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PARTS

MANUAL
H135-155XL
(G006)

CUSTOMER EDITION

1559719
01/2004

2004 Hyster Company

UNIT CODE G006


NORTH AMERICA

01/2004

SECTIONS

FRAME

ENGINE ASSEMBLY

FUEL SYSTEM

ELECTRICAL SYSTEM

TRANSMISSION

STEERING SYSTEM

BRAKE SYSTEM

HYDRAULIC SYSTEM

MAST-TWO STAGE LIMITED FREE-LIFT

10

MAST-THREE STAGE FULL FREE-LIFT

11

OPTIONS

12

NUMERICAL INDEX

This Parts Manual is divided into 12 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.

01/2004

UNIT CODE G006


NORTH AMERICA

TABLE OF CONTENTS
DESCRIPTION

PAGE

A
ACCELERATOR PEDAL AND BRACKET
MONOTROL ................................................................................................................................................... 3-28
WITH FORWARD AND REVERSE LEVER.................................................................................................... 3-26
AIR FILTER
HEAVY DUTY
DIESEL.......................................................................................................................................................... 3-6
GASOLINE AND LPG ................................................................................................................................... 3-4
STANDARD....................................................................................................................................................... 3-2
ALTERNATOR MOUNTING
DIESEL ........................................................................................................................................................... 4-20
AXLE HOUSING AND ATTACHING PARTS....................................................................................................... 5-24
B
BRAKE ............................................................................................................................................................... 7-10
BRAKE BOOSTER............................................................................................................................................. 7-12
BRAKE LINES ...................................................................................................................................................... 7-4
BRAKE PEDAL LINKAGE
POWERSHIFT .................................................................................................................................................. 7-6
C
CAB .................................................................................................................................................................... 11-2
CAMSHAFT AND OIL PAN
GASOLINE AND LPG
4.3L EPA COMPLIANT................................................................................................................................ 2-26
CARRIAGE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-18
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 9-10
CLUTCH PACK
POWERSHIFT
DIRECTIONAL ............................................................................................................................................ 5-10
INPUT............................................................................................................................................................ 5-8
CONTROL LINKAGE
POWERSHIFT ................................................................................................................................................ 5-18
CONTROL VALVE
FOUR FUNCTION .......................................................................................................................................... 8-16
TWO AND THREE FUNCTION ...................................................................................................................... 8-14
CONTROL VALVE ATTACHING PARTS WITH FITTINGS
FOUR FUNCTION .......................................................................................................................................... 8-22
TWO AND THREE FUNCTION ...................................................................................................................... 8-18
CONTROL VALVE ATTACHING TUBES ............................................................................................................ 8-24
COOLING AND FAN DRIVE
DIESEL TIER II ............................................................................................................................................... 2-50
COUNTERWEIGHT ........................................................................................................................................... 1-18
COWL AND FLOOR PLATES ............................................................................................................................ 1-12
CRANKSHAFT AND PISTONS
DIESEL
TIER II ......................................................................................................................................................... 2-46
CYLINDER BLOCK
DIESEL
TIER II ......................................................................................................................................................... 2-40
2004 HYSTER COMPANY

See Service Manual


for service procedures.

UNIT CODE G006


NORTH AMERICA

01/2004

TABLE OF CONTENTS (Continued)


DESCRIPTION

PAGE
C (continued)

GASOLINE AND LPG


4.3L EPA COMPLIANT................................................................................................................................ 2-24
CYLINDER HEAD
GASOLINE AND LPG
4.3L EPA COMPLIANT................................................................................................................................ 2-36
CYLINDER HEAD AND INDUCTION MANIFOLD
DIESEL
TIER II ......................................................................................................................................................... 2-42
D
DIFFERENTIAL AND CARRIER ........................................................................................................................
DISTRIBUTOR
4.3 L EPA COMPLIANT ENGINE ...................................................................................................................
DRIVE ADAPTOR
DIESEL
TIER II .........................................................................................................................................................
DRIVE AXLE ......................................................................................................................................................
DRIVE SHAFT....................................................................................................................................................
DRIVE SHAFT ASSEMBLY................................................................................................................................

5-26
4-18

2-68
5-22
8-30
5-29

E
ELECTRICAL SYSTEM
DIESEL ............................................................................................................................................................. 4-4
GASOLINE AND LPG....................................................................................................................................... 4-2
ENGINE ASSEMBLY
GASOLINE
4.3L EPA COMPLIANT ............................................................................................................................... 2-22
LPG
4.3L EPA COMPLIANT ............................................................................................................................... 2-20
ENGINE FUEL SYSTEM
LPG
4.3L EPA COMPLIANT ENGINE................................................................................................................. 3-16
ENGINE MOUNTING
GASOLINE, LPG AND DIESEL ...................................................................................................................... 2-18
EXHAUST DIESEL
WITH CAB
TIER II ENGINE .......................................................................................................................................... 2-58
WITHOUT CAB
TIER II ENGINE .......................................................................................................................................... 2-60
EXHAUST GAS AND LPG
WITH CAB ...................................................................................................................................................... 2-10
EPA COMPLIANT........................................................................................................................................ 2-14
WITHOUT CAB................................................................................................................................................. 2-8
EPA COMPLIANT........................................................................................................................................ 2-12
EXHAUST MANIFOLD
DIESEL
TIER II ......................................................................................................................................................... 2-56
GASOLINE AND LPG
4.3L EPA COMPLIANT................................................................................................................................ 2-16
ii

See Service Manual


for service procedures.

2004 HYSTER COMPANY

01/2004

UNIT CODE G006


NORTH AMERICA

TABLE OF CONTENTS (Continued)


DESCRIPTION

PAGE
F

FAN DRIVE AND ALTERNATOR MOUNTING


4.3L EPA COMPLIANT ENGINE ...................................................................................................................... 2-6
FLYWHEEL
GASOLINE, LPG AND DIESEL ...................................................................................................................... 2-70
FORKS
PIN TYPE........................................................................................................................................................ 1-20
FREE-LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-10
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-16
FUEL INJECTION PUMP
DIESEL
TIER II ......................................................................................................................................................... 2-66
FUEL SUPPLY SYSTEM
DIESEL TIER II ............................................................................................................................................... 3-10
GASOLINE........................................................................................................................................................ 3-8
LPG ................................................................................................................................................................ 3-14
FULL SUSPENSION SEAT
SHEET 1 OF 2 .................................................................................................................................................. 1-6
SHEET 2 OF 2 .................................................................................................................................................. 1-8
G
GAUGE CLUSTER ............................................................................................................................................. 4-12
GENERAL TRUCK ............................................................................................................................................... 1-2
H
HEADER HOSE
THREE STAGE FULL FREE LIFT ................................................................................................................ 10-20
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 9-12
HEATER ............................................................................................................................................................. 11-6
HOOD................................................................................................................................................................. 1-10
HYDRAULIC OIL FILTER ................................................................................................................................... 8-12
HYDRAULIC PUMP............................................................................................................................................ 8-26
HYDRAULIC SYSTEM ......................................................................................................................................... 8-2
HYDRAULIC TANK............................................................................................................................................. 8-10
I
INNER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 10-6
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-4
INSTRUMENT PANEL.......................................................................................................................................... 4-8
INTAKE MANIFOLD AND FUEL RAIL
GASOLINE
4.3L EPA COMPLIANT ENGINE................................................................................................................. 2-34
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 10-4

2004 HYSTER COMPANY

See Service Manual


for service procedures.

iii

UNIT CODE G006


NORTH AMERICA

01/2004

TABLE OF CONTENTS (Continued)


DESCRIPTION

PAGE

L
LABELS .............................................................................................................................................................. 1-14
LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-6
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-8
LIGHTS............................................................................................................................................................. 11-20
LOAD BACKREST EXTENSION........................................................................................................................ 1-22
LPG REGULATOR
4.3L EPA COMPLIANT ENGINE .................................................................................................................... 3-20
M
MAIN LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................. 10-8
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-14
MASTER CYLINDER ......................................................................................................................................... 7-14
MONOTROL PEDAL .......................................................................................................................................... 3-30
N
NON-SUSPENSION SEAT................................................................................................................................... 1-4
O
OIL COOLER
DIESEL
TIER II ......................................................................................................................................................... 2-64
OIL FILTER
DIESEL
TIER II ......................................................................................................................................................... 2-62
OIL PAN AND PUMP
DIESEL
TIER II ......................................................................................................................................................... 2-48
OIL PUMP
GASOLINE AND LPG
4.3L EPA COMPLIANT................................................................................................................................ 2-38
OUTER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 10-2
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-2
OVERHEAD GUARD.......................................................................................................................................... 1-16
P
PARK BRAKE ....................................................................................................................................................... 7-2
R
RADIATOR
GAS AND LPG.................................................................................................................................................. 2-4

iv

See Service Manual


for service procedures.

2004 HYSTER COMPANY

01/2004

UNIT CODE G006


NORTH AMERICA

TABLE OF CONTENTS (Continued)


DESCRIPTION

PAGE
S

SIDE-SHIFT CARRIAGE
78-INCH
THREE STAGE FULL FREE-LIFT ............................................................................................................ 11-14
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 11-12
SIDE-SHIFT CYLINDER .................................................................................................................................. 11-18
STARTER
GASOLINE AND LPG..................................................................................................................................... 4-14
STARTER MOTOR
DIESEL ........................................................................................................................................................... 4-16
STEERING AXLE ................................................................................................................................................. 6-8
STEERING COLUMN........................................................................................................................................... 6-2
STEERING CONTROL UNIT ............................................................................................................................... 6-6
STEERING CYLINDER ...................................................................................................................................... 6-12
STEERING HYDRAULIC...................................................................................................................................... 8-4
STEERING PUMP.............................................................................................................................................. 6-10
T
THROTTLE BODY AND LPG MIXER
4.3L EPA COMPLIANT ENGINE .................................................................................................................... 3-18
THROTTLE BODY ASSEMBLY
GASOLINE
4.3L EPA COMPLIANT ENGINE................................................................................................................. 3-22
THROTTLE LINKAGE
GAS, LPG, AND DIESEL................................................................................................................................ 3-24
TILT CYLINDER ................................................................................................................................................. 8-28
TIMING GEAR
DIESEL
TIER II ......................................................................................................................................................... 2-54
TIRES AND WHEELS
DRIVE ........................................................................................................................................................... 11-24
STEERING.................................................................................................................................................... 11-26
TORQUE CONVERTER
POWERSHIFT ................................................................................................................................................ 5-16
TRANSMISSION
POWERSHIFT .................................................................................................................................................. 5-2
TRANSMISSION CONTROL VALVE
POWERSHIFT ................................................................................................................................................ 5-12
TRANSMISSION COOLING................................................................................................................................. 8-8
TRANSMISSION GEARS
POWERSHIFT .................................................................................................................................................. 5-6
V
VALVE COVER AND INLET MANIFOLD
GASOLINE AND LPG
4.3L EPA COMPLIANT................................................................................................................................ 2-30
VALVE COVER AND ROCKER ARM SHAFT
DIESEL
TIER II ......................................................................................................................................................... 2-44

2004 HYSTER COMPANY

See Service Manual


for service procedures.

UNIT CODE G006


NORTH AMERICA

01/2004

TABLE OF CONTENTS (Continued)


DESCRIPTION

PAGE
W

WATER PUMP AND OUTLET


DIESEL
TIER II ......................................................................................................................................................... 2-52
WIPER AND FAN ............................................................................................................................................. 11-10
WIRE HARNESS
COWL
DIESEL........................................................................................................................................................ 4-24
GASOLINE AND LPG ................................................................................................................................. 4-22
NEUTRAL START MONOTROL PEDAL
GASOLINE AND LPG ................................................................................................................................. 4-27
NEUTRAL START, FORWARD AND REVERSE LEVER
GASOLINE AND LPG ................................................................................................................................. 4-28
WIRE HARNESS (ENGINE)
DIESEL ........................................................................................................................................................... 4-30

vi

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

ABBREVIATIONS QUICK REFERENCE SHEET


Listed below are abbreviations used in parts manuals to denote the following expressions:
TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

CRE

Corrosive Environment

millimeters

D/B

Date Break

MSTS

Microprocessor Spark Timing System

dbA

Decibel "A" Scale

NPT

National Pipe Threads

DE

Drive End

ECH

Empty Container Handler

ECH-3

Empty Container Handler - 3 High


Stacking

ECH-4

Empty Container Handler - 4 High


Stacking

ECH-5

Freezer Environment

O/S

Oversize

PTO

Power Take Off

RPM

Revolutions per Minute

S/N

Serial Number

TMM

Truck Management Module

UL Type D

Diesel-Powered Safety Rating

Empty Container Handler - 5 High


Stacking

UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

Empty Container Handler - 6 High


Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High


Stacking

UL Type G

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type GS

Gasoline-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LP

Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable


Read Only Memory

UL Type LPS

LP Gas-Powered Safety Rating

U/S

Undersize

EPROM

Electrically Programmable Read Only


Memory

UL

Underwriters Laboratory

Volts

ECH-6

2004 HYSTER COMPANY

See Service Manual


for service procedures.

vii

UNIT CODE G006


NORTH AMERICA

01/2004

HOW TO USE THE ILLUSTRATED PARTS MANUAL


This parts manual describes and illustrates assemblies,
subassemblies, and detail parts needed for service
replacement.

viii

The different constructions are indicated by keys and


footnotes. The callouts correspond to descriptions
found on the next page.

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

HOW TO FIND THE DESIRED PART NUMBER


WHEN THE PART NUMBER AND THE NEXT
HIGHER ASSEMBLY IS NOT KNOWN:

previous page, BEARING CAP (Item 2) is a


subpart of the major assembly CASE.

1. Determine the function and application of the part


required. Turn to the Sections Page. Choose the
general area of reference most likely to include
the part.

9. Quantities shown are for one assembly. The


quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
CASE assembly.

2. Turn to the section you chose. Use the Section


Table of Contents to determine the assembly which
would normally contain the part required. Then
locate the part on the assembly breakdown page.

10. Serial number breaks identify the most current


parts information and are shown as follows:
S/N D001H-2628
Indicates last serial number affected.
S/N D001H-2629
Indicates the first serial number affected.
S/N D001H-1553 S/N D001H-3291
Indicates a range of serial numbers affected.

WHEN THE PART NUMBER IS NOT KNOWN


AND THE NEXT HIGHER ASSEMBLY IS
KNOWN:
3. Determine the assembly the required part is used
on. Turn to the Table of Contents on Page i.
4. Locate the assembly the required part is used on
and turn to the page indicated for that assembly.
Then locate the part on the assembly breakdown
page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index on Page 12-1 to find the
part number. Turn to the page listed and locate the
part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers,
descriptions, quantities required, keys and
footnotes to help in selecting correct parts.
6. Five periods in the PART NO. column (. . . . .)
indicate that the part is either Not Serviced
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand
followed by a figure number in the DESCRIPTION
column (Figure 10)
7. Keys are used to show two or more similar
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E"
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..)
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and
subparts of assemblies. In the example on the
2004 HYSTER COMPANY

ECN numbers for pending serial numbers are


shown to allow for the inclusion of the most current
parts information and are identified as follows:
S/N Pending Per ECN 63243
Indicates a pending serial number for last unit
affected.
S/N Pending Per ECN 63243
Indicates a pending serial number for first unit
affected.
Date breaks are used to indicate when a change
occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
follows:
D/B 3/00
Indicates that a change occurred sometime
within that month for the item affected.
D/B 3/00
Indicates that a change occurred sometime
within that month for the item affected.
D/B 3/00 D/B 4/00
Indicates a range of production dates of the
item affected.
Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
a date break.
ORDERING PARTS:
When ordering replacement parts, give the unit serial
number, part number, name of part and quantity
required.
For any further information on parts, service, or
ordering, consult your local dealer for Hyster lift trucks.

See Service Manual


for service procedures.

ix

UNIT CODE G006


NORTH AMERICA

01/2004

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957 and 1980.
The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

See Service Manual


for service procedures.

2004 HYSTER COMPANY

01/2004

UNIT CODE G006


NORTH AMERICA

PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator
must know for inspection and operation of the lift truck.
SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS MANUALS
with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist
users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on
ordering specific publications for this model lift truck.

PUBLICATION

HYSTER PART NUMBER

Operating Manual .................................................................................................................... 897364


Service Manual (Complete) .................................................................................................. 1559725
Parts Manual .......................................................................................................................... 1559719

2004 HYSTER COMPANY

See Service Manual


for service procedures.

xi

NOTES

xii

UNIT CODE G006


NORTH AMERICA

01/2004

1 FRAME

FRAME

01/2004

UNIT CODE G006


NORTH AMERICA

SECTION 1
FRAME
DESCRIPTION

PAGE

COUNTERWEIGHT ........................................................................................................................................... 1-18


COWL AND FLOOR PLATES ............................................................................................................................ 1-12
FORKS
PIN TYPE........................................................................................................................................................ 1-20
FULL SUSPENSION SEAT
SHEET 1 OF 2 .................................................................................................................................................. 1-6
SHEET 2 OF 2 .................................................................................................................................................. 1-8
GENERAL TRUCK ............................................................................................................................................... 1-2
HOOD................................................................................................................................................................. 1-10
LABELS .............................................................................................................................................................. 1-14
LOAD BACKREST EXTENSION........................................................................................................................ 1-22
NON-SUSPENSION SEAT................................................................................................................................... 1-4
OVERHEAD GUARD.......................................................................................................................................... 1-16

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1-1

UNIT CODE G006


NORTH AMERICA

01/2004

GENERAL TRUCK (Figure 1-1)

1-2

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

GENERAL TRUCK
ITEM

1
2
3
4
5
6
7
8
9
10
11
12

QTY

PART NO.

DESCRIPTION

..
..
..
..
..
..
..
..
..
..
..
..

Frame ( Figure 1-6) ................................................................................................


Engine Assembly ( Figure 2-9) ...............................................................................
Fuel Assembly ( Figure 3-6) ...................................................................................
Electrical System ( Figure 4-1) ...............................................................................
Transmission ( Figure 5-1) ......................................................................................
Brake System ( Figure 7-4) ....................................................................................
Steering System ( Figure 6-1) ................................................................................
Hydraulic System ( Figure 8-1) ...............................................................................
Mast-Two Stage Limited Free-Lift ( Figure 9-1) ......................................................
Mast-Three Stage Full Free-Lift ( Figure 10-1) .......................................................
Optional Equipment ( Figure 11-1) .........................................................................
Fork ( Figure 1-10) .................................................................................................

.
.
.
.
.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.
.
.

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
1
1
1
1
1
1
1
1

1-3

UNIT CODE G006


NORTH AMERICA

01/2004

NON-SUSPENSION SEAT (Figure 1-2)

1-4

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

NON-SUSPENSION SEAT
ITEM

1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
28
29
30

PART NO.

377901
1303037
364911
335988
335991
222029
221733
364914
335553
204114
16836
145639
287854
385085
292682
136692
379199
379697
1374750
379697
379698
364807
18515
18727
1300107
364854
364808
379197
379198
a 1479677
b 1479678
383116
204114

QTY

DESCRIPTION

Seat (Vinyl) ..................................................................................................................


Seat (With Operator Restraint) ....................................................................................
Seat .........................................................................................................................
Base (Information Case) .........................................................................................
Cover (Information Case) ........................................................................................
Rivet ........................................................................................................................
Washer ........................................................................................................................
Capscrew.....................................................................................................................
Seat Rail ......................................................................................................................
Spacer .....................................................................................................................
Capscrew.....................................................................................................................
Nut ...............................................................................................................................
Capscrew.....................................................................................................................
Spacer .........................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Seat Belt ......................................................................................................................
Washer ........................................................................................................................
Nut ...............................................................................................................................
Hip Restraint (RH) .......................................................................................................
Washer ........................................................................................................................
Capscrew.....................................................................................................................
Rod ..............................................................................................................................
Plug .............................................................................................................................
Hip Restraint (LH) ........................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Seat Pan ......................................................................................................................
Seat Pan ......................................................................................................................
Seat Rail ......................................................................................................................
Spacer .....................................................................................................................

1
1
1
1
1
4
2
4
1
4
4
4
4
2
4
4
2
2
1
4
4
1
4
4
1
2
1
2
2
1
1
1
4

FOOTNOTES:
a With Cab
b Without Cab

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1-5

UNIT CODE G006


NORTH AMERICA

01/2004

FULL SUSPENSION SEAT (Figure 1-3)


SHEET 1 OF 2

1-6

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

FULL SUSPENSION SEAT


SHEET 1 OF 2
QTY

ITEM

PART NO.

DESCRIPTION

1
1
2
2
3
4
5
6
7
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

1396619
1396617
1470152
1470153
1494077
1494076
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
1470163
.. . . .
.. . . .
.. . . .
.. . . .
1470159
15175
145639
1484643

Seat (Fabric) ................................................................................................................


Seat (Vinyl) ..................................................................................................................
Back Cushion (Vinyl) ...............................................................................................
Back Cushion (Fabric) .............................................................................................
Seat Cushion (Fabric) .............................................................................................
Seat Cushion (Vinyl)................................................................................................
Riser ........................................................................................................................
Box ..........................................................................................................................
Cover .......................................................................................................................
Screw ......................................................................................................................
Hip Restraint (RH) ...................................................................................................
Hip Restraint (LH)....................................................................................................
Washer ....................................................................................................................
Bolt ..........................................................................................................................
Nut...........................................................................................................................
Bolt ..........................................................................................................................
Block........................................................................................................................
Seat Belt..................................................................................................................
Bolt ..........................................................................................................................
Nut...........................................................................................................................
Washer ....................................................................................................................
Handle .....................................................................................................................
Latch........................................................................................................................
Bracket ....................................................................................................................
Spacer .....................................................................................................................
Spring ......................................................................................................................
Knob ........................................................................................................................
Spring Extension .....................................................................................................
Pivot ........................................................................................................................
Washer ....................................................................................................................
Nut...........................................................................................................................
Bolt ..........................................................................................................................
Nut...........................................................................................................................
Handle Kit................................................................................................................
Slide (RH)................................................................................................................
Slide (LH) ................................................................................................................
Bolt ..........................................................................................................................
Screw ......................................................................................................................
Suspension Kit ........................................................................................................
Washer ....................................................................................................................
Nut...........................................................................................................................
Spacer .....................................................................................................................

1
1
1
1
1
1
1
1
1
4
1
1
2
2
4
2
2
1
2
2
4
1
1
1
1
1
1
1
2
2
2
2
6
1
1
1
4
2
1
4
4
4

1470155
1470156
1470157
1470158
1470161
1470164

Manual Holder Kit (Includes Items 3-6) .......................................................................


Hip Restraint Kit (RH) (Includes Items 7-12, 33) .........................................................
Hip Restraint Kit (LH) (Includes Items 7-12, 33) ..........................................................
Seat Belt Kit (Includes Items 13-16) ............................................................................
Slide Kit (Includes Items 30-32)...................................................................................
Recliner Kit (Includes Items 17-28) .............................................................................

1
1
1
1
1
1

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1-7

UNIT CODE G006


NORTH AMERICA

01/2004

FULL SUSPENSION SEAT (Figure 1-4)


SHEET 2 OF 2

1-8

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

FULL SUSPENSION SEAT


SHEET 2 OF 2
ITEM

1
2
3
4
5
6
7
8
9

QTY

PART NO.

DESCRIPTION

1396619
1396617
1467523
1467524
1467525
1467526
1467527
1467531
1467529
1470160
1483828

Seat (Fabric) ................................................................................................................


Seat (Vinyl) ..................................................................................................................
Boot Kit....................................................................................................................
Roller and Bearing Kit .............................................................................................
Bumper and Stop Kit ...............................................................................................
Bearing Shaft Kit .....................................................................................................
Weight Adjuster Indicator Kit ...................................................................................
Recliner Knob..........................................................................................................
Suspension Spring Kit .............................................................................................
Scissor Assembly ....................................................................................................
Shock Absorber.......................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
1
1
1
1
1
1
1

1-9

UNIT CODE G006


NORTH AMERICA

01/2004

HOOD (Figure 1-5)

1-10

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

HOOD
ITEM

1
2
2
3
4
5
5
5
6
7
8
9
10
10
10
11
12
13
14
15
16
16
17
18
19
20
21
21
22
23
24
25
26

QTY

PART NO.

DESCRIPTION

367260
292681
303117
367228
367227
136985
292682
296421
367233
367246
377624
377622
136692
292682
296421
292519
367235
261165
136985
377350
287860
296421
353021
377623
367251
15055
136687
292680
320156
292501
362030
296406
367259

Hood (RH) ...................................................................................................................


1
Lockwasher..................................................................................................................
2
Nut ...............................................................................................................................
4
Ring .............................................................................................................................
4
Pin ...............................................................................................................................
2
Capscrew.....................................................................................................................
4
Lockwasher..................................................................................................................
2
Washer ........................................................................................................................
2
Crossmember ..............................................................................................................
1
Hood (LH) ....................................................................................................................
1
Liner.............................................................................................................................
2
Liner (LH).....................................................................................................................
1
Nut ...............................................................................................................................
6
Lockwasher..................................................................................................................
6
Washer ........................................................................................................................
6
Capscrew.....................................................................................................................
2
Channel .......................................................................................................................
1
Tape ............................................................................................................................. AR
Capscrew.....................................................................................................................
2
Bracket.........................................................................................................................
1
Capscrew.....................................................................................................................
2
Washer ........................................................................................................................
2
Gas Spring...................................................................................................................
2
Liner (RH) ....................................................................................................................
1
Stop Screw ..................................................................................................................
6
Nut ............................................................................................................................... 10
Nut ...............................................................................................................................
4
Lockwasher..................................................................................................................
4
Washer ........................................................................................................................
4
Capscrew.....................................................................................................................
4
Handle .........................................................................................................................
2
Washer ........................................................................................................................
2
Weather Strip............................................................................................................... AR

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1-11

UNIT CODE G006


NORTH AMERICA

01/2004

COWL AND FLOOR PLATES (Figure 1-6)

1-12

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

COWL AND FLOOR PLATES


QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
5
6
7
8
9
10
11
12
13
14
15
15
15
15
15
16
16
17
18
18
19
20
21
21
22
22

1346710
1466348
329067
329067
136681
292681
374002
342980
357276
177590
357273
313815
137122
320157
15212
136692
136985
292682
296361
320159
292533
300939
129962
216877
292683
1479752
370278
1312722
1312722
369525
374004

Cowl.............................................................................................................................
Floorplate.....................................................................................................................
Screw...........................................................................................................................
Screw...........................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Plug .............................................................................................................................
Plate ............................................................................................................................
Floorplate.....................................................................................................................
Rod End Pin ................................................................................................................
Floorplate.....................................................................................................................
Plate ............................................................................................................................
Spring ..........................................................................................................................
Washer ........................................................................................................................
Cotter Pin.....................................................................................................................
Nut ...............................................................................................................................
Capscrew.....................................................................................................................
Lockwasher (RH) .........................................................................................................
Washer (LH) ................................................................................................................
Washer ........................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Mount...........................................................................................................................
Nut ...............................................................................................................................
Lockwasher..................................................................................................................
Seal .............................................................................................................................
Seal (Not Illustrated) ....................................................................................................
Floormat (Front)...........................................................................................................
Floormat (Front)...........................................................................................................
Floormat (Rear) ...........................................................................................................
Floormat (Rear) ...........................................................................................................

b
b
b
b
b
b

a
b
a
b

1
1
1
6
4
4
2
2
1
1
1
1
1
2
1
2
2
1
2
2
2
2
2
2
2
1
1
1
1
1
1

FOOTNOTES:
a With Cab
b Without Cab

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1-13

UNIT CODE G006


NORTH AMERICA

01/2004

LABELS (Figure 1-7)

1-14

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

LABELS
ITEM

1
1
2
3
4
5
6
7
8
9
9
10
11
12
13
14
15
16
17
18
19
20
20
21
21
22
23
24
25
26
27
28
29
30
31
32
32
32
33
34
35
36

PART NO.

380333
380334
1338178
1345939
1325271
2034459
.. . . .
1335142
1330917
b 1344131
a 1344132
370258
1335146
369573
1330920
316448
1346853
1345998
2038590
1338737
1320264
329029
1520824
170658
340044
389688
222023
1330919
1328205
1354165
893697
389692
1335137
1381125
1503886
179414
179420
179423
166818
1379945
1303833
1304050

QTY

DESCRIPTION

Label (Model 135)........................................................................................................


2
Label (Model 155)........................................................................................................
2
Label (Mast Warning) ..................................................................................................
2
Label (Fan Warning) ....................................................................................................
1
Label (Fan Warning) ....................................................................................................
1
Label (Ether Warning) (Not Illustrated) ........................................................................
1
Label (Door Release) ..................................................................................................
1
Label (Operator Warning) ............................................................................................
1
Label (Operator Restraint) ...........................................................................................
2
Label (Hyster) ..............................................................................................................
2
Label (Hyster) ..............................................................................................................
2
Label (Auxiliary Function - Side-Shift) ......................................................................... AR
Label (Park Brake Warning).........................................................................................
1
Label (Lift/Tilt) ..............................................................................................................
1
Label (No Riders) ........................................................................................................
2
Label (Lifting Eye)........................................................................................................
4
Label (XL2) ..................................................................................................................
2
Label (EFI) ...................................................................................................................
2
Label (Impact Resistant Window) (With Cab)..............................................................
1
Label (Impact Rating) ..................................................................................................
1
Label (Flammable LP Gasoline) ..................................................................................
1
Label (LPG Tank).........................................................................................................
1
Label (Optional) ...........................................................................................................
1
Rivet.............................................................................................................................
2
Gripnail (Optional) .......................................................................................................
2
Cover (Nameplate) ......................................................................................................
1
Rivet.............................................................................................................................
4
Label (Mast Warning) ..................................................................................................
1
Label (Operator Manual)..............................................................................................
1
Label (Antifreeze) ........................................................................................................
1
Label (Hyster Optional Counterweight) (Not Illustrated) ..............................................
1
Label (US Patents and Trademarks)............................................................................
1
Label (Notice To User) (Tag)........................................................................................
1
Label (Nameplate) .......................................................................................................
1
Label (Noise Level) (Noise Level) ................................................................................
1
Inspection Plate - LPG (Not Illustrated) .......................................................................
1
Inspection Plate - Gasoline (Not Illustrated) ................................................................
1
Inspection Plate - Diesel (Not Illustrated) ....................................................................
1
Rivet.............................................................................................................................
2
Fastener (Not Illustrated) .............................................................................................
6
Plug (Button)................................................................................................................
1
Label (Nameplate) .......................................................................................................
1

FOOTNOTES:
a All Masts 4540-5540 mm Lift without Lights
b Three Stage Full Free-Lift with Lights (4540-5540 mm Lift)

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1-15

UNIT CODE G006


NORTH AMERICA

01/2004

OVERHEAD GUARD (Figure 1-8)

1-16

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

OVERHEAD GUARD
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

1552384
222163
296361
136692
228376
1552599
164281
129962
320159
379402
292685
292570
292600
136985
292682
1315411
248320

Overhead Guard ..........................................................................................................


Capscrew.....................................................................................................................
Washer ........................................................................................................................
Nut ...............................................................................................................................
Button ..........................................................................................................................
Liner.............................................................................................................................
Washer ........................................................................................................................
Mount...........................................................................................................................
Washer ........................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
Nut ...............................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Plug .............................................................................................................................
Nut ...............................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
4
2
2
6
1
2
2
2
4
2
2
2
2
1
1
4

1-17

UNIT CODE G006


NORTH AMERICA

01/2004

COUNTERWEIGHT (Figure 1-9)

1-18

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

COUNTERWEIGHT
KEY:
A: H135XL
B: H155XL
QTY
ITEM

a
ab
a
ab
1
2
3
3
4
5
6
6
7
8
9
10

PART NO.

DESCRIPTION

1357461
1357462
1357463
1357464
1320109
270405
15057
15157
150181
15166
240243
270074
15186
1334359
1527470
1337734

Counterweight .....................................................................................................
Counterweight .....................................................................................................
Counterweight .....................................................................................................
Counterweight .....................................................................................................
Grill ......................................................................................................................
Bracket.................................................................................................................
Nut .......................................................................................................................
Lockwasher..........................................................................................................
Washer ................................................................................................................
Lockwasher..........................................................................................................
Capscrew.............................................................................................................
Capscrew.............................................................................................................
Washer ................................................................................................................
Tow Pin ................................................................................................................
Spring Pin (Slotted) .............................................................................................
Plug .....................................................................................................................

1
1
..
..
1
1
1
1
1
1
..
1
1
1
1
1

..
..
1
1
1
1
1
1
1
1
1
..
1
1
1
1

FOOTNOTES:
a 78 in. Carriage Width, 2.50 in. Fork Pin Diameter
b Optional

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1-19

UNIT CODE G006


NORTH AMERICA

01/2004

FORKS (Figure 1-10)


PIN TYPE

1-20

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

FORKS
PIN TYPE
ITEM

1
1
1
1
1

QTY

PART NO.

DESCRIPTION

1330787
1330791
1330792
1330793
1330794

Fork (48.15 in.) ............................................................................................................


Fork (54.20 in.) ............................................................................................................
Fork (60.12 in.) ............................................................................................................
Fork (72.20 in.) ............................................................................................................
Fork (96.30 in.) ............................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

2
2
2
2
2

1-21

UNIT CODE G006


NORTH AMERICA

01/2004

LOAD BACKREST EXTENSION (Figure 1-11)

ITEM

1
2
3

1-22

PART NO.

DESCRIPTION

QTY

115112W
226458
292685

Load Backrest (0.1381 in.) (1981 mm)........................................................................


Capscrew.....................................................................................................................
Lockwasher..................................................................................................................

See Service Manual


for service procedures.

1
6
6

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

2 ENGINE ASSEMBLY

ENGINE ASSEMBLY

01/2004

UNIT CODE G006


NORTH AMERICA

SECTION 2
ENGINE ASSEMBLY
DESCRIPTION

PAGE

CAMSHAFT AND OIL PAN


GASOLINE AND LPG
4.3L EPA COMPLIANT................................................................................................................................ 2-26
COOLING AND FAN DRIVE
DIESEL TIER II ............................................................................................................................................... 2-50
CRANKSHAFT AND PISTONS
DIESEL
TIER II ......................................................................................................................................................... 2-46
CYLINDER BLOCK
DIESEL
TIER II ......................................................................................................................................................... 2-40
GASOLINE AND LPG
4.3L EPA COMPLIANT................................................................................................................................ 2-24
CYLINDER HEAD
GASOLINE AND LPG
4.3L EPA COMPLIANT................................................................................................................................ 2-36
CYLINDER HEAD AND INDUCTION MANIFOLD
DIESEL
TIER II ......................................................................................................................................................... 2-42
DRIVE ADAPTOR
DIESEL
TIER II ......................................................................................................................................................... 2-68
ENGINE ASSEMBLY
GASOLINE
4.3L EPA COMPLIANT ............................................................................................................................... 2-22
LPG
4.3L EPA COMPLIANT ............................................................................................................................... 2-20
ENGINE MOUNTING
GASOLINE, LPG AND DIESEL ...................................................................................................................... 2-18
EXHAUST DIESEL
WITH CAB
TIER II ENGINE .......................................................................................................................................... 2-58
WITHOUT CAB
TIER II ENGINE .......................................................................................................................................... 2-60
EXHAUST GAS AND LPG
WITH CAB ...................................................................................................................................................... 2-10
EPA COMPLIANT........................................................................................................................................ 2-14
WITHOUT CAB................................................................................................................................................. 2-8
EPA COMPLIANT........................................................................................................................................ 2-12
EXHAUST MANIFOLD
DIESEL
TIER II ......................................................................................................................................................... 2-56
GASOLINE AND LPG
4.3L EPA COMPLIANT................................................................................................................................ 2-16
FAN DRIVE AND ALTERNATOR MOUNTING
4.3L EPA COMPLIANT ENGINE ...................................................................................................................... 2-6
FLYWHEEL
GASOLINE, LPG AND DIESEL ...................................................................................................................... 2-70
FUEL INJECTION PUMP
DIESEL
2004 HYSTER COMPANY

See Service Manual


for service procedures.

2-1

UNIT CODE G006


NORTH AMERICA

01/2004

SECTION 2
ENGINE ASSEMBLY (Continued)
DESCRIPTION

PAGE

TIER II ......................................................................................................................................................... 2-66


INTAKE MANIFOLD AND FUEL RAIL
GASOLINE
4.3L EPA COMPLIANT ENGINE................................................................................................................. 2-34
OIL COOLER
DIESEL
TIER II ......................................................................................................................................................... 2-64
OIL FILTER
DIESEL
TIER II ......................................................................................................................................................... 2-62
OIL PAN AND PUMP
DIESEL
TIER II ......................................................................................................................................................... 2-48
OIL PUMP
GASOLINE AND LPG
4.3L EPA COMPLIANT................................................................................................................................ 2-38
RADIATOR
GAS AND LPG.................................................................................................................................................. 2-4
TIMING GEAR
DIESEL
TIER II ......................................................................................................................................................... 2-54
VALVE COVER AND INLET MANIFOLD
GASOLINE AND LPG
4.3L EPA COMPLIANT................................................................................................................................ 2-30
VALVE COVER AND ROCKER ARM SHAFT
DIESEL
TIER II ......................................................................................................................................................... 2-44
WATER PUMP AND OUTLET
DIESEL
TIER II ......................................................................................................................................................... 2-52

2-2

See Service Manual


for service procedures.

2004 HYSTER COMPANY

NOTES

2-3

UNIT CODE G006


NORTH AMERICA

01/2004

RADIATOR (Figure 2-1)


GAS AND LPG

2-4

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

RADIATOR
GAS AND LPG
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

1456899
1502000
178899
353310
15055
221733
350052
137852
1359581
1457312
345454
345453
336550
344432
1302955
373109
15127
16073
148891
18529
340204
340203
292681
320158
1377754
12815
2062235
239503
1557312
124297
1377795

Radiator .......................................................................................................................
Clamp ..........................................................................................................................
Cap ..............................................................................................................................
Clamp ..........................................................................................................................
Nut ...............................................................................................................................
Washer ........................................................................................................................
Cover ...........................................................................................................................
Strap Clamp.................................................................................................................
Outlet Assembly...........................................................................................................
Hose ........................................................................................................................
Cap..........................................................................................................................
Outlet (Reservoir) ....................................................................................................
Bushing ...................................................................................................................
Reservoir .....................................................................................................................
Tube .............................................................................................................................
Shroud .........................................................................................................................
Washer ........................................................................................................................
Screw...........................................................................................................................
Fan...............................................................................................................................
Capscrew.....................................................................................................................
Strap ............................................................................................................................
Bracket.........................................................................................................................
Lockwasher..................................................................................................................
Washer ........................................................................................................................
Hose ............................................................................................................................
Drain Valve ..................................................................................................................
Hose ............................................................................................................................
Nut ...............................................................................................................................
Clamp ..........................................................................................................................
Clamp ..........................................................................................................................
Spacer .........................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
2
1
2
4
4
1
1
1
1
1
1
1
1
1
1
4
4
1
4
1
1
10
8
1
1
1
4
2
1
1

2-5

UNIT CODE G006


NORTH AMERICA

01/2004

FAN DRIVE AND ALTERNATOR MOUNTING (Figure 2-2)


4.3L EPA COMPLIANT ENGINE

2-6

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

FAN DRIVE AND ALTERNATOR MOUNTING


4.3L EPA COMPLIANT ENGINE
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47

1389348
292682
16815
1383228
16816
1383225
15056
1389337
287860
1469597
18547
1383229
18548
261379
305100
189338
139743
1527881
320157
16634
18549
316826
320159
1383226
1377752
292524
2036995
292681
1383204
136681
1377750
1461800
1506794
1506713
1459007
1459011
12928
124668
160996
1459012
1380309
1377781
148891
16835
292681
320158
18529

Bracket.........................................................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
Plate ............................................................................................................................
Capscrew.....................................................................................................................
Plate ............................................................................................................................
Nut ...............................................................................................................................
Strap (Alternator) .........................................................................................................
Capscrew.....................................................................................................................
Alternator .....................................................................................................................
Capscrew.....................................................................................................................
Mount...........................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Sleeve..........................................................................................................................
Spacer .........................................................................................................................
Locknut ........................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Capscrew.....................................................................................................................
Capscrew.....................................................................................................................
Nut ...............................................................................................................................
Washer ........................................................................................................................
Plate ............................................................................................................................
Tensioner .....................................................................................................................
Capscrew.....................................................................................................................
Belt ..............................................................................................................................
Lockwasher..................................................................................................................
Pulley (Water Pump)....................................................................................................
Capscrew.....................................................................................................................
Pulley ...........................................................................................................................
Bracket.........................................................................................................................
Fan Mount Assembly ...................................................................................................
Hub..........................................................................................................................
Shaft ........................................................................................................................
Bearing ....................................................................................................................
Snap Ring................................................................................................................
Bearing ....................................................................................................................
Snap Ring................................................................................................................
Sleeve......................................................................................................................
Pulley ...........................................................................................................................
Spacer .........................................................................................................................
Fan...............................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Washer ........................................................................................................................
Capscrew.....................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
15
2
1
4
1
3
1
4
1
1
1
1
2
1
1
1
1
4
3
1
1
1
1
1
1
1
8
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
4
4

2-7

UNIT CODE G006


NORTH AMERICA

01/2004

EXHAUST GAS AND LPG (Figure 2-3)


WITHOUT CAB

2-8

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

EXHAUST GAS AND LPG


WITHOUT CAB
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

1375986
192077
223216
16815
15176
1388300
346295
344275
30370
16805
346293
344381
269200
134803
320157
1500776
63116
1476024
1499514
1337118
1335898
1338258
346283

Bracket.........................................................................................................................
Nut ...............................................................................................................................
Bushing........................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Shield...........................................................................................................................
Muffler..........................................................................................................................
Clamp ..........................................................................................................................
Capscrew.....................................................................................................................
Exhaust Pipe ...............................................................................................................
Bracket.........................................................................................................................
Nut ...............................................................................................................................
Screw...........................................................................................................................
Washer ........................................................................................................................
Exhaust Pipe ...............................................................................................................
Clamp ..........................................................................................................................
Exhaust Pipe ...............................................................................................................
Flange..........................................................................................................................
Bolt ..............................................................................................................................
Spring ..........................................................................................................................
Seal .............................................................................................................................
Exhaust Pipe ...............................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

2
4
4
2
2
4
1
1
3
2
1
2
4
4
2
1
1
1
1
6
6
2
1

2-9

UNIT CODE G006


NORTH AMERICA

01/2004

EXHAUST GAS AND LPG (Figure 2-4)


WITH CAB

2-10

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

EXHAUST GAS AND LPG


WITH CAB
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

16816
15176
16828
223216
107151
192077
1375986
134803
269200
369135
18540
369136
369127
369129
1388300
30370
1499677
369128
367266
368249
1500776
1338258
320157
1335898
1337118
63116
1476024
1499514
30370

Capscrew.....................................................................................................................
Washer ........................................................................................................................
Capscrew.....................................................................................................................
Bushing........................................................................................................................
Washer ........................................................................................................................
Nut ...............................................................................................................................
Bracket.........................................................................................................................
Screw...........................................................................................................................
Nut ...............................................................................................................................
Bracket.........................................................................................................................
Capscrew.....................................................................................................................
Clamp ..........................................................................................................................
Exhaust Shield.............................................................................................................
Exhaust Pipe ...............................................................................................................
Lockwasher..................................................................................................................
Clamp ..........................................................................................................................
Guard...........................................................................................................................
Bracket.........................................................................................................................
Muffler..........................................................................................................................
Exhaust Pipe ...............................................................................................................
Exhaust Pipe ...............................................................................................................
Seal .............................................................................................................................
Washer ........................................................................................................................
Spring ..........................................................................................................................
Bolt ..............................................................................................................................
Clamp ..........................................................................................................................
Exhaust Pipe ...............................................................................................................
Flange..........................................................................................................................
Clamp ..........................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

2
4
4
6
4
7
2
6
6
1
1
1
1
1
4
2
1
2
1
1
1
2
2
6
6
1
1
1
1

2-11

UNIT CODE G006


NORTH AMERICA

01/2004

EXHAUST GAS AND LPG (Figure 2-5)


WITHOUT CAB
EPA COMPLIANT

2-12

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

EXHAUST GAS AND LPG


WITHOUT CAB
EPA COMPLIANT
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

134803
269200
369129
30370
1351177
313828
1351176
320159
292509
369136
192077
107151
223216
15176
16816
1499674
16805
15134
2062650
1512403
1460477
1500402
1523680
1499664
1396518
2047053
1338258
1499677
1500389
1402189
1499536
1501133
1337118
1335898
1553420

Screw...........................................................................................................................
8
Nut ...............................................................................................................................
8
Exhaust Pipe ...............................................................................................................
1
Clamp ..........................................................................................................................
1
Rubber Cushion...........................................................................................................
4
Nut ...............................................................................................................................
2
Washer ........................................................................................................................
2
Washer ........................................................................................................................
2
Capscrew.....................................................................................................................
2
Clamp ..........................................................................................................................
1
Nut ...............................................................................................................................
7
Washer ........................................................................................................................
1
Bushing........................................................................................................................
2
Washer ........................................................................................................................
1
Capscrew.....................................................................................................................
1
Bracket.........................................................................................................................
2
Capscrew.....................................................................................................................
6
Washer ........................................................................................................................
6
Muffler..........................................................................................................................
1
Capscrew.....................................................................................................................
6
Nut (Flange).................................................................................................................
6
Guard...........................................................................................................................
1
Shield...........................................................................................................................
1
Bracket.........................................................................................................................
2
Plug .............................................................................................................................
1
Lubricant...................................................................................................................... AR
Seal .............................................................................................................................
2
Guard...........................................................................................................................
1
Exhaust Pipe ...............................................................................................................
1
Gasket .........................................................................................................................
2
Exhaust Pipe ...............................................................................................................
1
Exhaust Pipe ...............................................................................................................
1
Bolt ..............................................................................................................................
6
Spring ..........................................................................................................................
6
Spacer .........................................................................................................................
2

2004 HYSTER COMPANY

See Service Manual


for service procedures.

