Introduction

Textile and garments sector is the biggest and fastest growing sector in Bangladesh. It is also
the highest foreign currency earning sector in Bangladesh. Among this sector, Knit garment is
growing very rapidly due to smaller investment requirement, greater backward linkage
facility & higher profit than woven garments. Thats why export of knit garments is
increasing steadily for last few years and up to now.
Being the biggest contributor to the country's foreign exchange- around 76 percent- and
employing around 2.2 million people, 80 percent of them women, the importance of nurturing
a sector as vibrant and thriving as the garments industry, cannot be emphasized enough. With
export of Ready Made Garments (RMG) reaching 9.2 billion in 2007 and predictions of it
rising to 12 billion or more in the next two years, it is obvious that the industry is growing at
an exponential speed.
Comfit Composite knit Ltd, a 100 % export oriented composite knit textile unit established
with the commitment to cater the Global needs for knit and casual clothing. The Project has
employed the State-of-Art technology in its every piece of investments. Aiming at the context
of the changing Global demand pattern, international environment on trade specially the
withdrawal of quota system and GSP and the availability of craftsmanship in the country, the
project encompassed the Knitting, Dyeing and Processing of fabrics and Ready-made
Garments production to be available from one stop service. The Project ensures sampling to
supply of finished RMG all from one source, ensuing in time delivery and complying quality.
The machines and equipments setup for these projects are procured from world-class brand,
names renowned for their high quality, product integrity and dependable production.
The Project is a new and one established in 2006, but the manpower engaged in the Projects
to carry out the day to day business are all highly skilled, purely professional, vastly
experienced. The unique combination of organized Managerial and Technical team in one
hand and latest, advanced and balanced technology on the other hand made the project one of
the top to be referred in this field in the Country. The best use of continuous development of
Human Resources by providing them International Standard Environment and equal
opportunity is the keys for achieving comprehensive competence in all the level of the
Organizational Hierarchy. Comfit has been established with the objective and vision to cater
the needs of 21st century of worldwide knit apparels market from one stop service being
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committed to On-time Delivery, Short Lead Time, Quality Assurance, Price Affordability
and Social Accountability.
The project encompassed the knitting, dying and processing of fabrics and Ready-Made
Garments production to be available from one stop service. The project ensures sampling to
supply of finished RMG all from one source, ensuing in time delivery and complying quality.
The machines and equipments setup for these projects are procured from world-class brand,
names renowned for their high quality.

Objective:

To gain practical experience.

To analyze the production capacity per month in the industries.
To detect the market price fixation per pieces.
To have the knowledge how an organization can run.
To measure the labor exploitation.
To find out the working conditions at the time of work orders.
To find out the kind of production processes adopted in garment Industries.
To correlate the turnover per annum and the wages received by the garment workers.
To gather information that will help us to start this business in our practical life.
To create more jobs with minimum investments.
To be competitive in the internal as well as external markets.
To maximize export earning with minimum imported in-puts.

Methodology:
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Primary Sources of Data: We have visited to Comfit Composite Knit Ltd. practically and
the primary sources of data of this report are the Comfit Composite Knit Ltd Company.
1. Industrial Survey
2. Focused Group Discussion
3. Interview Schedule Survey
Secondary Sources of Data: I have taken some information from;
Internet
News paper

Limitations
Any reports needs high degree of involvement regarding collection of information, creation
of database, literature review and analysis of data. Preparing of the report on Comfit
Composite Knit Limited, we face some limitations which hindrance our task, such as: Larger
samples were not collected due to the job task of the workers and they have an illusory fear of
being intimated by the employers, if the facts about their garment industries are disclosed.

Shortage of time
Incomplete information in some web pages.
Lack of knowledge about this industry.
Poor experience in comparison with the scope of study tour.
First time practical experience.
Due to some unavoidable reasons, data collection process was hampered.

Company History or Background

Composite knit textile unit is a 100% export oriented company. It is established with the
commitment to cater the Global needs for knit and casual clothing. The project has employed
the State-of-Art technology in its every piece of investments. Aiming at the context of the
changing Global demand pattern, international environment on trade specially the withdrawal
of quota system and GSP and the availability of craftsmanship in the country, the project
encompassed the knitting, Dyeing and Processing of fabrics and Ready-made Garments
production to be available from one stop service. The project ensures sampling to supply of
finished RMG all from one source, ensuring in time delivery and complying quality. The
machines and equipments setup for these projects are procured from world-class brand,
names renowned for their high quality, product integrity and dependable production. The
project is a new and one established in 2006, but the manpower engaged in the Projects to
carry out the day to day business are all highly skilled, purely professional, vastly
experienced. The unique combination of organized Managerial and Technical team in one
hand and latest, advanced and balanced technology on the other hand made the project one of
the top to be referred in this field in the country.

