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CONSTRUCTION.
TALL CHIMNEY
A
OF
SHAFTS,
CHIMNEY
TALL
CONTAINING
DETAILS OF
UPWARDS=
CEMENT
CEM
THE CONTINENT,
^^^ ^^.^
AND
ENGLAND, AMERICA
WORKS,
HOUSE, BRICK
\\^rs^^::^
IN
CONSTRUCTED IN
CONCRETE.
IRON AND
STONE,
BRICK,
BY
BANCROFT
M.
ROBERT
Liva
(Past President
AND
FRANCIS
J.
BANCROFT
Surveyor).
(Assistant Munieipal
8174
Manchester:
-O
SE.T, HO.M.,
'^^^^^
G.B.. J.-SO.
J
99.
Calvert,
JOHN
Lewes
"EAST SUSSEX NEWS"
CO
CO.,
..O
and
Farncombe
,00.
K.K. street.
Oeeices.
1885.
stationers^ ^all.]
[Entered at
^^^
Tr
LEWES
FARNCOMBE AND
CO,
PRINTERS.
\
/
1??^
)
\
)
\
':\
THE Authors
it
and
for that
and concrete
brick, stone,
Britain, the
Chimney Construction
Civil
interest with
which
investigations.
In
it
to further his
the work has been added to, revised and further illustrated.
/'3/0I4
ILLUSTRATIONS,
Plate
I.
No.
1
Draught.
Wind
Stability.
Pressure.
RoUox, Glasgow.
Plate
II
2.
10
15
Carlisle,
P. Dixon.
Cap
at top.
16
Greenliithe, I. Johnson.
Plate
1
31
Elevation of Shaft.
Manningham
18
20
21
30
19
22
3.
33
3436
Dovercourt, Pattrick
&
Part Elevation.
at base.
Sons.
Mills.
Plate
4.
Plate
5.
Cap.
37
38
Wrought Iron
Shaft, Elevation
and Cross
Section
39
Works.
Plate
40
43
4447
Section.
6.
Illustrations.
iv.
Plate
7.
No.
53
48
Huddersfield, Brooks
&
Son.
Half Plan
at
54
^f)
Plate
60
64
65
68
71
8.
Lewes, IMessrs.
69
Hai-vej',
Sunderland, River
at top.
Plate
70
and Plan
Brewers.
Wear
9.
Commissioners.
Concrete Chimney.
72
73
Middlesboro'.
tight Spout.
Sewage Works
74
Salford
75
76
Eastbourne Water
156'
Works
150'
150'
77
78
Franlcfort, Messrs.
79
91^'
80
90'
81
90'
82
Hastings,
Moulson
Water Works
& Co
100'
92^'
high
,,
,,
,,
,,
i>
,,
84^'
INDEX.
Page
Illustrations (List of).
General Remarks.
9
12
13
Foundations,
Weather,
Brickwork,
Bond, Expansion,
Minimum Heights
of Shafts.
Metropolitan Board of
Works
Regulations.
26
30
Cement.
Draught.
StabiUty.
Height from
cround line
Existing Chimneys.
to top in
When
feet.
St.
Ss'
Built.
1857-8-9
1841-2
1842
1867-8
iS^
1835
1835-6
1857-8
I.
882
1869
1865
dx'
(fell
1883
1872-3
1876-7-8
1862-3
1873
1883
Index.
vi.
Height from
ground line
to top in
Page
71
74
75
76
-6
-8 _
y8
jg
f
80
<
I
85
87
88
89
90
91
92
feet.
220
217
210
210
190
186
180
180
180
120
102
174
135
I02f
95
95
96
97
98
99
100
lor
102
102
103
107
108
109
no
111
112
113
107
Prussia, Georgs
Marien
1869
1881
1866
1881
1880
1857
1870
>
Baxter Bros.
1863-5
70
IVor/cs
150
150
150
150
150
140
'^-^
99
Crossness
Metropolitan Board of Works
Woolwich
Gim Factory
Falls River Print
160 U.S.A., Massachusets
TV. D. Barl-er
160 AVorcester Brick Works
160 London, Nine Elms Cement Works
Francis &> Co.
160 Mexico Cotton Factoiy
177
85
Built.
1873
102
102
84
93
When
Northfleet
J. C. GostUng & Co.
U.S.A., New York .... Steam Heating Company
Olroyd ^ Sons
Dewsbury
Lanarkshire
Coltness Iron JVorks
Ohio Rolling Mills Company
U.S.A., Cleveland
Sheffield, Deepcar
Fox &^ Co.
133
127
I2i|
120^
120
120
Qo
1083-
108
107
105
100
100
96-}
1878
1874
F. Lacon (^
Co.
McFaiiane &=
Co.
....
Great Yarmouth
Glasgow
1867
1883
Mill
London, Bermondsey
Prockter ^^ Bevingtoti
London, Broad Street Goods Station, City, London and
North- Western Railway
Huddersfield
Brooks &' Sons
1881-2
188 1-2
1867
1878
1838
^^73
A.,
Company
Birmingham, Hansworth .... Phccnix Bolt Works
Surrey Commercial Docks
Lincolnshire, Boston
Flour Mills
London, Caledonian Road
A. Gordon
Co.
Doncaster Local Board
London, Farringdon
City, Great Northern Railway
XJ. S.
i86g
1874
1829-30
?>t^mioxA,Co\-i\\Qc{\.c\xi,
Street,
dr
188
1871
1883
1862
1880
1869-70
1867
1880
Page
W.
J.
HoLYROYD Smith,
CHIMNEYS
Firstly,
com-
heated
chimney
air,
Fotindations,
In building large chimneys one of the most
important points is the construction of the foundation. Very
much will depend, of course, upon the nature of the ground.
When on solid rock, it is only necessary to excavate to such
a depth that the heat of the gases will not materially affect
the natural stone, and to a depth sufficient to allow the necessary
spreading of the base. In many instances, however, chimney
stacks have to be built near rivers and on sites where the upper
strata are of alluvial clay or made ground, and it is necessary
to carry the foundation deep down until a stiff clay, hard sand,
or rock bottom is reached. This frequently entails excavation
25' or 30' deep or even more, and it is not only requisite
that the foundation should be large enough to carry the superincumbent weight, but also that it should be of such an area
10
it
ground.
time before proceeding with the shaft proper, in order that the
set, and any slight settling take place, before a great
weight is built upon it. As a remarkable instance of the general
settlement of the foundation of a shaft, we may mention a
chimney which was built by Mr. Clegg, at P'ulham, over a
quicksand, in which an iron rod sank to a depth of 15' with
During the erection
little more than its own weight as pressure.
the concrete foundation sank bodily i' 45" without cracking
the shaft or causing it to deviate from the perpendicular. From
work may
this
it
weather.
Progress.
2'
to
2\'
Shafts should be
in height per
is
largely dependent upon the size of the shaft being erected the
taller the shaft the more care should be exercised in allowing
;
the mortar to
settle
down
set,
to the
Lancashire large shafts are built about half their ultimate height,
and then left six months to consolidate before completion.
General Remarks.
of uniform thickness.
They should be
a heat
Bond.
it is
is adopted
This is a practice
condemned by some authorities, but is almost unavoidable in
the construction of small circular shafts, unless purposely made
bricks are used, owing to the sharp curvature of the work in
shafts having large diameters it should never be employed.
The
much
increased by
a practice often
adopted and to be commended. Care must, however, be taken
to fix a good lightning conductor to a shaft thus constructed, as
the stack would form a great attraction to the electric fluid.
longitudinal strength of a shaft
is
is
to any other
no
woodwork
or anything
work or buildings, and should have
takes place
the
settlement
that
fixed to them, on account of
expansion
caused
erected,
the
by the
after the shaft has been
caused
by
wind.
heated gases, and the oscillations
Expansion.
Snpervi'sion.
The shafts should be plumbed and levelled
every 3', or oftener, so as to obtain a regular batter, and keep
the stack erect and care should betaken that in angular shafts
the quoins are built without twist.
;
12
A[i)ii)muii HeigJit.
The minimum height of chimney shafts
allowed by many Town Improvement Acts, as in Manchester,
Bradford, Leeds and other towns, is 90'.
shall
The base
ings,
of the shaft shall be solid to the top of the footshall spread equally all round the base
by regular
chimney shaft
above the footings,
externally, of a furnace
on plan,
the shaft.
If octagonal
on plan,
at
least
The brickwork
ly
at
exceeding 20' below, and shall be increased at least 4I" in thickness for every 20' of additional height
of the shaft
and
for not
measured downwards.
Every cap,
of brickwork prescribed
shall project
BRICKS.
Mr.
J.
C.
Description.
Tests
and
Strengths of Materials.
15
Description.
Base area
'square inches
i6
made during
the
Tests
and
Strengths of Materials.
17
Tests
and
Strengths of Materials.
19
Craclccd at.
Description.
Crushed
at.
1,156
1,156
Newcastle
8S9
1,512
Plympton
1,689
2,666
Dinas
Stourbridge
Ditto
1,123
1,288
Kilmarnock
2,134
3,378
Glenboi"
1,067
1,556
637
Alumina
22-7
Oxide of Iron
....
2-o
AVater
ii-6
loo-o
47.)
MORTAR.
Experiments made by Graham Smith,
^''
slacked lime.
'''
of,
2 sand.
smithy ashes.
1874.
sand.
of,
i
smithy ashes.
20
Bricks, the
The mode of testing pursued was as follows
quality of which is described in each individual case, were
accurately cut to 4^" in width, these were in all cases
thoroughly wetted, and bedded crossways, with a mortar joint
fV thick and 4^" x 4j", giving a testing area of 18 sq. inches.
On the time arriving for testing, which, unless otherwise mentioned, was 168 days, stirrups w^ere passed round the ends of
the bricks, two of these were attached to a beam and on the
remaining two ends was hung a bucket into which perfectly dry
sand was allowed to run from a hopper, the door of which was
immediately closed when the joint parted. The bucket and sand
were then weighed and this was taken to be the breaking weight
In order to ascertain the difference which
of the specimen.
would exist in practice from the employment of bricks of various
texture, two qualities were experimented on, viz., ' common
bricks," similar to, although slightly harder, than those known
about London as " ordinary stocks," and " fire-bricks," very
:
Tests
and
Strengths of Materials.
21
,,
,,
bricks with
do.
,,
The advantage
is
when
first
broke at 432-lbs.
,,
496-lbs.
...
,,
440-lbs.
,,
610-lbs.
mixed
when
first
mixed.
Description of
22
Description.
Tests
Description.
and
Strengths of Materials.
23
24
3
6
at
201 -lbs.
..
244-lbs.
,,
,,
,,
284-lbs.
..
12
"
24
'.
307-lbs.
318-lbs,
351-lbS.
Tensile Test.
