Circuit Diagrams P160110 Rev.0

Circuit Diagrams Explosion Protection System
Customer:
+7600RC01
Siempelkamp Maschinen und Anlagenbau GmbH & Co.KG
Siempelkampstrae 75
D-47803 Krefeld
Germany
7600RC01
Project-No.:
P160110
Project:
A-0905
Kien Giang MDF - Vietnam
Extension Project P150066
Control Unit:
EX8000
Manufacturing Date:
2015
Serial Number:
Drawings of:
IEP Technologies GmbH

Kaiserswerther Strae 85C
40878 Ratingen
Germany
Patent rights according to ISO 16016. This design drawings may without our permission neither be multipled, published, third passed on still on
Customer:
Project:
A-0905
DRN
CKD
Date
04.03.2015
05.03.2015
Name
B.Kruse
J.Mller
+7600RC01
Cover Sheet
Extension
12.04.2016
BKR
Project-Nr.
Page
Issue
Change
Date
Name
P160110
Contents
Page
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Customer:
Project:
Page
Cover Sheet
Contents
Dimensions EX8000
Mounting plate EX8000
Connecting diagram main power
Connecting diagram detector lines X1DM1
Connecting diagram detector lines X1DM2
Connecting diagram actuator circuits X1ZM1
Connecting diagram actuator circuits X1ZM2
Actuation logic basic module 1
Connecting diagram junction box VK01
Connecting diagram control inputs X1SM1
Connecting diagram control inputs X1SM2
Potential-free contacts module 1 X3RM1.1
Cable list general (customer works)
Cable list 1
(customer works)
Cable list 2
(customer works)
Cable list 3
(customer works)
Cable list 4
(customer works)
A-0905
0
0
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
0
0
#######
Cable type list

(customer works)
Junction box VK01
0
0
DRN
CKD
Date
04.03.2015
05.03.2015
Name
B.Kruse
J.Mller
+7600RC01
Contents
Extension
#######
BKR
Project-Nr.
Page
Issue
Change
Date
Name
P160110
Draufsicht mit geffneter Tr

und Rahmen /
Top View with open door and
frame
Draufsicht mit geffnetem

Rahmen /
Top view with open frame
Der Schwenkrahmen muss zu

Wartungszwecken um ca. 120
geffnet werden knnen. /
For servicing the frame has to be
opened up to an angle of 120.
7600RC01
Seitenansicht rechts / side

view right hand
Seitenansicht links /
side view left hand
Kabelverschraubungen / Cable glands:

2 x M16 x 1,5 - 5mm - 9mm
20 x M20 x 1,5 - 5mm - 12mm
2 x M25 x 1,5 - 8mm - 16mm
39 x Verschlustopfen / Sealing plug
Schutzart / protection: IP54
Customer:
Project:
A-0905
0
0
0
0
00.01.1900
00.01.1900
0
0
DRN
CKD
Date
04.03.2015
05.03.2015
Name
B.Kruse
J.Mller
+7600RC01
Dimensions EX8000
Extension
12.04.2016
BKR
Project-Nr.
Page
Issue
Change
Date
Name
P160110
X1SM2
X1DM2
X1ZM2
X1SM1
X1DM1
X3USB2
X3USB1
F1 = Circuit breaker
X1.0 = Power socket 230V
X1ZM1 = Actuation module 1
X1ZM1 = Actuation module 2
X1DM1 = Detector modul 1
X1DM1 = Detector modul 2
X1SM1 = Control input module 1
X1SM1 = Control input module 2
X2USB1 = Interface FAB-4
X2USB2 = Interface FAB-4
X3RM1.1 = Relay module 1
X3RM1.3
Customer:
Project:
A-0905
0
0
0
0
X3RM1.1
X3RM1.2
00.01.1900
00.01.1900
0
0
DRN
CKD
Date
04.03.2015
05.03.2015
Name
B.Kruse
J.Mller
+7600RC01
Mounting plate EX8000
Extension
12.04.2016
BKR
Project-Nr.
Page
Issue
Change
Date
Name
P160110
Circuit breaker
10A
F1
Power socket
230V
X1.0
L1
Direct connecting
PE N
L1
PE N
L1
PE
Customer's cable no.
Main power
Terminal
Terminal block
Circuit breaker
Please connect electric mains

