ec0716de-9f67-4e00-906b-483285219867

OPERATOR'S MANUAL
with Illustrated Parts List
COMPACT SERIES
SOFT SERVE FREEZER
Model FM8
184979
H. C. Duke & Son, LLC
4/12
P/N 184979 April 2012
Printed in U.S.A.
Operators Manual
for the
Electro Freeze Model FM8
Compact Series
Soft Serve Freezer
All contents Copyright 2012 H.C. Duke & Son, LLC, 2116 Eighth Avenue, East Moline, Illinois 61244
i
ELECTRO FREEZE Model FM8
SAFETY FIRST!
Follow these four steps to safety ....
1. Recognize Safety Information ....Look for this safety

alert symbol throughout this manual.
When you see this symbol on your freezer or in this

manual, be alert to the potential for personal injury.
Follow recommended precautions and safe
operating practices.
2. Understand Signal Words ....
DANGER
WARNING
CAUTION
The signal words DANGER, WARNING and

CAUTION are used with the safety alert symbol
(DANGER decals on the freezer may or may not
have the safety alert symbol, but the message is the
same). Decals with the words DANGER, WARNING or CAUTION appear on the freezer. DANGER
identifies the most serious hazard. Decals with the
words DANGER or WARNING are typically near
specific hazards on the freezer. General precautions
are listed on CAUTION safety decals.
In this manual, CAUTION messages with the safety
alert symbol
call attention to safety messages.
ii
184979
SAFETY FIRST!
3. Follow Safety Instructions ....
Read and understand all safety messages in this
manual. Read and understand the decal safety
messages on your freezer. Take notice of the
location of all decals on the freezer and keep the
safety decals in good condition. Check them
periodically and replace missing, damaged or
illegible safety decals. The safety decals must
remain in place and legible for the life of the
freezer. If you need new decals, use the
information and illustrations on pages iv and v of
this manual to identify the decal and call or write
to H.C. Duke & Son, LLC.
DO NOT attempt to operate this freezer until you
read and understand all safety messages and the
operating instructions in this manual.
4. Operate Safely ....

DO NOT allow untrained personnel to maintain or
service this machine. Failure to follow this
instruction may result in severe personal injury. DO
NOT operate the freezer unless all service panels
and access doors are secured with screws. DO
NOT attempt to maintain or repair the freezer until
the main power supply has been disconnected.
Contact your local Electro Freeze Distributor for
authorized service.
184979
iii
Safety Decal Locations
Do not attempt to operate the freezer until

all safety precautions and operating instructions in this manual are read and understood.
You may contact your local authorized

Electro Freeze Distributor, as follows:
Take notice of all warning, caution, instruction and information decals (or labels) on the
freezer as shown in the figure to the right.
The labels have been put there to help
maintain a safe working environment.
Address:
The labels have been designed to withstand

washing and cleaning. All labels must
remain legible for the life of the freezer.
Check labels periodically to be sure they
can be recognized as warning labels.
If it is necessary to replace any label,
please contact your local authorized Electro
Freeze Distributor or H. C. Duke & Son,
LLC. When ready to order, you will need to
determine the (1) part number, (2) type of
label, (3) location of label, and (4) quantity
required, and include a return shipping
address.
No.
1
2
Part No.
Name:
Phone:
or for factory service assistance contact
H. C. Duke & Son, LLC. Electro Freeze
Service Department by phone or FAX:
FAX:
Phone: (309) 755-4553

(800) 755-4545
(309) 755-9858
E-mail: service@electrofreeze.com
(The decals on the next page are numbered

1 and 2. Those numbers correspond to the
numbers in the table below. The table
provides the part number, description, and
quantity for each decal.)
Description (Qty)
P/N HC165126 Decal Panel Removal Warning (3)

P/N HC165025 Decal Beater Warning (1)
iv
184979
Safety Decal Locations
184979
Table of Contents
SECTION
DESCRIPTION
SAFETY
PAGE
.............................................................................................. ii
PART I
1.
INTRODUCTION
2.
NOTE TO INSTALLER
3.
ELECTRICAL REQUIREMENTS ........................................... 2
4.
SPECIFICATIONS
.......................................................................... 1
............................................................... 1
........................................................................ 2
4.1 Particulars. ........................................................................................... 2

4.2 DataPlate ............................................................................................. 3
4.3 ReferenceInformation ............................................................................. 3
4.4 InstallationDate ..................................................................................... 3
4.5Dimensions. .......................................................................................... 4
5.
PART NAMES AND FUNCTIONS ......................................... 5
6.
OPERATOR CONTROLS & INDICATORS ........................ 7

6.1 SelectorSwitch ...................................................................................... 7
6.2 Day-NightSwitch ................................................................................... 8
6.3 "ADDMIX"IndicatorLight ........................................................................ 8
6.4 Mix Float ............................................................................................... 8
6.5 MixFeedTube&Regulator ....................................................................... 9
7.
DISASSEMBLY AND CLEANING
........................................ 10
7.1 CleaningAccessories ............................................................................ 10

7.2 DisassemblyInstructions ........................................................................ 11
7.3 CleaningInstructions ............................................................................. 13
8.
ASSEMBLY
9.
START-UP INSTRUCTIONS
..................................................................................... 15
.................................................. 17
9.1 Sanitizing ............................................................................................ 17
9.2 Priming ............................................................................................... 18
vi
184979
Table of Contents
SECTION
DESCRIPTION
10.
CLOSING PROCEDURES
(continued)
PAGE
...................................................... 20
10.1 NightSwitchOperation ........................................................................ 20
10.2 DrainingProductFromFreezer .............................................................. 21
11.
SOFT SERVE INFORMATION .............................................. 22

11.1 Overrun ........................................................................................... 22
11.2 Rerun ............................................................................................... 22
12.
ROUTINE MAINTENANCE
13.
TROUBLESHOOTING TABLE
................................................... 23
............................................. 24
PART II
MODEL FM8 REPLACEMENT PARTS WITH ILLUSTRATIONS
* Refer to Part II Table of Contents for help with locating part numbers and illustrations.
184979
vii
..
Introduction
The FM8 freezer is designed to produce
soft serve ice cream, ice milk, yogurt,
and similar frozen dairy products, with a
product serving temperature range of
15 to 25F (-9 to -4C). If such products
are prepared from powdered concentrate, they should be precooled to 40F
(4C) prior to introduction to the freezer.
Use of other products in this machine is
considered misuse (see Warranty).
This manual has been prepared to assist
you in the proper operation and general
maintenance of the Electro Freeze
Model FM8 freezer.
Make sure all personnel responsible for
equipment operation completely read
and understand this manual before
operating the freezer. When properly
operated and maintained, the freezer
will produce a consistent quality product.
If you require technical assistance,

please contact your local authorized
Electro Freeze Distributor, as follows:
Name:
Address:
Phone:
For factory service assistance contact
H.C. Duke & Son, LLC,. Electro Freeze
Service Department as follows.
Phone: (309) 755-4553

(800) 755-4545
FAX:
(309) 755-9858
E-mail: service@electrofreeze.com
Note to Installer
This freezer must be installed and serviced
by an Electro Freeze Distributor in accordance with the installation instructions.
Test the operation of the head switch prior to

placing the freezer in service. See Section
12, Routine Maintenance, Monthly.
Air cooled models require a minimum of 3inches (7.6 cm) air space on both sides and
back of the freezer for adequate ventilation.
After installation the warranty registration

card must be completed and returned to
validate the warranty.
If this freezer is to be used in a self-service

application, it is recommended that the
machine be fitted with a self-service kit.
Contact your Electro Freeze Distributor or H.
C. Duke & Son, LLC for this kit.
184979
Electrical Requirements
CAUTION
All materials and connections must conform to
local requirements and be
in compliance with the
National Electric Code
(NEC).
CAUTION
To prevent accidental
electrical shock, a
receptacle with a positive
earth ground is required.
1. Always verify electrical specifications on the data plate (figure 4-1) of

each individual freezer. Data plate
specifications will always supersede the
information in this manual.
2. This freezer requires a protected
20 amp 220 volt circuit. Connect the
freezer to a circuit separate from any
other electrical equipment. The freezer
plug will fit a NEMA 6-20R receptacle.
See figure 3-1.
3. Supply voltage must be within
10% of voltage indicated on the nameplate.
4. An easily accessible main power
disconnect must be provided for all
poles of the wiring to the freezer.
Figure 3-1
4
4.1
Plug
Specifications
Particulars
Width (in/cm)
26-1/2 / 67.33
Height (in/cm)
55 1/4 / 140.34
Refrigerant
Depth (in/cm)
25-5/16 / 64.29
Charge (ea. side)
Weight (lbs/kg)
Voltage*
558 /253
208-230/60/1
Circuit Ampacity
20.0
Compressor (2)
3/4 HP/4300(BTUH)
.56 kw (Motor)
Beater Motor (2)
3/4 HP /.56 kw
R-404a
24 oz / .68 kg
Cooling
Air
Hopper (2)
10 qts / 9.5 liters
Cylinder (2)
2.7 qts / 2.5 liter
*Contact factory for other voltages.
1.1 kw (Cooling)
2
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4.2
Data Plate
The data plate provides important
information that the operator should
record and have available for parts
ordering, warranty inquiries and service
requests.
Figure 4-1
4.3 Reference Information
Write in Reference
Information HERE!
Fill in the following information as soon

as you receive the Electro Freeze FM8.
(The item numbers encircled, below correspond with the callout
numbers in figure 4-1.)
1 Model Number: _______________
2 Serial Number: _______________
3 Electrical Spec: Voltage _______
Phase _______
Hertz ________
4 Total Amps: __________________