When mixed up neat and immersed in water
Portland cement should, after seven days, be capable of resisting
a tensile strain of at least 6oo-lbs. per 2} square inches section.
In making the test briquettes the proportion of water should be
9-02. to 40-oz. of cement, both being accurately weighed, as an
excess of water will adversely affect the result.
Chemical
A nalysis^
Lime
59-13
Silica
23-67
Almnina
Per oxide of
8-14
3-26
iron
Sulphuric acid
1-44
Alkali
2-46
Moisture,
&c
1-90
loo-oo
A higher
becomes
ajDparent.
Compression Test,
3 months old
Tests
and
StrcngtJis of Maicria/s.
25
26
The following
case:
^.
P'P'""'
6 to
131
8 to
129-6
10 to
128
Crashed
and
Tests
Strcngtlis
of Materials.
27
we
that would,
If
in feet,
= Dd
II =z
Then
shewn by
D,
/i
And by
(2)
we have
(x)
^^'
+ T
H z=^n T
1-
(4)
'^'
459
we
air at 580
have,
^=1
(5)
Then
z'= v/-2^-^=8//7
As
(6)
is
v= 2v=iiG y/~ir
(7)
?r= the
is -^\t^^ ^^''-^
62*5-lbs., therefore
of water.
Then
IV
And
v
= '1^
817
GGyJl-F
(8)
(9)
28
Height of
Chimney
in feet.
Tests
and
Stj'crigths
of Materials.
29
We
thus have 6,000 cube feet of hot air ascending the shaft
feet.
per horse-power per hour.
It will be found upon comparing the table with the examples
given hereafter that many agree with the powers in the table,
while many do not. In fact, by referring to the examples, the
only conclusion one can arrive at is that many shafts are out of
proportion to the work they have to perform.
Table
B.
long.
r
Tall Chimney Construction.
30
STABILITY.
1}
Tests
In this manner
The
and
Strengths of Materials.
we
obtain that
1;
if
If
"j^
"j
"5
it is
chimney
A=
Let
the area of the diametral section of the shaft above
then the pressure of the wind against the shaft will equal
c dy
Pz=i
pA
-^
chimney,
round chimney,
for a square
for a
And
its
through
Cy
moment
is
P^=.p
And
the least
be equal to
d should
this.
exceed twice the mean intensity. Let q denote the ratio which
the distance of this deviation bears to the length of the joint cd,
then we have the following value as given by Rankine
:
Which
shafts
is
and f
we
Fig.
3, it is
stability
is,
JVy^fa~lV{q-q^)j
of wind
PH-jr{q~q')j.
pressure.
Therefore
;if2
P H and
pA
P "^
H
^
JV {\
z=z
IV
j
q^)j
q"^)
{\
</,
this
becomes,
round chimneys.
joint c d,
T and t may be
neglected.
If
w be the weight
we have,
12-lbs.
generally,
11"
=.
i\
IV
==.
3-14
And
p
p
If
this
we
II :=z
II ^^
(*
\
wJ
^'28
q^) t
(i'57
we
chimneys.
round chimneys.
for square
q^) t
w j for
its
base,
becomes,
p II
p II
r=i
* 1 10
=. \'^~
t -w
The
chimney,
To"\\^^send's
5,
in
and
the Wurlu.
7.
Designed and built by j\Ir. Robert Corbett, Belltield Terrace, Duke Street, Glasgow,
for Mr. Joseph Townsend, Crawford Street, Chemical Works, Port Dundas.
DiiiicnsioiiSy
The
shaft from
top
ground
at top, viz.:
1st section,
2nd
,,
30
468'
o"
454'
o"
32'
o"
13'
4"
feet in height
5'
34
was
good
These
clinkers.
The chimney
Chimney
1,
from foundation to
tons per 1,000 bricks.
is
5713 tons.
787
,,
6,500
,,
100,000
500
,,
Fhies, &:c.
The
=
=r
1,300,000
,,
==.
316
1858
7,000
,,
clays of 10
hours each.
431^ ..
423^
1859
Added
to the
Good
,,
sharp sand.
above was
in the
Stability.
Prof. Rankine, in his report upon the stability of
this chimney, calculated the maximum pressure of wind which
this structure is capable to resist at different horizontal joints,
and the
figures given
by him are
360
280
200
120
40
feet
as follows
,,
64
,,
,,
63
66
,,
,.
74
.>
,,
,,
ft.
Building Operations,
P'oundations
,,
1st Season.
commenced 30th
July, 1857.
Aug., 1857.
iitli Nov., 1857,
finished, 20th
Erection continued
35
till
2nd Season.
Resumed
Chimney
at this stage
Resumed
Chimney was
head of straightening.
chimney
Coping.
purposely
(see
diagram No.
7)
and jointed
in
Portland cement.
Cost.
The chimney was constructed by day work, as Mr.
Townsend was not certain to Avhat height he would carry it, or
what deviation would be necessary from the proposed plan.
Three different sets of dimensions were roughly calculated by
the builder
The
exclusive
36
The
flues
branch
which cover an
Straightening.
On Sept. 9th, 1859, the chimney (height
was struck by a gale from the N.E., which caused it to
sway. The builder does not attribute this action to the gale
alone, but to the pressure of the whole pile on the scaffolding,
which was so constructed as not to yield to any pressure caused
by settling down. The additional pressure caused by the wind
on the lee side of the stalk (the mortar of which was not set)
was consequently too great for the scaffolding to bear, and
caused the splices of one of the uprights A diagram, No. 6
to give way, making the fibres of the timbers to work into each
other by compression. The ends of the bearers B diag. No. 5
were tightly built into the masonry at each staging, which
occurred e\'ery 5' to 6' had a space of say 4'' been left over
each end of the bearers the stalk would have subsided uniformly,
and would possibly have withstood the gale. The builder
he thinks the deflection
observed this omission, but too late
commenced at from 100' to 150' from the ground, so that the
foundation and heavier portion remained firm. The chimney
would have probably fallen had not the process of sawing been
commenced promptly and continued vigorously. Even during
the earlier part of the process of sawing, Mr. Townsend, who
was on the ground the whole time, observed the deflection
increasing, but as the sawing progressed he noticed it received
a check and the shaft " came to " gradually. The chimney was
bent 7' 9" at top from its original position, and was less in
height than before it swayed, but when brought back regained
449')
its
former altitude.
]\Ir.
Townsend made
sawing-
men from
the inside, on
]\Ir.
Townsend's own
41
37
The chimney was brought back in a slightlymanner, and the men discovered when they were
gaining by the saws being tightened by the superincumbent
weight. It took six men continuously working at the sawingback four sawing and two watering at a total cost of ^400.
Prior to the sawing operations the bolts of the scaffolding
were taken out and altered, so as to relieve the pressure on it.
This was done to meet the want of a little space over the ends
277'
and
326'.
oscillating'
Lightning Co/i dice tors. There are two ^" copper lightning
conductors attached to a copper spire 6' to 8' above the top
Round the top of chimney there runs a copper
of chimney.
coil connecting the conductors.
At the bottom the two conductors are led to a well, which
is kept moist, and a bar of iron 3" square and 8' long is driven
into the earth and connected with the conductors.
Completion.
For many days after the chimney was brought
to the perpendicular and finished Mr. Townsend invited
the public to go to the top, and thousands availed themselves
Parties of two at a time were sent up on a
of the opportunity.
back
two came down to make room. The machinery used for hoisting visitors and materials was driven by friction gearing, an
ordinary strong rope being employed.
Between 200 and 300 persons were sometimes waiting at
the base of the shaft, so great was the rage to mount the
monster " lum," and many waited half a day before ascending.
Messrs. Tennant
&
Co.'s
Figs. 8
and
Cj.
The chimney shaft of Messrs. Charles Tennant & Co., St. Rollox Chemical
Works, Glasgow, was projected by Professor W. J. Macquorn Rankine; designed by
Messrs. L. D. B. Gordon and L. Hill, and built by Mr. McIntvre.
Dimensions,
,,
at
4S5|-'
435^'
foundation
5'
ground
4'
at top
line
I3a
38
Dimensions and
projector, Prof.
Rankine:
by the
Greatest pressure
Divisions of
Chimney.
Height above
ground line,
External
of
diam.
It.
ft.
Thicknesses,
ins.
4355
13
350^
16
ins.
ft.
wind consistent
with security.
77
I
[
2IO?r
24
55*
II4I
30
57
54^
35
63
40
J
\
Depth below
ILxternal
ground,
diam.
feet.
feet.
Foundation.
8
14
50
50
50
50
Thicknesses.
Concrete.
Biicks.
cracking.
purposely
The
made
S/ia/ts.
39
in its
is
is
with
best bricks, same as main shaft (iron-stone and clay composition) of the following dimensions
:
1st section
2nd
,,
Sr^
80' 18"
,,
103' 14"
..
ground
line.
263'
243'
12'
13!'
top
Building Operations^
1841,
1842.
roof was put over the work during the winter months,
but was blown down during a gale. The shaft in consequence
had to remain uncovered until building operations were resumed.
Scaffold.
Fines are circular and of various lengths, branches extending to all parts of the works, which cover an area of 80 acres.
In
Iron Hooping.
side
about
36' long,
40
Green
wages.
Though the fissure was found in one place to be 2" wnde, yet
the nature of it was such that a rod could not be put through
the crack to the inside of the chimney. It would have been
very desirable to have inserted a thermometer into the interior,
but as the instrument would not pass through the rent it was
not thought advisable to drive a hole for the purpose. It may
be mentioned, however, that red hot matter has more than once
been projected through the top of this high shaft.
Thirteen iron hoops were put round the shaft, in consequence
of the cracks, by means of the climbing machine above mentioned,
the chimney continuing in work the whole time. Additional
hoops, making a total of thirty, had to be put round the shaft
about 1 87 1, when the chimney was struck by lightning. These
additional hoops were put on by Mr. J. Wright, of Aberdeen,
who had to fly a kite over the top to commence operations.
Messrs. Dobson
The
is
It was completed in
boilers, ventilating flues, furnaces, &c.
Nov., 1842, and was then intended to serve a chemical works.
Shortly
after,
chemical works
was added
The following
some
are
principal particulars:
Octagonal, brick.
DimensionSy
Description.
367'
6"
Girth at bottom
112'
o"
Each
side of octagon at
bottom
Girth at top
Each
side of
octagon
at
,,
Materials.
o"
5'
o"
6"
bottom
8'
o"
top
I'
at top
Thickness of brickwork
14'
44'
6"
work were
-^3,000.
Messrs. Wesenfield
&
Co.'s
Barmen, Prussia.
Fi^. 10.
345'
ilt^'
line to top
4' liigh
bricks
o"
^'
5'
3" thick.
,,
17'
II'
at top X
Batter
5 bricks
3'
9"
,,
I'
6"
,,
in 97.