inclusive a separate circuit breaker
before the main switch of the plant
control.
Customer:
Project:
A-0905
0
0
0
0
00.01.1900
00.01.1900
0
0
DRN
Date
Name
04.03.2015 B.Kruse
CKD
05.03.2015
J.Mller
+7600RC01
Connecting diagram main power
Extension
12.04.2016
BKR
Project-Nr.
Page
Issue
Change
Date
Name
P160110
X1DM1 (Detector line module)
IN +
K1201
IN K1201
UB
K1201
GND
K1201
K4201
K4201
IN +
K1202
IN K1202
UB
K1202
K4201
GND
K1202
IN +
K2201
IN K2201
UB
K2201
IN +
IN -
0V
K3202
IN -
UB
4 11 6 10
IN +
IN -
GND
K4201
K2201
K4201
K3201
K4201
RS485B
4 11 6 10 2
RS485B
K5201
RS485A
RS 485
Detector 1
Hub 1
K5201
Line 1+
Term.-Block
K3201
K5201
Line 1-
RS485A
K5201
24V
29 30 31 32
K3201
K5201
4 11 6 10
25 26 27 28
K3201
K5201
18 19 20 A B 21 22 23 24
Line 1+
K5202
17
Line 1-
K5202
Terminal-No.
UB
Cable
Ident-No.
13 14 15 16
K3201
9 10 11 12
24V
A B
GND
GND
Line 1
K3201
RS 485
Detector 2
Hub 1
Line 2
IN +
IN +
Line 3
K3202
IN -
Line 4
K3202
UB
GND
GND
Line 5
K3202
IN +
UB
IN -
0V
UB
Terminal-No.
K5202
Line 6
GND
Line 7
K5202
Line 8
J1
J1
J1
Bridge
IR-13.1
IR-13.1
FAB-4
FAB3.2
FAB3.2
FAB3.2
IR5.1
(D5.1)
IR4.1
IR3.1
(D3.1)
(D2.1)
(D1.2)
(D1.1)
Detector 1
J3
J3
J3
Wire Ident
wh gn ye gy bn
wh
Sign. 1.2
Supp 1.1
Sign. 1.2
Supp 1.1
Terminal-No.
Detector 1
gn
GND
Term.-Block
Sign. 1.1
FAB-4
GND
Identity
IR-13.1
Sign. 1.1
Component
ye gy bn
3 4 5
1 2 3 4 5
1 2 3 4 5
wh gn ye gy bn
wh gn ye gy bn
wh gn ye gy bn
Connection
permanently
permanently
permanently
permanently
permanently
Component
MEX3.2
MEX3.2
MEX3.2
MEX3.2
MEX3.2
D5.1
D3.1
D2.1
D1.2
D1.1
Identity
Sector
Customer:
Projekt:
4910
2621
2620
4210
4220
Cyclone
Filter
Cyclone
Feeding screw
Matformer bin
A-0905
0
0
0
0
00.01.1900
00.01.1900
0
0
DRN
Date
Name
04.03.2015 B.Kruse
CKD
05.03.2015
J.Mller
+7600RC01
Connecting diagrams
detector lines X1DM1
Extension
12.04.2016
BKR
Project-Nr.
Page
Issue
Change
Date
Name
P160110
X1DM2 (Detector line module)
K6201
RS485B
RS 485
Detector 3
Hub 1
K6201
RS485A
IN +
K6201
IN K6201
4 11 6 10
Line 1-
Line 1+
UB
K6201
24V
GND
K6201
0V
IN +
K6202
K6202
K6202
IN -
K6202
UB
K7201
RS485B
GND
K7201
RS485A
RS 485
Detector 4
Hub 1
K7201
IN +
IN K7201
Line 1+
UB
K7201
4 11 6 10
Line 1-
GND
0V
K7202
24V
K7202
IN +
K7202
IN -
K8201
RS485B
K7202
K8201
RS485A
IN +
K8201
IN -
Line 1+
K8202
Term.-Block
UB
9 10 11 12
K8201
K8201
Line 1-
0V
24V
IN +
IN -
UB
GND
4 11 6 10
GND
IN +
IN -
Terminal-No.
UB
Cable
Ident-No.
GND
29 30 31 32 A B
IN +
21 22 23 24 A B 25 26 27 28
IN -
18 19 20
UB
17
Terminal-No.
GND
13 14 15 16 A B
K7201
Line 1
UB
Line 2
GND
Line 3
RS 485
Detector 1
Hub 2
Line 4
K8201
Line 5
K8202
Line 6
K8202
Line 7
K8202
Line 8
Bridge
FAB-4
IR-13.1
FAB-4
IR-13.1
FAB-4
IR8.1
(D8.1)
IR7.1
(D7.1)
IR6.1
(D6.1)
Wire Ident
GND
Sign. 1.1
Sign. 1.2
Detector 1
Supp 1.1
Supp 1.1
Detector 1
GND
Sign. 1.1
Terminal-No.
Sign. 1.2
Supp 1.1
Detector 1
GND
Term.-Block
Sign. 1.1
Identity
IR-13.1
Sign. 1.2
Component
wh gn ye gy bn
wh gn ye gy bn
wh gn ye gy bn
Connection
permanently
permanently
permanently
Component
MEX3.2
MEX3.2
MEX3.2
D8.1
D7.1
D6.1
Identity
Sector
Customer:
Projekt:
A-0905
5910
4970
4946
Filter
Cyclone - Filter
Cyclone
0
0
0
0
00.01.1900
00.01.1900
0
0
DRN
Date
Name
04.03.2015 B.Kruse
CKD
05.03.2015
J.Mller
+7600RC01
Connecting diagrams
detector lines X1DM2
Extension
12.04.2016
BKR
Project-Nr.
Page
Issue
Change
Date
Name
P160110
X1ZM1 (Actuation circuit module)
2 4 6
8 10 12
Terminal-No.
1 16
44 46 48
37 39 41
K5101
K5101
31 33 35
Cable
Ident-No.
X1
X1
X1
X1
X1
Component
Junction box
EHRD
Extinguisher
Type 3" 20l
EHRD
Extinguisher
Type 3" 20l
EHRD
Extinguisher
Type 3" 20l
EHRD
Extinguisher
Type 3" 20l
Identity
Bridge
Term.-Block
VK01
F2.1
F3.1
F4.1
F5.1
X1
Cable
Ident-No.
Please note
connection diagram
junction box VK01
K5102
K5102
2&3
X1
K2102
K2102
2&3
Terminal-No.
Terminal-No.
1 2
1 2
1 2
Component
Identity
Customer:
Projekt:
16
EHRD
Extinguisher
EHRD
Extinguisher
Type 3" 20l
EHRD
Extinguisher
Type 3" 20l
F1.1 - F1.8
4220
Matformer bin
F2.2
4210
Feeding screw