5 Minimum Circuit Ampacity: _____
4.4 Installation Date

Fill in the date of installation, and the name, address, and phone number of the
installer in the space provided below. This information will be needed when ordering
parts or service for the FM8 Freezer.
Date of installation:
_________________________________________
Installed by:
_________________________________________
Address:
_________________________________________
_________________________________________
Phone:
184979
_________________________________________
3
4.5
Dimensions
The dimensions of the FM8 freezer are provided in figure 4-2, below.
NOTE: Optional ADA compliant handles are available.
Figure 4-2
Electro Freeze Model FM8 Dimensions
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Part Names and Functions
Figure 5-1
HEAD. Encloses the freezing

cylinder and provides an opening
for product to be dispensed.
O-RING - HEAD. Seals the

head to the freezing cylinder.
Must be lubricated.
184979
Head Assembly
PLUNGER. Seals the product

opening in the head when
closed. Allows product to flow
when open.
ROD - PLUNGER. Starts the

freezer when dispensing. Must
be in place before freezer will
operate.
O-RING - PLUNGER. Seals the

plunger in the head. Must be
lubricated to seal and slide
freely.
HANDLE - DISPENSE. Opens

and closes the plunger to start
and stop the flow of product
from the freezer.
PIN - HANDLE. Secures

handle to the head.
KNOB - HAND. Secures the

head to the freezing cylinder.
NOZZLE. Shapes the frozen

product being served.
Part Names and Functions (continued)
Figure 5-2
Figure 5-3
SHAFT - ASSY. BEATER.

Rotates in the freezing cylinder
blending air and mix and ejecting
product.
BAR - BREAKER. Keeps

product blended in the center of
the beater shaft.
BLADE - SCRAPER. Scrapes

the frozen product from the
freezing cylinder.
SEAL - ASSY.SHAFT. Seals

the opening between the freezing
cylinder and the beater shaft.
Beater Shaft Assembly
O-RING - MIX FEED INSERT.

Holds the regulator in place in
the mix tube. Must be lubricated.
INSERT-ASSY MIX FEED.

Provides a positive shut off of
mix flow to the freezing cylinder.
TUBE - MIX FEED. Meters the

correct amount of mix and air into
the freezing cylinder from the
hopper.
O-RING - MIX FEEDTUBE.

Seals the opening between the
hopper and mix feed tube. (Orings do not need lubrication.)
Mix Feed Tube Assembly
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Operator Controls
Figure 6-1
The following paragraphs describe the
operator controls and indicators. Refer to
figure 6-1 for location of these controls
and indicators on the Model CS8 freezer.
NOTE: The plunger rod must be in place
before the freezer will operate in DAY,
NIGHT, or CLEAN position.
6.1
Selector Switch 1
This three-position switch selects the
mode of operation of the freezer.
a. CLEAN (left) This position
operates the beater only (no refrigeration
to the cylinder). Always use this mode
when performing cleaning and sanitizing
operations.
b. OFF (center) In this position
the beater motor will not operate and no
refrigeration will be provided to the
cylinder.
184979
CAUTION
Test operation of the head
switch prior to placing the
freezer in service. See Section 12, Routine Maintenance,
Monthly.
Important:
Do not use the automatic position
with water or sanitizer in the cylinder
or hopper the freezer will be
damaged.
c. AUTO (right) This position
activates both the beater motor and
refrigeration unit. This is the normal
operating position.
Operator Controls
6.2
Day Night Switch
(continued)
a. DAY (left) The low temperature thermostat controls the system

refrigeration to maintain the product
serving temperature between 18 to
21F (-8 to -6C). This is the normal
operating position.
6.3
ADD MIX Indicator Light 3

When lit, this light indicates the mix in
the hopper is at a low level and should
be refilled as soon as possible. Always
maintain at least 2 inches (5.1 cm) of
mix in the hopper. For best operating
results keep hopper full.
6.4
b. NIGHT (right) This energysaving mode will reduce product agitation. The freezer will automatically cycle
to maintain temperatures below 41F
(5C). Use this position when the freezer
will not be in use for periods of more
than an hour.
Important:
If proper mix level is not maintained,
a freeze-up may occur and damage
the freezer.
Mix Float
The float must be installed on the

sensor tube for the ADD MIX indicator
light to work.
Figure 6-2
184979
Operator Controls
6.5
Mix Feed Tube & Insert
(continued)
This two-position regulating device

(figure 6-3) meters the correct amount
of mix and air into the freezing cylinder.
a. OPEN - Always use this position when dispensing product. (See
figure 6-4. When OPEN you can see
clear through the hole in the top of the
mix feed tube.)
INSERT
Important:
If product is dispensed when the
regulator is in the CLOSED position, a freeze-up will occur and may
damage the freezer.
b. CLOSED - Use this position
when the freezer is in the NIGHT
mode, and when product will not be
dispensed for a long period of time.
(See figure 6-4. When CLOSED you
cannot see through the hole in the top
of the mix feed tube the white plastic
regulator tube inside will block the hole.)
Figure 6-3
Pin
Location
Pin
Location
Figure 6-4
184979
Disassembly and Cleaning

It is important that the freezer be disassembled, washed, lubricated and sanitized before operation.
The cleaning and sanitizing instructions
explained in this manual are required to
maintain a clean, sanitary freezer. The
freezer should be disassembled,
cleaned, reassembled, lubricated and
sanitized daily to ensure the best possible product and freezer operation.
7.1
Persons assembling, cleaning or sanitizing the freezer must wash and sanitize
hands and forearms with an approved
sanitizer.
Cleaning Accessories
The following are accessories necessary for cleaning, sanitizing and disassembly/
assembly.
1. BRUSH & HANDLE, Cylinder.
4-inch diameter with 28-inch handle, used
for cleaning the cylinder.
2. BRUSH, Double end. 1-1/8 inch
diameter and 7/16-inch diameter, used for
cleaning the drain tube, mix inlet tube and
mix feed tube.
5. LUBRICANT, Lubri-Film Plus.

Approved lubricant for moving parts and Orings. See assembly instructions for lubricating points.
6. KIT, O-ring. This kit contains all Orings and seal needing replacement on a
regular basis.
3. BRUSH, General parts cleaning. 1inch diameter, 12-inches overall length,

used for cleaning the head.
4. BRUSH, Mix feed assembly. 1/4inch diameter, 18-1/2 inches overall length
used for cleaning the mix feed tube and
regulator.
158009 BRUSH-4 DIA

158012 HANDLE
2
3
4
5
158054A LUBRI-FILM PLUS
Figure 7-1 Accessories
10
184979
7.2
Disassembly Instructions
Figure 7-2 Disassemble the dispense head
CAUTION
To avoid electrical shock or
contact with moving parts,
make sure all switches are
in the OFF position and
that the main power supply
is disconnected.
1. If there is product in the freezer,

refer to Section 10, Closing Procedures, 10.2 Draining Product.
2. Remove plunger rods (4, figure
7-2) and hand knobs (8), and pull
dispensing head (1) straight out.
184979
3. Remove the handle pin (7),

plungers (3) and nozzles (9) from head
(1).
4. From each side of the freezer,
remove the beater shaft (10, figure 7-3)
from the cylinder. Then remove breaker
bar (11), scraper blades (12) and shaft
seal (13) from the beater shaft.
5. Remove hopper cover, drip tray,
and drip tray insert.
6. Remove the mix feed tube (figure
7-4) and mix float from the hopper.
continued
11
7.2
Disassembly Instructions (continued)
CAUTION
To prevent bacteria growth,
remove all O-rings when
cleaning. Failure to do so
could create a health
hazard.
7. Remove the insert (2) from the

mix feed tube. Remove the O-ring (1)
from the insert. Remove the O-rings (4)
from the mix feed tube (1).
8. Remove the O-rings (figure 7-2,
#2) from the head (1). Remove the Orings (5) from the plungers (3). Remove
the shaft cup seals from the washer on
the shaft seal assembly (figure 7-3, #13).
Figure 7-3 Dissasemble the Beater
Shaft
Figure 7-4 Disassemble the Mix Feed

