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PB-1401-1103
HEPA Filters
For High Efficiency Applications
IEST-RP-CC001.3
MIL-STD-282
Quality Assurance
Any industry that has dangerous process or
exhaust gases and/or particulates has a vital
concern for the health and safety of personnel.
In addition to corporate concern, the United
States Government has dictated that safety
equipment meet minimum safety standards. Any
equipment sold to meet these minimum standards
has to be manufactured using accepted Quality
Control procedures.
Flanders has developed a Quality Assurance
program to assure that the product or service
provided meets these standards. This program
addresses the entire range of Flanders
involvement, including the purchase of raw
materials, the shortage of these raw materials,
incorporation of these materials into a product or
service, testing this product or service, and then
shipping it to its destination.
Notes:
1.
2.
to
all
to
or
HEPA Filters
Table of Contents
Quality Assurance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Front Cover
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Important Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General
Efficiency Testing
HEPA Filters
Scan-Tested HEPA Filters
Performance Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High Capacity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
12
Chart: PUREFORM High Capacity HEPA Filters Metal Frame Box Style
Chart: PUREFORM High Capacity HEPA Filters Metal Frame, Double Turn
Flanges, Metal Frame 05 Fluid Seal, Wood Frame Box Style, Wood Frame
05 Fluid Seal
Chart: Separator-style High Capacity HEPA Filters
13
HEPA Filters
Table of Contents
Model Number Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
16
17
18
19
20
21
Packaging and Palletizing, Receipt and Storage Requirements, Shelf Life Information
Guide Specifications.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
23
Important Message
HEPA Filters
Industrial Grade
Nuclear Grade
Laminar Flow Grade
Bio/Hazard Grade HEPA
VLSI
ULPA
Pharmaceutical Grade
HEPA Filters
IEST describes the performance level of Type A
filters as: A filter that has been tested at rated
flow in accordance with Section 9.1.1
(Mil-Std-282). The minimum filter efficiency of the
encapsulated filter for this type of filter is 99.97%
on 0.3 m particles. Each Flanders Type A HEPA
filter shall have a minimum efficiency of 99.97%
on 0.30 micrometer size particles when tested
at rated capacity on a Q-107 Penetrometer.
Filters rated for 1000 cfm or less are challenged
with an approved nearly monodispersed oil
aerosol of 0.30 micrometer size. Filters rated
for flows greater than 1000 cfm are tested using
a polydispersed oil aerosol. By measuring the
upstream and downstream concentration of
these particles with a light scattering photometer, the penetration can be determined and the
efficiency can be calculated.
Filter Media
This filter media is boron silicate microfiber and
contains a waterproofing binder which adds
strength under both wet and dry conditions.
Samples of the media are tested for physical
and performance proper ties before filter
construction.
Gasket
Seal
Filter
Housing
Frame Styles
00
03
08
Box-Type Construction
Double-Turn Flanges, Both Sides
Double-Turn Flange, One Side
00
Wood
03
Fabricated
Metal
00
Metal
Faceguards
Faceguards are available and are used
primarily to protect the filter media from
damage. The standard faceguard material is
4 x 4 mesh galvanized steel and a 4 x 4 mesh
Type 304 Stainless Steel is also available.
03*
Extruded
Aluminum
08
Fabricated
Metal
Sealant Materials
The entire media pack must be sealed to the
filter frame to prevent by-pass leakage so that
the filter will meet the minimum efficiency requirements. The filter pack is sealed with a variety of
adhesives, depending upon the style of
filter pack and the efficiency and testing
requirements.
6
IL
Filter
Fluid
Seal Channel
Knife Edge
Housing
BLU-JEL
Seal
Frame Styles
05
06
05
Fabricated
Metal
05
Wood
06
Fabricated
Metal
06*
Extruded
Aluminum
05*
Extruded
Aluminum
C
Depth
Frame
Dimensions
H
(inches)
10 5/8
5 1/2
Rated Capacity
(CFM)
111/2
111/2
205
425
455
725
945
1000
1275
2095
35
105
190
225
365
470
500
635
775
1045
1320
1590
635
810
985
1330
1680
2025
(inches)
CC-F
CG-F
GC-F
GE-F
YY-F
GG-F
GN-F
GQ-F
BB-D
CC-D
CG-D
GC-D
GE-D
YY-D
GG-D
GN-D
GP-D
GQ-D
GR-D
GS-D
NG-D
NN-D
NP-D
NQ-D
NR-D
NS-D
12
12
24
24
23 3/8
24
24
24
8
12
12
24
24
23 3/8
24
24
24
24
24
24
30
30
30
30
30
30
12
24
12
18
23 3/8
24
30
48
8
12
24
12
18
23 3/8
24
30
36
48
60
72
24
30
36
48
60
72
11 1/2
5 7/8
5 7/8
F&D
Depth
(inches)
Frame
Dimensions
H
(CFM)
(inches)
CC-F
12
12
CG-F
12
24
GC-F
24
12
8
GE-F
24
18
YY-F
23 3/8
23 3/8
GG-F
24
24
GN-F
24
30
BB-D
8
8
CC-D
12
12
CG-D
12
24
GC-D
24
12
GE-D
24
18
4
3
YY-D
23 /8
23 3/8
GG-D
24
24
GN-D
24
30
GP-D
24
36
GQ-D
24
48
GR-D
24
60
GS-D
24
72
Note: 06 Fluid Seal Design Filters will have a
lower nominal rated capacity (or higher
resistance) due to reduced media area.