F5.2
4910
Cyclone
A-0905
0
0
2620
Cyclone
0
0
2621
Filter
00.01.1900
00.01.1900
0
0
DRN
CKD
a
Issue
Extension
Change
12.04.2016
Date
Date
Name
04.03.2015
B.Kruse
05.03.2015
J.Mller
6 45 47
Term.-Block
X1
Ignition circuit 8
Resistor
Resistor
UB (25V)
Out +
Out GND
Resistor
Resistor
UB (25V)
Out +
Out GND
Resistor
Resistor
GND
Out -
Out +
Out GND
Resistor
Resistor
UB (25V)
25 27 29
38 40 42
K4101
19 21 23
32 34 36
K4101
13 15 17
26 28 30
K3101
K3101
7 9 11
20 22 24
Ignition circuit 7
K2101
K2101
1 3 5
14 16 18
Ignition circuit 6
K1100
K1100
Terminal-No.
Ignition circuit 5
Out +
Ignition circuit 4
UB (25V)
Ignition circuit 3
Resistor
Ignition circuit 2
UB (25V)
Out +
Out GND
Resistor
Resistor
UB (25V)
Out +
Out GND
Resistor
Resistor
UB (25V)
Out +
Out GND
Resistor
Resistor
UB (25V)
Out +
Out GND
Resistor
Ignition circuit 1
+7600RC01
Connecting diagrams
actuator circuits X1ZM1
BKR
Project-Nr.
Page
Name
P160110
X1ZM2 (Actuation circuit module)
2 4 6
8 10 12
Terminal-No.
Term.-Block
X1
X1
X1
Component
EHRD
Extinguisher
Type 3" 20l
EHRD
Extinguisher
Type 3" 20l
EHRD
Extinguisher
Type 3" 20l
F6.1
F7.1
F8.1
Identity
Bridge
Term.-Block
Resistor
Resistor
UB (25V)
Out +
Out GND
Resistor
Resistor
UB (25V)
Out +
Out GND
Resistor
Resistor
GND
Ignition circuit 8
38 40 42
31 33 35
44 46 48
37 39 41
6 45 47
X1
K8102
K8102
Cable
Ident-No.
Terminal-No.
2
EHRD
Extinguisher
Type 3" 20l
Component
F8.2
5910
Filter
Identity
4946
Cyclone
Projekt:
Ignition circuit 7
2&3
Terminal-No.
Customer:
Out -
32 34 36
25 27 29
Cable
Ident-No.
Out +
Out GND
Resistor
Resistor
UB (25V)
19 21 23
K8101
13 15 17
Ignition circuit 6
26 28 30
K8101
7 9 11
20 22 24
K7101
K7101
1 3 5
14 16 18
K6101
K6101
Terminal-No.
Ignition circuit 5
Out +
Ignition circuit 4
UB (25V)
Ignition circuit 3
Resistor
Ignition circuit 2
UB (25V)
Out +
Out GND
Resistor
Resistor
UB (25V)
Out +
Out GND
Resistor
Resistor
UB (25V)
Out +
Out GND
Resistor
Resistor
UB (25V)
Out +
Out GND
Resistor
Ignition circuit 1
4970
Cyclone- Filter
A-0905
0
0
0
0
00.01.1900
00.01.1900
0
0
DRN
CKD
a
Issue
Extension
Change
12.04.2016
Date
Date
Name
04.03.2015
B.Kruse
05.03.2015
J.Mller
+7600RC01
Connecting diagrams
actuator circuits X1ZM2
BKR
Project-Nr.
Page
Name
P160110
Act.-Circuit 1
4220 Matf.B.
8 x EHRD
F1.1 - F1.8
Detektor line 1
4220 Matf.Bin
D1.1 (MEX3.2)
Detektor line 2
4220 Matf.Bin
D1.2 (MEX3.2)
Detektor line 3
4210 F.Screw
D2.1 (MEX3.2)
Detektor line 4
2620 Cyclone
D3.1 (MEX3.2)
Detektor line 5
2620 Cyclone
IR3.1 (IR13.1)
Detektor line 6
2621 Filter
IR4.1 (IR13.1)
Detektor line 7
4910 Cyclone
D5.1 (MEX3.2)
Detektor line 8
4910 Cyclone
IR5.1 (IR13.1)
Actuation
circuit 2
not used
Act.-Circuit 3
4210 F.Screw
2 x EHRD
F2.1 - F2.2
Act.-Circuit 4
2620 Cyclone
1 x EHRD
F3.1
Actuation
circuit 5
not used
Act.-Circuit 6
2621 Filter
1 x EHRD
F4.1
Act.-Circuit 7
4910 Cyclone
1 x EHRD
F5.1 - F5.2
Actuation
circuit 8
not used
Customer:
Project:
A-0905
00.01.1900
00.01.1900
Date
Extension
12.04.2016
BKR
Project-Nr.
Page
Issue
Change
Date
Name
P160110
10
DRN
CKD
Name
04.03.2015 B.Kruse
05.03.2015 U.Lamerz
+7600RC01
Act.-Circuit 1
4946 Cyclone
2 x EHRD
F6.1
Detektor line 1
4946 Cyclone
D5.1 (MEX3.2)
Detektor line 2
4946 Cyclone
IR5.1 (IR13.1)
Detektor line 3
4970 Cyclone-F.
D6.1 (MEX3.2)
Detektor line 4
4970 Cyclone-F.
IR6.1 (IR13.1)
Detektor line 5
5910 Cyclone
D7.1 (MEX3.2)
Detektor line 6
5910 Cyclone
IR7.1 (IR13.1)
Detektor line 7
unused
Detektor line 8
unused
Actuation
circuit 2
unused
Act.-Circuit 3
4970 Cycl.-F.
1 x EHRD
F6.1
Actuation
circuit 4
unused
Act.-Circuit 5
5910
1 x EHRD
F8.1 - F8.2
Actuation
circuit 6
unused
Actuation
circuit 7
unused
Actuation
circuit 8
unused
Customer:
Project:
A-0905
00.01.1900
00.01.1900
Date
Extension
12.04.2016
BKR
Project-Nr.
Page
Issue
Change
Date
Name
P160110
11
DRN
CKD
Name
04.03.2015 B.Kruse
05.03.2015 U.Lamerz
+7600RC01
Out -
Cable
Ident-No.
Terminal above
1 2
K1100
Out +
Terminal-No.
K1100
X1ZM1 (Actuation circuit 1)
3 4
5 6
7 8
9 10
11 12
13 14
15 16
Bridge
Junction box VK01