Tube
12
184979
7.3
Cleaning Instructions
The cleaning instructions explained in this section are procedures to remove bacteria and maintain a clean sanitary freezer. Both sides of the soft serve freezer must
be disassembled, washed and sanitized according to the instructions in this manual
before start-up to ensure the best possible cleanliness.
CAUTION
Electric shock hazard. Do not splash water on switches or allow water
to flow onto electrical components inside the machine.
CAUTION
To prevent bacteria growth, use only approved sanitizers to sanitize
the machine. Failure to do so could create a health hazard.
Important:
Do not use unapproved sanitizers
or laundry bleach. These materials
may contain high concentrations
of chlorine and will chemically
attack freezer components.
NOTE: It is your responsibility to be

aware of the requirements for meeting
federal, state, and local laws concerning
the frequency of cleaning and sanitizing
the freezer.
1. Prepare a three-compartment
sink for washing, rinsing, and sanitizing
parts removed from the freezer per
applicable health codes. Also, prepare a
clean surface to air-dry all parts.
Figure 7-5
Clean the mix feed tube
NOTE: The sanitizer should be mixed

according to the manufacturers instructions to yield 100 parts per million
(PPM) available chlorine solution.
(example: Stera Sheen Green Label).
Use warm water (100 to 110F or 38 to
43C) to wash, rinse, and sanitize.
Important:
Do not leave parts in sanitizer for
more than 15 minutes.
2. Wash all parts removed from the
freezer thoroughly with dish detergent.
Clean the following parts with the
appropriate brush provided:
a. The mix feed tubes and insert
main bore and cross holes (figure 7-5).
Figure 7-6
184979
Clean the head ports
b. The head plunger openings,

center plunger ports, breaker bar cavities, O-ring grooves, dispense nozzle
mounting rings and mix ports (figure 76).
continued
13
7.3
Cleaning Instructions (continued)

c. The shaft seals, washers,
plunger O-ring grooves, nozzlse and
floats (figure 7-7).
d. The beater shafts inside the front
collar and the hole on the rear flange (figure
7-8).
Figure 7-7
Clean shaft seal, bushing,

plunger, nozzle and float
3. After all parts are washed, rinse

and then place them in the sanitizing
solution. For proper sanitizing, the parts
must remain fully immersed in the
sanitizer for 5 minutes.
4. Using the sanitizing solution.
a. Thoroughly brush the hoppers,
around the mix level sensor tubes and mix
feed ports to the cylinders (figure 7-9).
b. Brush the inside of the cylinders, making certain to clean the back
walls of the cylinders.
Figure 7-8
Clean beater shaft
c. Brush the inside of the drain

tube with sanitizer (figure 7-10).
d. Wipe down the sides of the
freezer.
Figure 7-9
Clean hopper and mix

feed port
Replace worn brushes. Use

only Electro Freeze original or
authorized replacement
parts. See Alphabetized
Parts List in Part II of this
Manual to order new brushes.
Figure 7-10 Clean Drain Tube
14
184979
Assembly
SEAL (CUP)
Figure 8-1
WASHER (BUSHING)
Lubricate shaft seal
Correct assembly of the freezer is

essential to prevent leakage of product
and damage to the freezer. To assemble
the freezer, you will need an approved
lubricant (such as Lubri-Film Plus). Make
sure all parts of the assemblies have been
washed and sanitized before assembling.
Persons assembling the freezer must first
wash and sanitize their hands and forearms
with an approved sanitizer. Follow these
instructions for each side of the freezer to
be used.
CAUTION
To avoid electrical shock
or contact with moving
parts, make sure all
switches are in the OFF
position and that the main
power supply is disconnected.
Figure 8-2
Assemble beater shaft

assembly
1. Assemble the beater shaft seal

on the washer to complete the beater
shaft seal. Apply a moderate amount of
approved sanitary lubricant (such as LubriFilm Plus or equivalent) to the internal
surface and the face of the plastic bushing
opposite the bell portion of the seal. Do not
allow any lubricant to come in contact with
the bell-shaped rubber portion of the seal
(figure 8-1).
2. Install the shaft seal assembly over
the rear of the beater shaft, with the bellshaped portion facing the rear (figure 8-2).
3. Apply lubricant to the bearing areas
of the breaker bar and bushing.
4. Slide the breaker bar into the
center of the beater shaft, so the bar fits
into the hole in the rear beater shaft
disc. Place both scraper blades on the
beater shaft, as shown in figure 8-2.
continued
184979
15
Assembly
(continued)
5. Insert the assembled beater shaft

into the cylinder by sliding the rear blade
along the bottom of the cylinder. This will
center the beater shaft and allow alignment with the drive shaft. Rotate and
push the beater assembly while pushing,
until the shank has engaged the drive
shaft. Install both beater shafts.
6. Install and lubricate the O-rings
(see O-ring chart) on the dispensing
plungers, and insert into the head
(figure 8-4).
7. Install and lubricate the 4-inch
head O-rings.
8. Position the handles in the head
assembly and lock in place with the
handle pin.
Figure 8-3
Assemble the head assembly
9. Snap the nozzles on the mix

outlets at the bottom of the head.
Important:
Do not overtighten the hand knobs.
Excessive force will damage the head.
Tighten the hand knobs finger-tight
only.
INSERT
10. Install the dispensing head onto

the freezer by sliding the head over the
threaded studs and aligning the square
end of the breaker bars with the square
in the dispensing head. Slide the head
into the cylinders and install the hand
knobs, being careful to tighten evenly
and finger-tight only.
NOTE: The plunger rods must be in
place for the freezer to operate in the
CLEAN or AUTO mode.
11. Install the plunger rods.
Figure 8-4
Assemble the mix feed tube
12. Install the O-rings on the mix

feed tubes and insertss, as shown in
figure 8-4.
14. Lubricate the O-rings on the
inserts and install into the mix feed
tubes. See figure 8-4. (No lubrication is
required on the mix feed tube O-rings.)
16
184979
9
9.1
Start-up Instructions
Sanitizing
The sanitizing instructions explained in
this manual are important procedures to
remove bacteria and maintain a clean,
sanitary freezer. Each side of the soft
serve freezer must be disassembled,
washed and sanitized according to the
instructions in this manual. Always
sanitize before start-up to ensure the
best possible cleanliness.
CAUTION
To prevent bacteria growth,
use only approved
sanitizers to sanitize the
machine. Sanitizing must
be done just prior to starting the machine. Failure to
do so could create a health
hazard.
Important:
Do not use unapproved sanitizers or
laundry bleach. These materials may
contain high concentrations of chlorine and will chemically attack freezer
components.
NOTE: It is your responsibility to be
aware of and conform to the local, state,
and federal laws concerning the frequency of cleaning and sanitizing the
freezer.
1. Wash and sanitize your hands
and forearms. Follow these directions for
each side of the freezer.
2. Prepare 2 gallons (7.6 liters) of
sanitizing solution for each cylinder. The
sanitizing solution must be mixed according to manufacturers instructions to
yield 100 PPM (parts per million) available chlorine solution (example: SteraSheen Green Label). Use warm water
(100 to 110F or 38 to 43C) to wash,
rinse, and sanitize.
3. Ensure that the mix feed tube
assembly and mix float are in the bottom
of the hopper pan.
Important:
Never let the sanitizer remain in the
freezer for more than 15 minutes.
Important:
Do not insert any tools or objects into
the mix feed port or head dispensing
hole while the freezer is running.
Figure 9-1
Sanitize hopper and its

components
4. Pour sanitizing solution into the

hopper pan. Using a clean brush, scrub
the hopper wall, mix level sensor, the
mix feed port from the hopper to the
cylinder, the inside of the mix feed tube
and the mix float, as shown in figure 9-1.
5. Install mix float on mix level
sensor and wash down the inside of the
hopper cover.
continued
184979
17
9.1
Sanitizing (continued)
Important:
Do not use the AUTO position with
sanitizer in the cylinder. The freezer
will be damaged.
6. When the cylinder has filled with
sanitizing solution, reconnect the main
power supply to the freezer. Turn the
selector switch to the CLEAN position
(figure 9-2) and allow the beater to run
for 5 minutes. During this time period,
check for leaks around the head, plunger
and drain tube.
Figure 9-2
9.2
Selector (Toggle)
Switch Positions
7. Place an empty container under

the dispensing head and drain the
solution by opening the appropriate
plunger to allow cylinder and hopper to
empty. Open and close each plunger at
least 10 times during draining to sanitize
the port area of dispense head.
8. When the sanitizing solution has
drained from the freezer, turn the selector switch to the OFF position.
Priming
Priming the freezer removes all excess

air and sanitizer from the freezing
cylinder and sets the proper overrun for
the first cylinder of product. For each
cylinder, follow these steps:
Look through top hole
in tube you should
see clear through.
Figure 9-3
Look through top hole in

tube you should see
the inner white plastic
tube (regulator) blocking
the opening.
Mix Feed Tube

Positions
MIX LEVEL
Figure 9-4
1. Wash and sanitize your hands.

2. Install the mix feed tube assembly in the hopper. Push all the way down
and ensure the insert is in the
CLOSED position, as shown in figure
9-3.
3. Fill the hopper with mix to the mix
level line (figure 9-4) on the mix tube
assembly (3 pints).
the dispense head. While holding the
plunger open, also open the insert,
allowing mix to force out all remaining
sanitizer. When pure mix appears, close
the plunger.
Mix level line

continued
18
184979
9.2
Priming (continued)
5. Remove the mix feed tube and
allow the remaining mix in the hopper to
flow into the cylinder.
6. Reinstall mix feed tube assembly
in the hopper and push all the way
down. Make sure the insert is in the
CLOSED position as shown in figure 93.
Closed empty hopper
Important:
Failure to completely remove sanitizer or water from the freezing cylinder before placing in AUTO will
damage the freezer.
7. Turn selector switch to AUTO to
begin the freezing process. Fill the
hoppers with mix to the full operating
level and install the hopper cover.
8. Keep the insert in the CLOSED
position until you are ready to dispense
the first serving. When ready, move
inserts to the OPEN position, as shown
in figure 9-3.
Closed first level mix
9. During long idle periods, the

inserts should be closed but remember when dispensing product,
make sure that the mix feed insert is
OPEN at all times. If not open, the flow
of mix will be restricted, causing the
product to freeze solid. Hard, frozen
product could cause damage to the
freezer. Do not allow lubricant to block
the hole in the tube, as this would have
the same result.
Open full hopper
184979
19
10
Closing Procedures
10.1
Night Switch Operation

in tube you should
see clear through.

