Вы находитесь на странице: 1из 162

HL757-7

1.
1.

1-1

2.

1-5

3.

1-14

4.

1-18

2.
1.

2-1

2.

2-2

3.

2-5

4.

2-6

3.
1.

3-1

2.

3-2

3.

3-13

4.

3-18

5.

3-20

6.

3-23

4.
1.

4-1

2.

4-2

3.

4-3

4.

4-6

5.

4-7

6.

4-8

7.

4-13

8.

4-20

9.

4-22

10.

4-24

5.
1.

5-1

2.

5-2

3.

5-3

4.

5-4

5.

5-6

6.

5-7

6.
1.

6-1

2.

6-5

3. ,

6-8

4. ,

6-10

5.

6-13

6.

6-15

7.

6-45

8.

6-48

7.
1.

7-1

2.

7-2

3.

7-3

4.

7-4

1.
1.
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-

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-

1-1


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1-2

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HYUNDAI
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HYUNDAI
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HYUNDAI .


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1-3

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HYUNDAI
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HYUNDAI. HYUNDAI
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1-4

2.

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1-5

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6,6
33,0
66,0
154,0
275,0

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4
5
8
10

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1-6

6000V


40-50 .
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40~50cm


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10
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1-7

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20-30 ,

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2 0 ~3 0
cm


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1-8

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30 .
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(ROPS)
(FOPS).

(ROPS).


.

FOPS
ROPS.
: ISO 3471/3449/3164
SAE J1040/J231/J397
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1-9


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1-10


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1-11


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1-14

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1-16


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: . .6-32, 6-33.

1-17

4.
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1-18

2.
1.

2-1

2.

5250
3910

52

40
615

3130
C

F
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1)

00

1983



45






A
B
C
D
E
F
G

13800
2,3
2,7
7350
2740
3300
410
3030
2050
2930

H
I
J
K
( )
( )
( )

2-2

1005
2580
47
46
5,9
1,2
3,2
37,0
12
5,2
30
7,4
12,1
23,7
37,0
7,8
12,8
25

5250
3910

617

52

40

3130
C

F
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2)

00

1983



45






A
B
C
D
E
F

G
H
I
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( )
( )
( )

.
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2-3

13800
2,4
2,8
7350
2740
3300
410
3030
2050
2860

1040
2580
47
46
5,9
1,2
3,2
37,0
12
5,2
30
7,4
12,1
23,7
37,0
7,8
12,8
25

5250
3910

623

52

40

3130
C

F
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3)

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1938



45






A
B
C
D
E
F
G

13800
2,3
2,6
7550
2790
3300
410
3030
2050
2775

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( )
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2-4

1225
2580
47
46
5,9
1,2
3,2
37,0
12
5,2
30
7,4
12,1
23,7
37,0
7,8
12,8
25

3.



(LH+RH)



( )
()
( )
( )
( )
(20,5-25, 16PR, L3)









3,1 3,
3,0 3,
3,0 3,


2-5

1157
1573
77
560
1020
432
470
19
15
11
526
766
203
203
352
37
7
51
15
980
264
45
1150
1090
1135
108
122
29
40
55

4.
1)

Cummins QSB5.9-
4-











1500 /


.
.


, 6-
1-5-3-6-2-4

102120
5880 3
17,5 : 1
175 .. 2200 /
82
16
432
233050 /
95050 /
166 /..
Nippondenso 228000-7902 (24B-7,5)
Delco Remy 22SI (24-70)
212160A

2-6

2)



51+51 3/
210 /2
220 /
2200 /

3)



19+9,5 3/
180 /2
33+20 /
2200 /

4)

2-

210 /2
240 /2

5)


5,8 /2
19 /2
70

2-7

6)

. . .
. . .
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140 75 750
160 80 475
70 45 436

7)

2-8

4WG190
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20,5-25, 16PR (L3)
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3.
1.
1)
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2)
(1)
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(2)
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3-1

2.
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6







( )

( )





30

20
10
0

20

10
0

40

30
mph

50

MENU

B AC K

Km/h
NEXT

SE
L
C
E

""
""
""
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1)
(1)
.

3-2

2)
(1)
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(2) , ,
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(1) .
: 104
(2) ,
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(3) , ,
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(1)
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(2) 24 ( ),
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30 ( ),
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6)
3-3

(1) .

: 105
(2) ,
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(3) ,
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(1) ,
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(2)
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8)
(1) .

9)
(1)
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10)


(1) .
(2) , .,
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3-4

11)
(1)
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12)
(1) ,
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15-45 .,
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(2) .
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13)
(1)
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14)
(1)
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(2)
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(1) ,
(104).
(2) .

3-5

16)
(1)
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(2)
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17)
(1)

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(2) .
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HUYNDAI
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18)
(1)
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(2)
.

19)
(1)
105.
(2) .
(3) , .

20)
(1)
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(2)
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21)

3-6

(1) , .

22)
(1) 5 .

23)
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1)

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2)

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3-7

24)

1
M

MENU

B AC K

NEXT

4
5

S ELEC T

(1)

1(
2(

)
)

3(

BACK ()

4(

NEXT ()

5(

SELECT ()

-
-

a
2
b

e
d

2
3

F, R, N
1, 2, 3, 4
P
a
b
c, d
e
HOUR

4
5

COOLANT

AUT
6
()

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-


ON

OFF

, 1(. AEB)
, 2(. AEB)


.
c: , d:




AUTO
(), .. 3-16

ON
(.), .. 3-16


MIDDLE (), .. 3-16

1, 2

3-8

(2)

AC C ES S OR Y
C LOCK
USE R
ADJ US TMENT
DIAGNOS TICS

ACCESSORY

(
)

MENU

AC C ES S OR Y
J OB T IMER

J OB T IMER

S TOP WATC H
ODOME TE R
LIG HT C ONT

AC C ES S OR Y

ON
OFF
RESE
T

Job timer
( )

: . ON(.),
OFF(.) RESET()

Stop watch
()

Odometer
()

Latest
(
)
Total
()

Light control (
)
Time set
( )


J OB HOUR

: Start()

: Stop

LAT ES T-DIS

Km

T OT AL-DIS

Km

,
:
12- 24-

:

; :

PM
CLOCK
()

Clock ON/OFF
( ./.)
1
Alarm
2
()
3
Alternate idle
( )
Auto
(.
)

USER
()

Quick shift
(
)

Aux-sw (.
)

1
(1-4 )
2
(2-4 )
1
(/)
2
(/)

: . .
. 3
.

:


1200 /.


1- 4-.

2- 4-.
: ;
:


ON:

OFF:

ON:
OFF:

3-9

Unit
( )


//.

Wiper intermittence
(
)

Alternate RPM
(

)
Pulse
()
AEB
ENG/KOR

Machine
()

Display 1 / 2
( 1 / 2)


T OT AL-DIS

T OT AL-DIS

Km

Mile


.
-

25 /.
.

English:
Korean:

1: .
2: .

.
. . 3-11


.

B AT T -V OLT

HYD

Engine
()
Transmission
()

: .(ON)
.(OFF)

.
. . 3-11

.

COOLANT

: .(ON)
.(OFF)
.
. . 3-11

.

OIL T EMP

: .(ON)
.(OFF)

3-10

(3)

,
.

E r : 030

030
050
025
046

( ,
F uel level sens or open
or short to power


).


No fault.

010

18

011
012
013

38
5
36

014
015 +
016
017 +

020 +
021
030 +
031

032
033

034
035 +

- +
-
- +
-
060
061 +
070 MCU

050
051
052
053

071 TCU
072 ECM
080 ( TCU)
081 MCU
082 MCU
083 MCU
084

MCU- ; TCU- ; ECM -

3-11

4)

LF, LR
F/R/L /L

**


F R ,
,

,

,
/


/
;

/
;

/
;

/
;

WS

WR

WT

WE

3-12

3.
()




()

()

1)
(1) 3 : .(OFF), .(ON) (START)
: .
: .
: .
.

(ON).

.


3-13

2)
.
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(1) .

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3)
(1)
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(2) ,
.

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(1) ,
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5)

(1) 2 :
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6)
(1)
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3-14

7)
(1) 2
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(1) ,
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(1) (1)

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(2) (2)

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d
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10) ()
(1)
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3-15

11) ()

(1) AUTO ()

.
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9,5 /.

8 /.
(2) ON (.)

.

(3) MIDDLE ()

12) ()
(1)
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(2)
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13)

(1) ,
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14)
(1) .

3-16

15)
(1)
2- 1-.
2- .
(2)
c 1 (/)
1
,
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1 .
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16)
(1)
1 J,
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2 I II,
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3
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(LOW),
( ) .
1 .

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(2)
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(3)
1
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3-17

4.


1)
(1) .
(2) 4-7
4 .

2)

(1) -
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(2) , ,
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(3) ,
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3-18

3)

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(2) ,
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4)
(1) ,
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(2)
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5)
(1) .

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(2) ,
.

6)
.
.

(1)
(LOCK)
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7)
(1) , .
(2) ,

3-19

5.

.

C ab roof


A
B

B
C

3-20

1)
(1) ( ON) (OFF)
.
(2)

OFF
(.)

2) ( )
(1) ( ON)
(OFF) .
(2)
, .

. ,
, .
.
3)
(1) 4 .
(2)
.

4)

(1) 9
,
.
(2)
.
(3)
:

ON ( .)

OFF (.)

3-21

5)
(1) 4

B
C
D

(2)
FRESH ( ) .
(3) ( 5 . )
.

6)
(1)

1.

,
.

.
2.


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,
.

.
(2)
,
.

3-22

6.

12

1)
.




/

(/)
BAS

BAL

PROG

TRE

BAND

HYUNDAI

ON
VOL

SEEK

TUNE

MTL

AUTO REVERSE

3-23

(1)
ON
V OL

1 ,
.
2 ,
.

(2)
1
.

SE E K

T UNE

(3)
1 +
.
2 - .
1.
: 9 531 1602 .
FM : 0,1 87,5 108,0 .
2.
: 10 530 1710 .
FM : 0,2 87,9 107,9 .
3.
LW : 9 153 279 .
MW : 9 522 1620 .
FM : 0,05 87,5 108,0

SE E K

T UNE

(4)
1
, .
1

2 .

- 6 FM .

MTL

-
2- .

3-24

(5)
G eneral & America

E urope

1
, : (ST), AM, FM,
FM2, MTL .
2
, : (ST), LW, MW,
FM, FM2, MTL .
3 ,

(6) ( /)
B AL

1 .

.
2 .

(7)
B AS

TR E

1 (BASS)
.
,
.
2 ( TREBLE)
.
,
.
3 .

(8)
1 ,
FM .
B AND

(9) /
1
.
P ROG

2
,
.

3-25

2)

.

.
(1) -
1
.
2
200 (8 )
10 .
(2) -
1
.
2



.
(3)
D
.
(4)

F .
(5) ()


3)

9

1)
.
2) ,
,
.

.
24, 100.
, 24
100 .

4) 12 ()

(1) 12 ( 12,
30.)

3-26

5)

1)

2)

/
..

/
/

/
/

TCU

TCU

.
.

.
.

/ .
(.)


.


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.

/ .
()

6)
1)

, ,
(ECM, TCU)
.
7)

DIS CONNEC T SWITCH

1)
.
2) I : .
: .
(OFF) .
,
.

8)
(1)

:
-
-
-

3-27

4.
1.
1)

100 .
2)
3

100 .

10
100
100

60%
80%
100%

3)
100 .
(1)
,
, .
(2)
.
.
(3) .
(4)
.

(5)
.
(6)
.
4)
50 .

4-1

2.
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2)

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6) ,
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4-2


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3.
1)
(1) ,
(ON).

(2) ,
.

(3) ,

(4) . (ON)
:

ON

1 3-
.
, ,
.
2 3 :
-

(1)


(2)

2
1
0

2 3

20

10
0

30
mph

4
5

MENU

B AC K

K m/h
NEXT

SE
LE
C

2)


,

.
(1)
.
,
2 ,
.
(2)
.

4-3

3)

,

.

,
. 6-9.

.

OFF

(1) ,

.
(2) ,
.
(3) ,
.

S TART

ON

(4) ,
.