15 16
Cable
Ident-No.
K1102
K1103
K1104
K1105
K1106
K1107
K1108
Terminal-No.
1 2
Component
Identity
1 2
1 2
1 2
1 2
1 2
1 2
K1108
13 14
K1107
11 12
K1106
9 10
K1105
7 8
K1104
5 6
K1103
3 4
K1102
1 2
K1101
Terminal below
K1101
Terminal Block
1 2
EHRD
5" 45L
EHRD
5" 45L
EHRD
3" 20L
EHRD
3" 20L
EHRD
3" 20L
EHRD
3" 20L
EHRD
3" 20L
EHRD
3" 5L
F1.1
F1.2
F1.3
F1.4
F1.5
F1.6
F1.7
F1.8
4220 Matformer bin
Customer:
Project:
A-0905
0
0
0
0
00.01.1900
00.01.1900
0
0
DRN
Date
Name
04.03.2015 B.Kruse
CKD
05.03.2015
J.Mller
+7600RC01
Connecting diagram
junction box VK01
Extension
12.04.2016
BKR
Project-Nr.
Page
Issue
Change
Date
Name
P160110
12
X1SM1 (Control input module 1)

Input 1
Input 2
Input 3
2/1
2/1
2/1
-Sector
Input 5
Input 6
Input 7
Input 8
Input 9
Input 10
see cable list
1 ,2
or 3
1 ,2
or 3
1 ,2
or 3
1 ,2
or 3
11
12
13
14
15
16
17
unused
unused
unused
unused
unused
10
18
19
20
K1301
K1301
unused
to Input 1
unused
Matformer bin explosion

protection no revision
chanel 2
(Revision Sector)
to Input 1
K1301
Cable type
2
K1301
Cable-No.
1
K1301
Terminal-No.
Matformer bin explosion

protection no revision
chanel 1
(Revision Sector)
Verification
K1301
Matformer PLC in
run mode
(Revision Verification)
4210 / 4220 4210 / 4220 4210 / 4220

(IEPT Function)
Siempelkamp Function
Sector
Input 4
1 ,2
or 3
1 ,2
or 3
Colour of wire
Terminal-No.
Siempelkamp
Message
Revision
request from
Safety PLC
confirmed
Revision
request from
Safety PLC
chanel 1 of 2
Revision
request from
Safety PLC
chanel 2 of 2
1x Opener
1x Opener
Kind of Signal
Resistor 1
Resistor 2
Kabel-Nr.
Kabeltyp
Customer:
Project:
1x Opener
(fail safe)
-
A-0905
0
0
0
0
00.01.1900
00.01.1900
0
0
DRN
Date
Name
04.03.2015 B.Kruse
CKD
05.03.2015
J.Mller
+7600RC01
Connecting diagram
control inputs X1SM1
Extension
12.04.2016
BKR
Project-Nr.
Page
Issue
Change
Date
Name
P160110
13
X1SM2 (Control input module 2)

Input 1
Input 2
Input 3
Input 4
Input 5
Input 6
Input 7
Input 8
Input 9
Input 10
-Sector
(IEPT Function)
Siempelkamp Function
Sector
Verification
Terminal-No.
10
11
12
13
14
15
16
17
18
19
20
Cable-No.
Cable type
see cable list

Colour of wire
Terminal-No.
Siempelkamp
Message
Kind of Signal
Resistor 1
Resistor 2
Kabel-Nr.
Kabeltyp
Customer:
Project:
A-0905
0
0
0
0
00.01.1900
00.01.1900
0
0
DRN
Date
Name
04.03.2015 B.Kruse
CKD
05.03.2015
J.Mller
+7600RC01
Connecting diagram
control inputs X1SM2
Extension
12.04.2016
BKR
Project-Nr.
Page
Issue
Change
Date
Name
P160110
14
X3RM1.1 (Relay module 1)

