Unit start up procedure.

1> Before start up following things need to be ensured----a. Turbo-generator set is on turning gear.
b. One set ACW p/p And CW p/p must be running.
c. DM cooling system need to be establised.
d. compressed air system is healthy.
e. Hot wel, Deaerator and drum level need to maintained at normal level.
f. One set CEP must be running.
g. One LFO p/p must be running.
h. Keep boiler side all water and steam side vents open including start
up vents.
i. Keep boiler water side drain close and stean side drain open.
j. Keep turbine side steam side drain open.

---------------------------------------------------------------------------------2> If all the above are ensured then star APH A&B
3> Start ID fan A, then FD fan A. Raise air flow and maintain furnace draught be
tween -5 to -8 mmwcl. Increase air
flow between 30%-40%(275-380 tph).
4> See wheather all criteria purge permissive is available or not. If available
then start 'PURGE' for 5 mins. After
5 mins Boiler trip 'MFT' will be reset.
5> Start scanner air fan. Put SADC dampers in 'AUTO'.
6> Put oil burner at AB elevation in ' PAIR' mode(say AB 1&3). Wait for 30 mins
for proper warm up.
Put oil burner at AB 2&4.
7> Keep normal water level in drum. See wheather drum press is increasing or not
. When drum press will increases above
2 kg/cm2. close drum and all steam side vents at drum floor.
8> When drum press will be 5 kg/cm2, close boiler roof i/l drain and back pass s
team cooled wall header drain. But keep
open secondary circulating drain. It may be closed after leg chage. It is kep
t open to maintain steam flow in S/H coil.
9> Increase drum press upto 8/10 kg/cm2 and temp 150- 200 deg c. For this contro
l start up vent v/v(S 25 & S 26). For further
press and temp increase, put oil burners at CD elevation.
10> Open main steam stop v/v's(MS 108, MS 118) equalising v/vs(MS 109, mS 110, M
S 119, MS 120) for MS line leg charge.
When MS line temp and press will be equalised then open MS 108 & 118.
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Before leg charge ensure that following drains are open
a. MS line drains, b. HRH linr drain c. CRH line drain, d. HP/LP bypass
warm up line drains, e. PRDS drains
f. Turbine gland steam drains, g. Ejector drains.

Start one BFP to maintain drum level.

--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------11> Increase MS press 15-20 kg/cm2 and temp 250-300 deg C. Charge PRDS line. Kee
p HTPRDS temp 310 deg C and press 9.5 kg/cm2.
Keep LTPRDS temp 210 deg C and press 9.5 kg/cm2.
12> Charge Deaerator pegging line.
13> Start vaccum pulling with starting ejector. When condenser back press will b
e 0.9 kg/cm2, charge turbine gland steam line.
When condenser back press will be 0.85 kg/cm2 close vaccum breaker. When bac
k press will be 0.15 kg/cm2 put one main ejector
into service.
14> When condenser back press will be < 0.6 kg/cm2, HP/LP bypass will be reset.C
harge HP/LP bypass warm up lines.
15> When MS press will be 25-30 kg/cm2 and temp 300-350 deg C charge HP/LP bypas
s.
----------------------------------------------------------------------------------------------------------16> If
If
If
If
16>

criteria
criteria
criteria
criteria

X1,X2,X3 matches open turbine stop v/vs

X4,X5 matches rool TG set @ 600 rpm.
X6 matches roo TG set @ 3000 rpm.
X7 matches Synchronise TG set.