OFF

(5)
.
.
4)

:

7
6
5
4
3
2
1

(1) ?
(2) ?
(3) (1-13) ?
(4) :

8
9
10
11
12
13

1 (14)

?

2 (15)

?
3
?


,
.
4-4

30
mph

4
5

MENU

B AC K

NEXT

SE
LE
C

14


,

.

20

10
0

K m/h

4 ?

2
1

15

5)

(1)
,
-12.
(2)
.
(3) ,

.
.

: * *

(4)

.
6)

,
.

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,

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.
(1)
.
(2) .
(3) 5
.
(4)
(OFF).
(5)
,

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(6) .

4-5

4.

50.

25


25.

1)
5 .
2)
.

3)
.
4)
,

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30 .
5) ,

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30 .
6) 4)-5)
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4-6

5.

1)
.

2) ,
.

3)
,
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(1)
.

(2)
.
3

(3)
.

(4)


.
(5)

.



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4-7

3
2
4

1
4

6.

1)
(1)
,
40-50 .

40~50cm

(2)

,

:

c
.

d .
e


.

(3)

c
.

d () 1 4

(F) (N) (R)


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e ()
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-

N:

F
N
R

1
2
3
4

D:

f

.

4-8



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.

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(4)

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40

d
40 .


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(5)

c

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.

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4-9

40

(6)

c
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f .

g
.

77075TA05

4-10

(7)

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,
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1 ,

2 ,
.
3 ,


(LOCK).
4

5 .

(OFF),
.
(8)
1 ,
.
2 .
3 ,
.

4-11

2)
(1)
.
(2) 20-30 (1 )
,
.
(3)
,
.
(4)

.


.

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,

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4-12

7.
1)
(1) 40-50

.

40~50cm

(2) .
(3) .
.
(4)
.
(5)


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.
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(6) ,
.
(7) ,
.

,
.

4-13

2)
(1)

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2
, ,
.

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-,

,

-,


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,

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4-14

(2) .

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1 .

2
,
.

3 ,

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,
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4-15

3) ()
(1)

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(2)
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(3)
.


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()
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4)
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,
.

40-50
.

5)


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4-16

6)

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(1) I -
1
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2

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(2) V -
1 60
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3
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4 ,
.
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5
,

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4-17

7)
(1)
1 ,
(
).

2
, .

(2)
1
,
.


HYUNDAI
.

(3)
1

.
.

4-18

2 .
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.

1
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.
,

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.
3
,

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.
.

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1
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2

3

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HYUNDAI
.
4
.
5
30
,
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5 .

4-19

8.

.


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4-20

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77074OP 26

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77070OP 27

4-21

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4-22

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4-23

10.
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.

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4-24

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2. (.,3 .)
3. (.,2 .)
4. (.,2 .)
5.
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6.
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8.
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9. (6 .)
10.
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11.
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1.1
1.2
1.3
1.4
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3.65-3.85
4.00-4.25
4.35-4.60
4.75-5.00
5.10-5.40
5.50-5.75

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15 - 16

3.
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.
2. ,

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6-4

2.
.
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(1)

10

6 1,0

0,85 -1,25

1,14 -1,74

8 1,25

2,0 - 3,0

2,73 - 4,12

10 1,5

4,0 - 6,0

5,5 - 8,3

12 1,75

7,4 -11,2

9,8 -15,8

14 2,0

12,2 -16,6

16,7 - 22,5

16 2,0

18,6 - 25,2

25,2 - 34,2

18 2,5

25,8 - 35,0

35,1 - 47,5

20 2,5

36,2 - 49,0

49,2 - 66,6

22 2,5

48,3 - 63,3

65,8 - 98,0

24 3,0

62,5 - 84,5

85,0 -115

0 3,5

124 -168

169 - 229

36 4,0

174 - 236

250 - 310

(2)

10

8 1,0

2,17 - 3,37

3,04 - 4,44

10 1,25

4,46 - 6,66

5,93 - 8,93

12 1,25

7,78 -11,58

10,6 -16,0

14 1,5

13,3 -18,1

17,9 - 24,1

16 1,5

19,9 - 26,9

26,6 - 36,0

18 1,5

28,6 - 43,6

38,4 - 52,0

20 1,5

40,0 - 54,0

53,4 - 72,2

22 1,5

52,7 - 71,3

70,7 - 95,7

24 2,0

67,9 - 91,9

90,9 - 123

30 2,0

137 - 185

182 - 248

36 3,0

192 - 260

262 - 354

6-5

2) ()

(PF)

()

()

1/4"

19

3/8"

22

1/2"

27

3/4"

36

12

1"

41

14

3) ( OFRS)

(UNF)

()

()

13/16-16"

24

4,4

1-3/16-12"

36

9,3

1-7/16-12"

41

13,2

1-11/16-12"

50

18,3

2-12"

55

22,6

(PF)

()

()

1/4"

19

3/8"

22

1/2"

27

3/4"

36

13

1"

41

15

4)

6-6

4)

()

(2 .)

20 2,5

57,98,7

()

12 1,75

10,71,6

16 2,0

29,74,5

16 2,0

29,74,5

8 1,25

2,50,5

6
7
8
9
10
11
12
13
14

12 1,75
12 1,75
10 1,5
10 1,5
8 1,25
10 1,5
12 1,75
6 1,0
8 1,25

12,83,0
12,83,0
6,9 1,4
6,9 1,4
2,50,5
6,9 1,4
12,83,0
1,10,2
2,50,5

15

8 1,25

2,50,5

16

16 2,0

294,5

17

24 3,0

10015

()

20 2,5

467,0

10 1,5

4,60,7








(4 .)

24 2,0
27 2,0
22 1,5
3/8-24UNF-48
0 2,0
8 1,25

10015
13515
612,0
5,950,85
19929,9
3,40,8

27 2,0

124

18
19
20
21
22
23
24
25
26

6-7

3. ,

1)
.

SAE 15W-40 (API CE/SG)


ISO VG46 (ISO VG32, ISO VG68
)

SAE10W-30/15W-40
SAE 80W-90LSD (API GL-5)
NLGI 2
ASTM D975-2
50%
50%

SAE -
API -
ISO -
NLGI- ()
ASTM-

6-8

2)
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.

, 0
-20
-10
0
10
20
30
SAE 30

SAE 10W
16
SAE 10W-30
SAE 15W-40

SAE 10W-30

43
SAE 15W-40
ISO VG 32

:
130

ISO VG 46

:
175

ISO VG 68

.:
29
:
29

319


50 : 50

35

SAE 80W-90LSD/API GL-5

ASTM D975 1
ASTM D975 2

NLGI 1
NLGI 2

6-9

40

4. ,

,
.
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, .

1) 10

6-24

,
,
,

6-26
6-29
6-15

6-35

6-17

,
,

6-24
6-32,33

,
,

6-45
6-45

( )


2) 50



( )

6-16,17
6-16,17
6-32,33

6-43

,
,

6-40
6-40

6-40

3) 50

6-32,33

6-43

6-40

6-10

6-48

4) 100


6-35,36

6-35,36

5) 100

6-40

6-40

6) 200

6-38, 39

7) 250

(, )







6-24

6-24
6-45

6-37, 38
6-31

6-22,23

6-30

6-31

6-32

8) 500

6-15,16,17

6-21

6-11

6-15,16,17
6-25, 26

9) 1000

6-35, 36

6-35, 36

6-40

10) 1500

6-38, 39

11) 2000


6-30
6-18, 19, 20

12)

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6-24
6-21

6-21
6-41, 42
6-32, 33, 34
6-31

, ,

6-48

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6-48, 59

6-12

5.
8

10 10,11

16 13

18

21 5

14

14

20

11 19

15

10 24

22

3 10 23

17

15 5

25

12

1 . .
2. .
3. .
4. .

6-13

10

100

250

1000

1500

2000

175

16

43

35


(, )
,

13

()

10

11

12

( , )

13

14

319

131(34.
6)

16

17

18

20

21

22

24

15

29

175

35

13

17

25

23

15

19

500

5
50

16

43

1
2
2

1
1


:
:
:
:
:

6-14

6.
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,
.

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.
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30 .
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50% .
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80
.

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.

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(4) 2-3
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( 80-90).
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(8)
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(10)

.


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H
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B ( )

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D -

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1
1
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1

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2
1

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6-44

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1
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2
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10-15


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100%
90%
80%

20

10

-10

1,26
1,24
1,22

1,27
1,25
1,23

1,28
1,26
1,24

6-45

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(2) .
(3)

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5
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4)

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2-3

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6-50

7.
1.
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-
-
-
-

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-
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-
-

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-
-

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-

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-

7-1

2.

.


.

.

-

-



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-
-
-
-

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-
-



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(ON)

-
-

-
-

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7-2

3.

-
-

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.

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.
-
-

-
-

7-3

4.


-

.
- .
-
-

-
-

7-4

2. HYDRAULIC CIRCUIT
36
11

T G2

35

B1

12

10
LH

RH

P
RH

LH
FRONT

37

REAR

4
18
21
9

B.D/F

CL

A1

G1

IN

B.U

OUT

CR

BL1 BR1 BL2 BR2

38
T1

P1

T2

P2

1.1

2.1

B3
Boom down

Boom up

A3

b3
a3

16 16

Ps

15

21MPa

B2

17
19

Ts
B1 A1 B2

A2

EF

LS

Dump

Roll back

A2

b2

T
a2

A3
PS

F2

14

B1

T1

Aux

A1

b1

B
a1

F1

PS1
21MPa

20
P

13

T
P
P

22

32

34

P1

3MPa
P2

25
31
30

CF

EF
LS

26

PP

27

29

28

24

33

23
C

7577WE01

1
2
3
4
5
6
7
8
9
10
11
12
13

Main pump
Brake & fan pump
Main control valve
Remote control valve
Steering unit
Steering valve(EHPS)
Cushion valve
Cut off valve
Brake valve
Steering cylinder
Bucket cylinder
Boom cylinder
Pilot supply unit

14
15
16
17
18
19
20
21
22
23
24
25
26

Line filter
Safety valve
Accumulator
Accumulator
Pressure switch
Pressure switch
Pressure switch
Pressure switch
Line filter
Fan motor
Oil cooler
Air breather
Hydraulic tank

6-2

27
28
29
30
31
32
33
34
35
36
37
38

Return filter
Bypass valve
Emergency pump kit(Option)
Priority valve(Option)
Check valve(Option)
Check valve(Option)
Pressure switch(Option)
Pressure switch(Option)
Ride control valve(Option)
Accumulator(Option)
Safety valve(Option)
Pressure switch(Option)

F/WASHER R/WASHER

AUTO/MANUAL SW
CLUTCH CUT-OFF
0 I

ILL.HEAD LAMP
0 I

REAR WIPER & WASHER


RIDE CONTROL
WORK LAMP
0 I

PARKING

7-3
2

CIGAR
LIGHTER
FUEL WARMER
2

3
2
1

E
Pf
B

5
6

PREHEATER RY

REAR WIPER
STOP
LAMP
CLUTCH
CUT-OFF

5
4
2

RF53 1.25

Y
R
Br
G
VOr
L

BrW
BrW

R
G
B
VOr
W

T37A 0.85 W
T34A 0.85 GrW
T31 0.85 Br
T18C 0.85 L

M46 0.85
M49 0.85
G52 1.25
M40 0.85
M45C 0.85

10

CS-41

10

T27C 0.85 VOr


T33 0.85 LW
T35 0.85 L
T25 0.85 RW

RF51F 0.85 G
G53 0.85 B

M42B 1.25
M42C 1.25

5A

ILL.F/R,R/L

SERIAL-H
SERIAL-L

WIPER INT SIG

TACHO SENSOR+

CLUTCH CUT-OFF SW

IG 24V
AUTO SEL.SW

AIR FILTER

ENG OIL PS

STEERING PS

TACHO SENSOR-

AUTO SEL.TCU

CAN-L
CAN-H

SPEEDMETER SIG.

BUZZER

GND

FAN CLUTCHFAN CLUTCH+

ALT LEVEL

COOLANT SIG

HYD TEMP SENDER

FUEL SENSOR

CLUTCH CUT-OFF PS

WASH SIG
BUZZER STOP

B
D

AD4
AD6

C
B
A

AD2
AD3

X1
D
AD1

AD7(KD)

X2
C
AD5

ED1(VP)

5 Lo
4 Hi
B
Pf
E

1
2
3

Hi

GND

GND

N.C

RX-PC
FWE

B+

R
O
L

Y 7

BW 2

BG 3

B 5

WB 8

Lo

24V IG

24V IG

24V PER.