in tube you should
see the inner white
plastic tube (regulator) blocking the
opening.
Figure 10-1 Mix Feed Tube

Positions
1. In areas where state and local

health codes allow, the freezer may be
switched to the energy saving NIGHT
mode operation. This will allow the
freezer to cycle less at night, but still
maintain approximately 41F (5C), or
lower, product in the cylinder and hopper.
2. To switch the freezer to the
NIGHT mode, leave the Selector
Switch in the AUTO position and place
the Day/Night Switch in the NIGHT
position.
3. The plunger rod must be in place
for the unit to operate in the NIGHT
mode.
4. Remove nozzle, and clean all
soiled surfaces with soap and water.
5. Using the small brush supplied
in the spare parts kit, brush the nozzle
and bottom of the plunger, and then
wash with sanitizing solution.
6. Turn the mix feed insert to the
CLOSED position, as shown in figure
10-1.
7. Check mix level in hopper to
ensure there is enough mix to keep the
indicator light off; add mix if necessary.
Do not dispense product when the
mix feed insert is in the CLOSED
position.
Closed night operation
8. To start the machine after using

the NIGHT mode, place back to DAY
mode and replace the sanitized nozzle.
9. OPEN the mix feed insert and
fill the hopper with mix (figure 10-1).
20
184979
10.2 Draining Product from Freezer

Note: It is your responsibility to be
aware of, and conform to, the requirements for meeting local, state, and
federal laws concerning the frequency
of cleaning and sanitizing the freezer.
To remove frozen product from the
cylinders, perform the following steps
for each cylinder:
1. Place the selector switch in the
CLEAN position.
2. Remove the mix feed tube from
the hopper.
3. Let the beater run for 5 minutes.
This will allow the product in the cylinder to soften.
4. Place a clean, sanitized container under the dispensing nozzle.
5. Dispense the semi-frozen
product until it quits dispensing. If local
health codes permit, cover the rerun
product container and place it in the
cooler. (See Section 11, SOFT SERVE
INFORMATION)
Important:
Do not use hot water. Damage to the
freezer could occur.
6. Close plunger and pour two
gallons (7.6 liters) of cold water into the
hopper.
7. Dispense the cold water. Follow

with warm water and repeat until the
water coming out is clear.
8. Drain the remainder of the warm
water from the cylinder. Turn selector
switch to the OFF position.
9. Prepare 2 gallons (7.6 liters) of
sanitizing solution. Sanitizing solution
must be mixed according to
manufacturers instructions to yield 100
PPM available chlorine solution (example: Stera-Sheen Green Label). Use
warm water (100 to 110F or 38 to
43C).
10. Pour sanitizing solution into the
hopper pan. Using a clean brush, scrub
the hopper walls, mix level sensor, the
mix feed port from the hopper to the
cylinder, the inside of the mix feed tube
and the mix float as shown in figure 102.
Important:
Do not use the AUTO position with
sanitizer in the cylinder. The freezer
will be damaged.
11. When the cylinder has filled with
sanitizing solution, turn the selector
switch to the CLEAN position and allow
the beater to run for 5 minutes.
the dispensing head and drain the
solution by opening the plunger to allow
cylinder and hopper to empty. Open the
center plunger to allow sanitizer into the
center plunger cavity.
13. When the sanitizing solution has
drained from the freezer, turn the selector switch to the OFF position.
Figure 10-2 Sanitize hopper
184979
21
11
Soft Serve Information
11.1 Overrun
As mix is frozen in the freezing cylinder,
air is incorporated into the mix to increase its volume, as well as enhance
the taste and texture of the finished
product. The increase in volume is
called overrun. Fifty percent overrun
translates to a volume increase of 50%
10 gallons of liquid mix has become
15 gallons of finished product.
3. Replace the liquid mix with

frozen product, being sure to leave no
voids or air spaces in the container.
Controlled overrun is important to

maintain consistency in product quality.
Too much overrun (air) results in a light,
fluffy product lacking the cold refreshing
appeal of a quality product. Too little
overrun results in a wet, heavy product.
Weight of liquid mix minus weight of

frozen product/divided by the frozen
weight. Multiply by 100. See example.
To correctly measure the overrun perform the following steps:

1. Place an empty pint container on
the scale* and adjust your scale to zero.
2. Remove container from scale
and fill the container with liquid mix to
the top. Weigh the container and record.
4. Strike off the excess product so

it is even with the top of the container
and measure the weigh.
5. Use the following formula to
figure overrun percentage:
Example:
Weight of 1 pint of mix
18 oz.
Weight of 1
pint frozen product
12 oz.
Difference
6 oz.
6 oz. divided by 12 oz. = .5

.5 x 100 = 50% overrun
*Your Electro Freeze Distributor can

provide a scale (P/N HC158049) that is
graduated in overrun percentage.
11.2 Rerun
If local health codes permit the use of rerun
make sure to follow these procedures:
1. Store rerun mix in a clean, sanitized container.
2. Store in a cooler with a temperature
below 40F (4.4C).
3. DO NOT prime the machine with
rerun. Always skim off and discard foam.
Then combine the rerun with fresh mix in a
ratio of 50/50 and add to the hopper during
operation.
NOTE: Rerun product is unable to

accept the same amount of air as
fresh product. As a result, the quality
will be affected and product may
appear grainy and icy.
For further information contact your
local Electro Freeze distributor or
the Service Department of H. C.
Duke & Son, LLC, phone (309) 7554553 or (800) 755-4545.
4. Once a week run the mix as low as

possible and discard after closing. This will
break the rerun cycle and reduce the
possibility of high bacteria and coliform
counts.
22
184979
12
Routine Maintenance
Electro Freeze recommends the following
schedule to help maintain your Model FM8
freezer in like-new operating condition.
Take the time to learn and perform these
routine procedures and receive in return
many years of valuable service from your
freezer. Protect your investment!
DAILY
1. Disassemble, wash, rinse, sanitize, air-dry,
reassemble and sanitize all parts which come into
contact with the mix.
CAUTION
To prevent bacteria growth, remove all orings when cleaning. Failure to do so could
create a health hazard.
2. Clean the cylinder and drain tube with the

appropriate brushes.
3. Upon cleaning, inspect all seals and O-rings that
come into contact with mix. Replace any O-ring that is
worn, torn, or loose-fitting.
4. Wipe all exterior surfaces of the freezer to
remove any splattered mix.
5. Check overrun and temperature of the product.
QUARTERLY
1. Have air-cooled condenser fins cleaned by your
Electro Freeze Distributor.
Important:
Never use a screwdriver or sharp object to clean
between fins.
2. Have your Electro Freeze Distributor check the
refrigeration system and make the necessary adjustments.
184979
MONTHLY
Test Head Switch
The head switch feature is designed to prevent
the beater shaft from being accidentally activated.
It is essential that the proper operation of this
switch be verified on a routine basis. Use the
following instructions to test for proper operation:
1. Be sure all switches are in the OFF
position.
2. Disconnect the main power supply.
3. Remove the dispense head and beater
shaft assembly.
4. Connect the main power supply.
5. Turn the selector switch to the CLEAN
position.
CAUTION
Moving parts. DO NOT place hands
in the freezing cylinder. Severe
personal injury could result.
6. Look inside the freezing cylinder toward

the rear; the drive shaft coupling should NOT be
turning. Turn the switch off and disconnect the
main power supply.
7. If the drive shaft coupling is turning, or
you are unable to determine whether or not the
shaft is turning, turn the switch to the OFF
position, disconnect the main power supply and
contact your Electro Freeze Distributor for
service. DO NOT place the freezer in service
until the problem has been fixed.
1500 HOURS OF
OPERATION OR
6 MONTHS
1. Contact your Electro Freeze
distributor for the initial oil change of the
gear reducer.
23
12
Routine Maintenance
5000 HOURS OF
OPERATION OR
1 YEAR
1. Contact your Electro Freeze distributor to

have the oil in the gear reducer changed.
NOTE: Under normal conditions the oil should be
changed after 5000 hours of operation or every
WINTER STORAGE
To protect the unit during seasonal shutdown, it is
important to store the freezer properly. Use the
following procedures:
1. Disconnect all power to the freezer.
2. Disassemble and wash all parts that come
into contact with the mix using a warm, mild detergent solution. Rinse in clear water and dry all parts
thoroughly. Clean drain tube and all exterior panels.
3. Store the loose parts, such as the head
assembly and beater assembly, in a safe dry place.
ANNUALLY
CAUTION
To avoid electrical shock or contact with
moving parts, make sure all switches are
in the OFF position and that the main
power supply is disconnected.
1. Have drive belts replaced by your Electro

Freeze Distributor.
2. Have the inside of the freezer cleaned,
including base, side panels, condenser, etc., by your
Electro Freeze Distributor.
3. Have drive shaft and bearing assemblies
inspected by authorized service technician.
4. Do not lay heavy objects on the plastic or

rubber parts.
5. Cover the freezer and all loose parts to
protect them from dust or other elements that could
contaminate them while in storage. Place the
freezer in a dry location.
6. If you have an air cooled freezer, have the
condenser fins cleaned by your Electro Freeze
Distributor.
Important:
The water valve must be opened in order to blow
out the condenser. Failure to purge the freezer
of water can result in severe damage to the
refrigeration system. Call your Electro Freeze
Distributor for service.
7. On water-cooled freezers, disconnect the
water supply. Use compressed air to blow out all
remaining water in the condenser.
USE ONLY ORIGINAL OR AUTHORIZED REPLACEMENT PARTS WITH THIS FREEZER.