8'
throughout.
lime to
21,335-lbs. or
42
summer
According
height of
follows
to original design
260',
Chimney
,,
at Barmen, Prussia
at
Bochum,
,,
The
changed
three
ft.
21,335-lbs.
149-lbs.
18,429-lbs.
128-lbs.
2,906-lbs.
21-lbs.
The chimney was built from the inside. The materials were
hoisted by a steam engine erected temporarily near the place
of construction. The frame which supported the upper drum
over which the chain worked was moved higher after the completion of every three or four courses, and was at the same time
turned horizontally from one side of the octagon to the next
one, so as to equalise the pressure of the frame on the masonry.
The holes made into the masonry to support the frame were
filled up with bricks and mortar immediately after the removal
of the frame to a higher level.
The chimney when completed
(Oct., 1867)
was
vertical.
In the spring of 1868, remarkable for storms and longcontinued gales, this stalk inclined toward the north-east. The
action of the south-west wind was probably aided by the
softness of the mortar and the large size and shape of the
ornamented chimney crown, which caught the wind and acted
as on a long lever.
The
deflection
was considerable
apparently increased.
at the
end of
May and
43
,,
,,
i(>o'
no'
The
shaft
it
210'
was
45"
30"
16"
5"
of straightening chimneys
was
at first
resorted to.
made through
hole was
masonry on
Straightening.
layer of bricks was broken out by
of pointed cast steel bars varying from iV to 5' in length.
I, 2,
means
removed.
The width
masonry
of each
directly
single
above was
division
sufficiently
was
2'
to 2\\
The
way
44
when
new
layer of bricks.
The
four cuts
1st
2nd
3rd
4th
...
made were
.
....
...
...
4'
as follows
,,....
100'
,,
,,
,,
140'
191'
f
i^
li
If
severe storm on the 6th and 7th Dec, 1868, which overthrew several chimneys in the neighbourhood, did not affect
this one.
The
was
workmen
to ascend.
45
Builders,
Stonework
Brickwork
nr.
Glasgow.
Description,
shaft.
6^'
6'
,,
,,
65'
,,
Brick shaft
264'
34^2'
329'
Foundation.
line to top
Stone.
40V
The
sq.
6y
deep.
square foot
Pedestal.
nearly 2I tons.
Stone,
30' sq. at
ground
27f "
top.
line.
20 J^
top.
This was built during the summer, at the end of which the
works were suspended until the following year.
r
Tall Chimney Construction.
46
Inter.
(circular).
...
...
Inter.
...
)>
3rd
4th
Stli
high
3?t
40'
,,
26'
3"
20'
5"
15'
o"
12'
:
r= 35"
b.
= 30"
= 25"
20"
= 15"
48'
o"
2nd
>>
summer follow-
58'
=z
83'
264' total.
(circular).
This is distinct from the outer shaft and is 90' high with
internal diameter throughout, and was built in four steps, viz.
1st section 14'
2nd
6'
3rd
30'
4th
13'
:
40'
30"
25"
,,
20"
90' total.
The
20',
The weight
^Total
Lightning
of, is
10''
thick for
was ;^ 4, 63 7
Condtictor.
Stone.
The stones used
Humbie and Hailes, which
-|"
diam.
tests
by Mr.
were made
in
square.
Results of Tests.
Cragleith
Humbie
....
....
Hailes
A
to
,,
240
,,
,,
,,
225
,,
,,
ft.
second
powder
it
The appearance,
that of a
47
that
Bricks. These were supplied by Mr. Livingstone, of Portobello Brickworks, and were tested with the following results
:
Description of specimen.
Ixtra size
and quality
ins.
ins,
lbs.
tons.
tons.
49
results.
The
total height is
now about
250'
above ground.
Cost, ^l.-^QQ.
Messrs. P. Dixon
Architect,
R. Tattersall, Manchester
\\and\l.
Builder,
Octagonal brick;
Dimensions,
Description.
Richard Wright,
built Sept.
Carlisle.
nth, 1835
25th, 1836.
,,
Outside
,,
Inside
,,
Foundation.
320'
line
,,
at top
,,
Concrete,
6'
6"
300'
o"
17'
4"
9'
("
9'
o"
6'
8"
Oct.
50
From
is
1st section
circular,
Dimensions^
330'
300'
groinid
7'
20'
at top
9'
Concrete Foundation^
course 22
Messrs.
21
X
X
22
21
X
X
i'
I'
J.
R. IVES
Architect, Messrs.
&
Built in 1857-8.
Octagonal stone
Dimensions^
Description.
shaft,
with circular
,,
Outside
,,
Inside
,,
Outside
,,
at top
Inside
,,
,,
330'
300'
32'
9'
,,
at
flue.
ground surface
30'
9'
,,
15^'
9'
Duty.
15
is
Scaffold.
is
fire-brick,
with a space of
3''
between
it
and main
14"
shaft.
Messrs.
I.
C.
Architect,
Description.
I.
C.
JoHNSON
Builder, Jos.
Circular brick.
Blackburn.
52
Dimensions,
304
297
,,
Inside
,,
Outside
,,
at top
,,
Inside
,,
,,
,,
at gi'ound line sq
,,
cir
,,
30'
o"
25'
17'
o"
6"
11'
o"
8'
g"
Duty.
from
300'
kilns.
laid
Foitndation.
The concrete foundation is 30' sq. x 4' thick,
on the solid block chalk. The brick footings are 3' in height.
Bricks.
SJiaft.
cut,
full.
is
of
The
shaft
is
is
1st section
10'
2nd
41
3rd
41'
high
sq.
5 bricks thick.
circ.
4^
4
4th
41'
5tli
41'
6th
41'
2j
7 th
41'
8th
41'
is
where
else.
The
shaft stands
high water.
on ground about
50'
53
inside.
Mass.,
U.S.A.
Built, 1882.
Description.
line
282'
o"
30'
o"
28'
o"
,,
Inside
,,
Inside
,,
Foundation.
2'
6"
above ground
at top
The
12'
o"
12'
o"
,,
,,
chimney
is
stone.
The foundation, 30' in diam., is built of granite blocks,
laid on their natural beds.
At the surface of the ground there
54
Upon
base
this
is
cylinders, as follows:
Outer Shaft.
Batter,
1st section
ft.
a height of
for
28'
3rd
,,
70'
,,
74'
,,
100'.
thick.
60'
,,
4th
per
,,
2nd
-42''
,,
,,
16"
,,
12"
,,
Inner Shaft.
Vertical,
8'
diameter; 75i'high;
8'^
thick.
Core.
inside diameter,
12'.
It is entirely
doorways and
Uniform
flue
100'
1st section
2nd
,,
S'd
4th
60'
,,
12"
,,
90'
8"
29^'
4"
Construction.
sand
6',
it>"
Two
water pipe.
wrought-iron flues enter the chimney, one
5'
T.
The chimney
is
now
is
constructed to
in use.
Each
feet
Cost.
3s.
55
Architect
Description.
Ornamental
A balcony or cornice
chimney
is
is
octagonal.
DimcnsionSy
to top
gi'ound line
,,
Foundations
35'
At ground line
At top of 1st panel
30'
o"
,,
,,
24'
o"
,,
,,
,.
main
21'
3"
,,
,,
balcony
20'
3"
,,
,,
,,
chimney
19'
o"
,,
,,
top
The
14'
6" internal
13'
8"
diam.
296'
o"
282'
o"
12'
o" thick.
6'
o"
3'
3"
2'
5"
2'
o^"
i'
6"
1'
6"
o'
9"
,,
,,
,,
,,
,,
chimney
is
iron railing.
Flues.
The flues are of elliptical form, 9' 6" X 5' 6", and
constructed in each of the four sides, but at present only two
are in use.
There
Duty.
and also
13
Draught.
oflT-V.
The
draught
is
now
r
Tall Chimney Constyudion.
56
No.
high
6'
165'
,,
6'
6"
,,
135'
7'
o"
,,
112'
,,
6'
o"
,,
,,
1881
...
no'
,,
7'
o"
,,
,,
1869-74-5-6
70'
1877
1880
They
are lined for 30' with 9" fire-brick, and the remainder
of height with 4" red bricks.
]\I.
M. Schneider
&
Co.,
Creusot.
At
in diam. at top, and 10' diam. at bottom, with plates from -^-^' at
top to iV' at base in thickness, and weighing 28 tons, and had
been constructed on the ground, and successfully raised in bulk
to its assigned position.
This formed a guide to the planning
and construction of the proposed new and much larger shaft,
the details of which are as follows:
Constructors,
jNf .
M. Schneider
&
Cie
Engineer,
M. Geay.
DliJiciislons,
57
M = ....
,,
M, above ground
M=
line 7
3 J"
8"
280'
M :=
o"
22' iii"
6|"
7'
Construction.
The base of shaft is in form a frustrum of a
cone to a height of 10 m., or 32' 8", and is built up of eight rings of
plates each 1-25 m. = 4' i" high, measuring from C to c of rivets.
The base is fixed to the masonry foundation by a very strong Z.
iron ring riveted to chimney plates, and secured to foundation
by holding-down bolts.
-27552" in thickness.
Fire-brick Lining.
An inner lining of fire-bricks
constructed for a height of eight plates, or 32' 8".
Weight.
Masonry in foundation, about 300 tons
of iron shaft, 80 tons.
Cost.
was
weight
r
Tall Chi7nney Construction.
58
Architect,
Btiilt,
WORRALL
May
1865
Builder, A. J.
to Sept. inc.
WOODHOUSE.
5 months.
Circular brick.
Dimensions^
Description.
282'
o"
259'
o"
8"
Inside
41'
16'
at base of shaft
,,
Outside
ground hnc
at
Inside
31'
Outside
o"
8"
16'
at top
16'
6"
15'
o"
Inside
Stiff clay.
Lining. The shaft
Fotmdation Bed.
Fire-brick
fire-brick,
bonded
to
main
Inside.
Brickzvork. Purposely-made bricks were
Scaffold.
struction laid to
Lightning Conductor.
iron.
Geo,
W. Stevens
Builders,
Steatn Engineer,
Chas. H. Manning.
Description.
in construction.
265'
o"
255'
o"
8"
Inside
,,
,,
,,
Thiclcness of brickwork
,,
Inside
25'
19'
8"
25'
o"
19'
8"
2'
8"
12'
6"
Inside
10'
o"
i'
3"
,,
,,
Foundation.
concrete used.
Pressure.
per square
The
shaft
is
On foundation
59
No
(as
is
10,220-lbs.
foot.
anthracite coal per hour. It carries off the fumes from sixtyThe company chiefly manufacture
four boilers
8,400 h.p.
ginghams, tickings and fancy shirtings.
The
Inner Shaft.
internal diameter.
Lightning Conductor.