LH.TURN

RH TURN

HIGH BEAM

WORK LAMP

Lo Hi F

^Z

GND
ILL.

SERIAL-H

SERIAL-L

T/M ERROR

SHIFT LEVER

6 W

4 BWG

3 BVi
^Z
O J
O
I

J
L

1 BY
4

6 RW

2 Gr

GND

HO

RS-TX

TX-PC

RS-RX

MODE

GND(MECHANICAL)

HOURMETER

STOP LAMP P/S

BRAKE PS

STEERING P/P PS
PARKING SIG

CS-11

WIPER RY

PREHEATER

SAFETY RY

STEERING RY

RIDE CONT. ON

CS-12

28

27

26

25

24

23

RIDE CONT. AUTO

CS-5

CN-21

CN-122

CN-121

HAZARD SW

M41 1.25 W
R14 0.85 RW
R13A 1.25 V
M15A 1.25 YW
M42A 1.25 BrW
RF50 0.85 Or
RF52 0.85 L

GY

M37 1.25

L
Or

5A

ILL,F/L,R/R

M59 0.5 Y
R13B 0.5 Br
RF50A 0.5 Or
RF52A 0.5 L
M12 0.5 RY
M06B 0.5 W
M06A 0.5 W

M30 0.85
M27A 0.85
M38 0.85
M39 0.85
M40 0.85
M14D 1.25

RF52D 0.85
RF50D 0.85

10A

CLUSTER

22

21

20

19

18

17

16

15

14

13

12

11

10

NEUTRAL SIG

10A

10A

CONTROLLER
TCU

10A

RCV

M64 0.5 R
M62 0.5 B
RF51E 0.5 G
T40 0.5 RW
M35 0.5 B
M24 0.5 W
G44 0.5 B
G45 0.5 B
M63 0.5 BrW
M65 0.5 G

M64 0.85 W
M63 0.85 L
M62 0.85 G
M61 0.85 B

F13B 0.85 Br
M40 0.85 BW

Y
Gr
Y
R
L
WOr
Gr
VOr

0.85
0.85
0.85
0.85
0.85
0.85
0.85
0.85

M30
M29
M28
M27
C06
F25
M26
M25

Gr
0.85 GrW
1.25 Br
0.85 Y
0.85 GrW

F07
M16A
M32
M31

F26 0.85

W(tw)
B(tw)
ROr
OrW
WOr
RW
V(sh)
G(sh)
B
BW
W(tw)
G(sh)
V(sh)
Y

0.85
0.85
0.85
0.85
0.85

Gr

EF20 0.85
F10 0.85
F09 0.85
G42 1.25
M33 0.85
T30 0.85
ET02 0.85
ET01 0.85
T29 0.85

M24
M35
M34
F04
F08

M22 0.85

T37B 0.85 W
M21 0.85 L

CN-98

M02 1.25 BrW


F21 3.0 W
F22 5.0 R

RF51 1.25

10A

SPARE

T18D 0.85

10A

AC&HEATER

5A

10A

CLUSTER

ECM

10A

ECM

10A

5A
30A

START KEY
TCU

20A

TURN LAMP
RADIO/ROOM LAMP

G51

Br

M16 1.25

R10A 0.85

M06 0.85

LW

ROr

E18 0.85

M03 2.0

M12 0.85

CASSETTE/BUZZER

E15 0.85 BW
E13 0.85 G
E12 0.85 L
E11 0.85 Or
E10
W(tw)
E14
B(tw)

CN-13

10

12
11

13

14

M42
RF50B
RF52B

T28 0.85

5A

OPTION

30A

10A

WORK LAMP

PREHEATER

30A

F/R WIPER

20A

AIR-CON/HEATER

20A

30A

HORN/CONVERTER

10A

10A

BACK/STOP LAMP

20A

20A

HEAD LAMP

CIGAR

10A

ILL.LAMP

SWITCH

20A

BEACON LAMP

CN-36

ROr
WOr

W
Br

10

11

12

13

14

10

11

12

13

14

M06

G43

RF51A

Or

M04 1.25

ST C

M34 0.85
T36 0.85

M08B 1.25
F13A 0.85

Or

R
G
B
M45C 0.85 W
T27C 0.85 VOr
T33 0.85 LW
T35 0.85 L
T25 0.85 RW
T37A 0.85 W
T34A 0.85 GrW
T31 0.85 Br
T18C 0.85 L

M46 0.85
M49 0.85
G51 1.25

CN-7

10

11

12

13

14

10

12
11

CN-95

CN-12

CN-97

E16A 0.85 W

LOr
R

C01B 0.85

C02 0.85

R03 0.85

M11 1.25

GrW

M10 1.25

M13 1.25

Gr
G

M14 1.25

CN-144

CD-5

CD-4

M55 0.85

M14B 1.25 L
M54 0.85 W
G55 1.25 B

E06 0.85 G
E09 0.85 L
M13B 1.25 LOr
G61 1.25 B

E07 0.85 VOr


E19 0.85 V
M13A 1.25 LOr
G56 1.25 B

M18 0.85 Or
RF53B 1.25 W
G52 1.25 B

EARTH6

Pa

Pa

3
Lo 5

CN-102

CR-42

CR-46

Hi 4

CL-2

GY
Y
R
Br
G
M14D 1.25 L
M41 1.25 W
R14 0.85 RW
R13A 1.25 V
M15A 1.25 YW
M42 1.25 BrW
RF50B 0.85 Or
RF52B 0.85 L

M37 1.25
M30 0.85
M27A 0.85
M38 0.85
M39 0.85

M12 0.85 ROr


M06 0.85 W

12
10

11

Y
RW
WOr
Gr
Y
OrW
Y
GrW
Br
W(tw)
B(tw)
F11 shield
T39 0.85 B(tw)
ET03B shield

T29 0.85
EF20 0.85
F08 0.85
F26 0.85
M30 0.85
F04 0.85
M28 0.85
M31 0.85
F13B 0.85
M24 0.85
M35 0.85

ET02 0.85 G(sh)


ET01 0.85 V(sh)
M34 0.85 ROr
M29 0.85 Gr
C06 0.85 L
T37B 0.85 W
T30 0.85 W(tw)
M27 0.85 R
F09 0.85 G(sh)
F25 0.85 WOr
M33 0.85 BW
F10 0.85 V(sh)
M32 0.85 Y

F07 0.85 GrW


M25 0.85 VOr
M26 0.85 Gr
M16A 1.25 Br
M22 0.85 Gr
M21 0.85 L
M40 0.85 BW

BRAKE PS

4
5

B(tw)

Br

ET02B 0.85 G
ET01B 0.85 V

M16 1.25

Or

BR ACC

VOr
R

R10L 0.85 R
R10K 0.85 R
R10J 0.85 R
T27B 0.85 VOr
M47B 0.85 W
M48B 0.85 L
G67 0.85 B
R10H 0.85 R

T27A 0.85
R10D 0.85

M35 0.85

RF51A 0.85 G
T40 0.85 RW
M59 0.85 Y
R13B 0.85 V
G41 0.85 B
M24 0.85 W(tw)

