Motor en Litros

(Calibration of Manual SPL110- 1200rpm AC Motor HL Pump in liters in Spanish)

SEAP-SPL110ACMANLIT

Detector de Aggregados
SEAP-FLOWDETECTOR

(Material No-Flow Detectors and Shutdown)

Grficas de asfaltos diluidos MC250 y MC800

(MC250 & MC800 Cut-Back Charts in Spanish)
Correcciones de temperatura y gravedad especifica
(Specific Gravity Temperature Corrections in Spanish)
Instrucciones de Operacin del Elevador de Rastras
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SEAP-1018
SEAP-1018A

01-Spanish Manual Contents SPL60-110.doc

(Operating Instructions for Drag Slat Conveyors in Spanish)

S-DRAG

Timer de la Batcher
(Timed Asphalt Batchers)
SEAP-BATCHER
Timer de la Circulacin del aceite en el Tanque de Asfalto
(Asphalt Tank 7-Day Circulation Timer in Spanish)
SEAP-7DAYTIMER
Procedimientos Para el Calentamiento de Asfalto a Temperaturas de Medio Ambiente
(Procedures for Heating Liquid Asphalt from Ambient Temperatures)
S-AMBIENTAC
Indicador de profundidad del tanque de asfalto liquido
(Liquid Asphalt Tank Depth Gauge in Spanish)
SEAP-ACTANKDEPTH
Uso Y Ajustes de Termmetros Bimetlicos
(Thermometer Adjustment in Spanish)
S-THERMOMETER
Advertencia de descarga elctrica de termopar
(Thermocouple Shock Warning in Spanish)
SEAP-TCOUPLE
Sistema de descarga y almacenamiento
(Loadout Systems in Spanish)
SEAP-LOADOUT
Indicador del sistema de descarga IQ Plus 355
(IQ Plus 355 Indictor for Loadout Systems in Spanish)
SEAP-IQPLUS355
Operacin de la silo de cal viva
(Mineral filler and Lime silo Operation in Spanish)
SEAP-LIMESILO
Quemadores Hauck de llama abierta
(Hauck Open Fired Burners in Spanish)
SEAP-1026
Lecturas de Medidores de Orificio HAUCK para Gas Natural
(Natural Gas Flow Reading)
SEAP-NATGASFLOW
Controlador de temperatura Athena
(Athena High Temperature Controller)
SEAP-ATHENA
Operacin del Limpiador Humedo Y el Magnehelic
(Wet Scrubber & Magnehelic Operation in Spanish)
S-1043A
Dwyer Serie DCT1000 - Controlador Pulsin de Baghouse
(Dwyer DCT1000 Pulse Timer Board)
SEAP-DCT1000
Capacidades de BTUs de diferentes Combustibles
(BTU Capacities of Different Fuels in Spanish)
S-FUEL
Lectura de amperajes de arranque
(Plant Start-Up Amp Readings in Spanish)
SEAP-1022
Referencia de diseos de mezcla
(Mix Design Setup Reference Sheets in Spanish)
SEAP-1021
Ajuste de la lnea de inyeccin de asfalto
(Adjustment of the Asphalt Injection Line in Spanish)
SEAP-ACINJ
Diagrama del ajuste de las bandas transportadoras
(Conveyor Belt Tracking Diagram in Spanish)
SEAP1057

IV. SECCIN DE REPARACIONES

Reparaciones

IV. TROUBLESHOOTING SECTION

Localizacin y reparacin de averas en la planta de asfalto

(Asphalt Plant Trouble Shooting in Spanish)
SEAP-1028A
Localizacin y reparacin en el sistema de mezcla ADP020 de averas
(ADP020 Blend System Trouble Shooting Multi Bin in Spanish)
SEAP-ADP20A1
Localizacin y reparacin en el sistema de mezcla ADP020 de averas No. 2
(ADP020 Blend System Trouble Shooting Multi Bin in Spanish PART 2)
SEAP-ADP20A2
01-Spanish Manual Contents SPL60-110.doc

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Instalacin de la celda de puente de carga