Relay
Relay 1.1.1
Relay 1.1.2
Relay 1.1.3
Relay 1.1.4
Relay 1.1.5
Relay 1.1.6
Relay 1.1.7
1/2
General
1/2
1/2
General
4210 / 4220
General
4210 / 4220
4210 / 4220
General
2620
2620
2621
Explosion
protection
no revision
Cyclone
explosion
protection active
Cyclone
no explosion
Filter
explosion protection
active
-Sector
Sector
Relay 1.1.8
Siempelkamp
Function
Matformer feeding Explosion protection Matformer feeding Matformer feeding

screw & bin
no general fault
screw & bin
screw & bin no
explosion
explosion
explosion
protection active
protection disarmed
Kidde
Function
Fault prio.1 sector

OR disarmed
monitored sector
General fault
Disarmed
monitored sector
Alarm
monitored sector
Minimum one
sector disarmed
Fault prio.1 sector

OR disarm
monitored sector
Alarm
monitored sector
Fault prio.1 sector

OR disarm
monitored sector
invers
invers
normal
normal
invers
invers
normal
invers
OR
AND
OR
OR
OR
Software
Software
Software
Software
Software
Software
Software
Software
Jumper J1 left
Jumper J2 left
Jumper J3 left
Jumper J4 left
Jumper J5 left
Jumper J6 left
Jumper J7 left
Jumper J6 left
following
following
following
following
following
following
following
following
max.8A / 24VDC
max.8A / 24VDC
max.8A / 24VDC
max.8A / 24VDC
max.8A / 24VDC
max.8A / 24VDC
max.8A / 24VDC
max.8A / 24VDC
(only ohmic load)
(only ohmic load)
(only ohmic load)
(only ohmic load)
(only ohmic load)
(only ohmic load)
(only ohmic load)
(only ohmic load)
Adjustment
Secification
Contacts
Terminals
NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO
1
25 26 27
28 29 30
10 11 12
31 32 33
13 14 15
34 35 36
16 17 18
37 38 39
19 20 21
40 41 42
22 23 24
43 44 45
46 47 48
Bridges
Bridges
Terminals
Address
Siempelkamp
Measures
Indication of alarm Indication of warning

Safe release of
message to
message to
protection
visualisation and
visualisation
aparatuses in
Stop of production
hazardous area of
(NO EXPLOSION
explosion
PROTECTION)
protection system
Control
System
Customer:
Customer control system (PLC)

0
0
Project:
Indication of alarm EMERGENCY STOP Indication of alarm

EMERGENCY STOP
Indication of
message to
message to
of product output, warning message to
of product output,
visualisation and
visualisation and
stop product entry,
visualisation
stop product entry,
Stop of production
Stop of production
fan, signal to plc,
fan, signal to plc,
(NO EXPLOSION
(NO EXPLOSION
indication of alarm
indication to
PROTECTION)
PROTECTION)
to visualisation
visualisation
A-0905
0
0
00.01.1900
00.01.1900
0
0
DRN
Date
Name
04.03.2015 B.Kruse
CKD
05.03.2015
J.Mller
+7600RC01
Potential-free contacts module 1

X3RM1.1
Extension
12.04.2016
BKR
Project-Nr.
Page
Issue
Change
Date
Name
P160110
15

Relay
-Sector
Sector
Siempelkamp
Function
Kidde
Function
Adjustment
Secification
Contacts
Terminals
Relay 1.2.1
Relay 1.2.2
Relay 1.2.3
Relay 1.2.4
Relay 1.2.5
Relay 1.2.6
Relay 1.2.7
Relay 1.2.8
8
2621
4910
4910
4946
4946
4970
4970
5910
Filter
no explosion
Cyclone
explosion
protection active
Cyclone
no explosion
Cyclone
explosion
protection active
Cyclone
no explosion
Cyclone-Filter
explosion
protection active
Cyclone-Filter
no explosion
Cyclone
explosion
protection active
Alarm
monitored sector
Fault prio.1 sector

OR disarm
monitored sector
Alarm
monitored sector
Fault prio.1 sector

OR disarm
monitored sector
Alarm
monitored sector
Fault prio.1 sector

OR disarm
monitored sector
Alarm
monitored sector
Fault prio.1 sector

OR disarm
monitored sector
normal
invers
normal
invers
normal
invers
normal
invers
OR
OR
OR
OR
Software
Software
Software
Software
Software
Software
Software
Software
Jumper J1 left
Jumper J2 left
Jumper J3 left
Jumper J4 left
Jumper J5 left
Jumper J6 left
Jumper J7 left
Jumper J8 left
following
following
following
following
following
following
following
following
max.8A / 24VDC
max.8A / 24VDC
max.8A / 24VDC
max.8A / 24VDC
max.8A / 24VDC
max.8A / 24VDC
max.8A / 24VDC
max.8A / 24VDC
(only ohmic load)
(only ohmic load)
(only ohmic load)
(only ohmic load)
(only ohmic load)
(only ohmic load)
(only ohmic load)
(only ohmic load)
19 20 21
22 23 24
43 44 45
46 47 48
10 11 12
31 32 33
13 14 15
34 35 36
16 17 18
37 38 39
19 20 21
40 41 42
22 23 24
43 44 45
46 47 48
Bridges
Bridges
Terminals
Address
Siempelkamp
Measures
Indication of alarm
EMERGENCY STOP
EMERGENCY STOP Indication of alarm EMERGENCY STOP Indication of alarm EMERGENCY STOP Indication of alarm
message to
message to
message to
message to
of product output,
of product output,
of product output,
of product output,
visualisation and
visualisation and
visualisation and
stop product entry, visualisation and Stop stop product entry,
stop product entry,
stop product entry,
Stop of production
Stop of production
Stop of production
of production
fan, signal to plc,
fan, signal to plc,
fan, signal to plc,
fan, signal to plc,
(NO EXPLOSION
(NO EXPLOSION
(NO EXPLOSION
(NO EXPLOSION
indication to
indication to
indication to
indication to
PROTECTION)
PROTECTION)
PROTECTION)
PROTECTION)
visualisation
visualisation
visualisation
visualisation
Control
System
Customer:

0
0
Project:
A-0905
0
0
00.01.1900
00.01.1900
0
0
DRN
Date
Name
04.03.2015 B.Kruse
CKD
05.03.2015
J.Mller
+7600RC01

X3RM1.2
Extension
12.04.2016
BKR
Project-Nr.
Page
Issue
Change
Date
Name
P160110
16

Relay 1.3.1
Relay
Relay 1.3.3
Relay 1.3.4
Relay 1.3.5
Relay 1.3.6
Relay 1.3.7
Relay 1.3.8
5910
Sector
Cyclone
no explosion
Siempelkamp
Function
Kidde
Function
Relay 1.3.2
-Sector
Alarm
monitored sector
normal
-
Adjustment
Software
Software
Software
Software
Software
Software
Software
Software
Jumper J1 left
Jumper J2 left
Jumper J3 left
Jumper J4 left
Jumper J5 left
Jumper J6 left
Jumper J7 left
Jumper J8 left
max.8A / 24VDC
max.8A / 24VDC
max.8A / 24VDC
max.8A / 24VDC
max.8A / 24VDC
max.8A / 24VDC
max.8A / 24VDC
max.8A / 24VDC
(only ohmic load)
(only ohmic load)
(only ohmic load)
(only ohmic load)
(only ohmic load)
(only ohmic load)
(only ohmic load)
(only ohmic load)
following
Secification
Contacts
Terminals
1
25 26 27
28 29 30
10 11 12
31 32 33
13 14 15
34 35 36
16 17 18
37 38 39
19 20 21
40 41 42
22 23 24
43 44 45
46 47 48
Bridges
Bridges
Terminals
Address
Siempelkamp
Measures
EMERGENCY STOP
of product output,
stop product entry,
fan, signal to plc,
indication to
visualisation
Control
System
Customer:

0
0
Project:
A-0905
0
0
00.01.1900
00.01.1900
0
0
DRN
Date
Name
04.03.2015 B.Kruse
CKD
05.03.2015
J.Mller
+7600RC01

X3RM1.3
Extension
12.04.2016
BKR
Project-Nr.
Page
Issue
Change
Date
Name
P160110
17
The obtaining and laying of the cables is part of the customers works
Cable
Ident -No.
Cable type,
Qty. of required wires
see
"Cable Type List"
*, 2 or 3
Source
1,5 mm
Main 230V
IdentNo.
Destination
Ident-No. Remarks
Main 230V (max. 250Watt),
as usual
(max. 12mm)
Cross
Section
3 (L1 / N / PE)
Control Unit
EX8000 Tap in front of the main switch of the

customer plant!
will be specified by customer,

as needed
as needed
Customers Control
System
Control Unit potential free contacts
EX8000
status messages of the potential free

contacts "fault", "alarm" , "disarmed"
EX8000 Connecting inside of EX8000
as usual
1 x gn / ye
10mm
Main equipotential
bonding point
Control Unit
as usual
1 x gn / ye
6mm
each Field-Box
FAB3.2
Equipotential bonding
length as necessary
as usual
1 x gn / ye
6mm
each Field-Box FAB4
length as necessary
as usual
1 x gn / ye
6mm
each Junction Box
length as necessary
as usual
1 x gn / ye
6mm
each Extinguisher
length as necessary
* cable type No.1 if cables passes through explosive atmosphere (see VDE 0165 Teil1 issue 05/2009 (EN 60079-14:2008) (Part 1 and2)
Customer:
Project:
A-0905
0
0
0
0
00.01.1900
00.01.1900
0
0
DRN
CKD
Date
Name
04.03.2015
B.Kruse
05.03.2015
J.Mller
+7600RC01
Cable list general
Extension
12.04.2016
BKR
Project-Nr.
Page
Issue
Change
Date
Name
P160110
18
Cable
Ident -No.
Cable type,
see
"Cable Type List"
(A green/ yellow wire is not