LW
ROr
W
LOr
GrW
G
L
YW
R
M17 1.25 OrW
T18D 0.85 L
M18 0.85 Or
C07 1.25 G

E18 0.85
M12 0.85
E16A 0.85
M13 1.25
R03 0.85
RF51 1.25
M14 1.25
M15 1.25
R10A 0.85

L
M09 0.85 W

M18 0.85

M05 2.0

M07 1.25 V

M08 1.25 W

M15 1.25 YW

OrW

C07 1.25 G
M17 1.25

W
R

L
R

R10G 0.85 R
R10F 0.85 R
R10E 0.85 R
G68 0.85 B
M48A 0.85 L
M47A 0.85 W

M47C 0.85
R10N 0.85

M48C 0.85
R10M 0.85

G17 0.85 B
C05K 0.85 R
M44 0.85 L
T26 0.85 YW
M09E 0.85 W
M09F 1.25 W

M52 0.85 L
C05H 0.85 R

W
W
Gr
R

0, I

CN-111

CN-110

2 3

OFF IDLE

FL+ 1

BK+ 2

1.25
0.85
1.25
1.25

C02 0.85 Y
RF53 1.25 W

M08
M09
M10
M11

M03 2.0 R
M04 1.25 Or
M05 2.0 L
C01B 0.85 G
M07 1.25 V
M06 0.85 W
T28 0.85 R

B
VOr

ON IDLE

I0,
1

CN-114

DO-2

DO-1

10

4 FL-

5 BK-

4
5

5
6

10

M51 0.85 W
C05G 0.85 R

M59 0.85

G13 0.85 B
C05F 0.85 R

R03D 0.85 GrW


R03C 0.85 GrW
R06 0.85 LW
M29 0.85 Gr

G12 0.85 B
C05E 0.85 R
M53 0.85 Br
M28 0.85 Y

RF53A 1.25 W

6 BL-

10

10 9

CS-17

7
5

8
10

G15 2.0 B
G02 1.25 B
M05A 2.0 L
M03 2.0 R
M04A 1.25 Or
F06 1.25 Y

BL+ 3

HOUR
METER
10 9

CS-20

4
4

10

FLASHER
UNIT
8

CS-50

WARNING
BUZZER
10 9

M14C 1.25

M56 0.85

DO-4

Or

M55 0.85

G32 1.25
M50 1.25

10

0.85
0.85
0.85
0.85

R09
T22
M53
T32

2
4

G11 0.85 B
C05L 0.85 R
M54 0.85 W

CS-3

1
1

CN-48

M16B 1.25 Br
M40 0.85 BW

M41 1.25 W
M17 1.25 OrW

M02 1.25 BrW


M15B 1.25 YW

7
5

C05C 0.85 R

F03 0.85
T34B 0.85
M08A 1.25
G29 1.25

G19 0.85 B
C05B 0.85 R

10

30

CS-39

86

M31 0.85 GrW

87 87a

87

85

30

M09C 0.85

GND

12V

24V

CN-138

85

30

87

G09 0.85 B
C05J 0.85 R

86

86

87 87a

10

85

10

12V
87a

30

CS-42

30

24V
86

M32 0.85

87 87a

87

M09A 0.85 W

85

87a

85

30

86

86

G07 0.85 B
C05A 0.85 R

87

85

30

85

G34 1.25
R08 0.85

10

85

87a

10

ILLUMINATION

30

CS-51

86

G53 1.25 B
M56A 0.85 L

AC CONTROLLER B+

AC 24V

AC CONTROLLER B+

G54 1.25 B
M27B 0.85 R

AC CONDENSOR FAN

AC COMP

CN-22

CN-103

87 87a

M42 1.25 BrW


M11 1.25 R
G62 1.25 B

30

85

86

87 87a

BLOWER MOTOR GND

CR-11

CN-11

CN-71
PARKING SOL.
4

AC CONTROLLER GND

B
L

3 4

G28 0.85
M44 0.85

B
Gr

1 2

30

G27 0.85
M26 0.85
RESISTER

86

2
5

4 1 2 3 4

1
6

PARKING PS
20 19 17 16 15 14 12 11 10 9

OUTPUT SIGNAL

CD-26
8

2 3

G18 0.85
M25 0.85
23 19 15

85

2
1

VM

CD-3
2

VP

86

2
3

ED

M01 1.25 WOr


F12 0.85 V
M04B 1.25 Or
4

Pa
4
5

B1

Pa
3

R
6

AD1

M43 1.25
7

5
8

B3

3
2

36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9

B2

5
6

CN-51
AD2

4
4

CN-26

CLUSTER
AS

CS-2
CN-59
AD3

EARTH 1
CN-58
AD4

START SWITCH

CONTROLLER
AD5

6
5

WOr
AD6

2
H0 I

M01 1.25
AD7

M33 0.85 BW
C01A 0.85 G

GROUP 2 ELECTRICAL CIRCUIT

MULTI FUNCTION SWITCH

FRONT WIPER

G82 0.85 B
C05 0.85 R
G81 0.85 B
C06 0.85 L
G83 0.85 B
C07 1.25 G
CF14B 1.25 Br

EARTH 4
EARTH 8

CR-40

CR-30

Y
GrW
W
B

BACK-UP RY
T16 0.85
T17 0.85
T18 0.85

CR-3

C03 1.25 Or
M51 0.85 W
M10A 1.25 Gr
G21 1.25 B

WORK LAMP FRONT

CR-6

CF14A1.25 Br
M52 0.85 L
M10B 1.25 Gr
G22 1.25 B
T05
T19
T07
T21
T08
T09
T06
T04
T20
T38
T45

CR-35

Or
ROr
Br
Gr

RIDE
CONTROL RY

CN-139

B
Or

12V SOCKET

G58 0.85 B
M56B 0.85 L

G59 0.85 B
M27C 0.85 R
F10 0.85
F09 0.85
F11 shield

E09
EF08
E05
F08
F07
E07
F06

EARTH3
0.85
0.85
0.85
0.85
0.85
0.85
1.25

C01 0.85
G
1
1

2
2

C02 0.85
C03 1.25
Y
Or

CN-5

R10 0.85
R

G63 0.85
G64 0.85
G65 0.85
B
B
B

RF51D 1.25 G
RF53D 1.25 W
R13 1.25 V
R14 0.85 RW
RF52D 0.85 L
RF50 0.85 Or

R05
R06
R07
R08
R09

M21 0.85 L
E05 0.85 R
T37C 0.85 W
M43 1.25 R

ET01C 0.85
ET02D 0.85
ET03 shield

0.85 V
0.85 LW
0.85 G
0.85 Br
0.85 Or

CR-41
G66 0.85

R07 0.85 G
G33 1.25 B
R10C 0.85 R
M47 0.85 W

CR-7

EF08 0.85 W
M05B 1.25 L
M05C 1.25 L
F05 0.85 LW

AIR-CON RY

CR-26

M39 0.85 G
M22 0.85 Gr
M45 0.85 W
M45A 0.85 W
M46 0.85 R

WIPER RY LO

CR-4

M45B 0.85 W
G25 1.25 B
M49 0.85 G
M38 0.85 Br
M14A 1.25 L

WIPER RY HI

CR-2

M07A 1.25 V
M37 1.25 GY
R05 0.85 V
G26 1.25 B

HORN RY

EARTH2

DC/DC CONVERTER
M07B 1.25 V
G31 1.25 B
M50 1.25 Or

CR-5

87a

F21 3.0 W
F22 5.0 R
T39 0.85

R
Br
L

0.85 LW
0.85 Gr
0.85 W
0.85 Or
0.85 WOr
0.85 BOr
0.85 G
0.85 V
0.85 YW
0.85 WOr
0.85 BOr

WORK LAMP REAR

RF53C 1.25 W
RF52C 0.85 L
E06 0.85 G
EF20 0.85 RW
F13 0.85 Br
F12 0.85 V
F03 0.85 Y
F04 0.85 OrW
E18 0.85 LW
CF14 1.25 Br
RF50C 0.85 Or
RF51C 1.25 G
E17 0.85 W
E16 0.85 W
E19 0.85 V

DO-3

V(sh)
G(sh)

EARTH5
V(sh)
G(sh)

L
W
R
WOr
GrW
VOr
Y

E13 0.85 G
E12 0.85 L
E11 0.85 Or
E10 0.85 W(tw)
E14 0.85 B(tw)
F25 0.85 WOr
E15 0.85 BW
T13C 0.85 B(tw)
T13B 0.85 B(tw)
F05 0.85 LW
T13A 0.85 B(tw)
T10 0.85 W(tw)
T11 0.85 W(tw)
T12 0.85 W(tw)
F26 0.85 Gr

B(tw)

1
1

2
2

10

11

13

8
9

13

TO CABIN

3
RADIO B+/ROOM LAMP

4
4
WORK LAMP F

5
5

6
6
GND

7
7
ILLUMINATION

CN-10
1
1

2
2

7
8
9

1
1

2
2

3
3

4
4

87a

EARTH7

BUCKET

B
G72 0.85 B
T13 0.85 B
T16 0.85 R
T22 0.85 ROr
T05 0.85 LW
T20 0.85 YW
T40 0.85 RW
T07A 0.85 W
T07B 0.85 W
T23 0.85 Gr
T38 0.85 WOr
T45 0.85 BOr
T24 0.85 BW
T12 0.85 W(tw)
T25 0.85 RW
T26 0.85 YW
T27 0.85 VOr
T28A 0.85 R
ET01A 0.85 V(sh)
ET02A 0.85 G(sh)
ET02C 0.85 G
ET03A shield
T29 0.85 Y
T21 0.85 Or
T30 0.85 W(tw)
T08 0.85 WOr
T10 0.85 W(tw)
T11 0.85 W(tw)
T31 0.85 Br
T18A 0.85 L
T09 0.85 BOr
T06 0.85 G
T04 0.85 V
T19 0.85 Gr
T32 0.85 Gr
T17 0.85 Br
T33 0.85 LW
T34 0.85 GrW
T35 0.85 L
T36 0.85 WOr
T37 0.85 W
T28B 0.85 R
CN-52

T24 0.85 BW
G73 0.85 B
T23 0.85 Gr
T18B 0.85 L
4

G71 0.85
1

CASSETTE ACC

8
GND

9
9
BUZZER STOP

10
10
GND

11
11
BEACON LAMP

12
12
WORK LAMP R

13
13

14
14

15
15

3
3

TO FRONT

4
GND

5
5
GND

PROXIMITY SW

6
6

GND

10
10

11
12
11

ILL. L.H

L.H TURN LAMP

12
R.H TURN LAMP

ILL. R.H
HIGH BEAM

9
9

10
10

11
11

12
12

CN-2

14
14
ECM

15
15
ECM

1
1
CAN H

2
2

HEAD LAMP

CN-8

5
5

6
6
BOOM DOWN PS

7
7
BUCKET LEVELER

8
8
BOOM KICK OUT

BOOM DOWN PS

HORN

B
Br

87
GND(SOL.)

BOOM UP
R10B 0.85 R
M48 0.85 L

CN-53
6
5

3
1

2
VM2

3
VMG1

4
VMG2

VM1

VPS2

AIP5

10

52

AIP2
ADM1

12

13

17

15

VPS1

ER3

49
ER2

18

VPS1
SDDK

19

20

EUPR
ED3

21

28

22

ED10

EF1

ED7

23
VPE1

25
CANF_H

26
CANF_L

27

29
ED11

32
AIP3

36

CANF_T
VGS

SD4

39
ER1

41

42

43

45
VPI

46
VMGA2

EF2

51
AIP6

EF3

55
AIP4

ED4

56
AIP1

57

62
EF4

63
ED1

64

65

ADM5

66

67

ED5

ED6

68
VPE2

ED2

CONTROL UNIT

ED9

TWIST

SAFETY RY
CN-1

CN-6
1

FUSIBLE LINK

FUSIBLE LINK

2
SPEED SENSOR

3
4
4

SPEED SENSOR

SPEED SENSOR

6
6
GEAR BOX Y1

7
7
GEAR BOX VPSI

8
8
GEAR BOX Y3

GEAR BOX Y5

12
13

14
14
T/M FILTER

15
15
SENSOR CONVERTER

9
GEAR BOX TEMP

10
GEAR BOX GND

11
GEAR BOX Y6

12
GEAR BOX Y4

13

CN-3

GEAR BOX Y2

1
1
ILL. LH

2
2
TURN LAMP LH

3
3
PREHEATER RY

4
ALTERNATOR I

6
6
BATT.RELAY

7
7
BACK UP BUZZER

8
8

STOP LAMP

10
10
WORK LAMP

11
11
TURN LAMP RH

12
12

FUEL SENDER

ILL.RH

ECM

ECM

3
3

4
4

5
5

6
6
FAN CLUTCH

7
7
FAN CLUTCH

FAN CLUTCH

CAN L

CAN T

10
10

11
12
11

START RELAY

12
HYD TEMP SENSOR

13

ECM PREHEATER

13
AIR FILTER

14
15
14
FUEL WARMER

AC COMP

CN-14

15
R/DRY

1
1
OFF IDLE SW

2
3
3

4
4

5
5
POS. RETURN

6
STEER.PUMP PS

7
7
THROTTLE RETURN

8
8
SENSOR TURBIN-T

THROTTLE SIG.

ON IDLE SW

THROTTLE 5V

10
10
R/DRY

11
12
11
SENSOR ENGINE-T

12
SENSOR TURBIN

13
13

SENSOR GEAR-T

SENSOR GEAR

14
15
14
SENSOR ENGINE

15
MAIN PUMP PS

LINEAR THROTTLE

7577EL03

1
1

FUSE BOX

1
3

MULTI FUNCTION SW

12

E
S

12
11
10
9
8
7
6
5
4
3
2

FRONT HARNESS

WORK LAMP FRONT

WORK LAMP REAR


OPTION

Y
LW
YW
BOr
YW
LW
Y
LW
WOr
BW
GY
Y
G
BOr
L
BW
WOr

11
10
9
8

2
1

5
6
7
8

W
G
L
Or
W(tw)
B(tw)
W

INLET MOTOR(REC)

E18

1.25

LW

E15
E09
E07

1.25
1.25
1.25

BW
L
VOr

C27
C26

1.25
1.25

GW
BW

C27
C26

1.25
1.25

GW
BW

C25
C24
C23
C22
C21
C20

1.25
1.25
1.25
1.25
1.25
1.25

R
G
RW
RW
BrW
BrW

C25
C24
C23
C22
C21
C20

1.25
1.25
1.25
1.25
1.25
1.25

R
G
RW
RW
BrW
BrW

14

CN-136

ML 2

Hi
4

MH 3

L
36

2B
32

YW
35

BG
28

L
36

RY
6B

RY

R
33

6A

YB
29

33A

Lo 1

YBr
27

YW

GB

35

YB

9B

LG

25

BG
22

26

GW
21

LB

GB
9A

24

GL
19

BG
18

WR

Y
20

23

LR
17

20A

WB
15

36A

BW
16

8
1.25G

14

13

12

11

6
POWER IG

10

5
ILLUMINATION

DUCT SENSOR(GND)

4
BATTERY(+)

DUCT SENSOR(+)

3
BATTERY(+)

NC

18

17
CONDENSER FAN

GND

16

14
BLOWER RELAY(M2)

COMPRESSOR(DPS)

13
BLOWER RELAY(M1)

15

12

BLOWER RELAY(HI)

11

BLOWER RELAY(LO)

10
MODE M/ACT(M-)

MODE M/ACT(PBR)

1.25LgB

8
9
GB

BrR

1
2
RW 3
RW 4
G
5
RY 6

BR

BR

LY

LW

YB

BG

YBr

LG

YB

LB

WR

BG

GW

OR

NC

1
NC

NC

NC

NC

NC

GND

G31
18

NC

SOL CONT VALVE

NC
NC
NC

Pa

DUCT SENSOR(+)

18
17

OR

OR

NC

1
2
3

POWER IG

CN-17

CD-41

DUCT SENSOR(GND)

BOOM DOWN

BR

F25

F26

CD-40

5A

F25

BR

BATTERY(+)
BATTERY(+)

Pa

2
1

STR PUMP PS
CD-39

F26

Pa

ILLUMINATION

OR

CN-137
SOL-RIDE CONT.