Wrought iron
shaft
10'
of
costing 95 dollars
&
Messrs. Lister
Co.,
6s. 8d.
Architects^ Messrs.
Builders, Messrs. J.
Clerk of Works, A.
Rhodes.
& W. Beanland.
Dimensions,
Description.
Square ornamental stone chimney, of uniform
width from base to top, with panelled sides.
256'
6"
21'
o"
Inside
,,
at base
10'
o"
,,
,,
under cap
11'
o"
,,
,,
at top
13'
o"
Fire-brick Linijig.
for a height of 50' in 9"
is
constructed
it
and
6o
Scaffold.
Cost.
-^10,000 about.
20.
Prof.
W,
Figs. 19
Engineer
J.
M. Rankine.
267'
o"
sq.
...
top of shaft
Outside
"
13'
o"
15'
3"
The progress of the building was restricted by the specification to a rate not exceeding 6' vertical height per day.
Concrete Foundation.
diagrams
19
By
and
20,
Upon
square.
basement
is
from
this line
circular.
o"
,,
80'
o"
,,
88'
2nd
3rd
2'
Totcil,
=: i^
=
o" = 2i
250'
,,
,,
from ground
o"
,,
line.
of Port
Dundas Chimney
Stability.
" Straightening.")
least stability
2'
Pressures.
The following are the intensities of the
pressures due to the load on different bed joints
mean
At
2'
On
ground below
,,
on the
sq. ft.
,,
,,
,,
,,
,,
,,
r6,,
,,
,,
8 tons
line
is
Upper
Lower
\ brick thick.
.
,,
62
Prof.
Rankine,
are as follows
1st.
When
in preference to
brickwork.
2nd.
risk of
damage through
is
3rd.
There is also a risk of the cracking of the outer cone at and near the upper
end of the inner cone, through unequal heating at that place, unless the inner shaft is
fire-brick, resting
Alortar.
In the concrete foundation, the basement and a
small part of the cone, the mortar was made of hydraulic lime.
Owing to an unexpected difficulty in obtaining such lime on the
spot, it had to be brought from a distance, at considerable expense,
and, therefore, the mortar for the rest of the building was made
of a very pure lime from the immediate neighbourhood, rendered
artificially hydraulic by a mixture of iron scale from the rolling
mills at the works. The following are the proportions by
measure:
Lime
Scale
Sand
Total
The use
artificially
coming down
3''
Light/ling Conductor.
It
was
fixed.
a cast iron
is
it
is
of copper
Actual
(^t^
cost,
at the
The
per hour,
when
all
consumed
is
White
Co.,
Fig. 21.
Engineer,
EDWARD Storev
ISIr.
Architects, Messrs,
Contractor, Mr, C.
Description of Shaft.
DivicnsionSy
Baynes.
its
construction.
270'
250'
o"
2S'
o"
25'
o"
o"
Inside
Outside
at
ground surface
Inside
Outside
at top
Inside
.,
Materials.
7 5 0,000
17'
o"
10'
8"
9'
2'
and
145 cubic
yards concrete.
Foundation.
28'
square x
5'
The
shaft
thick.
Bricks.
"Shale" bricks, supplied by the Caton Brick and
Tube Company, were used. These were chosen because they are
64
it
rests
Outer Shaft.
where
'
top of chimney the outside wall curves inwards, and joins the
inside wall as shown on drawing.
;^2,8oo complete.
Deflection
and Straightening.
During
The work
executed by
of bringing
]\Ir. J.
W.
A width of about 1 8" was first cut right through the 4' 6"
brickwork of the outer shell on the extreme north side, a course
65
of bricks being then withdrawn, and the top and bottom joints
being thoroughly cleaned off. Into this space 18" wide, good
hard bricks were then closely packed, these bricks being
thinner, as already explained, than those they replaced. At
the outer end good oak wedges were inserted then similar cuts
were made right and left of the first, and similarly treated with
bricks and wedges, the work proceeding regularly on each side,
east and west, from the north towards the south.
As this was
done the wedges were gradually withdrawn, and the chimney
quietly settled over towards the north, until when all the five cuts
were completed it had come back to the perpendicular.
;
The lowest
about
30'
cut
above.
was
Two
internal shaft.
258'
6"
245'
o"
28'
3"
-'vt
was 645
top
17'
6"
7'
o"
tons, in addition to
Description.
W. Ripley,
2,0
inclusive.
Bart., 1862-3,
^'
^Icssrs.
66
Dimensions^
260'
o"
240'
Concrete foundation, sq
32'
o"
6"
24'
o"
Inside diam
12'
2"
24'
o"
2"
Inside diam.
12'
,,
,,
Fire-brick Lining.
,,
14'
o"
9'
o'
30'
o"
9'
o'
10'
o"
9" thick.
Foundation. The site was an old coal shaft, which was filled
up with Skipton lime concrete, forming a centre pillar 8' 6"
diameter. Round this were constructed four other shafts, each 6'
diameter, also of concrete, the sinking of which cost gs. 6d. per
yard per shaft. Upon this formation was laid a tabling of lime
concrete 32' b" square x 2' 6" thick, the base courses or footings of
the chimney resting upon it. The concrete was not rammed,
but was tipped in from staging it was almost liquid and nearly
levelled itself by the drop.
The old workings surrounding the centre shaft were packed
with stones and oak wedges.
The amount of contract for sinking the four shafts, packing
coal beds, cleansing and searching old workings, and ascertaining condition of ground, was ^104. 17s. gd.
;
Alatcrials.
common
Total,
Pressure,
Weight.
22*4
,,
,,
on 5 concrete
piers.
Contract.
The construction of the chimney was settled as
follows:
The late Sir H. W. Ripley, Bart., being desirous of
erecting a chimney, sent for ]\Iessrs. J. Moulson & Sons in May,
There were no plans or specifications
1862, to give a tender.
prepared when the tender was given, but the following formed
the basis of the estimate: Chimney to be 80-yds. high, 9' flue,
base 24' square, with two courses of footings 1 2" thick, the first 28'
67
lod.
and
30.
Straightening.
On the evening of this day (7th June), the
chimney was left plumb. On the 8th it was found to be bulged
on one side, and hollow on the other. About 54' from ground
line a course of stones was cut out on the opposite side to the
canting over. Two men outside with long chisels cut away,
say for i' wide on the outside, a 7" stone course and through the
backing two men from the inside cut through the brick lining,
and met the opening cut through the backing from the outside.
This space was filled up with stones |" less in thickness upon
these were placed long feather-edged iron wedges to make up
the original thickness. This operation was continued nearly
half-way round, with the exception of the angles which were
left.
Before proceeding to draw the wedges, mastic cement
was introduced by means of syringes. The wedges were then
withdrawn by hammering them sideways, both from inside and
outside.
As the wedges were removed the men could hear the
" through " stones breaking.
The first cut did not have the
desired effect, and a second was decided upon about 2' above
the first, with the same results as to breaking the " throughs."
The chimney was, after this, declared to be perpendicular. In
the " coming to," the corner stones at the angles were crushed
for about 1 2' above and below the cuttings. These were replaced,
and the chimney was then completed.
;
Cracks.
Three years after completion the chimney was
found to be cracked and broken on the side opposite to the cuts.
This was repaired at a cost of ;^96.
About
68
Collapse.
On the 26th Dec. small portions of the outer
casing fell, and on the 27th a large piece fell, breaking down
the scaffold used for the repairs. On the night of the 27th the
wind blew half a gale, or about i6-lbs. per foot super. On the
following morning, 28th Dec, more of the outer casing fell, and
at a few minutes past eight a.m. the chimney began to settle,
bursting out stones and lime near where the chimney had been
cut.
This continued for a few seconds, then the upper portion
of the chimney fell in a S.E. direction, killing 54 persons, and
destroying property estimated at;^20,ooo.
by the
Description.
Brick,
Built, 1873.
Dimensions,
Total height
242'
o"
233'
o"
234'
o"
20'
11'
o"
6"
8'
6"
,,
,,
,,
,,
at top,
Foundation.
Foundation
coarse
gravel,
Concrete 35' square, enclosed by pine sheet piling
Rubble masonry of
Outer Shaft.
This
1st section
is
i'
thick.
...
7'
high.
2nd
24'
3rd
20
20'
4th
40'
16"
60'
12"
6th
83'
masomy.
Inner Shafts
1st section
2nd
69
27'
154'
12"
181'
Linings
high 20" thick.
20'
1st section
2nd
,,
17'
)>
i*^"
3rd
52'
12"
4th
145'
8"
Constructio7i.
The foundations were laid in mortar of
the outer shell in mortar of
Rosendale cement and sand
Rosendale cement, lime and sand and the flue walls in mortar
of lime and sand.
;
Duty.
In the winter of 1873, the vertical flue having
reached 90' in height above ground, boilers having 452 square
feet of grate surface were connected with the chimney, with
satisfactory results.
The chimney was designed to serve boilers
having 700 square feet of grate surface.
Weigilt.
The
is
2,250
long tons.
Bricks.
There were 550,000 bricks used in the construction
of this shaft.
Designed and
Built, 1883,
Description.
built
and
II.
months occupied.
70
Dimensions^
249'
o"
230'
o"
2"
Inside
Outside
at top
at
ground
22'
9'
2"
line
^9'
3"
8'
9"
Inside
at top
Outside
9'
5"
Inside
commence.
Octagonal
Shaft.
1".
At
Constructed of brickwork.
Materials. Concrete, six sand and
Cap.
Scaffold.
los.
Duty. This chimney serves twelve cement kilns and twentyfour coke ovens.
Cost.
Total, ^2,000.
71
239'
9"
20'
o"
27'
o"
External diam. of
^t
,,
,,
at top
,,
,,
Thickness^
jj
Base of octagonal
Top
shaft
7^"
9"
Concrete.
Construction. The whole of the chimney
9"
223'
196'
9"
16'
9"
6'
6"
the topmost
6",
Foundation.
is
built in mortar,
weighs about
course,
and
17
Scaffold.
Messrs.
J. C.
Gostling
Architect,
jAMES CUBITT
Builder, Mr.
Blagburn.
Description.
Circular brick.
DimensionSy
227'
3"
above ground
220'
o"
Inside
,,
,,
Outside
,,
at top
Inside
,,
,,
,,
,,
30'
o"
22'
o"
6"
14'
11'
,,
at 4' 7V'
....
from top
9'
o"
6"
8'
9"
72
Foundatmi Bed.
Shaft.
Chalk.
2nd
,,
....
7'
o"
26'
3"
viz.
73
Collapse.
On
1873,
the
timbers, and thus violently jarred the walls at the points where
they were inserted, and the result was that many of these points
were subsequently traceable on the outside by bulges and radiating cracks.
r
Tall CJmnney
74
Cons>tructio7i.
Re-huilt.