10
Rated Capacity
11 1/2
5 7/8
(inches)
Rated Flow
(CFM)
11-inch Separator-Style
8-inch PUREFORM
180
195
1000
1000
(inches)
11-inch Separator-Style
11-inch PUREFORM
Rated Flow
(CFM)
260
290
2000
2000
11
Frame
Dimensions
W
Rated Capacity
(CFM)
(inches)
CG-F
GC-F
GG-F
YU-F
YY-F
12
24
24
23 3/8
23 3/8
24
12
24
11 3/8
23 3/8
11 /2
Frame
Dimensions
W
Rated Capacity
(CFM)
(inches)
CG-F
GC-F
GG-F
YU-F
YY-F
12
24
24
23 3/8
23 3/8
24
12
24
11 3/8
23 3/8
11 1/2
Frame
Dimensions
W
Rated Capacity
(CFM)
(inches)
CG-F
GC-F
GG-F
YU-F
YY-F
12
12
24
24
23 3/8
23 3/8
24
12
24
11 3/8
23 3/8
11 1/2
Depth
(inches)
A
B
C
D
D2
E
F
F2
G
N
P
H
Q
R
S
U
Y
3 /16
8
12
5 7/8
7 7/8
18
11 1/2
13 1/2
24
30
36
42
48
60
72
11 3/8
23 3/8
Depth
(inches)
Code
A
B
C
D
D2
E
F
F2
G
H
J
K
L
M
N
P
Q
R
3 1/16
/16
1
/8
3
/16
5 7/8
7 7/8
1
5
/4
/16
11 1/2
13 1/2
/8
/16
1
/2
9
/16
5
/8
11
/16
3
/4
13
/16
7
/8
15
/16
7
Example: GG-F = 24 H x 24 W x 11 /2 D
Example:
23G23GF = 23 3/8H x 23 3/8 W x 11 1/2 D
E-Number Sizes
Z-Drawing
Example:
0-007-C-19-06-SU-52-00-E0781
Example:
0-007-W-08-03-IU-12-00-Z97001
13
0 - 007 - F - 02 -
Hardware: 0 = None
P = 2 extended frame w/roughing prefilter pad
(DUAL-PAC)
H = Bearing plates on filters for A-2/A-4/B-1
frames ordered before 6/1/1975
S = Bearing plates on filters for C-Series
housings ordered before 6/1/1975
T = Extractor clips on filters for fluid seal housings
U = Handles for wood-frame filters for G-Series
housings
Filter Media:
Pack Style:
Frame Material: 01 =
02 =
03 =
04 =
05 =
07 =
08 =
11 =
19 =
00 - IU- 51 - 13 - GG - FU9
UL Code: U5 = UL586
U9 = UL900
For filters requiring UL labels. (Standard
sizes only.)
For odd size or filters requiring a Z
drawing, the UL Code must be specified
separately from the Filter Model Number.
Filter Size:
Faceguard Location: 0
1
2
3
Faceguard Type:
=
=
=
=
None
Upstream
Downstream
Both Sides
0 = None
1 = Galvanized Steel
2 = Stainless Steel
Gasket Location: 0
1
2
3
=
=
=
=
3 = PVC Plastic
4 = Scrim
x = (Special Material)
None
Upstream
Downstream
Both Sides
4 = Glass Packing
5 = Blu Jel Seal
x = (Special Material)
00
03
05
06
08
=
=
=
=
=
Box-Type construction
Double-turn Flanges, both faces (for metal filters)
Channel for fluid seal onone face, (for wood or metal filters)
Single-header with channel for fluid seal (downstream)
Double-turn Flange, one side
15
Hardware
Filter
Medium
Pack
Style
None
P
H
S
T
011
007
D
F
C
W
01
02
03
/4 fire-retardant plywood
Aluminum
04
05
07
08
Frame
Material
Frame
Style
Sealant
Material
Gasket
Type/
Location
Faceguard
Material/
Location
7 8
/ depth SeparatorPack)
'Box-Type" construction
Double-turn flanges both faces (for metal filters)
00
03
Channel for fluid seal on one face (for wood or metal filters)
Single headers with channel for fluid seal (downstream)
05
06
08
IU
SU
4. Glass packing
5. BLU-JEL Seal
3. Silicone sponge
X. (Special Material)
2. Downtream face
Filter Size
Seven spaces are allotted for filter size codes, although all
spaces may not be required. Standard size designators
(GG-F, etc.) are entered flush left, including dashes. Special
sizes (Alpha Numeric Designators and Z-drawings) are entered
flush left with the prefixes (no dashes)
UL Code
16
11
19
EXAMPLE:
Silicone Sealant
Flanders manufactures steel-frame separatorstyle HEPA filters for applications with hightemperature requirements up to 1,000F (540C)
for exhaust air only and 500F (260C) for
supply air. High-temperature filters are available
with gasket or fluid seal, the latter for supply air
applications only. (Filters with BLU-JEL Fluid
Seal have a maximum service temperature of
390F.)