MAIN PUMP PS

GND
GND

CABIN HARNESS
F21
F22

3.0
5.0

W
R

1
2
CN-60

RIDE CONTROL HARNESS

EMERGENCY HARNESS

MASTER SW

11
13

G32
18A

MOTOR ACT(REF)
TEMP M/ACT(PBR)

AC-2

9
10
12

MODE M/ACT(M+)
MODE M/ACT(DEF)

1.25
1.25
1.25
1.25
1.25
1.25
1.25

MODE M/ACT(M-)
MODE M/ACT(FOOT)

E16
E13
E12
E11
E10
E14
E17

MODE M/ACT(PBR)

7
6

AIR-CON HARNESS

BLOWER RELAY(LO)

INLET MOTOR(FRE)

9 10 11 12 13 14

12

7
8

CONDENSER FAN

TEMP MOTOR ACT(+)

13

LY

BLOWER RELAY(M1)

AC-1

14

LW

COMPRESSOR(DPS)
BLOWER RELAY(M2)

TEMP MOTOR ACT(-)

AC-22

CN-12

2R

DUCT
SENSOR

BLOWER RELAY(HI)

G31

12

3
4

BUCKET LEVELER

1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25

11

C44
C43
C42
C41
C40
C39
C38
C37
C36
C35
C34
C33
C32
C31
C30
C29
C28

17

10

MULTI FUNCTION SW

Y
LW
YW
BOr
YW
LW
Y
LW
WOr
BW
GY
Y
G
BOr
L
BW
WOr

17A

MULTI FUNCTION SW

1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25

CN-18

MULTI FUNCTION SW

11

C44
C43
C42
C41
C40
C39
C38
C37
C36
C35
C34
C33
C32
C31
C30
C29
C28

17
16

13

8 9 10 11 12 13 14 15 16 17 18

14

15

CN-101
R10B 1.25
R
G17 1.25
B
R07 1.25
G

GND(CONTROLLER)
GND(BLOWER)
FUSE(IG)
FUSE(Battery)
FUSE(Battery)
DPS(COMPRESSOR)
CONDENSOR FAN
ILLUMINATION

AC&HEATER CONTROLLER

9
10

ILL. SW (FUSE)

DESTINATION

1
2
3
4
5
6
7
8

ILL. SW (FUSE)

1.25

Y
Or

18

1.25
1.25

AC-11
Br

G
W
V
RW
L
Or

1.25
1.25
1.25
1.25
1.25
1.25

C14B 1.25
G17 1.25

R51
R53
R13
R14
R52
R50

GND

1
4

BOOM KICK OUT

R10A 1.25
R
G16 1.25
B
R08 1.25
Br

CL-33

R
B
B
B

CL-32

1.25
1.25
1.25
1.25

Br

R10
G05
G60
G18

C14A 1.25
G16 1.25

GND

GND

15

G05

FUSE BOX

15

CL-30
C02C
C09B

CN-100

CN-10
1

14

MODE M/ACT(M+)

12

12

14

ROOM LAMP

MODE M/ACT(FOOT)

12

NO.

1
2

RY
RW

AIR CON

OR

1.25

11

13

CN-11

2B

G08

9
10

BR

Y
Or
B

MODE M/ACT(DEF)

WORK LAMP R. RY

13

1.25
1.25
1.25

FUSE BOX

12

G06

MOTOR ACT(REF)

GND

11

C02B
C09A

GL

CONTROLLER

10

COMBI RH

B
R
B
L
B
G
Br

CL-25
B
Or

1.25
1.25
1.25
1.25
1.25
1.25
1.25

TEMP M/ACT(PBR)

1.25
1.25

G01
C05
G10
C06
G21
C07
C14

BG

GND

17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

SWITCH ILL.

WB 15

GND

Or

11

GND

11

TEMP MOTOR ACT(-)

G13
R50

10

10

Hi

C03D 1.25
G15 1.25

HEAD LIGHT RH

7
8

V
LW
G
Br
Or

RIDE CONT.RY

1.25
1.25
1.25
1.25
1.25

CL-36

BOOM UP RY

R05
R06
R07
R08
R09

BLOWER

CL-1

CL-35

BUCKET RY

Or

RIDE CONT.SW

WORK LAMP F. RY

C03C 1.25
G14 1.25

HORN RY

Lo

1,2
32
6
3,4
33
30
31
5

LR

1 S.L+
2 ACC
3 ILL+
4 S.R+
5 ILL6 S.LB+
7
8 S.RGND
9
CASSETTE RADIO

BW 16

RELAY(M2)

G
Y
Or

RELAY(HI)

7
5

R14A 1.25 RW
R13B 1.25 V
G11 1.25 B
R53 1.25 W

FUSE BOX

CL-4

1.25
1.25
1.25

CN-8

C01
C02
C03

Or

Or

CN-5

RESISTOR

MODE(VENT)
1

CN-27

B
V

1.25

1.25
C09

C09C

GY
B
1.25
1.25
C08
G13

G02 1.25

C13 1.25 W
C01 1.25 G
C05 1.25 R
C12 1.25
OR
G03 1.25
B
C11 1.25
L
C02A 1.25
Y
C10 1.25
GY
G04 1.25
B

HORN
CN-25
G12 1.25
R05B 1.25

CN-18

OR
GY

INLET MOTOR(FRE)

B
Or
LW

1.25
1.25

TEMP MOTOR ACT(+)

1.25
1.25
1.25

7
5

INLET MOTOR(REC)

G09
R09
R06

SPEAKER RH

CS-1

CS-55

CS-23

GY

CL-7

10

M
4
3
2

MODE(D/FOOT)

TEMP M/ACT

CN-24

C12
C10

CN-20
G04 1.25
R05A 1.25

W
L

SPEAKER LH

C08A 1.25
G23 1.25

1.25
C07

C08B

10

6
8

1.25

B
1.25

GY

CS-34

10
9

10

6
8

CL-6

G22

COMBI LH

1.25

B
L

C06

1.25
1.25

Or

CL-24
G03
R52

HEAD LIGHT LH

G11 1.25
C03A 1.25

CL-5

Hi

Or

Lo

1
2

G12 1.25
C03B 1.25

CL-3
R14B 1.25 RW
R13A 1.25
V
G02 1.25
B
R51 1.25
G

1.25
1.25

ROTARY LAMP

CN-23

C13
C11

DOOR SW

INLET M/ACT

BEACON LAMP

BUZZER STOP
WORK LAMP-FR

CR-1
R1

F23C 1.25
G79 1.25

15

L
B

R4

BATTERY

R2

R3

CS-0

BATT. RY
12

E06

1.25

TO STARTER

G
F23B 1.25
L
EF20A 1.25 RW

10
9
8
7

W
EF20B 1.25
RW
E05 1.25
R

EF08A 1.25

CN-92

DO-3

TO PREHEATER RY

E18
E16D
E16B
E16C
E17A
E17B
G01
G02
G03
G04
G05

6
5

E19

1.25

F23A 1.25
G78 1.25

4
3
2
1

E03
E02
E01

shield
1.25
1.25

DO-2
G(sh)
V(sh)

F23
F12

CN-4

1.25
1.25

L
V

CN-83
EF08B 1.25
R
G26 1.25
B

2
1

AIR-CON FAN

DO-1
CL-23
G08

1.25

F14B 1.25
Br
G17 1.25
B

1
2

E19

WORK LAMP RH
CN-1
1
2

G02
F21
F22

3.0
5.0

1.25

CONTROLLER

2
3

CONTROLLER
CONTROLLER

CONTROLLER

CONTROLLER

6
7

FUSE BOX
CONTROLLER

1
2
3

6
7

CONTROLLER

PREHEATER RY.

10

AIR-CON RY.

10

11

SAFETY RY.

11

12

CONTROLLER

12

13

CONTROLLER

13

14

FUEL WARMER RY.

14

15

AIR-CON ASS'Y

15

E01
E02
E03

1.25
V(sh)
1.25
G(sh)
shield

F14A 1.25
G19 1.25

GND

Br
B

0.85
0.85

V
G

1.25
V(sh)
1.25
G(sh)
shield

E09
EF08
E05
F08
F07
E07
F06

1.25
1.25
1.25
1.25
1.25
1.25
1.25

MULTI FUNCTION SW.

PREHEATER RY.

CONTROLLER

PRESS SW.

START KEY

BACK-UP RY

CONTROLLER

FUSE BOX

10

WORK LAMP RY.

10

11

MULTI FUNCTION SW.

11

12
13

FUSE BOX

12

FUSE BOX

13

14

FUSE BOX

14

15

FUEL WARMER RY

15

F53
F52
E06
EF20
F13
F12
F03
F04
E18
F14
F50
F51
E17
E16
E19

1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25

EARTH2

PEDAL

PEDAL

PEDAL

PEDAL

PEDAL

5
6

PEDAL

TCU

TCU

10

AIR-CON RY.

11
12

TCU
TCU

13

TCU

14

TCU

15

10
11
12
13
14
15

1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25

F10
F09
shield

TCU

TCU

1.25
1.25

V(sh)
G(sh)

SHIELD

1.25
1.25

WOr
B

TCU

1.25
1.25
1.25

R
Br
L

T05
T19
T07
T21
T08
T09
T06
T04
T20
T38
T45

1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25

LW
YW
W
Or
WOr
BOr
G
V
Gr
WOr
BOr

TCU

TCU

TCU

TCU

TCU

10

TCU

10

11

TCU

11

12

TCU

12

13

TCU

13

14

TCU

14

15

TCU

15

BATT. GROUND

BATT. GROUND

BATT. GROUND

BATT. GROUND

FAN CLUTCH

FUEL WARMER

SENSOR CONNECTOR 50P

LIFT PUMP

2
1

FAN CLUTCH

V
G

A
B
C

GND

CN-93
E22
E15A
E14
E13
E12
E11
E10

EARTH4

1
2

CD-10
F07 1.25
G05 1.25

GrW

AIR FILTER

CN-29
F06 1.25
F05 1.25

E09

Pa

Y
LW

PA

2
1

R/DRY

ENGINE
SPEED SENSOR

1.25
1.25
1.25

R
Br
L

1
FUSE BOX

PEDAL

PEDAL

PEDAL

PEDAL

PEDAL

FUSE BOX

FUSE BOX

10

2
3

T13C 1.25
T10 1.25

T13A 1.25
T12 1.25

T38 1.25
T09C 1.25

B(tw)
W(tw)

B(tw)
W(tw)

B(tw)
W(tw)

B
OrW

INTERN.GEAR
PICK-UP

2
1
CD-50

G73
F03

1
2

Pa

B
Y

FILTER

BOr
BOr

W
G
L
Or
W(tw)
B(tw)
W

12

PREHEATER RY.

13

E18

0.85

LW

E15
E09
E07

0.85
0.85
1.25

BW
L
VOr

14

FUEL WARMER RY.

14

F53B 1.25
F52 1.25
G75 1.25
F13B 1.25

(CONVERTER)

W
L
B
Br

CONTROLLER

CONTROLLER

CONTROLLER

8
7

ON IDLE SW

29

THROTTLE POSITION +5V

30

THROTTLE POSITION SIG.

31

COLD START AID

41

COLD START AID

1.25

0.85
V(sh)
0.85
G(sh)
Shield

FUEL WARMER RY.

E19

0.85

SAFETY RY.

CONTROLLER/BATT.RY

AIR-CON RY.

10
11

E05
E20
E08

1.25
1.25
1.25

B/W

Pa

AMBIENT
PRESS

12

11

E06

1.25

T
E

46

ACCUMULATOR PRESS

35

FUEL TEMP

21

CAPS FRONT P/P SOL-

31

25

15

CAPS REAR P/P SOL-

MAIN V/V OUTPUT+

MAIN V/V RETURN-

36

INJ.CONTV/V+

14

RETURN

ENG.SPEED 5V

17

ENG.SPEED SIG.

18

ENG.SPEED RETURN

10

ENG.POSITION 5V

ENG.POSITION SIG.

19

ENG.POSITION RETURN

33

OIL PESS SIG.

45

BOOST PRESS SIG.

SIG

RTN

5V

SIG

RTN

5V

SIG

CAPS FRONT P/P SOL+


CAPS REAR P/P SOL+

AIR COMP.

AIR TEMP

32

AMBIENT AIR PRESS SIG

23

COOLANT TEMP SIG.