The
chimney was
re-built
in
Engineer, Dr.
DtmensionSy
Soc. C.E.
,,
Inside measurement
upper
27' 10"
221'
o"
220'
o"
217'
o"
201'
o"
141'
o"
8'
4"
Foundation.
75
Constructio)i.
It was necessary to place within a limited
area a very large boiler capacity, viz., 16,000 h.p.
This was
done by making four stories of boilers
the chimney was,
therefore, necessarily located with reference to these boilers,
and the plan of the chimney was determined by the shape of
the lot. The thickness of the walls on the interior of the building runs from 5' to 20", and on the other sides from 3' to id'.
;
It is
Messrs.
known
Architects
Description.
229'
210'
o"
40'
o"
34'
23'
o"
8"
10'
o"
,,
,,
brick foundation
,,
,,
at
ground surface
Inside
,,
Outside
,,
at top
Inside
,,
,,
Foundation Bed.
,,
,,
Gravel.
in
Bricks. 600 m. used in construction.
Weight. 2,000 tons.
Batter.
37.
o"
12'
6"
10'
o"
76
Scaffold.
Cap.
Inside.
Built of
stone.
Lightning Conductor.
Duty.
Cost.
No.
8,
ly2Q)Q).
CoLTNESS Iron Works, Lanarkshire.
DimensionSy
210'
o"
18'
C"
10'
6"
base
at top
,,
Construction.
follows
at
This
chimney
is
built
up
in five sections, as
1st section
35'
2nd
40'
3rd
50'
4th
40'
..
2^-
5th
45'
..
i^
210' high
Fire-brick Lining.
above ground.
Co.,
Figs. I- audi?,.
Pittsburg,
U.S.A.
Description.
213'
6"
,,
from ground
190'
o"
,,
of bell-shaped base
21'
o"
foundation
30'
6"
at foot
of bell base
21'
2"
at top
13'
6"
12'
o"
11'
o"
Outside measurement
,,
diameter
11
.,
.,
line to top
at
77
The
to the flange of chimney base ring by ^' bolts, and when completed to a height of 21' form a bell-shaped base 21' 2" diameter
at bottom and 13' 6" at top.
and
Riveting.
The
is
flues in foundation
5" thick.
is 11'
and
Stability.
The chimneys built on this plan are calculated to
withstand 50-lb. wind pressure per square foot with safety. The
constructors say the climate of America is dry and no doubt
better for such structures than the climate of England. They
believe that no one alive at the present time will see the end of
a W. I. chimney lined with brick. The oldest ones in America
show no material
deterioration.
r
Tail Chimney Co7istruction.
78
Painting.
The wrought-iron chimneys in America are
painted every three or four years with oxide of iron paint,
preferably anhydrous.
Cost.
Complete,
Biiihier
Octagonal
Dimensions^
Description.
six
months occupied.
201'
o"
186'
o'
Inside
,,
,,
Outside
,,
,,
Inside
,,
,,
Outside
,,
,,
Inside
,,
,,
at
ground
line
,,
at top
19'
3"
5'
9"
14'
9"
5'
9"
8'
I"
5'
9"
9''
90' high in
is
work, with a 3" cavity between lining and shaft proper.
250 m. used.
Bricks..
Scaffold.
48.
J.
Description.
Circular
brick.
DinicnsiojiSy
79
195'
9"
from ground
l8o'
o"
4"
,,
line
i?'
Inside
,,
n'
4"
Outside
,,
at top
8'
4"
Inside
,,
,,
,,
shaft
,,
6'
o"
30'
o"
6'
o"
1''
ground
at
line.
Thicknesses.
The chimney is divided into four sections, each
of 45' in height and having the respective thicknesses as follows,
beginning at the ground line, 2' 3", 2', 18", 14".
The bottom
set-offs,
3'
in four
fire-clay.
is
an inside one.
Purposely
made
Lightning Conductor.
fixed
was ,2\.
Cost.
Copper
6s.
Complete, ^750.
J.
Builders, Messrs.
Bradford.
Description.
r
Tall Chimney Construction.
80
Dimensions^
192'
o"
line to top
180'
o"
Concrete foundation
square
30'
o"
,,
,,
Outside
,,
at top
Inside
,,
,,
Thicknesses.
lowest being
2'
,,
14'
i"
9'
7"
9'
o"
6'
8"
is
Fire-brick Lining.
fire-brick lining 8' internal diameter
built to a height of 45', apart from the shaft proper, thus
Construction.
The foundation rests upon tough clay of a
somewhat blue colour, known locally as " Bowling Tough."
The time occupied in building was nearly five months. Inside
scaffold was used.
The batter of shaft is \" to a yard, or i in
The proportion of diameter to height above ground is as i
72.
to 127.
Weight.
480 tons.
CW.^567.
Chimneys at Georgs IMarien Iron Works, near
osnabruck.
Pig- 39-
first
chimney, erected in
,,
top
7'
9"
o"
top and
of I, 1 1,
9'
2
and 2\
and
built of sandstone.
The shaft of this chimney is built from the base to the top
in such a manner that it forms in the circumference four separate
parts, which are simply brought in contact with each other.
This arrangement is shown in diagram No. 39, in which the
vertical joints are designated by letters <?, h, e, d.
This construction has been found to answer exceedingly
well, and is recommended for chimneys exposed to various
temperatures, as, for example, in the case of chimneys connected
with coke ovens, the gases of which are either applied to the
of boilers, or are allowed to escape directly into the
chimney in the event of the boilers being laid off for cleaning
firing
or repairs.
The latter arrangements have, however, here been supplemented by the admission of cold air into the chimney together
with the hot gases.
bill Shaft.
This chimney was built in 1870, and is sufficient
for twenty Cornish boilers, and has a height of 120' and a
circular shaft of a clear diameter of 10' at the top, and 10' 10" at
the bottom.
The thickness of the walls decreases in seven steps from four
bricks at the base to one brick (10") at the top.
No, 3 Chimneys.
Dimensions^
Description.
Square brick pedestals
shafts with pyramidal tops.
Chimney
No,
I,
No.
2,
No.
3.
112'
6"
102'
8"
193'
o"
174'
o"
135'
o"
to base of
o"
126'
o"
97' il"
34'
o"
25'
o"
25' 11"
19'
o"
21'
o"
,,
,,
Inside
,,
Outside
,,
Inside
,,
Outside
,,
Inside
,,
Erected
line to top
ground
,,
10"
9'
6"
4'
3"
3"
13'
3"
8'
9"
9'
6"
7'
o"
4'
3"
7'
6"
5'
9"
3'
o"
6'
o"
4'
3"
i'
6"
line
,,
at
9'
16'
,,
at
1854
1844
1864
r
Tall Chimney Construction.
^2
86'
)>
>>
= 225' from
:= 248'
>>
)>
firing level to
,,
,,
Oscillations.
1864, there
between 2
blown down w^ithout injury to the shafts. The storm being a
more violent one than any that had occurred for twenty years,
]\Ir. Carmichael was anxious to see how the chimneys stood the
gale the movement of No. i shaft was plainly visible, and was
a steady rocking motion like the swing of a pendulum. The
;
83
rod."
r
Tall Chimney Construction.
84
by using small
which melts
at 736
,,
612
,,
Bismuth,,
,,
495
,,
Tin,
442
obtained
Fah.
,,
Lead,
is
Crossness, Metropolitan
Engineer
Sir
Commenced May,
Built
Board of Works.
Joseph Bazalgette.
Dimensions^
Description.
Square brick shaft with curved base on pedestal,
with stone mouldings, surmounted by ornamental iron cap.
,,
Inside diameter
,,
flue
circumference
30' 2"
246'
7"
177'
o"
40'
28'
o"
6"
26'
6"
12'
o"
8'
3"
The
shaft.
Fire-brick Lining.
The shaft
fire-bricks for a height of 40'.
Materials.
Cement concrete
bricks, about 400,000.
yards
lined with
is
(6 to
and
85
Stourbridge
8 to
i),
800 cubic
Varied
when above
10'
per week.
Scaffolding
Cost.
Approximate, ^4,000.
,,
70'
o"
30'
o"
18'
9"
13'
i"
9'
4"
,,
,,
Outside
,,
at top
5'
6"
Inside
,,
,,
4'
o"
Construction.
The
chimney
is
built
2nd
...
,,
3rtl
,,
4th
,,
5th
in 5 sections.
The
50'
,,
30
z\
,,
^
170
Cap.
up
,,
above ground.
r
Tall Chwiney Co7istriicHon.
86
gases.
The
up
in sections,
87
Architect, F.
W.
Builder,
D. Barker.
,,
Diameter of
to top
,,
,,
,,
under cap
Outside
,,
,,
Extreme
,,
of cap
Inside
,,
,,
Foundation.
The
foundation bed
64'
shafts.
o"
160'
o"
24'
o"
13'
10"
7'
7V'
9"
10'
6"
4'
^"
4' below
commence, and
rock marl,
is
ground
The
height of
21' is
of
14''
ties.
The
shaft
was
built
Mr. Barker.
BrictiworJi.
9''
4^''
X 3^
Bond.
r= -86
foundation bed.
Batter.
is -|"
per yard.
Inside.
is
r
Tall Chhnney Construction,
Duty.
is
6"
bricks
4",
out,
Lightning Conductor.
fixed.
Erected, 1878
The shaft
Dimensions^
Description.
and
is
is
constructed as follows
circular
and
Constructed by Messrs.
parallel throughout,
160'
o"
S'
o"
Internal
4'
6"
,,
line to top
,,
The
The
shaft
is
its
downentire
height.
Wind
No.
4,
Stays.
yl" steel
The
guy
chimney
is
ropes.
89
which the
4'
horizontal flue
is
centre kiln, and the top length of 20', which had previously
been riveted up on the ground and raised to the stage level,
was placed upon the ram. The ram was then pumped up, and
the 20' length raised a height of 4', the guy ropes being slackened
admirably."
About
;^ 1,000,
flues.
Descriptiofi.
Chimney built of apparently sun-dried bricks,
This shaft
in use over twelve years, and in excellent condition.
was built by Indians, is symmetrical, and appears to be well
constructed.
Height about
i6o'
lo"
Bricks, size of
The above
American Society of
Civil Engineers,
at
March
3"
o"
7"
a meeting of the
5th, 1884.
>
r
Tall Chimney Construction.
go
....
Engineer
Description.
Circular
V. T. GREGORY, Moscow.
wrought iron
.,
,,
70'
o"
14'
o"
144'
8"
158'
8"
4'
8"
at top
Archines
1'
1
8"
9'
4"
-7'
o"
Thickness.
The shaft is circular and parallel all the way
up, and composed of plates varying in thickness downwards
from
tV to
I".
This
five boilers,
flue as a
Construction.
