ALL METALS INDUSTRIES L.L.C. ¢ Hot Dip Galvanizing ¢ Painting (Epoxy / Airless) ¢ Sufece Preparation * Other corrosion protection systems We also =) operations in Qatar and onal ,. Visit Our Website: RM recline) needa) JTHE COMPANY Beginning in 1993, All Metals Industries LLC — Dubai, UAE has been specializing in Hot dip galvanizing for over two decades. A strong mix of commitment and discipline supported by hard work has helped the company take great strides to be one amongst the Leaders in the industry, today. ‘Apart from operating facilities for galvanizing steel structures and fabricated products, the Company offers skills and capabilities in zine coatings that ore valuable and relevant to a diversity of applications. Our motto is customer satisfaction, through timely delivery, right quality and competitive ve me © The importance of galvanizing as a cost 2 effective way of corrosion protection for steel, © has grown steadily over the years, ever since N is utility was first noticed over 150 years ago, main the protection of corrugated iron sheets. Z __ Despite the stiff market competition it faces, its q ability to grow is a shining tribute to the SS simplicity of the process ond its unique 1 advantages. Being a versatile process, articles g ranging in size from nuts & bolts to long (B)_stvctural sections can be galvanized, Relevant International Standards are as follows:- A. 1, EN ISO 1461 - 2009 - Hot Dip Galvanized Coatings on fabricated iron and steel articles. . ASTM = A 123 = Zine Coating on Iron and Steel products. 3. ASTM — A 153 — Zine Coating on Steel Hardware. . ASTM - A 385 - Providing High Quantity Zine coating, . ISO 1460 — Hot Dip Galvanized coating on ferrous material. . ISO 1461 = Hot Dip Galvanized coating on steel, specifications and test methods. |e 7. ASTM - 143 ~ Safeguard against embrittlement in hot dip galvanizing 8, ASTM — A 90 — Standard test methods for weight of zinc coating. 9. ASTM 780 ~ Repair of damaged and uncoated areas of Hot Dip Galvanized coating. 10. ASTM 376 - Measuring coating thickness by magnetic field. 11. ISO 8501 — 1 Specification for surface profile comparators. 12. ISO 14001 — Environmental Management System specification with guidance for users. 13. SO 9001 - 2008 Quality system. 14. SSPC — SP10 Degree of cleanliness. B. Zinc coating requirements are generally 610 gms / m? or 85.4 microns average for steel thickness above 6 mm. Zine coating of 700 gms / m? or 1000 gms / m? are often recommended for saline weather conditions. C. 1 gm /m?= 0.14 microns / 1 micron = 7.14 gms / m? nv oo. oDESIGNING ARTICLES FOR GALVANIZING The key to obtaining the best results from the galvanizing process depends largely on fimely consultation between the galvanizer, fabricator and designer. Quality ofthe coating can also be improved by matching design features that aids the access and drainage of molten Zinc. Good design requires proper means for the access and drainage of molten Zine and for escape of gases from internal compartments (Air Venting). Some of our key features ore:- « Acapacity of 55,000 tons annually * A Galvanizing ketle of size 10 mirs (I) x 1.4 mtrs (w) x 2.0 mtrs (d) to cater to a wide array of articles for galvanizing « An automatic zinc bath operation that is continuous. * Safety incorporation of men and materials in an eco-friendly environment. Apart from these our service features include, a thorough implementation of project requirements, an option to reconcile steal during galvanizing, through documented material identification system and total support for all on site activities during project implementation. With the So of paler visible everywhere, be it modem lifestyle buildings, bridges, stadia, aircraft hangers, shipyards or even the friendly neighbor hood lamp posts and road signs, we bring in a wealth of experience and diversity of skills that offers those in the construction and related industry, incredibly attractive options.Our facility in Dubai at Al Quoz, capable of handling 150 tons of production per day == offering comprehensive job shop facilities, (O The facility hos a kettle size = EL length = 10.0 mrs Ql Width = 1.4 mirs —f Deph = 2.0 mrs {U 1000 tons of steel of either incoming or finished goods, can find adequate storage = space in our large open storage area ‘Z Etficient and prompt service being our striving motto, the plant is operated on 24 hours basis; 365 days of the year. This has a helped us to build a strong reputation in the market, as well as optimum utilization of plant capacity. This