Company Profile:
Name
Country of Origin
Chairman
Year Established:
Business Type:
Product/Service
Head Office

Comfit Composite Knit Ltd

Bangladesh
Mr. Rezakul Haider
2006
Manufacturer, Trading.
Readymade Garments
YOUTH TOWER, 822/2,Rokeya Sarani, Dhaka-1216,
TEL:8802-8052343, FAX:8802-8052351

Production Area

Gorai, Mirzapur, Tangail

Size
Total Manpower
Website

66 Bigha
5500
youthbd.com

Vision
1. To continuously focus on customer's need to manufacture quality cotton
yarn, melange yarn, woven fabrics, knit fabrics & knit apparels of high standard.
2. To establish them as the leading provider of knit apparels serving international
market.
3. Quality is always the combination of the highest intent, sincerest effort with an
accurate execution.

Mission
1. To maximize synergistic benefits, and to become a market leader through the pursuit
of high productivity, advanced technological innovation by leveraging on the
strengths of their core business.
2. To be the market leader by providing knit garments to the valued customers around
the globe.
3. To increase export process,
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4. To increase maximum product.

5. To sell in a favorable price.

Organizational Structure

Chairman
Mr. Rezakul Haider

Managing Director
DGM
Director
Mr. Mosharrof
Mr. Anis
(Kitting)

DGM
Mr. Feroz
6 Alam
General
Director
Manager
Mr. Salauddin

DGM

Director
Mr. Amal
Krishna
Mr.
Mr.
Akbor
M. A.Haider
Bari
Mr. Faridul Alam
(Marketing)

DGM
Mr. S. M. Shamim
(Dyeing &

Figure: Organizational Structure

Location Analysis
The Project is located in Gorai, Mirzapur under the District of Tangail, about 50 kilometer
distance from the International Airport of Dhaka, Bangladesh. A well developed Road
Communication is there to reach the factory from the Airport as well as from the Dhaka City.
The Head office of the Project is Located in the heart of Dhaka City in Mirpur. CCKL is
established in a 45 Acores land premises and in a 250,000 square feet total industrial building
area.

Production Needs Facilities, Utilities and

Equipment
Within the complex facilities, utilities, and equipment (F/E/U) in Comfit Composite Knit
Limited (CCKL), a line in the sand needs to be drawn between GMP-critical and businesscritical. While the process for identification has been discussed before, the following are the
differences between a GMP-critical and business-critical F/E/U, including the respective
change management.
GMP-critical F/E/U have a direct impact on the safety, identify, potency-strength, quality.
Business-critical F/E/U are those elements that affect the ability to manufacture and operate
efficiently; such as boilers, plant steam, compressed air; or elements that affect customer
satisfaction; such as cosmetic defects, failures in deliver on time, and missing promotional
material.

Production Needs Facilities:

Comfit Composite Knit Limited (CCKL) produces their product by their own machineries.
They have much other positive side to produce and develop their activities. Like,

Suitable environment
Experienced labor
Easy collection of raw materials
Better communication etc.
Standard and spacious loading and unloading area.
Sufficient storage area.
Transports for material movement.
International standard sanitation system
Water and Effluent treatment plant.
Fire detection and fire protection system.
PABX communication in each Floor and Centers.
Gas generator for 24 hour Electricity supply.
A separate utility bay for supplying of Water, Steam, Air and Gas.
A full-fledged laboratory.
Canteen for workers and staff.
Medical Centre.

Utilities Factor:
To manufacture it needs utilities such as electricity, the utility equipment it used are given
below:

S.L. Name of Machine

No.
Caterpillar Generator
1.

Model

Origin

SR4B

USA

2.

Kaiser (compressor)

ASD47

Germany

3.

Kaiser (compressor dry)

IDS1

Germany

4.

Long chuan (Gas

boiler)
Exhaust Gas Boiler

5.

fired SM100B\1054\12
SGM1000B\1

India
India

Knitting Equipment:
The unit has the strength to produce various types of fabrics like single jersey, pique and
double pique Lacoste waffle ,rib inter lock ,flat knit collar & cuff making with half jacquard
dryer. The knitting equipments are given below:

S. Name of Machine
L
No

Model

Brand

Origin

1.

