Вы находитесь на странице: 1из 17

JOB NO.

ITEM NO.

PURCHASE ORDER NO.


SPECIFICATION NO.

RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
SI UNITS
1 APPLICABLE TO:

PROPOSALS

DATE
OF

NO. WITH CYLS.

NO. REQ'D
BY MANUFACTURER OR
PURCHASER AS APPLICABLE
SERIAL NO(S)

NOMINAL FRAME RATING

MAX/MIN ALLOWABLE SPEED

8 DRIVER MFGR.

BkW @ RATED RPM OF

RPM

DRIVER NAMEPLATE HP/OPERATING RPM

9 DRIVE SYSTEM:

DIRECT COUPLED

10 TYPE OF DRIVER:

IND. MOTOR

GEARED & COUPLED


SYN. MOTOR

STEAM TURBINE

GAS TURBINE

YES - PURCHASER TO FILL IN "REQUIRED CAPACITY" LINES.

12

NO - PURCHASER TO FILL IN "MFGR.'S RATED CAP." LINES

(NNT)
MAX ACCEPTABLE AVG PISTON SPEED

15

SERVICE OR ITEM NO.

16

STAGE

17

NORM. OR ALT. CONDITION

18

CERTIFIED PT. (X) MARK ONE

19

MOLECULAR WEIGHT

20

Cp/Cv (K) @ 65C OR

21

INLET CONDITIONS:

AT INLET TO:

22

24
25

TEMPERATURE (C)

26
27

REF: SIDE STREAM TEMPS (C)


COMPRESSIBILITY (Zs)

28

INTERSTAGE:

29

P BETWEEN STAGES, %/(kPa)(BAR)

30

DISCHARGE CONDITIONS:

31

(BAR)@ CYL. FLANGE


PRESSURE (k-Pa-abs)

32

(BAR)@ PUL. SUPP. OUTLET


PRESS. (k-Pa-abs)

33

TEMP., ADIABATIC, C

34

TEMP., PREDICTED, C
COMPRESSIBILITY (Z2) OR (ZAVG)

INTERSTAGE P INCL:

36 * REQUIRED CAPACITY,
kg/h

38

IS
WET
mh /h (760 mm HG & 0C)

AT OUTLET FROM:

kg/h

IS

WET

44
45

kW/STAGE

46

TOTAL BkW @ COMPRESSOR SHAFT

47

TOTAL kW INCLUDING

49

COMPRESSOR CYLINDER FLANGES

SIDE STREAM TO

STAGE(S), THESE INLET PRESS. ARE FIXED

PULSE DEVICES

PULSE DEVICE

PIPING

COOLERS

SEPARATORS

COMP. CYL. FLANGES

OTHER

OTHER

DRY

(AT INLET TO COMPRESSSOR) & kW @ CERTIFIED TOLERANCE OF 3% FOR CAP. & 3% FOR kW

INLET m/h
mh /h (760 mm HG & 0C)

48

PULSE DEVICES

CAPACITY SPECIFIED

42
43

NON-LUBE

CAPACITY SPECIFIED

40 * MFGR.'S RATED CAPACITY


41

LUBE

RATED FOR PROCESS, AT INLET TO COMPRESSOR, NO NEGATIVE TOLERANCE (-0%)

37

39

OTHER

CYLINDERS:

m/s

NOTE:
(BAR)
PRESSURE (k-Pa-abs) @ PUL. SUPP. INLET
(BAR)
PRESSURE (k-Pa-abs) @ CYL. FLANGE

35

ENGINE

OPERATING CONDITIONS (EACH MACHINE)

14

23

V-BELT

11 NO NEGATIVE TOLERANCE APPLIES:

13

BY

SERVICE
BY MANUFACTURER
AFTER ORDER

TYPE MODEL NO(S)

6 COMPR.THROWS: TOTAL NO.

17

AS BUILT

BY MANUFACTURER
WITH PROPOSAL

5 COMPR. MFGR

SITE/LOCATION
INDICATES INFO. TO BE
COMPLETED BY PURCH.

PAGE

PURCHASE

2 FOR/USER
3 NOTE:

REVISION NO.

DRY

V-BELT & GEAR LOSSES


* CAPACITY FOR NNT

50
51
52

REMARKS:

MANUFACTURER'S = REQUIRED 0.97


THEREFORE REQUIRED = MFR'S x 0.97
06/95

SHT 1 OF 17

API618S1.XLS

319680514.xlsx, API618 Page 1 to 8

REV 0

Page 1 of 17, Date Printed: 05/30/2016

JOB NO.

RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
SI UNITS
1

ITEM NO.

REVISION
PAGE

DATE
2

OF

17

BY

GAS ANALYSIS AT OPERATING CONDITIONS


MOLE % (BY VOLUME) ONLY

2
3

SERVICE/ITEM NO.

STAGE

NORMAL OR ALT

REMARKS

M.W.

7 AIR

28.966

8 OXYGEN

O2

32.000

9 NITROGEN

N2

28.016

10 WATER VAPOR

H2O

18.016

11 CARBON MONOX.

CO

28.010

12 CARBON DIOX.

CO2

44.010

13 HYDRO. SULFIDE

H2S

34.076

14 HYDROGEN

H2

2.016

15 METHANE

CH4

16.042

16 ETHYLENE

C2H4

28.052

17 ETHANE

C2H6

30.068

18 PROPYLENE

C3H6

42.078

19 PROPANE

C3H8

44.094

20 I-BUTANE

C4H10

58.120

21 n-BUTANE

C4H10

58.120

22 I-PENTANE

C5H12

72.146

23 n-PENTANE

C5H12

72.146

25 AMMONIA

NH3

17.031

INDUSTRY SERVICES

26 HYDRO. CHLOR.

HCI

36.461

NACE MR-O175 (2.14.1.10)

27 CHLORINE

Cl2

70.914

APPLICABLE SPECIFICATIONS
API-618-RECIPROCATING COMPRESSORS
FOR PETROLEUM, CHEMICAL AND GAS

24 HEXANE PLUS

28 CHLORIDES - TRACES
29
30
31
32
33

CALCULATED MOL WT.


Cp/Cv (K) @ 65 OR

34 NOTE:

IF WATER VAPOR AND/OR CHLORIDES ARE PRESENT, EVEN MINUTE

35

TRACES, IN THE GAS BEING COMPRESS'D, IT MUST BE INCLU'D ABOVE.

36

SITE/LOCATION CONDITIONS

37 ELEVATION

BAROMETER

AMBIENT TEMPS: MAX

38

(BAR)
MIN DESIGN METAL TEMP(kPa abs)

39 COMPRESSOR LOCATION:

INDOOR

HEATED

UNHEATED

40

OUTDOOR

NO ROOF

UNDER ROOF

41

OFF-SHORE

42

WINTERIZATION REQUIRED

43 UNUSUAL CONDITIONS:

CORROSIVES

C (2.14.8)

AT GRADE LEVEL

FUMES

C
%

MIN

ELEVATED:

PARTIAL SIDES

WEATHER PROTECTION REQ.

DUST

C MIN

RELATIVE HUMIDITY: MAX

FT.

PLATFORM:

ON-SHORE

TROPICALIZATION REQ.

OTHER

44
45

ELECTRICAL CLASSIFICATIONS

46

HAZARDOUS

NON-HAZRDOUS

47 MAIN UNIT

CLASS

GROUP

DIVISION

48 L.O. CONSOLE

CLASS

GROUP

DIVISION

49 CW CONSOLE

CLASS

GROUP

DIVISION

50
51
52
06/95

SHT 2 OF 17

API618S1.XLS

319680514.xlsx, API618 Page 1 to 8

REV 0

Page 2 of 17, Date Printed: 05/30/2016

JOB NO.

RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
SI UNITS
1

ITEM NO.

REVISION

DATE

PAGE

OF

17

BY

PART LOAD OPERATING CONDITIONS

2 CAPACITY CONTROL

BY:

FOR:

WITH:

USING:

MFG'S CAP. CONTROL

PURCHASERS BY-PASS

BOTH

PART LOAD COND.

START-UP ONLY

BOTH

AUTO LOADING DELAY INTERLOCK (3.6.2.2)


FIXED VOLUME POCK.

OTHER

AUTO IMMEDIATE UNLOADING

SUCTION VALVE UNLOADERS:

ACTION:

NUMBER OF STEPS:

FINGER

PLUG

DIRECT (AIR-TO-UNLOAD)
ONE

OTHER

REVERSE (AIR-TO-LOAD/FAIL SAFE)

THREE

FIVE

OTHER

RAIN COVER REQUIRED OVER UNLOADERS

8
9

ALL UNLOADING STEPS BASIS MANUFACTURERS CAPACITY SHOWN ON PAGE 1.

