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26th International Conference of the

TOC Practitioners Alliance - TOCPA


www.tocpractice.com

19-20 May 2016, Fukuoka, Japan

TOC

Competitive edge that no competitors


can imitate, gained by TOC

19th May, 2016


Chikara Nakagawa

2001
2007
2013
TOC2011
SDBRMTA
MTATOC

Chikara Nakagawa is Managing Director of Taika Industy Co., Ltd,


who had worked for HR Department of IBM Japan.
In 2007, joined to Taika Industry, Coil Center business and Polishing
Stainless Steel business.
In 2011, he implemented SDBR and MTA into Coil Center business,
with support from Juntos, and achieved great results.

c-nakagawa@taika.co.jp

Currently, he is working for implementing MTA into Polishing


business as well, and seeking further growth through using TOC.

www.tocpractice.com

26th International Conference of the TOC Practitioners Alliance - TOCPA

SDBR

SDBR

MTA

MTA

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26th International Conference of the TOC Practitioners Alliance - TOCPA

19573285

18

201641153

201556

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26th International Conference of the TOC Practitioners Alliance - TOCPA

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CS

SS

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CS
SS


10002000,12192438

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26th International Conference of the TOC Practitioners Alliance - TOCPA

CS

SS

20%

V
80%

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26th International Conference of the TOC Practitioners Alliance - TOCPA

SDBR

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CS

SS

SDBR

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2010
10

11

2011
12

SDBR
/

2012
8

10

11

12

SDBR/

1
2

SDBR
2

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SS
/

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D
B

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LT

WO

WO

WO Work Order:

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SDBR

TOC2
SDBR (Simplified Drum Buffer Rope)
MTA (Make to Availability)

SDBR

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SDBR

3
(PB)

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SDBR


4.8 1.5~2; 60-70%


SSSS

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TOC
5

1.
2.
3.
4.
5.

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Step1

CS

SS

SSCCR

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Step2

SS

10%

7%

4%
2%

20%

50%

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8%

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5005008
CS

1000mm

2000mm

SS

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CS1000mm20001219mm2438

CS

SS

SS

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Step2

SSSS
CSSS

wo

wo

CS

SS

wo

CS

SS

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5005008
CS

SS

1000mm

2000mm

1000mm

500mm
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CS


SS

SS
CSSS
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SS

CS

CS

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Step3

1CS

CS

SS

TOC

TOC
CS

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Step3

2CS

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Step3

SSCS


SDBR

CS
CS
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CS

SS

win-win

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FG

WIP
/

Total

SDBR

8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6

2011

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2012

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2013

33

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2013/9

2013/7

2013/5

2013/3

2013/1

2012/11

2012/9

2012/7

2012/5

2012/3

2012/1

2011/11

2011/9

2011/7

2011/5

2011/3

2011/1

SS

CS
CS


CS
MTA


CSSS

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CS
CS


4023
CS



TOC

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SDBR

TOC
1

TOC

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MTA

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CS

SS

MTA

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CS

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MTA

2013
8

10

2014
11

12

MTA

MTA

WO

MTA
/

WO

MTA
DBM

10 weeks
MTA

22

2
WO Work Order:

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WO
WO

MTA

WO

WO Work Order:

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MTA
3

RULE 1:

RULE 2:

WO

RULE 3:

WO

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Rule1

Target Level

31/31/3

0-33%
34-66%
67-99%
WO

WO

WO

WO

WO

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Rule2

WO

WO

WO

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Rule3
DBM
60
50
40

30
20

1/3

10
0
1

Physical Inventory

=
=

80

70

Green Buffer

10

11

12

Red Buffer

13

14

15

Yellow Buffer

60
50
40

1/3

30
20
10
0
-10

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10

11

12

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14

46

15

MTA2

100%
301840%

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/
/
/

/
/
/
/
/
/
/
/

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MTA

MTA

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