If you have any questions on items that are not included in this schedule or problems that require
service assistance, please call your local distributor or H.C. Duke & Son, LLC, Electro Freeze
Service Department for factory service assistance.
Phone:
FAX:
E-mail:
24
(309) 755-4553 or (800) 755-4545

(309) 755-9858
service@electrofreeze.com
184979
13
Troubleshooting Tables
THIS SAFETY ALERT SYMBOL IDENTIFIES

IMPORTANT PERSONAL SAFETY MESSAGES IN
THIS MANUAL. WHEN YOU SEE THIS SYMBOL, BE
ALERT TO THE POSSIBILITY OF PERSONAL
INJURY. DO NOT ATTEMPT TO CONTINUE UNTIL
THE SAFETY PRECAUTIONS ARE THOROUGHLY
UNDERSTOOD.
Caution
All maintenance adjustments must be done by an
Electro Freeze Distributor or authorized service
technician.
Caution
To avoid electrical shock or contact with moving
parts, make sure all switches are in the OFF
position and that the main power supply is
disconnected.
Important:
Some refrigerants are hazardous to the earths atmosphere. To protect our environment, use a refrigerant
recovery/recycling unit when removing refrigerant
from the system.
184979
25
13
Troubleshooting Tables (continued)
PROBLEM
Unit does not
operate.
Unit does not

operate in
"AUTO" mode.
Beater motor
runs in "CLEAN"
mode.
PROBABLE CAUSE
1.
Freezer unplugged.
1.
Plug in freezer.
2.
Plunger rod not installed.
2.
Install plunger rod.
3.
Fuse or breaker blown at main

disconnect.
3.
Make sure your freezer is connected to a

separate circuit independent from any
other electrical equipment. Have service
technician check fuse or breaker size;
check for low voltage; if not within 10%
of nameplate rating call power company.
4.
Component failure.
4.
Contact your Electro Freeze distributor

for service.
1. Restricted air flow. Tripped high pressure

control.
1.
Set required air space to a minimum of 6inches (15.2 cm) on all sides of unit.
Louvered areas must be clean and
unrestricted .
2. Dirty condenser. Tripped high pressure

control.
2.
Have condenser cleaned by your Electro

Freeze distributor.
3. Component failure.
3.
Contact your Electro Freeze distributor for

service.
1.
Contact your Electro Freeze Distributor

for service.
Compressor
1.
does not operate
or operates
improperly.
26
REMEDY
Component failure.
184979
13 Troubleshooting Tables
PROBLEM
Beater motor
stops or squeals
belt.
PROBABLE CAUSE
Motor cuts out on internal overload.
1.
Turn the selector switch to "OFF", wait

10 minutes and then turn to "AUTO". If
motor continues to cut out on overload,
proceed to steps 1.a, 1.b, 1.c, 1.d.
1.a.
Overrun too low.
1.a.
Check priming procedure (see Start-up

Instructions).
1.b.
Product temperature set too cold -- below 1.b.

18F.
Check product temperature. Contact

your Electro Freeze Distributor for
service.
1.c.
Line voltage low (should be + or - 10% of 1.c.

nameplate requirement).
Call power company. Voltage must be +

or - 10% of nameplate requirement.
1.d.
Component failure

for service.
2.
Leakage of mix
1.
or water from
drain tube to drip
2.
tray.
1.d.
Cylinder thermostat erratic or set too

cold.
1.
Contact your Electro Freeze Distributor for

service.
Component failure or refrigeration

problem.

service.
Damaged beater shaft seal.
1. Replace shaft seal.
Beater shaft end play not set properly.
2. Contact your Electro Freeze Distributor for

service.
Mix leaking at
1. Faulty head o-ring.
dispensing head.
184979
REMEDY
1.
Dispensed
1.
product too hard.
Mix sours in
hopper.
(continued)
1. Replace head o-ring.
2. Head not properly installed..
2. Install head properly.
1.
1.
Clean, sanitize and start with fresh mix.
2. Hopper thermostat set too warm.
2.

for service.
3.

for service.
Unsanitary cleaning practices, outdated

mix, or rerun with excessive foam.
27
13
Troubleshooting Tables (continued)
PROBLEM
Mix freezes in
hopper.
PROBABLE CAUSE
REMEDY
1. Frozen product loaded in the hopper.
1. Remove frozen product. Always thaw

properly before loading.
2. Hopper thermostat set too cold.

service.

service.
Machine runs
1. Plunger switch rod engaged.
1. Close plunger completely.
continuously and
product gets too
2. Component failure or refrigeration problem. 2. Contact your Electro Freeze Distributor for
cold.
service.
3.
Thermostat set too cold.

service.
Dirty or blocked condenser, restricted air

flow -- high room temperature.
1. Have air condenser cleaned by your

Electro Freeze Distributor; lower room
temperature.
2.
Mix feed tube missing (low overrun).
3.
Dispensing too much product too fast.
3. Check freezer capacity rating.
4.
Component failure.

service.
Poor or slow
1.
product recovery.
Insert tube, close regulator, draw off 12

ounces of product. When the freezer
cycles off, open regulator.
Unit runs
1. Component failure or refrigeration problem. 1. Contact your Electro Freeze Distributor for
continuously.
service.
Product does not
2. Dirty air condenser.
2. Have condenser cleaned by your Electro
reach 18-21
Freeze Distributor.
temperature.
3. Ambient air too hot.
3. Give louvered area more air space.
28
184979
13 Troubleshooting Tables
PROBLEM
PROBABLE CAUSE
REMEDY
Night Mode. Mix

sours overnight
in cylinder and
hopper.
1.
2. Componet failure.

service.
Unit runs
continually in
night mode and
freezes up.
1.
1.
184979
Selector switch in "OFF" position.
(continued)
Component failure.
1. Place selector switch in "AUTO" position.
Contact your Electro Freeze distributor for

service.
29
Replacement Parts Manual

with Illustrations
COMPACT SERIES
Soft Serve Freezer
Model FM8
184979-01 4/12
H.C. Duke & Son, Inc.
P/N 184979-02 April 2012
Printed in U.S.A.
Replacement Parts Orders

You must have the serial number of your
freezer when ordering parts parts may
differ with a particular serial number of
the same model.
Name: _______________________
Adress:_______________________
______________________________
Place your parts order through your local

authorized Electro Freeze distributor.
Phone:________________________
If you require any further assistance,
contact H. C. Duke & Son, Inc., Electro
Freeze as follows:
Parts are listed using terminology that

best fits the function of the part. The
illustrations in this section will help you to
find the correct part number and description. Use the alphabetized parts list to
verify part numbers pertaining to the
serial number of your unit.
Phone: (309) 755-4553

(800) 755-4545
FAX:
(309) 755-9858
E-mail: service@hcduke.com
PART II
Table of Contents
ILLUSTRATIONS
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6
Figure 7
Figure 8
Figure 9
Head Assembly ..................................................... 1

Beater Shaft Assembly ........................................... 2
Mix Feed Tube Assembly ........................................ 3
Switch Box ..................................................................... 4
Side/Back View Air Cooled ............................................ 6
Side/Back View Water Cooled....................................... 8
Panel View Air Cooled ................................................. 10
Panel View Water Cooled ............................................ 12
Capacitor/Relay Box .................................................... 14
OTHER LISTS and INFORMATION

Accessories ........................................................................ 15
O-Ring Chart ........................................................................ 16
Clean & Sanitize Sheet - English ........................................... 17
Clean & Sanitize Sheet - Spanish .......................................... 19
Clean & Sanitize Sheet - Chinese .......................................... 21
Alphabetized Parts List ......................................................... 23
Figure 1
Item
Head Assembly
Part No.
Description
* ........... HC115774 ............... Head-Assy.Dispense Complete

1 .......... HC118672 ............... Head-Assy. Dispense TF (Head Only)
2 .......... HC160649 ............... O-Ring (Head)
3 .......... HC137807 ............... Plunger-Dispense (Side)
4 .......... HC137763 ............... Rod-Actuator (Plunger)
5 .......... HC160624 ............... O-Ring (Plunger)
6 .......... HC196166 ............... Handle-Dispense
7 .......... HC137902 ............... Plunger-Dispense Center
8 .......... HC160266 ............... Pin-Handle
9 .......... HC162625 ............... Knob-Hand
9A ....... HC114341 .............. Stud-Assy. Cylinder 1-15/16 (Not Shown)
10 ........... HC196167 ............... Nozzle-Dispense
* Includes all items above except # 4, 9 and 9A.
HC116323 ................ Handle-Assy. Dispense (Stainless Steel) (Not Shown)
HC117783 ................ Head-Assy. Dispense Complete w/Stainless SteelHandles (Not
Shown)
184979-01
Use only original or authorized replacement parts with this freezer.