10 INLET AND DISCHARGE PRESSURE ARE

AT CYLINDER FLANGES

11

SERVICE OR ITEM NO.

12

STAGE

13

NORMAL OR ALTERNATE CONDITION

14

PERCENT CAPACITY

15
16

WEIGHT FLOW, kg/h


mh /h (760 mm HG & 0C)

17

POCKETS/VALVES OPERATION *

18

POCKET CLEARANCE ADDED %

19

TYPE UNLOADERS, PLUG/FINGER

20

INLET TEMPERATURE, C

21

INLET PRESSURE, (kPa-abs) (BAR)

22

DISCHARGE PRESSURE, (kPa-abs) (BAR)

23

DISCHARGE TEMP., ADIABATIC C

24

DISCHARGE TEMP., PREDICTED C

25

VOLUMETRIC EFF.,%HE/%CE

26

CALC. GAS ROD LOAD, kN, C **

27

CALC. GAS ROD LOAD, kN, T **

28

COMB. ROD LOAD, LBS C (GAS & INERTIA)

29

COMB. ROD LOAD, LBS T (GAS & INERTIA)

30

ROD REV., DEGREES MIN @ X-HD PIN ***

31

BkW/STAGE

32

TOTAL kW @ COMPRESSOR SHAFT

33

TOTAL kW INCL. V-BELT & GEAR LOSSES

PULSATION SUPPRESSOR FLANGES

34
35

* SHOW OPERATION WITH THE FOLLOWING SYMBOLS:

36
37

HEAD END

38

OR

39

CRANK END

HE

CE

SUCTION VALVE(S) UNLOADED

PLUS

FIXED POCKET OPEN

40

OR

OR
VARIABLE POCKET OPEN

41
42

EXAMPLE:

HE-F/CE-S = HEAD END FIXED POCKET OPEN / CRANK END SUCTION VALVE(S) UNLOADED.

43

* * C = COMPRESSION

44

MINIMUM PRESSURE REQUIRED TO OPERATE CYLINDER UNLOADING DEVICES,

T = TENSION

45 CYLINDER UNLOADING MEDIUM:


46

AIR

*** X - HD = CROSSHEAD

NITROGEN

PRESSURE AVAILABLE FOR CYLINDER UNLOADING DEVICES, MAX/MIN

(BARG) (kPa)
OTHER
/

(BARG) (kPa)

47 REMARKS, SPECIAL REQUIREMENTS, AND/OR SKETCH


48
49
50
51
52
06/95

SHT 3 OF 17

API618S1.XLS

319680514.xlsx, API618 Page 1 to 8

REV 0

Page 3 of 17, Date Printed: 05/30/2016

JOB NO.

RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
SI UNITS

ITEM NO.

REVISION

DATE

PAGE

OF

17

BY

SCOPE OF BASIC SUPPLY

1
2

PURCHASER TO FILL IN

DRIVER

) AFTER COMMODITY TO INDICATE:


):

BY COMPR. MFR.

BY PURCH.

VARIABLE SPEED

SPEED RANGE

RPM TO

RPM

INDUCTION MOTOR

SYNCHRONOUS MOTOR

STEAM TURBINE

ENGINE

API-541

API-546

API-611

API-612

OUTBOARD BEARING

SLIDE BASE FOR DRIVER (

MOTOR STARTING EQUIPMENT

9
10

GEAR (

):

11

V-BELT DRIVE (

13

DRIVE GUARD(S) (

API-613

LOW SPD.

):

HI-SPD.

API-677
KEY-LESS DRV.

MANUFACTURER'S STD.

KEY'D DRV.

OTHER

STATIC CONDUCTING V-BELTS

NON-SPARKING

BANDED V-BELTS

CALIF CODE

API-671 APPENDIX C

OTHER
PULSATION SUPPRESSORS WITH INTERNALS (

):

16
PULSATION SUPPRESSORS WITHOUT INTRNL (

):

18
19

SUPPRESSOR(S) TO HAVE MOISTURE REMOVAL SECTION:

20

ACOUSTICAL SIMUL. STUDY

21

DIGITAL

SUPPORTS

INTERSTAGE

SUPPORTS

INITIAL INLET & FINAL DISCHARGE

SUPPORTS

INTERSTAGE

SUPPORTS

ALL INLET SUPPRESSORS

DESIGN

1,

W/SIMPLIFIED ANALYSIS OF PIPING SYSTEM

APPROACH

2,

SEE 3.9.2.1 AND APPENDIX M

(Check Only One)

3,

SEE 3.9.2.1 AND APPENDIX M

NOTE: SEE APPENDIX N FOR

24

INITIAL INLET & FINAL DISCHARGE

INITIAL INLET ONLY

):

ANALOG

22
23

QUILL SHAFT

SHEAVES & V-BELTS (


):

14

17

); DEFINE

API 671

12

15

SOLE PLATE FOR DRIVER

):

OTHER

PROVISION FOR DRY AIR PURGE FOR OUTBOARD BEARING.

BASEPLATE FOR GEAR

COUPLING(S) (

BY OTHERS

STUDY TO
CONSIDER:

INFORMATION REQUIRED FOR STUDY

ALL SPECIFIED LOAD COND., INCL.

SINGLE ACT., PLUS

COMP.OPER.IN PARALLEL

25

ALTERNATE GASES

WITH EXISTING COMP. AND PIPING SYSTEMS

26

STUDY TO BE WITNESSED

COMPRESSOR VALVE DYNAMIC RESPONSE

27

VENDOR REVIEW OF PURCHASER'S PIPING ARRANGEMENT

PULSATION SUPRESS'N DEVICE LOW CYCLE FATIGUE ANALYSIS

28

PIPING SYSTEM FLEXIBILITY

29

PACKAGED:

30

SKID

31

NO
SOLEPLT.

YES

BASEPLT.

DEFINE BASIC SCOPE OF PACKAGING IN REMARKS SECTION, PAGE 5

BOLTS OR STUDS FOR SOLEPLT. TO FRAME

RAILS

CHOCK BLOCKS

SHIMS

SUITABLE FOR COLUMN MOUNTING (UNDER SKID AND/OR BASEPLATE)

32

LEVELING SCREWS

NON-SKID DECKING

SUB SOLEPLATES

33

DIRECT GROUTED

CEMENTED/MORTAR GROUT

34

INTERCLR(S) (

35

INTERSTAGE PIP. (

36

SEPARATOR(S)
):

EPOXY GROUT; MFG/TYPE

PIPING MATCHMARKED

AFTERCLR(S) (

INTERCOOLERS:

SHOP FITTED

MACHINE MTD.

CONDENSATE SEPARATION & COLLECTION FACILITY SYSTEM PER 3.8.12


(

):

OFF MOUNTED

37

INLET STRAINER(S)

INITIAL INLET

38

MANIFOLD PIPING;

39

RELIEF VALVE(S) (

):

INITIAL INLET

40

RUPTURE DISC(S) (

THRU STUDS IN PIPING FLANGES

41

CRANKCASE RAPID PRESSURE RELIEF DEVICE(S) (

42

SPECIAL PIPING REQUIREMENTS PER 3.7.1.12.24. (DEFINE IN REMARKS SECTION NEXT PAGE)

43

INITIAL INLET,

44

FOR ATMOSPHERIC INLET AIR COMPR. ONLY:

45

PREFERRED TYPE OF CYLINDER COOLING

DRAINS

VENTS

SIDESTREAM INLET
RELIEF VALVES

AIR/GAS SUPPLY

FLANGE FINISH

INTERSTAGE

FINAL DISCHARGE

API-618 FLANGE FINISH


REF 3.9.3.15 > 3.2 < 6.4

INTERSTAGE SUCTION PIPING ARR'D FOR:

FLANGE FINISH PER ANSI 16.5

INSULATION

INLET AIR FILTER


(

SPOOL PIECE FOR INLET STRAINERS

):

SPECIAL FINISH
(

FORCED

HEAT TRACING

INLET FILTER -SILENCER

THERMOSYPHON

46 NOTE:

MANUFACTURER SHALL RECOMMEND

STATIC (STAND-PIPE)

47

BEST TYPE OF COOLING AFTER

CYL. COOLING WATER PIPING (

48

FINAL ENGINEERING REVIEW OF ALL

SINGLE INLET/OUTLET MANIFOLD & VALVES

49

OPERATING CONDITIONS

INDIVIDUAL INLET/ OUTLET PER CYL.

50

STAGE CYL'(S)
STAGE CYL'(S)
)

MATCH M'RKED
SIGHT GL'SS(S)
VALVE(S)

CLOSED SYS. WITH WATER PUMP, C00LER, SURGE TANK, & PIPING

51

SHOP RUN
06/95

SHT 4 OF 17

API618S1.XLS

319680514.xlsx, API618 Page 1 to 8

ARR'D FOR HEATING JACKET AS WELL AS COOLING

REV 0

Page 4 of 17, Date Printed: 05/30/2016

JOB NO.

RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
SI UNITS

PAGE

SEPARATE COOLING CONSOLE (

):

17

BY

DUAL PUMPS (AUX .& MAIN)

ARRANGED FOR HEATING JACKET WATER AS WELL AS COOLING


FRAME LUBE OIL SYSTEM (

):

AUX. PUMP

DUAL FILTERS WITH TRANSFER VALVE

SHOP RUN

CONTINUOUS FLOW IN SENSING LINE TO PRESSURE SWITCHES

5
6

SEPARATE LUBE OIL CONSOLE (

API 614 APPLIES (REFER TO NOTE OF 2.12.2)

):

EXTENDED TO MOTOR OUTBOARD BEARING


NO

SHOP RUN

YES

NOTE: PIPING BETWEEN ALL CONSOLES AND COMPRESSOR UNIT BY PURCHASER

8
9

OF

ONE CMMN TO ALL UNITS

ONE FOR EA. UNIT

3
4

DATE
5

SCOPE OF BASIC SUPPLY (Con't)

1
2

ITEM NO.

REVISION

CAPACITY CONTROL (

):

SEE DATA SHEET PAGE 3 FOR DETAILS

10

SEPARATE MACHINE MOUNTED PANEL

11

PNEUMATIC

12

PROGRAMMABLE CONTROLLER

IN INSTRUMENT & CONTROL PANEL


SEPARATE FREE STANDING PANEL

ELECTRIC

ELECTRONIC

HYDRAULIC

13
14
15

INSTRUMENT & CONTROL PANEL (

):

16
17
18

ONE FOR EACH UNIT

ONE COMMON TO ALL UNITS

MACHINE MOUNTED

FREE STANDING (OFF UNIT)

SEE INSTRUMENTATION DATA SHEETS FOR DETAILS OF PANEL, ADDITIONAL REMARKS, AND INSTRUMENTATION.
NOTE:

19

ALL TUBING, WIRING, & CONNECTIONS BETWEEN OFF-UNIT FREE STANDING PANELS AND COMPRESSOR UNIT BY
PURCHASER.

20
21
22

HEATERS (

):

23

FRAME LUBE OIL

CYL. LUBRICATORS

ELECTRIC

STEAM

COOLING WATER

DRIVER(S)

GEAR OIL

24
(

):

25

BARRING DEVICE

26

ROD PRESSURE PACKING COOLING SYSTEM

27

SPECIAL CORROSION PROTECTION:

28

HYDRAULIC TENSIONING TOOLS

29

MECHANICAL RUN TEST:

MANUAL

PNEUMATIC

):
NO

NO
NO

FLYWHEEL LOCKING DEVICE


FILTERS

MFR'S STANDARD

OTHER

YES
YES

30

YES

ELECTRIC

SEPARATE CONSOLE

MFG'S STANDARD

OTHER

COMPLETE SHOP RUN TEST OF ALL MACHINE MOUNTED EQUIPMENT, PIPING & APPURT.'(S)

31
32

PAINTING:

MANUFACTURER'S STANDARD

33

NAMEPLATES:

U.S. CUSTOMARY UNITS

34

SHIPMENT:

DOMESTIC

35

EXPORT

EXPORT BOXING REQUIRED

STANDARD 6 MONTH STORAGE PREPARATION

36
37

SPECIAL
SI UNITS

OUTDOOR STORAGE FOR OVER 6 MONTHS (

), PER SPEC
), PER SPEC

INITIAL INSTALLATION AND OPERATING TEMP ALIGNMENT CHECK AT JOBSITE BY VENDOR REPRESENTATIVE

38
39

COMPRESSOR MANUFACTURER'S USER'S LIST FOR SIMILAR SERVICE

40

PERFORMANCE DATA REQUIRED PER 5.3.3:

BHP VS. SUCTION PRESSURE CURVES

41

ROD LOAD/GAS LOAD CHARTS

42

VALVE FAILURE DATA CHARTED

43

SPEED/TORQUE CURVE DATA

44

BkW VS. CAPACITY PERFORMANCE CURVES OR TABLES REQUIRED FOR UNLOADING STEPS AND/OR VARIABLE

45

SUCTION/DISCHARGE PRESSURES

46
47

REMARKS:

48
49
50
51
52
06/95

SHT 5 OF 17

API618S1.XLS

319680514.xlsx, API618 Page 1 to 8

REV 0

Page 5 of 17, Date Printed: 05/30/2016

JOB NO.

RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
SI UNITS

ITEM NO.

REVISION

DATE

PAGE

OF

17

BY

UTILITY CONDITIONS

1
2 ELECTRICAL POWER:

AC VOLTS /

PHASE

HERTZ

DC VOLTS

AC VOLTS

PHASE

HERTZ

DC VOLTS

MAIN DRIVER

INSTRUMENT

AUXILIARY MOTORS

ALARM & SHTDWN

HEATERS

6
7
8
9 INSTRUMENT AIR:
10 STEAM
11 INLET:

NORMAL PRESSURE

FOR:
PRESS

12 (NORM.)

TEMP

13 EXH'ST:

PRESS

14 (NORM.)

TEMP

15

PSIG

MAX/MIN

PSIG

DRIVERS

HEATERS

MAX/MIN

(BARG)
C
(kPa)

MAX/MIN

MAX/MIN

C
(BARG)
(kPa)

MAX/MIN

FOR:

COMPRESSOR CYLINDERS

INLET:
(BARG)
C
(kPa)

(NORM.)

PRESS
TEMP

EXH'ST:PRESS

C
(NORM.)
(BARG)
(kPa)

TEMP

MAX/MIN

C
(BARG)
(kPa)

MAX/MIN

MAX/MIN

C
(BARG)
(kPa)

MAX/MIN

(BARG)
C
(kPa)
C
(BARG)
(kPa)

16
17 COOLING WATER
18

TYPE WATER

19 SUPP.:

PRESS

20 (NORM.)

TEMP

21 R'T'RN:

PRESS

22 (NORM.)

TEMP

23

COOLERS
TYPE WATER

MAX/MIN

C
(BARG)
(kPa)

MAX/MIN

MAX/MIN

C
(BARG)
(kPa)

MAX/MIN

SUPP.:
(BARG)
C
(kPa)

(NORM.)
R'T'RN:

C
(NORM.)
(BARG)
(kPa)

PRESS
TEMP
PRESS
TEMP

MAX/MIN

C
(BARG)
(kPa)

MAX/MIN

MAX/MIN

C
(BARG)
(kPa)

MAX/MIN

C
(BARG)
(kPa)
C
(BARG)
(kPa)

24 COOLING FOR ROD PACKING:


25 TYPE FLUID

SUPPLY PRESS

26 FUEL GAS:

NORMAL PRESSURE

27

COMPOSITION

(kPa) @
(BARG)
(BARG)
(kPa)

28

C
MAX/MIN

RETURN

@
/

C
LHV

MJ/m

(BARG)
(kPa)

29 REMARKS/SPECIAL REQUIREMENTS:
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
06/95

SHT 6 OF 17

API618S1.XLS

319680514.xlsx, API618 Page 1 to 8

REV 0

Page 6 of 17, Date Printed: 05/30/2016

JOB NO.

RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
SI UNITS

ITEM NO.