34

INTAKE AIR TEMP SIG

49

COOLANT LEVEL 5V

27

COOLANT LEVEL HIGH

37

COOLANT LEVEL LOW

IG 24V

39

24V BATT.(+)

40

24V BATT.(+)

50

24V BATT.(+)

38

24V BATT.(+)

20

BATT.(-)

28

BATT.(-)

29

BATT.(-)

30

BATT.(-)

RTN

B
A

B
A

CN-96
E07
G13

1.25
1.25

VOr
B

TO BATT. RELAY

CN-92

CR-24

E06

1.25

R
RW
W

HEATER RELAY

PREHEATER

12

CR-23
G11 1.25
E05 1.25

B
R

STARTER

01

42

EXHAUST BRAKE ENABLE

J1939(+)

12

J1939(-)

44

SHIELD

1
2
B

B+
CN-45

3
2

LIFT PUMP

5V

COOLANT TEMP

10
PREHEATER RY.

EPS

BOOST
PRESS

ESS

OIL
PRESS

E01
E02
E03

FUEL HEATER

CN-94
CN-74
A

B+

E20

1.25

RW

I
GND

3
U

ALT

16
9

26

CN-4
1

COMBI LAMP
LH

GEARBOX
1.25
BOr
1.25
WOr
1.25
W
1.25
G
1.25
LW
1.25
V
1.25
Or
1.25
Gr
1.25
YW

OFF IDLE SW

FUEL FILTER

15

COMBI LAMP
RH

TEMP SENSOR

T09A
T08
T07
T06
T05
T04
T21
T20
T19

THROTTLE POSITION RETURN

25

CN-28
E08

LIFT PUMP

CL-15

19

ENGINE
POSITION SENSOR

CD-35
E22 0.85
E15B 1.25

START RY.

ENG.RETURN

CD-15
T45 1.25
T09B 1.25

1
2

CL-16
F51 1.25
G
F50 1.25
Or
G74 1.25
B
F13A 1.25
Br

WIF

20

FUEL WARMER

BACK BUZZER

ENGINE
PICK-UP

1
CD-17

1.25
1.25

1.25
0.85
0.85
0.85
0.85
0.85
1.25

FUEL SENDER

TURBIN
PICK-UP

1
CD-27

PEDAL

13

CN-65

WOr
BOr

1.25
1.25

E16
E13
E12
E11
E10
E14
E17

11

12

15

CD-2
G72
F04

11

40

10

NUMBER PLATE LAMP

OUTPUT SPEED
SENSOR

CD-51

T13B 1.25
T11 1.25

W
B

0.85

V
BW
B(tw)
G
L
Or
W(tw)

CN-12

CL-21
F53A 1.25
G71 1.25

0.85
0.85
0.85
0.85
0.85
0.85
0.85

22
11

1
2

E01A 0.85
E02A 0.85
E03 Shield

TEMP SENSOR
(HYDRAULIC)

CD-52
T16
T17
T18

BATT. GROUND

CD-1
F08
G03

CN-6
1

BATT. 24V

10

W
L
G
RW
Br
V
Y
OrW
LW
Br
Or
G
W
W
V

G
L
Or
W(tw)
B(tw)
WOr
BW
B(tw)
B(tw)
LW
B(tw)
W(tw)
W(tw)
W(tw)
Gr

BATT. 24V

CN-94

F11

T16
T17
T18
E13
E12
E11
E10
E14
F25
E15
T13C
T13B
F05
T13A
T10
T11
T12
F26

BATT. 24V

EARTH1

L
W
R
WOr
GrW
VOr
Y

CN-14
1

BATT. 24V

15 R

FUSE BOX

BATT. 24V

WORK LAMP LH

CN-3
1

VEHICLE KEY SW INPUT

A
C

CN-75
F10
F09
F11

CN-99
E01B
E02B

CL-22

CN-2
1

0.85

W
R

GND

0.85
LW
0.85 W
0.85 W
0.85 W
0.85 W
0.85 W
0.85
B
0.85
B
0.85
B
0.85
B
0.85
B

CAPS FUEL PUMP

11

VMGA2

CN-17

TEMP

F25 1.25
F26 1.25
G0 1.25

VPS1(+)

Y6

Y5

Y4

Y3

Y2

1
CN-112

Y1

WOr
Gr
B

1
2
3

GND

ENGINE(CUMMINS) HARNESS

ENGINE HARNESS

TO EMEREGENCY STEER. HARNESS

EARTH 3
TRANSMISSION

FRAME HARNESS

7577EL04

7-4

1. ILLUMINATION CIRCUIT
1) OPERATING FLOW
Fuse box (No.2)
Illumination switch [CS-39(1)]
Switch ON, 1st step
I/conn [CS-39(7)]
All switch indicator lamp ON
I/conn [CS-39(5)]
Fuse box(27)
I/conn [CN-3(12)]
RH Combi clearance lamp ON [CL-16(4)]
I/conn [CN-10(7)]
LH Head lamp ON [CL-3(4)]
I/conn [CN-12(10)]
Cluster [CN-51(17)]
All cluster gauge
and LCD lamp ON
Hazard switch indicator lamp ON
Fuse box(28)
I/conn [CN-3(1)
Number plate lamp ON [CL-21(S)]
LH Combi clearance lamp ON [CL-15(4)]
I/conn [CN-10(8)]
RH Head lamp ON [CL-4(4)]
2) CHECK POINT
Engine

Key switch

Check point

Voltage

- GND (Switch input)


- GND (Switch output)
OFF

ON

- GND (To light)


- GND (To cluster)

GND : Ground

7-5

20~25V

ILLUMINATION CIRCUIT

FUSE BOX
BEACON LAMP
M17 1.25 OrW

20A
1

ILL.LAMP

10A
2

HEAD LAMP

20A

BACK/STOP LAMP

10A

3
4
24

TCU

10A

CLUSTER

10A

RF51 1.25 G

ILL,F/L,R/R

5A

RF53 1.25 W

ILL.F/R,R/L

5A

25
26
27
28

CN-36

ALL SWITCH INDICATOR LAMP ON

R51 1.25 G
R53 1.25 W

RF53C 1.25 W

R53 1.25 W

2
3
4
5
6
7
8
9
10
11
RF 51C 1.25 G
12
13
14
CN-3

RF51A 0.85 G

12
11
10
9
8
7
6
5
4
3
2
1
CN-12

3
RH HEAD LIGHT
1 Lo
2 Hi
G11 1.25 B
3 E
R53 1.25 W
4 C
CL-4

F53A 1.25 W
G71 1.25 B

NUMBERPLATE LAMP
S
E
CL-21

3
RH COMBI

F51 1.25 G

4
3
2
1

G74 1.25 B

C
T
E
S

CL-16

3
F53B 1.25 W
RF 51 1.25 G
G75 1.25 B

LH COMBI
4
3
2
1

C
T
E
S

CL-15

RF51E 0.5 G

20
19
17
16
15
14
12
11
10
9
8
7
6
5
4
3
2
1

CLUSTER
TX-PC
GND
ILL.
T/M ERROR
SERIAL-L
SERIAL-H
GND
GND
RX-PC
FWE
N.C
WORK LAMP
HIGH BEAM
RH TURN
LH.TURN
24V PER.
24V IG
24V IG

CN-51

8
2
7
1

1
2
3
4
5
6
RF51D 1.25 G
7
RF53D 1.25 W
8
9
10
11
12
CN-10

CS-41
10 10 RF51F 0.85 G
9
8
6 7
6
5 5
4
3
2
1

II I 0

ILL & HEAD LAMP SW


G19 0.85 B
9
10 10
C05B 0.85 R
9
4 8
C05C 0.85 R
2
7
7
1 6
M02 1.25 BrW
5
5
4
3
2
M17 1.25 OrW
1
CS-39

LH HEAD LIGHT
1 Lo
2 Hi
G02 1.25 B
3 E
R51 1.25 G
4 C
CL-3

HAZARD SW

7577EL03

7-6

2. HEAD LIGHT CIRCUIT


1) OPERATING FLOW
Fuse box(No.3)
Head light switch [CS-39(4)]
Light switch ON, 2nd step [CS-39(2)]
I/conn [CN-7(7)]
Multi function switch [CS-11(8)]
Multi function switch MIDDLE [CS-11(7)]
I/conn [CN-7(6)]
I/conn [CN-10(10)]
LH Head light low beam ON [CL-3(1)]
RH Head light low beam ON [CL-4(1)]
Multi function switch DOWN [CS-11(6)]
I/conn [CN-7(5)]
I/conn [CN-10(9)]
LH Head light high beam ON [CL-3(2)]
RH Head light high beam ON [CL-4(2)]
I/conn [CN-12(7)]
Cluster high beam pilot lamp ON [CN-51(6)]
2) CHECK POINT
Engine

Key switch

Check point

Voltage

- GND (Switch input)


- GND (Switch output)
- GND (Multi function input)
- GND (Multi function output)
OFF

ON

- GND (Multi function output)


- GND (Low beam)
- GND (High beam)
- GND (Passing B+)

GND : Ground

7-7

20~25V

HEAD LIGHT CIRCUIT

FUSE BOX
BEACON LAMP

M15 1.25 YW

20A
1

ILL.LAMP

10A

HEAD LAMP

20A

BACK/STOP LAMP

10A

2
3
4
24

TCU

10A

CLUSTER

10A

ILL,F/L,R/R

5A

ILL.F/R,R/L

5A

25
26
27
28

CN-36

1
2
3
G60 1.25 B
4
5
6
7
8
R13 1.25 V
9
R14 0.85 RW
10
11
12
CN-10

ILL & HEAD LAMP SW


10 10
9
9
4 8
2
7
7
1 6
5
5
M15B 1.25 YW
4
3
M41 1.25 W
2
1

II I 0

CS-39

CL-4

2
3
4
5
6
7
8
9
10
11
12
13
14
CN-7

1
M41 1.25 W
R14 0.85 RW
R13A 1.25 V
M15A 1.25 YW

12
11
10
9
8
R13B 1.25 V
7
6
5
4
3
2
1
CN-12

R13B 0.5 Br

20
19
17
16
15
14
12
11
10
9
8
7
6
5
4
3
2
1

CLUSTER
TX-PC
GND
ILL.
T/M ERROR
SERIAL-L
SERIAL-H
GND
GND
RX-PC
FWE
N.C
WORK LAMP
HIGH BEAM
RH TURN
LH.TURN
24V PER.
24V IG
24V IG

CN-51

C
3 BG

2 BW

C
7 Y Lo

8 WB

5B

F
L
O
R

B+

Lo

Hi

W6

BWG 4

8
7
6
5
4
3
2
1

CS-11

CL-3
RH HEAD LIGHT
R14A 1.25 RW
1 Lo
R13B 1.25 V
2 Hi
G11 1.25 B
3 E
4 C

Hi

LH HEAD LIGHT
R14B 1.25 RW
1 Lo
R13A 1.25 V
2 Hi
G02 1.25 B
3 E
4 C

MULTI FUNCTION SW

7707EL04

7-8

3. WORK LIGHT SWITCH


1) OPERATING FLOW
Illumination switch : ON position
(1) Work lamp switch ON (1st step)
ILL & head lamp switch [CS-39(7)]
Work lamp switch[CS-20(1)]
(5)

I/conn[CN-5(4)]
Front work lamp relay[CR-3(2)(4)]
LH Front work lamp ON[CN-6(2)]
RH Front work lamp ON[CN-5(2)]
(7)
I/conn[CN-12(8)]
Cluster[CN-51(7)]
Work light pilot
lamp ON
Work lamp switch indicator lamp ON

Work lamp switch[CS-20(9)]


(2) Work lamp switch (2nd step)
Rear work lamp relay [CR-6(2)(4)]
Work lamp switch [CS-20(4)(2)]
I/conn [CN-3(10)]
LH Rear work lamp ON [CL-22(1)]
RH Rear work lamp ON [CL-23(1)]
2) CHECK POINT
Engine

Key switch

Check point

Voltage

- GND (Work lamp power input)


- GND (Work lamp power output)
OFF

ON

- GND (Front work lamp)


- GND (Rear work lamp)