The chimney was made at contractor's works,
to the mill in three parts and riveted together near
The sizes of rivets used were f " diameter in lower portion
site.
diameter at top, the lap of plates being about zY
and
and brought
for lifting
The
91
SJiafts.
iiead,
Description.
Octagonal brick shaft with curved base on
massive square stone moulded pedestal top formed of stone,
surmounted by large ornamental iron cap.
;
Dwiensions.
212'
....
....
top of pedestal ....
at
ground
line
Foundation
The foundation bed is 6'
The concrete layer is 6' deep and 37' 6" x 37' 6"; it is,
however, carried out on each side 2' 9" to form foundation to
base buttresses. Upon the concrete the footings are constructed
for a height of 4', having four steps and set ofifs.
Datum.
is
constructed in
2nd
4'
4|" to
i'
I'
10^" thick.
6"
r
Tall Chhnney Construction.
92
Portland Stone.
Stone cap, 900 cubic feet or 60 tons,
supplied by S. Trickett, Millwall.
Time
for raising
and
fixing only
Masons
72 days.
Labourers
144
is.
,,
Shaft
428
Barrow
18
lift
446
total.
324
Barrow
Braces
54
216
Ledgers
544
hft
Iron Cap.
Weight, 27 tons. This cap was ultimately
removed during the examination and repair of top of shaft in
November, 1883, owing to the chimney being very much fissured
by cracks. The masonry at top was strengthened by three
additional braces of iron.
Engineer,
Arthur
Jacobs, M.I.C.E.
Builders, S.
W.
&
Pilling
Co.
Built, 1883.
Description.
pedestal.
180'
6"
156'
6"
40'
o"
line to top
Outside
Inside
Outside
Inside
at top
)>
7'
6"
5'
3"
11'
6"
6'
o"
8'
4"
5'
3"
Red sandstone.
Thicknesses^ &c. Pedestal,
93
Foundation Bed.
Construction^
thick, exclusive of fire-brick.
34'
6"
2nd
31'
7"
31'
7"
18'
10"
,,
.156'
6'
3rd
4th
line
built slowly.
in height daily, and when
left to rest for a couple of days.
about
was
high 3^ bricks.
2'
2i
2
,,
each
Fire-brick Lining.
This shaft has a fire-brick lining 40'
high, 20' one brick thick and 20' I brick, i" cavity being left
between pedestal and fire-brick lining.
legs above.
Duty.
The
flues
DimensionSy
Description.
Octagonal brick
surmounted by ornamental cap.
shaft,
,,
,,
at top
,,
throughout, except at
York.
161'
6"
150'
o"
30'
o"
7'
16'
o"
6"
12'
o"
lo'
o'
foot of shaft
U.S.A.
Inside
N.J.,
,,
oft"
sets
r
Tall Chimney Constriidion.
94
Pedestal.
The square base extends ii' b" below and 30'
above ground line.
It measures outside 17' X 17' its entire
height, and the walls are 32'' in thickness.
30'
,,
30'
,,
20"
3id
..
30'
16"
4th
,,
30'
,,
12"
,,
including cap
An
80'
stepping
2nd
Inner Shaft.
above ground
...
inner shaft
line, as follows
is
1st section
50'
high
2nd
30'
9" thick.
4^"
between
itself and
Batter.
in 53'3.
Plan.
Experience has demonstrated that it is best to
divide the economizer into two parts, as it makes the flues more
direct, and allows one to be in use while the other is being
cleaned or repaired, as may occur in an emergency. Further-
remaining
the whole forming a neat but ornamental cap.
for a height of 8' in brickwork, the
4'
is
constructed
being in stone,
95
Description,
88 1 -2
Architect,
months occupied
Square brick
H. CuRREY, F.R.I.B.A.
in building.
shaft, buttressed.
Dimensions^
165
o"
150'
o"
line to top
Outside
,,
at top
Inside
,,
,,
Foundation Bed.
,,
o"
12
o"
o"
o"
o"
Chalk.
o"
making a
a height of
30'
on each side,
and extend to
34'.
in 50.
5s.
Messrs. Prockter
&
Bermondsey.
Architects,
Geo. Elkington
Built,
88 1 -2
& Son
Builder,
Benjamin Wells.
Circular.
Dimensions^
Description.
i6i'
6"
150'
o"
24'
o"
Inside
,,
Outside
,,
Inside
,,
,,
Outside
,,
at top
Inside
,,
,,
at
6'
o"
16'
o"
6'
o'
6'
o"
6"
,,
ground surface
,,
4'
r
Tall Chinmey Construction.
96
The
Construction.
The bond of brickwork is principally English.
Ordinary best
shaft contains 38 rods reduced brickwork.
Outside scaffolding
was used
then
Lightning
stranded rope.
Conductor.
The
conductor
f' copper
of
is
John Jay.
Builder
Description.
from ground
,,
of footings
Base
36' o"
,,
at
ground
of fire-brick shaft
,,
Inside
,,
at top of shaft
,,
70'
7"
150'
o"
14'
o"
line to top
,,
line
X
.
22'
i^"
15'
o"
4'
9"
55'
3"
8'
7'
o"
6"
4'
6"
Thicknesses.
The octagonal shaft is built up in eight
sections, from top of footings 6' 7" below ground, as follows
:
1st section
2nd
3rd
4th
Sth
6th
7th
Sth
9'
&
Messrs. E. Brooks
97
Works,
huddersfield.
Figs. 48 to 53 inclusive.
Architect, B.
&
Sons.
Built, 1878.
158'
3"
150'
o"
24'
4"
16'
8"
7'
o"
,,
Inside
Outside
Inside
at top
9'
4"
7'
o"
shafts.
Foundation.
bed of concrete 24' 4" in diameter forms the
base for foundation footings. Upon this are laid eight stones,
xi" thick and each 8' across, leaving a 12" margin of concrete,
and a circular space at centre 6' 4'' in diameter, which is filled in
with brickwork. Upon this stone base the brickwork footings
commence 21' 2" in diameter, and are stepped in nine off sets,
each 6" in height, terminating 16' 8'^ in diameter at top.
See
Figs. 48 and 49.
There
6"
high X
2'
Outer Shaft.
up
solid.
shaft
From
The
..
14"
..
27'
9"
3rd
At
1st section
2nd
Inner Shaft.
it
48'
At
this height
The inner
brick,
is
bonded
not lined.
it
o"
is
con-
flue arches
9"
shaft for a height of 58' 10" is lined with fireThe top 48'
into brickwork every fourth course.
r
Tall Chimney Construction.
98
Cavity.
The cavity between inner and outer shafts is
divided by eight tie walls 14" thick for height of 14" work of
outer shaft, and 9" thick to junction of shafts. Each of the
eight spaces thus formed is provided with means of ventilation
by one opening at base and one at top 1 2" square, each opening
having a cast iron grating built into brickwork. See Figs. 49,
51
and
53.
Batter.
parallel.
Cap.
External
|-"
per yard or
in 41'
internal flue,
Messrs. E. Lacon
&
Sons, Brewers,
Description.
three
Great Yarmouth.
months occupied
in building.
Dimensions,
160'
,,
Present
,,
from ground
,,
,,
line to top
,,
Scaffold.
,,
line,
square
o"
140'
o"
100'
o"
10'
6"
Messrs. W. Macfarlane
No.
BOUCHER
Engineer, JAS.
Shafts.
Builders,
above
from ground
,,
Possil Park.
Situation
Description
Round.
Ho\'
9'
Inside
6'
at
Street
Square.
1
10^-'
105'
130'
Outside
Washington
134'
line
99
ground surface
1\'
9'
6'
Inside
Outside
at top
Inside
9'
5'
Cost of scaffold
Description of do.
Inside.
Cost complete
^432
Built
5'
M-
OS.
1862
1873
Foundation bed
Inside.
Clay.
Built, 1874
five
months occupied,
&
Sons.
exclusive of foundation.
above concrete ,,
ground line
,,
,,
at base
Outside
,,
square pedestal
,,
Inside
diameter at top
,,
165'
o"
142'
6"
133'
o"
23'
o"
7'
o"
13'
10"
7'
3"
5'
o"
concrete
Foundation. The foundation bed was very bad.
block of considerable depth formed the base for footings, which
were square externally, of brick, and 4' 6" in height.
(J.
/^
^:^ c^iy-y-i^^^^
r
Tall Chimney Construction.
lOO
Construction.
The
Footings
is
composed of
Height.
6"
4'
Pedestal.
below ground
hoop iron bond
2nd ,,
3rd,,
Brick in mortar,
Brick in mortar,
12'
4th
,,
Moulded
5th
,,
6th
,,
Brick in mortar
Shaft.
7th
,,
Brick in
8th
,,
Brick in
9th
,,
Brick in
wth hoop
cement
....
bond at intervals.
cement 8' 9" diam., with hoop iron bond
mortar 8' 3" diam., with hoop iron bond
cement, including cap, with hoop iron bond
9'
diam.
17'
Foundation Bed.
Thicknesses.
follows
lOI
Sand.
The
shaft
composed of eight
is
sections, as
3'
1st section
12'
2'
6" thick.
10
6"
2nd
14'
3"
2'
3rd
17'
3"
2'
2"
4th
15'
9"
I'
10"
I'
6"
i'
2"
5th
16'
9"
6th
33'
7 th
13'
o"
6"
i'
II"
line 127'
6"
8th
9"
Scaffold.
28.
was
of plinth
built in
Portland cement.
by
On the 19th July, 1884, at 9.30 a.m., the chimney was struck
lightning, damaging the shaft to the amount of ;^68.
Joseph M. Wilson,
Engineer
Descriptio7i.
Brick chimney,
Philadelphia.
an
,,
13
...
Foundation.
Stone.
Section.
This shaft is remarkable, inasmuch as its section
has the form of an eight pointed star, with a circular inner
These hollow
shaft, thus leaving the points of the star hollow.
spaces run from 2' above ground line to top, and have air openings in the brickwork at base and in the cast iron cap at top.
02
1st section,
2nd
3rd
Inner Shaft.
including pedestal
36'
high
i'
36'
I'
35|'
Two
feet
6" thick.
2"
9"
1st section
3" high
5'
2nd
50'
o"
I'
6"
3rtl.
40'
o"
I'
2"
24'
5"
4th
11" thick.
i'
9"
Cap (Fig. 59). At a height of 1 2' from the top the brickwork
gradually stepped outward until it measures 14' in diameter;
into this bell-shaped top the eight points gradually die away,
and upon it a cast iron hollow cap, 3' in height, is placed, covering the brickwork of inner shaft, and having outlets for the
escape of the heated air from the eight cavities before mentioned.
is
Woolwich Arsenal.
DimensionSy
Construction.