2-13

UNIT CODE G006


NORTH AMERICA

01/2004

EXHAUST GAS AND LPG (Figure 2-6)


WITH CAB
EPA COMPLIANT

2-14

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

EXHAUST GAS AND LPG


WITH CAB
EPA COMPLIANT
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

15176
192077
18540
223216
16828
107151
369136
15134
134803
269200
369129
1542187
1542188
2062650
30370
1499677
1499664
292509
1351177
320159
1351176
313828
1500389
1553420
1499536
1338258
1335898
1337118
1501133
1396518
1402189
1512403
1460477
2047053

Washer ........................................................................................................................
2
Nut ...............................................................................................................................
6
Capscrew.....................................................................................................................
1
Bushing........................................................................................................................
2
Capscrew.....................................................................................................................
5
Washer ........................................................................................................................
5
Clamp ..........................................................................................................................
1
Washer ........................................................................................................................
4
Screw...........................................................................................................................
7
Nut ...............................................................................................................................
7
Exhaust Pipe ...............................................................................................................
1
Bracket.........................................................................................................................
1
Shield...........................................................................................................................
1
Muffler..........................................................................................................................
1
Clamp ..........................................................................................................................
1
Guard...........................................................................................................................
1
Bracket.........................................................................................................................
2
Capscrew.....................................................................................................................
2
Rubber Cushion...........................................................................................................
4
Washer ........................................................................................................................
2
Washer ........................................................................................................................
2
Nut ...............................................................................................................................
2
Exhaust Pipe ...............................................................................................................
1
Spacer .........................................................................................................................
2
Exhaust Pipe ...............................................................................................................
1
Seal .............................................................................................................................
2
Spring ..........................................................................................................................
6
Bolt ..............................................................................................................................
6
Exhaust Pipe ...............................................................................................................
1
Plug .............................................................................................................................
1
Gasket .........................................................................................................................
2
Capscrew.....................................................................................................................
6
Nut (Flange).................................................................................................................
6
Lubricant...................................................................................................................... AR

2004 HYSTER COMPANY

See Service Manual


for service procedures.

2-15

UNIT CODE G006


NORTH AMERICA

01/2004

EXHAUST MANIFOLD (Figure 2-7)


GASOLINE AND LPG
4.3L EPA COMPLIANT

ITEM

1
2
3
4
5

2-16

PART NO.

DESCRIPTION

QTY

1383257
1529010
1502741
1316488
1316494

Bolt ..............................................................................................................................
Shield...........................................................................................................................
Manifold .......................................................................................................................
Shield (Spark Plug)......................................................................................................
Shield...........................................................................................................................

See Service Manual


for service procedures.

12
1
2
2
2

2004 HYSTER COMPANY

NOTES

2-17

UNIT CODE G006


NORTH AMERICA

01/2004

ENGINE MOUNTING (Figure 2-8)


GASOLINE, LPG AND DIESEL

2-18

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

ENGINE MOUNTING
GASOLINE, LPG AND DIESEL
KEY:
A: Gasoline and LPG
B: Diesel
QTY
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

340792
293648
296422
292573
300932
300937
1357323
146628
287860
292682
136692
292537
340796
398350
320165
300939
1357322
316828
377354
292527
292683
264159
1383350
221767
139743
372006
264134

Bracket.................................................................................................................
2
Capscrew.............................................................................................................
8
Washer ................................................................................................................
8
Capscrew.............................................................................................................
2
Washer ................................................................................................................
2
Nut .......................................................................................................................
2
Washer ................................................................................................................
2
Mount...................................................................................................................
2
Capscrew.............................................................................................................
8
Lockwasher..........................................................................................................
7
Nut .......................................................................................................................
8
Capscrew.............................................................................................................
2
Washer ................................................................................................................
2
Mount...................................................................................................................
2
Washer ................................................................................................................
4
Washer ................................................................................................................
2
Washer ................................................................................................................
2
Nut .......................................................................................................................
2
Bracket.................................................................................................................
..
Capscrew.............................................................................................................
..
Lockwasher..........................................................................................................
..
Adhesive (Not Illustrated) ....................................................................................
..
Bracket.................................................................................................................
1
Washer ................................................................................................................
4
Locknut ................................................................................................................
4
Stud .....................................................................................................................
4
Sealant (Not Illustrated) ....................................................................................... AR

2004 HYSTER COMPANY

See Service Manual


for service procedures.

2
8
8
2
2
2
2
2
8
7
8
2
2
2
4
2
2
2
2
8
8
AR
..
..
..
..
..

2-19

UNIT CODE G006


NORTH AMERICA

01/2004

ENGINE ASSEMBLY (Figure 2-9)


LPG
4.3L EPA COMPLIANT

2-20

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

ENGINE ASSEMBLY
LPG
4.3L EPA COMPLIANT
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

1551549
15156
18535
1527877
1514429
2067573
2066720
2068082
1501994
2063101
1319190
2067390
15302
1476145
1545857

Bracket.........................................................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
Screw...........................................................................................................................
Nut (Flange).................................................................................................................
Wire Harness (Oil Pressure Ground)...........................................................................
Hose (Coolant) ............................................................................................................
Wire Harness (Main Engine) .......................................................................................
Clamp ..........................................................................................................................
Engine Control Unit .....................................................................................................
Temperature Sender ....................................................................................................
Wire Harness (LPG Regulator)....................................................................................
Fitting...........................................................................................................................
Fitting...........................................................................................................................
Pressure Switch...........................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
4
4
1
2
1
1
1
2
1
1
1
1
1
1

2-21

UNIT CODE G006


NORTH AMERICA

01/2004

ENGINE ASSEMBLY (Figure 2-10)


GASOLINE
4.3L EPA COMPLIANT

2-22

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

ENGINE ASSEMBLY
GASOLINE
4.3L EPA COMPLIANT
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

2065965
1551680
168718
2065781
15156
18535
128408
113341
1546285
1546283
2067573
1401163
2066454
1319190
2063342
2066453

Hose (Fuel) ..................................................................................................................


Bracket.........................................................................................................................
Clamp ..........................................................................................................................
Hose (Fuel) ..................................................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
Clamp ..........................................................................................................................
Clamp ..........................................................................................................................
Elbow ...........................................................................................................................
Elbow ...........................................................................................................................
Wire Harness (Oil Pressure Ground)...........................................................................
Hose ............................................................................................................................
Wire Harness (Injector)................................................................................................
Temperature Sender ....................................................................................................
Engine Control Unit .....................................................................................................
Wire Harness (Main Engine) .......................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
2
1
3
3
1
1
2
2
1
1
1
1
1
1

2-23

UNIT CODE G006


NORTH AMERICA

01/2004

CYLINDER BLOCK (Figure 2-11)


GASOLINE AND LPG
4.3L EPA COMPLIANT

2-24

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

CYLINDER BLOCK
GASOLINE AND LPG
4.3L EPA COMPLIANT
QTY

ITEM

PART NO.

DESCRIPTION

1
2
2
3
3
4
5
6
7
8
9
10
11
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

1543776
1543978
.. . . .
1390759
1390760
1390761
1390765
1360179
1360182
1330450
1390770
1460386
388302
263842
1558807
1460738
1390773
1514968
159977
1374313
1335499
1451319
1500884
1514267
375601
1460330
1450555
1460331
375575
375602
1331341
388313

Engine Assembly (Gasoline) .......................................................................................


Engine Assembly (LPG) ..............................................................................................
Short Block Assembly .............................................................................................
Piston and Pin Kit (Standard)..............................................................................
Piston and Pin Kit (0,5 mm) ................................................................................
Piston Ring Kit (Standard) ..................................................................................
Piston Ring Kit (0,5 mm) .....................................................................................
Connecting Rod ..................................................................................................
Bolt..................................................................................................................
Nut ..................................................................................................................
Bearing (Connecting Rod) (Standard) ................................................................
Crankshaft...........................................................................................................
Plug (RH) ............................................................................................................
Bolt......................................................................................................................
Crankshaft Bearing Set (Standard).....................................................................
Crankshaft Bearing Set (0.020 in.) (Crankshaft) ................................................
Crankshaft Bearing Set (0.001 in.) (Crankshaft).................................................
Valve ...................................................................................................................
Pin.......................................................................................................................
Plug.....................................................................................................................
Pin.......................................................................................................................
Key ..........................................................................................................................
Gasket .....................................................................................................................
Plug .........................................................................................................................
Pin ...........................................................................................................................
Retainer Assembly ..................................................................................................
Stud.....................................................................................................................
Seal.....................................................................................................................
Bolt ..........................................................................................................................
Bolt ..........................................................................................................................
Plug .........................................................................................................................
Nut...........................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
6
6
6
6
6
2
2
1
1
3
10
3
3
1
1
4
2
2
1
1
1
1
1
2
1
1
1
4
1

2-25

UNIT CODE G006


NORTH AMERICA

01/2004

CAMSHAFT AND OIL PAN (Figure 2-12)


GASOLINE AND LPG
4.3L EPA COMPLIANT

2-26

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

CAMSHAFT AND OIL PAN


GASOLINE AND LPG
4.3L EPA COMPLIANT
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
3
4
5
6
7
8
9
9
10
10
11
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
30
31
32
33
34
35
36
37
38
39
40
41
42
43

1543776
1543978
1456111
1374297
1471556
.. . . .
.. . . .
.. . . .
1374301
1374299
1374298
1454955
1454955
1454956
1454956
1454957
1454957
1383257
1320000
1374314
1389100
263828
1393350
1386176
375587
1514969
1514268
1386179
1377103
1389092
1377104
1374317
1386183
1360178
1471558
1460757
1460758
1374315
1374326
1377107
1451321
1374313
1339963
1460322
369748
1374108
1386184
1383263
130845
1460332

Engine Assembly (Gasoline) .......................................................................................


Engine Assembly (LPG) ..............................................................................................
Camshaft .................................................................................................................
Pin.......................................................................................................................
Chain Kit..................................................................................................................
Timing Chain ...........................................................................................................
Sprocket ..............................................................................................................
Sprocket ..............................................................................................................
Bolt ..........................................................................................................................
Bolt ..........................................................................................................................
Retainer...................................................................................................................
Bearing (Position A, D) ............................................................................................
Bearing (Position A) ................................................................................................
Bearing (Position C) ................................................................................................
Bearing (Position B, D) ............................................................................................
Bearing (Position B) ................................................................................................
Bearing (Position C) ................................................................................................
Bolt ..........................................................................................................................
Oil Filter ...................................................................................................................
Bearing ....................................................................................................................
Water Pump ............................................................................................................
Gasket.................................................................................................................
Nipple ......................................................................................................................
Oil Pump ( Figure 2-16) ......................................................................................
Fitting.......................................................................................................................
Damper....................................................................................................................
Cover .......................................................................................................................
Bolt......................................................................................................................
Bolt......................................................................................................................
Grommet .............................................................................................................
Seal.....................................................................................................................
Bolt ..........................................................................................................................
Bolt ..........................................................................................................................
Nut...........................................................................................................................
Oil Pan.....................................................................................................................
Screw ..................................................................................................................
Seal.....................................................................................................................
Gear Kit ...................................................................................................................
Retainer...................................................................................................................
Shaft ........................................................................................................................
Bearing................................................................................................................
Plug .........................................................................................................................
Bolt ..........................................................................................................................
Gasket .....................................................................................................................
Washer ....................................................................................................................
Bolt ..........................................................................................................................
Gasket .....................................................................................................................
Cap..........................................................................................................................
Clamp ......................................................................................................................
Hose ........................................................................................................................

b
a
b
a
b
a

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
1
1
1
1
3
2
1
2
1
1
2
1
1
5
1
1
1
2
1
1
1
1
1
4
2
6
1
6
10
1
1
1
1
1
1
1
1
2
2
1
6
10
1
1
1
1
2-27

UNIT CODE G006


NORTH AMERICA

01/2004

CAMSHAFT AND OIL PAN


GASOLINE AND LPG
4.3L EPA COMPLIANT
ITEM

PART NO.

DESCRIPTION

QTY

44
45
46
47
48

1514963
1514964
1514961
1514965
1471560

Sensor .....................................................................................................................
O-Ring .....................................................................................................................
Insert (Not Illustrated)..............................................................................................
Bolt ..........................................................................................................................
Clamp ......................................................................................................................

1
1
1
1
2

1460768
1454974

Bearing Kit (Includes Items 9-11) ................................................................................


Bearing Kit (Includes Items 9-11) ................................................................................

1
1

FOOTNOTES:
a GM Identifcation Number on Left Side of Rear Transmission Housing Starts with "A" Followed by 8 Digits
b GM Identification Number on Left Side of Rear Transmission Housing is 8 Digits

2-28

See Service Manual


for service procedures.

2004 HYSTER COMPANY

NOTES

2-29

UNIT CODE G006


NORTH AMERICA

01/2004

VALVE COVER AND INLET MANIFOLD (Figure 2-13)


GASOLINE AND LPG
4.3L EPA COMPLIANT

2-30

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

VALVE COVER AND INLET MANIFOLD


GASOLINE AND LPG
4.3L EPA COMPLIANT
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
8
9
10
11
12
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

1543776
1543978
1386185
1389102
1552141
1559695
1334423
1374288
1331341
1389133
1452376
1389093
1383904
1374289
1386186
.. . . .
1386187
1374293
1377792
1377793
1377794
1471559
1389050
1389051
1386189
1460333
1386191
15156
1502741
1529010
1316488
1316494
1398105
1383257
1383241
133469
15154
379407
1510649
1514915
133696
1383237
1383211
1383213
1383239
1333806
16836
15155
16394
1317468

Engine Assembly (Gasoline) .......................................................................................


Engine Assembly (LPG) ..............................................................................................
Valve Cover (RH).....................................................................................................
Valve Cover (LH) .....................................................................................................
Oil Filler ...................................................................................................................
Distributor ................................................................................................................
Gasket .....................................................................................................................
Grommet .................................................................................................................
Plug (LPG)...............................................................................................................
Spark Plug...............................................................................................................
Spark Plug (Optional) ..............................................................................................
Bolt (LPG)................................................................................................................
Grommet .................................................................................................................
Bolt ..........................................................................................................................
Manifold (Intake) (LPG) ...........................................................................................
(Manifold (Intake) (Gasoline) ( Figure 2-14) .......................................................
Gasket (LPG) ..........................................................................................................
Gasket .....................................................................................................................
Bolt ..........................................................................................................................
Bolt ..........................................................................................................................
Bolt ..........................................................................................................................
Lifter Assembly........................................................................................................
Guide.......................................................................................................................
Bolt......................................................................................................................
Push Rod.................................................................................................................
Gasket Kit (Cylinder Head)......................................................................................
Ignition Coil..............................................................................................................
Lockwasher .............................................................................................................
Manifold...................................................................................................................
Shield ......................................................................................................................
Shield ......................................................................................................................
Shield ......................................................................................................................
Stud .........................................................................................................................
Bolt ..........................................................................................................................
Support....................................................................................................................
Capscrew ................................................................................................................
Lockwasher .............................................................................................................
Fitting.......................................................................................................................
Dipstick....................................................................................................................
Tube.........................................................................................................................
Clamp ......................................................................................................................
Gasket .....................................................................................................................
Plate ........................................................................................................................
Gasket .....................................................................................................................
Spacer .....................................................................................................................
Gasket .....................................................................................................................
Capscrew ................................................................................................................
Lockwasher .............................................................................................................
Capscrew ................................................................................................................
Outlet.......................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
1
1
1
3
1
6
6
8
6
6
1
1
1
2
10
4
10
12
2
2
12
1
1
5
2
1
2
2
3
12
1
4
4
1
1
1
1
1
1
1
1
1
7
10
1
1
2-31

UNIT CODE G006


NORTH AMERICA

01/2004

VALVE COVER AND INLET MANIFOLD


GASOLINE AND LPG
4.3L EPA COMPLIANT
ITEM

PART NO.

47
48
49
50

1450696
1330725
16598
15962

2-32

DESCRIPTION

QTY

Thermostat ..............................................................................................................
Gasket .....................................................................................................................
Capscrew ................................................................................................................
Fitting.......................................................................................................................

See Service Manual


for service procedures.

1
1
2
3

2004 HYSTER COMPANY

NOTES

2-33

UNIT CODE G006


NORTH AMERICA

01/2004

INTAKE MANIFOLD AND FUEL RAIL (Figure 2-14)


GASOLINE
4.3L EPA COMPLIANT ENGINE

2-34

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

INTAKE MANIFOLD AND FUEL RAIL


GASOLINE
4.3L EPA COMPLIANT ENGINE
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

1543776
1559556
1559557
1559558
1559559
1559560
1559561
1559562
1559563
1559564
1358545
1559565
1559566
1559570
1559567
1559568
1559569

Engine Assembly (Gasoline) .......................................................................................


Fuel Rail ..................................................................................................................
Clip ..........................................................................................................................
Cap..........................................................................................................................
Pressure Valve ........................................................................................................
Hose ........................................................................................................................
Regulator.................................................................................................................
Retainer...................................................................................................................
Injector.....................................................................................................................
Manifold (Upper)......................................................................................................
Bolt ..........................................................................................................................
Manifold (Lower)......................................................................................................
Stud .........................................................................................................................
Gasket .....................................................................................................................
Sensor (TMAP)........................................................................................................
Bolt ..........................................................................................................................
Bolt ..........................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
6
1
1
1
1
1
6
1
7
1
4
1
1
2
1

2-35

UNIT CODE G006


NORTH AMERICA

01/2004

CYLINDER HEAD (Figure 2-15)


GASOLINE AND LPG
4.3L EPA COMPLIANT

2-36

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

CYLINDER HEAD
GASOLINE AND LPG
4.3L EPA COMPLIANT
QTY

ITEM

PART NO.

DESCRIPTION

1
1
2
2
3
4
4
5
6
7
8
9
10

1543776
1543978
1471557
1482700
1471555
1389051
1377110
1386194
1482701
1386195
1393127
1386197
1386198
1460384
1489643

Engine Assembly (Gasoline) .......................................................................................


Engine Assembly (LPG) ..............................................................................................
Cylinder Head (Gasoline) ........................................................................................
Cylinder Head (LPG) ...............................................................................................
Rocker Arm .............................................................................................................
Bolt ..........................................................................................................................
Key (Valve) ..............................................................................................................
Exhaust Valve (Gasoline) ........................................................................................
Exhaust Valve (LPG) ...............................................................................................
Inlet Valve ................................................................................................................
Cap..........................................................................................................................
Seal .........................................................................................................................
Spring ......................................................................................................................
Seal .........................................................................................................................
Pivot Support (Rocker Arm) ....................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
2
2
12
4
24
6
6
6
12
12
12
12
2

2-37

UNIT CODE G006


NORTH AMERICA

01/2004

OIL PUMP (Figure 2-16)


GASOLINE AND LPG
4.3L EPA COMPLIANT

2-38

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

OIL PUMP
GASOLINE AND LPG
4.3L EPA COMPLIANT
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11

1543978
1543776
1386176
1374319
1338223
268573
1374320
1330453
1333541
388306
1386177
1450941
263795
263794

Engine Assembly (LPG) ..............................................................................................


Engine Assembly (Gasoline) .......................................................................................
Oil Pump..................................................................................................................
Cover...................................................................................................................
Stop ................................................................................................................
Regulator Valve ..............................................................................................
Spring .............................................................................................................
Pin...................................................................................................................
Screw and Washer ..............................................................................................
Bolt ..........................................................................................................................
Screen .....................................................................................................................
Pin ...........................................................................................................................
Retainer...................................................................................................................
Shaft ........................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
1
1
1
1
2
1
1
1
1
1

2-39

UNIT CODE G006


NORTH AMERICA

01/2004

CYLINDER BLOCK (Figure 2-17)


DIESEL
TIER II

2-40

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

CYLINDER BLOCK
DIESEL
TIER II
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

1523800
1554974
.. . . .
99576
16794
1554975
1554981
1554980
1554977
980727
15304
1554979
1456711
1554976
1554978
1554982
1382546
1554984
1554983
1307894
1555071
1537224
1555421
15483

Engine .........................................................................................................................
Cylinder Block Kit ....................................................................................................
Bearing Caps ......................................................................................................
Thimble ...............................................................................................................
Capscrew ............................................................................................................
Bushing ...............................................................................................................
Plug.....................................................................................................................
Plug.....................................................................................................................
Plug.....................................................................................................................
Plug.....................................................................................................................
Fitting ..................................................................................................................
Plug.....................................................................................................................
Pin.......................................................................................................................
Plug.....................................................................................................................
Plug.....................................................................................................................
Cooling Jet ..........................................................................................................
Screw ..................................................................................................................
Gasket.................................................................................................................
Plate....................................................................................................................
Screw ..................................................................................................................
Housing...............................................................................................................
Bolt......................................................................................................................
Plug.....................................................................................................................
Fitting ..................................................................................................................

1
1
5
10
10
1
1
1
2
1
1
2
2
1
1
4
4
1
1
4
1
10
1
1

1555686

Top Gasket (Includes Item 17).....................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

2-41

UNIT CODE G006


NORTH AMERICA

01/2004

CYLINDER HEAD AND INDUCTION MANIFOLD (Figure 2-18)


DIESEL
TIER II

2-42

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

CYLINDER HEAD AND INDUCTION MANIFOLD


DIESEL
TIER II
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

1523800
1555072
15962
1451629
1555073
1555074
1388387
15304
1555075
1555077
1555076
1555078
1451636
1555079
1555080
1537258
1555081
1555082
1555083
1555419
1555420
1555505
1555506
1555689
1460209
1307894
1555080
1537258
1556774
1556775

Engine .........................................................................................................................
1
Cylinder Head Kit ....................................................................................................
1
Fitting ..................................................................................................................
1
Valve Guide.........................................................................................................
8
Inlet Valve Insert .................................................................................................
4
Exhaust Valve Insert ...........................................................................................
4
Plug.....................................................................................................................
2
Fitting ..................................................................................................................
4
Inlet Valve............................................................................................................
4
Valve Spring ........................................................................................................
8
Seal.....................................................................................................................
8
Cap .....................................................................................................................
8
Keeper................................................................................................................. 16
Exhaust Valve .....................................................................................................
4
Plug.....................................................................................................................
1
O-Ring.................................................................................................................
1
Gasket .....................................................................................................................
1
Screw ......................................................................................................................
7
Screw ......................................................................................................................
3
Sender.....................................................................................................................
1
Cable .......................................................................................................................
1
Glow Plug ................................................................................................................
4
Bar...........................................................................................................................
3
Plate ........................................................................................................................
3
Sealant .................................................................................................................... AR
Screw ...................................................................................................................... 14
Plug .........................................................................................................................
1
O-Ring .....................................................................................................................
1
Elbow.......................................................................................................................
1
Screw ......................................................................................................................
2

1555686

Top Gasket (Includes Item 16).....................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

2-43

UNIT CODE G006


NORTH AMERICA

01/2004

VALVE COVER AND ROCKER ARM SHAFT (Figure 2-19)


DIESEL
TIER II

2-44

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

VALVE COVER AND ROCKER ARM SHAFT


DIESEL
TIER II
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

1523800
1555084
1555085
1555086
1555088
1555092
15026
1466859
1555091
1555090
1555094
1555095
1555096
1555430
1555431
1555432
1555433
1555434
1555435
1555436
1555437
1555438
1391246
1516930
1555447
1306361
1555448
1555449
1555432
1555451

Engine .........................................................................................................................
Rocker Assembly.....................................................................................................
Shaft Assembly ...................................................................................................
Plug.................................................................................................................
Rocker Arm Assembly.........................................................................................
Rocker Arm Assembly.........................................................................................
Nut ..................................................................................................................
Screw..............................................................................................................
Spring..................................................................................................................
Snap Ring ...........................................................................................................
Washer................................................................................................................
Screw ..................................................................................................................
Screw ..................................................................................................................
Cover Assembly ......................................................................................................
Gasket.................................................................................................................
Screw ..................................................................................................................
Spring..................................................................................................................
Cap .....................................................................................................................
Diaphragm ..........................................................................................................
Plate....................................................................................................................
Screw ..................................................................................................................
Cap .....................................................................................................................
Cap Assembly .....................................................................................................
O-Ring ............................................................................................................
Cover...................................................................................................................
Screw ..................................................................................................................
Breather Pipe ......................................................................................................
Gasket.................................................................................................................
Screw ..................................................................................................................
O-Ring.................................................................................................................

1
1
1
2
4
4
1
1
3
2
2
1
3
1
1
10
2
1
1
1
4
1
1
1
1
3
1
1
2
1

1555686

Top Gasket (Includes Items 13, 26) .............................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

2-45

UNIT CODE G006


NORTH AMERICA

01/2004

CRANKSHAFT AND PISTONS (Figure 2-20)


DIESEL
TIER II

2-46

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

CRANKSHAFT AND PISTONS


DIESEL
TIER II
QTY

ITEM

PART NO.

DESCRIPTION

1
2
2
2
2
3
3
3
3
4
4
5
5
6
7
8
9
10
11
12
13
13
13
13
13
13
14
15
16
17
18

1523800
1554985
1554986
1554988
1554989
1554990
1554987
1554991
1554992
1554993
842799
161296
842800
161297
99610
1537216
1554994
.. . . .
.. . . .
1451606
1554995
1555065
1555066
1555067
1555068
1555069
1555070
1555063
1555064
1306193
1306194
302713

Engine .........................................................................................................................
Crankshaft Assembly ..............................................................................................
Main Bearing Kit (Standard)................................................................................
Main Bearing Kit (0.10 in.) ..................................................................................
Main Bearing Kit (0.20 in.) ..................................................................................
Main Bearing Kit (0.30 in.) ..................................................................................
Bearing Kit (Standard) ........................................................................................
Bearing Kit (0.10 in) ............................................................................................
Bearing Kit (0.20 in.) ...........................................................................................
Bearing Kit (0.30 in.) ...........................................................................................
Thrust Washer (Standard)...................................................................................
Thrust Washer (0.007 in.) ...................................................................................
Thrust Washer (Standard)...................................................................................
Thrust Washer (0.007 in.) ...................................................................................
Key ......................................................................................................................
Gear ........................................................................................................................
Piston and Ring Kit..................................................................................................
Piston ..................................................................................................................
Pin.......................................................................................................................
Snap Ring................................................................................................................
Piston Ring Kit.........................................................................................................
Connecting Rod Kit ("F Red")..................................................................................
Connecting Rod Kit ("G Orange")............................................................................
Connecting Rod Kit ("H White")...............................................................................
Connecting Rod Kit ("J Brown") ..............................................................................
Connecting Rod Kit ("K Purple") .............................................................................
Connecting Rod Kit ("L Blue") .................................................................................
Bushing ...............................................................................................................
Bolt......................................................................................................................
Pulley.......................................................................................................................
Block........................................................................................................................
Screw ......................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
1
1
1
1
1
1
2
2
2
2
1
1
4
1
1
2
1
4
4
4
4
4
4
1
2
1
1
3

2-47

UNIT CODE G006


NORTH AMERICA

01/2004

OIL PAN AND PUMP (Figure 2-21)


DIESEL
TIER II

2-48

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

OIL PAN AND PUMP


DIESEL
TIER II
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

1523800
1460557
266465
377976
1306374
1377908
1555422
1307894
1555423
1307875
1318965
386459
1385704
1307880
1306143
1557096
1555429
1344921
1306358
1555490
1306365

Engine .........................................................................................................................
Sump .......................................................................................................................
Insert...................................................................................................................
Plug .........................................................................................................................
O-Ring .....................................................................................................................
Plug .........................................................................................................................
Gasket .....................................................................................................................
Screw ......................................................................................................................
Bridge Piece ............................................................................................................
Screw ......................................................................................................................
Screw ......................................................................................................................
Screw ......................................................................................................................
Tube Assembly ........................................................................................................
Nut ......................................................................................................................
Olive ....................................................................................................................
Dipstick....................................................................................................................
Pipe .........................................................................................................................
Gasket .....................................................................................................................
Screw ......................................................................................................................
Oil Pump..................................................................................................................
Screw ......................................................................................................................

1
1
2
2
2
1
1
2
1
2
6
12
1
1
1
1
1
1
2
1
5

1555729

Bottom Gasket Kit (Includes Items 4, 17) ....................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

2-49

UNIT CODE G006


NORTH AMERICA

01/2004

COOLING AND FAN DRIVE (Figure 2-22)


DIESEL TIER II

2-50

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

COOLING AND FAN DRIVE


DIESEL TIER II
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

1456899
178899
1557312
344432
340203
1302955
353310
1359581
345453
1457312
345454
336550
124297
137852
340204
239503
292681
320158
16073
15127
12815
350052
15055
221733
1455809
1455578
1455580
292511
377342
1528969
1528944
1549449
377331
1556761
.. . . .
.. . . .
1555090
.. . . .
.. . . .
1315499
1502000

Radiator .......................................................................................................................
Cap ..............................................................................................................................
Clamp ..........................................................................................................................
Reservoir .....................................................................................................................
Bracket.........................................................................................................................
Tube .............................................................................................................................
Clamp ..........................................................................................................................
Outlet Assembly...........................................................................................................
Outlet (Reservoir) ....................................................................................................
Hose ........................................................................................................................
Cap..........................................................................................................................
Bushing ...................................................................................................................
Clamp ..........................................................................................................................
Strap Clamp.................................................................................................................
Strap ............................................................................................................................
Nut ...............................................................................................................................
Lockwasher..................................................................................................................
Washer ........................................................................................................................
Screw...........................................................................................................................
Washer ........................................................................................................................
Drain Valve ..................................................................................................................
Cover ...........................................................................................................................
Nut ...............................................................................................................................
Washer ........................................................................................................................
Belt ..............................................................................................................................
Pulley ...........................................................................................................................
Spacer (Fan) ................................................................................................................
Capscrew.....................................................................................................................
Shroud .........................................................................................................................
Hose (Upper) ...............................................................................................................
Hose (Lower) ...............................................................................................................
Clamp ..........................................................................................................................
Fan...............................................................................................................................
Fan Drive Assembly.....................................................................................................
Housing ...................................................................................................................
Bearing ....................................................................................................................
Snap Ring................................................................................................................
Hub..........................................................................................................................
Spacer .....................................................................................................................
Screw...........................................................................................................................
Clamp ..........................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
4
10
4
4
4
1
1
4
4
1
1
1
4
1
1
1
2
1
1
4
1
1
1
1
4
1

2-51

UNIT CODE G006


NORTH AMERICA

01/2004

WATER PUMP AND OUTLET (Figure 2-23)


DIESEL
TIER II

2-52

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

WATER PUMP AND OUTLET


DIESEL
TIER II
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
7
7
8
9
10
11
12
13
14
15
16

1523800
1556767
.. . . .
1556768
1555478
1307909
1306358
1555464
1555466
1555468
1555467
1380261
1306362
1307909
1555471
1555472
1555473
386459
15962

Engine .........................................................................................................................
Outlet Assembly ......................................................................................................
Housing...............................................................................................................
Thermostat..........................................................................................................
O-Ring.................................................................................................................
Screw ......................................................................................................................
Screw ......................................................................................................................
Water Pump Replacement Kit .................................................................................
Gear ....................................................................................................................
Repair Kit ............................................................................................................
Gasket.................................................................................................................
Screw ......................................................................................................................
Screw ......................................................................................................................
Screw ......................................................................................................................
Pipe .........................................................................................................................
O-Ring.................................................................................................................
O-Ring.................................................................................................................
Screw...........................................................................................................................
Fitting...........................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
2
3

2-53

UNIT CODE G006


NORTH AMERICA

01/2004

TIMING GEAR (Figure 2-24)


DIESEL
TIER II

2-54

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

TIMING GEAR
DIESEL
TIER II
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

1523800
1555482
350399
1555483
1555484
386459
1306354
1555485
.. . . .
983484
229875
1382479
1306356
1537297
99610
1306364
298096
1328565
1555486
1555487
1555488
1307881
1307909
1306371
1555452
1555098
224248
99728

Engine .........................................................................................................................
Timing Case ............................................................................................................
Seal .........................................................................................................................
Gasket .....................................................................................................................
Gasket .....................................................................................................................
Screw ......................................................................................................................
Screw ......................................................................................................................
Idler Gear Assembly ................................................................................................
Idler Gear ............................................................................................................
Bushing ...............................................................................................................
Hub..........................................................................................................................
Plate ........................................................................................................................
Screw ......................................................................................................................
Gear ........................................................................................................................
Key ..........................................................................................................................
Washer ....................................................................................................................
Pin ...........................................................................................................................
Screw ......................................................................................................................
Thrust Washer (Not Illustrated) ...............................................................................
Cover .......................................................................................................................
Gasket .....................................................................................................................
Screw ......................................................................................................................
Screw ......................................................................................................................
Screw ......................................................................................................................
Plug .........................................................................................................................
Camshaft .................................................................................................................
Tappet......................................................................................................................
Rod..........................................................................................................................

1
1
1
1
1
8
4
1
1
2
1
1
6
1
1
1
1
1
1
1
1
9
5
1
1
1
8
8

1555729

Bottom Gasket Kit (Includes Items 3-4, 20) .................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

2-55

UNIT CODE G006


NORTH AMERICA

01/2004

EXHAUST MANIFOLD (Figure 2-25)


DIESEL
TIER II

ITEM

1
2
3
4
5

2-56

PART NO.

DESCRIPTION

QTY

1523800
1555491
1555492
1516677
1307877
1306370

Engine .........................................................................................................................
Exhaust Manifold .....................................................................................................
Gasket .....................................................................................................................
Screw ......................................................................................................................
Stud .........................................................................................................................
Nut...........................................................................................................................

See Service Manual


for service procedures.

1
1
1
8
3
3

2004 HYSTER COMPANY

NOTES

2-57

UNIT CODE G006


NORTH AMERICA

01/2004

EXHAUST DIESEL (Figure 2-26)


WITH CAB
TIER II ENGINE

2-58

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

EXHAUST DIESEL
WITH CAB
TIER II ENGINE
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

369129
369135
369127
269200
399066
30370
377616
367266
1392553
377617
1541597
1388300
15176
16816
1375986
192077
379952
223216
16805
107151
15056
15156
16828
18540
369136
1529022
1541601
222899
63116
1541599
1527884
1460477
292841
320157
1306370
1355319

Exhaust Pipe ...............................................................................................................


Bracket.........................................................................................................................
Exhaust Shield.............................................................................................................
Nut ...............................................................................................................................
Capscrew.....................................................................................................................
Clamp ..........................................................................................................................
Bracket.........................................................................................................................
Muffler..........................................................................................................................
Shield...........................................................................................................................
Bracket.........................................................................................................................
Exhaust Pipe ...............................................................................................................
Lockwasher..................................................................................................................
Washer ........................................................................................................................
Capscrew.....................................................................................................................
Bracket.........................................................................................................................
Nut ...............................................................................................................................
Spacer .........................................................................................................................
Bushing........................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Nut ...............................................................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
Capscrew.....................................................................................................................
Clamp ..........................................................................................................................
Exhaust Pipe ...............................................................................................................
Bracket.........................................................................................................................
Clamp ..........................................................................................................................
Clamp ..........................................................................................................................
Exhaust Pipe ...............................................................................................................
Capscrew.....................................................................................................................
Nut (Flange).................................................................................................................
Flex Tube .....................................................................................................................
Washer ........................................................................................................................
Nut ...............................................................................................................................
Gasket .........................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
6
6
3
1
1
1
1
1
4
4
2
2
6
2
6
3
1
1
1
1
1
1
1
1
1
1
1
2
2
1
4
3
1

2-59

UNIT CODE G006


NORTH AMERICA

01/2004

EXHAUST DIESEL (Figure 2-27)


WITHOUT CAB
TIER II ENGINE

2-60

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

EXHAUST DIESEL
WITHOUT CAB
TIER II ENGINE
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38

1527884
1460477
1355319
1306370
1529022
63116
292841
1541601
222899
320157
1541599
192077
223216
16816
15176
16805
30370
1554943
1523680
367266
269200
134803
1554942
369136
1554941
369129
1388300
1499677
1499674
107151
15134
1500402
1351177
1351176
320159
292517
316826
1553420

Capscrew.....................................................................................................................
Nut (Flange).................................................................................................................
Gasket .........................................................................................................................
Nut ...............................................................................................................................
Exhaust Pipe ...............................................................................................................
Clamp ..........................................................................................................................
Flex Tube .....................................................................................................................
Bracket.........................................................................................................................
Clamp ..........................................................................................................................
Washer ........................................................................................................................
Exhaust Pipe ...............................................................................................................
Nut ...............................................................................................................................
Bushing........................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Capscrew.....................................................................................................................
Clamp ..........................................................................................................................
Exhaust Pipe ...............................................................................................................
Shield...........................................................................................................................
Muffler..........................................................................................................................
Nut ...............................................................................................................................
Screw...........................................................................................................................
Bracket.........................................................................................................................
Clamp ..........................................................................................................................
Bracket.........................................................................................................................
Exhaust Pipe ...............................................................................................................
Lockwasher..................................................................................................................
Guard...........................................................................................................................
Bracket.........................................................................................................................
Washer ........................................................................................................................
Washer ........................................................................................................................
Guard...........................................................................................................................
Rubber Cushion...........................................................................................................
Washer ........................................................................................................................
Washer ........................................................................................................................
Capscrew.....................................................................................................................
Nut ...............................................................................................................................
Spacer .........................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

2
2
1
3
1
1
1
1
1
1
4
8
4
2
2
6
6
1
1
1
10
10
4
2
2
1
4
1
2
2
6
1
4
4
2
2
2
2

2-61

UNIT CODE G006


NORTH AMERICA

01/2004

OIL FILTER (Figure 2-28)


DIESEL
TIER II

2-62

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

OIL FILTER
DIESEL
TIER II
ITEM

1
2
3
4
5
6
7
8
9

QTY

PART NO.

DESCRIPTION

1523800
1555457
1382954
1554984
1306354
1555459
1555460
1555461
1537265
1327905

Engine .........................................................................................................................
Filter Head Assembly ..............................................................................................
Connector ...........................................................................................................
Gasket .....................................................................................................................
Screw ......................................................................................................................
Plug .........................................................................................................................
O-Ring .....................................................................................................................
Plug .........................................................................................................................
O-Ring .....................................................................................................................
Oil Filter ...................................................................................................................

1
1
1
1
4
1
1
1
1
1

1555729

Bottom Gasket Kit (Includes Item 3) ............................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

2-63

UNIT CODE G006


NORTH AMERICA

01/2004

OIL COOLER (Figure 2-29)


DIESEL
TIER II

ITEM

1
2
3
4
5
6
7

2-64

PART NO.

DESCRIPTION

QTY

1523800
1555453
1555454
1555455
.. . . .
1555456
1318968
1306358
1306373

Engine .........................................................................................................................
Oil Cooler Assembly................................................................................................
Cooler .................................................................................................................
Gasket.................................................................................................................
Housing...............................................................................................................
Gasket .....................................................................................................................
Screw ......................................................................................................................
Screw ......................................................................................................................
Screw ......................................................................................................................

1
1
1
2
1
1
3
10
4

1555729

Bottom Gasket Kit (Includes Item 4) ............................................................................

See Service Manual


for service procedures.

2004 HYSTER COMPANY

NOTES

2-65

UNIT CODE G006


NORTH AMERICA

01/2004

FUEL INJECTION PUMP (Figure 2-30)


DIESEL
TIER II

2-66

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

FUEL INJECTION PUMP


DIESEL
TIER II
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

1523800
1563921
1555262
1555413
1451669
1555414
1555415
1555101
1537238
1555102
1306358
1555103
1555104
1306371
386459
1306359
1555105
1555106
1555107
1555108
1388386
1555110
1555109
1555416
1307881
1555417

Engine .........................................................................................................................
Fuel Injection Pump.................................................................................................
Atomiser ..................................................................................................................
Nozzle .................................................................................................................
Washer................................................................................................................
Clamp ......................................................................................................................
Screw ......................................................................................................................
Gear ........................................................................................................................
O-Ring .....................................................................................................................
Washer ....................................................................................................................
Screw ......................................................................................................................
Cap..........................................................................................................................
Bracket ....................................................................................................................
Screw ......................................................................................................................
Screw ......................................................................................................................
Nut...........................................................................................................................
Fuel Pipe (# 1).........................................................................................................
Fuel Pipe (# 2).........................................................................................................
Fuel Pipe (# 3).........................................................................................................
Fuel Pipe (# 4).........................................................................................................
Clip ..........................................................................................................................
Clip ..........................................................................................................................
Clip ..........................................................................................................................
Bracket ....................................................................................................................
Screw ......................................................................................................................
Clip ..........................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
4
1
1
4
4
1
1
3
3
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1

2-67

UNIT CODE G006


NORTH AMERICA

01/2004

DRIVE ADAPTOR (Figure 2-31)


DIESEL
TIER II

2-68

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

DRIVE ADAPTOR
DIESEL
TIER II
ITEM

1
2
3
4
5
6
7
8

QTY

PART NO.

DESCRIPTION

1556770
1556771
1311600
360667
1311602
1311603
1311604
1311605

Drive Adaptor...............................................................................................................
Gear ........................................................................................................................
Bearing ....................................................................................................................
Bearing ....................................................................................................................
Snap Ring................................................................................................................
O-Ring .........................................................................................................................
Screw...........................................................................................................................
Screw...........................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
1
1
1
5

2-69

UNIT CODE G006


NORTH AMERICA

01/2004

FLYWHEEL (Figure 2-32)


GASOLINE, LPG AND DIESEL

2-70

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

FLYWHEEL
GASOLINE, LPG AND DIESEL
KEY:
A: Gasoline and LPG (Powershift)
B: Diesel (Powershift)
QTY
ITEM

PART NO.

DESCRIPTION

1
1
2
2
3
4
4
5
6
6
7
7
8
8
9
10
10
11
12

1454600
195856
1459400
195856
1384335
287851
292681
377326
15156
16828
176640
292681
293630
296420
1335499
284152
97577
186420
1459391

Flywheel Assembly ..............................................................................................


Ring Gear ........................................................................................................
Flywheel Assembly ..............................................................................................
Ring Gear ........................................................................................................
Cover ...................................................................................................................
Capscrew.............................................................................................................
Lockwasher..........................................................................................................
Plate ....................................................................................................................
Lockwasher..........................................................................................................
Capscrew.............................................................................................................
Capscrew.............................................................................................................
Lockwasher..........................................................................................................
Capscrew.............................................................................................................
Washer ................................................................................................................
Pin .......................................................................................................................
Bolt ......................................................................................................................
Bolt ......................................................................................................................
Pin .......................................................................................................................
Shim (0.118 in.) ...................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

..
..
1
1
1
4
4
..
..
..
..
..
..
..
..
6
..
..
1

1
1
..
..
..
..
..
1
3
3
4
4
6
6
2
..
6
2
..