Circular Knit Machine

JLS

Jiunn long

2.

Circular Knit Machine

JLD

3.

Flat Knit Machine

C-1725J

Jiunn
long Taiwan
Masa
Jiunn long
China

4.

Fabric
Machine

Inspection

Jiunn long

Taiwan

Thailand

Dyeing Equipment:
To meet the worldwide demand trend the unit has the combination of tabular and open width
fabrics processing. The dyeing equipment is given below:

Name of Brand
Machine

Model

10

Origin

Machine
#1-2
Machine#34
Machine#56
Machine#78
Machine 9

Delminler

DMSHI JUMBO

Turkey

Delminler

DMSHI JUMBO

Turkey

Delminler

DMSHI JUMBO

Turkey

Delminler

DMSHI JUMBO

Turkey

Delminler

DMSHI JUMBO

Turkey

Machine 10

Delminler

DMSHI JUMBO

Turkey

Transportation Factor
It has own transportation facilities. It collects raw materials from buyers by its own
transportation and distribute produced product through its transportation facilities.

Source of Raw Material

Raw material is a unique substance in any production oriented textile industry. It plays a vital
role in continuous production and for high quality fabric.

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Types of Raw Material in Readymade Garments Industries:

1. Yarn
2. Fabric
3. Dye stuff
4. Chemical and auxiliaries

Name and Source:

Yarn:
The raw material (cotton yarn) used in Knitting are collect from various Spinning mill. They
buy carded and also combed yarn according to their buyer requirement. The yarn count range
vary for carded yarn from (34/1) to (7/1) Ne. The yarn count range vary for combed yarn
from (40/1) to (20/1) Ne.
Sources of Cotton Yarn:
Aman Spinning.
NZ Spinning.
Thermax.
Mellange:
Mellange is produced by blending different amount of top dyed fibre with grey fibre.
Different types of mellange used in knitting are:
Mellange
White/Ecru mellange
(Dyed fibre 0.2-2%)

Grey mellange
(Dyed fibre 2-15%)

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Anthra mellange
(Dyed fibre 15-30%)

Sources of Mellange:
1. Patartoli
2. Prime
3. Shohag pur
4. Thermax

Sources of Polyester:
1. Kader Synthetic.
2. China.
Count: 20den, 40den, 75den, 100den, 150den.

Sources of Lycra:
* Brand

: Roica

Country : Taiwan.
* Brand

: Texlon

Country : Korea.
*Brand

: Acelen

Country: China
*Brand

: Creora

Country: Japan
*Brand

: Lioli (In Viyellatex used mostly)

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Country: China
Count: 20 den, 40 den, 70 den.

Labor Supply

Total Factory Technical & Professional Manpower Information:

Highly skilled manpower has been recruited in every functional and production lines. Skilled
and experienced Quality Control Peoples have been employed in every centers of Production
Process. A good nos. of MBAs and Textile Engineers are engaged in maintaining day-to-day
business of the Project. Total Manpower of the Project is about 4721 nos. Electronic
Communication and Data Processing is well established in the Management, while a group of
trained Merchandisers is engaged in catering the demand of the buyers.

Source of Recruitment
There are two kinds of source Comfit Composite Knit Ltd uses for recruitment .They are
External Source
1. Walk-ins and Write-ins.
2. Advertising
3. Employee referrals:
4. Internet
Internal Source
1. Job-posting programs

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2.

Departing Employees

Production Flowchart
Raw Yam (Poly/
Cotton)
Knitting Process

Inspection of the Gray

Fabric
Storage the Fabric on Grey
Store
Receive the Fabric According to
Batch
Loading the Dyeing
Machine
Dyeing Process

Unloading
Slitting

Squeezer

Dryer

Compacting

Stinger

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Inspection
Delivery

Compacting

Figure:

Production Flowchart

Conclusion

The flourishment of any industry requires combined effort and cooperation from several parties. Social, political and macroeconomic
environment play pivotal role in this regard. Through Comfit Composite
Knit Limited is new ventured company in the respective sector, its growth
and expansion is praiseworthy. It`s contributing the country and serving
the nation in different ways. If it can up hold it`s much toward
advancement, it will be able to set a role model in our country.

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Appendix

Web links:
1.
2.
3.
4.

http://www.youthbd.com/comfit-composite-knit-ltd
http://www.assignmentpoint.com
http://www.123rf.com
http://www.google.com

References:
1. Provided Sheet.
2. Speech given by Mr. Rezakul Haider.

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