120'
6"
10'
9"
4'
9"
at top
>,
at base
This chimney
is
built
up
16'
6"
2nd
25'
3"
3rd
25'
3"
25'
3"
4th
5th
28'
3"
120'
6"
The top
Scaffold.
I|
built in cement.
Messrs. Reid
Engineer, Geo.
Description.
about
was
28' 3"
52' high,
Scammell
Builders, Messrs.
CuBiTT
&
Co.
including
9'
stone moulding.
Round brickshaft.
Diviensioiis,
103
Height of footings
Outside measurement
Inside
,,
142'
3"
20'
o"
22'
o"
20'
3"
1
.
square footings
5'
at
2'
ground surface
at outlet top of
cap
9"
o"
5'
3"
5'
8"
Gravel.
The walls
Foundation Bed.
brickwork
2'
by
this
cap
is
bell-mouthed, and
Engineer,
Henry R. Towne.
Built, 1881.
126'
o"
at top of
at ground line
120'
o"
,,
at top of pedestal
Inside
Outside
at base of shaft
Inside
at top
Outside
Inside
under cap
18'
o"
102'
o"
15'
o"
II'
10"
11' 10"
11'
o"
4'
o"
10'
4"
4'
o|'
6'
i"
4'
9"
r
Tall Chimney Constrtidion.
104
flat
Outer Shaft.
This
is
built
up
1st section
7'
2nd
,,
25'
3rd
31'
4th
16"
M
34'
12"
8"
,,
commencing
9'
1st section
2nd
3rd
The inner
36'
3"
8"
30'
o"
4"
inside
shaft
is
measurement
upward.
At
the
top. No. 18
W.
way
had
tie
An
An
shaft,
i'
tubular boilers, 54" in diameter and 15' long. Each boiler has
54 tubes 3" in diameter, with a grate 4' long x 4' 6" wide, and
The opening from each boiler to flue is
is rated at 65 h.p.
05
13"
The
Foundation.
finished,
and will
That
the
Company
will
have
built
and
assume
all
responsibility therefor.
2. Bricks.
That said Company will furnish, delivered on
the ground, as the contractor may require them, all bricks
required in the construction of the chimney, and that the contractor will carefully select bricks of good and uniform colour
for the external faces of the chimney.
The
and
flush.
r
1
06
firmly together.
Opeelings. That
8. Caps.
That the Company will furnish, delivered on the
ground, a cast iron cap or funnel, to be placed on the top of the
inside lining or flue, as shewn by the drawing, and also cast iron
cap, in four pieces (complete with joint plates) to form the final
finish on top of chimney, the contractor to raise these caps and
carefully set them in their proper positions.
10. General.
That the contractor will provide all necessary
scaffolding and will remove the same upon completion of the
contract that the Company will make provision whereby the
contractor can obtain a supply of water by a line of hose (to be
furnished by the contractor), not exceeding 100' in length; that
the contractor will exercise constant supervision of the work
while in progress, and will, to the best of his ability, construct
and complete the work in a thorough and workmanlike manner
throughout, it being the intention of this contract to secure the
construction of said chimney in as perfect a manner as possible.
;
Contract Price.
8s.
Detailed Examples
oj
Existing Shajts.
107
Yeoville Thomason
Builders,
W. Parkkr
No
Description, brick
....
,,
Outside
,,
Inside
,,
Foundation bed
,,
at
,,
top
,,
.
Si
Son.
Built, 1871.
r
1
08
The
shaft
is
built in
is
headers on
all
1st section
23' 11"
high
i'
2nd
,,
20'
o"
,,
i'
6"
,,
3rd
,,
20'
o"
,,
i'
\Y
4th
13'
4"
..
9"
..
10^" thick.
Outside.
or
Batter. ^V' in
Capacity. The fumes
Scaffold.
20',
by
this shaft,
and
it is
in 53.
Lightning Conductor.
Copper tape.
including fixing,
Cost,
Contractor,
Morf.land, Old
BuiU
1862.
Dimensions,
Description.
Square brick shaft, built parallel the entire
height and buttressed on the four sides, as see illustrations.
6'
1 1
108'
o"
5'
o"
o"
,,
at
ground
line
12'
o"
,,
,,
7'
4"
,,
of
,,
5'
Outside
at top
6'
o"
6"
Inside
,,
,,
5'
o"
,,
Inside
Foundation Bed.
,,
,,
Gravel.
09
Draught.
forty-four furnaces
Duty.
working
more.
1862,
Mr. Livesey's
not sufficient to injure good fire-brick.
opinion
is
Cap.
Cast
iron,
is
weighing
tons.
Copper Rim. On the top and sides of the 2' 3" blocking
course, above" cap, there is a copper rim |" thick, put on at the
suggestion of the contractor.
Lightning Conductor.
Copper wire.
Complete, ^10.
Remarks. In a similar chimney
Cost.
14'^
by a
work about
is
larger
Tamworth Waterworks.
Architect,
the Engineer,
M.I.C.E.
Builder,
Description.
Built, 1880.
shaft.
H.
J.
Marten,
no
Dimensions^
,,
Outside
,,
Inside
,,
14'
6"
107'
o"
Ii'
6"
6'
6"
base of shaft
8'
6"
top
6'
,
,,
,,
,,
3"^
4'
o"
Foundation.
is
built
Height
1st section
2nd
Brick pedestal
,,
1'
6" external
Shaft.
3rd
Base mouldings
4th
Brick in cement,
in
cement
8'
6" external
diam
5th
,,
mortar,
8'
o"
,,
,,
6th
,,
cement,
7'
6"
,,
,,
7th
,,
mortar,
7'
o"
,,
8th
,,
,,
.
The
off.
diam
up
in
Dimensions^
'35'
3"
.119'
.111'
3"
105'
3"
1'
6"
piles to top
,,
,,
,,
,,
,,
,,
brick footings
,,
,,
Inside
at
ground
line
of fire-brick shaft
,,
Outside
Inside
>>
Outside
>
))
...
under cap
at top,
Inside
The
3"
4'
9"
8'
o"
4'
6"
3'
o"
clay,
is silty
Construetion.
by m" square.
mill.
1 1
on
8',
The octagonal
is 20'
pedestal
high above
15'
The
The
first 3'
cement.
The cap
of cast iron \" thick, 9" wide, 9" deep inside and
4' 6" external diameter
constructed in three
segments, bolted together with internal flanges.
is
Materials.
cubic
Brickwork,
16 rods.
Bramley Fall
stone, 740
feet.
Fire-brick Lining.
The inner shaft of fire-brick
line, built in 4^" work.
is 40'
high
from ground
Cost.1^0.
A.
Gordon &
Co.,
Williams
&
Sons.
Built, 1867;
3 to 4
months
occupied in construction.
Z)^^^;?'//^//<?;^. Octagonal
r
Tall Chhnney Construction.
1 1
Dimensions,
114'
ground surface
Inside
of fire-brick lining
Outside
at base of shaft
Inside
Outside
Inside
cap
4'
o" thick
Dimensions,
113
112'
9"
100'
o"
18'
o"
14'
3"
Inside
,,
,,
commencement
Outside
,,
Inside
,,
,,
Outside
,,
under cap
Inside
,,
,,
at
This
of shaft
....
,,....
9'
9"
3'
n"
7'
9"
3'
li"
6'
i"
3'
9"
is
17'
2'
high,
Shaft.
as follows
1st section
Batter.
Cap.
2nd
3rd
,,
...
...
25'
high
25'
22'
,,
18" brickwork.
to under cap
14"
9"
,,
in 86-4.
Station.
Builders,
weeks occupied
in construction.
102'
6"
23'
9"
square
8'
6"
circular
3'
7'
"
6"
3'
o||
4'
6"
2'
9"
line,
,,
,,
Outside
base of shaft
Inside
Outside
under cap
Inside
at outlet top of
6"
96'
cap
12'
6" square
3'
deep on
"
r
Tall Chimiiey Construction.
1 1
Materials
and Weighty
Tons. Cwt.
,,
shaft
,,
cap
,,
,,
,,
,,
(radiating)
,,
,,
64
o
o
16
86
no
,,
.,
\
j
163
Cojistruction.
up
built
2'
is
1st section
9'
2nd
16'
3rd
,,
16'
4th
16'
5th
,,
top
high
2'
,,
i'
6"
I'
i|"
3" thick.
loV'
9"
,,
16' to
Lightning Conductor.
Cost.
Copper tape.
Architects,
&
Co.'s
Builders,
Rider
&
Son.
months occupied.
99'
3"
91'
10'
o"
Inside
,,
4'
9"
Outside
at top
7'
3"
Inside
4'
6"
>,
.>
Foundation Bed.
115
Sandy gravel.
in
66 used in construction.
Weight. 313 tons.
Outside, costing ^60.
Lightning Cojidnctor. Stranded copper rope.
Chimney complete, ^560.
Batter.
66.
Briclcs.
;;/,
Scaffold.
Cost.
Builders
shaft
octagonal.
above ground
level of fire-bars
,,
,,
line
100'
o"
90'
o"
88'
o"
,,
18'
o"
,,
72'
o"
15'
o"
8'
o"
,,
square pedestal
agonal
Inside
Outside
flue
Inside
Outside
)>
>
>j
top of
,,
This
Batter.
o"
8'
o"
4'
10"
4'
4i"
loV'
2'
Inside
Shaft.
built up in
5'
two
is
sections, viz.
1st section
36'
2nd
36'
,,
is
9"
'.
in 36.
r
Tall Chimney Constnidioii.
1 1
The
part
is
Cost.
00.
Johnson;
Builder,
W. Pickard &
Son.
Built, 1875.
Description.
above ground
,,
line
,,
Inside
Outside
,,
Inside
,,
Outside
,,
Inside
,,
Fire-brick Lifting.
at
ground
,,
96'
o"
90'
o"
19'
o"
12'
o"
9'
o"
2'
9"
6'
9"
line
above pedestal
2'
9"
under cap
4'
10"
at top
2'
6"
,,
,,
is
constructed
Dtity.
No. 4 boilers, each 24' long; outside diameter, 6';
internal flue diameter, 3'.
Shaft,
in 66.
Cost. -^260.
117
together with the least quantity of water, and thrown into the
trench from a height of at least 8'.
to
chimney, together
with
all oversailings,
Engineer,
W.
Built, 1879
Description.
cap.
Brick,
"
r
Tall Clmnney Construction.
1 1
Dtmensions,
97'
3"
90'
o"
,,
Inside
,,
Inside
Outside
....
under cap
at top,
Inside
Foundatmi Bt
d.
4'
o"
Outside
9'
7'
9"
4'
5'
o"
^"
3'
3"
i'
Shaft.
This
is
1st section
2nd
3rd
,,
...
...
21'
high
25'
22'
,,
...
^vith
cap
i
I
i
\o\"
no
io|" thick.
6"
l^"
,,
in 56.
Scaffold. Outside.