Use of unapproved parts will void warranty.
Figure 2 Beater Shaft Assembly

Item
1 ...........
2 ...........
3 ...........
4 ...........
Part No.
HC115677...........
HC138202 ..........
HC137934 ..........
HC113824...........
Description
Shaft-Assy. Beater
Bar-Breaker
Blade-Scraper
Seal-Assy. Shaft
HC160557 ....... Seal-Beater Shaft (Cup)
HC136025 ....... Washer-Shaft Seal (Plastic Bushing)

184979-01
Figure 3 Mix Feed Tube Assembly

Item
Part No.
Description
* ............. HC116021 ..........Tube-Assy. Mix Feed

(Complete)
1 ............
2 ............
3 ............
4 ............
HC160610 ......... O-ring (Insert)

HC116005 ..........Insert-Assy. Mix Feed (Regulator)
HC138129 ......... Tube-Mix Feed
HC160626 ......... O-ring (Mix Feed Tube)
* Includes all items above.
184979-01

Figure 4 Switch Box
(Sheet 1 of 2)

184979-01
Figure 4 Switch Box (Sheet 2 of
Item
Part No.
2)
Description
1 ........... HC150381 .............. Relay-Flange Base w/Cover

2 ........... HC150795 .............. Strip-Terminal
3 ........... HC150340 .............. Contactor-2 Pole 208-240v (Beater Motor)
4 ........... HC150340 .............. Contactor-2 Pole 208-240v (Compressor)
5 ........... HC150252-01 ......... Timer-.5-45Sec. Delay on Break 230V
6 ........... HC150463 .............. Switch-Toggle DPDT CTR OFF (AUTO/OFF/CLEANSelector)
7 ........... HC150461 .............. Switch-Toggle DPDT (DAY/NIGHT)
8 ........... HC116613 .............. Switch-Assy. Plunger Sides
8A ......................................... HC150456 ....... Switch-Snap Button (Head Switch)
8B ......................................... HC150456 ....... Switch-Snap Button (Plunger Switch)
HC115684 ....... Guide-Assy. Push Rod (not shown)
HC137893 ....... Insulator-Switch (not shown)
HC162303 ....... Spring-Plunger Rod (not shown)
9 ........... HC150074 .............. Timer-DOM .5-3 Sec 24-240VAC
10 ............ HC115744 .............. Switch-Assy. Plunger (Center)
HC115742 ...... Guide-Assy. Push Rod (not shown)
HC150479 ...... Switch-Push Button DPDT (not shown)
HC162303 ...... Spring-Plunger Rod (not shown)
11 ............ HC137760 .............. Rod-Plunger Switch (Actuator Button)
184979-01

(Sheet 1 of 2)

Figure 5 Back/Side View Air Cooled
184979-01
Item
Part No.
184979-01
1 ..... HC119152
Description
Description
23 ..... HC119017 .......... Potentiometer-Assy & Bracket

HC165069 ...... Decal-Thermstat
Dual
HC162605 ...... Knob-Round Dial
HC150199 ...... PotentiometerTrimmed
24 ..... HC161301 .......... Float-Level Sensor
25 ..... HC161300 .......... Switch-Level Float Sensor
26 ..... HC116021 .......... Tube-Assy. Mix Feed (See Figure 3)
27 ..... HC119016 .......... Control-Assy. and Bracket
HC161218 ..... Control-Electronic
Temp Dual
28 ..... HC15496 ............ Tube-Capillary & Strainer
29 ..... HC115760 .......... Coupling-Assy 5/8 Drive
30 ..... HC115919 .......... Kit-Gear Reducer LH w/o Sheave
30A ... HC117381 .......... Kit-Gear Reducer Seal 7.5/1
31 ..... HC115920 .......... Kit-Gear Reducer RH w/o Sheave
32 ..... HC153162 .......... Belt-V RH (Sold Only in Matched Sets)
Not Shown:
HC159064 .......... Grommet-1.10D x 7/8GD x5/3 ID
(Drain Tube)
HC161216 .......... Sensor-10K Thermistor
HC155419 .......... Valve-Access
LH =
RH =
Left hand side of the freezer as you face the front.

Right hand side of the freezer as you face the front.
21 .....
22 .....
Compressor-Assy. 230v AJA2425

includes compressor and
HC151421 ......... Capacitor-Run
HC151436 ......... Capacitor-Start
HC151417-01 .... Relay-Start/Run
HC155063 ......... Drier-Filter 3 cu in Sweat
(See Figure 5 for Capacitor/Relay Box)
HC151432 ..........Sleeve-Compressor Mtg.
HC151449 ..........Grommet-Compressor
HC119882 ..........Box-Assy. Capacitor RH (See Figure 5)
HC115738 ..........Cylinder-Assy. Complete
HC119389 ..........Tube-Assy. Drain
HC119881 ..........Box-Assy Capacitor LH (See Figure 5)
HC155126-01 ..... Condenser-Air Rifled
HC137739 ..........Shroud-Fan
HC140404 ..........Shroud-Side Vent
HC150678 ..........Bushing-Snub
HC159031 ..........Blade-Fan 10 in 32 Suction
HC162611 ..........Bracket-Fan Motor
HC151080 ..........Motor-Fan 35w 230-1-50/60
HC153321 ..........Key-Drive 3/16 SQ 1-1/4
HC153648 ..........Sheave-5/8 Bore 3.95 OD 3.7 PD
HC160495 ..........Screw-Sk Set 1/2-20 x 1/4
HC155450 ..........Cut Out-High Pressure 450PSI
HC155063 ..........Drier-Filter 3 cu in Sweat
HC155459 ..........Glass-Sight
HC153173 ..........Belt-V LH (Sold Only in Matched Sets)
HC153648 ..........Sheave-5/8 Bore 3.95 OD 3.7 PD
HC160033 ..........Screw-Sk Set 5/16-18 x 3/8
HC118136 ..........Kit-Motor & Capacitors 3/4 HP 115/220-230
(Beater Motor) includes motor and
HC150293 ...... Capacitor-Run
HC150294 ...... Capacitor-Start
HC155432 ..........Valve-Solenoid 230v
HC155452 ..........Valve-Auto Expansion Sweat
Item
Part No.
Item
Part No.
(Sheet 2 of 2)

1A ..
1B ..
2 .....
3 .....
4 .....
5 .....
6 .....
7 .....
8 .....
9 .....
10 .....
11 .....
12 .....
13 .....
14 .....
14A ...
15 .....
16 .....
17 .....
18 .....
19 .....
19A ...
20 .....
Description
Figure 5 Back/Side View Air Cooled
184965-01
Item
Part No.
Description
Model FM8 - Air
Cooled
Assembly

Figure 6 Back/Side View Water Cooled (Sheet 1 of
2)
184979-01
Item
Part No.
Description
184979-01
Description
Description
17 ..... HC119017 ..........Potentiometer-Assy & Bracket

HC165069 ...... Decal-Thermstat
Dual
HC162605 ...... Knob-Round Dial
HC150199 ...... PotentiometerTrimmed
18 ..... HC161301 ..........Float-Level Sensor
19 ..... HC161300 ..........Switch-Level Float Sensor
20 ..... HC116021 ..........Tube-Assy. Mix Feed (See Figure 3)
21 ..... HC119016 ..........Control-Assy. and Bracket
HC161218 ..... Control-Electronic
Temp Dual
22 ..... HC155432 .......... Valve-Solenoid 230v
23 ..... HC155496 .......... Tube-Capillary & Strainer
24 ..... HC115760 .......... Coupling-Assy 5/8 Drive
25 ..... HC115919 .......... Kit-Gear Reducer LH w/o Sheave
26 ..... HC115920 .......... Kit-Gear Reducer RH w/o Sheave
27 ..... HC153162 .......... Belt-V RH (Sold Only in Matched Sets)
Not Shown:
HC159064 .......... Grommet-1.10D x 7/8GD x5/3 ID
(Drain Tube)
HC161216 .......... Sensor-10K Thermistor
HC155419 .......... Valve-Access
HC160033 .......... Screw-Sk Set 5/16-18 x 3/8
LH = Left hand side of the freezer as you face the front.
RH = Right hand side of the freezer as you face the front.
2)

1 ..... HC119152 ........ Compressor-Assy. 230v AJA2425

includes compressor and
HC151421 ......... Capacitor-Run
HC151436 ......... Capacitor-Start
HC151417-01 .... Relay-Start/Run
HC155063 ......... Drier-Filter 3 cu in Sweat
1A .. HC151432 ..........Sleeve-Compressor Mtg.
1B .. HC151449 ..........Grommet-Compressor
2 ..... HC119882 ..........Box-Assy. Capacitor RH (See Figure 5)
3 ..... HC115738 ..........Cylinder-Assy. Complete
4 ..... HC119389 ..........Tube-Assy. Drain
5 ..... HC119881 ..........Box-Assy Capacitor LH (See Figure 5)
6 ..... HC155063 ..........Drier-Filter 3 cu in Sweat
7 ..... HC155459 ..........Glass-Sight
8 ..... HC155702 ..........Cut Out-High Pressure 375PSI
9 ..... HC155432 ..........Bushing-Snub
10 ..... HC155029 ..........Condenser-Water
10A ... HC139813 ..........Bracket-Water Condenser
11 ..... HC112080 ..........Valve-Assy. Water
HC155410 ...... Valve-Water 3/8
12 ..... HC153648 ..........Sheave-5/8 Bore 3.95 OD 3.7 PD
12A ... HC160495 ..........Screw-Sk Set 1/2-20 x 1/4
13 ..... HC153173 ..........Belt-V LH (Sold Only in Matched Sets)
14 ..... HC153321 ..........Key-Drive 3/16 SQ 1-1/4
15 ..... HC118136 ..........Kit-Motor & Capacitors 3/4 HP 115/220-230
(Beater Motor) includes motor and
HC150293 ...... Capacitor-Run
HC150294 ...... Capacitor-Start
16 ..... HC155452 ..........Valve-Auto Expansion Sweat
Item
Part No.
Item
Part No.
Figure 6 Back/Side View Water Cooled (Sheet 2 of
184965-01
Item
Part No.
Description
Model FM8 - Water Cooled
Assembly
Figure 7