REVISION
PAGE

DATE
7

OF

17

BY

CYLINDER DATA AT FULL LOAD CONDITION

1
2 SERVICE/ITEM NO.
3 STAGE
4 INLET PRESSURE, (kPa)

(BARG)
5 DISCHARGE PRESSURE,
(kPa)
(BARG)

6 CYLINDERS PER STAGE

7 SINGLE OR DOUBLE ACTING (SA OR DA)

@ CYLINDER
FLANGES

8 BORE, mm
9 STROKE, mm
10 RPM:

RATED / MAX ALLOW

11 PISTON SPEED, m/s:

RATED / MAX ALLOW

12 CYLINDER LINER, YES/NO


13 LINER NOMINAL THICKNESS, mm
14 PISTON DISPLACEMENT, m/h
15 CYLINDER DESIGN CLEARANCE, % AVERAGE
16 VOLUMETRIC EFFICIENCY, % AVERAGE
17 VALVES, INLET/DISCHARGE, QTY PER CYL.
18 TYPE OF VALVES
19 VALVE LIFT, INLET/DISCHARGE, mm
20 VALVE VELOCITY, API 4TH EDITION, m/s
21

SUCTION VALVE(S)

22

DISCHARGE VALVE(S)

23 ROD DIAMETER, INCHES


24 MAX ALLOW. COMBINED ROD LOADING, kN, C *
25 MAX ALLOW. COMBINED ROD LOADING, kN, T *
26 CALCULATED GAS ROD LOAD, kN, C *
27 CALCULATED GAS ROD LOAD, kN, T *
28 COMBINED ROD LOAD (GAS + INERTIA), kN, C *
29 COMBINED ROD LOAD (GAS + INERTIA), kN, T *
30 ROD REV., DEGREES MIN @ X-HD PIN**
31 RECIP WT. (PISTON, ROD, X-HD & NUTS), kg**
32 MAX ALLOW. WORKING PRESSURE, (BARG)(kPa)
33 MAX ALLOW. WORKING TEMPERATURE, C
34 HYDROSTATIC TEST PRESSURE, (BARG)(kPa)
35 HELIUM TEST PRESSURE, (BARG)(kPa)
36 INLET FLANGE SIZE/RATING
37

FACING

38 DISCHARGE FLANGE SIZE/RATING


39

FACING

40 DISCHARGE RELIEF VALVE SETTING DATA AT INLET PRESSURES GIVEN ABOVE:


41

RECOMMENDED SETTING, (BARG)(kPa)

42

GAS ROD LOAD, kN, C *

43

GAS ROD LOAD, kN, T *

44

COMBINED ROD LOAD, kN, C *

45

COMBINED ROD LOAD, kN, T *

46

ROD REVERSAL, MIN @ X-HD PIN**

47 NOTE: CALCULATED AT INLET PRESSURES


48

GIVEN ABOVE & RECOMMENDED SETTING.

49

SETTLE-OUT GAS PRESSURE

50

(DATA REQUIRED FOR STARTING)

51

* C = COMPRESSION

* T = TENSION

**X-HD = CROSSHEAD

52 NOTES/REMARKS:
06/95

SHT 7 OF 17

API618S1.XLS

319680514.xlsx, API618 Page 1 to 8

REV 0

Page 7 of 17, Date Printed: 05/30/2016

JOB NO.

RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
SI UNITS

ITEM NO.

REVISION
PAGE

DATE
8

OF

17

BY

CONSTRUCTION FEATURES

1
2 SERVICE ITEM NO.
3 STAGE
4 CYLINDER SIZE (BORE DIA), mm
5 ROD RUN-OUT: NORMAL COLD VERTICAL
6 (per appendix C)
7

MATERIALS OF CONSTRUCTION

8 CYLINDER(S)
9 CYLINDER LINER(S)
10 PISTON(S)
11 PISTON RINGS
12 WEAR BANDS

REQUIRED

13 PISTON ROD(S): MATERIAL/YIELD, N/mm


14 THREAD ROOT STRESS @ MACRL * @ X-HD END
15 PISTON ROD HARDNESS, BASE MATERIAL, Rc
X REQUIRED

16 PISTON ROD COATING


17

COATING HARDNESS, Rc

18 VALVE SEATS / SEAT PLATE


19 VALVE SEAT MIN HARDNESS, Rc
20 VALVE GUARDS (STOPS)
21 VALVE DISCS
22 VALVE SPRINGS
23 ROD PRESSURE PACKING RINGS
24 ROD PRESSURE PACKING CASE
25 ROD PRESSURE PACKING SPRINGS
26 SEAL / BUFFER PACKING, DISTANCE PIECE
27 SEAL / BUFFER PACKING, INTERMEDIATE
28 WIPER PACKING RINGS
29 MAIN JOURNAL BEARINGS, CRANKSHAFT
30 CONNECTING ROD BEARING, CRANKPIN
31 CONNECTING ROD BUSHING, X-HD END
32 CROSSHEAD (X-HD) PIN BUSHING
33 CROSSHEAD PIN
34 CROSSHEAD
35 CROSSHEAD SHOES
36 CYLINDER INDICATOR VALVES (X)
37 INDICATOR CONNECTIONS ABOVE 5000 PSI
38 FLUOROCARBON SPRAYED CYLINDER (X)
39 INSTRUMENTATION IN (X) COLD SIDE
40 CONTACT W/PROCESS GAS (X) HOT SIDE

41 * MAXIMUM ALLOWABLE COMBINED ROD LOAD

USE (X) IN APPROPRIATE COLUMN WHERE APPLICABLE

42

DISTANCE PIECE(S):

COMPRESSOR CYLINDER ROD PACKING

43

FULL FLOATING PACKING

44

VENTED TO:

ATMOS.
(BARG)
(kPa)

SUCTION PRESSURE @

46

FORCED LUBRICATED

47

WATER COOLED,

STAGE(S),

m/h REQ'D

48

OIL COOLED,

STAGE(S),

m/h REQ'D

49

WATER FILTER

50

VENT/BUFFER GAS SEAL PACKING ARR.

NON-LUBE

CONSTANT OR

52

BUFFER GAS PRESSURE,

SHT 8 OF17

API618S1.XLS

319680514.xlsx, API618 Page 1 to 8

(Ref: Appndx I FIG I-1)

COVERS:

SOLID METAL

CYLINDER COMPARTMENT:
(Outboard Distance Piece)

TYPE C

TYPE D

LOUVERED

VENTED TO
PURGED AT

WITH RELIEF VALVE


FRAME COMPARTMENT:
(Inboard Distance Piece)

VENTED TO
PURGED AT
PRESSURIZED TO

(BARG)
(kPa)

REV 0

SCREEN

PRESSURIZED TO

VARIABLE DISPOSAL SYSTEM

SPLASH GUARDS FOR WIPER PACKING


06/95

TFE

PROV.FUTURE WATER/OIL COOLING

51

53

TYPE B

Ref: Appendix G, Fig. G-3

FLARE @

45

TYPE A

WITH RELIEF VALVE


DISTANCE PIECE MAWP

(BARG)
(kPa)
(BARG)
(kPa)
(BARG)
(kPa)
(BARG)
(kPa)
(BARG)
(kPa)
(BARG)
(kPa)

(BARG) (kPa)
2

Page 8 of 17, Date Printed: 05/30/2016

JOB NO.

RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
SI UNITS

ITEM NO.

REVISION NO.
PAGE

DATE

OF

17

BY

CONSTRUCTION FEATURES (CONTINUED)

1
2

FABRICATED CYLINDER, HEADS, & CONNECTION

SKETCHES FOR DESIGN REVIEW

BUFFER GAS PACKING ARR.


OIL WIPER PACKING PURGE

BY PURCHASER. (2.14.5.2.8)

INTERMEDIATE PARTITION PURGE

N2

INERT BUFFER PURGE GAS:

6
7

Ref: Appendix I
Figures I-1, I-2 &I-3

VENT, DRAIN, PURGE PIPING BY MFG'R


COUPLING(S)

LOW-SPEED

HI-SPEED

Between Compressor
& Driver or Gear

Between Driver &


Gear

V-BELT DRIVE

OTHER
NO

DRIVE SHEAVE

(Compressor Shaft)

(Driver Shaft)

RPM (EXPECTED)

10

BY MANUFACTURER

PITCH DIA. (Inches)

11

MODEL

QTY & GROOVE X-SEC.

12

TYPE

POWER TRANSMITT'D
Incl. Belt Losses

13
14

API-671 APPLIES

15

INSPECTION AND SHOP TESTS (REF. 4.1.3)

YES

NO

16

DRIVER NAMEPLATE HP RATING


CENTER DISTANCE (INCHES)
REQ'D

WITN.

OBSER.

QTY, TYPE,

17

*SHOP INSPECTION

18

ACTUAL RUNNING CLEARANCES

19

AND RECORDS

20

MFG STANDARD SHOP TESTS

21

CYLINDER HYDROSTATIC TEST

NON-LUBE

22

CYLINDER PNEUMATIC TEST

LUBRICATED

23

CYLINDER HELIUM LEAK TEST

24

CYL. JACKET WATER HYDRO TEST

25

*MECHANICAL RUN TEST (4 HR)

26

BAR-OVER TO CHECK ROD RUNOUT

27
28

*LUBE OIL CONSOLE RUN/TEST (4 HR)


*COOLING H2O CONSOLE RUN/TEST

29

RADIOGRAPHY BUTT WELDS

30
31

YES

DRIVEN SHEAVE

GAS

X-SEC., & LENGTH BELTS


BELT SERVICE FACTOR (RELATIVE TO
DRIVER NAMEPLATE HP RATING)

OIL

CYLINDER LUBRICATION
STAGE(S)/SERVICE
STAGE(S)/SERVICE

TYPE OF LUBE OIL:

SYNTHETIC

X
X

HYDROCARBON
LUBRICATOR

COMP. CRANKSHAFT, DIRECT

DRIVE BY:

CHAIN, FROM CRANKSHAFT


ELECTRIC MOTOR
OTHER

LUBRICATOR MFR

FAB CYLS.