Batter.
Lightning Conductor.
Duty.
G.
No.
6,
Copper tape.
built
&c.,
by G. Tucker
&
Loughborough.
Son.
Square brick.
Dim ensions^
Description.
,,
Inside
,,
,,
Outside
,,
at top
Inside
,,
95
85
12
4
5
4'
Foundatioti.
Ordinary
Batter. in
Inside.
Bricks,
size, 9"
45''
3".
68.
Scaffold.
Duty.
Hoffman
Cost.
To
&:c.,
kiln.
About
;^
20.
Architect,
Built,
C.
Street
Builders,
Description.
Brick,
Dimensions^
97'
f*"
So'
17'
o"
6"
6'
o"
in height
,,
,,
,,
,,
Inside
,,
Outside
,,
Inside
,,
Bbundation.
ground
'^'
,,
...
...
,,
,,
top of shaft
,,
The
10'
is
gravel,
3"
9'
9"
8'
o"
4'
3"
5'
o"
6"
3'
,,
foundation bed
^"^i
17' 6"
below
level.
Fire-hrick Lining.
The 9'' fire-brick lining extends 22' from
inside base of pedestal, and is built up square 2' b" x 2' 6",
leaving a cavity at base of 6" and top 4" between fire-brick and
inside of pedestal.
Pedestal.
a batter of
This
in 52.
is 27' 6''
r
1
20
Construction^
1.
Messrs. Robert Heath & Sons' Chimney Shaft, Ravensdale Iron Works, Tunstall, Staffordshire.
Description.
spread at base.
shaft, not
line to top
75'
o"
6'
o"
6'
o"
at
Wrought Iron
top
Plates.
No.
Duty.
The
shaft
lined
is
off the
its
boilers.
Geo. M.
London.
Architect
and Builder, G. M.
Hammer &
Co.
Built, 1882.
80'
o"
70'
o"
14'
o"
15'
o"
7'
4"
,,
Inside
,,
Outside
,,
,,
at
,,
,,
at top,
under cap
Inside
,,
,,
,,
This
is
2'
Outside
Shaft.
,,
Inside
Foundation Bed.
5' tliick
,,
,,
...
.
,,
S'
2'
9"
10"
10"
4'
o"
2'
6"
Ballast.
built
up
1st section
15'
2nd
,,
20'
3rd
20'
Outside.
Batter. Pedestal, parallel.
Shaft, i"in
,,
14"
,,
9"
Scaffold.
5'
or
in 60.
r
Tall Chhnney Coyistmction.
122
Weight.
foot
90
'45
on concrete foundation.
Lightning
Duty.
Cojiductor.
No.
Cost.
30 h.p. boiler now connected, and the procapable of taking another 30 h.p. boiler.
capabh
I,
prietors
tors consider
it
20^ complete.
Messrs. Harvey
&
Son,
Fig. 69.
Architectf'W .'Rkahyo-rd
Builders,
&
H. Card
Son.
Built, 1881
occupied in construction.
85'
o"
70'
o"
Inside
,,
Outside
,,
at top
Inside
,,
,,
square
line,
,,
,,
,,
square
17'
i6'
6'
6"
2'
o"
3'
6"
2'
o"
8'
6" deep,
on
Outside.
Capy &c. Stone in cap and base, cost ^70.
Duty. To carry away smoke, &c., from one boiler of 25 h.p.
Lightning Conductor. Copper rope, cost 10
Chimney complete, ^270.
Scaffold.
;^
fixed.
Cost.
Engineer, H. H.
Wake,
and
M.I.C.E.
Description.
i'
Wear
71.
Builder, Geo,
Grainger.
DimoisionSf
123
62'
6"
56'
6"
24'
9"
3''
9"
12'
o"
,,
Inside
7'
6"
,,
4'
o"
base of shaft
5'
9"
3'
3"
,,
Outside
,,
Inside
Outside
at top
Inside
Foundation.
The
foundation bed
is
3'
4"
I'
10"
on
Pedestal.
The square pedestal is outside 7' 6" X 7' 6'' parallel.
Inside to a height of 19' the flue is 4' d' square and parallel; from
this height (see Fig. 71) the insides of pedestal have a batter
similar to that of the insides of octagonal shaft.
Shafts
Base moulding
Shaft and cap
The
shaft
built
is
up
in
two
i'
9"
30'
o"
sections, as follows
1st section
15'
high
2nd
15'
i'
3" thick.
9"
15'
9l'
..
..
in 25.
Materials.
Concrete to foundation and pedestal was composed of I of Portland cement to 8 of shingle and sand.
Concrete to shaft, i Portland cement to 5 gravel and sand. Out-
side of
of
Constrnction.
in the following
r
Tall Chwiney Construction.
124
TAKING
DOWN
SHAFT.
Engineer
and
73.
Mr. Chas.
Wood.
down
I25
planks i\" thick, well nailed together with a little white lead on
the edges, thus making it air-tight. The spout was made in
about 12' lengths, and these were joined together by cast iron
sockets or shoes (see Fig. 73), and caulked round with tarred
yarn, the whole apparatus costing about ^6.
few stays were put inside the chimney to keep the spout
steady.
Steps were nailed upon the wooden spout by which
the workmen ascended. The whole of the spouting being airtight, if a brick filled the spout it would not descend, but as the
size of a brick is 3'' x 4i"and the spout was 3I" x 5", there was
^" space each side, through which the air could pass the brick
freely, this space further allowing for any irregularity in the
sizes of the bricks.
The result was, that the bricks being
cushioned in their fall, arrived at the base without damage.
As soon as the box was full the man at the bottom rapped
on the spout as a signal to stop, and then opened the air-tight
door and removed the bricks inside. This being done he shut
the door and signalled " all right" to the man at top.
The workman at top lowered his own scaffold, and as the
spout became too high he cut a piece off. If there were much
mortar adhering to the bricks it was knocked off before putting
the latter into the spout. Such mortar, &c., was allowed to fall
inside the chimney and was afterwards wheeled out.
The plan here described was, we
certainly simple.
STRAIGHTENING SHAFTS.
Chimney Shaft, Bingley, near Bradford.
;^ 2,000,
r
126
Straightening Shafts.
regain
its
127
A plat-
form was erected about 40' from the base, and the walls, which
at this height were 2' in thickness, cut through by means of
hammers and chisels. As the bricks were removed a thinner
course was substituted, and the space above filled with iron
wedges. This work lasted three weeks, the weather being most
unfavourable. The chimney stood the operation well. When
everything was in readiness the wedges were withdrawn, and
the stack settled to within an inch or two of the perpendicular.
It had been calculated that |" would bring the stack back
at top, so that the difference in the thicknesses of the courses
had to be if".
']"
The
cost of a
new
shaft
was estimated
FALL OF SHAFTS.
Straightening and Fall of a Chimney.
Oldham.
Y ^" diameter
&
with one of the men, but he declared the plan was safe, and
took Mr. Stott to some rising ground adjacent, to observe the
r
Tall Chimney Construction.
128
Taking
of a Chimney.
railway
wagon
]\Ir.
James Maxwell, an
architect,
who examined on
behalf
of the Coroner, stated at the inquest that the base was defective,
not only in its area but in the strength of the walls and the
The walls were built of 9" brickwork
construction of same.
Fall of Shafts.
which
30'
129
it
accident.
Violent Gale,
1873,
The
shaft
was constructed
in 1858
and cost;^30o.
shaft
r
Tall Chimney Construction.
130
&
Portohcllo.
Messrs. Chris. Johnson
Co., cutlery manufacturers, Western Works, two chimney stacks blown down.
No
Wicker.
to the
roof.
Spital Hill.
fell,
]\Ir.
J.
completely smashing
Bolsover Street.
Mr.
Dodworth, shaft
to
engine blown
down.
Furnace Hill.
Messrs.
Longden
&
Co.,
Phoenix Foundry,
blown down.
Saville Street.
IMessrs. Thos. Firth & Sons, Norfolk Works,
shaft blown down, injuring three workmen and causing great
destruction of machinery and buildings. The chimney was 120'
high with 1' 6" walls, and snapped about the middle. The fall-
ing bricks broke the steam pipes from the boilers, and the steam
severely scalded one of the men
he was also crushed about
the legs and body. Damage to buildings and machinery was
estimated at ^1,000.
;
BLOWING-DOWN SHAFTS.
Blowing-down Chimney.
Blowing-doivn Shafts.
131
dust,
men had
WarringtoUy Lancashire.
About
tall
own
base.
No
accident occurred.
r
Tall Chimney Construction.
132
MOVING SHAFTS.
Moving a Chimney.
Cabot Company's Cotton
INIill,
of the enlargement of the mill. The shaft was 78' high, 7' g"
square at base, 5' square at top, contained 40,000 bricks, and
The work was accomplished by
weighed about 100 tons.
moving the chimney on planed and greased planks by means of
two screw jacks. The flues were re-connected, and the fires
started within 8j hours from the commencement. The removal
was planned and executed by Mr. Benjamin Greenes.
CL IMBING
CHIMNE YS,
Climbing Chimneys.
when
133
this
plished.
When
way
to its top.
The
(i)
The
r
Tall Chinmey Construction.
134
this
method.
VENTILATING SHAFTS.
Ventilation of Sewers by means of Tall Chimney Shafts.
This means of ventilation has been used, where permission
could be obtained from the owners of shafts, at
Carlisle.
Ventilating Shafts.
135
had been laid out and executed with a view of being ventilated
by this shaft the surveyor had no doubt the radius could have
been considerably extended.
Leicester.
No. 25
chimney
shafts
to
Sunderland.
No.
Coventry.
No.
success.
main sewers
15 shafts are
to act as ventilators.
of the town.
the
A limited
sewer ventilators
is
number of
in this town,
GENERAL,
An Awkward
Dilemma.
r
136
'
had
At
Nottingham.
Nottingham, a
420,000 bricks.
Farncombe &
Co., Printers,
(p
M &F
J.
Bancroft
Plate 3
&F. J.Bancroft,
Plate 4
30
FarncC'Ccije
Cj. Lilh..lewe9
AEa
(R
M &F,JBancrof
Plat
(R m.,if j
Bancrorp
Plate 6
Fariict)ini)e Jc
J Bancroi'
Plate
(R
&
fj b , ..c reft
Plate 8
Fdrncombe
^ Co.LilK-.Leyi'as
<i
Easlb:>a.i.i
^n:^5P7^p{n-_izn:-..:;
Plate
9.
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DUE DATE
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Bancroft, Robert M
Tall chimney construction. A
practical treatise on the construction
of tall chimney shafts ... constructed
in brick, stone, iron and concrete, by
Robert M. Bancroft and Francis J. lat3.
Bancroft. Manchester, J. Calvert,cm.
vli, 136 p. lllus., plates 26
131014