in turn has enhanced our clients confidence in our work culture, which, is reflected in the number of repeat orders. ABS Quality Evaluations GALVANIZING BENEFITS As a method of corrosion protection, hot dip galvanizing has many benefits namely:- * Provide steel with a coating which has long, predictable and maintenance free life + Be highly competitive on a first cost basis. Be economical as it protects steel over long periods. * Be a sustainable solution — zinc is essential to life. Its unique nature provides a tough and abrasion resistant coating that means reduced site damage and speedy erection of structures. It also protects steel by barrier and sacrificial action, on damage. At the point of damage, only the zinc corrodes and those deposits form a protective cover stopping further corrosion. On the contrary, with paint coatings, once the damage occurs, additional protection would have to be applied immediately or the steel would rust leading to break down of the whole coating as rust creeps underneath the paint film. QUALITY SYSTEM In an age, where success is measured in terms of quality awareness, we go the extra yard in ensuring that it is a way of life to us. Compliance with environmental regulations and guidelines and strict quality control standards have helped us gain ISO 9001 certification. That indeed is our most cherished certification, one that motivates us to get better each time, every time. A test cerlificate is issued for every piece of steel, galvanized or processed. In addition, on effective system of tracking and traceability is in place which ensures smooth and timely delivery to our customers.TABLES Following are the summaries of varied surface finishes, corrosion rates and coating thickness requirements Ailes Mean. tean Coating. erage annual “Thickness Coating Mass Thickness in i ars per Comes tccy Vie conon dll gry coating accuptable rr (alallos, no freeze) eee ae soy | {ot ineiondey “01 rust stains accepable (easly removed by C2 interior occasional ‘xi brushing) - = condensation exterior rural 0.11007 2<6mm mu ‘general mughness acceptable unless otherwise agreed an Tumpiness and runs acceptable unless otherwise agreed 4, 4s s some air pollution exterior (Gneven drainage) 215amm 5 =D industrial and urban a7 92 al pee ae inland oF mil coastal contamination i heavy kmcastngs rim 55 80 | | ca. interior: swimming pots, botky white deposit acceptable (provided coating chemical plants ef exterior: (wet storage stain) weight remains in compliance contifuged 6mm 340 won Indust inland or urban | With ENISO1461 : 2009) cosa a fuxstnin een (interior industri! with a us high humidity or high bare spots not acceptable under ENISO1461: minicom! Hes 2008, damaged areas can be repained following guidance given in the standard INDUSTRIAL PAINTING ALL METALS has been active in specialized painting protection application systems for industries such as Oil & Gas, Petroleum, Construction, Chemical plants, Agro industries, Power plants, Desalination plants, etc, ALL METALS can also carry out specific interior steel related painting for villas, gates, decorative products etc. We are specialis * Blasting & Primer Coating * Blasting & Demat Coating * 2 Coat or 3 coat Epoxy painting systems ® Internal coating of pipes required for Oil & Gas industries © Special jobs with architectural finish Off shore rig components Paint application is a skill that develops with proper training and experience. The paint applicators at AIL METALS are field trained by some of the most reputed paint manufacturers in the region, such as Jotun, Stoncor, Berger paints etc. We have successfully carried out painting works for prestigious projects like the 21st Century Tower in Dubai, International City project, The Ruwais Refinery project, GATE project Dubai, Tallest flag pole Free Zone, RTA (Dubai), Business Bay Project, Dubai Metro, Dubai Cargo terminal 3, Jebel Ali Airport, Atlantis, Hotel to name a few. Chemical storage plants Containers Structural support of high rise buildings Marine applications ADDITIONAL SERVICES In addition to Hot Dip Galvanizing, ALL METALS also provides the following services: * Spinning / Centrifuging * Passivation * Oiling & Pickling * Rethreading of threaded portions after Galvanizing‘J TOABUDHABI ES = = ‘TO DUBAI, ALL METALS INDUSTRIES L.L.C. Behind Dubai Municipality Pest Control Section, Al Quoz Industrial Area 3, (4th interchange) P.O. Box 52891, Dubai, U.A.E., Tel: +971 (4) 3473131, Fax: +971 (4) 3472681 Email: info@allmetalsgroup.com www.allmetalsgroup.com