Section
required. If the cable type is
equipped with a green/yellow
wire then one more wire must
be added).
Cross
Source
IdentNo.
K1100
1* or 2
1,5 mm
Control unit
K1101
1* or 2
1,5 mm
Junction box
K1102
1* or 2
1,5 mm
K1103
1* or 2
K1104
1* or 2
K1105
Destination
Ident-No. Remarks
EX8000 Junction box
VK01
VK01
Extinguisher
F1.1
Junction box
VK01
Extinguisher
F1.2
1,5 mm
Junction box
VK01
Extinguisher
F1.3
1,5 mm
Junction box
VK01
Extinguisher
F1.4
1* or 2
1,5 mm
Junction box
VK01
Extinguisher
F1.5
K1106
1* or 2
1,5 mm
Junction box
VK01
Extinguisher
F1.6
K1107
1* or 2
1,5 mm
Junction box
VK01
Extinguisher
F1.7
K1108
1* or 2
1,5 mm
Junction box
VK01
Extinguisher
F1.8
K2101
1* or 2
1,5 mm
Control unit
EX8000 Extinguisher
F2.1
K2102
1* or 2
1,5 mm
Extinguisher
Extinguisher
F2.2
K3101
1* or 2
1,5 mm
Control unit
EX8000 Extinguisher
F3.1
K4101
1* or 2
1,5 mm
Control unit
EX8000 Extinguisher
F4.1
K5101
1* or 2
1,5 mm
Control unit
EX8000 Extinguisher
F5.1
K5102
1* or 2
1,5 mm
Extinguisher
Extinguisher
F5.2
K6101
1* or 2
1,5 mm
Control unit
EX8000 Extinguisher
F6.1
F2.1
F5.1
The sum of the cable length

has to be max. 300m /
max. 12mm

max. 12mm
max. 12mm
max. 12mm

max. 12mm
max. 12mm
Customer:
Project:
A-0905
0
0
0
0
00.01.1900
00.01.1900
0
0
DRN
CKD
Date
Name
04.03.2015
B.Kruse
05.03.2015
J.Mller
+7600RC01
Cable list 1
Extension
12.04.2016
BKR
Project-Nr.
Page
Issue
Change
Date
Name
P160110
19
Cable
Ident -No.
Cable type,
see
"Cable Type List"

Section
be added).
Cross
Source
IdentNo.
Destination
Ident-No. Remarks
K7101
1* or 2
1,5 mm
Control unit
EX8000 Extinguisher
F7.1
K8101
1* or 2
1,5 mm
Control unit
EX8000 Extinguisher
F8.1
K8102
1* or 2
1,5 mm
Extinguisher
F8.1
Extinguisher
F8.2

max. 12mm

max. 12mm
Customer:
Project:
A-0905
0
0
0
0
00.01.1900
00.01.1900
0
0
DRN
CKD
Date
Name
04.03.2015
B.Kruse
05.03.2015
J.Mller
+7600RC01
Cable list 2
Extension
12.04.2016
BKR
Project-Nr.
Page
Issue
Change
Date
Name
P160110
20
Cable
Ident -No.
K1201
Cable type,
see
"Cable Type List"

Section
be added).
Cross
Source
IdentNo.
Field connecting box

FAB3.2
Explosion multi sensor
(D1.1)
MEX3.2
EX8000
FAB3.2
(D1.2)
MEX3.2
EX8000
FAB3.2
(D2.1)
MEX3.2
EX8000
FAB4
(D3.1)
FAB4
1* or 3
Special cable of IEPT
1* or 3
1* or 3
1* or 3
10
K3202
1*, 2 or 3
1,0 - 1,5 mm Control unit
K4201
1*, 2 or 3
K5201
1* or 3
10
K5202
1*, 2 or 3
EX8000 IR-detector (IR-13.1)
K6201
1* or 3
10
EX8000
K6202
1*, 2 or 3
K7201
1* or 3
10
EX8000
K1202
K2201
K3201
-
Destination
EX8000

FAB3.2
0,5 - 0,75 mm Steuerzentrale

-

FAB3.2

-

FAB3.2

FAB3.2
Ident-No. Remarks
(D1.1)
D1.1
Length max. 300m / max. 12mm

outside EX-zone type 3 preferred
Cable is part of MEX3.2
(D1.2)
D1.2

(D2.1)
D2.1

(D3.1)

D3.1
IR3.1
IR4.1
EX8000
(D5.1)


FAB3.2

FAB4

FAB4
(D5.1)
(D6.1)
(D7.1)

FAB4
FAB4

FAB4
FAB4

FAB4
MEX3.2
D5.1
IR5.1
(D6.1)

D6.1
IR6.1
(D7.1)

D7.1
Customer:
Project:
A-0905
0
0
0
0
00.01.1900
00.01.1900
0
0
DRN
CKD
Date
Name
04.03.2015
B.Kruse
05.03.2015
J.Mller
+7600RC01
Cable list 3
Extension
12.04.2016
BKR
Project-Nr.
Page
Issue
Change
Date
Name
P160110
21
Cable
Ident -No.
K7202
K8201
Cable type,
see
"Cable Type List"

Section
wire then one more wire
must be added).
1*, 2 or 3
1* or 3
10
K8202
1*, 2 or 3
K1301
1*, 2 or 3
Cross
Source
IdentNo.