GND : Ground

7-9

20~25V

WORK LIGHT SWITCH


FUSE BOX
BEACON LAMP
M17 1.25 OrW

20A
1

ILL.LAMP

10A

HEAD LAMP

20A

BACK/STOP LAMP

10A

HORN/CONVERTER

30A

AIR-CON/HEATER

20A

CIGAR

20A

2
3
4
5

M10 1.25 Gr

6
7

SWITCH

10A

F/R WIPER

20A

WORK LAMP

30A

OPTION

10A

8
9
10
11

CN-36

OPT
FRONT WORK LAMP
2
1
CL-36
FRONT WORK LAMP
2
1
CL-35

C03D 1.25 Or
G15 1.25 B

C03C 1.25 Or
G14 1.25 B

2
1
FR WORK LAMP RY
3
4
4

C03 1.25 Or
M51 0.85 W
M10A 1.25 Gr
G21 1.25 B

3
2
1
CR-3

2
RR WORK LAMP RY
3
4
4
3
2
1
1
2
CR-6

II I 0

WORK LAMP SW
10 10
9
9
4 8
2
7
1 6
7
5
5
4
3
2
1
CS-20

9
2

II I 0

7
5

CF14A 1.25 Br
M52 0.85 L
M10B 1.25 Gr
G22 1.25 B

G13 0.85 B
C05F 0.85 R
M59 0.85 Y
M51 0.85 W
C05G 0.85 R

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

C03 1.25 Or

C03A 1.25 Or
G11 1.25 B

G01 1.25 B

FRONT WORK
LAMP,RH
2
1
CL-5
OPT
REAR WORK LAMP
2
1
CL-32
REAR WORK LAMP
2
1
CL-33

C03B 1.25 Or
G12 1.25 B
C14 1.25 Br
C14A 1.25 Br
G16 1.25 B

CN-5
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

FRONT WORK
LAMP,LH
2
1
CL-6

C14B 1.25 Br
G17 1.25 B

F14A 1.25 Br
G19 1.25 B
F14 1.25 Br

4
F14B 1.25 Br
G17 1.25 B

CN-3

M52 0.85 L
C05H 0.85 R

CS-39
10 10
9
4 8
C05C 0.85 R
7
1 6
5
4
3
2
M17 1.25 OrW
1

12
11
10
9
8
7
6
5
4
3
2
1
CN-12

ILL & HEAD LAMP SW : ON(1st step)

M59 0.5 Y

20
19
17
16
15
14
12
11
10
9
8
7
6
5
4
3
2
1

REAR WORK
LAMP,LH
1
2
CL-22
REAR WORK
LAMP,RH
1
2
CL-23
CLUSTER
TX-PC
GND
ILL.
T/M ERROR
SERIAL-L
SERIAL-H
GND
GND
RX-PC
FWE
N.C
WORK LAMP
HIGH BEAM
RH TURN
LH.TURN
24V PER.
24V IG
24V IG

CN-51

7607EL05

7-10

4. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal
Battery relay(R4 terminal)
Fusible link [CN-60(1)]
I/conn [CN-1(1)]
Fuse box (No.15)
Start switch [CS-2(1)]
The gear selector lever is neutral position. It is necessary condition before the starting.
The gear selector has an output signal which is activated whenever the shift lever is in the neutral
position. This signal can be used to control a relay and prevent engine from starting whenever the
shift lever is not in the neutral position.
(1) When start key switch is in ON position
Start switch ON
Start switch [CS-2(2)]
I/conn [CN-3(6)]
Battery relay [CR-1]
Battery relay operating(All power is supplied with the electric component)
Start switch [CS-2(3)]
Fuse box [No.23]
Fuse box (No.22)
I/conn [CN-3(9)]
I/conn [CN-12(10)]
ECM[CN-92(A)]
(2) When start key switch is in START position
Start switch START [CS-2(5)]
Start safety relay [CR-5(30)]
I/conn [CN-2(11)]
[CN-4(7)]
Start relay [CR-23(2)]
Starter(Terminal B+ and M connector of start motor)

Start safety relay [CR-5(87)]

2) CHECK POINT
Engine

Key switch

Check point

Voltage

- GND (Battery B+)


- GND (Fusible link)
- GND (Start key B terminal)
- GND (Start key BR terminal)
Running

ON

- GND (I/conn CN-3(6))


- GND (Start key ST terminal)
- GND (Start safety relay output)
- GND (Controller)
- GND (Start key ACC terminal)

GND : Ground
ECM : Electronic control module

7-11

20~25V

STARTING CIRCUIT

CONTROL UNIT

X2

D AD6
B AD4
C AD5

T37A 0.85 W

2
3
4
5
6
7
8
9
10
11
12
13
14
CN-13

SAFETY RY

M43 1.25 R

30
85
86 87a 87
87
85
87a 30 86

T37C 0.85 W
E05 0.85 R
M21 0.85 L

CR-5

30A

TCU

10A

ECM

10A

CLUSTER

10A

AC & HEATER

10A

SPARE

10A

ECM

5A

RCV

10A

CONTROLLER

10A

TCU

10A

CLUSTER

10A

ILL,F/L,R/R

5A

ILL.F/R,R/L

5A

16
17
18
19
20

23
24
25
26
27
28

F21 3.0 W
MASTER SW
B

R4

R3

CS-0

CR-1
F22 5.0 R

F23B 1.25 L

CN-60

EF20A 1.25 RW

2
1

DO-3
F23A 1.25 L
EF20 0.85 RW

M04B 1.25 Or

F12 0.85 V

M01 1.25 WOr

M43 1.25 R

1
2
3
4
5
6
CS-2
B
1

0, I

4
E18 0.85 LW

G78 1.25 B

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

2
3

5
6

START SWITCH

STARTER

B+

DO-2
F23 1.25 L

F12 1.25 V
EF20 1.25 RW

START RY
G11 1.25 B
E05 1.25 R

E18 1.25 LW

9
10
11
12
13
14
15

CN-12

E05 0.85 R

CN-45

DO-1

CN-3
C ST ACC BR

F21 3.0 W

CN-1

R1

R2

2
1

21
22

BATTERY
BATT RY

15

START KEY

CN-36

F23C 1.25 L
G79 1.25 B

5A

M01 1.25 WOr

5
4

TACHO SENSOR+
WIPER INT SIG
RIDE CONT. ON
RIDE CONT. AUTO
WASH SIG
BUZZER STOP
STEERING P/P PS
PARKING SIG
BRAKE PS
8

CLUTCH CUT-OFF SW

11

10

12

13

15
14

17

16

18

20

19

23

21

22

24

26

25

FUEL SENSOR
HYD TEMP SENDER
COOLANT SIG
ALT LEVEL
FAN CLUTCH(-)
FAN CLUTCH(+)
GND
BUZZER
SPEEDMETER SIG.
CAN-L
CAN-H
AUTO SEL.TCU
TAHCO SENSOR STEERING PS
ENG OIL PS
AIR FILTER
IG 24V
AUTO SEL.SW
27

CLUTCH CUT-OFF PS
29

28

31
30

32

33

CN-122
B AD2
C AD1
D AD7(KD)
A ED1(VP)

M04 1.25 Or

E18 0.85 LW

X1

14

RADIO/ROOM LAMP

A AD3

FUSE BOX

CN-58

EF20 0.85 RW

CN-121

A
B
C
D

35
34

T37B 0.85 W

B1
B2
B3
V
R
AS

CN-52

A
B
C
D

T37 0.85 W

OUTPUT SIGNAL
K
N
F
B
D
1 2 3 4 1 2 3 4 1 2 3 4

H 0 I II

VM
VP
ED
AD1
AD2
AD3
AD4
AD5
AD6
AD7

36

45
46
51
55
56
57
62
63
64
65
66
67
68

VPI
VMGA2
AIP6
AIP4
AIP1
ADM5
EF4
ED1
ED5
ED2
ED9
ED6
VPE2

NEUTRAL SIG
SAFETY RY
PREHEATER
WIPER RY
STEERING RY
SERIAL-H
SERIAL-L

CONTROLLER

1
2

CR-23
1
2
3

1
2
3

4
5
6
7
8
9
10
11
12

4
5
6
7
8
9
10
11
12

CN-2

E05 1.25 R

CN-4

E18 0.85 LW

CN-92
A VEHICLE KEY SW INPUT
B BATT. 24V
C BATT. 24V
D BATT. 24V
M BATT. 24V
S BATT. 24V
E BATT. GROUND
F BATT. GROUND
H BATT. GROUND
P BATT. GROUND
W BATT. GROUND
N FAN CLUTCH
J FUEL WARMER
ECM

7607EL06

7-12

5. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the
ON position.
Charging current generated by operating alternator flows into the battery through the battery
relay(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse
box.
1) OPERATING FLOW
(1) Warning flow
Altermator [CN-74(I)]
I/conn [CN-4(8)]
Cluster charge warning lamp ON

I/conn [CN-3(4)]

Controller [CN-58(25)]

(2) Charging flow


Battery relay [CR-1]
Alternator
Starter [CN-45(B+)]
Battery(+) terminal
Charging
I/conn [CN-60(1),(2)]
I/conn [CN-1(1),(2)]
Fuse box
2) CHECK POINT
Engine

Key switch

Check point

Voltage

- GND (Battery)
- GND (Battery relay)
Running

ON

- GND (ALT B+)


- GND (ALT I)
- GND (Controller)
- GND (Fuse box)

GND : Ground

7-13

20~28V

CHARGING CIRCUIT

CN-58

FUSE BOX
BEACON LAMP

20A
1

ILL.LAMP

10A

HEAD LAMP

20A

BACK/STOP LAMP

10A

HORN/CONVERTER

30A

AIR-CON/HEATER

20A

CIGAR

20A

2
3
4
5

6
7

SWITCH

10A

F/R WIPER

20A

WORK LAMP

30A

OPTION

10A

CASSETTE/BUZZER

2
1
CN-1

9
10

F22 5.0 R
F21 3.0 W

2
1
CN-60

11
5A
12

PREHEATER

30A

TURN LAMP

20A

RADIO/ROOM LAMP

13
14
5A
15

START KEY

30A

TCU

10A

ECM

10A

CLUSTER

10A

AC & HEATER

10A

SPARE

10A

ECM

5A

RCV

10A

CONTROLLER

10A

TCU

10A

CLUSTER

10A

16
17
18
19
20
21
22

23

BATT RY

25
26

ILL. F/L,R/R

5A

ILL. F/R,R/L

5A

MASTER SW

BATTERY

24

R4

R3

CS-0

27

CR-1

28

CN-36

STARTER

1
2
3

EF20 0.85 RW

1
2
3
4
5
6
7
8
9
10
11
12

EF20 1.25 RW

4
5
6
7
8
9
10
11
12

15 R

5
4

CLUTCH CUT-OFF SW

TACHO SENSOR+
WIPER INT SIG
RIDE CONT. ON
RIDE CONT. AUTO
WASH SIG
BUZZER STOP
STEERING P/P PS
PARKING SIG
BRAKE PS
7

11

10

12

13

15
14

17

16

18

20

19

21

23

24

22

26

EF20 0.85 RW

25

FUEL SENSOR
HYD TEMP SENDER
COOLANT SIG
ALT LEVEL
REMOTE FAN(-)
REMOTE FAN(+)
GND
BUZZER
SPEEDMETER SIG.
CAN-L
CAN-H
AUTO SEL.TCU
TAHCO SENSOR STEERING PS
ENG OIL PS
AIR FILTER
IG 24V
AUTO SEL.SW
27

CLUTCH CUT-OFF PS
29

28

31
30

32

33

35
34

36

NEUTRAL SIG
SAFETY RY
PREHEATER
WIPER RY
STEERING RY
SERIAL-H
SERIAL-L

CONTROLLER

B+
CN-45

ALTERNATOR

B+
E20 1.25 RW

I
GND
CN-74

G
3

CN-4

13
14

CN-3

7707EL07

7-14

6. ELECTRIC PARKING, DECLUTCH CIRCUIT


1) OPERATING FLOW
(1) Parking OFF
Fuse box (No.8)
Parking switch OFF [CS-17(6) (8)]
Parking brake released (By hydraulic pressure)
(2) Parking ON
Fuse box (No.8)

Parking switch ON

Parking solenoid ON (Activated)

Parking solenoid [CN-71] OFF


Parking brake applied [By spring force]
[CS-17(5) (7)]
T/M control unit [CN-52(21)]
T/M declutch

(3) Declutch ON
Fuse box (No.8)
Clutch cut-off switch ON
Clutch cut-off switch [CS-42(5) (1)]
Controller [CN-58(10) (29)]
Service brake applied
Service brake pressure switch
ON [CD-5]
T/M control unit [CN-52(66)]
Declutch
2) CHECK POINT
Engine

Key switch

Check point

Voltage

- GND (Parking switch input)


- GND (Parking switch output)
- GND (Parking switch input)
Running

ON

- GND (Parking switch output)


- GND (Parking solenoid)
- GND (Pressure switch clutch cut-off)