2-71

NOTES

2-72

UNIT CODE G006


NORTH AMERICA

01/2004

3 FUEL SYSTEM

FUEL SYSTEM

01/2004

UNIT CODE G006


NORTH AMERICA

SECTION 3
FUEL SYSTEM
DESCRIPTION

PAGE

ACCELERATOR PEDAL AND BRACKET


MONOTROL ................................................................................................................................................... 3-28
WITH FORWARD AND REVERSE LEVER.................................................................................................... 3-26
AIR FILTER
HEAVY DUTY
DIESEL.......................................................................................................................................................... 3-6
GASOLINE AND LPG ................................................................................................................................... 3-4
STANDARD....................................................................................................................................................... 3-2
ENGINE FUEL SYSTEM
LPG
4.3L EPA COMPLIANT ENGINE................................................................................................................. 3-16
FUEL SUPPLY SYSTEM
DIESEL TIER II ............................................................................................................................................... 3-10
GASOLINE........................................................................................................................................................ 3-8
LPG ................................................................................................................................................................ 3-14
LPG REGULATOR
4.3L EPA COMPLIANT ENGINE .................................................................................................................... 3-20
MONOTROL PEDAL .......................................................................................................................................... 3-30
THROTTLE BODY AND LPG MIXER
4.3L EPA COMPLIANT ENGINE .................................................................................................................... 3-18
THROTTLE BODY ASSEMBLY
GASOLINE
4.3L EPA COMPLIANT ENGINE................................................................................................................. 3-22
THROTTLE LINKAGE
GAS, LPG, AND DIESEL................................................................................................................................ 3-24

2004 HYSTER COMPANY

See Service Manual


for service procedures.

3-1

UNIT CODE G006


NORTH AMERICA

01/2004

AIR FILTER (Figure 3-1)


STANDARD

3-2

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

AIR FILTER
STANDARD
KEY:
A: Gasoline
B: LPG
C: Diesel
A

ITEM

PART NO.

DESCRIPTION

1
1
1
1
1
1
1
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
14
14
15

2062384
1462439
1462441
374923
1462442
2063214
1462439
1462441
374923
1462442
1508007
1510117
1460477
115696
1510113
16143
102919
1542479
1452463
353199
1527879
165991
2061655
2061651
2058358
16150

Air Filter ....................................................................................................


Filter Element .......................................................................................
Cover ....................................................................................................
Valve.....................................................................................................
Plug ......................................................................................................
Air Filter ....................................................................................................
Filter Element .......................................................................................
Cover ....................................................................................................
Valve.....................................................................................................
Plug ......................................................................................................
Bracket......................................................................................................
Capscrew..................................................................................................
Nut (Flange)..............................................................................................
Clamp .......................................................................................................
Capscrew..................................................................................................
Fitting........................................................................................................
Fitting........................................................................................................
Hose (Breather) ........................................................................................
Clamp .......................................................................................................
Clamp .......................................................................................................
Capscrew..................................................................................................
Restriction Indicator..................................................................................
Hose (Intake) ............................................................................................
Hose (Intake) ............................................................................................
Hose (Intake) ............................................................................................
Fitting........................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
1
..
..
..
..
..
1
3
3
2
2
1
1
1
1
1
..
..
1
..
..
..

QTY
B

1
1
1
1
1
..
..
..
..
..
1
3
3
2
2
1
1
1
1
1
..
..
..
1
..
..

..
..
..
..
..
1
1
1
1
1
1
3
3
2
..
..
..
..
..
..
2
1
..
..
1
1

3-3

UNIT CODE G006


NORTH AMERICA

01/2004

AIR FILTER (Figure 3-2)


HEAVY DUTY
GASOLINE AND LPG

3-4

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

AIR FILTER
HEAVY DUTY
GASOLINE AND LPG
KEY:
A: Gasoline
B: LPG
QTY
ITEM

PART NO.

DESCRIPTION

1
1
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
23
23
23
23
23
24
24

1301167
328753
1313904
328754
115696
1550718
1456523
1510117
1460477
292682
136692
320159
379968
227221
317367
115696
295440
159787
379957
379966
1394008
16143
102919
1542479
1452463
353199
321109
336567
125847
321916
290734
290735
2061835
2061836

Pre-Cleaner .........................................................................................................
Cover ...............................................................................................................
Sleeve..............................................................................................................
Bowl.................................................................................................................
Clamp ..............................................................................................................
Pipe .....................................................................................................................
Tube .....................................................................................................................
Capscrew.............................................................................................................
Nut (Flange).........................................................................................................
Lockwasher..........................................................................................................
Nut .......................................................................................................................
Washer ................................................................................................................
Bracket (Filter) .....................................................................................................
Clamp ..................................................................................................................
Elbow ...................................................................................................................
Clamp ..................................................................................................................
Indicator ...............................................................................................................
Hose (45 Elbow) .................................................................................................
Tube (Intake)........................................................................................................
Bracket.................................................................................................................
Clamp ..................................................................................................................
Fitting...................................................................................................................
Fitting...................................................................................................................
Hose (Breather) ...................................................................................................
Clamp ..................................................................................................................
Clamp ..................................................................................................................
Air Filter ...............................................................................................................
Element ...........................................................................................................
Nut and Gasket ...............................................................................................
Cup..................................................................................................................
Clamp ..............................................................................................................
Baffle ...............................................................................................................
Hose (Intake) .......................................................................................................
Hose (Intake) .......................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
1
1
1
3
3
3
3
2
1
2
1
8
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
..

1
1
1
1
1
1
1
3
3
3
3
2
1
2
1
8
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
..
1

3-5

UNIT CODE G006


NORTH AMERICA

01/2004

AIR FILTER (Figure 3-3)


HEAVY DUTY
DIESEL

3-6

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

AIR FILTER
HEAVY DUTY
DIESEL
QTY

ITEM

PART NO.

DESCRIPTION

1
1
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18
18
18
18
18
19

1301167
328753
1313904
328754
115696
1456523
1510117
1460477
379968
227221
317367
165991
17801
17652
2058196
115696
377348
321108
227220
377347
377355
321109
336567
125847
321916
290734
290735
379972

Pre-Cleaner .................................................................................................................
Cover .......................................................................................................................
Sleeve......................................................................................................................
Bowl.........................................................................................................................
Clamp ......................................................................................................................
Tube .............................................................................................................................
Capscrew.....................................................................................................................
Nut (Flange).................................................................................................................
Bracket (Filter) .............................................................................................................
Clamp ..........................................................................................................................
Elbow ...........................................................................................................................
Restriction Indicator.....................................................................................................
Fitting...........................................................................................................................
Fitting...........................................................................................................................
Hose (Inlet) ..................................................................................................................
Clamp ..........................................................................................................................
Hose (Inlet) ..................................................................................................................
Silencer........................................................................................................................
Clamp ..........................................................................................................................
Hose (Intake) ...............................................................................................................
Bracket (Silencer) ........................................................................................................
Air Filter .......................................................................................................................
Element ...................................................................................................................
Nut and Gasket .......................................................................................................
Cup..........................................................................................................................
Clamp ......................................................................................................................
Baffle .......................................................................................................................
Tube .............................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
1
1
5
5
1
2
1
1
1
1
1
8
1
1
1
1
1
1
1
1
1
1
1
1

3-7

UNIT CODE G006


NORTH AMERICA

01/2004

FUEL SUPPLY SYSTEM (Figure 3-4)


GASOLINE

3-8

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

FUEL SUPPLY SYSTEM


GASOLINE
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
19
19
19
20
21
22
23
24
25
26
27
28
29
30
31

2067339
1375711
166857
1541920
1330342
136749
320158
176451
1528824
1339779
320157
353000
15004
15154
15127
293048
1496475
1343449
1508245
.. . . .
16124
14358
222480
38807
1371149
.. . . .
1330378
1511718
1330279
1330379
1330381
200659
16982
16982
1330325
28584
298831
63899
138880
270770
344429
16708
350483
321004
111561
895411
15962
1334790
239503
292681
1474893

Hose ............................................................................................................................
Hose ............................................................................................................................
Clamp ..........................................................................................................................
Tube (Supply) ..............................................................................................................
Filter.............................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Clamp (Insulated) ........................................................................................................
Tube (Supply) ..............................................................................................................
Screw...........................................................................................................................
Washer ........................................................................................................................
O-Ring .........................................................................................................................
Nut ...............................................................................................................................
Lockwasher..................................................................................................................
Washer ........................................................................................................................
Link ..............................................................................................................................
Tank .............................................................................................................................
Seal .............................................................................................................................
Fuel Pump And Sender ...............................................................................................
Tube (Male) .............................................................................................................
Fitting ..................................................................................................................
Fitting.......................................................................................................................
Fitting.......................................................................................................................
Fitting.......................................................................................................................
Connector................................................................................................................
Wire Harness (Fuel Pump)......................................................................................
Connector ...........................................................................................................
Connector ...........................................................................................................
Terminal ..............................................................................................................
Terminal ..............................................................................................................
Secondary Lock ..................................................................................................
Fitting.......................................................................................................................
O-Ring.................................................................................................................
O-Ring .....................................................................................................................
O-Ring .....................................................................................................................
Fitting.......................................................................................................................
Cap Assembly (Standard)............................................................................................
Cap Assembly (Safety) ................................................................................................
Shim (0.020 in.) (Safety) .............................................................................................
Grommet......................................................................................................................
Tube .............................................................................................................................
Screw...........................................................................................................................
Seal .............................................................................................................................
Sender .........................................................................................................................
Gasket .........................................................................................................................
Seal (Neoprene) ..........................................................................................................
Fitting...........................................................................................................................
Washer ........................................................................................................................
Nut ...............................................................................................................................
Lockwasher..................................................................................................................
Clamp (Insulated) ........................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
2
1
1
1
1
1
1
2
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
5
5
1
1
1
1
4
3
1
1
3-9

UNIT CODE G006


NORTH AMERICA

01/2004

FUEL SUPPLY SYSTEM (Figure 3-5)


DIESEL TIER II

3-10

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

FUEL SUPPLY SYSTEM


DIESEL TIER II
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51

1544814
1555946
16134
1330254
17314
16190
222480
1502038
1544149
271047
1375711
2067339
1551260
176451
1475493
222480
1482734
1553474
1558148
1556642
1553089
1557255
1486843
14773
1551262
1486842
16177
16100
1544024
1543933
1527881
381879
1480237
193653
309655
193656
274334
188631
164488
1528482
119074
18515
15155
18496
272133
1301721
1510117
1528778
168718
209266
320155

Tank Cover (Assembly)................................................................................................


Cover .......................................................................................................................
Fitting.......................................................................................................................
Pipe .........................................................................................................................
Fitting.......................................................................................................................
Valve........................................................................................................................
Fitting.......................................................................................................................
Fitting.......................................................................................................................
Bracket.........................................................................................................................
Water Separator ..........................................................................................................
Hose ............................................................................................................................
Hose ............................................................................................................................
Fuel Pump ...................................................................................................................
Clamp ..........................................................................................................................
Fitting (Adapter) ...........................................................................................................
Fitting...........................................................................................................................
Hose ............................................................................................................................
Bracket.........................................................................................................................
Regulator (Fuel Pressure) ...........................................................................................
Tube .............................................................................................................................
Tube .............................................................................................................................
Tube .............................................................................................................................
Tube .............................................................................................................................
Fitting...........................................................................................................................
Tube .............................................................................................................................
Tube .............................................................................................................................
Fitting...........................................................................................................................
Fitting...........................................................................................................................
Fitting...........................................................................................................................
Fitting...........................................................................................................................
Capscrew (Not Illustrated) ...........................................................................................
Spacer .........................................................................................................................
Nut-Clip........................................................................................................................
Hose ............................................................................................................................
Hose ............................................................................................................................
Hose ............................................................................................................................
Hose (Not Illustrated)...................................................................................................
Clamp (Not Illustrated).................................................................................................
Clamp ..........................................................................................................................
Capscrew.....................................................................................................................
Clamp ..........................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
Clamp ..........................................................................................................................
Clamp ..........................................................................................................................
Capscrew.....................................................................................................................
Capscrew.....................................................................................................................
Clamp ..........................................................................................................................
Wire Clamp ..................................................................................................................
Washer ........................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
2
7
5
2
1
1
6
4
2
1
1
1
2
4
5
1
1
1
1
1
1
3
4
16
1
1
3-11

UNIT CODE G006


NORTH AMERICA

01/2004

FUEL SUPPLY SYSTEM


DIESEL TIER II
ITEM

52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
83
84
85
86
87
88
89

PART NO.

2044515
292668
164365
1527880
1559417
1527879
1306345
1527884
1460477
1556819
1559233
1456522
1559422
173941
1327973
293048
15004
15127
15154
344429
270770
239503
292681
320157
15962
329067
353000
353106
895411
1334790
375479
298832
a 63899
a 138880
1322232
111561
1318511
16708
350483

DESCRIPTION

QTY

Screw...........................................................................................................................
1
Nut ...............................................................................................................................
1
Clamp (Not Illustrated).................................................................................................
1
Capscrew.....................................................................................................................
2
Bracket.........................................................................................................................
1
Capscrew.....................................................................................................................
2
Fuel Filter Assembly ....................................................................................................
1
Capscrew.....................................................................................................................
2
Nut (Flange).................................................................................................................
2
Washer ........................................................................................................................
2
Fitting (Not Illustrated) .................................................................................................
1
Banjo Bolt ....................................................................................................................
1
Washer (Not Illustrated) ...............................................................................................
2
Plug .............................................................................................................................
2
Fuel Tank .....................................................................................................................
1
Link ..............................................................................................................................
1
Nut ...............................................................................................................................
1
Washer ........................................................................................................................
1
Lockwasher..................................................................................................................
1
Tube (Not Illustrated) ...................................................................................................
1
Grommet (Not Illustrated) ............................................................................................
1
Nut ...............................................................................................................................
2
Lockwasher (Not Illustrated) ........................................................................................
2
Washer ........................................................................................................................
2
Fitting (Not Illustrated) .................................................................................................
1
Screw...........................................................................................................................
2
O-Ring .........................................................................................................................
2
Seal .............................................................................................................................
1
Seal ............................................................................................................................. AR
Washer ........................................................................................................................ AR
Plug (Not Illustrated) ....................................................................................................
1
Cap ..............................................................................................................................
1
Cap Assembly..............................................................................................................
1
Shim (0.020 in.) ........................................................................................................... AR
Fuel Sender .................................................................................................................
1
Gasket .........................................................................................................................
1
Wire Harness...............................................................................................................
1
Screw...........................................................................................................................
5
Seal .............................................................................................................................
5

FOOTNOTES:
a U.L. Safety

3-12

See Service Manual


for service procedures.

2004 HYSTER COMPANY

NOTES

3-13

UNIT CODE G006


NORTH AMERICA

01/2004

FUEL SUPPLY SYSTEM (Figure 3-6)


LPG

3-14

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

FUEL SUPPLY SYSTEM


LPG
QTY

ITEM

PART NO.

DESCRIPTION

1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

125789
15963
124010
97999
16863
146005
101809
14440
121347
15166
15036
381012
1544792
1384699
14372
292501
292680
1476421
136687
1544794
320159
136985
136692
153069
292682
97988W
19923
98334
15006
15156
216877
357310
246001
300939
292683
1331042

Tank (LPG) ..................................................................................................................


Fitting.......................................................................................................................
Coupling ..................................................................................................................
Disconnect...................................................................................................................
Fitting...........................................................................................................................
Hose ............................................................................................................................
Relief Valve..................................................................................................................
Fitting...........................................................................................................................
Fitting...........................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
Hose ............................................................................................................................
Filter.............................................................................................................................
Clamp ..........................................................................................................................
Fitting...........................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Washer ........................................................................................................................
Nut ...............................................................................................................................
Hose ............................................................................................................................
Washer ........................................................................................................................
Capscrew.....................................................................................................................
Nut ...............................................................................................................................
Clamp ..........................................................................................................................
Lockwasher..................................................................................................................
Latch ............................................................................................................................
Pin ...............................................................................................................................
Pin ...............................................................................................................................
Nut ...............................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
Bracket.........................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Cover ...........................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
4
2
2
2
2
4
4
4
1
4
4
4
1

3-15

UNIT CODE G006


NORTH AMERICA

01/2004

ENGINE FUEL SYSTEM (Figure 3-7)


LPG
4.3L EPA COMPLIANT ENGINE

3-16

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

ENGINE FUEL SYSTEM


LPG
4.3L EPA COMPLIANT ENGINE
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10

.. . . .
1558202
1558195
1501994
2066720
1558206
1558542
1558205
1558196
1561870

Hose ............................................................................................................................
Hose (Vapor)................................................................................................................
Hose (PCV) .................................................................................................................
Clamp (Not Illustrated).................................................................................................
Hose (Coolant) ............................................................................................................
Hose (Trim Valve) ........................................................................................................
Hose (Balance) ............................................................................................................
Hose (PTV) ..................................................................................................................
PCV Valve....................................................................................................................
Oxygen Sensor (Not Illustrated) ..................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
2
1
1
1
1
1
1

3-17

UNIT CODE G006


NORTH AMERICA

01/2004

THROTTLE BODY AND LPG MIXER (Figure 3-8)


4.3L EPA COMPLIANT ENGINE

3-18

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

THROTTLE BODY AND LPG MIXER


4.3L EPA COMPLIANT ENGINE
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

1558160
1558161
1558173
1558163
1558164
1558165
1558166
1558167
1558168
1558169
1558170
1558171
1361164
1558172
1558204
1558175
1558176
1558177
1558178

Mixer ............................................................................................................................
Pin ...............................................................................................................................
Bolt ..............................................................................................................................
Bracket.........................................................................................................................
Throttle Body ...............................................................................................................
Sensor .........................................................................................................................
Screw...........................................................................................................................
Bracket.........................................................................................................................
Bolt ..............................................................................................................................
Adapter ........................................................................................................................
Screw...........................................................................................................................
Sensor .........................................................................................................................
Fitting...........................................................................................................................
Bolt ..............................................................................................................................
Bolt ..............................................................................................................................
Fuel Valve ....................................................................................................................
Fitting...........................................................................................................................
O-Ring .........................................................................................................................
Gasket .........................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
4
1
1
1
2
1
2
1
2
1
1
4
1
1
1
2
1

3-19

UNIT CODE G006


NORTH AMERICA

01/2004

LPG REGULATOR (Figure 3-9)


4.3L EPA COMPLIANT ENGINE

3-20

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

LPG REGULATOR
4.3L EPA COMPLIANT ENGINE
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12

1558187
1558188
1558189
1558190
1558191
1558192
1558168
1558176
1558193
1558168
1558161
1558194

Lock-Off .......................................................................................................................
Fitting...........................................................................................................................
Fitting...........................................................................................................................
Regulator .....................................................................................................................
Pressure Reducing Valve ............................................................................................
Clamp ..........................................................................................................................
Bolt ..............................................................................................................................
Fitting...........................................................................................................................
Fitting...........................................................................................................................
Bolt ..............................................................................................................................
Pin ...............................................................................................................................
Cap ..............................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
1
1
2
2
1
2
4
1

3-21

UNIT CODE G006


NORTH AMERICA

01/2004

THROTTLE BODY ASSEMBLY (Figure 3-10)


GASOLINE
4.3L EPA COMPLIANT ENGINE

3-22

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

THROTTLE BODY ASSEMBLY


GASOLINE
4.3L EPA COMPLIANT ENGINE
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14

PART NO.

1558209
1558210
1558211
1558432
1558177
1558435
1558433
204787
1558434
.. . . .
1558195
1558437
a 1558436
1561870

QTY

DESCRIPTION

Adapter ........................................................................................................................
Bracket.........................................................................................................................
Throttle Body ...............................................................................................................
Bolt ..............................................................................................................................
O-Ring .........................................................................................................................
Screw...........................................................................................................................
Bonnet .........................................................................................................................
Gasket .........................................................................................................................
Bonnet Adapter............................................................................................................
Clamp ..........................................................................................................................
Hose (PCV) .................................................................................................................
Valve (PCV) .................................................................................................................
Gasket (Not Illustrated)................................................................................................
Oxygen Sensor (Not Illustrated) ..................................................................................

1
1
1
4
2
8
1
1
1
2
1
1
1
1

FOOTNOTES:
a Adapter to Manifold

2004 HYSTER COMPANY

See Service Manual


for service procedures.

3-23

UNIT CODE G006


NORTH AMERICA

01/2004

THROTTLE LINKAGE (Figure 3-11)


GAS, LPG, AND DIESEL

3-24

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

THROTTLE LINKAGE
GAS, LPG, AND DIESEL
KEY:
A: Gasoline
B: LPG
C: Diesel
ITEM

PART NO.

DESCRIPTION

1515138

1
2
3
4
4
5
6
7
8
9
10
11
12
13
14
15
16

1513957
136985
137852
2065701
2062323
292682
136692
162836
15212
1551859
1524320
1527877
1551253
1539747
1514429
15200
167218

Pedal and Bracket Assembly (Forward and Reverse Lever) ( Figure


3-12) ........................................................................................................
Pedal and Bracket Assembly (Monotrol Pedal) ( Figure 3-13) .............
Capscrew..................................................................................................
Strap Clamp..............................................................................................
Throttle Cable ...........................................................................................
Throttle Cable ...........................................................................................
Lockwasher...............................................................................................
Nut ............................................................................................................
Rod End Pin .............................................................................................
Cotter Pin..................................................................................................
Bracket......................................................................................................
Clip ...........................................................................................................
Screw........................................................................................................
Bracket......................................................................................................
Shield........................................................................................................
Nut (Flange)..............................................................................................
Cotter Pin..................................................................................................
Rod End Pin .............................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
2
..
..
1
2
2
1
1
..
..
..
..
..
..
..
..

QTY
B

1
1
2
..
..
1
2
2
1
1
..
..
..
..
..
..
..
..

1
1
2
1
1
..
2
2
1
1
1
2
2
1
1
2
1
1

3-25

UNIT CODE G006


NORTH AMERICA

01/2004

ACCELERATOR PEDAL AND BRACKET (Figure 3-12)


WITH FORWARD AND REVERSE LEVER

3-26

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

ACCELERATOR PEDAL AND BRACKET


WITH FORWARD AND REVERSE LEVER
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

352885
352499
15200
320156
352485
353129
353164
15001
287854
320160
353195
353159
1347088
292682
296128
136692
1513870
353142
353143
325708
292521

Pad ..............................................................................................................................
Pedal............................................................................................................................
Cotter Pin.....................................................................................................................
Washer ........................................................................................................................
Shaft ............................................................................................................................
Rod ..............................................................................................................................
Crank ...........................................................................................................................
Nut ...............................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Bumper ........................................................................................................................
Bracket.........................................................................................................................
Stop Screw ..................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
Nut ...............................................................................................................................
Bracket.........................................................................................................................
Spring ..........................................................................................................................
Spring ..........................................................................................................................
Bushing........................................................................................................................
Capscrew.....................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
1
1
1
2
1
2
1
1
1
3
1
2
1
1
1
1
1

3-27

UNIT CODE G006


NORTH AMERICA

01/2004

ACCELERATOR PEDAL AND BRACKET (Figure 3-13)


MONOTROL

3-28

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

ACCELERATOR PEDAL AND BRACKET


MONOTROL
QTY

ITEM

PART NO.

DESCRIPTION

1
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18
19
20
21
22
23
24
25
26

353398
292523
320160
353141
320156
15200
352485
353129
287851
320158
15212
320160
353195
352950
353453
353172
353230
142
136692
292682
1513870
353164
353142
353143
239503
292681
1347088
15001

Pedal Assembly ( Figure 3-14) ...............................................................................


Capscrew.....................................................................................................................
Washer ........................................................................................................................
Bushing........................................................................................................................
Washer ........................................................................................................................
Cotter Pin.....................................................................................................................
Shaft ............................................................................................................................
Rod ..............................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Cotter Pin.....................................................................................................................
Washer ........................................................................................................................
Bumper ........................................................................................................................
Bracket.........................................................................................................................
Mount...........................................................................................................................
Spring ..........................................................................................................................
Cap ..............................................................................................................................
Pin ...............................................................................................................................
Nut ...............................................................................................................................
Lockwasher..................................................................................................................
Bracket.........................................................................................................................
Crank ...........................................................................................................................
Spring ..........................................................................................................................
Spring ..........................................................................................................................
Nut ...............................................................................................................................
Lockwasher..................................................................................................................
Stop Screw ..................................................................................................................
Nut ...............................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
2
1
1
1
1
1
2
1
2

3-29

UNIT CODE G006


NORTH AMERICA

01/2004

MONOTROL PEDAL (Figure 3-14)

3-30

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

MONOTROL PEDAL
ITEM

1
2
3
3
4
5
6
7
7
8
9
10
11
12
13
14
14
15
16

QTY

PART NO.

DESCRIPTION

353398
353397
135685
220932
360387
353154
114312
353168
353432
353422
352969
353448
57568
359207
353175
353220
16865
53162
353165
220434

Pedal Assembly ...........................................................................................................


1
Pedal .......................................................................................................................
1
Bushing ...............................................................................................................
2
Screw ......................................................................................................................
2
Sealant .................................................................................................................... AR
Pin ...........................................................................................................................
1
Strap Clamp ............................................................................................................
2
Spring ......................................................................................................................
1
Nut...........................................................................................................................
2
Magnet ....................................................................................................................
2
Screw ......................................................................................................................
6
Washer ....................................................................................................................
4
O-Ring .....................................................................................................................
8
Plate ........................................................................................................................
2
Pad ..........................................................................................................................
1
Switch Assembly .....................................................................................................
1
Nut...........................................................................................................................
2
Lockwasher .............................................................................................................
2
Retainer...................................................................................................................
1
Capscrew ................................................................................................................
2

2004 HYSTER COMPANY

See Service Manual


for service procedures.

3-31

NOTES

3-32

UNIT CODE G006


NORTH AMERICA

01/2004

4 ELECTRICAL SYSTEM

ELECTRICAL SYSTEM

01/2004

UNIT CODE G006


NORTH AMERICA

SECTION 4
ELECTRICAL SYSTEM
DESCRIPTION

PAGE

ALTERNATOR MOUNTING
DIESEL ........................................................................................................................................................... 4-20
DISTRIBUTOR
4.3 L EPA COMPLIANT ENGINE ................................................................................................................... 4-18
ELECTRICAL SYSTEM
DIESEL ............................................................................................................................................................. 4-4
GASOLINE AND LPG....................................................................................................................................... 4-2
GAUGE CLUSTER ............................................................................................................................................. 4-12
INSTRUMENT PANEL.......................................................................................................................................... 4-8
STARTER
GASOLINE AND LPG..................................................................................................................................... 4-14
STARTER MOTOR
DIESEL ........................................................................................................................................................... 4-16
WIRE HARNESS
COWL
DIESEL........................................................................................................................................................ 4-24
GASOLINE AND LPG ................................................................................................................................. 4-22
NEUTRAL START MONOTROL PEDAL
GASOLINE AND LPG ................................................................................................................................. 4-27
NEUTRAL START, FORWARD AND REVERSE LEVER
GASOLINE AND LPG ................................................................................................................................. 4-28
WIRE HARNESS (ENGINE)
DIESEL ........................................................................................................................................................... 4-30

2004 HYSTER COMPANY

See Service Manual


for service procedures.

4-1

UNIT CODE G006


NORTH AMERICA

01/2004

ELECTRICAL SYSTEM (Figure 4-1)


GASOLINE AND LPG

4-2

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

ELECTRICAL SYSTEM
GASOLINE AND LPG
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
34
35
36
37
38
39
40
41
42
43
44

1383240
15165
153069
287854
292682
136692
1350914
362416
320159
296361
129563
2062382
2044948
2062262
292667
292678
190383
350065
16376
234898
1383331
309124
136687
320156
292680
309152
257241
1326939
1523474
1383347
204223
1339440
181045
1345997
1335842
1383229
1389337
1469597
261379
189338
139743
18548
305100
320157
1527881

Starter ( Figure 4-5) ................................................................................................


Lockwasher..................................................................................................................
Clamp ..........................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
Strap ............................................................................................................................
Ground Wire ................................................................................................................
Washer ........................................................................................................................
Washer ........................................................................................................................
Strap Clamp.................................................................................................................
Wire Harness (Interface) .............................................................................................
Circuit Breaker (50 Amp) .............................................................................................
Capscrew.....................................................................................................................
Nut ...............................................................................................................................
Lockwasher..................................................................................................................
Boot .............................................................................................................................
Spacer .........................................................................................................................
Capscrew.....................................................................................................................
Pin ...............................................................................................................................
Battery (Wet) ...............................................................................................................
Link (Battery Holddown) ..............................................................................................
Nut ...............................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Battery Hold Down.......................................................................................................
Boot .............................................................................................................................
Cap ..............................................................................................................................
Battery Cable...............................................................................................................
Battery Cable...............................................................................................................
Boot .............................................................................................................................
Wire Harness (Montrol Pedal) .....................................................................................
Connector (Montrol Pedal) ......................................................................................
Wire Harness (Neutral Start) (Monotrol Pedal) ( Figure 4-11) ................................
Wire Harness (Neutral Start) (Forward and Reverse) ( Figure 4-12) .....................
Mount...........................................................................................................................
Strap (Alternator) .........................................................................................................
Alternator .....................................................................................................................
Washer ........................................................................................................................
Spacer .........................................................................................................................
Locknut ........................................................................................................................
Capscrew.....................................................................................................................
Sleeve..........................................................................................................................
Washer ........................................................................................................................
Capscrew.....................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
2
1
1
2
1
1
2
1
1
1
1
1
2
4
4
1
1
2
1
1
2
2
2
2
1
1
2
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
5
1

4-3

UNIT CODE G006


NORTH AMERICA

01/2004

ELECTRICAL SYSTEM (Figure 4-2)


DIESEL

4-4

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

ELECTRICAL SYSTEM
DIESEL
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
16
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49

292681
176640
320157
136687
296359
157065
1469598
292523
1345014
1318306
2065976
292682
15156
264159
16815
1383331
146938
177894
309124
136687
320156
292680
309152
257241
1326939
1536269
366682
204223
1330353
1319190
246108
1475493
12821
190252
129563
1544837
1480237
2044515
2067651
1527876
272133
124297
387316
1528778
164488
124359
128408
1376727
287854
136692
362416

Lockwasher..................................................................................................................
1
Capscrew.....................................................................................................................
1
Washer ........................................................................................................................
1
Nut ...............................................................................................................................
2
Lockwasher..................................................................................................................
2
Boot .............................................................................................................................
1
Alternator .....................................................................................................................
1
Capscrew.....................................................................................................................
1
Sleeve..........................................................................................................................
1
Washer ........................................................................................................................
1
Starter ( Figure 4-6) ................................................................................................
1
Lockwasher..................................................................................................................
3
Lockwasher..................................................................................................................
3
Adhesive ...................................................................................................................... AR
Capscrew.....................................................................................................................
3
Battery (Wet) ...............................................................................................................
2
Battery (Wet) (Optional)...............................................................................................
2
Battery (Dry) ................................................................................................................
2
Link (Battery Holddown) ..............................................................................................
4
Nut ...............................................................................................................................
4
Washer ........................................................................................................................
5
Lockwasher..................................................................................................................
4
Battery Hold Down.......................................................................................................
2
Boot .............................................................................................................................
2
Cap ..............................................................................................................................
4
Battery Cable...............................................................................................................
1
Battery Cable...............................................................................................................
1
Boot .............................................................................................................................
1
Sender (Oil Pressure) ..................................................................................................
1
Temperature Sender ....................................................................................................
1
Sealant ........................................................................................................................ AR
Fitting (Adapter) ...........................................................................................................
1
Fitting...........................................................................................................................
1
Pressure Switch...........................................................................................................
1
Strap Clamp.................................................................................................................
4
Bracket.........................................................................................................................
1
Nut-Clip........................................................................................................................
5
Screw...........................................................................................................................
1
Screw...........................................................................................................................
2
Capscrew.....................................................................................................................
6
Clamp ..........................................................................................................................
1
Clamp ..........................................................................................................................
5
Clamp ..........................................................................................................................
2
Capscrew.....................................................................................................................
5
Clamp ..........................................................................................................................
4
Clamp ..........................................................................................................................
2
Clamp ..........................................................................................................................
2
Clamp ..........................................................................................................................
1
Capscrew.....................................................................................................................
2
Nut ...............................................................................................................................
1
Ground Wire ................................................................................................................
2

2004 HYSTER COMPANY

See Service Manual


for service procedures.

4-5

UNIT CODE G006


NORTH AMERICA

01/2004

ELECTRICAL SYSTEM
DIESEL
ITEM

PART NO.

DESCRIPTION

50
51
52
53
54
55
56
57
58
59
59
60
61
62
63
64
65

320159
296361
2062380
1454967
1545154
1531479
1514429
1339440
181045
1312702
1312703
325182
1528482
381879
1558221
1558222
1558218

Washer ........................................................................................................................
Washer ........................................................................................................................
Wire Harness (Engine) ( Figure 4-13) ....................................................................
Relay............................................................................................................................
Bus Bar (100 Amp) ......................................................................................................
Capscrew.....................................................................................................................
Nut (Flange).................................................................................................................
Wire Harness (Monotrol Pedal) ...................................................................................
Connector ....................................................................................................................
Wire Harness (Neutral Start) (Monotrol Pedal)............................................................
Wire Harness (Neutral Start) (Forward and Reverse Lever)........................................
Nut ...............................................................................................................................
Capscrew.....................................................................................................................
Spacer .........................................................................................................................
Label (Relay Lift Pump) ...............................................................................................
Label (Relay Glow Plug) ..............................................................................................
Label (Relay Starter Solenoid) ....................................................................................

4-6

QTY

See Service Manual


for service procedures.

1
1
1
3
1
2
2
1
2
1
1
6
4
6
1
1
1

2004 HYSTER COMPANY

NOTES

4-7

UNIT CODE G006


NORTH AMERICA

01/2004

INSTRUMENT PANEL (Figure 4-3)

4-8

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

INSTRUMENT PANEL
ITEM

1
1
1
2
3
3
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
17
18
19
20
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
41
42
43
44
45
46

PART NO.

a 1346745
c 2067519
b 1346708
292502
379902
1337197
abc 1324313
abc 2035913
370676
370646
370647
292502
136687
292680
197068
352985
352987
296359
296359
157554
1346717
1346716
370863
370864
1337886
1320659
374046
136749
1346715
320158
292681
239503
16836
15155
376397
101625
a 370776
a 370648
a 1322652
a 1323597
a 129563
bc 350498
bc 1383791
1511904
320159
d 15059
d 86510
d 138573
d 316132
d 370868
1346713

2004 HYSTER COMPANY

QTY

DESCRIPTION

1
Gauge Cluster (RH) ( Figure 4-4) ...........................................................................
Gauge Cluster (RH) ( Figure 4-4) ...........................................................................
1
Gauge Cluster (RH) ( Figure 4-4) ...........................................................................
1
Capscrew.....................................................................................................................
4
Ignition Switch .............................................................................................................
1
Key Set ....................................................................................................................
1
Gauge Cluster (LH) ( Figure 4-4) ...........................................................................
1
Gauge Cluster (LH) ( Figure 4-4) ...........................................................................
1
Screw...........................................................................................................................
8
Fuse (5 Amp) ...............................................................................................................
2
Fuse (10 Amp) .............................................................................................................
1
Capscrew.....................................................................................................................
4
Nut ...............................................................................................................................
8
Lockwasher..................................................................................................................
8
Washer ........................................................................................................................
6
Bezel............................................................................................................................
1
Nut ...............................................................................................................................
2
Lockwasher..................................................................................................................
6
Lockwasher..................................................................................................................
6
Horn Relay...................................................................................................................
1
Wire Harness (Cowl) ( Figure 4-9) .........................................................................
1
1
Wire Harness (Cowl) ( Figure 4-10) .......................................................................
Cover ...........................................................................................................................
1
Latch (Cover) ...............................................................................................................
1
Bracket (LPG and Gasoline) ........................................................................................
1
Bracket (Diesel) ...........................................................................................................
1
Plug .............................................................................................................................
4
Capscrew.....................................................................................................................
1
Instrument Panel (LH)..................................................................................................
1
Washer ........................................................................................................................
1
Lockwasher..................................................................................................................
3
Nut ...............................................................................................................................
2
Capscrew.....................................................................................................................
1
Lockwasher..................................................................................................................
1
Nut ...............................................................................................................................
1
Clamp ..........................................................................................................................
1
Switch (Momentary).....................................................................................................
1
Fuse (20 Amp) .............................................................................................................
1
Wire Harness (Thermo Start) ......................................................................................
1
Label (Diesel Fuses)....................................................................................................
1
Strap Clamp.................................................................................................................
3
Plug .............................................................................................................................
1
Label ............................................................................................................................
1
Horn.............................................................................................................................
1
Washer ........................................................................................................................ AR
Nut ...............................................................................................................................
2
Screw...........................................................................................................................
2
Lockwasher..................................................................................................................
2
Spacer .........................................................................................................................
1
Switch ..........................................................................................................................
1
Instrument Panel (RH) .................................................................................................
1
See Service Manual
for service procedures.

4-9

UNIT CODE G006


NORTH AMERICA

01/2004

INSTRUMENT PANEL
ITEM

47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69

PART NO.

c
c
c
c
c
c
c
c
c
c
c
c
c
c

1335001
302250
197067
292679
292668
1360971
114312
136681
239503
296360
292681
146047
320157
302399
239503
353144
197068
1310630
1346733
16743
bc 1300057
bc 381846
15049

DESCRIPTION

QTY

Governor Controller (Standard) ...................................................................................


Screw...........................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
Wire Harness (Governor) ............................................................................................
Strap Clamp.................................................................................................................
Capscrew.....................................................................................................................
Nut ...............................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Clamp ..........................................................................................................................
Washer ........................................................................................................................
Nut ...............................................................................................................................
Nut ...............................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Fuse (15 Amp) .............................................................................................................
Wire Harness...............................................................................................................
Lockwasher..................................................................................................................
Fuse (7.5 Amp) ............................................................................................................
Fuse Holder .................................................................................................................
Nut ...............................................................................................................................

1
2
4
2
2
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1

FOOTNOTES:
a Diesel
b Gasoline
c LPG
d Monotrol Pedal

4-10

See Service Manual


for service procedures.

2004 HYSTER COMPANY

NOTES

4-11

UNIT CODE G006


NORTH AMERICA

01/2004

GAUGE CLUSTER (Figure 4-4)

4-12

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

GAUGE CLUSTER
KEY:
A: Right Hand Side (Gasoline)
B: Right Hand Side (Diesel)
C: Right Hand Side (LPG)
D: Left Hand Side
QTY
ITEM

1
1
2
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18
19

PART NO.

1346708
1346745
2067519
b 1324313
a 2035913
1312473
1458291
1312344
1312345
1347952
1312339
1312340
18419
227131
1317393
367966
15916
185806
15049
16743
1320001
1317394
1312348
367953
1312337
1479807
1329414

DESCRIPTION

Gauge Cluster ...............................................................................


Gauge Cluster ...............................................................................
Gauge Cluster ...............................................................................
Gauge Cluster ...............................................................................
Gauge Cluster (Optional)...............................................................
Bezel .........................................................................................
Bezel .........................................................................................
Fuel Gauge................................................................................
Light Cluster ..............................................................................
Light Cluster ..............................................................................
Gasket .......................................................................................
Bracket ......................................................................................
Lockwasher ...............................................................................
Screw ........................................................................................
Connector Body.........................................................................
Pin .............................................................................................
Lockwasher ...............................................................................
Screw ........................................................................................
Nut.............................................................................................
Lockwasher ...............................................................................
Bulb ...........................................................................................
Socket .......................................................................................
Plug ...........................................................................................
Housing .....................................................................................
Hour Meter ................................................................................
Hourmeter (Optional) ................................................................
Temperature Gauge ..................................................................

1
..
..
..
..
1
..
1
..
1
2
2
6
6
1
8
1
1
3
3
4
4
..
..
..
..
..

..
1
..
..
..
1
..
1
..
..
2
2
6
6
1
6
1
1
3
3
3
3
1
..
..
..
..

..
..
1
..
..
..
1
..
1
..
1
1
3
3
1
5
1
1
..
..
4
4
..
..
..
..
..

..
..
..
1
1
1
..
..
..
..
2
2
6
6
..
3
..
..
3
3
..
..
..
1
1
1
1

FOOTNOTES:
a Diesel
b LPG, Gasoline and Diesel

2004 HYSTER COMPANY

See Service Manual


for service procedures.

4-13

UNIT CODE G006


NORTH AMERICA

01/2004

STARTER (Figure 4-5)


GASOLINE AND LPG

4-14

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

STARTER
GASOLINE AND LPG
QTY

ITEM

PART NO.

DESCRIPTION

1
1
2
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41

1383240
1390149
.. . . .
1390152
1390168
1453889
1390169
1453546
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
1459303
1390173
1465586
1465587
1453551
1391238
1391239
1391240
1391241
1453890
324637
1390158
1390157
324634
1390156
1391243
1390161
1390162
1390165
1390160
1390172
1390166
1391244
1390171
1390163
1390164
1390167
1390155
1390159
1390170

Starter..........................................................................................................................
Yoke.........................................................................................................................
Brushes...............................................................................................................
Armature .................................................................................................................
Ball Bearing.........................................................................................................
Ball Bearing (Optional)........................................................................................
Ball Bearing.........................................................................................................
Clutch Assembly......................................................................................................
Clutch..................................................................................................................
Bearing................................................................................................................
Ball Bearing.........................................................................................................
Shaft....................................................................................................................
Spring..................................................................................................................
Housing...............................................................................................................
Pinion Kit.............................................................................................................
Seal.....................................................................................................................
Cover .......................................................................................................................
Switch......................................................................................................................
Terminal Kit (M)...................................................................................................
Terminal Kit (C) ...................................................................................................
Plunger................................................................................................................
Gasket.................................................................................................................
Cover...................................................................................................................
Bolt (Terminal).....................................................................................................
Ball Bearing (Optional) ............................................................................................
Ball ..........................................................................................................................
Spring ......................................................................................................................
Retainer...................................................................................................................
Roller .......................................................................................................................
Pinion ......................................................................................................................
Frame ......................................................................................................................
Bolt ..........................................................................................................................
Screw ......................................................................................................................
Nut...........................................................................................................................
Screw ......................................................................................................................
Nut...........................................................................................................................
Bolt ..........................................................................................................................
Washer ....................................................................................................................
Cover .......................................................................................................................
Washer ....................................................................................................................
O-Ring .....................................................................................................................
Screw ......................................................................................................................
Brush Holder ...........................................................................................................
Spring..................................................................................................................
O-Ring .....................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
2
2
1
2
1
1
1
1
2
2
1
1
4
2

4-15

UNIT CODE G006


NORTH AMERICA

01/2004

STARTER MOTOR (Figure 4-6)


DIESEL

4-16

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

STARTER MOTOR
DIESEL
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

2065976
1462233
1462234
1462235
1462236
1462239
1462240
1462241
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
1558111
1462256
1462257
1462258
1558015
1462271
1390167
1462273
1462272
1462270
1367107
1367106
1390163
1390164
1462262
1462263
1462264
1462265
324637
1462261
1558109
1462267

Starter..........................................................................................................................
Yoke Assembly ........................................................................................................
Cover...................................................................................................................
Brush Kit .............................................................................................................
Armature .................................................................................................................
Bearing................................................................................................................
Bearing................................................................................................................
Clutch Assembly......................................................................................................
Kit-Pinion.............................................................................................................
Clutch Sub Assembly ..........................................................................................
Ball Bearing.........................................................................................................
Ball Bearing.........................................................................................................
Spring..................................................................................................................
Shaft....................................................................................................................
Housing ...................................................................................................................
Switch Assembly (Magnetic) ...................................................................................
Bushing ...............................................................................................................
Brush Holder Assembly...........................................................................................
Spring..................................................................................................................
Frame ......................................................................................................................
Lockwasher .............................................................................................................
Screw ......................................................................................................................
Nut...........................................................................................................................
Seal .........................................................................................................................
Nut...........................................................................................................................
Cover .......................................................................................................................
Bolt ..........................................................................................................................
Washer ....................................................................................................................
O-Ring .....................................................................................................................
Pinion ......................................................................................................................
Roller .......................................................................................................................
Retainer...................................................................................................................
Retainer...................................................................................................................
Ball ..........................................................................................................................
Spring ......................................................................................................................
Bolt ..........................................................................................................................
Screw ......................................................................................................................