DRAW
DRAWI
Panel View - Air Cooled
10
184979-01
HC 165025
Beater Warni ng
HC 165234
C leani ng Instructi on
HC 165093
C lear Overlay
HC 164004-03
Operati ng Instructi ons
HC 165126
Panel Removal
HC 165145
Tri mstri p (LH)
HC 165146
Tri mstri p RH
HC 169052
Venti lati on 3 i n.
Hardw are for Panels

P an el
Screw
Nut-Speed
on Frame
Dispense
2-HC160076
3-HC160025
2-HC159132
Front
HC160048
HC160117
Rear
HC160048
HC160117
S i de
HC159219
n/a
Trimstrip
HC160076
n/a
*N/A - Not Applicable
Item
Part No.
Description
1 .............. HC162625 ................... Knob-Hand

2 .............. HC115774 ................... Head-Assy. Dispense Complete
(See Figure 1)
or ............. HC117783 ................... Head-Assy. Dispense Complete
(Stainless Steel Handles)
3 .............. HC114341 ................... Stud-Assy. Cylinder 1-15/16
4 .............. HC150541 ................... Light-Indicator 28v ADD MIX
5 .............. HC137876 ................... Panel-Dispense
6 .............. HC196208 ................... Trimstrip (Black)
7 .............. HC137849 ................... Cover-Electrical Box
8 .............. HC159064 ................... Grommet-7/8 OD x 5/8 ID
9 .............. HC119850 ................... Panel-Assy Front
10 ............... HC140399 ................... Panel-Side LH
11 ............... HC196207 ................... Cover-Hopper (Black)
12 ............... HC140401 ................... Panel-Rear
13 ............... HC196209 ................... Tray-Drip (Black)
14 ............... HC196210 ................... Insert-Tray (Black)
15 ............... HC140400 ................... Panel-Side RH
16 ............... HC162133 ................... Caster-Low Profile w/Brake
16A ............. HC150736 ................... Nut-Lock Conduit 1-1/4
17 ............... HC162134 ................... Caster-Low Profile w/o Brake
D escription
Panel View - Air Cooled

Part N o.
Figure 7
184979-01
Panel D ecals & Labels
11

DRAW
DRAWI
Figure 8 Panel View - Water Cooled
12
184979-01
HC 165025
Beater Warni ng
HC 165234
C leani ng Instructi on
HC 165093
C lear Overlay
HC 164004-03
Operati ng Instructi ons
HC 165126
Panel Removal
HC 165145
Tri mstri p (LH)
HC 165146
Tri mstri p RH
HC 169052
Venti lati on 3 i n.
Hardw are for Panels

P an el
Screw
Nut-Speed
on Frame
Dispense
2-HC160076
3-HC160025
2-HC159132
Front
HC160048
HC160117
Rear
HC160048
HC160117
S i de
HC159219
n/a
Trimstrip
HC160076
n/a
13
*N/A - Not Applicable
Item
Part No.
Description
1 .............. HC162625 ................... Knob-Hand

2 .............. HC115774 ................... Head-Assy. Dispense Complete
(See Figure 1)
or ............. HC117783 ................... Head-Assy. Dispense Complete
3 .............. HC114341 ................... Stud-Assy. Cylinder 1-15/16
4 .............. HC150541 ................... Light-Indicator 28v ADD MIX
5 .............. HC137876 ................... Panel-Dispense
6 .............. HC196208 ................... Trimstrip (Black)
7 .............. HC137849 ................... Cover-Electrical Box
8 .............. HC159064 ................... Grommet-7/8 OD x 5/8 ID
9 .............. HC119850 ................... Panel-Assy Front
10 ............... HC140399 ................... Panel-Side LH
11 ............... HC196207 ................... Cover-Hopper (Black)
12 ............... HC141226 ................... Panel-Rear
12A ............. HC151094 ................... Fan-Axial 19W
13 ............... HC140400 ................... Panel-Side RH
14 .............. HC162134 .................. Caster-Low Profile w/o Brake
15 .............. HC162133 .................. Caster-Low Profile w/Brake
16 ............... HC196210 ................... Insert-Tray (Black)
17 ............... HC196209 ................... Tray-Drip (Black)
D escription
Panel View - Water Cooled

Part N o.
Figure 8
184979-01
Panel D ecals & Labels
Figure 9
Capacitor/Relay Box
Item
Part No.
Description
1
2
3
4
5
6
7
8
9
10
HC161202
HC150778
HC150290
HC150795
HC150293
HC150294
HC160743
HC151417-01
HC151421
HC151436
Thermostat-5 Fixed Diff. (Hopper )

Bushing-Insulator
Transformer-CL2 240PRI/24SEC
Strip-Terminal
Capacitor-Run (Beater Motor)
Capacitor-Start (Beater Motor)
Clamp-Hose 3-1/6 to 4 (Capacitor)
Relay-Start/Run(Compressor)
Capacitor-Run (Compressor)
Capacitor-Start (Compressor)
LH = Left hand side is determined as you face the front of the freezer.
RH = Right hand side is determined as you face the front of the freezer.
14

184979-01
Accessories
Part No.
Description
HC158003 ................ Brush-7/16 x 1-1/8 Double End

HC158009 ................ Brush-4 inch w/o Handle (Use with HC158012 Handle)
HC158026 ................ Brush-1 inch Dia. 12 in. Long
HC158037 ................ Brush-1/4 inch Dia.18-1/2 OAL
HC184232 ................ Chart-O-ring CS2, CS8, FM8
HC150605 ................ Cord-Molded Plug
HC158051 ................ Cup-Overrun Measuring 1 Pint (use with P/N HC158049 scale)
HC158012 ................ Handle-Brush Fiberglass (use with HC158009 Brush)
HC119402 ................ Kit-O-ring
HC158054A ............. Lubricant-Lubri-Film Plus (per tube)
HC158014 ................ Sanitizer-Stera-Sheen (per case - 4 x 4 lb. jars)
HC158014A ............. Sanitizer-Stera-Sheen (per 4 lb. jar)
HC158049 ................ Scale-Overrun
HC184859 ................ Sheet-Clean & Sanitize CS (Chinese)
HC184837 ................ Sheet-Clean & Sanitize CS (English)
HC184837-15 ........... Sheet-Clean & Sanitize CS (Spanish)
HC169374 ................ Tool-O-Ring Removal
184979-01

15

16
16
184979-01
Cleaning & Sanitizing Electro Freeze Compact Series Soft Serve Freezers
The cleaning and sanitizing instructions explained in this instruction sheet are required to maintain a clean, sanitary
freezer. The freezer should be disassembled, cleaned, reassembled, lubricated, and sanitized daily to ensure the best
possible product and freezer operation.
This instruction sheet is not intended to be used in place of the Operators Manual. Use the following information to assist you only after you have read, understood, and are accomplished in the procedures for cleaning
and sanitizing detailed in the Electro Freeze Freezer Operators Manual.
CAUTION
To avoid electrical shock or contact with moving parts, make sure all switches are in the OFF position and
that the main power supply is disconnected.
CLEANING
SANITIZING
1.
Disassemble the freezer components in accordance with

the Operators Manual instructions.
1.
Assemble and lubricate freezer components in accordance

with the Operators Manual instructions.
2.
Prepare a three-compartment sink for cleaning, rinsing,

and sanitizing parts removed from the freezer per applicable health codes. The sanitizer should be mixed according to the manufacturers instructions to yield 100 parts per
million (PPM) available chlorine solution. (example: SteraSheen Green Label).
2.
Wash and sanitize your hands and forearms.
3.
Prepare 2 gallons (7.6 liters) of sanitizing solution in a

container. The sanitizing solution must be mixed according
to manufacturers instructions to yield 100 PPM (parts per
million) available chlorine solution (i.e., Stera-Sheen or
equivalent).
4.
Make sure that the mix feed tube assembly and mix float
are in the bottom of the hopper pan.
5.
Pour sanitizing solution into the hopper pan. Using a clean

brush, scrub the hopper walls, mix level sensor, the mix
feed port from the hopper to the cylinder, the inside of the
mix feed tube, and the mix float.
6.
Install mix float on mix level sensor and wash down the
inside of the hopper cover.
7.
When the cylinder has filled with sanitizing solution,

reconnect power, turn the selector switch to the CLEAN
position and allow the beater to run for 5 minutes. During
this time period, check for leaks around the head, plunger,
and drain tube.
8.
Place an empty container under the dispensing head and

drain the solution by opening the plunger to allow the
cylinder and hopper to empty. Open and close the plunger
at least 10 times during draining to sanitize the port area of
the dispense head.
9.
When the sanitizing solution has drained from the freezer,

turn the selector switch to the OFF position.
3.
Wash, rinse, sanitize, and air dry all parts removed from
the freezer. For proper sanitizing, the parts must remain in
the sanitizer for 5 minutes.
4.
The following parts should be cleaned with the appropriate

brush supplied with freezer.
a. The mix feed tube, regulator main bore, and cross
holes.
b. The head plunger openings, center plunger ports,
breaker bar cavities, O-ring grooves, dispense nozzle
mounting rings, and mix ports.
c. The shaft seal, bushing, plunger O-ring grooves,
nozzle, and float.
d. The beater shaft inside the front collar and the hole on
the rear flange.
5.
Clean the freezer with the approved cleaning solutions and

brush out the inside of the hopper and around the mix level
sensor tube.
6.
Thoroughly brush the hopper and mix feed port to the

cylinder.
7.
Brush the inside of the cylinder, making certain to clean the

back wall of the cylinder.
8.
Brush the inside of the drain tube.
Problem? Contact your local authorized distributor or the freezer manufacturer, Electro Freeze Service Department,
2116 Eighth Avenue, East Moline, IL 61244, (309) 755-4553 or FAX (309) 755-9858.
PRIMING THE FREEZER