FAB4
0,75 - 1,5mm
Destination

EX8000
FAB4
(D8.1)
MEX3.2
Customers PLC
Control Unit
Ident-No. Remarks
IR7.1
(D8.1)

D8.1
IR8.1
EX8000
Length max. 200m

in case of 0,75mm
Customer:
Project:
A-0905
0
0
0
0
00.01.1900
00.01.1900
0
0
DRN
CKD
Date
Name
04.03.2015
B.Kruse
05.03.2015
J.Mller
+7600RC01
Cable list 4
Extension
12.04.2016
BKR
Project-Nr.
Page
Issue
Change
Date
Name
P160110
22
LFLEX CLASSIC 400 CP
LFFLEX 440 CP
UNITRONIC LiYCY
UNITRONIC LiHCH
LFLEX CLASSIC 415 CP
(X=without gn-ye / G=inclusive gn-ye, example. 3G1,5)
UNITRONIC LiYCY (TP)
preferred outside of Ex-Zone for Sensors
UNITRONIC Li2YCYv (TP)
UNITRONIC LiHCH (TP)
LFLEX EB CY
(X=without gn-ye / G=inclusive gn-ye, example. 3X1,5)
switches or
isoaltion barriers
IR-11.1 / IR13.1 / IR-3C
FAB3.2 / FAB-4
(MEX3.2)
outside of Ex-Zone
intrisically safe
free of halogen
UV-resistant
not UV-resistant
FAB-13 / Firewolf LMB

outside of Ex-Zone
cable type 3 preferred
IEPT-Internal Info
IR-13, IR3C, EHRD-LMB,
HSI, RSV, VENTEX
(X=without gn-ye / G=inclusive gn-ye, example. 3G1,5)
outside of Ex-Zone
CableCable types of Lappkabel

Typ-No.
Pos
in Ex-Zone 1, 2, 21, 22
Application
CablePos
Cable types of Helukabel
Typ-No.
10
Y-C-PUR-JZ
11
TRONIC CY
12
DATAFLAMM-C
13
JZ500 FC PUR
(x=without gr-ge / G=inklusive gr-ge, z.B. 3X1,5)
14
PAAR-TRONIC-Li-2YCYv
15
PA.TR.-LI-2YCYV
SUPER-PAAR-TRONIC-C-PUR
16
(x=without gr-ge / G=inklusive gr-ge, z.B. 3X1,5)
* IEPT-Interpretation according to the selection of cables used in explosive atmosphere VDE 0165 Part 1 Issue 05/2009 (EN 60079-14:2008) (Part 1 and Part 2)
Kunde
Projekt
A-0905
0
0
0
0
00.01.1900
00.01.1900
0
0
DRN
CKD
a
Index
Extension
12.04.2016
Dartum
Datum
Name
04.03.2015
B.Kruse
05.03.2015
J.Mller
+7600RC01
Cable type list
BKR
Projekt-Nr.
Blatt
Name
P140925
23
Customer:
Project:
A-0905
0
0
0
0
00.01.1900
00.01.1900
0
0
DRN
Date
Name
04.03.2015 B.Kruse
CKD
05.03.2015
J.Mller
+7600RC01
Junction box VK01
Extension
12.04.2016
BKR
Project-Nr.
Page
Issue
Change
Date
Name
P160110
24

Circuit Diagrams P160110 Rev.0

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Circuit Diagrams Explosion Protection System

Siempelkamp Maschinen und Anlagenbau GmbH & Co.KG

IEP Technologies GmbH

Siempelkamp Maschinen und Anlagenbau GmbH & Co.KG

Siempelkamp Maschinen und Anlagenbau GmbH & Co.KG

Cable type list

Draufsicht mit geffneter Tr

Draufsicht mit geffnetem

Der Schwenkrahmen muss zu

Seitenansicht rechts / side

Kabelverschraubungen / Cable glands:

Schutzart / protection: IP54

Siempelkamp Maschinen und Anlagenbau GmbH & Co.KG

Siempelkamp Maschinen und Anlagenbau GmbH & Co.KG

Mounting plate EX8000

Customer's cable no.

Please connect electric mains

Siempelkamp Maschinen und Anlagenbau GmbH & Co.KG

Connecting diagram main power

X1DM1 (Detector line module)

Siempelkamp Maschinen und Anlagenbau GmbH & Co.KG

X1DM2 (Detector line module)

Siempelkamp Maschinen und Anlagenbau GmbH & Co.KG

X1ZM1 (Actuation circuit module)

Siempelkamp Maschinen und Anlagenbau GmbH & Co.KG

X1ZM2 (Actuation circuit module)

Siempelkamp Maschinen und Anlagenbau GmbH & Co.KG

Actuation logic basic module 1

Siempelkamp Maschinen und Anlagenbau GmbH & Co.KG

Actuation logic basic module 1

Actuation logic basic module 2

Siempelkamp Maschinen und Anlagenbau GmbH & Co.KG

Actuation logic basic module 2

X1ZM1 (Actuation circuit 1)

Junction box VK01

4220 Matformer bin

Siempelkamp Maschinen und Anlagenbau GmbH & Co.KG

X1SM1 (Control input module 1)

see cable list

Matformer bin explosion

Matformer bin explosion

4210 / 4220 4210 / 4220 4210 / 4220

Siempelkamp Maschinen und Anlagenbau GmbH & Co.KG

X1SM2 (Control input module 2)

see cable list

Siempelkamp Maschinen und Anlagenbau GmbH & Co.KG

X3RM1.1 (Relay module 1)

Matformer feeding Explosion protection Matformer feeding Matformer feeding

Fault prio.1 sector

Fault prio.1 sector

Fault prio.1 sector

(only ohmic load)

(only ohmic load)

(only ohmic load)

(only ohmic load)

(only ohmic load)

(only ohmic load)

(only ohmic load)

(only ohmic load)

Indication of alarm Indication of warning

Customer control system (PLC)

Indication of alarm EMERGENCY STOP Indication of alarm

Potential-free contacts module 1