1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
3
3
3
1
5
1
1
1
1
2
2

1558112
1558113
1558114
1558115

Kit (Bolt) (Includes Items 26-28) ..................................................................................


Kit (Pinion) (Includes Items 29-32) ..............................................................................
Kit (Compression Spring) (Includes Items 33-34)........................................................
Kit (Bolt) (Includes Items 35-36) ..................................................................................

1
1
1
1

2004 HYSTER COMPANY

See Service Manual


for service procedures.

4-17

UNIT CODE G006


NORTH AMERICA

01/2004

DISTRIBUTOR (Figure 4-7)


4.3 L EPA COMPLIANT ENGINE

ITEM

1
1
2
3
4
5
6
7

4-18

PART NO.

DESCRIPTION

QTY

1559695
1342528
1559925
1374329
1559922
1334423
1559923
1559924
1559925

Distributor ....................................................................................................................
Cap ..............................................................................................................................
Screw...........................................................................................................................
Rotor ............................................................................................................................
Gear Kit .......................................................................................................................
Gasket .........................................................................................................................
Sensor .........................................................................................................................
Screw...........................................................................................................................
Screw...........................................................................................................................

See Service Manual


for service procedures.

1
1
2
1
1
1
1
4
2

2004 HYSTER COMPANY

NOTES

4-19

UNIT CODE G006


NORTH AMERICA

01/2004

ALTERNATOR MOUNTING (Figure 4-8)


DIESEL

4-20

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

ALTERNATOR MOUNTING
DIESEL
ITEM

1
2
3
4
5
6
7
8

QTY

PART NO.

DESCRIPTION

1563048
1527883
1502543
296421
1563548
1345014
1307897
292521

Bracket.........................................................................................................................
Capscrew.....................................................................................................................
Nut (Flange).................................................................................................................
Washer ........................................................................................................................
Bracket.........................................................................................................................
Sleeve......................................................................................................................
Capscrew.....................................................................................................................
Capscrew.....................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
2
1
1
1
2
1
1

4-21

UNIT CODE G006


NORTH AMERICA

01/2004

WIRE HARNESS (Figure 4-9)


COWL
GASOLINE AND LPG

4-22

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

WIRE HARNESS
COWL
GASOLINE AND LPG
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

1346717
1330423
1330429
1330434
1330438
1336870
1336874
1336871
1337392
1337383
1337384
1336872
1337386
1337385
1337388
381846
201954
175944
381847
325789
381919
181045
370728
134812
141462
134811
181046
370727
367968
129889
30492
367960
129888
126319
1330292
1330283
277446
134810

Wire Harness (Cowl) ...................................................................................................


1
Connector (Engine Harness)...................................................................................
1
Lock.........................................................................................................................
1
Terminal (Optional) ..................................................................................................
8
Socket .....................................................................................................................
8
Connector (Engine Harness)...................................................................................
2
Seal .........................................................................................................................
2
Secondary Lock.......................................................................................................
2
Terminal...................................................................................................................
4
Connector (Engine Harness)...................................................................................
1
Secondary Lock.......................................................................................................
1
Terminal...................................................................................................................
2
Seal .........................................................................................................................
2
Terminal...................................................................................................................
1
Seal .........................................................................................................................
1
Fuse Holder.............................................................................................................
7
Splice.......................................................................................................................
2
Heat Shrink Tube..................................................................................................... AR
Terminal................................................................................................................... 12
Electrical Fitting (Female)........................................................................................
4
Conduit .................................................................................................................... AR
Connector................................................................................................................
1
Connector................................................................................................................
1
Blade .......................................................................................................................
8
Blade .......................................................................................................................
2
Terminal...................................................................................................................
2
Connector................................................................................................................
2
Connector................................................................................................................
1
Socket ..................................................................................................................... 10
Connector Body.......................................................................................................
1
Loom ....................................................................................................................... AR
Connector................................................................................................................
1
Terminal...................................................................................................................
1
Connector................................................................................................................
1
Connector (Neutral Start Harness)..........................................................................
1
Terminal...................................................................................................................
2
Connector................................................................................................................
1
Blade ...........................................................................................................................
1

2004 HYSTER COMPANY

See Service Manual


for service procedures.

4-23

UNIT CODE G006


NORTH AMERICA

01/2004

WIRE HARNESS (Figure 4-10)


COWL
DIESEL

4-24

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

WIRE HARNESS
COWL
DIESEL
QTY

ITEM

PART NO.

DESCRIPTION

1
1
1
2
2
3
3
3
4
4
4
5
5
5
6
6
6
7
7
8
9
10
11
12
12
12
13
14
14
14
15
15
16
17
18
19
19
19
20
20
20
21
21
21
22
22
22
23
24

1346716
.. . . .
181053
134810
.. . . .
181045
.. . . .
181049
134810
.. . . .
129889
134812
.. . . .
381846
381847
.. . . .
381846
381847
.. . . .
381846
381847
381847
1300231
381847
.. . . .
181053
134812
134812
.. . . .
126319
134812
.. . . .
370728
134812
134811
141462
.. . . .
181046
134811
.. . . .
370728
367968
.. . . .
129889
134812
.. . . .
367960
367968
129888
.. . . .

Wire Harness (Cowl) ...................................................................................................


Connector Assembly (Engine Harness) ..................................................................
Connector Body ..................................................................................................
Blade...................................................................................................................
Connector Assembly (Monotrol Harness) ...............................................................
Connector ...........................................................................................................
Connector Assembly (Neutral Start)........................................................................
Connector Body ..................................................................................................
Blade...................................................................................................................
Connector Assembly (Fuel Level Sender)...............................................................
Connector Body ..................................................................................................
Blade...................................................................................................................
Connector Assembly (Light Kit, Europe) .................................................................
Fuse Holder ........................................................................................................
Terminal ..............................................................................................................
Connector Assembly (Light Kit, US and Europe) ....................................................
Fuse Holder ........................................................................................................
Terminal ..............................................................................................................
Connector Assembly ...............................................................................................
Fuse Holder ........................................................................................................
Terminal (Horn) ...................................................................................................
Terminal (RH Instruments) ..................................................................................
Terminal (Transmission Solenoid) .......................................................................
Terminal (LH Instruments)...................................................................................
Connector Assembly (Cab) .....................................................................................
Connector Body ..................................................................................................
Blade...................................................................................................................
Blade (Park Brake Switch).......................................................................................
Connector Assembly (Horn Relay) ..........................................................................
Connector ...........................................................................................................
Blade...................................................................................................................
Connector Assembly (Ignition Switch).....................................................................
Connector ...........................................................................................................
Blade...................................................................................................................
Terminal ..............................................................................................................
Blade...................................................................................................................
Connector Assembly (Ground)................................................................................
Connector ...........................................................................................................
Terminal ..............................................................................................................
Connector Assembly (RH Cluster) ..........................................................................
Connector ...........................................................................................................
Socket .................................................................................................................
Connector Assembly (Horn Button).........................................................................
Connector Body ..................................................................................................
Blade...................................................................................................................
Connector Assembly (LH Cluster)...........................................................................
Connector ...........................................................................................................
Socket .................................................................................................................
Terminal (Cowl Ground) ..........................................................................................
Connector Assembly (Horn) ....................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
8
1
1
1
1
4
1
1
1
1
1
2
1
1
2
1
3
2
2
1
1
1
1
1
1
1
1
3
1
1
2
1
1
1
1
1
1
1
6
1
1
1
1
1
3
1
1
4-25

UNIT CODE G006


NORTH AMERICA

01/2004

WIRE HARNESS
COWL
DIESEL
ITEM

24
24

4-26

PART NO.

277446
134812

DESCRIPTION

QTY

Connector ...........................................................................................................
Blade...................................................................................................................

See Service Manual


for service procedures.

1
1

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

WIRE HARNESS (Figure 4-11)


NEUTRAL START MONOTROL PEDAL
GASOLINE AND LPG

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13

1345997
1336870
1336874
1336871
1337392
1330292
1330283
381919
16906
346330
370730
1322673
181046
134812

Wire Harness (Neutral Start) .......................................................................................


1
Connector (Frame Harness)....................................................................................
1
Seal .........................................................................................................................
1
Secondary Lock.......................................................................................................
1
Terminal...................................................................................................................
2
Connector (Frame Harness)....................................................................................
1
Terminal...................................................................................................................
1
Conduit .................................................................................................................... AR
Conduit .................................................................................................................... AR
Connector................................................................................................................
2
Blade .......................................................................................................................
3
Blade .......................................................................................................................
1
Connector................................................................................................................
1
Blade .......................................................................................................................
1

2004 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

4-27

UNIT CODE G006


NORTH AMERICA

01/2004

WIRE HARNESS (Figure 4-12)


NEUTRAL START, FORWARD AND REVERSE LEVER
GASOLINE AND LPG

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13

1335842
1336870
1336874
1336871
1337392
1337391
1330292
1330283
346330
370730
381919
16906
134812
181046

Wire Harness (Neutral Start) .......................................................................................


1
Connector (Frame Harness)....................................................................................
1
Seal .........................................................................................................................
1
Secondary Lock.......................................................................................................
1
Terminal...................................................................................................................
1
Plug .........................................................................................................................
1
Connector (Frame Harness)....................................................................................
1
Terminal...................................................................................................................
2
Connector................................................................................................................
1
Blade .......................................................................................................................
2
Conduit .................................................................................................................... AR
Conduit .................................................................................................................... AR
Blade .......................................................................................................................
1
Connector................................................................................................................
1

4-28

QTY

See Service Manual


for service procedures.

2004 HYSTER COMPANY

NOTES

4-29

UNIT CODE G006


NORTH AMERICA

01/2004

WIRE HARNESS (ENGINE) (Figure 4-13)


DIESEL

4-30

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

WIRE HARNESS (ENGINE)


DIESEL
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

2062380
129887
129888
129894
148605
148610
148613
181046
181047
181054
325789
367540
806424
1301720
1323586
1330292
1330354
1354497
1375782
1454860
134810
134812
370730
1323576
1330283
1336171
1375783
1454828
1330355
1330356
1330357
1330424
1454862
1330293
222523
275493
1454827
1322673
204223
190383
190382

Wire Harness (Engine) ................................................................................................


1
Ring .........................................................................................................................
1
Terminal...................................................................................................................
7
Terminal...................................................................................................................
3
Fitting.......................................................................................................................
3
Ring .........................................................................................................................
2
Ring Terminal ..........................................................................................................
1
Connector................................................................................................................
2
Connector................................................................................................................
1
Connector Body.......................................................................................................
1
Electrical Fitting (Female)........................................................................................
6
Fitting (Female) .......................................................................................................
2
Terminal Ring ..........................................................................................................
1
Connector Body.......................................................................................................
1
Connector................................................................................................................
1
Connector................................................................................................................
1
Connector................................................................................................................
1
Terminal...................................................................................................................
2
Connector................................................................................................................
1
Connector................................................................................................................
2
Blade .......................................................................................................................
2
Blade .......................................................................................................................
9
Blade .......................................................................................................................
1
Terminal...................................................................................................................
2
Terminal...................................................................................................................
1
Terminal...................................................................................................................
1
Socket .....................................................................................................................
1
Terminal...................................................................................................................
4
Terminal...................................................................................................................
2
Seal .........................................................................................................................
2
Secondary Lock.......................................................................................................
1
Secondary Lock.......................................................................................................
1
Cover .......................................................................................................................
2
Cover (Fuse) ...........................................................................................................
1
Heat Shrink Tube..................................................................................................... AR
Conduit .................................................................................................................... AR
Seal .........................................................................................................................
4
Blade .......................................................................................................................
1
Boot .........................................................................................................................
1
Boot ......................................................................................................................... 11
Boot .........................................................................................................................
3

2004 HYSTER COMPANY

See Service Manual


for service procedures.

4-31

NOTES

4-32

UNIT CODE G006


NORTH AMERICA

01/2004

5 TR ANSMISSION

TRANSMISSION

01/2004

UNIT CODE G006


NORTH AMERICA

SECTION 5
TRANSMISSION
DESCRIPTION

PAGE

AXLE HOUSING AND ATTACHING PARTS....................................................................................................... 5-24


CLUTCH PACK
POWERSHIFT
DIRECTIONAL ............................................................................................................................................ 5-10
INPUT............................................................................................................................................................ 5-8
CONTROL LINKAGE
POWERSHIFT ................................................................................................................................................ 5-18
DIFFERENTIAL AND CARRIER ........................................................................................................................ 5-26
DRIVE AXLE ...................................................................................................................................................... 5-22
DRIVE SHAFT ASSEMBLY................................................................................................................................ 5-29
TORQUE CONVERTER
POWERSHIFT ................................................................................................................................................ 5-16
TRANSMISSION
POWERSHIFT .................................................................................................................................................. 5-2
TRANSMISSION CONTROL VALVE
POWERSHIFT ................................................................................................................................................ 5-12
TRANSMISSION GEARS
POWERSHIFT .................................................................................................................................................. 5-6

2004 HYSTER COMPANY

See Service Manual


for service procedures.

5-1

UNIT CODE G006


NORTH AMERICA

01/2004

TRANSMISSION (Figure 5-1)


POWERSHIFT

5-2

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

TRANSMISSION
POWERSHIFT
QTY

ITEM

PART NO.

DESCRIPTION

1
2
2
3
4
5
6
7
8
9
10
10
11
12
12
13
13
13
14
15
16
17
17
18
19
19
20
20
20
21
22
23
24
24
25
26
27
28
28
29
30
31
31
32
33
34
35
35
36

1386976
1386977
1313764
334524
1313774
235691
346682
346683
17315
374019
17050
16925
131460
16483
346691
346690
346684
374039
16484
346789
346801
346800
346688
134436
16482
346686
346819
346818
374039
16484
346789
346801
346800
346688
134436
16482
222399
16923
346625
334560
264159
346660
186420
136985
292682
1322627
346680
346681
188210
16983
1320018

Transmission (Monotrol Pedal) ....................................................................................


1
Transmission (Forward/Reverse Lever) .......................................................................
1
Cover .......................................................................................................................
1
Spool .......................................................................................................................
1
Spring (Relief Valve)................................................................................................
1
Fitting.......................................................................................................................
3
Dipstick....................................................................................................................
1
Dipstick Tube ...........................................................................................................
1
Fitting.......................................................................................................................
1
Tube.........................................................................................................................
1
Fitting.......................................................................................................................
1
Fitting.......................................................................................................................
1
Fitting.......................................................................................................................
1
O-Ring.................................................................................................................
1
Capscrew ................................................................................................................
6
Manifold Assembly ..................................................................................................
1
Manifold...............................................................................................................
1
Fitting ..................................................................................................................
2
O-Ring.................................................................................................................
2
Spring..................................................................................................................
2
Spool (Priority) ....................................................................................................
2
Spool (Lube) .......................................................................................................
2
Spring (Priority) ...................................................................................................
2
Fitting ..................................................................................................................
5
O-Ring ............................................................................................................
1
Gasket .....................................................................................................................
2
Manifold Assembly (Forward) ..................................................................................
1
Manifold...............................................................................................................
1
Fitting ..................................................................................................................
2
O-Ring.................................................................................................................
2
Spring..................................................................................................................
2
Spool (Priority) ....................................................................................................
2
Spool (Lube) .......................................................................................................
2
Spring (Priority) ...................................................................................................
2
Fitting ..................................................................................................................
3
O-Ring ............................................................................................................
1
Fitting ..................................................................................................................
1
Fitting ..................................................................................................................
1
Housing (Transmission)...........................................................................................
1
Magnet ....................................................................................................................
1
Adhesive.................................................................................................................. AR
Gasket .....................................................................................................................
1
Pin ...........................................................................................................................
2
Capscrew ................................................................................................................
7
Lockwasher ............................................................................................................. 16
Switch (Oil Temperature Warning) ..........................................................................
1
Screen .....................................................................................................................
1
Spring ......................................................................................................................
1
Fitting.......................................................................................................................
1
O-Ring.................................................................................................................
1
Charge Pump ..........................................................................................................
1

2004 HYSTER COMPANY

See Service Manual


for service procedures.

5-3

UNIT CODE G006


NORTH AMERICA

01/2004

TRANSMISSION
POWERSHIFT
ITEM

PART NO.

DESCRIPTION

36
37
38
39
40
41
42
43
44
45
46
47
48

1322333
373950
292517
380524
344448
136985
292682
292524
292681
287851
340268
1359458
1498807

Bushing ...............................................................................................................
O-Ring.................................................................................................................
Capscrew ................................................................................................................
Washer ....................................................................................................................
Housing (Converter) ....................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
Cover ...........................................................................................................................
Capscrew.....................................................................................................................
Oil Seal (Double Lip)....................................................................................................

1
1
4
4
1
8
8
5
2
2
1
4
1

996476

Transmission Kit (Includes Items 10, 13, 17, 20, 24, 35-37)........................................

5-4

QTY

See Service Manual


for service procedures.

2004 HYSTER COMPANY

NOTES

5-5

UNIT CODE G006


NORTH AMERICA

01/2004

TRANSMISSION GEARS (Figure 5-2)


POWERSHIFT

5-6

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

TRANSMISSION GEARS
POWERSHIFT
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
5
6
7
8
8
8
9
10
11
12
13
14
15
16
17

1386976
1386977
346677
1386979
1386980
79389
302335
320159
289642
39675
289760
289761
289762
156194
156195
41210
1386997
43309
1386995
1386993
30085
30077

Transmission (Monotrol Pedal) ....................................................................................


1
Transmission (Forward/Reverse Lever) .......................................................................
1
O-Ring .....................................................................................................................
9
Clutch Pack Assembly (Input) ( Figure 5-3) .......................................................
1
Clutch Pack Assembly (Directional) ( Figure 5-4) ..............................................
1
Oil Seal....................................................................................................................
1
Capscrew ................................................................................................................
3
Washer ....................................................................................................................
3
Cover .......................................................................................................................
1
O-Ring .....................................................................................................................
1
Shim (0.020 in.) ....................................................................................................... AR
Shim (0.007 in.) ....................................................................................................... AR
Shim (0.015 in.) ....................................................................................................... AR
Bearing Cup ............................................................................................................
1
Bearing Cone ..........................................................................................................
1
Ball Bearing .............................................................................................................
1
Shaft (Output)..........................................................................................................
1
Ball Bearing .............................................................................................................
1
Shaft (Counterbalance) ...........................................................................................
1
Gear (Low) ..............................................................................................................
1
Bearing Cone ..........................................................................................................
1
Bearing Cup ............................................................................................................
1

2004 HYSTER COMPANY

See Service Manual


for service procedures.

5-7

UNIT CODE G006


NORTH AMERICA

01/2004

CLUTCH PACK (Figure 5-3)


POWERSHIFT
INPUT

5-8

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

CLUTCH PACK
POWERSHIFT
INPUT
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

1386976
1386977
1386979
346675
41208
1396053
346731
346696
346730
1386989
334475
1394881
1469301
1387235
1386958
1394912
1394893
1394882
1394879
1394885
334402
1386982
124606
12894
1386916
1386991
124682
346677

Transmission (Monotrol) ..............................................................................................


Transmission (Forward/Reverse Lever) .......................................................................
Clutch Pack Assembly (Input) .................................................................................
Snap Ring ...........................................................................................................
Bearing................................................................................................................
Thrust Washer.....................................................................................................
Needle Bearing ...................................................................................................
Thrust Washer.....................................................................................................
Needle Bearing ...................................................................................................
Gear (Low Output) ..............................................................................................
Snap Ring ...........................................................................................................
Pressure Plate (0.248-0.252 in.) (Shimming) .....................................................
Plate (Friction).....................................................................................................
Plate (Separator).................................................................................................
O-Ring.................................................................................................................
Snap Ring ...........................................................................................................
Guide ..................................................................................................................
Spring..................................................................................................................
O-Ring.................................................................................................................
Piston ..................................................................................................................
Seal.....................................................................................................................
Shaft (Input) ........................................................................................................
Ball Bearing.........................................................................................................
Snap Ring ...........................................................................................................
Spacer.................................................................................................................
Gear (High Output) .............................................................................................
Ball Bearing.........................................................................................................
O-Ring.................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
3
1
1
2
3
3
1
2
2
18
18
2
2
2
2
2
2
2
1
2
2
1
1
1
5

5-9

UNIT CODE G006


NORTH AMERICA

01/2004

CLUTCH PACK (Figure 5-4)


POWERSHIFT
DIRECTIONAL

5-10

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

CLUTCH PACK
POWERSHIFT
DIRECTIONAL
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

1386976
1386977
1386980
346675
41208
1396053
346731
346696
346730
1386989
334475
1394881
1469301
1387235
1386958
1394912
1394893
1394882
1394879
1394885
334402
1386983
124606
12894
1386916
1386991
124682
346677

Transmission (Monotrol) ..............................................................................................


Transmission (Forward/Reverse Lever) .......................................................................
Clutch Pack Assembly (Directional) ........................................................................
Snap Ring ...........................................................................................................
Bearing................................................................................................................
Thrust Washer.....................................................................................................
Needle Bearing ...................................................................................................
Thrust Washer.....................................................................................................
Needle Bearing ...................................................................................................
Gear (Low Output) ..............................................................................................
Snap Ring ...........................................................................................................
Pressure Plate (0.248-0.252 in.) (Shimming) .....................................................
Plate (Friction).....................................................................................................
Plate (Separator).................................................................................................
O-Ring.................................................................................................................
Snap Ring ...........................................................................................................
Guide ..................................................................................................................
Spring..................................................................................................................
O-Ring.................................................................................................................
Piston ..................................................................................................................
Seal.....................................................................................................................
Shaft (Directional) ...............................................................................................
Ball Bearing.........................................................................................................
Snap Ring ...........................................................................................................
Spacer.................................................................................................................
Gear (High Output) .............................................................................................
Ball Bearing.........................................................................................................
O-Ring.................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
3
1
1
2
3
3
1
2
2
18
18
2
2
2
2
2
2
2
1
2
2
1
1
1
4

5-11

UNIT CODE G006


NORTH AMERICA

01/2004

TRANSMISSION CONTROL VALVE (Figure 5-5)


POWERSHIFT

5-12

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

TRANSMISSION CONTROL VALVE


POWERSHIFT
KEY:
A: Monotrol Pedal
B: Forward/Reverse Lever
QTY
ITEM

PART NO.

DESCRIPTION

1
2
3
4
4
5
6
7
8
9
10
11
11
12
12
13
14
15
16
17
18
19
20
21
22
22
23
24
24
25
26
27
28
28
29
30
31
32
33
34
35
36
37
38

1322633
1322634
1390609
1452597
1452596
1393164
1393160
15032
181766
55280
346652
16483
346651
14591
16481
200659
16982
346848
346636
346788
1388574
334515
16482
334513
55280
1388574
16538
16481
346654
16574
16481
16923
334524
1313774
235691
16484
346805
346634
334542
334543
346813
296418
346643
334531
346734
334500

Control Valve .......................................................................................................


Control Valve .......................................................................................................
Solenoid Valve.................................................................................................
Coil..............................................................................................................
Cartridge .....................................................................................................
Nut ..............................................................................................................
Seal Kit........................................................................................................
Nut...................................................................................................................
Nipple ..............................................................................................................
Ball ..................................................................................................................
Spring ..............................................................................................................
O-Ring .............................................................................................................
Plug .................................................................................................................
Fitting...............................................................................................................
O-Ring.........................................................................................................
Fitting...............................................................................................................
O-Ring.........................................................................................................
Spacer .............................................................................................................
Spring (Outer) .................................................................................................
Spool ...............................................................................................................
Switch..............................................................................................................
Plug .................................................................................................................
O-Ring .............................................................................................................
Spring ..............................................................................................................
Ball ..................................................................................................................
Switch..............................................................................................................
Fitting...............................................................................................................
O-Ring.........................................................................................................
Tube.................................................................................................................
Fitting...............................................................................................................
O-Ring.........................................................................................................
Fitting...............................................................................................................
Spool ...............................................................................................................
Spring ..............................................................................................................
Fitting...............................................................................................................
O-Ring.........................................................................................................
Spring ..............................................................................................................
Spool (Trimmer)...............................................................................................
Spool (Dump) ..................................................................................................
Spring ..............................................................................................................
Spool ...............................................................................................................
Washer ............................................................................................................
Spring (Inching) ...............................................................................................
Spring ..............................................................................................................
Spool (Inching) ................................................................................................
Oil Seal............................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
..
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
..
..
..
..
..
1
1
1
1
1
1
2
1
5
1
1
1
1
2
1
1
1
1
1
2

..
1
..
..
..
..
..
1
1
1
1
1
1
..
..
1
1
1
1
1
..
1
1
1
1
1
..
..
..
..
..
..
2
1
5
1
1
1
1
2
1
1
1
1
1
2
5-13

UNIT CODE G006


NORTH AMERICA

01/2004

TRANSMISSION CONTROL VALVE


POWERSHIFT
ITEM

PART NO.

DESCRIPTION

39
40
40
41
42
43
44
45
46
47
48
49
50
51
52
53
53
54
54
55
56
57
57
58
58
59
59
60
61

346647
346653
16486
346650
346648
346645
346644
221989
1337816
334500
346649
346646
346770
346768
346640
1313762
1313763
14591
16481
1329630
1328691
136704
320157
346656
320157
292508
320157
325897
186480

Stop (Inching) ..................................................................................................


Plug (Forward/Reverse Lever).........................................................................
O-Ring.........................................................................................................
Snap Ring........................................................................................................
Cap (Spring) ....................................................................................................
Spring (Center)................................................................................................
Spool (Forward/Reverse Lever).......................................................................
Pin ...................................................................................................................
Spool ...............................................................................................................
Oil Seal............................................................................................................
Stop (High and Low)........................................................................................
Spool (High and Low)......................................................................................
Spring (Clutch Pack)........................................................................................
Spool (Clutch Pack).........................................................................................
Spring ..............................................................................................................
Body ................................................................................................................
Body ................................................................................................................
Fitting...............................................................................................................
O-Ring.........................................................................................................
Gasket .................................................................................................................
Filter.....................................................................................................................
Capscrew.............................................................................................................
Washer ................................................................................................................
Capscrew.............................................................................................................
Washer ................................................................................................................
Capscrew.............................................................................................................
Washer ................................................................................................................
Clamp ..................................................................................................................
Clamp ..................................................................................................................

5-14

See Service Manual


for service procedures.

1
1
1
1
2
1
1
..
..
..
1
1
1
1
1
1
..
1
1
1
1
6
6
3
3
3
3
2
1

QTY
B

1
..
..
..
..
..
..
1
1
1
1
1
1
1
1
..
1
1
1
1
1
6
6
3
3
3
3
2
..

2004 HYSTER COMPANY

NOTES

5-15

UNIT CODE G006


NORTH AMERICA

01/2004

TORQUE CONVERTER (Figure 5-6)


POWERSHIFT

5-16

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

TORQUE CONVERTER
POWERSHIFT
KEY:
A: Gasoline and LPG
B: Diesel
QTY
ITEM

1
2
3
4
5
5
6
7
8
9

PART NO.

DESCRIPTION

344343
304464
261379
15942
1454600
1459400
388513
287851
320158
292681

Torque Converter .................................................................................................


Plate ....................................................................................................................
Washer ................................................................................................................
Bolt ......................................................................................................................
Flywheel Assembly ..............................................................................................
Flywheel Assembly ..............................................................................................
Plate ....................................................................................................................
Capscrew.............................................................................................................
Washer ................................................................................................................
Lockwasher..........................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
8
8
..
1
1
1
1
1

1
1
8
8
1
..
..
..
..
..

5-17

UNIT CODE G006


NORTH AMERICA

01/2004

CONTROL LINKAGE (Figure 5-7)


POWERSHIFT

5-18

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

CONTROL LINKAGE
POWERSHIFT
KEY:
A: High and Low
B: Forward/Reverse Lever
QTY
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

284077
1318417
1303158
1300139
292515
316826
133683
16316
15056
15156
15134
161652
15026
139
15211
313859
287817
292680
176640
292681
239503
138
15025
1310988
58951
1303154
43370
357235
1310985
71153
292501
136687
138
15025
311540
1310996
43370
311540
141
142
15211
154878
15026
1312735
1300139
1303158

Knob ....................................................................................................................
Shift Lever (High/Low) .........................................................................................
Bushing................................................................................................................
Washer ................................................................................................................
Capscrew.............................................................................................................
Nut .......................................................................................................................
Pin .......................................................................................................................
Capscrew.............................................................................................................
Nut .......................................................................................................................
Lockwasher..........................................................................................................
Washer ................................................................................................................
Rod End...............................................................................................................
Nut .......................................................................................................................
Rod End Pin ........................................................................................................
Cotter Pin.............................................................................................................
Bearing ................................................................................................................
Capscrew.............................................................................................................
Lockwasher..........................................................................................................
Capscrew.............................................................................................................
Lockwasher..........................................................................................................
Nut .......................................................................................................................
Rod End...............................................................................................................
Nut .......................................................................................................................
Crank ...................................................................................................................
Snap Ring............................................................................................................
Bracket.................................................................................................................
Link ......................................................................................................................
Crank ...................................................................................................................
Shaft ....................................................................................................................
Pin .......................................................................................................................
Capscrew.............................................................................................................
Nut .......................................................................................................................
Rod End...............................................................................................................
Nut .......................................................................................................................
Link ......................................................................................................................
Rod ......................................................................................................................
Link ......................................................................................................................
Link ......................................................................................................................
Rod End...............................................................................................................
Pin .......................................................................................................................
Cotter Pin.............................................................................................................
Knob ....................................................................................................................
Nut .......................................................................................................................
Lever (Forward and Reverse) ..............................................................................
Washer ................................................................................................................
Bushing................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
1
1
2
1
1
1
1
1
2
4
4
4
4
8
2
2
2
2
2
1
2
1
1
2
1
2
4
4
2
2
1
1
..
..
1
1
1
..
..
..
..
..

1
1
1
1
1
1
2
1
1
1
1
1
2
4
4
4
4
8
2
2
2
2
2
1
2
..
1
2
1
2
4
4
2
2
1
1
1
1
1
1
1
1
3
1
1
1
5-19

UNIT CODE G006


NORTH AMERICA

01/2004

CONTROL LINKAGE
POWERSHIFT
ITEM

PART NO.

DESCRIPTION

47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66

292515
316826
1303150
16316
15056
15156
15134
161652
228122
1310996
357249
139
15211
71153
1310975
357235
1310978
368231
138
15025

Capscrew.............................................................................................................
Nut .......................................................................................................................
Bracket.................................................................................................................
Capscrew.............................................................................................................
Nut .......................................................................................................................
Lockwasher..........................................................................................................
Washer ................................................................................................................
Rod End...............................................................................................................
Rod End...............................................................................................................
Rod ......................................................................................................................
Crank ...................................................................................................................
Rod End Pin ........................................................................................................
Cotter Pin.............................................................................................................
Pin .......................................................................................................................
Crank ...................................................................................................................
Crank ...................................................................................................................
Crank ...................................................................................................................
Bushing................................................................................................................
Rod End...............................................................................................................
Nut .......................................................................................................................

5-20

See Service Manual


for service procedures.

..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..

QTY
B

1
1
1
1
1
1
1
1
1
1
1
5
5
1
1
1
1
4
4
4

2004 HYSTER COMPANY

NOTES

5-21

UNIT CODE G006


NORTH AMERICA

01/2004

DRIVE AXLE (Figure 5-8)

5-22

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

DRIVE AXLE
QTY

ITEM

PART NO.

DESCRIPTION

1
1
2
3
4
5
6
7
7
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

1479160
1497902
86007
1497903
1497909
1497904
332276
1497907
1497908
313022
116067
293323
293322
372011
26400
230324
30190
230378
278326
153778
1491571
44538
221702
221780
1361489
114826
230325
258120
265659
213670
.. . . .
11286
.. . . .
11287
265666
1392223
248320
.. . . .
336555

Drive Axle (Powershift) ................................................................................................


1
Axle Housing ( Figure 5-9) .................................................................................
1
Washer .................................................................................................................... 12
Screw ......................................................................................................................
8
Differential And Carrier Assembly ...........................................................................
1
Screw ......................................................................................................................
4
Plug .........................................................................................................................
3
Axle Shaft (LH) ........................................................................................................
1
Axle Shaft (RH) .......................................................................................................
1
Sealant .................................................................................................................... AR
Lockwasher .............................................................................................................
2
Nut...........................................................................................................................
2
Nut...........................................................................................................................
2
Hub..........................................................................................................................
2
Stud .........................................................................................................................
6
Bearing Cup ............................................................................................................
1
Bearing Cup ............................................................................................................
1
Bearing Cone ..........................................................................................................
2
Nut........................................................................................................................... 14
Thimble.................................................................................................................... 14
Capscrew ................................................................................................................ 14
Oil Seal....................................................................................................................
2
Capscrew ................................................................................................................
4
Washer ....................................................................................................................
4
Retainer...................................................................................................................
2
Breather...................................................................................................................
1
Bearing Cone ..........................................................................................................
2
Oil Seal....................................................................................................................
2
Wear Sleeve ............................................................................................................
2
Capscrew ................................................................................................................ 32
Wheel ( Figure 11-8) ..........................................................................................
4
Nut........................................................................................................................... 12
Tire ( Figure 11-8) ..............................................................................................
4
Nut........................................................................................................................... 12
Gasket .....................................................................................................................
2
Brake Drum ( Figure 7-4) ...................................................................................
2
Nut........................................................................................................................... 12
Brake .......................................................................................................................
2
Plate (Valve Stem)...................................................................................................
2

2004 HYSTER COMPANY

See Service Manual


for service procedures.

5-23

UNIT CODE G006


NORTH AMERICA

01/2004

AXLE HOUSING AND ATTACHING PARTS (Figure 5-9)

ITEM

PART NO.

DESCRIPTION

1
2
3
4
4
5
6
7
8
9
10
10

1479160
1497902
332276
86007
1497903
1497904
1497905
293322
116067
1497906
293323
1497907
1497908

Drive Axle ....................................................................................................................


Axle Housing ...........................................................................................................
Plug .........................................................................................................................
Washer ....................................................................................................................
Screw (Short) ..........................................................................................................
Screw (Medium) ......................................................................................................
Wiper (Inner) ...........................................................................................................
Nut...........................................................................................................................
Lockwasher .............................................................................................................
Lockwasher .............................................................................................................
Nut...........................................................................................................................
Axle Shaft (LH) ........................................................................................................
Axle Shaft (RH) .......................................................................................................

5-24

QTY

See Service Manual


for service procedures.

1
1
3
12
8
4
2
2
2
2
2
1
1

2004 HYSTER COMPANY

NOTES

5-25

UNIT CODE G006


NORTH AMERICA

01/2004

DIFFERENTIAL AND CARRIER (Figure 5-10)

5-26

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

DIFFERENTIAL AND CARRIER


QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
7
7
7
8
8
8
8
8
8
8
8
8
8
8
9
10
10
10
11
12
13
13
13
13
14
15
16
17
18
19
20
20
21
22
23
24
25
26
27
28
29
30

1479160
1497909
1374090
1347812
1347819
1450861
200972
30062
1489281
1489282
1489283
1489284
1347803
1347804
1347805
1347806
1347807
1347808
1347809
1347810
1347811
1347801
1347802
1347774
1497910
1357734
1312083
296844
240683
1374097
1312616
1380777
1502129
1347770
293716
1347839
86008
1475420
1475421
1489409
1489410
1450861
1347831
1374550
125428
1347822
1380797
200982
1347835
1380776
1318626

Drive Axle ....................................................................................................................


Differential And Carrier Assembly ...........................................................................
Oil Seal ...............................................................................................................
Bearing Cone ......................................................................................................
Capscrew ............................................................................................................
Washer................................................................................................................
Bearing Cup ........................................................................................................
Bearing Cup ........................................................................................................
Shim (0.003 in.)...................................................................................................
Shim (0.005 in.)...................................................................................................
Shim (0.010 in.)...................................................................................................
Shim (0.20 in.).....................................................................................................
Spacer.................................................................................................................
Spacer.................................................................................................................
Spacer.................................................................................................................
Spacer.................................................................................................................
Spacer.................................................................................................................
Spacer.................................................................................................................
Spacer.................................................................................................................
Spacer.................................................................................................................
Spacer.................................................................................................................
Spacer.................................................................................................................
Spacer.................................................................................................................
Bearing Cone ......................................................................................................
Bevel Gear Assembly..........................................................................................
Nut ..................................................................................................................
Washer ...........................................................................................................
Bearing................................................................................................................
Snap Ring ...........................................................................................................
Screw (Not Illustrated).........................................................................................
Nut (Not Illustrated) .............................................................................................
Ball (Not Illustrated) ............................................................................................
Cap .....................................................................................................................
Washer................................................................................................................
Capscrew ............................................................................................................
Bearing Ring .......................................................................................................
Cotter Pin ............................................................................................................
Roller Bearing .....................................................................................................
Roller Bearing .....................................................................................................
Case Assembly ...................................................................................................
Case ...............................................................................................................
Washer .......................................................................................................
Capscrew ...................................................................................................
Nut ......................................................................................................................
Washer................................................................................................................
Bolt......................................................................................................................
Washer................................................................................................................
Washer................................................................................................................
Pinion ..................................................................................................................
Side Gear ............................................................................................................
Spider..................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
8
8
1
1
1
1
2
3
2
2
2
2
2
2
2
2
2
2
2
1
1
1
1
1
1
1
1
2
1
4
4
2
2
2
2
1
1
16
16
12
12
12
2
4
4
2
1
5-27

UNIT CODE G006


NORTH AMERICA

01/2004

DIFFERENTIAL AND CARRIER


ITEM

PART NO.

1380779
1347813
1347800
1380798
1489287
1489286

5-28

DESCRIPTION

QTY

Cage Assembly (Includes Items 5-6) ..................................................................


Shim Kit (Includes Item 7) ...................................................................................
Split Spacer Kit (Includes Item 8)........................................................................
Carrier Assembly (Includes Items 13-15)............................................................
Hardware Kit (Includes Items 23-25) ..................................................................
Differential Kit (Includes Items 26-30) .................................................................

See Service Manual


for service procedures.

1
1
1
1
1
1

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

DRIVE SHAFT ASSEMBLY (Figure 5-11)

ITEM

1
2
3
4
5

PART NO.

DESCRIPTION

1484173
199861
1498113
366790
221507
1483880

Drive Shaft Assembly ..................................................................................................


Spider and Bearing .................................................................................................
Tube.........................................................................................................................
Yoke (Transmission End) .........................................................................................
Capscrew.....................................................................................................................
Yoke (Differential End) .................................................................................................

2004 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
2
1
1
16
1

5-29

NOTES

5-30

UNIT CODE G006


NORTH AMERICA

01/2004

6 STEERING SYSTEM

STEERING SYSTEM

01/2004

UNIT CODE G006


NORTH AMERICA

SECTION 6
STEERING SYSTEM
DESCRIPTION

PAGE

STEERING AXLE ................................................................................................................................................. 6-8


STEERING COLUMN........................................................................................................................................... 6-2
STEERING CONTROL UNIT ............................................................................................................................... 6-6
STEERING CYLINDER ...................................................................................................................................... 6-12
STEERING PUMP.............................................................................................................................................. 6-10

2004 HYSTER COMPANY

See Service Manual


for service procedures.

6-1

UNIT CODE G006


NORTH AMERICA

01/2004

STEERING COLUMN (Figure 6-1)

6-2

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

STEERING COLUMN
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
44
44
44
44
45

357288
1336570
1336465
1336479
1346744
16376
15920
1334790
1336468
1336503
1336480
1336483
1350404
1346867
1344055
296442
292683
132860
1336474
287860
316826
296421
1346863
1346862
1346743
1336476
930775
15203
1336472
136749
239503
293780
1336481
292500
292680
136687
1344054
352955
1346866
17196
1300165
1312733
345423
371666
1311011
366063
366064
389824
366066
366063

Steering Control Unit ( Figure 6-2) .........................................................................


Steering Pod ................................................................................................................
Grommet......................................................................................................................
Shaft ............................................................................................................................
Bumper ........................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Washer ........................................................................................................................
Isolator .........................................................................................................................
Spacer .........................................................................................................................
Latch ............................................................................................................................
Spring ..........................................................................................................................
Bushing........................................................................................................................
Bracket (Optional)........................................................................................................
Bracket.........................................................................................................................
Washer ....................................................................................................................
Lockwasher .............................................................................................................
Capscrew ................................................................................................................
Anchor .........................................................................................................................
Capscrew.....................................................................................................................
Nut ...............................................................................................................................
Washer ........................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Spring ..........................................................................................................................
Tensioner .....................................................................................................................
Rod End Pin ................................................................................................................
Cotter Pin.....................................................................................................................
Plate ............................................................................................................................
Capscrew.....................................................................................................................
Nut ...............................................................................................................................
Lockwasher..................................................................................................................
Cover ...........................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
Clamp ..........................................................................................................................
Steering Wheel ............................................................................................................
Lockwasher..................................................................................................................
Fitting...........................................................................................................................
Spacer .........................................................................................................................
Steering Column..........................................................................................................
Nut...........................................................................................................................
Horn Button .................................................................................................................
Valve Block Assembly..................................................................................................
Relief Valve .............................................................................................................
Pin ...........................................................................................................................
Seal Kit ....................................................................................................................
Service Kit ...............................................................................................................
Relief Valve .............................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
1
4
4
8
8
4
1
1
1
1
1
1
1
1
1
2
2
2
2
2
1
1
1
1
1
1
1
1
1
2
2
2
1
1
2
4
4
1
1
1
1
1
1
1
1
1

6-3

UNIT CODE G006


NORTH AMERICA

01/2004

STEERING COLUMN
ITEM

45
46

6-4

PART NO.

366065
366065

DESCRIPTION

QTY

Seal.....................................................................................................................
Seal.....................................................................................................................

See Service Manual


for service procedures.

1
1

2004 HYSTER COMPANY

NOTES

6-5

UNIT CODE G006


NORTH AMERICA

01/2004

STEERING CONTROL UNIT (Figure 6-2)

6-6

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

STEERING CONTROL UNIT


QTY

ITEM

PART NO.

DESCRIPTION

1
2
2
3
4
5
6
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

357288
.. . . .
.. . . .
.. . . .
345408
345409
2032230
.. . . .
.. . . .
345410
345411
345412
1303787
1355326
366067
.. . . .
1357026
366068
.. . . .
345424
.. . . .
345418
366069
371344

Steering Control Unit ...................................................................................................


Sealing Ring ............................................................................................................
Housing ...................................................................................................................
Spool .......................................................................................................................
Ball ..........................................................................................................................
Bushing ...................................................................................................................
Seal .........................................................................................................................
Plate ........................................................................................................................
Screw ......................................................................................................................
Bearing Set .............................................................................................................
Ring .........................................................................................................................
Pin ...........................................................................................................................
Spring ......................................................................................................................
Shaft ........................................................................................................................
Spacer .....................................................................................................................
O-Ring .....................................................................................................................
Plate ........................................................................................................................
Gear ........................................................................................................................
O-Ring .....................................................................................................................
Cover .......................................................................................................................
Washer ....................................................................................................................
Pin ...........................................................................................................................
Screw ......................................................................................................................
Capscrew ................................................................................................................

1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
2
1
7
1
1
6

2032229

Seal Kit (Includes Items 1, 5, 13, 16, 18).....................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

6-7

UNIT CODE G006


NORTH AMERICA

01/2004

STEERING AXLE (Figure 6-3)

6-8

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

STEERING AXLE
QTY

ITEM

PART NO.

DESCRIPTION

1
1
2
3
4
5
6
6
7
8
9
10
11
12
13
14
15
16
17
18
19
19
19
20
21
22
23
24
24
24
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42

346299
349281
1345684
1544970
1544971
58903
1491406
1350680
293688
292685
185860
153715
230421
153716
153717
1383795
1383797
135657
266733
39678
185856
185857
185858
293628
153835
230325
129498
357293
230324
153834
129499
107296
53641
1383775
15225
69029
266728
266612
13957
131193
1335870
131190
131191
1335873
292590
292687
344390
11276
350183

Steering Axle ...............................................................................................................