GND : Ground

7-15

20~25V

ELECTRIC PARKING, DECLUTCH CIRCUIT

CONTROL UNIT

TACHO +
WIPER INT SIG
RIDE CONT. ON
RIDE CONT. AUTO
WASH SIG
BUZZER STOP
STEERING P/P PS
PARKING SIG
BRAKE PS

AUTO SEL.SW

CLUTCH CUT-OFF SW

11 10 9 8

7 6 5 4

2 1

M26 0.85 Gr

CN-58

M31 0.85 GrW

FUEL SENSOR

CLUTCH CUT-OFF PS

36 35 34 33 32 31 30 29 28

CN-52

M34 0.85 ROr

T36 0.85 WOr

NEUTRAL SIG
SAFETY RY
PREHEATER
WIPER RY
STEERING RY
SERIAL-H
SERIAL-L

ED5
ED2
ED9
ED6
VPE2
64
65
66
67
68

T26 0.85 YW

EF1
ED3
ED10
ED7
VPE1
CANF-H
CANF-L
CANF-T
VGS
ED11
19
20
21
22
23
25
26
27
28
29

CONTROLLER

FUSE BOX[CN-36(2)]

9
2

II I 0

7
5

10 10
9
4 8
7
1 6
5
4
3
2
1

C05C 0.85 R

M17 1.25 OrW

ILL & HEAD LAMP SW : ON(1st step)

4
PARKING SW
9
8
2
7
1

10 10
9
8
6
7
6
5
5
4
3
2
1

FUSE BOX
BEACON LAMP

G17 0.85 B

20A
1

ILL.LAMP

10A

HEAD LAMP

20A

BACK/STOP LAMP

10A

HORN/CONVERTER

30A

AIR-CON/HEATER

20A

2
3
4
5

C05K 0.85 R
M44 0.85 L
T26 0.85 YW
M09E 0.85 W
M09F 1.25 W

M09 0.85 W

CIGAR

20A

SWITCH

10A

F/R WIPER

20A

7
8
9

CN-36

CS-17

3
CLUTCH CUT-OFF SW
9

M34 0.85 ROr

Pa

PARK PS

CD-5

Pa

PARK
SOLENOID

T36 0.85 WOr

M26 0.85 Gr

1 2

CD-26

M31 0.85 GrW

CN-71

CS-42

M09C 0.85 W

G27 0.85 B

7
1

G09 0.85 B
C05J 0.85R

M44 0.85 L
G28 0.85 B

8
2

10 10
9
8
6
7
6
5
5
4
3
2
1

CLUTCH
CUT-OFF

7607EL08

7-16

7. WIPER AND WASHER CIRCUIT


1) OPERATING FLOW
Fuse box (No.9)
Wiper relay [CR-4(30) (87a)]

I/conn [CN-13(9)]
Front wiper motor [CN-21(1)]
Wiper relay Lo [CR-26(86), (87)]
I/conn [CN-7(8)]
Multi function switch [CS-12(6)]
Rear wiper & washer switch [CS-3(1)]
Rear wiper motor [CN-102(1)]

(1) Front washer switch ON


Washer switch ON [CS-12(6) (2)]
I/conn[CN-7(12)]
Washer tank [CN-22(2)]
Washer operating
Controller [CN-58(5) (33)]
Front wiper relay Lo
[CR-26(85) (30)]
Front wiper motor [CN-21(5)]
Wiper motor operating(Low)

I/conn [CN-13(13)]

(2) Front wiper switch ON


INT position
Wiper switch ON [CS-12(6) (1)]
I/conn [CN-7(13)]
Controller [CN-58(8) (33)]
Wiper relay Lo [CR-26(85) (30)]
I/conn [CN-13(13)]
Front wiper motor [CN-21(5)]
Front wiper motor intermittently operating
Lo position
I/conn[CN-7(10)]
Wiper relay Lo [CR-26(87a) (30)]
Wiper switch ON [CS-12(6) (4)]
I/conn [CN-13(13)]
Front wiper motor [CN-21(5)]
Front wiper motor operating (Low)
Hi position
I/conn[CN-7(11)]
Wiper relay Hi [CR-4(86) (87)]
Wiper switch ON [CS-12(6) (3)]
I/conn [CN-13(12)]
Front wiper motor [CN-21(4)]
Front wiper motor operating(High)
(3) Auto-parking(When switch OFF)
Switch OFF
Fuse box (No.9)
Front wiper motor [CN-21(1) (2)]
Wiper relay Lo [CR-26(87a) (30)]
Wiper motor stop
(4) Rear wiper and washer switch
Wiper switch ON(1st step)
Wiper switch ON [CS-3(1) (6)]
Washer switch ON(2nd step)
Washer switch ON [CS-3(1) (3)]

Wiper relay Hi [CR-4(30) (87a)]


I/conn [CN-13(9)]
Multi function switch [CS-12(5) (4)]
I/conn [CN-7(10)]
I/conn [CN-13(13)]
Front wiper motor [CN-21(5)]

Rear wiper motor [CN-102(5)]


Rear washer tank [CN-103(2)]

7-17

Rear wiper motor operating


Washer operating

2) CHECK POINT
Engine

Key switch

Check point

Voltage

- GND (Front wiper switch power input)


- GND (Rear wiper switch power input)
- GND (Wiper relay power input)
- GND (Front wiper motor Lo power input)
Stop

ON

- GND (Front wiper motor High power input)


- GND (Wiper relay power input)
- GND (Front washer power output)
- GND (Rear washer power output)
- GND (Front wiper motor power output)
- GND (Rear wiper motor power output)

GND : Ground

7-18

20~25V

7-19
3 BG

2 BW

MULTI FUNCTION SWITCH


7 Y Lo

B+

0,I
II I 0
C

Hi

2
G51 1.25 B
M49 0.85 G
M46 0.85 R

M45C 0.85 W

M38 0.85 Br
M27A 0.85 R
M30 0.85 Y

M39 0.85 G

M14D 1.25 L

M14 1.25 L

1
2
3
4
5
6

CS-5

10
11
12
13
14
CN-7

6
7
8
9

M27 0.85 R

M30 0.85 Y

CN-58

CN-21

HO

1
2
3
4
5
6
7
8
9
10
11
12
13
14
CN-13

C
W

CS-12
6
5
4
3
2
1

BY 1
RW 6
Gr 2

G 5
BVi 3
L 4

BWG 4

W6

CS-11

8
7
6
5
4
3
2
1

G53 1.25 B
M56A 0.85 L

II
I
0
J 0
II
I

Lo

CN-103
M
1
2

M22 0.85 Gr

5
4

10

11

12

13

15
14

16

17

18

19

20

21

22

23

24

25

26

27

28

29

31
30

32

33

35
34

36

TACHO +
WIPER INT SIG
RIDE CONT. ON
RIDE CONT. AUTO
WASH SIG
BUZZER STOP
STEERING P/P PS
PARKING SIG
BRAKE PS

CLUTCH CUT-OFF SW

FUEL SENSOR
HYD TEMP SENDER
COOLANT SIG
ALT LEVEL
REMOTE FAN(-)
REMOTE FAN(+)
GND
BUZZER
SPEEDMETER SIG.
CAN-L
CAN-H
AUTO SEL.TCU
TAHCO STEERING PS
ENG OIL PS
AIR FILTER
IG 24V
AUTO SEL.SW

CLUTCH CUT-OFF PS

NEUTRAL SIG
SAFETY RY
PREHEATER
WIPER RY
STEERING RY
SERIAL-H
SERIAL-L

6 5 Lo
5 4 Hi
4
G55 1.25 B
3 1B
M54 0.85 W
2 2Pf
M14B 1.25 L
1 3E
CN-102
M55 0.85 Or

FUSE BOX
BEACON LAMP

ILL.LAMP
10A

HEAD LAMP
20A

BACK/STOP LAMP
10A

HORN/CONVERTER
30A

AIR-CON/HEATER
20A

CIGAR
20A

SWITCH
10A

F/R WIPER
20A

WORK LAMP
30A

4 Hi
5 Lo

3E
2Pf
1B

L
O
R

REAR WASHER

8 WB

FRONT WASHER

5B

REAR WIPER & WASHER SW


CN-22
G54 1.25 B
M
1
M27B 0.85 R
2

M14C 1.25 L

M56 0.85 L

M55 0.85 Or

M54 0.85 W

G11 0.85 B

10

Hi

CS-3
10 10
9
8
3
7
6
6
5
4
3
2
1

REAR WIPER

WIPER AND WASHER CIRCUIT

CONTROLLER

20A
1

2
3
4

7
8

10

CN-36

M46 0.85 R
M45A 0.85 W
M45 0.85 W
M22 0.85 Gr
M39 0.85 G

M14A 1.25 L
M38 0.85 Br
M49 0.85 G
G25 1.25 B
M45B 0.85 W

WIPER RY LO
30
87a 87 85
86
87
85
30 86
87a

CR-26

3
WIPER RY HI
30
87a 87 85
86
87
85
30 86
87a
CR-4

1
7

M40 0.85 VOr

FRONT WIPER

7607EL09

HAZARD, TURN AND ROTARY CIRCUIT

COMBI LAMP LH
1
RF52C 0.85 L
2
3
4
5
6
7
8
9
10
RF50C 0.85 Or
11
12
13
14
CN-3

F52 1.25 L
G75 1.25 B

4
3

C
T

2
1

E
S

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

CL-15

COMBI LAMP RH
F50 1.25 Or
G74 1.25 B

4
3

C
T

2
1

E
S

CL-16

C08 1.25 GY
G13 1.25 B

ROTARY LAMP

C07 1.25 G
CL-7

FUSE BOX
BEACON LAMP

20A
1

ILL. LAMP

10A

HEAD LAMP

20A

BACK/STOP LAMP

10A

HORN/CONVERTER

30A

2
3
4
5

CN-5

AIR-CON/HEATER

20A

CIGAR

20A

6
7

SWITCH

10A

F/R WIPER

20A

WORK LAMP

30A

OPTION

10A

8
9
10

CASSETTE/BUZZER

11
5A
12

1
2
3
4
5
6
7
8
9
10
11
12
13
14
CN-7

FLASHER UNIT
M42 1.25 BrW
1 L
M11 1.25 R
2 B G
G62 1.25 B
3 E
CR-11

PREHEATER

30A

TURN LAMP

20A

13
14

RADIO/ROOM LAMP

5A

START KEY

30A

TCU

10A

ECM

10A

CLUSTER

10A

AC & HEATER

10A

15
16
17
18
19
20

CN-36

RF50A 0.5 Or

HAZARD SWITCH

BEACON LAMP SWITCH

Y
HO

CS-5

BY 1
RW 6
Gr 2
C
W

G 5
BVi 3
L 4
II
I
0
J 0
II
I

RF52D 0.85 L
RF50 0.85 Or

1
2
3
4
5
6
7
8
9
10
11
12
CN-10

CLUSTER
TX-PC
GND
ILL.
T/M ERROR
SERIAL-L
SERIAL-H
GND
GND
RX-PC
FWE
N.C
WORK LAMP
HIGH BEAM
RH TURN
LH.TURN
24V PER.
24V IG
24V IG

CN-51

G03 1.25 B
R52 1.25 L

G13 1.25 B
R50 1.25 Or

LH TURN,FR
1
2
CL-24
RH TURN,FR
1
2
CL-25

3 BG

2 BW

7 Y Lo

8 WB

5B

B+
L
O
R

Hi

Lo

Hi

W6

BWG 4

CS-11

CS-12
6
5
4
3
2
1

RF50 0.85 Or
RF52 0.85 L

C08B 1.25 GY

G23 1.25 B
C08A 1.25 GY

RF50D 0.85 Or
RF52D 0.85 L

C07 1.25 G
7
1

8
2

CS-41

CS-23
10
9
8
6
7
6
5
5
4
3
2
1
10

7
1

8
2

10 10
9
8
6
7
6
5
5
4
3
2
1

G53 0.85 B

M42C 1.25 BrW


M42B 1.25 BrW

8
7
6
5
4
3
2
1

M42A 1.25 BrW

RF52A 0.5 L

20
19
17
16
15
14
12
11
10
9
8
7
6
5
4
3
2
1

MULTI FUNCTION SWITCH

7607EL11

7-20