MODEL

MAG PARTICLE/LIQUID

TYPE LUBRICATOR:

SINGLE PLUNGER PER POINT

32

PENETRANT OF WELDS

33

SPECIFY ADDITIONAL

COMPARTM'T, TOTAL QTY.

34

REQUIREMENTS (4.2.1.3)

PLUNGERS (PUMPS), TOTAL QTY.

(2.13)

35

DIVIDER BLOCKS

SPARE PLUNGERS, QTY.

36

QC OF INACCESSIBLE WELDS

37

(2.14.5.2.4)

38

SHOP FIT-UP OF PULSATION SUPPL.

SPARE COMPARTM'T W/OUT PLUNGERS


HEATERS:

ELECTRIC W/THERM.(S)

STEAM

ESTIMATED WEIGHTS AND NOMINAL DIMENSIONS

39

DEVICES & ALL ASSOCIATED

TOTAL COMPR. WT, LESS DRIVER & GEAR

kg

40

GAS PIPING

WT, OF COMPLETE UNIT, (LESS CONSOLES)

kg

MAXIMUM ERECTION WEIGHT

kg

41

*CLEANLINESS OF EQUIP., PIPING,


& APPURTENANCES

42

MAXIMUM MAINTENANCE WEIGHT

43

*HARDNESS OF PARTS, WELDS &

44

HEAT AFFECTED ZONES

DRIVER WEIGHT/GEAR WEIGHT


LUBE OIL/COOLING H2O CONS.

45

*NOTIFICATION TO PURCHASER OF

FREE STANDING PANEL

46

ANY REPAIRS TO MAJOR

47

COMPONENTS

SPACE REQUIREMENTS-FEET:

kg

LENGTH

kg

kg

WIDTH

HEIGHT

COMPLETE UNIT

48

LUBE OIL CONSOLE


COOLING H2O CONSOLE

49
50

*SPECIFIC REQUIREMENTS TO BE DEFINED,

51

FOR EXAMPLE, DISMANTLING, AUX EQUIPMENT

52

OPERATIONAL & RUN TESTS.

53

APPENDIX K COMPLIANCE:

55
SHT 9 OF 17

API618S2.XLS

319680514.xlsx, API618 Page 9 to 17

PISTON ROD REMOVAL DIST.


OTHER EQUIPMENT SHIPPED LOOSE (DEFINE)

54

06/95

FREE STANDING PANEL

VENDOR

PULSATION SUPP., WEIGHT

kg

PURCHASER

PIPING

kg

INTERSTAGE EQUIPMENT

kg

REV 0

Page 9 of 17, Date Printed: 05/30/2016

JOB NO.

RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
SI UNITS

ITEM NO.

REVISION NO.
PAGE

DATE

10

OF

17

BY

UTILITY CONSUMPTION

1
2
3

ELECTRIC MOTORS

4
5
6

For Induction

Motors See Note

of 3.1.2.5 and

Motor Data Sheet

MAIN DRIVER

NAMEPLATE

LOCKED ROTOR

FULL LOAD

HP

AMPS

STEADY STATE

MAIN DRIVER NON-STEADY


STATE AMPS AT COMPRES-

AMPS

SOR RATED HORSEPOWER


(Induction Motors Only)
AMPS

10

MAIN LUBE OIL PUMP

@ COMPRESSOR RATED

11

AUX LUBE OIL PUMP

kW OF

12

MAIN COOLING WATER PUMP

@ CURRENT PULSATIONS

13

AUX COOLING WATER PUMP

OF

14

ROD PACKING COOLING PUMP

15

CYLINDER LUBRICATOR

16
17
18
19
ELECTRIC HEATERS

20
21

WATTS

22

FRAME OIL HEATER(S)

23

COOLING WATER HEATER(S)

24

CYL. LUBRICATOR HEATER(S)

VOLTS

HERTZ

25
26
27
28
STEAM

29
30

FLOW

PRESSURE

TEMPERATURE

BACK PRESSURE

31

MAIN DRIVER

kg/h @

(BARG) (kPa)

CTT TO

(BARG) (kPa)

32

FRAME OIL HEATER(S)

kg/h @

(BARG) (kPa)

CTT TO

(BARG) (kPa)

33

CYL. LUB. HEATER(S)

kg/h @

(BARG) (kPa)

CTT TO

(BARG) (kPa)

34

kg/h @

(BARG) (kPa)

CTT TO

(BARG) (kPa)

35

kg/h @

(BARG) (kPa)

CTT TO

(BARG) (kPa)

36
COOLING WATER REQUIREMENTS

37
38

FLOW
m/h

39
40

CYLINDER JACKETS

41

INTERCOOLER(S)

42

AFTERCOOLER

43

FRAME LUBE OIL COOLER

44

ROD PRESSURE PACKING*

INLET TEMP
C

OUTLET TEMP
C

INLET PRESS
(BARG) (kPa)

OUTLET PRESS
(BARG) (kPa)

MAX PRESS
(BARG) (kPa)

45
46
47
48

TOTAL QUANTITY, m/h

49 REMARKS/SPECIAL REQUIREMENTS:
50

*ROD PACKING COOLANT MAY BE OTHER THAN WATER

51
06/95

SHT 10 OF 17

API618S2.XLS

319680514.xlsx, API618 Page 9 to 17

REV 0

Page 10 of 17, Date Printed: 05/30/2016

JOB NO.

RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
SI UNITS

PAGE

DATE

11

OF

17

BY

FRAME LUBE OIL SYSTEM

1
2

BASIC LUBE OIL SYSTEM FOR FRAME:

REF: TYPE MAIN BEARINGS:

ITEM NO.

REVISION NO.

PRESSURE SYSTEM:

SPLASH

PRESSURE (FORCED)

TAP'RD ROLL'R

HEATERS REQUIRED:

PRECISION SL'VE

MAIN OIL PUMP DRIVEN BY:

ELEC. W/THERMOSTAT(S)

COMP. CRANKSHAFT

ELEC. MOTOR

PSV FOR MAIN PUMP EXTERNAL TO CRANKCASE

AUX OIL PUMP DRIVEN BY:

HAND OPERATED PRE-LUBE PUMP FOR STARTING

API-614 LUBE SYSTEM:

CONTINUOUS FLOW THROUGH OIL (3.7.2.7)

ELEC. MOTOR

NO

OTHER
OPERATIONAL TEST & 4 HOUR MECH RUN TEST

YES (See Note of 2.12.2)

CHECK VALVE ON MAIN PUMP (FIG G-5)

10

SEP. CONSOLE FOR PRESS. LUBE SYS:

ONE CONSOLE FOR EA. COMP.

11

Note:

CONSOLE TO BE OF DECK PLATE TYPE CONSTRUCTION SUITABLE FOR


MULTI-POINT SUPPORT AND GROUTING WITH GROUT & VENT HOLES.

12
13
14

Instrumentation to be listed on
Instrumentation Data Sheets.

ELECTRICAL CLASSIFICATION : CLASS

GROUP

ONE CONSOLE FOR

DIV

COMPRESSORS

NON-HAZARDOUS

BASIC SYS. REQ'MTS (NORM. OIL FLOWS & VOLUMES)

15

LUBE OIL

FLOW
m/h

16
17

COMPRESSOR FRAME

18

DRIVER

19

PRESSURE
(BARG) (kPa)

SSU @ 40C

VISCOSITY
SSU @ 100C

SUMP VOLUME
m

GEAR

20

SYSTEM PRESSURES:

DESIGN

21
22

STEAM

OTHER

(BARG) (kPa)

HYDROTEST

(BARG) (kPa)
(BARG)
(kPa)

PRESSURE CONTROL VALVE SETTING


PIPING MATERIALS:

CARBON
STEEL

23
24

UPSTREAM OF PUMPS & FILTERS

25

DOWNSTREAM OF FILTERS

STAINLESS STEEL
WITH SS FLANGES

(BARG)
(kPa)

PUMP REL'F VALVE(S) SET


STAINLESS STEEL
WITH CARBON STEEL FLANGES

26
27
28
29

PUMPS
(Gear
or Screw Type Only)

30

MAIN

31

AUXILIARY

RAT'D FL'W
m

PRESSURE
(BARG)
(kPa)

32

PUMP CASING MATERIAL (Ref. 2.12.3.1):

33

GUARD(S) REQ. FOR COUPLING(S):

34

DRIVER
kW

SPEED
RPM

MAIN PUMP

MECH. SEAL
REQ'D

AUX PUMP

MAIN PUMP

AUX PUMP

BY PURCH.

BY MFR.

WIRING TO TERMINAL BOX:

BY PURCH.

BY MFR.