1
Shaft ........................................................................................................................
2
Seal .............................................................................................................................
8
Pin ...............................................................................................................................
2
Pin ...............................................................................................................................
2
Snap Ring....................................................................................................................
8
Tie Rod ........................................................................................................................
2
Bearing ....................................................................................................................
2
Capscrew.....................................................................................................................
8
Lockwasher..................................................................................................................
8
Plug .............................................................................................................................
2
Bearing Cone...............................................................................................................
2
Bearing Cup.................................................................................................................
2
Seal .............................................................................................................................
2
Wear Sleeve ................................................................................................................
2
Spindle (RH) ................................................................................................................
1
Spindle (LH).................................................................................................................
1
Bearing Cone...............................................................................................................
1
Seal .............................................................................................................................
2
O-Ring .........................................................................................................................
2
Shim (0.005 in.) ........................................................................................................... AR
Shim (0.007 in.) ........................................................................................................... AR
Shim (0.020 in.) ........................................................................................................... AR
Screw...........................................................................................................................
6
Bearing Cone...............................................................................................................
2
Bearing Cone...............................................................................................................
2
Oil Seal ........................................................................................................................
2
Hub ..............................................................................................................................
2
Bearing Cup ............................................................................................................
1
Bearing Cup ............................................................................................................
1
Wear Sleeve ............................................................................................................
1
Stud .........................................................................................................................
6
Wheel Nut....................................................................................................................
2
Washer ........................................................................................................................
2
Cotter Pin.....................................................................................................................
2
Hub Cap ......................................................................................................................
2
Seal .............................................................................................................................
2
Cap ..............................................................................................................................
2
Lube Fitting ..................................................................................................................
6
Seal .............................................................................................................................
2
Flange..........................................................................................................................
2
Shim (0.110 in.) ...........................................................................................................
3
Shim (0.040 in.) ...........................................................................................................
3
Bushing........................................................................................................................
2
Capscrew.....................................................................................................................
4
Lockwasher..................................................................................................................
4
Steer Cylinder ( Figure 6-5) ....................................................................................
1
Wheel Nut.................................................................................................................... 12
Bearing Cap.................................................................................................................
2

2004 HYSTER COMPANY

See Service Manual


for service procedures.

6-9

UNIT CODE G006


NORTH AMERICA

01/2004

STEERING PUMP (Figure 6-4)

6-10

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

STEERING PUMP
KEY:
A: Gasoline and LPG
B: Diesel
QTY
ITEM

PART NO.

DESCRIPTION

1
2
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

2036997
2036998
.. . . .
1458844
1465574
1465577
293781
1328812
1465572
1465573
321797
321792
16485
1465575
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .

Steering Pump.....................................................................................................
Steering Pump.....................................................................................................
Body ................................................................................................................
Flange .............................................................................................................
Gear Set ..........................................................................................................
Gear Set ..........................................................................................................
Washer ............................................................................................................
Bolt ..................................................................................................................
Key ..................................................................................................................
Valve Assembly ...............................................................................................
Spring..........................................................................................................
Plug ("B") ....................................................................................................
O-Ring.........................................................................................................
Plug.............................................................................................................
Body ................................................................................................................
Plunger ............................................................................................................
Snap Ring........................................................................................................
Oil Seal............................................................................................................
Seal .................................................................................................................
Seal .................................................................................................................
Bushing ...........................................................................................................

1
..
1
1
1
..
4
4
1
1
1
2
2
1
1
1
1
1
2
2
4

..
1
1
1
..
1
4
4
..
1
1
2
2
1
1
1
1
1
2
2
4

1458845
1465574
1465577

Seal Kit (Includes Items 14-17) ...........................................................................


Gear Set (Includes Items 3, 18)...........................................................................
Gear Set (Includes Items 3, 18)...........................................................................

1
1
..

1
..
1

2004 HYSTER COMPANY

See Service Manual


for service procedures.

6-11

UNIT CODE G006


NORTH AMERICA

01/2004

STEERING CYLINDER (Figure 6-5)

6-12

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

STEERING CYLINDER
ITEM

1
2
3
4
5
6
7
8
9
9

QTY

PART NO.

DESCRIPTION

344390
203071
2046765
154358
133920
344391
344395
210183
344392
16558
16483

Steer Cylinder ..............................................................................................................


Rod Wiper ...............................................................................................................
Seal .........................................................................................................................
Back-Up Ring ..........................................................................................................
O-Ring .....................................................................................................................
Tube.........................................................................................................................
End Cap ..................................................................................................................
Seal .........................................................................................................................
Rod..........................................................................................................................
Fitting.......................................................................................................................
O-Ring.................................................................................................................

1
2
1
2
2
1
2
2
1
2
1

1501408

Seal Kit (Includes Items 1-4, 7) ...................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

6-13

NOTES

6-14

UNIT CODE G006


NORTH AMERICA

01/2004

7 BRAKE SYSTEM

BRAKE SYSTEM

01/2004

UNIT CODE G006


NORTH AMERICA

SECTION 7
BRAKE SYSTEM
DESCRIPTION

PAGE

BRAKE ............................................................................................................................................................... 7-10


BRAKE BOOSTER............................................................................................................................................. 7-12
BRAKE LINES ...................................................................................................................................................... 7-4
BRAKE PEDAL LINKAGE
POWERSHIFT .................................................................................................................................................. 7-6
MASTER CYLINDER ......................................................................................................................................... 7-14
PARK BRAKE ....................................................................................................................................................... 7-2

2004 HYSTER COMPANY

See Service Manual


for service procedures.

7-1

UNIT CODE G006


NORTH AMERICA

01/2004

PARK BRAKE (Figure 7-1)

7-2

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

PARK BRAKE
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

342962
1328688
353013
353012
1322669
15172
352605
352575
353011
353009
15200
353206
136703
292681
1460789
387316
1460790
353497
313828
1494931
1331006
1330998
1330999
1331001
1331002
1335467
1335468
15200
1333572

Spacer .........................................................................................................................
Screw...........................................................................................................................
Cover ...........................................................................................................................
Cover ...........................................................................................................................
Link ..............................................................................................................................
Washer ........................................................................................................................
Bearing ........................................................................................................................
Ring .............................................................................................................................
Cover ...........................................................................................................................
Cover ...........................................................................................................................
Cotter Pin.....................................................................................................................
Snap Ring....................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Cable (LH) ...................................................................................................................
Clamp ..........................................................................................................................
Cable (RH)...................................................................................................................
Clamp ..........................................................................................................................
Nut ...............................................................................................................................
Brake Lever Assembly .................................................................................................
Snap Ring................................................................................................................
Spacer .....................................................................................................................
Spacer .....................................................................................................................
Link..........................................................................................................................
Clamp ......................................................................................................................
Pin ...........................................................................................................................
Washer ....................................................................................................................
Cotter Pin ................................................................................................................
Pin ...........................................................................................................................

a
a
a
a

2
7
1
1
1
2
1
2
1
1
1
2
2
2
1
1
1
1
1
1
2
1
1
2
2
2
2
1
1

FOOTNOTES:
a Monotrol Pedal

2004 HYSTER COMPANY

See Service Manual


for service procedures.

7-3

UNIT CODE G006


NORTH AMERICA

01/2004

BRAKE LINES (Figure 7-2)

7-4

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

BRAKE LINES
QTY

ITEM

PART NO.

DESCRIPTION

1
1
1
2
2
2
2
2
3
4
5
6
7
8
9
9
10
11
12
13
14
14
15
16
17
18
19
20
21
22
23
24
25
26
27

136687
292501
292680
1489805
1491824
317741
317742
317743
353311
340206
16151
1335187
379238
1347574
26801
29344
372014
16195
124359
372015
287851
292681
377620
222476
16115
16151
16186
387867
136749
136516
292681
239503
16125
281700
14349

Nut ...............................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Reservoir .....................................................................................................................
Brake Reservoir Cap ...............................................................................................
Clamp ......................................................................................................................
Cap..........................................................................................................................
Filter ........................................................................................................................
Clamp ..........................................................................................................................
Hose ............................................................................................................................
Fitting...........................................................................................................................
Power Brake Valve.......................................................................................................
Booster ( Figure 7-5) ..........................................................................................
Master Cylinder ( Figure 7-6) .............................................................................
Fitting...........................................................................................................................
Gasket .........................................................................................................................
Tube .............................................................................................................................
Fitting...........................................................................................................................
Clamp ..........................................................................................................................
Tube .............................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Tube .............................................................................................................................
Fitting...........................................................................................................................
Fitting...........................................................................................................................
Fitting...........................................................................................................................
Fitting...........................................................................................................................
Pressure Switch...........................................................................................................
Capscrew.....................................................................................................................
Clamp ..........................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
Fitting...........................................................................................................................
Nut ...............................................................................................................................
Fitting...........................................................................................................................

ab
ab
b

ab

2
2
2
1
1
1
1
1
2
1
1
1
1
1
2
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

FOOTNOTES:
a Oil Clutch (Powershift Forward/Reverse Lever)
b Powershift (Monotrol Pedal)

2004 HYSTER COMPANY

See Service Manual


for service procedures.

7-5

UNIT CODE G006


NORTH AMERICA

01/2004

BRAKE PEDAL LINKAGE (Figure 7-3)


POWERSHIFT

7-6

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

BRAKE PEDAL LINKAGE


POWERSHIFT
QTY

ITEM

PART NO.

DESCRIPTION

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
17
18
19
19
20
21
22
23
24
24
25
26
27
28
29
30
31
32
33
33
34
35
35
35
36
36
37
38
39
40
41
42
43

1335187
1347574
353835
379238
278060
153
372019
372020
295580
221354
114496
340214
357301
270632
227070
58908
247747
15026
15156
119758
15028
37562
247748
17253
15026
340215
136692
292515
270632
344256
342931
320159
292682
139
15211
357278
138
15025
309704
136687
292501
292680
320161
340213
320157
313860
340210
15086
15223
340212
15028

Power Brake Valve.......................................................................................................


Master Cylinder ( Figure 7-6) .............................................................................
Plug .........................................................................................................................
Booster ( Figure 7-5) ..........................................................................................
Tube.........................................................................................................................
Rod End Pin ................................................................................................................
Shaft ............................................................................................................................
Spring ..........................................................................................................................
Eye Bolt .......................................................................................................................
Nut ...............................................................................................................................
Pad ..............................................................................................................................
Spring ..........................................................................................................................
Inching Pedal ...............................................................................................................
Bushing ...................................................................................................................
Pin ...........................................................................................................................
Snap Ring....................................................................................................................
Washer ........................................................................................................................
Nut ...............................................................................................................................
Lockwasher..................................................................................................................
Ball Joint ......................................................................................................................
Nut ...............................................................................................................................
Capscrew.....................................................................................................................
Crank ...........................................................................................................................
Key...............................................................................................................................
Nut ...............................................................................................................................
Link ..............................................................................................................................
Nut ...............................................................................................................................
Capscrew.....................................................................................................................
Bushing........................................................................................................................
Brake Pedal .................................................................................................................
Bracket.........................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Rod End Pin ................................................................................................................
Cotter Pin.....................................................................................................................
Link ..............................................................................................................................
Rod End.......................................................................................................................
Nut ...............................................................................................................................
Spring ..........................................................................................................................
Nut ...............................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Washer ........................................................................................................................
Shoulder Bolt ...............................................................................................................
Washer ........................................................................................................................
Bearing ........................................................................................................................
Plate ............................................................................................................................
Nut ...............................................................................................................................
Cotter Pin.....................................................................................................................
Rod End.......................................................................................................................
Nut ...............................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
4
2
2
2
2
1
1
1
2
2
1
4
4
2
1
1
2
2
2
2
1
2
2
1
2
2
2
1
1
1
2
1
1
1
1
1
7-7

UNIT CODE G006


NORTH AMERICA

01/2004

BRAKE PEDAL LINKAGE


POWERSHIFT
ITEM

44
44
45
45

7-8

PART NO.

DESCRIPTION

QTY

15157
18559
15157
18558

Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................

See Service Manual


for service procedures.

2
2
2
2

2004 HYSTER COMPANY

NOTES

7-9

UNIT CODE G006


NORTH AMERICA

01/2004

BRAKE (Figure 7-4)

7-10

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

BRAKE
KEY:
A: Right Hand
B: Left Hand
QTY
ITEM

1
1
2
3
4
4
4
5
6
6
7
8
8
8
9
9
9
10
11
12
13
14
15
16
17
18
19
20
20
20

PART NO.

1327565
1327566
1323995
1324002
374535
374548
1321836
1321837
1323996
1321838
1321839
1321843
293664
1323998
374540
374541
1312904
a 1321373
1371220
1357370
1323999
1321842
1345903
374543
1520835
374545
374546
374547
374542
1300494
1300495
1300496
1300493

DESCRIPTION

Brake ...................................................................................................................
1
Brake ...................................................................................................................
..
Plate ................................................................................................................
1
Plate ................................................................................................................
..
Plug .................................................................................................................
2
Plug (Inspection) .............................................................................................
2
Screw ..............................................................................................................
2
Washer ............................................................................................................
2
Plate ................................................................................................................
1
Brake Shoe (Common)....................................................................................
1
Brake Shoe......................................................................................................
..
Brake Shoe......................................................................................................
1
Capscrew ........................................................................................................
1
Strut.................................................................................................................
1
Spring ..............................................................................................................
1
Washer ............................................................................................................
1
Wheel Cylinder ................................................................................................
1
Wheel Cylinder Kit ......................................................................................
1
Bleeder Screw.............................................................................................
1
Adjuster ...........................................................................................................
1
Screw ..............................................................................................................
2
Lockwasher .....................................................................................................
1
Washer ............................................................................................................
1
Spring (Return)................................................................................................
2
Spring ..............................................................................................................
1
Spring ..............................................................................................................
2
Plate ................................................................................................................
2
Ring .................................................................................................................
2
Spring ..............................................................................................................
2
Washer (0.01 in.) ............................................................................................. AR
Washer (0.02 in.) ............................................................................................. AR
Washer (0.04 in.) ............................................................................................. AR
Adjuster Kit (Includes Item 10) ........................................................................

..
1
..
1
2
2
2
2
1
1
1
..
1
1
1
1
1
1
1
1
2
1
1
2
1
2
2
2
2
AR
AR
AR
2

FOOTNOTES:
a Includes Cups, Boots, Pistons and Pushrods

2004 HYSTER COMPANY

See Service Manual


for service procedures.

7-11

UNIT CODE G006


NORTH AMERICA

01/2004

BRAKE BOOSTER (Figure 7-5)

7-12

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

BRAKE BOOSTER
ITEM

1
2
3
4
5

QTY

PART NO.

DESCRIPTION

379238
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .

Booster ........................................................................................................................
Cover .......................................................................................................................
Cup..........................................................................................................................
O-Ring .....................................................................................................................
Piston Ring ..............................................................................................................
O-Ring .....................................................................................................................

1
1
2
1
1
1

319144

Booster Repair Kit (Includes Items 1-5).......................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

7-13

UNIT CODE G006


NORTH AMERICA

01/2004

MASTER CYLINDER (Figure 7-6)

7-14

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

MASTER CYLINDER
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

1347574
.. . . .
319148
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
278063
278060
70226

Master Cylinder ...........................................................................................................


Gasket .....................................................................................................................
Relief Valve .............................................................................................................
Gasket .....................................................................................................................
Gasket .....................................................................................................................
Cup..........................................................................................................................
Cup..........................................................................................................................
Cup..........................................................................................................................
Retaining Ring.........................................................................................................
Retainer...................................................................................................................
Seat .........................................................................................................................
O-Ring .....................................................................................................................
Seal .........................................................................................................................
Check Valve.............................................................................................................
Valve Seat ...............................................................................................................
Plug .........................................................................................................................
Tube.........................................................................................................................
Spring ......................................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

1347573

Repair Kit (Includes Items 1-14) ..................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

7-15

NOTES

7-16

UNIT CODE G006


NORTH AMERICA

01/2004

8 HYDRAULIC SYSTEM

HYDRAULIC SYSTEM

01/2004

UNIT CODE G006


NORTH AMERICA

SECTION 8
HYDRAULIC SYSTEM
DESCRIPTION

PAGE

CONTROL VALVE
FOUR FUNCTION .......................................................................................................................................... 8-16
TWO AND THREE FUNCTION ...................................................................................................................... 8-14
CONTROL VALVE ATTACHING PARTS WITH FITTINGS
FOUR FUNCTION .......................................................................................................................................... 8-22
TWO AND THREE FUNCTION ...................................................................................................................... 8-18
CONTROL VALVE ATTACHING TUBES ............................................................................................................ 8-24
DRIVE SHAFT.................................................................................................................................................... 8-30
HYDRAULIC OIL FILTER ................................................................................................................................... 8-12
HYDRAULIC PUMP............................................................................................................................................ 8-26
HYDRAULIC SYSTEM ......................................................................................................................................... 8-2
HYDRAULIC TANK............................................................................................................................................. 8-10
STEERING HYDRAULIC...................................................................................................................................... 8-4
TILT CYLINDER ................................................................................................................................................. 8-28
TRANSMISSION COOLING................................................................................................................................. 8-8

2004 HYSTER COMPANY

See Service Manual


for service procedures.

8-1

UNIT CODE G006


NORTH AMERICA

01/2004

HYDRAULIC SYSTEM (Figure 8-1)

8-2

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

HYDRAULIC SYSTEM
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
4
5
6
7
8
9
10
11
12
13
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

1367711
18886
246108
1378948
350054
39373
221547
177947
34811
34811
15156
177948
35116
340218
350055
292529
182889
182891
182890
320162
300937
190757
16828
15866
350079
320157
292681
181899
239503
173247
17765
18588
15158
222588
92861
173685
119236
377346
350099
1474964
15962
144067
18496
96481
353302
313221
345881
15175
15155
221705

1
Hydraulic Pump ( Figure 8-11) ...............................................................................
Set Screw ....................................................................................................................
1
Sealant ........................................................................................................................ AR
Adapter (Gasoline and LPG) .......................................................................................
1
Adapter (Diesel)...........................................................................................................
1
O-Ring .........................................................................................................................
1
Capscrew.....................................................................................................................
1
Lockwasher..................................................................................................................
3
Capscrew.....................................................................................................................
3
Capscrew.....................................................................................................................
4
Lockwasher..................................................................................................................
8
Lockwasher..................................................................................................................
4
Capscrew.....................................................................................................................
4
Drive Shaft (Gasoline and LPG) ( Figure 8-13) ......................................................
1
Drive Shaft (Diesel) ( Figure 8-13) .........................................................................
1
Capscrew.....................................................................................................................
2
Mount...........................................................................................................................
1
Hose ............................................................................................................................
1
Washer ........................................................................................................................
2
Washer ........................................................................................................................
2
Nut ...............................................................................................................................
2
Fitting...........................................................................................................................
2
Capscrew.....................................................................................................................
4
O-Ring .........................................................................................................................
1
Tube .............................................................................................................................
1
Washer ........................................................................................................................
4
Lockwasher..................................................................................................................
4
Clamp ..........................................................................................................................
1
Nut ...............................................................................................................................
2
Clamp ..........................................................................................................................
1
Fitting...........................................................................................................................
2
Capscrew.....................................................................................................................
4
Lockwasher..................................................................................................................
4
Fitting...........................................................................................................................
1
O-Ring .........................................................................................................................
1
Collar ...........................................................................................................................
2
Clamp ..........................................................................................................................
4
Tube .............................................................................................................................
1
Dipstick ........................................................................................................................
1
Tank ( Figure 8-4) ...................................................................................................
1
Fitting...........................................................................................................................
1
Clamp ..........................................................................................................................
2
Capscrew.....................................................................................................................
2
Hose ............................................................................................................................
1
Breather .......................................................................................................................
1
Clamp ..........................................................................................................................
1
Link ..............................................................................................................................
2
Washer ........................................................................................................................
2
Lockwasher..................................................................................................................
2
Nut ...............................................................................................................................
2

2004 HYSTER COMPANY

See Service Manual


for service procedures.

8-3

UNIT CODE G006


NORTH AMERICA

01/2004

STEERING HYDRAULIC (Figure 8-2)

8-4

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

STEERING HYDRAULIC
KEY:
A: Gas And LPG
B: Diesel
QTY
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
11
12
13
14
15
16
17
18
19
20
20
21
21
21
21
22
23
24
25
26
26
27
27
28
28
29
29
30
31
32
33
34
35
36
37

16634
15156
1462305
1459843
1461876
292683
1459838
16815
221767
15056
2036997
2036998
15866
190757
222580
293781
1462995
1329660
280472
127045
222504
16485
16541
16484
16568
16484
17062
17319
17777
16923
222504
16485
114371
241975
1312741
1312740
139919
125792
2033612
198678
129684
320157
292681
239503
1311014
1311015

Capscrew.............................................................................................................
3
Lockwasher..........................................................................................................
5
Stiffener ...............................................................................................................
1
Pulley ...................................................................................................................
1
Nut .......................................................................................................................
1
Lockwasher..........................................................................................................
1
Adapter ................................................................................................................
1
Capscrew.............................................................................................................
2
Washer ................................................................................................................
4
Nut .......................................................................................................................
2
Steering Pump ( Figure 6-4) ...........................................................................
1
Steering Pump ( Figure 6-4) ...........................................................................
..
O-Ring .................................................................................................................
1
Fitting...................................................................................................................
2
Fitting...................................................................................................................
1
Washer ................................................................................................................
4
Adapter ................................................................................................................
..
Gasket .................................................................................................................
..
Sealant ................................................................................................................ AR
Clamp ..................................................................................................................
4
Fitting...................................................................................................................
1
O-Ring .............................................................................................................
1
Fitting...................................................................................................................
1
O-Ring .............................................................................................................
1
Fitting...................................................................................................................
..
O-Ring .............................................................................................................
..
Fitting...................................................................................................................
1
Fitting...................................................................................................................
1
Fitting...................................................................................................................
1
Fitting...................................................................................................................
1
Fitting...................................................................................................................
..
O-Ring .............................................................................................................
..
Hose (Gasoline and LPG) ...................................................................................
1
Hose (Diesel) .......................................................................................................
..
Hose (Gasoline and LPG) ...................................................................................
1
Hose (Diesel) .......................................................................................................
..
Hose (Gasoline and LPG) ...................................................................................
1
Hose (Diesel) .......................................................................................................
..
Strap Clamp.........................................................................................................
4
Clamp ..................................................................................................................
1
Clamp ..................................................................................................................
5
Washer ................................................................................................................
3
Lockwasher..........................................................................................................
4
Nut .......................................................................................................................
2
Hose ....................................................................................................................
1
Hose ....................................................................................................................
1

2004 HYSTER COMPANY

See Service Manual


for service procedures.

..
..
..
..
..
..
..
..
..
..
..
1
1
2
1
4
1
1
AR
4
..
..
..
..
1
1
1
1
1
1
1
1
..
1
..
1
..
1
4
1
5
3
4
2
1
1
8-5

UNIT CODE G006


NORTH AMERICA

01/2004

STEERING HYDRAULIC

ITEM

PART NO.

DESCRIPTION

38
39
39
40
40
41
42
43
44
45
46
47
48
49
50
51
52

114371
222512
16485
222400
16485
251994
136749
1326653
18497
15055
292682
136692
287854
392649
309740
1471345
1311603

Hose ....................................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
Clamp ..................................................................................................................
Capscrew.............................................................................................................
Clamp ..................................................................................................................
Capscrew.............................................................................................................
Nut .......................................................................................................................
Lockwasher..........................................................................................................
Nut .......................................................................................................................
Capscrew.............................................................................................................
Hose ....................................................................................................................
Capscrew.............................................................................................................
Gasket .................................................................................................................
O-Ring .................................................................................................................

8-6

See Service Manual


for service procedures.

1
1
1
1
1
1
1
1
2
2
1
1
1
1
4
..
2

QTY
B

..
1
1
1
1
1
1
1
2
..
..
..
..
1
4
1
..

2004 HYSTER COMPANY

NOTES

8-7

UNIT CODE G006


NORTH AMERICA

01/2004

TRANSMISSION COOLING (Figure 8-3)

8-8

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

TRANSMISSION COOLING
KEY:
A: Gasoline and LPG
B: Diesel
QTY
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
11
12
12

66885
66997
1326651
1326927
129563
198678
251994
1326652
292681
239503
16542
16485
16569
16485

Fitting...................................................................................................................
Fitting...................................................................................................................
Hose ....................................................................................................................
Hose ....................................................................................................................
Strap Clamp.........................................................................................................
Clamp ..................................................................................................................
Clamp ..................................................................................................................
Clamp ..................................................................................................................
Lockwasher..........................................................................................................
Nut .......................................................................................................................
Fitting...................................................................................................................
O-Ring .............................................................................................................
Fitting...................................................................................................................
O-Ring .............................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
1
1
2
1
1
1
1
1
1
1

1
1
1
1
1
1
2
1
1
1
1
1
1
1

8-9

UNIT CODE G006


NORTH AMERICA

01/2004

HYDRAULIC TANK (Figure 8-4)

8-10

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

HYDRAULIC TANK
ITEM

1
2
3
4
5
6
7
8

QTY

PART NO.

DESCRIPTION

1474964
350099
353302
221705
15155
15175
345881
15962

Tank .............................................................................................................................
Dipstick ........................................................................................................................
Breather .......................................................................................................................
Nut ...............................................................................................................................
Lockwasher..................................................................................................................
Washer ........................................................................................................................
Link ..............................................................................................................................
Fitting...........................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
2
2
2
2
2

8-11

UNIT CODE G006


NORTH AMERICA

01/2004

HYDRAULIC OIL FILTER (Figure 8-5)

ITEM

1
2
3
4
5
6
7
8

8-12

PART NO.

DESCRIPTION

QTY

190784
190785
181941
190786
39742
190787
218612
16487

Spring ..........................................................................................................................
Washer ........................................................................................................................
Seal .............................................................................................................................
Filter.............................................................................................................................
O-Ring .........................................................................................................................
Filter Head ...................................................................................................................
Cap ..............................................................................................................................
O-Ring .........................................................................................................................

See Service Manual


for service procedures.

1
1
1
1
1
1
1
1

2004 HYSTER COMPANY

NOTES

8-13

UNIT CODE G006


NORTH AMERICA

01/2004

CONTROL VALVE (Figure 8-6)


TWO AND THREE FUNCTION

8-14

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

CONTROL VALVE
TWO AND THREE FUNCTION
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
24
25
25

2038290
16632
77451
1393703
1393704
.. . . .
.. . . .
274427
300723
274548
274426
16328
304006
16482
300724
304002
.. . . .
.. . . .
.. . . .
77441
16485
77442
77443
16923
16538
16481
378424
1309419

Control Valve ...............................................................................................................


Bolt ..........................................................................................................................
Plate ........................................................................................................................
Wiper .......................................................................................................................
Seal .........................................................................................................................
Housing ...................................................................................................................
Spool (Lift) ...............................................................................................................
Spring Seat .............................................................................................................
Spring ......................................................................................................................
Capscrew ................................................................................................................
Cap..........................................................................................................................
Capscrew ................................................................................................................
Capscrew ................................................................................................................
O-Ring .....................................................................................................................
Spring Seat .............................................................................................................
Spring ......................................................................................................................
Piston ......................................................................................................................
Spool .......................................................................................................................
Spool .......................................................................................................................
Plug .........................................................................................................................
O-Ring .....................................................................................................................
Spring ......................................................................................................................
Poppet .....................................................................................................................
Fitting.......................................................................................................................
Fitting.......................................................................................................................
O-Ring.................................................................................................................
Relief Valve .............................................................................................................
Seal Kit................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
6
6
6
6
1
1
4
3
2
3
6
1
1
2
1
1
1
1
3
3
3
3
1
1
1
2
1

8-15

UNIT CODE G006


NORTH AMERICA

01/2004

CONTROL VALVE (Figure 8-7)


FOUR FUNCTION

8-16

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

CONTROL VALVE
FOUR FUNCTION
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
24
25
25

2038291
16632
77451
1393703
1393704
.. . . .
.. . . .
274427
300723
274548
274426
16328
304006
16482
300724
304002
.. . . .
.. . . .
.. . . .
77441
16485
77442
77443
16923
16538
16481
378424
1309419

Control Valve ...............................................................................................................


Bolt ..........................................................................................................................
Plate ........................................................................................................................
Wiper .......................................................................................................................
Seal .........................................................................................................................
Housing ...................................................................................................................
Spool (Lift) ...............................................................................................................
Spring Seat .............................................................................................................
Spring ......................................................................................................................
Capscrew ................................................................................................................
Cap..........................................................................................................................
Capscrew ................................................................................................................
Capscrew ................................................................................................................
O-Ring .....................................................................................................................
Spring Seat .............................................................................................................
Spring ......................................................................................................................
Piston ......................................................................................................................
Spool .......................................................................................................................
Spool .......................................................................................................................
Plug .........................................................................................................................
O-Ring .....................................................................................................................
Spring ......................................................................................................................
Poppet .....................................................................................................................
Fitting.......................................................................................................................
Fitting.......................................................................................................................
O-Ring.................................................................................................................
Relief Valve .............................................................................................................
Seal Kit................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

6
8
8
8
8
1
2
6
4
3
4
8
1
1
2
1
1
1
1
4
4
4
4
1
1
1
2
1

8-17

UNIT CODE G006


NORTH AMERICA

01/2004

CONTROL VALVE ATTACHING PARTS WITH FITTINGS (Figure 8-8)


TWO AND THREE FUNCTION

8-18

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

CONTROL VALVE ATTACHING PARTS WITH FITTINGS


TWO AND THREE FUNCTION
KEY:
A: 2 Function
B: 3 Function
QTY
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
26
27
27
28
28
29
29
30
31
32
33
34
35
36
37
38
39
40
41
42

306117
175861
136687
292680
292521
292501
1309491
18085
1328930
292681
306118
15163
230881
1305174
306111
1328697
306113
16693
302428
316826
91946
320160
292524
1478715
2038290
16541
16484
16969
16483
16570
16486
16954
16982
15937
325729
309109
15200
15054
15154
15127
1328698
1309479
1328696
1324352
1324350
308993

Lever ....................................................................................................................
Spring ..................................................................................................................
Nut .......................................................................................................................
Lockwasher..........................................................................................................
Capscrew.............................................................................................................
Capscrew.............................................................................................................
Bracket.................................................................................................................
Capscrew.............................................................................................................
Capscrew.............................................................................................................
Lockwasher..........................................................................................................
Spacer .................................................................................................................
Lockwasher..........................................................................................................
Nut .......................................................................................................................
Pivot Shaft ...........................................................................................................
Lever ....................................................................................................................
Bushing................................................................................................................
Pin (Selector) .......................................................................................................
Fitting...................................................................................................................
Pin .......................................................................................................................
Nut .......................................................................................................................
Grommet..............................................................................................................
Washer ................................................................................................................
Capscrew.............................................................................................................
Fitting...................................................................................................................
Control Valve ( Figure 8-6) .............................................................................
Fitting...................................................................................................................
O-Ring .............................................................................................................
Fitting...................................................................................................................
O-Ring .............................................................................................................
Fitting...................................................................................................................
O-Ring .............................................................................................................
Fitting...................................................................................................................
O-Ring .............................................................................................................
Bolt ......................................................................................................................
Plate ....................................................................................................................
Rod End Pin ........................................................................................................
Cotter Pin.............................................................................................................
Nut .......................................................................................................................
Lockwasher..........................................................................................................
Washer ................................................................................................................
Bushing................................................................................................................
Shim (0.020 in.) ...................................................................................................
Shim (0.010 in.) ...................................................................................................
Lever (Tilt)............................................................................................................
Lever (Hoist) ........................................................................................................
Knob ....................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

..
..
4
4
2
4
1
..
2
2
..
..
..
1
..
..
..
1
1
3
3
3
1
1
1
..
..
2
1
1
1
1
1
4
4
4
4
4
4
4
2
..
..
1
1
2

1
1
4
4
2
4
1
1
2
2
1
1
1
1
2
3
1
1
1
3
3
3
1
1
1
2
1
2
1
1
1
1
1
6
6
6
6
6
6
6
2
6
AR
1
1
3
8-19

UNIT CODE G006


NORTH AMERICA

01/2004

CONTROL VALVE ATTACHING PARTS WITH FITTINGS


TWO AND THREE FUNCTION
ITEM

43
44

8-20

PART NO.

DESCRIPTION

17049
320156

Fitting ...................................................................................................................
Washer ................................................................................................................

See Service Manual


for service procedures.

1
4

QTY
B

1
4

2004 HYSTER COMPANY

NOTES

8-21

UNIT CODE G006


NORTH AMERICA

01/2004

CONTROL VALVE ATTACHING PARTS WITH FITTINGS (Figure 8-9)


FOUR FUNCTION

8-22

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

CONTROL VALVE ATTACHING PARTS WITH FITTINGS


FOUR FUNCTION
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20
21
21
22
22
23
23
24
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

306117
175861
136687
292680
302428
292501
1309491
320156
1328930
292681
1305174
306111
1328697
306113
2038291
316826
91946
320160
292524
1478700
16541
16484
16541
16484
16969
16483
16570
16486
16954
16982
15937
325729
309109
15200
15054
15154
15127
1328698
1309479
1328696
1324352
1324350
308993
292521
17049
16693

Lever ............................................................................................................................
1
Spring ..........................................................................................................................
1
Nut ...............................................................................................................................
4
Lockwasher..................................................................................................................
4
Pin ...............................................................................................................................
1
Capscrew.....................................................................................................................
4
Bracket.........................................................................................................................
1
Washer ........................................................................................................................
4
Capscrew.....................................................................................................................
2
Lockwasher..................................................................................................................
2
Pivot Shaft ...................................................................................................................
1
Lever ............................................................................................................................
2
Bushing........................................................................................................................
3
Pin (Selector) ...............................................................................................................
1
Control Valve ( Figure 8-7) .....................................................................................
1
Nut ...............................................................................................................................
3
Grommet......................................................................................................................
3
Washer ........................................................................................................................
3
Capscrew.....................................................................................................................
1
Fitting...........................................................................................................................
1
Fitting...........................................................................................................................
2
O-Ring .....................................................................................................................
1
Fitting...........................................................................................................................
2
O-Ring .....................................................................................................................
1
Fitting...........................................................................................................................
2
O-Ring .....................................................................................................................
1
Fitting...........................................................................................................................
1
O-Ring .....................................................................................................................
1
Fitting...........................................................................................................................
1
O-Ring .....................................................................................................................
1
Bolt ..............................................................................................................................
8
Plate ............................................................................................................................
8
Rod End Pin ................................................................................................................
8
Cotter Pin.....................................................................................................................
8
Nut ...............................................................................................................................
8
Lockwasher..................................................................................................................
8
Washer ........................................................................................................................
8
Bushing........................................................................................................................
2
Shim (0.020 in.) ...........................................................................................................
6
Shim (0.010 in.) ........................................................................................................... AR
Lever (Tilt)....................................................................................................................
1
Lever (Hoist) ................................................................................................................
1
Knob ............................................................................................................................
3
Capscrew.....................................................................................................................
2
Fitting...........................................................................................................................
1
Fitting...........................................................................................................................
1

2004 HYSTER COMPANY

See Service Manual


for service procedures.

8-23

UNIT CODE G006


NORTH AMERICA

01/2004

CONTROL VALVE ATTACHING TUBES (Figure 8-10)

8-24

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

CONTROL VALVE ATTACHING TUBES


KEY:
A: 2 and 3 Function
B: 4 Function
QTY
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13

PART NO.

DESCRIPTION

369552
369556
369555
369557
133203
287851
292681
377613
377614
17321
339969
369549
369550

Tube .....................................................................................................................
Tube .....................................................................................................................
Tube .....................................................................................................................
Tube .....................................................................................................................
Clamp ..................................................................................................................
Capscrew.............................................................................................................
Lockwasher..........................................................................................................
Tube .....................................................................................................................
Tube .....................................................................................................................
Fitting...................................................................................................................
Grommet..............................................................................................................
Tube .....................................................................................................................
Tube .....................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
2
2
2
2
2
2
2
..
..

1
1
1
1
2
2
2
1
1
4
4
1
1

8-25

UNIT CODE G006


NORTH AMERICA

01/2004

HYDRAULIC PUMP (Figure 8-11)

8-26

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

HYDRAULIC PUMP
QTY

ITEM

PART NO.

DESCRIPTION

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
17
18
19
19
20
21
22
23
24
25

1367711
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
17765
15158
18588
190757
15156
16828
292529
182889
182891
320162
182890
300937

Hydraulic Pump ...........................................................................................................


Bolt ..........................................................................................................................
Washer ....................................................................................................................
Cover .......................................................................................................................
Sealing Ring ............................................................................................................
Body ........................................................................................................................
Ring .........................................................................................................................
Plate ........................................................................................................................
Driven Gear .............................................................................................................
Key ..........................................................................................................................
Bearing ....................................................................................................................
Flange .....................................................................................................................
Snap Ring................................................................................................................
Seal .........................................................................................................................
Ring .........................................................................................................................
Ring .........................................................................................................................
Drive Gear ...............................................................................................................
Fitting...........................................................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
Fitting...........................................................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
Capscrew.....................................................................................................................
Mount...........................................................................................................................
Hose ............................................................................................................................
Washer ........................................................................................................................
Washer ........................................................................................................................
Nut ...............................................................................................................................

1
8
8
1
2
1
2
2
1
1
2
1
1
1
2
2
1
2
4
4
2
4
4
2
1
2
2
2
2

1376881
385402

Seal Kit (Includes Items 3, 5, 12-14) ...........................................................................


Seal Kit (Includes Items 3, 5, 12-14) ...........................................................................

1
1

2004 HYSTER COMPANY

See Service Manual


for service procedures.

8-27

UNIT CODE G006


NORTH AMERICA

01/2004

TILT CYLINDER (Figure 8-12)

8-28

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

TILT CYLINDER
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
30

2037392
2014714
2036547
239182
289968
2044821
358259
199082
289967
92482
1329756
1381085
289969
193554
387058
15869
1344751
192830
248462
18590
248465
192429
241079
15158
169268
221711
248461
192429
15135
178794
246195
16558
16483

Tilt Cylinder..................................................................................................................
2
Tube.........................................................................................................................
1
Nut (Optional) ..........................................................................................................
1
Guide Ring ..............................................................................................................
1
Piston (Optional)......................................................................................................
1
Seal .........................................................................................................................
1
Spacer .....................................................................................................................
2
O-Ring .....................................................................................................................
1
Rod (Optional) .........................................................................................................
1
O-Ring .....................................................................................................................
1
Back-Up Ring ..........................................................................................................
1
Rod Seal..................................................................................................................
1
End Plug..................................................................................................................
1
Rod Wiper ...............................................................................................................
1
Piston Rod...............................................................................................................
1
O-Ring .........................................................................................................................
2
Shim (0.120 in.) ........................................................................................................... AR
Shim (0.060 in.) ........................................................................................................... AR
Rod End.......................................................................................................................
2
Capscrew.....................................................................................................................
2
Pin ...............................................................................................................................
2
Bushing........................................................................................................................
1
Anchor .........................................................................................................................
4
Lockwasher..................................................................................................................
6
Capscrew.....................................................................................................................
2
Nut ...............................................................................................................................
2
Pin ...............................................................................................................................
2
Bushing........................................................................................................................
1
Washer ........................................................................................................................ AR
Clamp ..........................................................................................................................
2
Capscrew.....................................................................................................................
2
Fitting...........................................................................................................................
4
O-Ring .....................................................................................................................
1

1494726

Seal Kit (Includes Items 3, 5, 7, 9-11, 13) ...................................................................

a
a
a

FOOTNOTES:
a 5 Forward/6 Back

2004 HYSTER COMPANY

See Service Manual


for service procedures.

8-29

UNIT CODE G006


NORTH AMERICA

01/2004

DRIVE SHAFT (Figure 8-13)

8-30

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

DRIVE SHAFT
KEY:
A: Gasoline and LPG
B: Diesel
QTY
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

350055
340218
53065
278085
1309409
.. . . .
1300301
18886
15156
16634
350054
177948
35116
1378948
39373
221547
177947
34811

Drive Shaft ...........................................................................................................


Drive Shaft ...........................................................................................................
Flange .............................................................................................................
Spider Bearing ................................................................................................
Yoke.................................................................................................................
Yoke.................................................................................................................
Yoke.................................................................................................................
Set Screw ............................................................................................................
Lockwasher..........................................................................................................
Capscrew.............................................................................................................
Adapter ................................................................................................................
Lockwasher..........................................................................................................
Capscrew.............................................................................................................
Adapter ................................................................................................................
O-Ring .................................................................................................................
Capscrew.............................................................................................................
Lockwasher..........................................................................................................
Capscrew.............................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

..
1
1
2
1
1
1
1
4
4
..
..
..
1
1
1
3
3

1
..
1
2
1
1
1
1
4
4
1
4
4
..
..
..
..
..

8-31

NOTES

8-32

UNIT CODE G006


NORTH AMERICA

01/2004

9 MAST-TWO STAGE LIMITED FREE-LIFT

MAST-TWO STAGE LIMITED FREE-LIFT

01/2004

UNIT CODE G006


NORTH AMERICA

SECTION 9
MAST-TWO STAGE LIMITED FREE-LIFT
DESCRIPTION

PAGE

CARRIAGE
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 9-10
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 9-12
INNER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-4
LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-6
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-8
OUTER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-2

2004 HYSTER COMPANY

See Service Manual


for service procedures.

9-1

UNIT CODE G006


NORTH AMERICA

01/2004

OUTER MAST (Figure 9-1)


TWO STAGE LIMITED FREE-LIFT

9-2

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

OUTER MAST
TWO STAGE LIMITED FREE-LIFT

DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
Mast Assembly
1
Outer Mast

ITEM

1
2
3
3
4
5
6
7
8
9
10
10
11
12
12
13
14
15

PART NO.

c .. . . .
c .. . . .
341144
346957
369441
292570
292685
a 1333649
126765
187489
104506
b 161272
161273
104264
16005
b 16009
12940
115069
114841

2340 mm
(92.1 in.)
A513
2340
2044486
1493287

LIFT HEIGHT TO BOTTOM OF FORKS


3340 mm
4340 mm
(131.5 in.)
(170.9 in.)
A513
A513
3340
4340
2044487
2044488
1493289

DESCRIPTION

1493291

5340 mm
(210.2 in.)
A513
5340
2044489
1493293

QTY

Mast Assembly ............................................................................................................


1
Outer Mast...................................................................................................................
1
Stubshaft.............................................................................................................
2
Hanger ................................................................................................................
2
Cap .................................................................................................................
1
Capscrew........................................................................................................
2
Lockwasher.....................................................................................................
2
Load Roller ..............................................................................................................
2
Shim (0.020 in.) ....................................................................................................... AR
Snap Ring................................................................................................................
2
O-Ring .....................................................................................................................
4
Shim (0.007 in.) ....................................................................................................... AR
Shim (0.020 in.) (0,51 mm) ..................................................................................... AR
Bearing Strip ...........................................................................................................
2
Lube Fitting ..................................................................................................................
2
Lube Fitting ..................................................................................................................
2
Snap Ring....................................................................................................................
2
Bushing........................................................................................................................
2
Pin ...............................................................................................................................
2

FOOTNOTES:
a Letter on Inside Face
b Optional
c Refer to Table

2004 HYSTER COMPANY

See Service Manual


for service procedures.

9-3

UNIT CODE G006


NORTH AMERICA

01/2004

INNER MAST (Figure 9-2)


TWO STAGE LIMITED FREE-LIFT

9-4

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

INNER MAST
TWO STAGE LIMITED FREE-LIFT

DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
Mast Assembly
1
Inner Mast

ITEM

1
2
3
4
5
6
7
8
9

PART NO.

b .. . . .
b .. . . .
369431
369432
341144
a 1333649
126765
187489
58939
346906

2340 mm
(92.1 in.)
A513
2340
2044486
341116

LIFT HEIGHT TO BOTTOM OF FORKS


3340 mm
4340 mm
(131.5 in.)
(170.9 in.)
A513
A513
3340
4340
2044487
2044488
341117

DESCRIPTION

341118

5340 mm
(210.2 in.)
A513
5340
2044489
346961

QTY

Mast Assembly ............................................................................................................