Frame
Dimensions
H
Rated Capacity
D
11-inch
Separator
11 1/2
200
425
455
1000
1275
(inches)
CC-F
CG-F
GC-F
GG-F
GN-F
CC-D
CG-D
GC-D
GG-D
GN-D
12
12
24
24
24
12
12
24
24
24
12
24
12
24
30
12
24
12
24
30
Max. Inititial
Resistance
(CFM)
5 7/8
5 1/2-inch
Separator
125
190
250
500
625
(inches w.g.)
1.0
1.0
1.0
1.0
1.0
1.3
1.0
1.0
1.0
1.0
17
Hardware
None
S
T
Filter
Medium
Pack
Style
C
H
Frame
Material
02
03
Frame
Style
03
05
Sealant
Material
IG
IE
IH
SU
SE
Gasket
4. Glass packing
5. BLU-JEL Seal
0. None
Type/
Location
3. Silicone sponge
X. (Special Material)
Faceguard
Material/
Location
2. Downtream face
Seven spaces are allotted for filter size codes, although all
spaces may not be required. Standard size designators
Filter Size (GG-F, etc.) are entered flush left, including dashes. Special
sizes (Alpha Numeric Designators and Z-drawings) are entered
flush left with the prefixes (no dashes)
18
011
007
EXAMPLE:
Nipple-Connected Filters
Nipple-connected Nuclear Grade filters are available with one (N1) or two (N2) pipe connections,
and with separatorless PUREFORM or
Separator-style filter elements. Frame
materials are Type 304 or Type 409 stainless
steel and 3/4-inch fire-retardant plywood.
Each filter shall be tested for resistance to airflow and penetration in accordance with Mil-Std282 at the nominal rated capacity listed herein.
The penetration shall not exceed 0.03%. HEPA
filters shall be tested per the requirements of
IES-RP-CC001.3, HEPA and ULPA Filters.
Environmental Conditions
Heat Resistance
In high-temperature applications, the filter
media will exhibit loss of strength after the binder
burns off. (This normally occurs in the 300325F range.) The filter media becomes
significantly weaker when the binder burns
off; therefore, Flanders recommends only
separator-style filters be used in hightemperature applications.
20
Pleats
Vertical
Installation Note
HEPA filters should be installed with the
pleats aligned with the vertical axis when
the airflow is horizontal. This prevents
sagging and potential tearing of the medium
as the filter becomes loaded with dust in service.
21
3.0 Performance
22
Penetration
The effect of temperature on the hardness of
BLU-JEL Seal has been tested using a
Penetrometer test machine. The following results
are expressed in points of penetration (mm x
10-1) as measured by the machine:
@-58F: 35 @+77F: 57 @+392F: 34
Chemical Resistance
Information on BLU-JEL Seals resistance to a
wide variety of oils, fuels, hydraulic fluids,
solvents, silicone fluid, greases, food products,
water and steam, acids, bases, salts and other
chemicals is available from the factory upon
request.
Radiation Effects
The expected radiation resistance of BLU-JEL
Seal is 20 megarads at room temperature, 10
megarads of radiation at 77F. Radiation
exposure at these levels will not affect the
sealing properties of the compound. Exposure
to higher levels of radiation and temperature will
result in brittleness, which is not reversible.
Further information on radiation testing is
available from the factory.
Non-Nutrient
BLU-JEL Seal is a non-nutrient and will not of
itself support biological growth. The compound
does not contain a fungicide.
24
Important Notice
For best results in the application of Flanders products, it is recommended that the
buyer supply complete information about the operating conditions of the
ventilation system to Flanders for prior evaluation. Flanders does not guarantee that its
equipment will operate at the performance levels given on the identification labels or in
the catalog specifications under all conditions of installation and use, nor does Flanders
guarantee that suitability of its product for the particular end use which may be
contemplated by the buyer. When the system components are supplied to the buyer or
his agent for final installation and assembly in the field, it should be under the supervision
of factory trained personnel who are equipped to test the installation and certify its performance and conformance to industry accepted specifications. Failure to follow these procedures may result in a compromised installation.
Flanders Corporation
Corporate Headquarters
St. Petersburg, FL 33713
Technical Inquiries:
531 Flanders Filters Rd
Washington, NC 27889
Tel: 252-946-8081 Fax: 252-946-3425
Email: ffi@ffi.flanderscorp.com
Web site: www.flandersffi.com
Flanders Corporation
Flanders Corporation continues to research and develop product improvements and reserves the right to change product designs and specifications without notice.