36

SWITCHES
SHELL & TUBE

AUTOMATIC

GUARD TYPE OR CODE

ON-OFF-AUTO SEL. SWITCH:

COOLERS:

MANUAL

COUPLING
REQ'D

35

37

AUXILIARY PUMP CONTROL:

COLD START
REQ'D kW

SINGLE

RTD'S/THERMOCOUPLES

TEMA R (API-660
MFG'S STD.
TEMA C
Data Shts Attached)
AIR COOLED W/AUTO TEMP CONTROL (API-661 Data Shts - Attached)

DUAL W/TRANSFER VALVE

38

REMOVABLE BUNDLE

WATER COOLED

39

W/BYPASS & TEMP CONTROL VALVE:

MANUAL

SINGLE

ASME CODE DESIGN

43

DUAL W/TRANSFER VALVE


(BARG)
(kPa)
MICRON RATING,

CARTRIDGE MATERIAL,

CARTRIDGE P/N

44

BONNET MATERIAL,

CASING MATERIAL,

FURN.SPARE CARTR.,QTY

AUTO

SEE SEPARATE HEAT EXCHANGER DATA SHT


FOR DETAILS SPECIFY % GLYCOL ON COOLING
WATER SIDE

40
41

FILTER(S)

42

45

DESIGN PRESSURE,

SYS. COMPONENT SUPP.

MANUFACTURER

P CLEAN,

ASME CODE STAMPED


(BARG)
(kPa)

MODEL

MANUFACTURER

46

MAIN PUMP

OIL COOLER(S)

47

AUXILIARY PUMP

TRANSFER VALVE(S)

48

MECHANICAL SEALS

PUMP COUPLING(S)

49

ELECTRIC MOTORS

SUCTION STRAINER(S)

50

STEAM TURBINES

CHECK VALVE(S)

51

OIL FILTER(S)
06/95

SHT 11 OF 17

API618S2.XLS

319680514.xlsx, API618 Page 9 to 17

P COLLAPSE,

(BARG)
(kPa)

MODEL

REV 0

Page 11 of 17, Date Printed: 05/30/2016

JOB NO.

RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
SI UNITS

PAGE

DATE

12

OF

17

BY

COOLING WATER SYSTEM

1
2

ITEM NO.

REVISION NO.

BASIC COOLING SYS. FOR:

COMPRESSOR CYL.(S)

INTERCOOLER(S)

HEATERS REQ.'D FOR PRE-HEATING:

AFTERCOOLER

PRESSURE FORCED CIRCULATING SYS:

MAIN WATER PUMP DRIVEN BY:

ELEC. MOTOR

STEAM TURBINE

OTHER

AUX WATER PUMP DRIVEN BY:

ELEC. MOTOR

STEAM TURBINE

OTHER

7
8

NOTE:

9
10
11

OPEN, PIPING BY:

SEP. CONSOLE FOR COOLING WATER SYS.:

PURCH.

GROUP

FORCED
COOL'G

14

CYLINDER(S),

STAGE

15

CYLINDER(S),

STAGE

16

CYLINDER(S),

STAGE

17

CYLINDER(S),

STAGE

18

CYLINDER(S),

STAGE

19

CYLINDER(S),

STAGE

20

PISTON ROD PACK'G TOTAL

21

INTERCOOLER(S) TOTAL

22

AFTERCOOLER

23

OIL COOLER(S)

ONE CONSOLE FOR

DIV

BASIC SYS. REQ'MTS (NORM. COOLING WATER FLOW DATA)

13

CLOSED, PIPING BY MFR.

COMP'RS

CONSOLE TO BE OF DECK PLATE TYPE CONSTRUCTION SUITABLE FOR


MULTI-POINT SUPPORT AND GROUTING WITH GROUT & VENT HOLES.

ELECTRICAL CLASSIFICATION : CLASS

12

STEAM

MFR

ONE CONSOLE FOR EA. COMP.

Instrumentation to be Listed on
Instrumentation Data Sheets

OIL COOLER(S)

ELEC.,W/ THERMOSTAT(S)

NON-HAZARDOUS

COOL'G WATER TO BE

THERMO
SYPHON

STAND
PIPE

% ETHYL'NE GLYC'L

FLOW

PRESSURE

INLET TEMP

m/h

(BARG) (kPa)

SITE

OUTLET TEMP
C

FLOW
IND'TR

24
25

TOTAL FLOW

26

SYS. PRESSURES:

27

WATER RESERVOIR:

(BARG)
(kPa)
mm DIA X

DESIGN,
SIZE,

(BARG)
(kPa)

HYDROTEST,
mm HT.

RELIEF VALVE(S), SETTING

CAPACITY

28
29

RESERVOIR MATERIAL

30

LEVEL GAUGE

31

PUMPS: (Centrifugal Only)

33

MAIN

34

AUXILIARY

INTERNAL COATING, TYPE


LEVEL SWITCH

RAT'D FL'W
m/h

32

PUMP CASING MATERIAL (Ref 2.12.3.1):

MAIN PUMP

36

GUARD(S) REQ.'D FOR COUP'G(S)

MAIN PUMP

AUX.PUMP CONTROL:

MANUAL

AUTO

38
39

COOLING WATER HEAT EXCH.:

DRAIN VALVE

PRESS.
(BARG) (kPa)

35

37

SHELL & TUBE

REQ'D
kW

INSPECTION & CLEAN-OUT OPENINGS


DRIVER
kW

SPEED
RPM

COUPLING
REQ'D

GUARD TYPE OR CODE

ON-OFF-AUTO SEL. SWITCH:

BY PURCH.

WIRING TO TERMINAL BOX:

BY PURCH.

SINGLE

DUAL W/TRANSFER VALVE

BY MANUFACTURER
BY MANUFACTURER
TEMA C

41

AIR COOLED EXCHANGER W/AUTO TEMP CONTROL (API-661 Data Sheets Attached)

42

W/BYPASS & TEM. CONTROL VALVE

43

SEE SEPARATE COOLER DATA SHEET FOR DETAILS; SPECIFY % GLYCOL ON BOTH SIDES
OF SHELL & TUBE

45

SYS. COMPONENT SUPP.

MANUFACTURER

MECH.SEAL
REQ'D

AUX PUMP
AUX PUMP

40

44

PSIG

m
@ Normal Operating Level

MANUAL

MODEL

AUTO

LOUVERS FOR AIR EXCH.

MANUFACTURER

46

MAIN PUMP

TEMP CONTROL VALVE(S)

47

AUXILIARY PUMP

TRANSFER VALVE(S)

48

MECHANICAL SEALS

PUMP COUPLING(S)

49

ELECTRIC MOTORS

50

STEAM TURBINES

TEMA R(API-660
Data Shts Attached)

MODEL

51
52
06/95

SHT 12 OF 17

API618S2.XLS

319680514.xlsx, API618 Page 9 to 17

REV 0

Page 12 of 17, Date Printed: 05/30/2016

JOB NO.

RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
SI UNITS

ITEM NO.

REVISION NO.
PAGE

DATE

13

OF

17

BY

PULSATION SUPPRESSION DEVICES FOR RECIPROCATING COMPRESSORS

THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND/OR STAGE OF COMPRESSION

3 APPLICABLE TO:

PROPOSALS

PURCHASE

AS BUILT

4 FOR/USER
5 SITE/LOCATION

AMBIENT TEMPERATURE MIN/MAX

6 COMPRESSOR SERVICE

NUMBER OF COMPRESSORS

7 COMPRESSOR MFG.

MODEL/TYPE

8 SUPPRESSOR MFG.
9 NOTE:

Ind.Data Comp.'d Purch.

By Compr/Supp.Mfg.w/Proposal

By Mfg(s) after order

By Mfg(s)/Purchaser as Applicable

GENERAL INFORMATION APPLICABLE TO ALL SUPPRESSORS

10
11 TOTAL NUMBER OF SERVICES AND/OR STAGES
12 TOTAL NUMBER OF COMPRESSOR CYL.

TOTAL NUMBER OF CRANKTHROWS

13

ASME CODE STAMP

14

OTHER APPLICABLE PRESSURE VESSEL SPEC. OR CODE

15

LUBE SERVICE

16

RADIOGRAPHY (X-RAY OF WELDS):

17

SHOP INSPECTION

18

STROKE

GOVERNMENTAL CODES OF

NON-LUBE SERV.