1
Inner Mast ...............................................................................................................
1
Stubshaft.............................................................................................................
1
Stubshaft.............................................................................................................
1
Stubshaft.............................................................................................................
2
Load Roller ..............................................................................................................
2
Shim (0.020 in.) ....................................................................................................... AR
Snap Ring................................................................................................................
2
Snap Ring................................................................................................................
2
Sheave ....................................................................................................................
2

FOOTNOTES:
a Letter on Inside Face
b Refer to Table

2004 HYSTER COMPANY

See Service Manual


for service procedures.

9-5

UNIT CODE G006


NORTH AMERICA

01/2004

LIFT (Figure 9-3)


TWO STAGE LIMITED FREE-LIFT

9-6

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

LIFT
TWO STAGE LIMITED FREE-LIFT

DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
5
Chain

ITEM

1
1
2
3
4
5
6
7
8
8
9
9
10
11
12
12
13
14
15
15
16
17
17
18
18
19
20
21
22

PART NO.

293723
343946
1331992
15222
1307395
a .. . . .
304523
296438
292608
292689
1325119
134675
.. . . .
1485325
16542
16485
366501
292519
346971
16983
16992
316826
320160
16560
16485
1485324
184799
388186
356598

2340 mm
(92.1 in.)
A513
2340
341122

LIFT HEIGHT TO BOTTOM OF FORKS


3340 mm
4340 mm
(131.5 in.)
(170.9 in.)
A513
A513
3340
4340
341123
341124

DESCRIPTION

5340 mm
(210.2 in.)
A513
5340
341053

QTY

Nut...........................................................................................................................
4
Washer ....................................................................................................................
2
Chain Anchor...........................................................................................................
2
Cotter Pin ................................................................................................................
4
Pin ...........................................................................................................................
2
Chain .......................................................................................................................
1
Snap Ring................................................................................................................
2
Washer ....................................................................................................................
2
Capscrew (4 in.) ......................................................................................................
2
Lockwasher .............................................................................................................
2
Shim (0.030 in.) ....................................................................................................... AR
Shim (0.060 in.) ....................................................................................................... AR
Lift Cylinder ( Figure 9-4) ...................................................................................
2
Tube (LH).................................................................................................................
1
Fitting.......................................................................................................................
1
O-Ring.................................................................................................................
1
Block........................................................................................................................
1
Capscrew ................................................................................................................
1
Control Valve ...........................................................................................................
1
O-Ring.................................................................................................................
1
Fitting.......................................................................................................................
1
Nut...........................................................................................................................
1
Washer ....................................................................................................................
2
Fitting.......................................................................................................................
1
O-Ring.................................................................................................................
1
Tube.........................................................................................................................
1
Fitting.......................................................................................................................
2
Spring ......................................................................................................................
2
Washer ....................................................................................................................
2

FOOTNOTES:
a Refer to Table

2004 HYSTER COMPANY

See Service Manual


for service procedures.

9-7

UNIT CODE G006


NORTH AMERICA

01/2004

LIFT CYLINDER (Figure 9-4)


TWO STAGE LIMITED FREE-LIFT

9-8

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT

DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
Lift Cylinder
1
Shell
9

ITEM

1
2
3
3
4
5
6
7
8
9
10
11
12
13

2340 mm
(92.1 in.)
A513
2340
1331994

Rod

PART NO.

LIFT HEIGHT TO BOTTOM OF FORKS


3340 mm
4340 mm
(131.5 in.)
(170.9 in.)
A513
A513
3340
4340
1331995
1331996

5340 mm
(210.2 in.)
A513
5340
1331997

341331

341332

341333

346916

341340

341341

341342

346917

DESCRIPTION

QTY

a .. . . .
a .. . . .
187388
297531
637635
39348
257913
215345
309062
637565
a .. . . .
316513
15880
1331993
1314311

Lift Cylinder..................................................................................................................
Shell ........................................................................................................................
Snap Ring................................................................................................................
Washer ....................................................................................................................
Washer (Optional) ...................................................................................................
O-Ring .....................................................................................................................
Check Valve.............................................................................................................
Wear Ring ...............................................................................................................
Seal .........................................................................................................................
Back-Up Ring ..........................................................................................................
Rod..........................................................................................................................
Wear Ring ...............................................................................................................
O-Ring .....................................................................................................................
Retainer...................................................................................................................
Wiper Ring...............................................................................................................

2
1
1
1
1
1
1
1
2
2
1
1
1
1
1

1332017

Seal Kit (Includes Items 4, 6-8, 10-11, 13) ..................................................................

FOOTNOTES:
a Refer to Table

2004 HYSTER COMPANY

See Service Manual


for service procedures.

9-9

UNIT CODE G006


NORTH AMERICA

01/2004

CARRIAGE (Figure 9-5)


TWO STAGE LIMITED FREE-LIFT

9-10

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

CARRIAGE
TWO STAGE LIMITED FREE-LIFT
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
14
15
16
17
17
18
19
20
21
22
23
24
25

1318162
1318167
341144
1331269
126765
187489
1307395
15222
293723
343946
1331992
1330064
1333648
66333
292528
292683
244005
244008
192424
192425
66468
292685
226458
244009
16001
292513
296420
366116

Carriage Assembly (78 in.) ..........................................................................................


Frame ......................................................................................................................
Stubshaft.............................................................................................................
Pin.......................................................................................................................
Shim (0.020 in.) .......................................................................................................
Snap Ring................................................................................................................
Pin ...........................................................................................................................
Cotter Pin ................................................................................................................
Nut...........................................................................................................................
Washer ....................................................................................................................
Chain Anchor...........................................................................................................
Pin ...........................................................................................................................
Load Roller (0.060 in.) .................................................................................................
Pin ...............................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Roller ...........................................................................................................................
Bracket.........................................................................................................................
Shim (0.030 in.) ...........................................................................................................
Shim (0.062 in.) ...........................................................................................................
Plate ............................................................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
Pin ...............................................................................................................................
Lube Fitting ..................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Spacer .........................................................................................................................

a
b
b
b
b
b
b
b

b
b

1
1
6
2
AR
6
2
2
4
2
2
2
AR
2
4
4
2
2
AR
AR
2
4
4
2
2
2
2
2

FOOTNOTES:
a Letter on Inside Face
b Optional

2004 HYSTER COMPANY

See Service Manual


for service procedures.

9-11

UNIT CODE G006


NORTH AMERICA

01/2004

HEADER HOSE (Figure 9-6)


TWO STAGE LIMITED FREE-LIFT

9-12

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

HEADER HOSE
TWO STAGE LIMITED FREE-LIFT

DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
11 Tube
12 Hose

2340 mm
(92.1 in.)
A513
2340
341058
358261

LIFT HEIGHT TO BOTTOM OF FORKS


3340 mm
4340 mm
(131.5 in.)
(170.9 in.)
A513
A513
3340
4340
341059
341060
358240

358262

5340 mm
(210.2 in.)
A513
5340
341061
341074

KEY:
A: Three Function
B: Four Function
QTY
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
9
10
10
11
12
13
14
15
15
16
17
17
18
19
19
20
20

357529
1332705
332057
320162
292683
292535
16449
369426
78286
78286
340054
340054
.. . . .
.. . . .
16448
1302636
302401
320160
255578
15176
292517
1302637
15176
292522
302401
320160

Stubshaft .............................................................................................................
Sheave.................................................................................................................
Bushing ...........................................................................................................
Washer ................................................................................................................
Lockwasher..........................................................................................................
Capscrew.............................................................................................................
Fitting...................................................................................................................
Plate ....................................................................................................................
Clamp ..................................................................................................................
Clamp ..................................................................................................................
Spacer .................................................................................................................
Spacer .................................................................................................................
Tube .....................................................................................................................
Hose ....................................................................................................................
Fitting (Pin Type)..................................................................................................
Hose ....................................................................................................................
Locknut ................................................................................................................
Washer ................................................................................................................
Clamp ..................................................................................................................
Washer ................................................................................................................
Capscrew.............................................................................................................
Hose ....................................................................................................................
Washer ................................................................................................................
Capscrew.............................................................................................................
Locknut ................................................................................................................
Washer ................................................................................................................

a
b
a
b
c
c

1
1
1
1
1
1
2
1
2
3
2
3
2
2
2
2
1
1
1
1
1
..
2
2
2
2

2
2
1
2
2
2
4
2
4
6
4
6
4
4
4
2
2
2
2
2
2
2
4
4
4
4

FOOTNOTES:
a 2340 mm (92.0 in.) Lift Height and 3340 mm (131.5 in.) Lift Height
b 4340 mm (171.0 in.) Lift Height and Above
c Refer to Table

2004 HYSTER COMPANY

See Service Manual


for service procedures.

9-13

NOTES

9-14

UNIT CODE G006


NORTH AMERICA

01/2004

10 MAST-THREE STAGE FULL FREE-LIFT

10

MAST-THREE STAGE FULL FREE-LIFT

01/2004

UNIT CODE G006


NORTH AMERICA

SECTION 10
MAST-THREE STAGE FULL FREE-LIFT
DESCRIPTION

PAGE

CARRIAGE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-18
FREE-LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-10
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-16
HEADER HOSE
THREE STAGE FULL FREE LIFT ................................................................................................................ 10-20
INNER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 10-6
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 10-4
MAIN LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................. 10-8
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-14
OUTER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 10-2

2004 HYSTER COMPANY

See Service Manual


for service procedures.

10-1

UNIT CODE G006


NORTH AMERICA

01/2004

OUTER MAST (Figure 10-1)


THREE STAGE FULL FREE-LIFT

10-2

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

OUTER MAST
THREE STAGE FULL FREE-LIFT

DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
Mast Assembly
1
Outer Mast

ITEM

1
2
3
4
5
6
7
8
9
10
10
11

PART NO.

b .. . . .
b .. . . .
341144
362339
296426
292570
187489
126765
a 1333649
104506
161272
161273
104264

LIFT HEIGHT TO BOTTOM OF FORKS


3590 mm
4538 mm
5540 mm
(141.3 in.)
(178.7 in.)
(218.1 in.)
A514
A514
A514
3590
4538
5540
2044527
2044528
2044529
1493517

1493519

1493520

DESCRIPTION

QTY

Mast Assembly ............................................................................................................


Outer Mast...............................................................................................................
Stubshaft.............................................................................................................
Hanger ................................................................................................................
Washer (Hardened) ........................................................................................
Capscrew........................................................................................................
Snap Ring................................................................................................................
Shim (0.020 in.) .......................................................................................................
Load Roller (0.50 in.)...............................................................................................
O-Ring .....................................................................................................................
Shim (0.007 in.) (Optional)......................................................................................
Shim (0.020 in.) .......................................................................................................
Bearing Strip ...........................................................................................................

1
1
2
2
2
2
2
AR
AR
4
AR
AR
2

FOOTNOTES:
a Letter on Inside Face
b Refer to Table

2004 HYSTER COMPANY

See Service Manual


for service procedures.

10-3

UNIT CODE G006


NORTH AMERICA

01/2004

INTERMEDIATE MAST (Figure 10-2)


THREE STAGE FULL FREE-LIFT

10-4

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT

DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
Mast Assembly
7
Intermediate Mast

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
13
14
15

PART NO.

b .. . . .
362356
362953
362950
362352
302105
366496
b .. . . .
341144
a 1333648
126765
187489
104506
131715
131716
215211
a 1333649

LIFT HEIGHT TO BOTTOM OF FORKS


3590 mm
4538 mm
5540 mm
(141.3 in.)
(178.7 in.)
(218.1 in.)
A514
A514
A514
3590
4538
5540
2044527
2044528
2044529
364202

364203

364204

DESCRIPTION

QTY

Mast Assembly ............................................................................................................


Spacer .....................................................................................................................
Snap Ring................................................................................................................
Guide.......................................................................................................................
Sheave ....................................................................................................................
Screw ......................................................................................................................
Pin ...........................................................................................................................
Intermediate Mast ...................................................................................................
Stubshaft.............................................................................................................
Load Roller (0.050 in.).............................................................................................
Shim (0.020 in.) .......................................................................................................
Snap Ring................................................................................................................
O-Ring .....................................................................................................................
Shim (0.007 in.) (Optional)......................................................................................
Shim (0.020 in.) .......................................................................................................
Bearing Strip ...........................................................................................................
Load Roller (0.050 in.).............................................................................................

1
4
4
4
2
2
2
1
4
AR
AR
4
4
AR
AR
2
AR

FOOTNOTES:
a Letter on Inside Face
b Refer to Table

2004 HYSTER COMPANY

See Service Manual


for service procedures.

10-5

UNIT CODE G006


NORTH AMERICA

01/2004

INNER MAST (Figure 10-3)


THREE STAGE FULL FREE-LIFT

10-6

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

INNER MAST
THREE STAGE FULL FREE-LIFT

DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
Mast Assembly
1
Inner Mast

ITEM

1
2
3
4
5
6
7
8
9
10

PART NO.

b .. . . .
b .. . . .
341144
358305
122400
15222
1307395
349320
a 1333648
126765
187489

LIFT HEIGHT TO BOTTOM OF FORKS


3590 mm
4538 mm
5540 mm
(141.3 in.)
(178.7 in.)
(218.1 in.)
A514
A514
A514
3590
4538
5540
2044527
2044528
2044529
1307391

DESCRIPTION

1307392

1313811

QTY

Mast Assembly ............................................................................................................


1
Inner Mast ...............................................................................................................
1
Stubshaft.............................................................................................................
2
Chain Anchor...........................................................................................................
2
Snap Ring................................................................................................................
4
Cotter Pin ................................................................................................................
2
Pin ...........................................................................................................................
2
Pin ...........................................................................................................................
2
Load Roller (0.050 in.)............................................................................................. AR
Shim (0.020 in.) ....................................................................................................... AR
Snap Ring................................................................................................................
2

FOOTNOTES:
a Letter on Inside Face
b Refer to Table

2004 HYSTER COMPANY

See Service Manual


for service procedures.

10-7

UNIT CODE G006


NORTH AMERICA

01/2004

MAIN LIFT (Figure 10-4)


THREE STAGE FULL FREE-LIFT

10-8

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

MAIN LIFT
THREE STAGE FULL FREE-LIFT

DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
Mast Assembly
31
Chain

ITEM

1
2
3
4
5
6
7
8
8
9
10
11
12
13
14
15
16
16
17
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

PART NO.

a .. . . .
304523
296438
15222
1307395
1331992
343946
293723
.. . . .
.. . . .
340054
162562
1307300
320334
388186
184799
1485589
14586
16485
16562
16487
316826
320160
346971
16938
292519
372346
1485590
1485326
316829
296431
372389
216590
292593
a .. . . .
1344753

LIFT HEIGHT TO BOTTOM OF FORKS


3590 mm
4538 mm
5540 mm
(141.3 in.)
(178.7 in.)
(218.1 in.)
A514
A514
A514
3590
4538
5540
2044527
2044528
2044529
341123

DESCRIPTION

366516

366523

QTY

Mast Assembly ............................................................................................................


1
Snap Ring................................................................................................................
2
Washer ....................................................................................................................
2
Cotter Pin ................................................................................................................
2
Pin ...........................................................................................................................
2
Chain Anchor...........................................................................................................
2
Washer ....................................................................................................................
2
Nut...........................................................................................................................
4
Lift Cylinder (LH) ( Figure 10-6) .........................................................................
2
Lift Cylinder (RH) ( Figure 10-6) .........................................................................
2
Spacer .....................................................................................................................
1
Clamp ......................................................................................................................
1
E-Ring .....................................................................................................................
..
Washer ....................................................................................................................
2
Spring ......................................................................................................................
2
Fitting.......................................................................................................................
2
Tube.........................................................................................................................
1
Fitting.......................................................................................................................
1
O-Ring.................................................................................................................
1
Fitting.......................................................................................................................
1
O-Ring.................................................................................................................
1
Nut...........................................................................................................................
1
Washer ....................................................................................................................
2
Control Valve ...........................................................................................................
1
Fitting.......................................................................................................................
1
Capscrew ................................................................................................................
1
Housing ...................................................................................................................
1
Tube.........................................................................................................................
1
Hose ........................................................................................................................
1
Nut...........................................................................................................................
4
Washer ....................................................................................................................
8
Spacer .....................................................................................................................
2
Fitting.......................................................................................................................
4
Capscrew ................................................................................................................
4
Chain .......................................................................................................................
2
Shim (0.030 in.) ....................................................................................................... AR

FOOTNOTES:
a Refer to Table

2004 HYSTER COMPANY

See Service Manual


for service procedures.

10-9

UNIT CODE G006


NORTH AMERICA

01/2004

FREE-LIFT (Figure 10-5)


THREE STAGE FULL FREE-LIFT

10-10

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

FREE-LIFT
THREE STAGE FULL FREE-LIFT

DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
1
Hose
4
Tube
21

ITEM

1
2
2
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

Chain

PART NO.

a .. . . .
201783
16486
16544
16487
a .. . . .
189595
16467
330028
16882
388186
320334
.. . . .
293723
343946
316829
296431
372389
292593
1331992
1307395
15222
a .. . . .
366526
366528
302105
59625
334932
366524
297573
366529
292514
292562
292685
184799
15133

2004 HYSTER COMPANY

LIFT HEIGHT TO BOTTOM OF FORKS


3590 mm
4538 mm
5540 mm
(141.3 in.)
(178.7 in.)
(218.1 in.)
A514
A514
A514
3590
4538
5540
366517
366518
366519
1493523

1485591

1493524

368139

368140

1313789

DESCRIPTION

QTY

Hose ........................................................................................................................
Fitting.......................................................................................................................
O-Ring.................................................................................................................
Fitting.......................................................................................................................
O-Ring.................................................................................................................
Tube.........................................................................................................................
Fitting.......................................................................................................................
Fitting.......................................................................................................................
Hose ........................................................................................................................
Fitting.......................................................................................................................
Spring ......................................................................................................................
Washer ....................................................................................................................
Lift Cylinder ( Figure 10-7) .................................................................................
Nut...........................................................................................................................
Washer ....................................................................................................................
Nut...........................................................................................................................
Washer ....................................................................................................................
Spacer .....................................................................................................................
Capscrew ................................................................................................................
Chain Anchor...........................................................................................................
Pin ...........................................................................................................................
Cotter Pin ................................................................................................................
Chain .......................................................................................................................
Pin ...........................................................................................................................
Crosshead ...............................................................................................................
Screw ......................................................................................................................
Snap Ring................................................................................................................
Bearing ....................................................................................................................
Sheave ....................................................................................................................
Spacer .....................................................................................................................
Guard ......................................................................................................................
Capscrew ................................................................................................................
Capscrew ................................................................................................................
Lockwasher .............................................................................................................
Fitting.......................................................................................................................
Washer ....................................................................................................................

See Service Manual


for service procedures.

1
2
1
1
1
1
1
2
2
2
2
2
1
4
2
4
4
2
2
2
2
2
2
1
1
1
2
2
1
2
1
4
2
2
1
2

10-11

UNIT CODE G006


NORTH AMERICA

01/2004

FREE-LIFT
THREE STAGE FULL FREE-LIFT
ITEM

35
36

PART NO.

320160
292682

DESCRIPTION

QTY

Washer .................................................................................................................... AR
Lockwasher .............................................................................................................
4

FOOTNOTES:
a Refer to Table

10-12

See Service Manual


for service procedures.

2004 HYSTER COMPANY

NOTES

10-13

UNIT CODE G006


NORTH AMERICA

01/2004

MAIN LIFT CYLINDER (Figure 10-6)


THREE STAGE FULL FREE-LIFT

10-14

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

MAIN LIFT CYLINDER


THREE STAGE FULL FREE-LIFT

LEFT HAND

DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
Lift Cylinder
9
Rod
14

Shell

LIFT HEIGHT TO BOTTOM OF FORKS


3590 mm
4538 mm
5540 mm
(141.3 in.)
(178.7 in.)
(218.1 in.)
A514
A514
A514
3590
4538
5540
1332000
1332002
1332003
362965

362966

362967

362986

362987

362988

RIGHT HAND

DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
Lift Cylinder
9
Rod
14

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
12
13
14
15

Shell

PART NO.

3590 mm
(141.3 in.)
A514
3590
1332005

LIFT HEIGHT TO BOTTOM OF FORKS


4538 mm
5540 mm
(178.7 in.)
(218.1 in.)
A514
A514
4538
5540
1332007
1332008

362965

362966

362967

362975

362976

362977

DESCRIPTION

QTY

a .. . . .
1314311
637565
309062
316513
1331993
15880
364233
636941
a .. . . .
257913
39348
297531
637635
187388
a .. . . .
383824

Lift Cylinder..................................................................................................................
Wiper Ring...............................................................................................................
Back-Up Ring ..........................................................................................................
Seal .........................................................................................................................
Wear Ring ...............................................................................................................
Retainer...................................................................................................................
O-Ring .....................................................................................................................
Seal .........................................................................................................................
Wear Ring ...............................................................................................................
Rod..........................................................................................................................
Check Valve.............................................................................................................
O-Ring .....................................................................................................................
Washer ....................................................................................................................
Washer (Optional) ...................................................................................................
Snap Ring................................................................................................................
Shell ........................................................................................................................
Spacer .....................................................................................................................

2
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
..

1332019

Seal Kit (Includes Items 1-4, 6-8, 11) ..........................................................................

FOOTNOTES:
a Refer to Table

2004 HYSTER COMPANY

See Service Manual


for service procedures.

10-15

UNIT CODE G006


NORTH AMERICA

01/2004

FREE-LIFT CYLINDER (Figure 10-7)


THREE STAGE FULL FREE-LIFT

10-16

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT

DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
Lift Cylinder
10
Rod
15

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
13
14
15

Shell

PART NO.

LIFT HEIGHT TO BOTTOM OF FORKS


3590 mm
4538 mm
5540 mm
(141.3 in.)
(178.7 in.)
(218.1 in.)
A514
A514
A514
3590
4538
5540
364246
364247
1313809
366484

366485

366486

366476

366477

1313807

DESCRIPTION

QTY

a .. . . .
636858
638251
637161
215345
324023
15889
636954
637166
638223
a .. . . .
257913
39348
297531
637635
187388
a .. . . .

Lift Cylinder..................................................................................................................
Wiper Ring...............................................................................................................
Back-Up Ring ..........................................................................................................
Rod Seal..................................................................................................................
Wear Ring ...............................................................................................................
Retainer...................................................................................................................
O-Ring .....................................................................................................................
Wear Ring ...............................................................................................................
Seal .........................................................................................................................
Back-Up Ring ..........................................................................................................
Rod..........................................................................................................................
Check Valve.............................................................................................................
O-Ring .....................................................................................................................
Washer ....................................................................................................................
Washer (Optional) ...................................................................................................
Snap Ring................................................................................................................
Shell ........................................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

368137

Seal Kit (Includes Items 1-4, 6-9) ................................................................................

FOOTNOTES:
a Refer to Table

2004 HYSTER COMPANY

See Service Manual


for service procedures.

10-17

UNIT CODE G006


NORTH AMERICA

01/2004

CARRIAGE (Figure 10-8)


THREE STAGE FULL FREE-LIFT

10-18

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

CARRIAGE
THREE STAGE FULL FREE-LIFT
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
4
5
6
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

1318161
1331270
341144
1331269
126765
366116
187489
319322
319323
317292
15155
18522
1330064
122400
358305
15222
1307395
1330780
1333648
292683
244009
16001
66333
192424
192425
244008
244005
292528
226458
292685
66468
292513
296420

Carriage Assembly (78 in.) ..........................................................................................


Frame ......................................................................................................................
Stubshaft.............................................................................................................
Pin.......................................................................................................................
Shim (0.020 in.) (Bottom Four Rollers) ...................................................................
Spacer (Top Two Rollers) ........................................................................................
Snap Ring................................................................................................................
Guard (RH)..............................................................................................................
Guard (LH) ..............................................................................................................
Spacer .....................................................................................................................
Lockwasher .............................................................................................................
Capscrew ................................................................................................................
Pin ...........................................................................................................................
Snap Ring................................................................................................................
Chain Anchor...........................................................................................................
Cotter Pin ................................................................................................................
Pin ...........................................................................................................................
Pin ...........................................................................................................................
Load Roller (0.060 in.) .................................................................................................
Lockwasher..................................................................................................................
Pin ...............................................................................................................................
Lube Fitting ..................................................................................................................
Pin ...............................................................................................................................
Shim (0.030 in.) ...........................................................................................................
Shim (0.062 in.) ...........................................................................................................
Bracket.........................................................................................................................
Roller ...........................................................................................................................
Capscrew.....................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Plate ............................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................

a
b
b
b
b
b
b
b
b
b

1
1
6
2
AR
2
6
1
1
4
4
4
2
4
2
2
2
2
AR
4
2
2
2
AR
AR
2
2
4
4
4
2
2
2

FOOTNOTES:
a Letter on Inside Face
b Optional

2004 HYSTER COMPANY

See Service Manual


for service procedures.

10-19

UNIT CODE G006


NORTH AMERICA

01/2004

HEADER HOSE (Figure 10-9)


THREE STAGE FULL FREE LIFT

10-20

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

HEADER HOSE
THREE STAGE FULL FREE LIFT

DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
1
Tube
2
Tube

LIFT HEIGHT TO BOTTOM OF FORKS


3590 mm
4538 mm
5540 mm
(141.3 in.)
(178.7 in.)
(218.1 in.)
A514
A514
A514
3590
4538
5540
380567
380569
380569
380568

380570

380570

Tube

386625

386626

386627

Tube

386629

386630

386631

Hose

386634

386635

386636

Hose

386638
1302591

386639
1302592

Hose

386642

386643

386641
1302593
1306159
386644

KEY:
A: Three Function
B: Four Function
QTY
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
24
25
26
27

PART NO.

b
b
b
b
b
b
b

.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
346571
a 386646
292519
340054
78286
16449
255578
302401
255578
356431
351668
297647
136045
380585
380587
16458
16542
16485
380590
380591
248212

2004 HYSTER COMPANY

DESCRIPTION

Tube .....................................................................................................................
Tube .....................................................................................................................
Tube .....................................................................................................................
Tube .....................................................................................................................
Hose ....................................................................................................................
Hose ....................................................................................................................
Hose ....................................................................................................................
Hose ....................................................................................................................
Hose ....................................................................................................................
Capscrew.............................................................................................................
Spacer .................................................................................................................
Clamp ..................................................................................................................
Fitting...................................................................................................................
Clamp ..................................................................................................................
Locknut ................................................................................................................
Clamp ..................................................................................................................
Plate ....................................................................................................................
Screw...................................................................................................................
Sheave.................................................................................................................
Bushing ...........................................................................................................
Bracket.................................................................................................................
Shaft ....................................................................................................................
Fitting...................................................................................................................
Fitting...................................................................................................................
O-Ring .............................................................................................................
Bracket.................................................................................................................
Bracket.................................................................................................................
Snap Ring............................................................................................................
See Service Manual
for service procedures.

1
1
1
1
1
2
..
2
..
1
2
2
3
1
1
..
..
2
2
1
2
1
2
4
1
1
1
2

1
1
1
1
1
2
2
2
1
1
2
2
3
1
1
1
1
2
2
1
2
1
2
4
1
1
1
2
10-21

UNIT CODE G006


NORTH AMERICA

01/2004

HEADER HOSE
THREE STAGE FULL FREE LIFT
ITEM

28
29
30
31
32
33
33
34
34
35
36
37
38
39
40

PART NO.

DESCRIPTION

16459
358286
358287
16870
15156
358289
672563
16541
16484
386648
292537
292683
216877
273775
351668

Fitting ...................................................................................................................
Strain Relief .........................................................................................................
Bracket.................................................................................................................
Capscrew.............................................................................................................
Lockwasher..........................................................................................................
Hose Reel ............................................................................................................
Seal Kit ............................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
Plate ....................................................................................................................
Capscrew.............................................................................................................
Lockwasher..........................................................................................................
Nut .......................................................................................................................
Strap Clamp.........................................................................................................
Screw...................................................................................................................

1
..
..
..
..
..
..
..
..
..
..
..
..
..
..

QTY
B

1
1
1
2
2
1
1
4
1
1
2
2
2
2
1

FOOTNOTES:
a 3590 mm (141.5 in.) thru 5540 mm (218.0 in.) Lift Heights
b Refer to Table

10-22

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

11 OPTIONS

11

OPTIONS

01/2004

UNIT CODE G006


NORTH AMERICA

SECTION 11
OPTIONS
DESCRIPTION

PAGE

CAB .................................................................................................................................................................... 11-2


HEATER ............................................................................................................................................................. 11-6
LIGHTS............................................................................................................................................................. 11-20
SIDE-SHIFT CARRIAGE
78-INCH
THREE STAGE FULL FREE-LIFT ............................................................................................................ 11-14
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 11-12
SIDE-SHIFT CYLINDER .................................................................................................................................. 11-18
TIRES AND WHEELS
DRIVE ........................................................................................................................................................... 11-24
STEERING.................................................................................................................................................... 11-26
WIPER AND FAN ............................................................................................................................................. 11-10

2004 HYSTER COMPANY

See Service Manual


for service procedures.

11-1

UNIT CODE G006


NORTH AMERICA

01/2004

CAB (Figure 11-1)

11-2

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

CAB
KEY:
A: LPG
B: Gasoline and Diesel
QTY
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
37
38
39
40
41
42
43
44

1552405
1479609
1479608
1321870
365327
292570
379402
292685
164281
292600
129962
222163
134674
248320
.. . . .
302031
3047238
1342660
318352
1321868
1375978
3047419
3047420
365343
365344
15178
1319365
1319364
366123
3047332
1369520
292513
292682
320159
136692
1374427
1375981
1309824
1312450
296464
296396
302248
15165
261158
3047178
1374440

Frame ..................................................................................................................
Liner.....................................................................................................................
Sound Liner .........................................................................................................
Rivet.....................................................................................................................
Seal .....................................................................................................................
Capscrew.............................................................................................................
Washer ................................................................................................................
Lockwasher..........................................................................................................
Washer ................................................................................................................
Nut .......................................................................................................................
Mount...................................................................................................................
Capscrew.............................................................................................................
Shim (0.060 in.) ...................................................................................................
Nut .......................................................................................................................
Seal .....................................................................................................................
Screw...................................................................................................................
Plate (Window) ....................................................................................................
Strip .....................................................................................................................
Seal .....................................................................................................................
Safety Glass (Top) ...............................................................................................
Windshield (Front) ...............................................................................................
Sound Liner (LH Door) ........................................................................................
Sound Liner (RH Door) ........................................................................................
Plate ....................................................................................................................
Bolt ......................................................................................................................
Washer ................................................................................................................
Safety Glass (Rear) .............................................................................................
Safety Glass (Rear) .............................................................................................
Strip .....................................................................................................................
Screw...................................................................................................................
Striker ..................................................................................................................
Capscrew.............................................................................................................
Lockwasher..........................................................................................................
Washer ................................................................................................................
Nut .......................................................................................................................
Door (LH) .............................................................................................................
Window Assembly (LH) .......................................................................................
Door Handle (LH) ................................................................................................
Door Handle (RH) ................................................................................................
Screw...................................................................................................................
Washer ................................................................................................................
Screw...................................................................................................................
Lockwasher..........................................................................................................
Foam Tape...........................................................................................................
Clip ......................................................................................................................
Foam Lining (LH Door) ........................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
24
AR
2
4
2
2
2
2
4
AR
4
AR
3
3
3
AR
1
1
1
1
2
2
2
1
2
AR
31
1
2
2
2
2
1
1
1
1
4
4
4
4
AR
4
1

1
1
1
32
AR
2
4
2
2
2
2
4
AR
4
AR
3
3
3
AR
1
1
1
1
2
2
2
1
2
AR
31
1
2
2
2
2
1
1
1
1
4
4
4
4
AR
4
1
11-3

UNIT CODE G006


NORTH AMERICA

01/2004

CAB

ITEM

45
46
47
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
73
74
75
76
77

PART NO.

1374441
1375982
1374425
1374426
3047356
334369
1321677
283259
320048
365325
222024
3047176
292680
302043
1374428
1356943
1356948
1358734
226774
292500
320156
1369496
825843
353144
136687
292500
302031
1369498
370269
a 1328887
b 350187
287851
320157
239503
1466459

DESCRIPTION

Foam Lining (RH Door)........................................................................................


Window Assembly (RH).......................................................................................
Door (RH) ............................................................................................................
Door (RH) ............................................................................................................
Window ................................................................................................................
Block ....................................................................................................................
Frame (Window) ..................................................................................................
Foam Tape...........................................................................................................
Latch ....................................................................................................................
Seal .....................................................................................................................
Rivet.....................................................................................................................
Handle .................................................................................................................
Lockwasher..........................................................................................................
Screw...................................................................................................................
Latch Assembly ...................................................................................................
Latch................................................................................................................
Bracket ............................................................................................................
Spring ..............................................................................................................
Pin ...................................................................................................................
Capscrew.............................................................................................................
Washer ................................................................................................................
Seal .....................................................................................................................
Cover ...................................................................................................................
Capscrew.............................................................................................................
Nut .......................................................................................................................
Capscrew.............................................................................................................
Screw...................................................................................................................
Striker ..................................................................................................................
Cover Fuel Fill......................................................................................................
Seal .....................................................................................................................
Trim......................................................................................................................
Capscrew.............................................................................................................
Washer ................................................................................................................
Nut .......................................................................................................................
Foam Lining (Not Illustrated) ...............................................................................

1
1
1
..
2
4
1
AR
2
AR
20
2
12
2
1
1
1
1
1
4
2
2
1
4
4
..
8
1
..
..
..
..
..
..
1

QTY
B

1
1
..
1
2
4
..
..
..
AR
20
2
12
2
2
1
1
1
1
4
6
2
..
..
..
4
..
2
1
AR
AR
4
4
4
1

FOOTNOTES:
a Standard on Cab/Optional on Fuel Fill Cover
b Standard on Fuel Fill Cover/Optional on Cab

11-4

See Service Manual


for service procedures.

2004 HYSTER COMPANY

NOTES

11-5

UNIT CODE G006


NORTH AMERICA

01/2004

HEATER (Figure 11-2)

11-6

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

HEATER
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
16
17
18
19
20
21
22
23
23
24
25
26
26
27
28
29
30
31
31
33
34
35
36
37
38
39
40
41
42
43
44
45

379413
379416
379417
1350058
1350059
220497
15152
197067
292500
292680
129894
320156
279739
181045
1302129
181046
317192
130845
130845
1300741
16156
12828
14836
251994
397676
151857
151857
129114
12823
138710
138710
178119
293615
296418
239503
292681
292681
16156
16155
131286
925952
136681
19589
12817
154452
201808
16143
123799
164289
358354

Intake ...........................................................................................................................
1
Bracket.........................................................................................................................
1
Heater Assembly .........................................................................................................
1
Motor and Fan .........................................................................................................
1
Radiator...................................................................................................................
1
Capscrew.....................................................................................................................
2
Lockwasher..................................................................................................................
2
Washer ........................................................................................................................
2
Capscrew.....................................................................................................................
4
Lockwasher..................................................................................................................
4
Terminal .......................................................................................................................
1
Washer ........................................................................................................................
2
Clamp ..........................................................................................................................
8
Connector ....................................................................................................................
1
Cable ...........................................................................................................................
1
Connector ....................................................................................................................
1
Grommet......................................................................................................................
1
Clamp (LPG)................................................................................................................
4
Clamp (Gasoline).........................................................................................................
5
Valve ............................................................................................................................
1
Fitting...........................................................................................................................
2
Fitting...........................................................................................................................
2
Fitting...........................................................................................................................
2
Clamp ..........................................................................................................................
1
Strap Clamp................................................................................................................. AR
Hose (LPG)..................................................................................................................
1
Hose (Gasoline)...........................................................................................................
1
Hose (Gasoline)...........................................................................................................
1
Fitting (Gasoline) .........................................................................................................
1
Fitting (Gasoline) .........................................................................................................
1
Fitting (LPG) ................................................................................................................
2
Clamp (Gasoline).........................................................................................................
1
Capscrew (Gasoline) ...................................................................................................
1
Washer (Gasoline).......................................................................................................
2
Nut (Gasoline) .............................................................................................................
1
Lockwasher (Diesel) ....................................................................................................
1
Lockwasher (Gasoline) ................................................................................................
1
Fitting (Diesel) .............................................................................................................
1
Fitting (Diesel) .............................................................................................................
1
Hose (Diesel) ...............................................................................................................
1
Hose (Diesel) ...............................................................................................................
1
Capscrew (Diesel) .......................................................................................................
1
Fitting (LPG) ................................................................................................................
1
Fitting (LPG) ................................................................................................................
2
Fitting (LPG) ................................................................................................................
2
Fitting (LPG) ................................................................................................................
2
Fitting (LPG) ................................................................................................................
1
Hose (LPG)..................................................................................................................
1
Hose (LPG)..................................................................................................................
1
Hose ............................................................................................................................
1

2004 HYSTER COMPANY

See Service Manual


for service procedures.

11-7

UNIT CODE G006


NORTH AMERICA

01/2004

HEATER
ITEM

46
47

11-8

PART NO.

DESCRIPTION

QTY

134810
175899

Blade ...........................................................................................................................
1
Electrical Tape (Not Illustrated).................................................................................... AR

See Service Manual


for service procedures.

2004 HYSTER COMPANY

NOTES

11-9

UNIT CODE G006


NORTH AMERICA

01/2004

WIPER AND FAN (Figure 11-3)

11-10

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

WIPER AND FAN


QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
8
9
10
11
12
13
14
15
16
17
18
19
20
20
21
21
22
23
24
25
26

1505234
16750
816045
816046
1466437
1466435
2038038
2038035
1506561
320156
26283
279740
334635
377606
377608
148962
1151997
1377797
377607
53124
1301745
1311213
134810
181045
1301783
15002
15152
244272
16743

Wiper Motor (Front) .....................................................................................................


Screw...........................................................................................................................
Wiper Arm....................................................................................................................
Wiper Blade .................................................................................................................
Wiper Blade .................................................................................................................
Wiper Arm....................................................................................................................
Wiper Motor (Rear) ......................................................................................................
Wire Harness...............................................................................................................
Adaptor (Harness) .......................................................................................................
Washer ........................................................................................................................
Grommet......................................................................................................................
Clamp ..........................................................................................................................
Switch ..........................................................................................................................
Panel............................................................................................................................
Label ............................................................................................................................
Capscrew.....................................................................................................................
Grommet......................................................................................................................
Switch ..........................................................................................................................
Holder ..........................................................................................................................
Fuse (10 Amp) .............................................................................................................
Fan Assembly ..............................................................................................................
Fan ..........................................................................................................................
Blade .......................................................................................................................
Connector................................................................................................................
Ring .........................................................................................................................
Nut ...............................................................................................................................
Lockwasher..................................................................................................................
Screw...........................................................................................................................
Lockwasher..................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
4
1
1
1
1
1
1
1
2
3
2
1
1
1
2
2
1
2
2
1
1
1
1
1
4
4
1
1

11-11

UNIT CODE G006


NORTH AMERICA

01/2004

SIDE-SHIFT CARRIAGE (Figure 11-4)


78-INCH
TWO STAGE LIMITED FREE-LIFT

11-12

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

SIDE-SHIFT CARRIAGE
78-INCH
TWO STAGE LIMITED FREE-LIFT
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
32
33
34
35
36
37
38
39
40
41
42
43
44
45

1376381
1330795
341144
1379293
1379294
66333
244005
16001
244008
192424
192425
244009
292528
292683
1333648
126765
187489
1331992
1307395
15222
343946
293723
366116
2047836
1330064
340105
17411
16005
1330784
226458
292685
308117
15236
16558
16483
117317
58954
16448
1330790
351458
16006
1330052
292513
296420
17218
149634
226458
292685

Side-Shift Carriage ......................................................................................................


1
Frame ......................................................................................................................
1
Stubshaft.............................................................................................................
6
Tube.........................................................................................................................
1
Tube.........................................................................................................................
1
Pin ...........................................................................................................................
2
Roller .......................................................................................................................
2
Lube Fitting..............................................................................................................
2
Bracket ....................................................................................................................
2
Shim (0.030 in.) ....................................................................................................... AR
Shim (0.062 in.) ....................................................................................................... AR
Pin ...........................................................................................................................
2
Capscrew ................................................................................................................
4
Lockwasher .............................................................................................................
4
Load Roller ..............................................................................................................
6
Shim (0.020 in.) ....................................................................................................... AR
Snap Ring................................................................................................................
6
Chain Anchor...........................................................................................................
2
Pin ...........................................................................................................................
2
Cotter Pin ................................................................................................................
2
Washer ....................................................................................................................
2
Nut...........................................................................................................................
4
Spacer .....................................................................................................................
4
Side-Shift Cylinder ( Figure 11-6) .......................................................................
1
Pin ...........................................................................................................................
2
Cam Follower ..........................................................................................................
2
Nut...........................................................................................................................
2
Lube Fitting..............................................................................................................
2
Plate ........................................................................................................................
2
Capscrew ................................................................................................................
4
Lockwasher .............................................................................................................
4
Rod End Pin ............................................................................................................
2
Cotter Pin ................................................................................................................
2
Fitting.......................................................................................................................
2
O-Ring.................................................................................................................
1
Load Roller ..............................................................................................................
2
Snap Ring................................................................................................................
2
Fitting.......................................................................................................................
2
Pin ...........................................................................................................................
2
Bearing Block ..........................................................................................................
4
Lube Fitting..............................................................................................................
2
Apron.......................................................................................................................
1
Capscrew ................................................................................................................
2
Washer ....................................................................................................................
2
Fitting.......................................................................................................................
2
Plate ........................................................................................................................
2
Capscrew ................................................................................................................
4
Lockwasher .............................................................................................................
4

2004 HYSTER COMPANY

See Service Manual


for service procedures.

11-13

UNIT CODE G006


NORTH AMERICA

01/2004

SIDE-SHIFT CARRIAGE (Figure 11-5)


78-INCH
THREE STAGE FULL FREE-LIFT

11-14

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

SIDE-SHIFT CARRIAGE
78-INCH
THREE STAGE FULL FREE-LIFT
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
32
33
34
35
35
36
37
38
39
40
41
42
43
44
44
45

1376382
1330051
341144
1379295
1379296
66333
244005
16001
244008
192424
192425
244009
292528
292683
1333648
126765
187489
358305
1307395
15222
122400
366116
1330780
2047836
1330064
340105
17411
16005
1330784
226458
292685
308117
15236
16558
16483
117317
58954
16448
16484
1330790
351458
16006
1330052
292513
296420
17218
292685
319322
319323
317292

Side-Shift Carriage ......................................................................................................


1
Carriage ..................................................................................................................
1
Stubshaft.............................................................................................................
6
Tube (RH) ................................................................................................................
1
Tube (LH).................................................................................................................
1
Pin ...........................................................................................................................
2
Roller .......................................................................................................................
2
Lube Fitting..............................................................................................................
2
Bracket ....................................................................................................................
2
Shim (0.030 in.) ....................................................................................................... AR
Shim (0.062 in.) ....................................................................................................... AR
Pin ...........................................................................................................................
2
Capscrew ................................................................................................................
4
Lockwasher .............................................................................................................
4
Load Roller ..............................................................................................................
6
Shim (0.020 in.) ....................................................................................................... AR
Snap Ring................................................................................................................
6
Chain Anchor...........................................................................................................
2
Pin ...........................................................................................................................
2
Cotter Pin ................................................................................................................
2
Snap Ring................................................................................................................
4
Spacer .....................................................................................................................
4
Pin ...........................................................................................................................
4
Side-Shift Cylinder ( Figure 11-6) .......................................................................
1
Pin ...........................................................................................................................
2
Cam Follower ..........................................................................................................
2
Nut...........................................................................................................................
2
Lube Fitting..............................................................................................................
2
Plate ........................................................................................................................
2
Capscrew ................................................................................................................
4
Lockwasher .............................................................................................................
4
Rod End Pin ............................................................................................................
2
Cotter Pin ................................................................................................................
2
Fitting.......................................................................................................................
2
O-Ring.................................................................................................................
1
Load Roller ..............................................................................................................
2
Snap Ring................................................................................................................
2
Fitting.......................................................................................................................
2
O-Ring.................................................................................................................
1
Pin ...........................................................................................................................
2
Bearing Block ..........................................................................................................
4
Lube Fitting..............................................................................................................
2
Apron.......................................................................................................................
1
Capscrew ................................................................................................................
2
Washer ....................................................................................................................
2
Fitting.......................................................................................................................
2
Lockwasher .............................................................................................................
4
Guard (RH)..............................................................................................................
1
Guard (LH) ..............................................................................................................
1
Spacer .....................................................................................................................
4

2004 HYSTER COMPANY

See Service Manual


for service procedures.

