26th International Conference of the

TOC Practitioners Alliance - TOCPA

www.tocpractice.com

19-20 May 2016, Fukuoka, Japan

TOC
Our Continuous Growth with TOC

Yasuyuki Ikeda,
Asahi Glassplant Inc. (AG!), Japan
19th May, 2016


Yasuyuki Ikeda
2008
64
2010 SDBR
CCPM
2011
PROJECT FLOW2011
2014720151
Mr. Oded Cohen, Ms. Jelena Fedurko TOC

Yasuyuki Ikeda is the CEO of Asahi Glassplant Inc., and is also the
chairman and the president of group companies in Japan and overseas.
He decided to implement SDBR into Production department of Asahi
Glassplant Inc. and Asahi Semicon Inc. in 2010, and moved to CCPM
implementation into Engineering department in 2011.
These implementations brought great results of significant
improvement of on-time delivery and lead time reduction, and were
presented at PROJECT FLOW2011 in USA.

yasuyuki.ikeda@agi.co.jp

He acquired a historic glass plant in Switzerland in July 2014 and has

been working on TOC implementation with the help of Mr. Oded Cohen
and Ms. Jelena Fedurko since January 2015.
www.tocpractice.com

26th International Conference of the TOC Practitioners Alliance - TOCPA

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26th International Conference of the TOC Practitioners Alliance - TOCPA



1978

19504

1
12,40940,950
1,7015,613
178
ISO9001:2008
ISO14001:2004
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26th International Conference of the TOC Practitioners Alliance - TOCPA

3.3

AG! Safety
www.tocpractice.com

BS EN 1595:1997
ISO 3585: 1998
ISO 3586: 1976

ISO 4704:1977
ISO 14001:2004
ISO 9001:2008

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10


MTO:
MTS:

SDBR

MTS

MTO

MTO

CCPM

&

ETO:

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()

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TOC

2010
4
Apr

5
May

6
Jun

7
Jul

8
Aug

SDBR

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2011
9
Sep

10
Oct

11
Nov

12
Dec

1
Jan

2
Feb

3
Mar

4
Apr

()
SDBR

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5
May

6
Jun

CCPM

16

7
Jul

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SDBR

PB

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SDBR

45%

5.6
d
4.1
d

3.1
d

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CCPM

Concerto

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CCPM

()

40%

16.3

13

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FY2011

18.3

FY2012

FY2013

FY2014

FY2015

..
CCPM
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CCPM

()

50%

50d
30d

25d

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TOC2010

(2014-2015)(2007-2008) + 99%

TOC

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TOC
SDBR
CCPM

(M)(Q)
(MQ=)
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TOC
TOC()
TOC

TOC

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