(Installation of Weigh Bridge Loadcell in Spanish)
SEAP-1042
Configuracin del controlador UDC3200 Aire de proceso
(Set-Up UDC3200 Configuration - Process Air in Spanish)
SEAP-UDC3200P
Configuracin del controlador UDC1202 Tanque de asfalto y casa de bolsas
(Set-Up UDC1202 Configuration - AC Tank, Baghouse in Spanish)
SEAP-UDC1200
Motores Elctricos
(Operation of AC and DC Motors in Spanish)
SEAP-MOTORS
AC Frequency Motor Controller ABPowerFlex40
AP-FREQFLEX40P
Trouble shoot for AC Frequency Motor Controller ABPowerFlex40
AP-FREQFLEX40T
Accionador de registro para el flujo de aire de proceso
(Damper Actuator for Process Flow in Spanish)
SEAP-ACTUATORDN
Accionador de registro para el control del quemador
(Damper Actuator for Burner Control in Spanish)
SEAP-ACTUATORBC
Reductor de Engranajes de DODGE
(Dodge Gear Reducers and Mounts)
SEAP-REDUCER
Inclinacin Y Temperatura de Tambor de Flujo Paralelo
(Drum Flighting and Temperature Zones in Spanish)
S-PDRUMT
Drum Tire and Trunion Adjustment problems
(Drum Tire and Trunion Adjustment problems)
SEAP-DRUMTIRES
Informacin para soplante de finos - Sutorbuilt 4ML y 5ML
(Fines Blowers Sutorbuilt 4ML and 5ML in Spanish)
SEAP-FINESBLOWER
Alimentador de turbinas - todos tamaos
(Vane Feeder - All Sizes in Spanish)
SEAP-VANEFEEDER
Informacin para tornillo helicoidal
SEAP-SCREWCONVEYOR

(Screw Conveyor Information in Spanish)

Compresor de aire Todos tamaos

SEAP-AIRCOMPRESSOR

(Air Compressor All Sizes in Spanish)

Vlvulas de aire y cilindros neumticos Lubricacin y mantenimiento

(Air Valves and Cylinders - Maintenance and Lubrication in Spanish)
Vibraciones del abanico extractor y sistema

SEAP-MACVALVE
SEAP-FANVIB

(Exhaust Fan and Fan System Vibration in Spanish)

Anlisis de flujo de aire en plantas de sistema hmedo

(Analysis of Air Flow in Plant with Wet Scrubber in Spanish)
Anlisis de flujo de aire en plantas de sistema baghouse
(Analysis of Air Flow in Plant with Baghouse in Spanish)
Prevencin de problemas en la baghouse
(Baghouse Problem Prevention in Spanish)
Como leer cdigos de color de resistores de corriente
(How To Read Resistor Color Codes in Spanish)
Causas y remedios de la segregacin de materiales
(Segregation Causes and Cures in Spanish)
Opciones de almacenamiento extendido de mezclas asflticas

SEAP-ANAPW
SEAP-ANAPB
SEAP-BAGPREVENT
SEAP-RESISTOR
SEAP-SEGREGATE
SEAP-STOR

(Extended Asphalt Mix Storage Options in Spanish)

Equivalentes en decimales de milmetros a fracciones

S-INCH

(Decimal Millimeter Equivalent/Fractions in Spanish)

Tabla de conversiones
(Conversion Tables in Spanish)

SEAP-CONV

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01-Spanish Manual Contents SPL60-110.doc

Conversiones de centgrados a Fahrenheit

SEAP-CONVTEMP

(Celsius to Fahrenheit Conversion Tables in Spanish)

Funciones de Exponente
(Exponent Functions in Spanish)
Funciones de Trigonometra

SEAP-EXPONENT

(Trigonometry Functions in Spanish)

Translacin de engls y espaol
(English to Spanish Translations)

S-TRIGONOMETRIC
AP-SPANISH

V. SECCIN DE MANTENIMIENTO
V.

Mantenimiento

MAINTENANCE SECTION

Lista de reviso de mantenimiento

SEAP1029

(Maintenance Check List in Spanish)

Programa de mantenimiento de la planta de asfalto

(Maintenance Schedule for Asphalt Plant in Spanish)
Programa de Lubricacin de la Serie SPL
(Recommended Lubrication Schedule in Spanish)
Programa de lubricacin para baghouse
(Recommended Baghouse Lubrication Schedule in Spanish)
Procedimiento de ajustes de bandas de transmisin
(Belt Tensioning Procedure in Spanish)
Ajustes del Tornillo fijador de las chumaceras
(Bearing Set Screw Adjustment in Spanish)
Presin alta Difusor Limpiador en Espaol

SEAP-MAINT
S-SPL-LUBE
SEAP-BAGLUBE
SEAP-BELTTENSION
SEAP-SETSCREW

(High Pressure Venturi Scrubber Operation and Mainenance in Spanish)