11-15

UNIT CODE G006


NORTH AMERICA

01/2004

SIDE-SHIFT CARRIAGE
78-INCH
THREE STAGE FULL FREE-LIFT
ITEM

46
47
48
49

11-16

PART NO.

18522
15155
149634
226458

DESCRIPTION

QTY

Capscrew ................................................................................................................
Lockwasher .............................................................................................................
Plate ........................................................................................................................
Capscrew ................................................................................................................

See Service Manual


for service procedures.

4
4
2
4

2004 HYSTER COMPANY

NOTES

11-17

UNIT CODE G006


NORTH AMERICA

01/2004

SIDE-SHIFT CYLINDER (Figure 11-6)

11-18

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

SIDE-SHIFT CYLINDER
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
13
14

2047836
1506728
53156
300823
328073
1381082
2044370
61056
46388
154375
637151
328220
626468
1344761
358243
186061

Side-Shift Cylinder .......................................................................................................


1
Shell ........................................................................................................................
1
Nut...........................................................................................................................
1
Guide Ring ..............................................................................................................
1
Piston ......................................................................................................................
1
Seal .........................................................................................................................
1
Seal (Piston)............................................................................................................
1
O-Ring .....................................................................................................................
1
O-Ring .....................................................................................................................
1
Back-Up Ring ..........................................................................................................
1
Seal .........................................................................................................................
1
Retainer...................................................................................................................
1
Wiper Ring...............................................................................................................
1
Rod (Optional) .........................................................................................................
1
Rod..........................................................................................................................
1
Packing Lubricant ........................................................................................................ AR

369444

Seal Kit (Includes Items 3, 6-10, 12) ...........................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

11-19

UNIT CODE G006


NORTH AMERICA

01/2004

LIGHTS (Figure 11-7)

11-20

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

LIGHTS
KEY:
A: Work Lights
B: Work and Rear Drive Lights
C: Work, Rear Drive, and Stop/Tail Lights
ITEM

1
2
3
4
5
6
7
7
7
8
9
10
10
10
11
11
11
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
31
32
32
32
32
33
34
35

PART NO.

26283
26283
1152571
292681
316678
353379
316678
358674
a 280472
292681
383141
353479
389792
177521
353478
389793
a 357934
1350992
1152571
15052
241878
1300134
1323595
137852
287851
15152
137852
1324181
374047
176640
15135
132131
239503
292681
129563
1324176
1152571
292514
292682
353478
389793
a 357934
1350992
389136
69727
1324182

2004 HYSTER COMPANY

DESCRIPTION

QTY
B

Grommet...................................................................................................
Grommet...................................................................................................
Connector .................................................................................................
Lockwasher...............................................................................................
Screw........................................................................................................
Plate .........................................................................................................
Screw........................................................................................................
Sealant .....................................................................................................
Sealant .....................................................................................................
Lockwasher...............................................................................................
Bracket......................................................................................................
Lamp Assembly ........................................................................................
Lens......................................................................................................
Bulb (12 Volt) ........................................................................................
Light Assembly .........................................................................................
Lamp ....................................................................................................
Light Assembly .........................................................................................
Lens......................................................................................................
Connector .................................................................................................
Nut ............................................................................................................
Clamp .......................................................................................................
Fuse (25 Amp) ..........................................................................................
Label (Light Fuse).....................................................................................
Strap Clamp..............................................................................................
Capscrew..................................................................................................
Lockwasher...............................................................................................
Strap Clamp..............................................................................................
Wire Harness............................................................................................
Switch .......................................................................................................
Capscrew..................................................................................................
Washer .....................................................................................................
Clamp .......................................................................................................
Nut ............................................................................................................
Lockwasher...............................................................................................
Strap Clamp..............................................................................................
Wire Harness............................................................................................
Connector .................................................................................................
Capscrew..................................................................................................
Lockwasher...............................................................................................
Light Assembly .........................................................................................
Lamp ....................................................................................................
Light Assembly .........................................................................................
Lens......................................................................................................
Bracket......................................................................................................
Grommet...................................................................................................
Wire Harness............................................................................................

..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
2
1
1
..
2
..
10
1
1
2
2
4
2
4
6
2
4
4
4
2
1
2
1
2
..
..

1
..
..
..
..
1
5
AR
AR
5
..
..
..
..
1
1
1
1
2
..
2
1
1
5
2
..
10
1
1
2
2
4
2
4
6
2
4
4
4
2
1
2
1
2
1
1

1
2
4
4
4
1
5
AR
AR
5
2
2
1
1
1
1
1
1
2
4
2
1
1
5
2
4
10
1
1
2
2
4
2
4
6
2
4
4
4
2
1
2
1
2
1
1

See Service Manual


for service procedures.

11-21

UNIT CODE G006


NORTH AMERICA

01/2004

LIGHTS

ITEM

PART NO.

DESCRIPTION

36
37
38
39

132131
239503
1300742
387867

Clamp .......................................................................................................
Nut ............................................................................................................
Screw........................................................................................................
Pressure Switch........................................................................................

..
..
..
..

QTY
B

3
3
..
..

3
3
4
1

FOOTNOTES:
a Optional

11-22

See Service Manual


for service procedures.

2004 HYSTER COMPANY

NOTES

11-23

UNIT CODE G006


NORTH AMERICA

01/2004

TIRES AND WHEELS (Figure 11-8)


DRIVE

11-24

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

TIRES AND WHEELS


DRIVE
KEY:
A: 12 Ply 8.25 x 15
B: Solid 8.25 x 15
QTY
ITEM

1
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
3
3
4
5
6
7
8
9
10
11

PART NO.

d 237050
c 336093
130616
129846
.. . . .
11280
25722
b 1357303
b 1358182
b 1358191
1394500
a 336555
a 1376007
abe 1471838
b 1358182
1471598
1471922
340292
a 340292
806557
980541
980542
350060
980541
980542
49189
1376007

DESCRIPTION

Tire ......................................................................................................................
Tire ......................................................................................................................
Tire Assembly ......................................................................................................
Tire (With Flap)................................................................................................
Flap .................................................................................................................
Tube.................................................................................................................
Tube.................................................................................................................
Tire Assembly ......................................................................................................
Tire ..................................................................................................................
Tube.................................................................................................................
Plate (Valve Stem)...........................................................................................
Plate (Valve Stem)...........................................................................................
Washer (Valve Stem).......................................................................................
Tire Assembly ......................................................................................................
Tire ..................................................................................................................
Tubeless Bead Seal.........................................................................................
Tubeless Bead Seal Valve ...............................................................................
Wheel Assembly ..................................................................................................
Wheel Assembly ..................................................................................................
Shoulder Ring..................................................................................................
Side Ring.........................................................................................................
Lock Ring ........................................................................................................
Wheel ..................................................................................................................
Side Ring.........................................................................................................
Lock Ring ........................................................................................................
Extension Valve ...................................................................................................
Washer (Valve Stem) ...........................................................................................

..
..
1
1
1
..
1
..
..
..
..
..
..
1
1
1
1
1
..
1
1
1
..
..
..
1
1

1
1
..
..
..
..
..
1
1
1
1
1
1
..
..
..
..
..
1
1
1
1
1
1
1
..
..

FOOTNOTES:
a Optional
b Pneumatic Radial
c Soft Ride
d Standard Hardness
e Tubeless

2004 HYSTER COMPANY

See Service Manual


for service procedures.

11-25

UNIT CODE G006


NORTH AMERICA

01/2004

TIRES AND WHEELS (Figure 11-9)


STEERING

11-26

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

TIRES AND WHEELS


STEERING
KEY:
A: 12 Ply 8.25 x 15
B: Solid 8.25 x 15
QTY
ITEM

1
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
3
4
5
6
7
8
9

PART NO.

d 237050
c 336093
130616
129846
25722
b 1357303
b 1358182
.. . . .
1358191
1394500
a 336555
a 1376007
abe 1471838
b 1358182
1471598
1471922
237042
806557
980541
980542
317498
980541
980542

DESCRIPTION

Tire ......................................................................................................................
Tire ......................................................................................................................
Tire Assembly ......................................................................................................
Tire (With Flap)................................................................................................
Tube.................................................................................................................
Tire Assembly ......................................................................................................
Tire ..................................................................................................................
Flap .................................................................................................................
Tube.................................................................................................................
Plate (Valve Stem)...........................................................................................
Plate (Valve Stem)...........................................................................................
Washer (Valve Stem).......................................................................................
Tire Assembly ......................................................................................................
Tire ..................................................................................................................
Tubeless Bead Seal.........................................................................................
Tubeless Bead Seal Valve ...............................................................................
Wheel ..................................................................................................................
Shoulder Ring..................................................................................................
Side Ring.........................................................................................................
Lock Ring ........................................................................................................
Wheel ..................................................................................................................
Side Ring.........................................................................................................
Lock Ring ........................................................................................................

..
..
1
1
1
..
..
..
..
..
..
..
..
..
..
..
1
1
1
1
..
..
..

1
1
..
..
..
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1

FOOTNOTES:
a Optional
b Pneumatic Radial
c Soft Ride
d Standard Hardness
e Tubeless

2004 HYSTER COMPANY

See Service Manual


for service procedures.

11-27

NOTES

11-28

UNIT CODE G006


NORTH AMERICA

01/2004

12

NUMERICAL INDEX

UNIT CODE G006


NORTH AMERICA

01/2004

SECTION 12
NUMERICAL INDEX
PART NO. PG
138

139

141
142
153
11276
11280
11286
11287
12815
12817
12821
12823
12828
12894
12928
12940
13957
14349
14358
14372
14440
14586
14591
14773
14836
15001
15002
15004
15006
15025

15026

15028

5-19
5-19
5-20
7-7
5-19
5-20
7-7
5-19
3-29
5-19
7-7
6-9
11-25
5-23
5-23
2-5
2-51
11-7
4-5
11-7
11-7
5-9
5-11
2-7
9-3
6-9
7-5
3-9
3-15
3-15
10-9
5-13
5-14
3-11
11-7
3-27
3-29
11-11
3-9
3-12
3-15
5-19
5-19
5-20
7-7
2-45
5-19
5-19
7-7
7-7
7-7
7-7

ITEM
22
33
65
33
14
58
30
39
17
40
5
41
2
28
30
26
20
39
31
25
19
21
21
37
13
32
27
18
13
6
16
11
54
24
20
8
26
23
13
68
27
23
34
66
33
5
13
43
17
22
19
43

2004 HYSTER COMPANY

PART NO. PG
15032
15036
15049
15052
15054
15055

15056

15057
15059
15086
15127

15133
15134

15135
15152

15154

15155

15156

ITEM

5-13
3-15
4-10
4-13
11-21
8-19
8-23
1-11
2-5
2-51
8-6
2-7
2-59
5-19
5-20
8-5
1-19
4-9
7-7
2-5
2-51
3-9
3-12
8-19
8-23
10-11
2-13
2-15
2-61
5-19
5-20
8-29
11-21
11-7
11-11
11-21
2-31
3-9
3-12
8-19
8-23
2-31
3-11
4-9
8-3
8-11
10-19
11-16
2-21
2-23
2-31
2-59

5
9
69
12
13
34
29
20
5
22
45
7
21
9
51
10
3
41
40
17
19
15
69
36
31
34
18
8
31
11
53
27
24
5
24
19
33
14
70
35
30
44
43
28
47
5
8
47
2
5
24
22

PART NO.

15157

15158

15163
15165
15166
15172
15175

15176

15178
15186
15200

15203
15211

15212

15222

See Service Manual


for service procedures.

PG
2-71
3-15
4-5
5-19
5-20
7-7
8-3
8-5
8-27
8-31
10-22
1-19
7-7
7-8
8-3
8-27
8-29
8-19
4-3
11-3
1-19
3-15
7-3
1-7
8-3
8-11
2-9
2-11
2-13
2-15
2-59
2-61
9-13
9-13
11-3
1-19
3-25
3-27
3-29
7-3
7-3
8-19
8-23
6-3
5-19
5-19
5-20
7-7
1-13
3-25
3-29
9-7

ITEM
6
28
13
10
52
17
10
2
19
7
32
3
44
45
31
17
22
12
2
41
5
8
6
35
46
6
5
2
14
1
13
15
17
19
25
7
15
3
5
11
27
33
28
27
15
41
59
31
14
8
10
3

PART NO. PG

15223
15225
15236
15302
15304
15483
15866
15869
15880
15889
15916
15920
15937
15942
15962

15963
16001

16005

16006
16009
16073
16100
16115
16124
16125
16134
16143

9-11
10-7
10-9
10-11
10-19
11-13
11-15
7-7
6-9
11-13
11-15
2-21
2-41
2-43
2-41
8-3
8-5
8-29
9-9
10-15
10-17
4-13
6-3
8-19
8-23
5-17
2-32
2-43
2-53
3-9
3-12
8-3
8-11
3-15
9-11
10-19
11-13
11-15
9-3
11-13
11-15
11-13
11-15
9-3
2-5
2-51
3-11
7-5
3-9
7-5
3-11
3-3

ITEM
7
5
3
20
13
18
18
41
28
31
31
13
10
7
23
22
12
15
11
6
6
10
7
30
25
4
50
2
16
27
76
39
8
1
22
19
7
7
12
26
26
38
38
12
18
18
28
17
18
25
3
7
12-1

UNIT CODE G006


NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued)


PART NO.

16150
16151
16155
16156
16177
16186
16190
16195
16316
16328
16376
16394
16448

16449
16458
16459
16467
16481

16482

16483

16484

12-2

PG
3-5
11-7
3-3
7-5
7-5
11-7
11-7
11-7
3-11
7-5
3-11
7-5
5-19
5-20
8-15
8-17
4-3
6-3
2-31
9-13
11-13
11-15
9-13
10-21
10-21
10-21
10-11
5-13
5-13
5-13
5-14
8-15
8-17
5-3
5-3
5-13
8-15
8-17
5-3
5-13
6-13
8-19
8-23
8-29
11-13
11-15
5-3
5-3
5-13
8-5
8-5
8-19

ITEM
18
42
15
5
18
34
18
33
27
19
6
11
8
50
11
11
19
6
45
13
35
35
7
13
23
28
6
11
22
24
54
24
24
17
24
18
13
13
10
9
9
27
22
30
32
32
13
20
28
21
21
26

PART NO. PG

16485

16486

16487

16538

16541

16542

16544
16558

16560
16562
16568
16569
16570
16574
16598
16632
16634

ITEM

8-23
8-23
10-22
11-15
6-11
8-5
8-5
8-6
8-6
8-9
8-9
8-15
8-17
9-7
9-7
10-9
10-21
5-14
8-19
8-23
10-11
8-12
10-9
10-11
5-13
8-15
8-17
8-5
8-19
8-23
8-23
10-22
8-9
9-7
10-21
10-11
6-13
8-29
11-13
11-15
9-7
10-9
8-5
8-9
8-19
8-23
5-13
2-32
8-15
8-17
2-7
8-5

20
21
34
35
10
20
26
39
40
11
12
20
20
12
18
16
24
40
28
23
2
8
17
3
22
24
24
21
26
20
21
34
11
12
24
3
9
30
32
32
18
17
21
12
28
23
24
49
1
1
20
1

PART NO. PG
16693
16708
16743

16750
16794
16805

16815

16816

16828

16835
16836

16863
16865
16870
16882
16906
16923

16925
16938
16954
16969
16982

See Service Manual


for service procedures.

8-31
8-19
8-23
3-9
3-12
4-10
4-13
11-11
11-11
2-41
2-9
2-13
2-59
2-61
2-7
2-9
4-5
8-5
2-7
2-11
2-13
2-59
2-61
2-11
2-15
2-59
2-71
8-3
8-27
2-7
1-5
2-31
4-9
3-15
3-31
10-22
10-11
4-27
4-28
5-3
5-13
8-5
8-15
8-17
5-3
10-9
8-19
8-23
8-19
8-23
3-9
3-9

ITEM
8
18
40
22
88
66
13
26
2
4
10
17
19
16
3
4
15
8
5
1
15
14
14
3
5
23
6
21
19
44
9
43
27
3
14
31
8
8
11
26
25
25
23
23
9
21
29
24
27
22
18
18

PART NO. PG

16983
16992
17049
17050
17062
17196
17218
17253
17314
17315
17319
17321
17411
17652
17765
17777
17801
18085
18419
18496
18497
18515
18522
18529
18535
18540

18547
18548
18549
18558
18559
18588
18590
18727
18886

5-13
8-19
8-23
5-3
9-7
9-7
8-19
8-23
5-3
8-5
6-3
11-13
11-15
7-7
3-11
5-3
8-5
8-25
11-13
11-15
3-7
8-3
8-27
8-5
3-7
8-19
4-13
3-11
8-3
8-6
1-5
3-11
10-19
11-15
2-5
2-7
2-21
2-23
2-11
2-15
2-59
2-7
2-7
4-3
2-7
7-8
7-8
8-3
8-27
8-29
1-5
8-3

ITEM
12
29
24
35
15
16
43
39
8
22
39
42
42
21
5
6
23
10
25
25
10
29
16
24
9
8
6
44
41
44
21
42
9
46
20
47
3
6
11
3
24
11
13
41
21
45
44
30
17
18
22
2

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued)


PART NO. PG
19589
19923
25722
26283

26400
26801
28584
29344
30062
30077
30085
30190
30370

30492
34811

35116
37562
38807
39348

39373
39675
39678
39742
41208
41210
43309
43370
44538
46388
49189
53065
53124
53156
53162

8-31
11-7
3-15
11-25
11-27
11-11
11-21
11-21
5-23
7-5
3-9
7-5
5-27
5-7
5-7
5-23
2-9
2-11
2-11
2-13
2-15
2-59
2-61
4-23
8-3
8-3
8-31
8-3
8-31
7-7
3-9
9-9
10-15
10-17
8-3
8-31
5-7
6-9
8-12
5-9
5-11
5-7
5-7
5-19
5-19
5-23
11-19
11-25
8-31
11-11
11-19
3-31

ITEM
6
38
25
2
2
10
1
2
12
9
18
9
6
17
16
14
9
16
29
4
15
6
17
29
8
9
16
12
11
19
18
4
11
12
5
13
7
18
5
2
2
11
13
27
37
19
8
10
1
19
2
14

2004 HYSTER COMPANY

PART NO. PG
53641
55280
57568
58903
58908
58939
58951
58954
59625
61056
63116

63899
66333

66468
66885
66997
69029
69727
70226
71153
77441
77442
77443
77451
78286

79389
86007
86008
86510
91946
92482
92861
96481

ITEM

6-9
5-13
5-13
3-31
6-9
7-7
9-5
5-19
11-13
11-15
10-11
11-19
2-9
2-11
2-59
2-61
3-9
3-12
9-11
10-19
11-13
11-15
9-11
10-19
8-9
8-9
6-9
11-21
7-15
5-19
5-20
8-15
8-17
8-15
8-17
8-15
8-17
8-15
8-17
9-13
9-13
10-21
5-7
5-23
5-24
5-27
4-9
8-19
8-23
8-29
8-3
8-3

26
7
20
10
5
15
8
25
34
34
25
7
17
26
29
6
19
83
13
20
5
5
18
28
1
2
29
34
17
30
60
19
19
21
21
22
22
2
2
9
9
12
4
2
3
17
42
21
16
9
33
42

PART NO.

PG

97577
97988W
97999
98334
99576
99610

2-71
3-15
3-15
3-15
2-41
2-47
2-55
2-55
4-9
3-15
3-3
3-5
9-3
10-3
9-3
10-3
10-5
2-11
2-13
2-15
2-59
2-61
6-9
3-9
3-12
2-23
3-31
4-10
8-5
8-5
7-7
5-23
9-3
9-3
1-22
3-3
3-5
3-5
3-7
3-7
5-23
5-24
11-13
11-15
3-11
8-3
7-7
3-15
10-7
10-19
11-15
11-7

99728
101625
101809
102919
104264
104506

107151

107296
111561
113341
114312
114371
114496
114826
114841
115069
115112W
115696

116067
117317
119074
119236
119758
121347
122400

123799

See Service Manual


for service procedures.

ITEM
10
24
2
26
3
6
14
27
30
5
8
19
11
11
9
9
12
5
12
6
20
30
25
25
86
8
5
53
27
38
10
22
15
14
1
5
1
12
1
12
8
7
33
33
41
35
18
7
4
11
19
43

PART NO. PG
124010
124297

124359
124606
124668
124682
125428
125789
125792
125847
126319
126765

127045
128408
129114
129498
129499
129563

129684
129846
129887
129888

129889

129894
129962

3-15
2-5
2-51
4-5
4-5
7-5
5-9
5-11
2-7
5-9
5-11
5-27
3-15
8-5
3-5
3-7
4-23
4-25
9-3
9-5
9-11
10-3
10-5
10-7
10-19
11-13
11-15
8-5
2-23
4-5
11-7
6-9
6-9
4-3
4-5
4-9
8-9
11-21
8-5
11-25
11-27
4-31
4-23
4-25
4-31
4-23
4-25
4-25
4-31
11-7
1-13
1-17

ITEM
1
30
12
40
44
12
20
20
38
24
24
24
1
29
23
18
32
14
7
6
4
7
10
9
4
14
14
19
7
45
24
23
24
11
33
35
5
28
32
2
2
1
31
23
2
28
4
21
3
9
17
8
12-3

UNIT CODE G006


NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued)


PART NO.
130616
130845

131190
131191
131193
131286
131460
131715
131716
132131
132860
133203
133469
133683
133696
133920
134436
134674
134675
134803

134810

134811

134812

135657
135685
12-4

PG
11-3
11-25
11-27
2-27
11-7
11-7
6-9
6-9
6-9
11-7
5-3
10-5
10-5
11-21
11-21
6-3
8-25
2-31
5-19
2-31
6-13
5-3
5-3
11-3
9-7
2-9
2-11
2-13
2-15
2-61
4-23
4-25
4-25
4-31
11-7
11-11
4-23
4-25
4-25
4-23
4-25
4-25
4-25
4-25
4-25
4-25
4-26
4-27
4-28
4-31
6-9
3-31

ITEM
11
2
2
42
16
16
35
36
33
35
10
13
13
25
36
17
5
32
7
37
4
17
24
13
9
14
8
1
9
22
36
1
3
20
46
21
24
17
19
22
4
12
13
14
16
21
24
13
12
21
16
2

PART NO. PG
136045
136516
136681

136687

136692

136703
136704
136749

136985

137122
137852

ITEM

10-21
7-5
1-13
2-7
4-10
11-7
1-11
3-15
4-3
4-5
4-5
4-9
5-19
6-3
7-5
7-7
8-19
8-23
11-4
1-5
1-11
1-13
1-17
2-19
3-5
3-15
3-25
3-27
3-29
4-3
4-5
7-7
8-6
11-3
7-3
5-14
3-9
4-9
6-3
7-5
8-6
1-11
1-11
1-13
1-17
3-15
3-25
5-3
5-4
1-13
2-5
2-51

20
22
5
30
54
37
21
17
23
4
18
9
32
35
1
35
3
3
68
14
10
15
4
11
7
21
6
16
18
6
48
24
47
34
13
57
6
22
29
21
42
5
14
15
14
20
2
31
41
12
8
13

PART NO. PG

138573
138710
138880
139743

139919
141462
144067
145639
146005
146047
146628
146938
148605
148610
148613
148891
148962
149634
150181
151857
153069
153715
153716
153717
153778
153834
153835
154358
154375
154452
154878
156194
156195
157065
157554
159787
159977
160996
161272

See Service Manual


for service procedures.

3-25
11-21
11-21
4-9
11-7
11-7
3-9
3-12
2-7
2-19
4-3
8-5
4-23
4-25
8-3
1-5
1-7
3-15
4-10
2-19
4-5
4-31
4-31
4-31
2-5
2-7
11-11
11-13
11-16
1-19
11-7
11-7
3-15
4-3
6-9
6-9
6-9
5-23
6-9
6-9
6-13
11-19
11-7
5-19
5-7
5-7
4-5
4-9
3-5
2-25
2-7
9-3

ITEM
3
17
20
43
26
26
19
84
17
25
40
29
23
18
40
10
36
4
58
8
16
4
5
6
19
43
15
43
48
4
23
23
22
3
10
12
13
17
24
21
3
9
40
42
9
10
6
16
14
14
39
10

PART NO. PG
161273
161296
161297
161652
162562
162836
164281
164289
164365
164488
165991
166818
166857
167218
168718
169268
170658
173247
173685
173941
175861
175899
175944
176451
176640

177521
177590
177894
177947
177948
178119
178794
178899
179414
179420
179423
181045

10-3
9-3
10-3
2-47
2-47
5-19
5-20
10-9
3-25
1-17
11-3
11-7
3-12
3-11
4-5
3-3
3-7
1-15
3-9
3-25
2-23
3-11
8-29
1-15
8-3
8-3
3-12
8-19
8-23
11-8
4-23
3-9
3-11
2-71
4-5
5-19
11-21
11-21
1-13
4-5
8-3
8-31
8-3
8-31
11-7
8-29
2-5
2-51
1-15
1-15
1-15
4-3

ITEM
10
10
10
4
5
12
54
10
7
7
9
44
54
39
43
13
8
33
3
16
3
49
23
21
28
34
65
2
2
47
16
8
14
7
2
19
23
10
9
16
7
15
11
10
27
28
3
2
32
32
32
33

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued)


PART NO. PG

181046

181047
181049
181053
181054
181766
181899
181941
182889
182890
182891
184799

185806
185856
185857
185858
185860
186061
186420
186480
187388

187489

188210
188631
189338

4-6
4-23
4-25
11-7
11-11
4-23
4-25
4-27
4-28
4-31
11-7
4-31
4-25
4-25
4-25
4-31
5-13
8-3
8-12
8-3
8-27
8-3
8-27
8-3
8-27
9-7
10-9
10-11
4-13
6-9
6-9
6-9
6-9
11-19
2-71
5-3
5-14
9-9
10-15
10-17
9-3
9-5
9-11
10-3
10-5
10-7
10-19
11-13
11-15
5-3
3-11
2-7

ITEM
58
20
2
12
21
25
19
12
13
7
14
8
3
1
12
9
6
26
3
15
21
17
24
16
22
20
14
33
11
19
19
19
9
14
11
30
61
2
13
14
8
7
5
6
11
10
5
15
15
35
38
16

2004 HYSTER COMPANY

PART NO. PG
189595
190252
190382
190383
190757

190784
190785
190786
190787
192077

192424

192425

192429
192830
193554
193653
193656
195856
197067
197068
198678
199082
199861
200659
200972
200982
201783
201808
201954
203071
204114

ITEM

4-3
10-11
4-5
4-31
4-3
4-31
8-3
8-5
8-27
8-12
8-12
8-12
8-12
2-9
2-11
2-13
2-15
2-59
2-61
9-11
10-19
11-13
11-15
9-11
10-19
11-13
11-15
8-29
8-29
8-29
8-29
3-11
3-11
2-71
2-71
4-10
11-7
4-9
4-10
8-5
8-9
8-29
5-29
3-9
5-13
5-27
5-27
10-11
11-7
4-23
6-13
1-5

39
5
32
40
17
39
20
13
18
1
2
4
6
2
6
11
2
16
12
17
21
9
9
17
22
9
9
20
26
16
13
34
36
1
2
49
6
11
63
31
6
7
1
18
12
5
27
2
41
15
1
8

PART NO.
204223

204787
209266
210183
213670
215211
215345
216590
216877

218612
220434
220497
220932
221354
221507
221547
221702
221705
221711
221733

221767
221780
221989
222023
222024
222029
222163
222399
222400
222476
222480

222504
222512
222523
222580
222588
222899

See Service Manual


for service procedures.

PG
1-5
4-3
4-5
4-31
3-23
3-11
6-13
5-23
10-5
9-9
10-17
10-9
1-13
3-15
10-22
8-12
3-31
11-7
3-31
7-7
5-29
8-3
8-31
5-23
8-3
8-11
8-29
1-5
2-5
2-51
2-19
8-5
5-23
5-14
1-15
11-4
1-5
1-17
11-3
5-3
8-6
7-5
3-9
3-11
3-11
8-5
8-5
8-6
4-31
8-5
8-3
2-59

ITEM
30
31
26
38
8
50
7
26
14
6
4
29
18
29
38
7
16
4
3
9
4
6
14
20
48
4
24
5
6
23
24
9
20
45
23
54
4
2
12
25
40
16
18
7
16
20
26
39
34
14
32
28

PART NO. PG
223216

224248
226458

226774
227070
227131
227220
227221
228122
228376
229875
230324
230325
230378
230421
230881
234898
235691
237042
237050
239182
239503

2-61
2-9
2-11
2-13
2-15
2-59
2-61
2-55
1-22
9-11
10-19
11-13
11-13
11-15
11-16
11-4
7-7
4-13
3-7
3-5
3-7
5-20
1-17
2-55
5-23
6-9
5-23
6-9
5-23
6-9
8-19
4-3
5-3
5-13
11-27
11-25
11-27
8-29
2-5
2-51
3-9
3-12
3-29
4-9
4-10
4-10
5-19
6-3
7-5
8-3
8-5
8-9

ITEM
9
3
4
13
4
18
13
26
2
20
26
28
44
28
49
62
14
7
15
10
6
55
5
10
13
24
23
22
15
11
13
20
3
28
3
1
1
3
28
15
29
73
23
26
55
61
21
30
24
27
35
10
12-5

UNIT CODE G006


NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued)


PART NO.

240243
240683
241079
241878
241975
244005

244008

244009

244272
246001
246108
246195
247747
247748
248212
248320

248461
248462
248465
251994

255578

257241
257913

258120
261158
261165
261379

12-6

PG
11-4
11-7
11-21
11-22
1-19
5-27
8-29
11-21
8-5
9-11
10-19
11-13
11-15
9-11
10-19
11-13
11-15
9-11
10-19
11-13
11-15
11-11
3-15
4-5
8-3
8-29
7-7
7-7
10-21
1-17
5-23
11-3
8-29
8-29
8-29
8-6
8-9
11-7
9-13
10-21
10-21
4-3
4-5
9-9
10-15
10-17
5-23
11-3
1-11
2-7
4-3
5-17

ITEM
76
30
26
37
6
12
21
14
27
15
24
6
6
16
23
8
8
21
18
10
10
25
31
29
3
29
16
20
27
17
33
14
25
17
19
41
7
21
16
14
16
27
22
5
10
11
24
42
13
14
38
3

PART NO. PG
263794
263795
263828
263842
264134
264159

265659
265666
266465
266612
266728
266733
268573
269200

270074
270405
270632
270770
271047
272133
273775
274334
274426
274427
274548
275493
277446
278060
278063
278085
278326
279739
279740
280472
281700
283259

ITEM

2-39
2-39
2-27
2-25
2-19
2-19
4-5
5-3
5-23
5-23
2-49
6-9
6-9
6-9
2-39
2-9
2-11
2-13
2-15
2-59
2-61
1-19
1-19
7-7
7-7
3-9
3-12
3-11
3-11
4-5
10-22
3-11
8-15
8-17
8-15
8-17
8-15
8-17
4-31
4-23
4-25
7-7
7-15
7-15
8-31
5-23
11-7
11-11
8-5
11-21
7-5
11-4

11
10
16
10
27
22
14
28
25
31
2
31
30
17
3
13
9
2
10
4
21
6
2
13
25
20
72
10
45
39
39
37
10
10
7
7
9
9
35
35
24
4
16
15
2
16
11
11
18
7
26
51

PART NO. PG
284077
284152
287817
287851

287854

287860

289642
289760
289761
289762
289967
289968
289969
290734
290735
292500

292501

292502
292508
292509
292511
292513

See Service Manual


for service procedures.

5-19
2-71
5-19
2-71
3-29
5-4
5-17
7-5
8-25
11-4
11-21
1-5
3-27
4-3
4-5
8-6
1-11
2-7
2-19
6-3
5-7
5-7
5-7
5-7
8-29
8-29
8-29
3-5
3-7
3-5
3-7
6-3
11-4
11-4
11-7
1-11
3-15
5-19
7-5
7-7
8-19
8-23
4-9
4-9
5-14
2-13
2-15
2-51
9-11
10-19
11-3
11-13

ITEM
1
10
17
4
8
45
7
14
6
74
18
11
9
4
47
48
16
9
9
19
6
8
8
8
8
4
12
23
18
23
18
33
63
69
7
23
14
31
1
35
6
6
2
8
59
9
18
27
23
29
31
40

PART NO. PG
292514
292515

292517

292519

292521

292522
292523
292524

292527
292528

292529
292533
292535
292537
292562
292570

292573
292590
292593
292600
292608
292667
292668
292678
292679

11-15
10-11
11-21
5-19
5-19
7-7
2-61
5-4
9-13
1-11
9-7
10-9
10-21
3-27
4-21
8-19
8-23
9-13
3-29
4-5
2-7
5-4
8-19
8-23
2-19
9-11
10-19
11-13
11-15
8-3
8-27
1-13
9-13
2-19
10-22
10-11
1-17
9-3
10-3
11-3
2-19
6-9
10-9
10-11
1-17
11-3
9-7
4-3
3-12
4-10
4-3
4-10

ITEM
40
30
31
5
47
24
36
38
17
11
14
22
10
21
8
5
38
19
2
8
26
43
23
18
20
14
25
11
11
14
20
16
6
12
36
31
12
4
5
6
4
38
30
17
13
10
8
15
53
51
16
50

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued)


PART NO. PG
292680

292681

292682

1-11
3-15
4-3
4-5
4-9
5-19
6-3
7-5
7-7
8-19
8-23
11-4
11-7
1-11
1-13
2-5
2-7
2-7
2-51
2-71
2-71
3-9
3-12
3-29
4-5
4-9
4-10
5-4
5-17
5-19
7-3
7-5
7-5
8-3
8-5
8-9
8-19
8-23
8-25
11-7
11-7
11-21
11-21
11-21
1-5
1-11
1-11
1-13
1-17
2-7
2-19
3-5

ITEM
21
15
25
20
10
18
34
1
35
4
4
56
8
2
5
23
28
45
16
4
7
30
74
24
1
25
57
44
9
20
13
14
23
25
34
9
10
9
7
31
31
4
8
27
13
5
10
15
15
2
10
6

2004 HYSTER COMPANY

PART NO. PG

292683

292685

292687
292689
292841
293048
293322
293323
293615
293628
293630
293648
293664
293688

ITEM

3-15
3-25
3-27
3-29
4-3
4-5
5-3
5-4
7-7
8-6
10-12
11-3
11-21
1-13
2-19
3-15
6-3
8-5
9-11
9-13
10-19
10-22
11-13
11-15
1-17
1-22
6-9
9-3
9-11
10-11
10-19
11-3
11-13
11-13
11-15
11-15
6-9
9-7
2-59
2-61
3-9
3-12
5-23
5-24
5-23
5-24
11-7
6-9
2-71
2-19
7-11
6-9

23
5
14
18
5
12
31
42
29
46
36
32
31
18
21
33
16
6
14
5
17
37
12
12
11
3
8
5
19
32
27
8
29
45
29
43
39
8
33
7
16
67
10
6
9
9
28
20
8
2
7
7

PART NO.

PG

293716
293723

5-27
9-7
9-11
10-9
10-11
11-13
6-3
6-11
8-5
3-5
7-7
3-27
4-5
4-9
4-9
4-10
1-13
1-17
4-3
4-6
11-3
1-11
5-13
11-7
2-71
9-11
10-19
11-13
11-15
1-11
1-11
1-11
4-21
6-3
2-19
10-3
10-9
10-11
9-7
10-9
6-3
11-3
5-27
9-9
10-15
10-17
10-11
10-21
2-55
3-9
3-12
8-15

293780
293781
295440
295580
296128
296359

296360
296361

296396
296406
296418
296420

296421

296422
296426
296431
296438
296442
296464
296844
297531

297573
297647
298096
298831
298832
300723

See Service Manual


for service procedures.

ITEM
15
1
8
7
12
20
31
4
15
13
8
15
5
14
15
56
15
3
10
51
39
25
34
29
8
24
30
41
41
5
10
16
4
21
3
4
27
15
7
2
15
38
11
3
12
13
28
19
16
19
83
8

PART NO. PG
300724
300823
300932
300937

300939

302031
302043
302105
302248
302250
302335
302399
302401

302428
302713
303117
304002
304006
304464
304523
305100
306111
306113
306117
306118
308117
308993
309062
309109
309124

8-17
8-15
8-17
11-19
2-19
2-19
8-3
8-27
1-13
2-19
3-15
11-3
11-4
11-4
10-5
10-11
11-3
4-10
5-7
4-10
9-13
9-13
10-21
8-19
8-23
2-47
1-11
8-15
8-17
8-15
8-17
5-17
9-7
10-9
2-7
4-3
8-19
8-23
8-19
8-23
8-19
8-23
8-19
11-13
11-15
8-19
8-23
9-9
10-15
8-19
8-23
4-3

ITEM
8
14
14
3
5
6
19
25
16
16
32
16
70
57
5
24
40
48
5
60
15
20
15
19
5
18
2
15
15
12
12
2
6
1
15
42
15
11
17
13
1
1
11
30
30
42
37
7
3
32
27
22
12-7

UNIT CODE G006


NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued)


PART NO.
309152
309655
309704
309740
311540
313022
313221
313815
313828

313859
313860
316132
316448
316513
316678
316826

316828
316829
317192
317292
317367
317498
317741
317742
317743
318352
319144
319148
319322
319323
320048
320155
12-8

PG
4-5
4-3
4-5
3-11
7-7
8-6
5-19
5-19
5-23
8-3
1-13
2-13
2-15
7-3
5-19
7-7
4-9
1-15
9-9
10-15
11-21
11-21
2-7
2-61
5-19
5-20
6-3
8-19
8-23
9-7
10-9
2-19
10-9
10-11
11-7
10-19
11-15
3-5
3-7
11-27
7-5
7-5
7-5
11-3
7-13
7-15
10-19
11-15
10-19
11-15
11-4
3-11

ITEM
17
26
21
35
34
50
35
38
7
44
11
6
22
18
16
38
44
14
10
4
5
7
22
37
6
48
20
20
15
17
18
18
26
14
15
7
45
11
7
7
2
2
2
19
6
2
6
44
6
44
52
51

PART NO. PG
320156

320157

320158

320159

320160

ITEM

1-11
3-27
3-29
4-3
4-5
8-20
8-23
11-4
11-7
11-11
1-13
2-7
2-9
2-11
2-59
2-61
3-9
3-12
4-3
4-5
4-10
5-14
5-14
5-14
7-7
8-3
8-5
11-4
2-5
2-7
2-51
3-9
3-29
4-9
5-17
1-13
1-17
2-7
2-13
2-15
2-61
3-5
3-15
4-3
4-5
4-9
5-7
7-7
11-3
3-27
3-29
3-29

22
4
4
24
19
44
7
64
10
9
13
19
15
23
34
10
11
75
43
3
59
57
58
59
37
24
33
75
24
46
17
7
9
24
8
15
9
23
8
20
35
8
19
9
50
39
5
28
33
10
2
11

PART NO. PG

320161
320162

320165
320334
321004
321108
321109
321792
321797
321916
324023
324634
324637
325182
325708
325729
325789
325897
328073
328220
328753
328754
329029
329067

330028
332057
332276
334369
334402
334475

See Service Manual


for service procedures.

8-19
8-23
9-7
9-13
9-13
10-9
10-11
7-7
8-3
8-27
9-13
2-19
10-9
10-11
3-9
3-7
3-5
3-7
6-11
6-11
3-5
3-7
10-17
4-15
4-15
4-17
4-6
3-27
8-19
8-23
4-23
4-31
5-14
11-19
11-19
3-5
3-7
3-5
3-7
1-15
1-13
1-13
3-12
10-11
9-13
5-23
5-24
11-4
5-9
5-11
5-9
5-11

ITEM
22
17
17
15
20
19
35
36
18
23
4
15
12
10
24
14
23
18
9
8
23
18
5
25
22
33
60
20
31
26
18
10
60
4
11
1
1
1
1
20
3
4
77
7
3
6
2
49
18
18
8
8

PART NO. PG
334500
334513
334515
334524
334531
334542
334543
334560
334635
334932
335553
335988
335991
336093
336550
336555

336567
339969
340044
340054

340105
340203
340204
340206
340210
340212
340213
340214
340215
340218
340268
340292
340792
340796
341053
341058
341059

5-13
5-14
5-13
5-13
5-3
5-13
5-13
5-13
5-13
5-3
11-11
10-11
1-5
1-5
1-5
11-25
11-27
2-5
2-51
5-23
11-25
11-27
3-5
3-7
8-25
1-15
9-13
9-13
10-9
10-21
11-13
11-15
2-5
2-51
2-5
2-51
7-5
7-7
7-7
7-7
7-7
7-7
8-3
8-31
5-4
11-25
11-25
2-19
2-19
9-7
9-13
9-13

ITEM
38
47
19
17
2
26
36
31
32
28
12
26
7
2
3
1
1
13
11
35
2
2
23
18
11
21
10
10
9
11
24
24
22
5
21
14
4
39
42
36
11
23
13
46
3
3
1
13
5
11
11

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued)


PART NO. PG
341060
341061
341074
341116
341117
341118
341122
341123
341124
341144

341331
341332
341333
341340
341341
341342
342931
342962
342980
343946

344256
344275
344343
344381
344390
344391
344392
344395
344429
344432
344448
345408
345409
345410
345411
345412

9-13
9-13
9-13
9-5
9-5
9-5
9-7
9-7
10-9
9-7
9-3
9-5
9-11
10-3
10-5
10-7
10-19
11-13
11-15
9-9
9-9
9-9
9-9
9-9
9-9
7-7
7-3
1-13
9-7
9-11
10-9
10-11
11-13
7-7
2-9
5-17
2-9
6-9
6-13
6-13
6-13
6-13
3-9
3-12
2-5
2-51
5-4
6-7
6-7
6-7
6-7
6-7

ITEM

PART NO. PG

11
11
12
1
1
1
5
5
31
5
2
4
2
2
8
2
2
2
2
1
1
1
9
9
9
27
1
7
1
9
6
13
19
26
8
1
12
40

345418
345423
345424
345453

5
8
6
21
71
14
4
40
3
4
7
8
9

346680
346681
346682
346683
346684
346686
346688

2004 HYSTER COMPANY

345454
345881
346283
346293
346295
346299
346330
346571
346625
346634
346636
346640
346643
346644
346645
346646
346647
346648
346649
346650
346651
346652
346653
346654
346656
346660
346675
346677

346690
346691
346696
346730

ITEM

6-7
6-3
6-7
2-5
2-51
2-5
2-51
8-3
8-11
2-9
2-9
2-9
6-9
4-27
4-28
10-21
5-3
5-13
5-13
5-14
5-13
5-14
5-14
5-14
5-13
5-14
5-14
5-14
5-13
5-13
5-14
5-13
5-14
5-3
5-9
5-11
5-7
5-9
5-11
5-3
5-3
5-3
5-3
5-3
5-3
5-3
5-3
5-3
5-3
5-9
5-11
5-9

19
42
17
12
8
11
10
45
7
23
11
7
1
9
8
8
27
30
14
52
35
44
43
49
39
42
48
41
10
8
40
23
58
29
1
1
1
25
25
33
34
4
5
12
18
16
23
12
11
5
5
6

PART NO.
346731
346734
346768
346770
346788
346789
346800
346801
346805
346813
346818
346819
346848
346906
346916
346917
346957
346961
346971
349281
349320
350052
350054
350055
350060
350065
350079
350099
350183
350187
350399
350483
350498
351458
351668
352485
352499
352575

See Service Manual


for service procedures.

