26th International Conference of the

TOC Practitioners Alliance - TOCPA

www.tocpractice.com

19-20 May 2016, Fukuoka, Japan

SDBR/MTA
SDBR/MTA Overview

Ryoma Shiratsuchi

Juntos Consulting Int.

TOC
CCPM Critical Chain Project Management

SDBR Simplified Drum Buffer Rope

TOC

MTA Make to Availability

DTADistribute to Availability

MT Management Tools

/

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26th International Conference of the TOC Practitioners Alliance - TOCPA


U-Shape

Copyright Oded Cohen, 2016

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26th International Conference of the TOC Practitioners Alliance - TOCPA

 MTO

MTO Make to Order

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26th International Conference of the TOC Practitioners Alliance - TOCPA

 MTS/MTA

FG

MTS Make to Stock

(Finished Goods - FG) (Semi Finished Goods - SFG)

MTA Make to Availability

TOC

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26th International Conference of the TOC Practitioners Alliance - TOCPA

 ATO

SFG

ATO Assemble to Order

(Semi Finished Goods - SFG)
/
/

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26th International Conference of the TOC Practitioners Alliance - TOCPA


Undesirable Effects (UDEs)
1.

2.

3.

4.

5.

6.

7.

8.

9.

10.
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26th International Conference of the TOC Practitioners Alliance - TOCPA

www.tocpractice.com

/
/

26th International Conference of the TOC Practitioners Alliance - TOCPA

SDBR Simplified Drum Buffer Rope

www.tocpractice.com

26th International Conference of the TOC Practitioners Alliance - TOCPA

MTO
?

WO

WO

WO Work Order:

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26th International Conference of the TOC Practitioners Alliance - TOCPA

10

SDBR3

RULE 1:

RULE 2:

WO

RULE 3:
WO

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26th International Conference of the TOC Practitioners Alliance - TOCPA

11

Rule 1:

Production Buffer PB

LT

PB

PB

10%PB3
3
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26th International Conference of the TOC Practitioners Alliance - TOCPA

12

Rule 2:

PB

Production Buffer PB

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26th International Conference of the TOC Practitioners Alliance - TOCPA

13

Rule 3:
WO
WO

(Production Buffer

)
*100
Production Buffer
Today

CO2

Production Buffer

CO4
CO1

Production Buffer
Production Buffer

CO3

Production Buffer

WO3
1

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WO

CO

>

:
>

2
WO4

WO2
WO1

26th International Conference of the TOC Practitioners Alliance - TOCPA

14


MTA Make to Availability

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26th International Conference of the TOC Practitioners Alliance - TOCPA

15

MTS
?

WO

WO

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26th International Conference of the TOC Practitioners Alliance - TOCPA

16

MTA3

RULE 1:

RULE 2:

WO

RULE 3:

WO

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26th International Conference of the TOC Practitioners Alliance - TOCPA

17

Rule 1:

LT

LT
+

LT

LT

LT

LT

LT

LT

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26th International Conference of the TOC Practitioners Alliance - TOCPA

18

Rule 1:


3
i.
ii.
iii.

On Hand (OH):
On The Way (OTW):
To Be Ordered (TBO):

= OH + OTW + TBO

OTW On The Way

TBO To Be Ordered

OH On Hand

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26th International Conference of the TOC Practitioners Alliance - TOCPA

19

Rule 2:

WO

WO

WO

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26th International Conference of the TOC Practitioners Alliance - TOCPA

20

Rule 3:
WO
{

}*100

WO

WO

1
WO3

260
1
WO2

140

1
600

1
WO1

140
100
2
WO1

80
220

2
300

3
WO2

30

3
WO1

30
50

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3
100

26th International Conference of the TOC Practitioners Alliance - TOCPA

21

Rule 3:

60
50

40
30

1/3

20
10
0

=
=

1 2 3

10 11 12 13 14 15

80
70

60
50
40

1/3

30
20
10
0
-10

10

11

12

13

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26th International Conference of the TOC Practitioners Alliance - TOCPA

22

14

15

SDBR/MTA

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26th International Conference of the TOC Practitioners Alliance - TOCPA

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