S-SCRUB
Ajuste de muones para planta de flujo paralelo 60-160tph con descarga derecha
(Drum Trunion Adjustment Parralel flow right hand discharge in Spanish)
S-1012R
Ajuste de muones para planta de flujo paralelo 60-160tph con descarga Izquierda
(Drum Trunion Adjustment Parralel flow left hand discharge in Spanish)
S-1012L
Quemador para tanque de asfalto - Wayne Home EH modelo
(AC Tank Burner - Wayne Home EH model in Spanish)
SEAP-1025
Quemador Powerflame para tanque de asfalto
(AC Tank Powerflame Burner in Spanish)
SEAP-POWERFLAME

VI. SECCIN DE SEGURIDAD DE PERSONAL

Seguridad

VI. SAFETY SECTION

Manual de Seguridad
(Safety Manual in Spanish)
Seguridad de componentes
(Component Safety in Spanish)

SEAP-SAFE
SEAP-SAFE3

VII INFORMACIN UTIL

Informacin Util

VII. HELPFUL INFORMATION SECTION

Descripcin de materiales y asfalto liquido

(Liquid Asphalt & Materials Description in Spanish)
Calentamiento de asfalto liquido
(Liquid Asphalt Heating in Spanish)
01-Spanish Manual Contents SPL60-110.doc

SEAP-1020
SEAP-ACTANK
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Produccin eficiente de asfalto

(Efficient Asphalt Production in Spanish)

SEAP-1054

Manejo de combustibles y aire

(Air Flow and Fuel Management in Spanish)
SEAP-AIR
Efectos y proporciones de Produccin
(Production Ratings and Effects in Spanish)
SEAP-RATINGS
Efectos de combustibles de baja calidad
(Effects Of less Expensive Fuels in Spanish)
SEAP-FUELEFFECTS
Procedimiento de Parada en Otoo y Arranque en Primavera
(Fall Shut-Down & Spring Start-Up Procedures in Spanish)
SEAP-1030A
Transportacin de la planta de asfalto porttil
(Transporting Portable Asphalt Plant in Spanish)
SEAP-1048
Tabla de profundiada de 10 mil gallon en Espaol
(Asphalt Tank Depth Chart 10000 Gallons and Liters in Spanish)
S-1031B
Tabla de profundiada de 15 mil gallon en Espaol
(Asphalt Tank Depth Chart 15000 Gallons and Liters in Spanish)
S-1031
Tabla de profundiada de 20 mil gallon en Espaol
(Asphalt Tank Depth Chart 20000 Gallons and Liters in Spanish)
S-1032
Tabla de profundiada de 25 mil gallon en Espaol
(Asphalt Tank Depth Chart 25000 Gallons and Liters in Spanish)
S-1033
Tabla de profundiada de tanque de 30 mil gallon - 10-10 en espaol
(Asphalt Tank Depth Chart 30K Gallons and Liters - 10-10 in Spanish)
S-1034B
Tabla de profundiada de tanque de 30 mil gallon - mltiple 15K- 10-10 en espaol
(Asphalt Tank Depth Chart 30K Gallons and Liters - Split 15K- 10-10 in Spanish)
S-1034BB
Presin alta Difusor Limpiador Garanta en espaol
(High Pressure Venturi Scrubber Guarantee in Spanish)
S-WETSCRUB
Apndice
(Appendix in Spanish)
SEAP-GLOSS
Referencia de Manual 2 de 2 & 3
(Reference to 2 of 2 Binder in Spanish)
SEAP-2of2&3

IX.

INFORMACION DE FABRICANTE

IX.

MANUFACTURER'S INFORMATION

MANUALS 2 DE 2 Y 3
2 of 2&3 manuals

VIII. LISTA DE PARTES

Lista De Partes

VIII. PARTS LISTS SECTION

Lista de bandas para la planta

(Belts List For Plant in Spanish)
Como ordenar refacciones

SEAP-BELT
SEAP-1056

(How to Order Parts in Spanish)

Referencia del lista de partes

WO#

(ADM, inc. Plant Parts Reference in Spanish)

A. Seccin de Quemador
(Burners Section)

B. Componentes Elctricos
(Electrical Controls Section)

C. Bombas Y Medidores
(Pumps & Meters Section)

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01-Spanish Manual Contents SPL60-110.doc

D. Sistemas Neumticos e Hidrulicos

(Air & Hydraulics Section)

E. Sistemas de Transmisin
(Drive Components Section)

F. Informacin Miscelnea
(Miscellaneous Section)

01-Spanish Manual Contents SPL60-110.doc

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