NO OIL ALLOWED INTERNALLY


NONE

WITNESS HYDROTEST

WITNESSED

mm RPM

CODE REGULATIONS APPLY

SPOT

DRY TYPE INTER.CORR.COATING

100%

IMPACT TEST

YES

NO

SPECIAL WELDING REQUIREMENTS

OUTDOOR STORAGE OVER 6 MONTHS

SPECIAL PAINT SPEC

OBSERVED

19
CYLINDER, GAS, OPERATING, AND SUPPRESSOR DESIGN DATA

20
21

SERVICE

22

COMPRESSOR MANUFACTURER'S RATED CAPACITY

23

LINE SIDE OPERATING PRESSURE

24

OPERATING TEMP. WITHIN SUPPRESSORS

25

ALLOWABLE PRESSURE DROP THROUGH SUPPRESSORS

STAGE NO.

LBS/HR

SCFM

INLET,

(BAR) (kPa-abs)

INLET,

(BAR)
(kPa)
C

DISCHARGE,

DISCHARGE,

(BAR)
(kPa) /

26

MMSCFD

(BAR)
(kPa) /

INLET SUPPRESSOR

DISCHARGE SUPPRESSOR

27

SUPRESSOR TAG NUMBER

28

COMBINATION INLET SUPP SEPARATOR/INTERNALS

29

NO. (QTY) OF INLET & DISCH. SUPP. PER STAGE

30

ALLOWABLE PEAK-PEAK PULSE @ LINE SIDE NOZZLE

(kPa-abs)(BAR)

(kPa-abs)(BAR)

31

ALLOWABLE PEAK-PEAK PULSE @ CYL FLANGE NOZZLE

(kPa-abs)(BAR)

(kPa-abs)(BAR)

32

DESIGN FOR FULL VACUUM CAPABILITY

33

MIN. REQ'D WORKING PRESSURE & TEMPERATURE

34

NOTE:

NO

YES

YES

NO

NO

YES

NO

%
%

YES

NO

After design, the actual Mawp & temp are to be determined

35

based on the weakest component and stamped on the

36

vessel. The actual Mawp is to be shown on pg.14 line 12

37

YES

(BAR)
(kPa)

(BAR)
(kPa)

and on the U1A Forms.

38

INITIAL SIZING VOL. PER FORMULA OF 3.9.2.2.2

39

NOTE:

This is a Reference

40
41

AS BUILT VOLUME (m)

42
43
44
45
46
47
48
49
50
51
52
06/95

SHT 13 OF 17

API618S2.XLS

319680514.xlsx, API618 Page 9 to 17

REV 0

Page 13 of 17, Date Printed: 05/30/2016

JOB NO.

RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
SI UNITS

ITEM NO.

REVISION NO.
PAGE

PULSATION SUPPRESSION DEVICES FOR RECIPROCATING COMPRESSORS (CONT'D)

THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND/OR STAGE OF COMPRESSION

SUPRESSOR TAG NUMBER

BASIC MATERIAL REQUIRED, CS, SS, ETC.

ACTUAL MATERIAL DESIGNATION

SHELL/HEAD

SPECIAL HARDNESS LIMITATIONS, Rc

YES

CORROSION ALLOWANCE., mm

WALL THICKNESS, mm

STAGE NO.
DISCHARGE SUPPRESSOR

SHELL & HEADS

WELDS

SHELL & HEADS

WELDS

mm

SHELL/HEAD

11

PIPE OR ROLLED PLATE CONSTRUCTION

12

ACT. MAX ALLOW. WORKING PRESS. AND TEMPERATURE

13

MINIMUM DESIGN METAL TEMP (2.14.8)

14

INLET SUPRESS. TO BE SAME MAWP AS DISCH'RGE SUPPRESS.

15

MAX EXPECTED PRESSURE DROP( P, %) LINE PRESS

16

WEIGHT (EACH)

17

INSUL NUTS & ALLOW. FOR INSULATION REQUIRED (X)

18
19

EXPECTED P-P PULSE @ LINE SIDE/CYL FLG, % LINE PRESS


BASED ON FINAL SUPPRESSOR DESIGN

20

(mm/m)

SUPPORTS, TYPE/QUANTITY

IN.

mm/

mm

IN./

mm/

mm

IN./

PIPE

ROLLED PLATE

(BAR)(kPa-abs)

PIPE
C

IN.
mm
ROLLED PLATE

(BAR)(kPa-abs)

C
YES
P

NO

(BAR) (kPa-abs) /

(BAR) (kPa-abs) /

kg

%/

%
kg

%/

CONNECTION REQUIREMENTS & DATA

21
22

LINE SIDE FLANGE.

23

COMP CYL FLANGE(S), QTY/SIZE/RATING/FACING/TYPE

24

SIZE/RATING/FACING/TYPE

FLANGE FINISH,

PER 3.9.3.15
>3.2 <6.4

25

SPECIAL (SPECIFY)
PER ANSI 16.5

INSPECTION OPENINGS REQUIRED

27

YES

NO

BLINDED

YES

NO

BLINDED

SPEC. QTY. SIZE, /FLG TYPE & RATING

28

* QTY. SIZE, /FLG TYPE & RATING


VENT CONNECTIONS REQUIRED

30

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

SPEC. QTY. SIZE, /FLG TYPE & RATING

31

* QTY. SIZE, /FLG TYPE & RATING


DRAIN CONNECTIONS REQUIRED

33

SPEC. QTY. SIZE, /FLG TYPE & RATING

34
35

BY

SERVICE

REQUIRED

NOM. SHELL DIA X OVERALL LGTH.

32

17

/
NO

10

29

OF

INLET SUPPRESSOR

3 CONSTRUCTION REQUIREMENTS & DATA

26

DATE

14

* QTY. SIZE, /FLG TYPE & RATING


PRESSURE CONNECTIONS REQUIRED

36

SPEC. QTY. SIZE, /FLG TYPE & RATING

37

* QTY. SIZE, /FLG TYPE & RATING

38

TEMPERATURE CONNECTIONS REQUIRED

39

SPEC. QTY. SIZE, /FLG TYPE & RATING

40

CYL NOZZLE

41

* QTY. SIZE, /FLG TYPE & RATING

MAIN BODY

42
43
44
45
OTHER DATA AND NOTES

46
47

COMPRESSOR MFG'S SUPP. OUTLINE OR DRAWING NO.

48

SUPP. MFG'S OUTLINE OR DRAWING NO.

49

NOTES * = AS BUILT

50
51
52
06/95

SHT 14 OF 17

API618S2.XLS

319680514.xlsx, API618 Page 9 to 17

REV 0

Page 14 of 17, Date Printed: 05/30/2016

JOB NO.

RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
SI UNITS

ITEM NO.

REVISION NO.
PAGE

DATE

15

OF

17

BY

INSTRUMENTATION

1
2 PURCHASER TO FILL IN

INSTRUMENT & CONTROL

PANEL

) AFTER COMMODITY TO INDICATE:


ONE FOR EA. UNIT
):

BY COMP. MFR.

BY PURCH.

BY OTHERS

REMOTE

OUTDOORS

ONE COMMON TO ALL UNITS

MACHINE MT'ED

FREE STANDING (OFF UNIT)

PNEUMATIC

ELEC.

NEMA 7, CLASS

, GROUP

I/S BARRIERS (

NEMA 4, WATERTIGHT & DUSTTIGHT

OTHER NEMA

LOCAL

ELECTRONIC

HYDRAULIC

PROGRAMMABLE CONTL'R

, DIVISION

INTRINSICALLY SAFE

PURGED TO NFPA 496 TYPE


LOW PURGE PRESS.

STRIP HEATERS

ALARM

10

VIB, ISOLATORS

11

ANNUNCIATOR W/FIRST-OUT INDICATION LOCATED ON CONTROL PANEL

12

PURCHASER'S CONN. BROUGHT OUT TO TERMINAL BOX BY VENDOR

SHUTDOWN

PURGE CONN.

EXTRA CUTOUTS

13 ADDITIONAL PANEL REMARKS:


14
15
16
17

INSTRUMENTATION SUITABLE FOR:

INDOORS

OUTDOORS

OTHER

18

PREFERRED INSTRUMENT SUPPLIERS, (TO BE COMPLETED BY PURCHASER), OTHERWISE MFR'S STANDARD APPLIES

19

PRESSURE GAUGES

MFR

SIZE & TYPE

MTL

20

TEMPERATURE GAUGES

MFR

SIZE & TYPE

MTL

21

LIQUID LEVEL GAUGES

MFR

22

DIFF. PRESSURE GAUGES

MFR

23

PRESS. TRANSMITTERS

MFR

TYPE

MTL

24

LIQUID LEV. TRANSMITTER

MFR

TYPE

MTL

25

PRESSURE SWITCHES

MFR

TYPE

MTL

26

TEMPERATURE SWITCHES

MFR

TYPE

MTL

27

LIQUID LEVEL SWITCHES

MFR

TYPE

MTL

28

DIFF. PRESSURE SWITCHES

MFR

TYPE

MTL

29

CONTROL VALVES

MFR

TYPE

MTL

30

PRESSURE SAFETY VALVES

MFR

TYPE

MTL

31

SIGHT FLOW INDICATORS

MFR

TYPE

MTL

32

VIBRATION MONITORS & EQUIP.