PG
5-11
5-9
5-11
5-13
5-14
5-14
5-13
5-3
5-3
5-3
5-3
5-3
5-3
5-13
5-13
5-3
5-3
5-13
9-5
9-9
9-9
9-3
9-5
9-7
10-9
6-9
10-7
2-5
2-51
8-3
8-31
8-3
8-31
11-25
4-3
8-3
8-3
8-11
6-9
11-4
2-55
3-9
3-12
4-9
11-13
11-15
10-21
10-22
3-27
3-29
3-27
7-3

ITEM
6
4
4
37
51
50
15
13
20
15
22
14
21
29
33
19
19
13
9
1
9
3
1
15
20
1
7
7
21
4
9
13
7
18
23
37
2
42
73
2
23
89
36
37
37
18
40
5
6
2
8

PART NO. PG
352605
352885
352950
352955
352969
352985
352987
353000
353009
353011
353012
353013
353021
353106
353129
353141
353142
353143
353144
353154
353159
353164
353165
353168
353172
353175
353195
353199
353206
353220
353230
353302
353310
353311
353379
353397
353398
353422
353432
353448
353453

7-3
3-27
3-29
6-3
3-31
4-9
4-9
3-9
3-12
7-3
7-3
7-3
7-3
1-11
3-12
3-27
3-29
3-29
3-27
3-29
3-27
3-29
4-10
11-4
3-31
3-27
3-27
3-29
3-31
3-31
3-29
3-31
3-27
3-29
3-3
3-5
7-3
3-31
3-29
8-3
8-11
2-5
2-51
7-5
11-21
3-31
3-29
3-31
3-31
3-31
3-31
3-29

ITEM
7
1
13
37
8
12
13
12
78
10
9
4
3
17
79
6
7
3
18
21
19
22
62
67
4
12
7
20
15
6
15
12
11
12
11
22
12
13
16
43
3
4
7
3
6
1
1
7
7
9
14
12-9

UNIT CODE G006


NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued)


PART NO.

PG

353478

11-21
11-21
11-21
7-3
7-7
10-21
9-7
5-19
5-20
5-20
1-13
1-13
7-7
6-3
6-7
6-9
7-7
3-15
9-13
11-21
11-21
9-13
11-19
8-29
9-13
9-13
10-22
10-22
10-22
10-7
10-19
11-15
11-7
11-21
3-31
3-31
2-69
1-11
10-3
10-5
10-5
4-3
4-5
10-5
10-5
10-15
10-15
10-15
10-15
10-15
10-15
10-15

353479
353497
353835
356431
356598
357235
357249
357273
357276
357278
357288
357293
357301
357310
357529
357934
358240
358243
358259
358261
358262
358286
358287
358289
358305

358354
358674
359207
360387
360667
362030
362339
362352
362356
362416
362950
362953
362965
362966
362967
362975
362976
362977
362986
12-10

ITEM
11
32
10
17
2
17
22
28
62
57
10
8
32
1
24
12
30
1
11
32
12
13
6
12
12
29
30
33
3
12
16
45
7
11
3
4
24
3
4
1
8
49
3
2
9
9
9
14
14
14
14

PART NO. PG
362987
362988
364202
364203
364204
364233
364246
364247
364807
364808
364854
364911
364914
365325
365327
365343
365344
366063
366064
366065
366066
366067
366068
366069
366116

366123
366476
366477
366484
366485
366486
366496
366501
366516
366517
366518
366519
366523
366524
366526
366528
366529
366682
366790
367227
367228
367233

ITEM

10-15
10-15
10-5
10-5
10-5
10-15
10-17
10-17
1-5
1-5
1-5
1-5
1-5
11-4
11-3
11-3
11-3
6-3
6-3
6-3
6-3
6-4
6-3
6-7
6-7
6-7
9-11
10-19
11-13
11-15
11-3
10-17
10-17
10-17
10-17
10-17
10-5
9-7
10-9
10-11
10-11
10-11
10-9
10-11
10-11
10-11
10-11
4-5
5-29
1-11
1-11
1-11

PART NO. PG

14
14
7
7
7
7

367235
367246
367251
367259
367260
367266

20
25
24
1
6
53
5
23
24
44
45
44
45
46
44
12
15
20
25
4
21
20
28
15
15
10
10
10
6
13
31
1
1
1
31
27
22
23
29
25
3
4
3
6

367540
367953
367960
367966
367968

368137
368139
368140
368231
368249
369127
369128
369129

369135
369136

369426
369431
369432
369441
369444
369525
369549
369550
369552
369555
369556
369557
369573
369748
370258
370269

See Service Manual


for service procedures.

1-11
1-11
1-11
1-11
1-11
2-11
2-59
2-61
4-31
4-13
4-23
4-25
4-13
4-23
4-25
4-25
10-17
10-11
10-11
5-20
2-11
2-11
2-59
2-11
2-11
2-13
2-15
2-59
2-61
2-11
2-59
2-11
2-13
2-15
2-59
2-61
9-13
9-5
9-5
9-3
11-19
1-13
8-25
8-25
8-25
8-25
8-25
8-25
1-15
2-27
1-15
11-4

ITEM
12
7
19
26
1
19
8
20
11
17
30
22
9
27
20
22
16
21
21
64
20
13
3
18
14
3
11
1
26
10
2
12
10
7
25
24
8
2
3
3
15
22
12
13
1
3
2
4
12
38
10
72

PART NO. PG
370278
370646
370647
370648
370676
370727
370728

370730

370776
370863
370864
370868
371344
371666
372006
372011
372014
372015
372019
372020
372346
372389
373109
373950
374002
374004
374019
374039
374046
374047
374535
374540
374541
374542
374543
374545
374546
374547
374548
374923
375479
375575
375587
375601
375602

1-13
4-9
4-9
4-9
4-9
4-23
4-23
4-25
4-25
4-27
4-28
4-31
4-9
4-9
4-9
4-9
6-7
6-3
2-19
5-23
7-5
7-5
7-7
7-7
10-9
10-9
10-11
2-5
5-4
1-13
1-13
5-3
5-3
5-3
4-9
11-21
7-11
7-11
7-11
7-11
7-11
7-11
7-11
7-11
7-11
3-3
3-3
3-12
2-25
2-27
2-25
2-25

ITEM
20
6
7
32
5
26
21
15
20
10
9
22
31
18
19
45
21
43
26
11
10
13
6
7
23
28
16
16
37
6
22
7
13
20
21
22
2
8
8
19
14
16
17
18
3
1
1
82
24
19
20
25

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued)


PART NO. PG
376397
377326
377331
377342
377346
377347
377348
377350
377354
377355
377606
377607
377608
377613
377614
377616
377617
377620
377622
377623
377624
377901
377976
378424
379197
379198
379199
379238

379402
379407
379413
379416
379417
379697
379698
379902
379952
379957
379966
379968
379972
380333
380334
380524
380567
380568

4-9
2-71
2-51
2-51
8-3
3-7
3-7
1-11
2-19
3-7
11-11
11-11
11-11
8-25
8-25
2-59
2-59
7-5
1-11
1-11
1-11
1-5
2-49
8-15
8-17
1-5
1-5
1-5
7-5
7-7
7-13
1-17
11-3
2-31
11-7
11-7
11-7
1-5
1-5
1-5
4-9
2-59
3-5
3-5
3-5
3-7
3-7
1-15
1-15
5-4
10-21
10-21

ITEM
29
5
32
28
36
16
13
15
19
17
13
18
14
8
9
7
10
15
9
18
8
1
3
25
25
26
27
15
7
3
10
7
34
1
2
3
16
18
19
3
17
15
16
9
5
19
1
1
39
1
2

2004 HYSTER COMPANY

PART NO. PG
380569
380570
380585
380587
380590
380591
381012
381846

381847

381879
381919

383116
383141
383824
385085
385402
386459

386625
386626
386627
386629
386630
386631
386634
386635
386636
386638
386639
386641
386642
386643
386644
386646
386648
387058
387316

ITEM

10-21
10-21
10-21
10-21
10-21
10-21
3-15
4-10
4-23
4-25
4-25
4-25
4-23
4-25
4-25
4-25
4-25
4-25
3-11
4-6
4-23
4-27
4-28
1-5
11-21
10-15
1-5
8-27
2-49
2-53
2-55
2-67
10-21
10-21
10-21
10-21
10-21
10-21
10-21
10-21
10-21
10-21
10-21
10-21
10-21
10-21
10-21
10-21
10-22
8-29
4-5
7-3

1
2
21
22
25
26
10
68
14
5
6
7
17
5
6
8
9
11
32
62
19
7
10
29
9
15
12
27
11
15
5
14
3
3
3
4
4
4
5
5
5
6
6
6
7
7
7
9
35
14
41
15

PART NO.

PG

387867

7-5
11-22
9-7
10-9
10-11
2-25
2-39
2-25
5-17
11-21
1-15
1-15
11-21
11-21
11-21
6-3
8-6
11-7
2-19
2-59
11-19
10-17
10-15
10-17
11-19
10-17
10-17
9-9
10-15
9-9
10-15
10-17
10-17
10-17
10-22
4-31
11-25
11-27
11-11
11-11
11-4
2-47
2-47
1-15
3-9
3-12
11-7
6-3
11-25
11-25
11-27
11-27

388186

388302
388306
388313
388513
389136
389688
389692
389792
389793
389824
392649
397676
398350
399066
626468
636858
636941
636954
637151
637161
637166
637565
637635

638223
638251
672563
806424
806557
816045
816046
825843
842799
842800
893697
895411
925952
930775
980541

See Service Manual


for service procedures.

ITEM
20
39
21
13
9
9
7
27
6
33
22
28
10
11
32
44
49
22
14
5
12
1
8
7
10
3
8
8
2
3
12
13
9
2
33
12
4
4
3
4
66
4
5
27
26
80
36
26
5
8
5
8

PART NO. PG
980542

980727
983484
996476
1151997
1152571

1300057
1300107
1300134
1300139
1300165
1300231
1300301
1300493
1300494
1300495
1300496
1300741
1300742
1301167
1301720
1301721
1301745
1301783
1302129
1302591
1302592
1302593
1302636
1302637
1302955
1303037
1303150
1303154
1303158
1303787
1303833
1304050
1305174
1306143
1306159
1306193

11-25
11-25
11-27
11-27
2-41
2-55
5-4
11-11
11-21
11-21
11-21
4-10
1-5
11-21
5-19
5-19
6-3
4-25
8-31
7-11
7-11
7-11
7-11
11-7
11-22
3-5
3-7
4-31
3-11
11-11
11-11
11-7
10-21
10-21
10-21
9-13
9-13
2-5
2-51
1-5
5-20
5-19
5-19
5-19
6-7
1-15
1-15
8-19
8-23
2-49
10-21
2-47

ITEM
6
9
6
9
9
9
49
16
3
12
30
67
23
15
4
45
40
10
5
21
20
20
20
17
38
1
1
13
46
20
22
13
6
6
6
14
18
15
6
1
49
26
3
46
10
35
36
14
10
14
6
16
12-11

UNIT CODE G006


NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued)


PART NO.

PG

1306194
1306345
1306354

2-47
3-12
2-55
2-63
2-55
2-49
2-53
2-64
2-67
2-67
2-45
2-53
2-55
2-49
2-56
2-59
2-61
2-55
2-67
2-64
2-49
10-9
10-7
10-7
9-7
9-11
10-7
10-9
10-11
10-19
11-13
11-15
2-49
2-56
2-49
2-55
2-67
2-41
2-43
2-49
4-21
2-53
2-53
2-55
8-31
8-15
8-17
8-19
8-23
8-19
8-23
11-3

1306356
1306358

1306359
1306361
1306362
1306364
1306365
1306370

1306371
1306373
1306374
1307300
1307391
1307392
1307395

1307875
1307877
1307880
1307881
1307894

1307897
1307909

1309409
1309419
1309479
1309491
1309824
12-12

ITEM
17
58
6
4
12
18
6
6
10
15
24
10
15
20
5
35
4
23
13
7
4
11
1
1
4
6
6
4
19
14
17
17
9
4
13
21
24
19
25
7
7
5
11
22
3
25
25
38
33
7
7
37

PART NO. PG
1310630
1310975
1310978
1310985
1310988
1310996
1311011
1311014
1311015
1311213
1311600
1311602
1311603
1311604
1311605
1312083
1312337
1312339
1312340
1312344
1312345
1312348
1312450
1312473
1312616
1312702
1312703
1312722
1312733
1312735
1312740
1312741
1312904
1313762
1313763
1313764
1313774
1313789
1313807
1313809
1313811
1313904
1314311
1315411
1315499
1316488

ITEM

4-10
5-20
5-20
5-19
5-19
5-19
5-20
6-3
8-5
8-5
11-11
2-69
2-69
2-69
8-6
2-69
2-69
5-27
4-13
4-13
4-13
4-13
4-13
4-13
11-3
4-13
5-27
4-6
4-6
1-13
1-13
6-3
5-19
8-5
8-5
7-11
5-14
5-14
5-3
5-3
5-13
10-11
10-17
10-17
10-7
3-5
3-7
9-9
10-15
1-17
2-51
2-16

64
61
63
29
24
36
56
44
36
37
20
3
5
6
52
7
8
10
18
4
5
2
3
16
37
1
13
59
59
21
21
41
44
28
28
9
53
53
1
2
27
21
15
1
1
1
13
1
16
39
4

PART NO. PG
1316494
1317393
1317394
1317468
1318161
1318162
1318167
1318306
1318417
1318511
1318626
1318965
1318968
1319190

1319364
1319365
1320000
1320001
1320018
1320109
1320264
1320659
1321373
1321677
1321836
1321837
1321838
1321839
1321842
1321843
1321868
1321870
1322232
1322333
1322627
1322633
1322634
1322652
1322669
1322673
1323576
1323586
1323595
1323597
1323995
1323996
1323998

See Service Manual


for service procedures.

2-31
2-16
2-31
4-13
4-13
2-31
10-19
9-11
9-11
4-5
5-19
3-12
5-27
2-49
2-64
2-21
2-23
4-5
11-3
11-3
2-27
4-13
5-3
1-19
1-15
4-9
7-11
11-4
7-11
7-11
7-11
7-11
7-11
7-11
11-3
11-3
3-12
5-3
5-3
5-13
5-13
4-9
7-3
4-27
4-31
4-31
4-31
11-21
4-9
7-11
7-11
7-11

ITEM
27
5
28
8
15
46

PART NO. PG
1323999
1324002
1324176
1324181
1324182
1324313
1324350

1
10
2
87
30
10
5
11
14
28
27
26
13
14
36
1
19
20
9
50
4
4
5
6
12
6
20
4
85
36
32

33
5
11
37
23
14
16
34
1
4
8

1324352
1325119
1325271
1326651
1326652
1326653
1326927
1326939
1327565
1327566
1327905
1327973
1328205
1328565
1328688
1328691
1328696
1328697
1328698
1328812
1328887
1328930
1329414
1329630
1329660
1329756
1330051
1330052
1330064

1330254
1330279
1330283

7-11
7-11
11-21
11-21
11-21
4-9
4-13
8-19
8-23
8-19
8-23
9-7
1-15
8-9
8-9
8-6
8-9
4-3
4-5
7-11
7-11
2-63
3-12
1-15
2-55
7-3
5-14
8-19
8-23
8-19
8-23
8-19
8-23
6-11
11-4
8-19
8-23
4-13
5-14
8-5
8-29
11-15
11-13
11-15
9-11
10-19
11-13
11-15
3-11
3-9
4-23
4-27

ITEM
11
1
29
21
35
4
41
36
40
35
9
4
3
8
43
4
28
23

9
66
25
17
2
56
39
34
16
12
37
32
5
73
9
8
19
55
17
10
1
39
39
11
10
23
23
4
18
34
6

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued)


PART NO. PG

1330292

1330293
1330325
1330342
1330353
1330354
1330355
1330356
1330357
1330378
1330379
1330381
1330423
1330424
1330429
1330434
1330438
1330450
1330453
1330725
1330780
1330784
1330787
1330790
1330791
1330792
1330793
1330794
1330795
1330917
1330919
1330920
1330998
1330999
1331001
1331002
1331006
1331042
1331269
1331270
1331341
1331992

4-28
4-31
4-23
4-27
4-28
4-31
4-31
3-9
3-9
4-5
4-31
4-31
4-31
4-31
3-9
3-9
3-9
4-23
4-31
4-23
4-23
4-23
2-25
2-39
2-32
10-19
11-15
11-13
11-15
1-21
11-13
11-15
1-21
1-21
1-21
1-21
11-13
1-15
1-15
1-15
7-3
7-3
7-3
7-3
7-3
3-15
9-11
10-19
10-19
2-25
2-31
9-7

ITEM
7
24
33
5
6
15
33
18
5
27
16
28
29
30
18
18
18
1
31
2
3
3
6
5
48
15
21
27
27
1
36
36
1
1
1
1
1
8
24
13
21
22
23
24
20
34
3
3
1
26
7
2

2004 HYSTER COMPANY

PART NO. PG

1331993
1331994
1331995
1331996
1331997
1332000
1332002
1332003
1332005
1332007
1332008
1332017
1332019
1332705
1333541
1333572
1333648

1333649

1333806
1334359
1334423
1334790

1335001
1335137
1335142
1335146
1335187
1335467
1335468
1335499
1335842
1335870
1335873

ITEM

9-11
10-9
10-11
11-13
9-9
10-15
9-9
9-9
9-9
9-9
10-15
10-15
10-15
10-15
10-15
10-15
9-9
10-15
9-13
2-39
7-3
9-11
10-5
10-7
10-19
11-13
11-15
9-3
9-5
10-3
10-5
2-31
1-19
2-31
4-18
3-9
3-12
6-3
4-9
1-15
1-15
1-15
7-5
7-7
7-3
7-3
2-25
2-71
4-3
4-28
6-9
6-9

10
5
18
16
12
5

13
16
2
6
28
12
9
8
16
13
13
6
5
8
15
42
8
5
4
28
81
8
47
29
7
11
6
1
25
26
16
9
34
34
37

PART NO.

PG

1335898

2-9
2-11
2-13
2-15
4-31
6-3
6-3
6-3
6-3
6-3
6-3
6-3
6-3
6-3
6-3
6-3
4-23
4-27
4-28
4-23
4-27
4-28
4-23
4-23
4-27
4-28
2-9
2-11
2-13
2-15
4-9
4-23
4-23
4-23
4-23
4-23
4-28
4-23
4-27
4-28
1-19
5-14
4-9
1-15
2-39
2-9
2-11
2-13
2-15
1-15
4-3
4-6

1336171
1336465
1336468
1336472
1336474
1336476
1336479
1336480
1336481
1336483
1336503
1336570
1336870

1336871

1336872
1336874

1337118

1337197
1337383
1337384
1337385
1337386
1337388
1337391
1337392

1337734
1337816
1337886
1338178
1338223
1338258

1338737
1339440

See Service Manual


for service procedures.

ITEM
21
24
34
27
25
3
9
28
18
25
4
11
32
12
10
2
4
1
1
6
3
3
10
5
2
2
20
25
33
28
3
8
9
12
11
13
5
7
4
4
10
46
20
2
2
22
22
27
26
18
32
57

PART NO. PG
1339779
1339963
1342528
1342660
1343449
1344054
1344055
1344131
1344132
1344751
1344753
1344761
1344921
1345014
1345684
1345903
1345939
1345997
1345998
1346708
1346710
1346713
1346715
1346716
1346717
1346733
1346743
1346744
1346745
1346853
1346862
1346863
1346866
1346867
1347088
1347573
1347574

1347770
1347774
1347800
1347801
1347802
1347803

3-9
2-27
4-18
11-3
3-9
6-3
6-3
1-15
1-15
8-29
10-9
11-19
2-49
4-5
4-21
6-9
7-11
1-15
4-3
4-27
1-15
4-9
4-13
1-13
4-9
4-9
4-9
4-25
4-9
4-23
4-10
6-3
6-3
4-9
4-13
1-15
6-3
6-3
6-3
6-3
3-27
3-29
7-15
7-5
7-7
7-15
5-27
5-27
5-28
5-27
5-27
5-27

ITEM
10
36
1
18
18
36
14
9
9
16
32
13
17
9
6
2
13
3
34
16
1
1
46
23
17
1
17
65
24
5
1
15
23
22
38
14
13
25
18
8
1
14
9
33
8
8
8
12-13

UNIT CODE G006


NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued)


PART NO.

PG

1347804
1347805
1347806
1347807
1347808
1347809
1347810
1347811
1347812
1347813
1347819
1347822
1347831
1347835
1347839
1347952
1350058
1350059
1350404
1350680
1350914
1350992

5-27
5-27
5-27
5-27
5-27
5-27
5-27
5-27
5-27
5-28
5-27
5-27
5-27
5-27
5-27
4-13
11-7
11-7
6-3
6-9
4-3
11-21
11-21
2-13
2-15
2-61
2-13
2-15
2-61
1-15
4-31
2-59
2-61
6-7
11-4
11-4
6-7
11-25
11-27
2-19
2-19
7-11
1-19
1-19
1-19
1-19
5-27
11-25
11-25
11-27
11-27
11-25

1351176

1351177

1354165
1354497
1355319
1355326
1356943
1356948
1357026
1357303
1357322
1357323
1357370
1357461
1357462
1357463
1357464
1357734
1358182

1358191
12-14

ITEM
8
8
8
8
8
8
8
8
2
32
3
25
22
28
16
3
3
3
13
6
7
11
32
7
21
34
5
19
33
26
17
36
3
11
59
60
14
2
2
17
7
10

10
2
2
2
2
2

PART NO. PG
1358545
1358734
1359458
1359581
1360178
1360179
1360182
1360971
1361164
1361489
1367106
1367107
1367711
1369496
1369498
1369520
1371149
1371220
1374090
1374097
1374108
1374288
1374289
1374293
1374297
1374298
1374299
1374301
1374313
1374314
1374315
1374317
1374319
1374320
1374326
1374329
1374425
1374426
1374427
1374428
1374440
1374441
1374550
1374750
1375711
1375782
1375783

ITEM

11-27
2-35
11-4
5-4
2-5
2-51
2-27
2-25
2-25
4-10
3-19
5-23
4-17
4-17
8-3
8-27
11-4
11-4
11-3
3-9
7-11
5-27
5-27
2-27
2-31
2-31
2-31
2-27
2-27
2-27
2-27
2-25
2-27
2-27
2-27
2-27
2-39
2-39
2-27
4-18
11-4
11-4
11-3
11-4
11-3
11-3
5-27
1-5
3-9
3-11
4-31
4-31

2
10
61
47
9
8
28
4
5
52
13
21
26
25
1
65
71
30
18
9
1
13
39
6
11
14
2
8
7
6
15
35
14
31
26
1
4
32
2
47
47
35
58
44
45
23
17
2
11
18
26

PART NO. PG
1375978
1375981
1375982
1375986

1376007

1376381
1376382
1376727
1376881
1377103
1377104
1377107
1377110
1377750
1377752
1377754
1377781
1377792
1377793
1377794
1377795
1377797
1377908
1378948
1379293
1379294
1379295
1379296
1379945
1380261
1380309
1380776
1380777
1380779
1380797
1380798
1381082
1381085
1381125
1382479
1382546
1382954
1383204
1383211
1383213
1383225
1383226

See Service Manual


for service procedures.

11-3
11-3
11-4
2-9
2-11
2-59
11-25
11-25
11-27
11-13
11-15
4-5
8-27
2-27
2-27
2-27
2-37
2-7
2-7
2-5
2-7
2-31
2-31
2-31
2-5
11-11
2-49
8-3
8-31
11-13
11-13
11-15
11-15
1-15
2-53
2-7
5-27
5-27
5-27
5-27
5-28
11-19
8-29
1-15
2-55
2-41
2-63
2-7
2-31
2-31
2-7
2-7

ITEM

PART NO. PG

21
36
46
1
7
15
2
11
2

1383228
1383229

46
26
23
25
33
3
31
25
25
42
15
16
17
31
17
5
4
12
3
4
3
4
34
9
41
29
13
31
26
34
5
11
30
11
16
2
29
39
40
6
24

1383263
1383331

1383237
1383239
1383240
1383241
1383257

1383347
1383350
1383775
1383791
1383795
1383797
1383904
1384335
1384699
1385704
1386176
1386177
1386179
1386183
1386184
1386185
1386186
1386187
1386189
1386191
1386194
1386195
1386197
1386198
1386916
1386958
1386976

1386977

1386979

2-7
2-7
4-3
2-31
2-31
4-3
4-15
2-31
2-16
2-27
2-31
2-27
4-3
4-5
4-3
2-19
6-9
4-9
6-9
6-9
2-31
2-71
3-15
2-49
2-27
2-39
2-39
2-27
2-27
2-27
2-31
2-31
2-31
2-31
2-31
2-37
2-37
2-37
2-37
5-9
5-11
5-9
5-11
5-3
5-7
5-9
5-11
5-3
5-7
5-9
5-11
5-7

ITEM
4
12
35
38
41
1
31
1
12
30
41
21
16
30
23
27
37
14
15
10
3
12
12
18
8
22
27
40
1
12
13
21
23
4
5
7
8
22
22
12
12

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued)


PART NO. PG
1386980
1386982
1386983
1386989
1386991
1386993
1386995
1386997
1387235
1388300

1388386
1388387
1388574
1389050
1389051
1389092
1389093
1389100
1389102
1389133
1389337
1389348
1390149
1390152
1390155
1390156
1390157
1390158
1390159
1390160
1390161
1390162
1390163
1390164
1390165
1390166
1390167
1390168

5-9
5-7
5-11
5-9
5-11
5-9
5-11
5-9
5-11
5-7
5-7
5-7
5-9
5-11
2-9
2-11
2-59
2-61
2-67
2-43
5-13
5-13
2-31
2-31
2-37
2-27
2-31
2-27
2-31
2-31
2-7
4-3
2-7
4-15
4-15
4-15
4-15
4-15
4-15
4-15
4-15
4-15
4-15
4-15
4-17
4-15
4-17
4-15
4-15
4-15
4-17
4-15

ITEM
3
19
19
7
7
23
23
15
14
12
11
11
6
15
12
27
20
6
16
21
19
20
2
24
9
15
2
8
8
36
1
1
2
39
26
24
23
40
31
28
29
36
27
37
28
30
33
38
21
3

2004 HYSTER COMPANY

PART NO. PG
1390169
1390170
1390171
1390172
1390173
1390609
1390759
1390760
1390761
1390765
1390770
1390773
1391238
1391239
1391240
1391241
1391243
1391244
1391246
1392223
1392553
1393127
1393160
1393164
1393350
1393703
1393704
1394008
1394500
1394879
1394881
1394882
1394885
1394893
1394912
1396053
1396518
1396617
1396619

ITEM

4-15
4-15
4-15
4-15
4-15
5-13
2-25
2-25
2-25
2-25
2-25
2-25
4-15
4-15
4-15
4-15
4-15
4-15
2-45
5-23
2-59
2-37
5-13
5-13
2-27
8-15
8-17
8-15
8-17
3-5
11-25
11-27
5-9
5-11
5-9
5-11
5-9
5-11
5-9
5-11
5-9
5-11
5-9
5-11
5-9
5-11
2-13
2-15
1-7
1-9
1-7
1-9

4
41
35
32
14
1
2
2
3
3
7
12
18
19
20
21
27
34
21
32
9
6
4
4
17
3
3
4
4
17
2
2
16
16
9
9
15
15
17
17
14
14
13
13
3
3
25
30

PART NO.

PG

1398105
1401163
1402189

2-31
2-23
2-13
2-15
2-25
2-31
5-27
5-27
2-39
2-25
2-27
2-47
2-43
2-43
2-67
2-31
3-3
3-5
5-13
5-13
4-15
4-15
4-15
4-15
2-71
5-17
4-31
4-31
4-31
4-31
2-27
2-27
2-27
2-27
2-27
2-27
4-6
2-28
2-51
2-51
2-51
2-27
3-12
3-5
3-7
2-41
2-5
2-51
2-5
2-51
4-13
6-11

1450555
1450696
1450861
1450941
1451319
1451321
1451606
1451629
1451636
1451669
1452376
1452463
1452596
1452597
1453546
1453551
1453889
1453890
1454600
1454827
1454828
1454860
1454862
1454955
1454956
1454957
1454967
1454974
1455578
1455580
1455809
1456111
1456522
1456523
1456711
1456899
1457312
1458291
1458844

See Service Manual


for service procedures.

ITEM
29
12
30
31
22
47
4
21
9
17
34
11
3
12
4
8
10
21
3
2
5
17
3
22
1
5
36
27
19
32
9
9
10
10
11
11
53
50
25
26
24
1
63
3
2
12
1
1
10
9
1
2

PART NO. PG
1458845
1459007
1459011
1459012
1459303
1459391
1459400
1459838
1459843
1460209
1460322
1460330
1460331
1460332
1460333
1460384
1460386
1460477

1460557
1460738
1460757
1460758
1460768
1460789
1460790
1461800
1461876
1462233
1462234
1462235
1462236
1462239
1462240
1462241
1462256
1462257
1462258
1462261
1462262
1462263
1462264
1462265
1462267
1462270

6-11
2-7
2-7
2-7
4-15
2-71
2-71
5-17
8-5
8-5
2-43
2-27
2-25
2-25
2-27
2-31
2-37
2-25
2-13
2-15
2-59
2-61
3-3
3-5
3-7
3-12
2-49
2-25
2-27
2-27
2-28
7-3
7-3
2-7
8-5
4-17
4-17
4-17
4-17
4-17
4-17
4-17
4-17
4-17
4-17
4-17
4-17
4-17
4-17
4-17
4-17
4-17

ITEM
19
35
36
40
13
12
2
5
7
4
24
37
21
23
43
22
9
8
21
33
32
2
4
5
4
60
1
11
30
30
49
14
16
32
5
1
2
3
4
5
6
7
16
17
18
34
29
30
31
32
36
24
12-15

UNIT CODE G006


NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued)


PART NO.

PG

1462271
1462272
1462273
1462305
1462439

4-17
4-17
4-17
8-5
3-3
3-3
3-3
3-3
3-3
3-3
8-5
6-11
6-11
6-11
6-11
6-11
6-11
6-11
4-15
4-15
1-13
11-11
11-11
11-4
2-45
1-9
1-9
1-9
1-9
1-9
1-9
1-9
5-9
5-11
2-7
4-3
4-5
1-7
1-7
1-7
1-7
1-7
1-7
1-7
1-9
1-7
1-7
1-7
8-6
2-37
2-27
2-37

1462441
1462442
1462995
1465572
1465573
1465574
1465575
1465577
1465586
1465587
1466348
1466435
1466437
1466459
1466859
1467523
1467524
1467525
1467526
1467527
1467529
1467531
1469301
1469597
1469598
1470152
1470153
1470155
1470156
1470157
1470158
1470159
1470160
1470161
1470163
1470164
1471345
1471555
1471556
1471557
12-16

ITEM
20
23
22
3
1
1
1
1
1
1
16
6
7
3
20
11
3
21
15
16
2
6
5
77
6
1
2
3
4
5
7
6
10
10
10
37
7
1
1
38
39
40
41
34
8
42
29
43
51
2
3
1

PART NO. PG
1471558
1471559
1471560
1471598
1471838
1471922
1474893
1474964
1475420
1475421
1475493
1476024
1476145
1476421
1478700
1478715
1479160

1479608
1479609
1479677
1479678
1479752
1479807
1480237
1482700
1482701
1482734
1483828
1483880
1484173
1484643
1485324
1485325
1485326
1485589
1485590
1485591
1486842
1486843
1489281
1489282
1489283
1489284

ITEM

2-27
2-31
2-28
11-25
11-27
11-25
11-27
11-25
11-27
3-9
8-3
8-11
5-27
5-27
3-11
4-5
2-9
2-11
2-21
3-15
8-23
8-19
5-23
5-24
5-27
11-3
11-3
1-5
1-5
1-13
4-13
3-11
4-5
2-37
2-37
3-11
1-9
5-29
5-29
1-7
9-7
9-7
10-9
10-9
10-9
10-11
3-11
3-11
5-27
5-27
5-27
5-27

PART NO. PG

29
18
48
2
2
2
2
2
2
31
38
1
18
19
15
30
18
27
14
16
19
24
1

1489286
1489287
1489409
1489410
1489643
1489805
1491406
1491571
1491824
1493287
1493289
1493291
1493293
1493517
1493519
1493520
1493523
1493524
1494076
1494077
1494726
1494931
1496475
1497902

3
2
28
28
19
18
33
35
1
4
17
9
5

1497903

37
19
11
25
15
24
4
26
23
7
7
7
7

1497904
1497905
1497906
1497907
1497908
1497909
1497910
1498113
1498807
1499514
1499536
1499664
1499674
1499677

See Service Manual


for service procedures.

5-28
5-28
5-27
5-27
2-37
7-5
6-9
5-23
7-5
9-3
9-3
9-3
9-3
10-3
10-3
10-3
10-11
10-11
1-7
1-7
8-29
7-3
3-9
5-23
5-24
5-23
5-24
5-23
5-24
5-24
5-24
5-23
5-24
5-23
5-24
5-23
5-27
5-27
5-29
5-4
2-9
2-11
2-13
2-15
2-13
2-15
2-13
2-61
2-11
2-13
2-15
2-61

ITEM

PART NO. PG

36
35
20
20
10
2
6
18
2
1
1
1
1
1
1
1
4
4
2
2
33
19
17
1
1
3
4
5
4
5
8
7
10
7
10
4

1500389

10
2
48
19
28
31
25
24
17
16
29
17
28
16
28

1513870

1500402
1500776
1500884
1501133
1501408
1501994
1502000
1502038
1502129
1502543
1502741
1503886
1505234
1506561
1506713
1506728
1506794
1508007
1508245
1510113
1510117

1510649
1511718
1511904
1512403

1513957
1514267
1514268
1514429

1514915
1514961
1514963
1514964
1514965
1514968
1514969

2-13
2-15
2-13
2-61
2-9
2-11
2-25
2-13
2-15
6-13
2-21
3-17
2-5
2-51
3-11
5-27
4-21
2-16
2-31
1-15
11-11
11-11
2-7
11-19
2-7
3-3
3-9
3-3
3-3
3-5
3-7
3-11
2-31
3-9
4-9
2-13
2-15
3-27
3-29
3-25
2-25
2-27
2-21
3-25
4-6
2-31
2-28
2-27
2-28
2-28
2-25
2-27

ITEM
29
23
22
32
16
21
18
32
29
10
9
4
2
40
8
13
3
3
25
31
1
8
34
1
33
2
18
6
3
4
3
47
35
18
38
20
32
17
19
1
19
21
5
14
56
36
46
44
45
47
13
20

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued)


PART NO. PG
1515138
1516677
1516930
1520824
1520835
1523474
1523680
1523800

1524320
1527470
1527876
1527877
1527879
1527880
1527881

1527883
1527884

1528482
1528778
1528824
1528944
1528969
1529010
1529022
1531479
1536269
1537216
1537224
1537238
1537258

3-25
2-56
2-45
1-15
7-11
4-3
2-13
2-61
2-41
2-43
2-45
2-47
2-49
2-53
2-55
2-56
2-63
2-64
2-67
3-25
1-19
4-5
2-21
3-25
3-3
3-12
3-12
2-7
3-11
4-3
4-21
2-59
2-61
3-12
3-11
4-6
3-11
4-5
3-9
2-51
2-51
2-16
2-31
2-59
2-61
4-6
4-5
2-47
2-41
2-67
2-43
2-43

ITEM
1
3
22
20
15
29
23
19

PART NO. PG
1537265
1537297
1539747
1541597
1541599
1541601
1541920
1542187
1542188
1542479
1543776

10
9
38
4
11
12
57
55
18
31
44
2
31
1
59
40
61
48
42
9
30
29
2
26
26
5
55
24
7
21
8
15
27

2004 HYSTER COMPANY

1543933
1543978

1544024
1544149
1544792
1544794
1544814
1544837
1544970
1544971
1545154
1545857
1546283
1546285
1549449
1550718
1551253
1551260
1551262
1551549
1551680
1551859
1552141
1552384
1552405
1552599
1553089
1553420

2-63
2-55
3-25
2-59
2-59
2-61
2-59
2-61
3-9
2-15
2-15
3-3
3-5
2-25
2-27
2-31
2-35
2-37
2-39
3-11
2-25
2-27
2-31
2-37
2-39
3-11
3-11
3-15
3-15
3-11
4-5
6-9
6-9
4-6
2-21
2-23
2-23
2-51
3-5
3-25
3-11
3-11
2-21
2-23
3-25
2-31
1-17
11-3
1-17
3-11
2-13
2-15

ITEM
8
13
13
11
30
11
27
8
4
12
13
9
20

30

29
9
11
18
1
34
3
4
54
15
10
9
31
2
12
13
25
1
2
9
3
1
1
6
21
35
24

PART NO.
1553474
1554941
1554942
1554943
1554974
1554975
1554976
1554977
1554978
1554979
1554980
1554981
1554982
1554983
1554984
1554985
1554986
1554987
1554988
1554989
1554990
1554991
1554992
1554993
1554994
1554995
1555063
1555064
1555065
1555066
1555067
1555068
1555069
1555070
1555071
1555072
1555073
1555074
1555075
1555076
1555077
1555078
1555079
1555080
1555081
1555082
1555083
1555084
1555085

See Service Manual


for service procedures.

PG
2-61
3-11
2-61
2-61
2-61
2-41
2-41
2-41
2-41
2-41
2-41
2-41
2-41
2-41
2-41
2-41
2-63
2-47
2-47
2-47
2-47
2-47
2-47
2-47
2-47
2-47
2-47
2-47
2-47
2-47
2-47
2-47
2-47
2-47
2-47
2-47
2-41
2-43
2-43
2-43
2-43
2-43
2-43
2-43
2-43
2-43
2-43
2-43
2-43
2-43
2-45
2-45

ITEM
38
18
25
23
18
1
5
13
8
14
11
7
6
15
18
17
3
1
2
3
2
2
2
3
3
3
8
12
14
15
13
13
13
13
13
13
20
1
4
5
8
10
9
11
13
14
26
16
17
18
1

PART NO. PG
1555086
1555088
1555090
1555091
1555092
1555094
1555095
1555096
1555098
1555101
1555102
1555103
1555104
1555105
1555106
1555107
1555108
1555109
1555110
1555262
1555413
1555414
1555415
1555416
1555417
1555419
1555420
1555421
1555422
1555423
1555429
1555430
1555431
1555432
1555433
1555434
1555435
1555436
1555437
1555438
1555447
1555448
1555449
1555451
1555452
1555453
1555454
1555455
1555456
1555457

2-45
2-45
2-45
2-51
2-45
2-45
2-45
2-45
2-45
2-55
2-67
2-67
2-67
2-67
2-67
2-67
2-67
2-67
2-67
2-67
2-67
2-67
2-67
2-67
2-67
2-67
2-43
2-43
2-41
2-49
2-49
2-49
2-45
2-45
2-45
2-45
2-45
2-45
2-45
2-45
2-45
2-45
2-45
2-45
2-45
2-45
2-55
2-64
2-64
2-64
2-64
2-63

ITEM
2
3
8
36
7
4
9
10
11
25
7
9
11
12
16
17
18
19
22
21
2
3
5
6
23
25
19
20
22
6
8
16
12
13
14
27
15
16
17
18
19
20
23
25
26
28
24
1
2
4
1
12-17

UNIT CODE G006


NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued)


PART NO.

PG

1555459
1555460
1555461
1555464
1555466
1555467
1555468
1555471
1555472
1555473
1555478
1555482
1555483
1555484
1555485
1555486
1555487
1555488
1555490
1555491
1555492
1555505
1555506
1555686

2-63
2-63
2-63
2-53
2-53
2-53
2-53
2-53
2-53
2-53
2-53
2-55
2-55
2-55
2-55
2-55
2-55
2-55
2-49
2-56
2-56
2-43
2-43
2-41
2-43
2-45
2-43
2-49
2-55
2-63
2-64
3-11
3-11
2-51
2-53
2-53
2-69
2-69
2-43
2-43
3-12
2-49
3-11
2-5
2-51
4-17
4-17
4-17
4-17
4-17
4-17
4-17

1555689
1555729

1555946
1556642
1556761
1556767
1556768
1556770
1556771
1556774
1556775
1556819
1557096
1557255
1557312
1558015
1558109
1558111
1558112
1558113
1558114
1558115
12-18

ITEM
5
6
7
7
7
8
7
12
13
14
4
1
3
4
7
18
19
20
19
1
2
21
22
24
30
29
23
21
28
10
8
2
20
33
1
3
1
2
28
29
61
15
22
29
3
19
35
15
41
42
43
44

PART NO. PG
1558148
1558160
1558161
1558163
1558164
1558165
1558166
1558167
1558168

1558169
1558170
1558171
1558172
1558173
1558175
1558176
1558177
1558178
1558187
1558188
1558189
1558190
1558191
1558192
1558193
1558194
1558195
1558196
1558202
1558204
1558205
1558206
1558209
1558210
1558211
1558218
1558221
1558222
1558432
1558433
1558434
1558435
1558436
1558437
1558542
1558807

3-11
3-19
3-19
3-21
3-19
3-19
3-19
3-19
3-19
3-19
3-21
3-21
3-19
3-19
3-19
3-19
3-19
3-19
3-19
3-21
3-19
3-23
3-19
3-21
3-21
3-21
3-21
3-21
3-21
3-21
3-21
3-17
3-23
3-17
3-17
3-19
3-17
3-17
3-23
3-23
3-23
4-6
4-6
4-6
3-23
3-23
3-23
3-23
3-23
3-23
3-17
2-25

ITEM
19
1
2
11
4
5
6
7
8
9
7
10
10
11
12
14
3
16
17
8
18
5
19
1
2
3
4
5
6
9
12
3
11
9
2
15
8
6
1
2
3
65
63
64
4
7
9
6
13
12
7
11

PART NO. PG
1559233
1559417
1559422
1559556
1559557
1559558
1559559
1559560
1559561
1559562
1559563
1559564
1559565
1559566
1559567
1559568
1559569
1559570
1559695
1559922
1559923
1559924
1559925
1561870
1563048
1563548
1563921
2014714
2032229
2032230
2033612
2034459
2035913
2036547
2036995
2036997
2036998
2037392
2038035
2038038
2038290
2038291
2038590
2044370

See Service Manual


for service procedures.

3-12
3-12
3-12
2-35
2-35
2-35
2-35
2-35
2-35
2-35
2-35
2-35
2-35
2-35
2-35
2-35
2-35
2-35
2-31
4-18
4-18
4-18
4-18
4-18
4-18
3-17
3-23
4-21
4-21
2-67
8-29
6-7
6-7
8-5
1-15
4-9
4-13
8-29
2-7
6-11
8-5
6-11
8-5
8-29
11-11
11-11
8-15
8-19
8-17
8-23
1-15
11-19

ITEM
62
56
64
1
2
3
4
5
6
7
8
9
11
12
14
15
16
13
4
3
5
6
1
7
10
14
1
5
1
1
22
5
30
5
4
2
27

PART NO. PG
2044486
2044487
2044488
2044489
2044515
2044527

2044528

2044529

2044821
2044948
2046765
2047053
2047836

2058196
2058358
2061651
2061655
2061835
2061836
2062235
2062262
2062323
2062380

11
11
8
7
25
14
17
6

2062382
2062384
2062650
2063101
2063214
2063342
2065701
2065781
2065965
2065976

9-3
9-5
9-3
9-5
9-3
9-5
9-3
9-5
3-11
4-5
10-3
10-5
10-7
10-9
10-3
10-5
10-7
10-9
10-3
10-5
10-7
10-9
8-29
4-3
6-13
2-13
2-15
11-13
11-15
11-19
3-7
3-3
3-3
3-3
3-5
3-5
2-5
4-3
3-25
4-6
4-31
4-3
3-3
2-13
2-15
2-21
3-3
2-23
3-25
2-23
2-23
4-5

ITEM

52
36

5
13
2
26
34
22
22
11
14
14
14
24
24
27
14
4
52
12
1
19
14
10
1
15
4
4
1
11

2004 HYSTER COMPANY

UNIT CODE G006


NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued)


PART NO. PG
2066453
2066454
2066720
2067339

4-17
2-23
2-23
2-21
3-17
3-9

ITEM
16
13
7
5
1

2004 HYSTER COMPANY

PART NO. PG
2067390
2067519
2067573

3-11
2-21
4-9
4-13
2-21
2-23

ITEM
12
12
1
6
11

PART NO.

PG

2067651
2068082
3047176
3047178
3047238
3047332

4-5
2-21
11-4
11-3
11-3
11-3

See Service Manual


for service procedures.

ITEM
37
8
55
43
17
29

PART NO. PG
3047356
3047419
3047420

11-4
11-3
11-3

ITEM
48
22
22

12-19

NOTES

12-20