MFR

TYPE

MTL

33

THERMOCOUPLES

MFR

TYPE

MTL

34

RTD'S

MFR

TYPE

MTL

35

SOLENOID VALVES

MFR

TYPE

MTL

36

ANNUNCIATOR

MFR

37

PROGRAMMABLE CONTROLLER

MFR

TYPE

MTL

38

MFR

TYPE

MTL

39

MFR

TYPE

MTL

TYPE

MTL

SIZE & TYPE

MTL

MODEL & (QTY SPARE POINTS)

40
41

PRESSURE GAUGE REQUIREMENTS

LIQUID FILLED PRESSURE GAUGES:

42
43 FUNCTION

YES

NO

LOCALLY

PANEL

LOCALLY

PANEL

MOUNTED

MOUNTED

MOUNTED

MOUNTED

44

LUBE OIL MAIN PUMP DISCHAR.

45

LUBE OIL AUX. PUMP DISCHARG.

@ EA. STAGE

46

LUBE OIL PRESS. AT FRAME HEADER (

DISCH. PRESS.

47

LUBE OIL FILTER P

@ EA. STAGE

48

COOLING H2O INLET HEADER

49

50

PROCESS GAS: INLET PRESS.

51 REMARKS:
52
06/95

SHT 15 OF 17

API618S2.XLS

319680514.xlsx, API618 Page 9 to 17

REV 0

Page 15 of 17, Date Printed: 05/30/2016

JOB NO.

RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
SI UNITS

ITEM NO.

REVISION NO.
PAGE

DATE

16

OF

17

BY

INSTRUMENTATION (CONT'D)

1
2 TEMPERATURE MEASUREMENT REQUIREMENTS
3 FUNCTION

LOCALLY

PANEL

GAUGE W/

THERMO

RTD

I/S

MOUNTED

MOUNTED

CAPIL'RY

CPL SYS

SYS

SYS

LUBE OIL

INLET TO

OUT OF

FRAME

LUBE OIL

INLET TO

OUT OF

COOLER

MAIN JRNL BEARINGS (THERMOCOUPLES OR RTD'S ONLY)

MOTOR BEARING(S)

COOLING WATER HEADER:

(THERMOCOUPLES OR RTD'S ONLY)


INLET

CYL. COOLING WATER:

INLET

OUTLET
OUTLET

EA. CYL

10

PROCESS GAS:

INLET

DISCH.

EACH CYL

11

INTERCOOLER(S)

INLET

GAS

WATER

INLET

GAS

WATER

INLET

GAS

WATER

INLET

GAS

WATER

INLET

OUTLET/COOLED PKG CASE(S)

12
13

AFTERCOOLER:

14
15

COOLING WATER

16

PRESS. PGK CASE, CYL PIST ROD (THRM'CPLS OR RTD'S ONLY)

17

COMPRESSOR VALVES

18

19

20

SUCT.

DISCH. TC'S OR RTD'S ONLY

ALARM & SHUTDOWN SWITCH REQ'MTS

NOTE: ALARM & SHUTDOWN SWITCHES SHALL BE INDIVIDUALLY SEPARATE


ANNUNCIATION POINTS

21
ALARM

22

SHUTDOWN

23

IN

IN CTL

IN

IN CTL

TOTAL

24

PNL

ROOM

PNL

ROOM

NO.

25
26

ALARM

FUNCTION

SHUT

BY

DOWN

MFR

27

LOW LUBE OIL PRESS. @ BEARING HEADER

) (

28

HIGH LUBE OIL P ACROSS FILTER

) (

29

LOW LUBE OIL LEVEL, FRAME

) (

30

AUX LUBE OIL PUMP, FAIL TO START

) (

31

CYL LUBE SYSTEM PROTECTION

) (

32

COMPR. VIBRATION, SHUTDOWN ONLY

33

VIBRATION, W/ CONTINUOUS MONITORING

) (

34

ROD DROP DETECTOR, CONTACT TYPE(1/CYL)

) (

35

ROD DROP PROXIMITY PROBE (1/CYL)

) (

36

OIL TEMP OUT OF FRAME

) (

37

HIGH GAS DISCH. TEMP EACH CYLINDER

) (

38

HIGH JACKET WATER TEMP., EA. CYL

) (

39

LOW SUCTION PRESS., FIRST STG INLET

) (

40

HI DISCH. PRESS.

) (

41

HI CYL. GAS P, EACH STAGE

) (

42

HI LIQ. LEV., EA. MOISTURE SEPARATOR

) (

43

LOW PURGE GAS PRESS, DISTANCE PIECE(S)

) (

44

HI X-HD PIN TEMP

) (

45

PRESS PKG CASE (PISTON ROD TEMP)

) (

) (

FINAL

46

EA STG

47

PANEL
OTH'RS

BY

PANEL

MFR

OTH'RS

OF
POINTS

)
TOTAL NUMBER OF ANNUNCIATION POINTS

48

SWITCH CONTACT OPERATION

49

ALARM CONTACTS SHALL:

NOTE: EACH SWITCH SHALL BE MINIMUM SPDT ARRANGEMENT


OPEN ( DE-ENER.) TO SOUND ALARM & BE ENERGIZED WHEN COMPR. IS IN OPERATION

50

CLOSE (ENERGIZE) TO SOUND ALARM & BE DE-ENERGIZED WHEN COMPR. IS IN OPERATION

51

SHUTDOWN CONTACTS SHALL:

OPEN ( DE-ENERGIZED) TO SHUTDOWN & BE ENERGIZE WHEN COMPR. IS IN OPERATION

52

CLOSE (ENERGIZE) TO SHUTDOWN & BE DE-ENERGIZE WHEN COMPR. IS IN OPERATION

53 REF: 3.6.5.1 FOR MINIMUM RECOMMENDED PROTECTION REQUIREMENTS


06/95

SHT 16 OF 17

API618S2.XLS

319680514.xlsx, API618 Page 9 to 17

REV 0

Page 16 of 17, Date Printed: 05/30/2016

JOB NO.

RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
SI UNITS

PAGE

MISCELLANEOUS INSTRUMENTATION

FOR:

PNEUMATIC PRESSURE TRANSMITTERS

FOR:

PRESSURE TRANSMITTERS (ELEC. OUTP.)

FOR:

PNEUMATIC LEVEL TRANSMITTERS

ALARM HORN & ACKN'LMT TEST BUTTON

CONDUIT & WIRING W/JUNCT. BOXES

TEST VALVES

FOR:

10

DRAIN VALVES

FOR:

11

GAUGE GLASS(ES)

FOR:

12

TACHOMETER

13

CRANKSHAFT KEY PHASER

14

AND TRANSDUCER

15

16

(CONSOLES)

SEPARATE LUBE OIL CONSOLE INSTRUMENTATION:


(

20

21

22

23

SEPARATE COOLING WATER CONSOLE INSTRUMENT:

AFTERCLR

CYL JACKET WATER

26

27

28

29

30

H2O CLR

ROD PRESS. PKG CASES

SPEED RANGE

TO

RPM

FOR:

RELIEF VALVES
LOCATION

32

BY

MANUFACTURER

33

34

35

36

37

38

39

40

41

42

NOTES:

TYPE

SIZE

FOR TURBINE DRIVERS USE APPLICABLE API DATA SHEETS

45

FOR GEAR REDUCERS USE APPLICABLE API DATA SHEETS

46

ELECTRICAL & INSTRUMENTATION CONNECTIONS SHALL BE MADE DIRECTLY BY THE PURCHASER TO INDIVIDUAL

47

SETTING

SEE MOTOR DATA SHEET FOR ADDITIONAL MOTOR INSTRUMENTATION REQUIREMENTS

44

48

OIL CLR

PURCH. TO LIST REQ'MTS IN ADDITION TO ANY ABOVE REQ'MTS

25

43

BY

19

31

17

PURCH. TO LIST REQ'MTS IN ADDITION TO ANY ABOVE REQ'MTS

18

24

OF

INTERCLR(S)

SIGHT FLOW IND. (COOLING H2O ONLY)

17

DATE

17

INSTRUMENTATION (CONT'D)

1
2

ITEM NO.

REVISION NO.

INSTRUMENTS ON THE COMPRESSOR


ADDITIONAL INSTRUMENTATION REMARKS/SPECIAL REQUIREMENTS:

49
50
06/95

SHT 17 OF 17

API618S2.XLS

319680514.xlsx, API618 Page 9 to 17

REV 0

Page 17 of 17, Date Printed: 05/30/2016

Похожие интересы