1. Make sure that your hands and forearms and
all freezer assemblies are sanitized.
2. Install the mix feed tube assembly in the
hopper. Push all the way down and make
sure the regulator is in the CLOSED
position.
in tube you should
see clear through.
Look through top hole in

tube you should see the
inner white plastic tube
(regulator) blocking the
opening.
3. Fill the hopper with mix to the mix level line

on the mix tube assembly.
4. Place an empty container under the dispense
head. While holding the plunger open, place
the regulator in the OPEN position, and
allow the mix to force out all remaining
sanitizer. When pure mix appears, close the
plunger.
5. Remove the mix feed tube and allow the
remaining mix in the hopper to flow into the
cylinder.
6. Reinstall mix feed tube assembly in the
hopper and push all the way down. Make
sure the regulator is in the CLOSED
position.
MIX LEVEL LINE
Closed empty hopper
Important:
Failure to completely remove sanitizer or
water from the freezing cylinder before
placing in AUTO will damage the
freezer.
7. Turn selector switch to AUTO to begin the
freezing process. Fill the hopper with mix
AND install hopper cover.
Closed mix at level line
Open full hopper
8. Keep the regulator in the CLOSED position

until you are ready to dispense the first
serving. When ready, approximately 15-20
minutes, move regulator to the OPEN
position.
9. During long idle periods, the regulator should
be closed but remember when dispensing product, make sure that the mix
feed regulator is open at all times. If not
open, the flow of mix will be restricted causing the product to freeze up. This condition
could cause damage to the freezer. Do not
allow lubricant or frozen product to block the
hole in the tube, as this will have the same
result.
Part No. 184837
Limpieza e higienizacin de los congeladores

Soft Serve Serie Compacta de Electro Freeze
Las instrucciones de limpieza e higienizacin explicadas en esta hoja de instrucciones son necesarias para mantener el congelador
limpio e higienizado. El congelador debe desmontarse, limpiarse, montarse, lubricarse e higienizarse todos los das para asegurar
un funcionamiento ptimo del congelador y el mejor producto.
Esta hoja de instrucciones no est destinada a utilizarse en lugar del Manual del operador. Use la informacin siguiente
como ayuda slo despus de haber ledo detalladamente el manual del operador del congelador Electro Freeze y haber
realizado los procedimientos de limpieza e higienizacin descritos en el mismo.
PRECAUCIN
Para evitar choques elctricos o el contacto con piezas en movimiento, compruebe que todos los interruptores
estn en la posicin OFF (apagada) y que est desconectado el principal suministro de alimentacin.
LIMPIEZA
HIGIENIZACIN
1.
Desmonte los componentes del congelador segn las

instrucciones del manual del operador.
1.
Monte y lubrique los componentes del congelador segn las

instrucciones del manual del operador.
2.
Prepare un fregadero de tres compartimentos para limpiar,

enjuagar e higienizar componentes que retire del
congelador segn los cdigos sanitarios correspondientes.
Debe mezclarse el higienizador segn las instrucciones del
fabricante para que rinda una solucin de cloro disponible
de 100 partes por milln (PPM). (por ejemplo: Stera-Sheen
Green Label).
2.
Lvese e higienice las manos y antebrazos.
3.
Prepare 7,6 litros (2 galones) de solucin higienizadora en

un recipiente. Debe mezclarse la solucin higienizadora
segn las instrucciones del fabricante para que rinda una
solucin de cloro disponible de 100 PPM (partes por milln)
(p. ej.: Stera-Sheen u otra equivalente).
3.
Lave, enjuague, higienice y seque al aire todas las piezas

retiradas del congelador. Para higienizar correctamente,
deben dejarse las piezas en el higienizador durante 5
minutos.
4.
Compruebe que el conjunto del tubo alimentador de mezcla

y el flotador de mezcla estn en el fondo del receptculo de
la tolva.
5.
4.
Deben limpiarse las piezas siguientes con el cepillo

adecuado que se suministra con el congelador.
Vierta la solucin higienizadora dentro del receptculo de la

tolva. Con un cepillo limpio, friegue las paredes de la tolva,
el sensor de nivel de mezcla, el orificio de alimentacin de
mezcla desde la tolva al cilindro, el interior del tubo
alimentador de mezcla y el flotador de mezcla.
6.
Instale el flotador de mezcla en el sensor de nivel de mezcla

y lave el interior de la tapa de la tolva.
7.
Cuando el cilindro se haya llenado de solucin

higienizadora, reconecte la alimentacin, gire el interruptor
selector a la posicin CLEAN (limpiar) y deje que funcione
el batidor durante 5 minutos. Durante este perodo, revise si
hay fugas alrededor de la cabeza, el mbolo y el tubo de
drenaje.
8.
Coloque un recipiente vaco bajo la cabeza surtidora y

drene la solucin abriendo el mbolo para dejar que se
vierta el contenido del cilindro y la tolva. Abra y cierre el
mbolo por lo menos 10 veces durante el drenaje para
higienizar el rea del orificio de la cabeza surtidora.
9.
Cuando la solucin higienizadora se haya drenado del

congelador, gire el interruptor selector a la posicin OFF
(apagada).
a.
El tubo alimentador de mezcla, la perforacin principal

del regulador y los agujeros cruzados.
b.
Las aberturas del mbolo de la cabeza, los orificios del

mbolo central, las cavidades de la barra de asiento,
los surcos de las juntas tricas, los aros de montaje de
las boquillas surtidoras y los orificios de mezcla.
c.
El sello del eje, el buje, los surcos de las juntas tricas

de los mbolos, la boquilla y el flotador.
d.
El eje del batidor dentro del collarn frontal y el agujero

en la brida posterior.
5.
Limpie el congelador con las soluciones de limpieza

aprobadas y cepille el interior de la tolva y alrededor del
tubo sensor de nivel de la mezcla.
6.
Cepille totalmente la tolva y el orificio alimentador de

mezcla al cilindro.
7.
Cepille el interior del cilindro, comprobando que quede

limpia la pared posterior del cilindro.
8.
Cepille el interior del tubo de drenaje.
Tiene algn problema? Dirjase a su distribuidor local autorizado o al depto. de servicio del fabricante del congelador, Electro
Freeze Service Department, 2116 Eighth Avenue, East Moline, IL 61244, (303) 755-453 o FAX (309) 755-9858
19
CEBADO DEL CONGELADOR

1. Compruebe que tenga las manos y antebrazos,
as como todos los componentes del
congelador debidamente higienizados.
ABRIR
Mire por el agujero
superior del tubo
debe poder ver
totalmente a travs
de l.
CERRADO
Mire por el agujero
superior del tubodebe ver el tubo
plstico blanco interior
(regulador) que
bloquea la abertura.
2. Instale el conjunto del tubo alimentador en la

tolva. Empuje totalmente hacia abajo y
asegrese de que el regulador est en la
posicin CERRADA.
3. Llene la tolva con la mezcla hasta la lnea de
nivel de la misma del conjunto del tubo de
mezcla.
4. Coloque un recipiente vaco bajo la cabeza
surtidora. Sosteniendo el mbolo abierto,
coloque el regulador en la posicin ABIERTA
y deje que la mezcla fuerce hacia afuera todo el
higienizador restante. Cuando aparezca mezcla
pura, cierre el mbolo.
5. Retire el tubo alimentador de mezcla y deje que
la mezcla restante en la tolva fluya dentro del
cilindro.
LNEA DE NIVEL
MIX
LEVEL
LINE
DE
LA MEZCLA
6. Vuelva a instalar el conjunto del tubo

alimentador en la tolva y empuje totalmente
hacia abajo. Compruebe que el regulador est
en la posicin CERRADA.
Importante:
Cerrado tolva vaca
Si no se elimina totalmente el higienizador o

el agua del cilindro congelador antes de
colocar la unidad en AUTO (automtico)
se daar el congelador.
7. Gire el interruptor selector a AUTO para
comenzar el proceso de congelacin. Llene la
tolva con mezcla E instale la tapa de la tolva.
Cerrado mezcla en la
lnea de nivel
Abierto tolva llena
20
8. Mantenga el regulador en la posicin

CERRADA hasta que est listo para surtir la
primera porcin. Cuando est listo,
aproximadamente 15-20 minutos, mueva el
regulador a la posicin ABIERTA.
9. Durante largos perodos inactivos, debe
cerrarse el regulador pero recuerde que al
surtir el producto hay que asegurarse de
que est abierto el regulador alimentador de
mezcla en todo momento. Si no est abierto,
el flujo de mezcla estar restringido y har que
se congele el producto. Esta condicin podra
ocasionar daos al congelador. No deje que el
lubricante o el producto congelado bloquee el
agujero del tubo, porque esto tendr el mismo
resultado.
Nm. de pieza 184837-15
Electro Freeze Compact Series Soft Serve Freezers
Electro Freeze
OFF
1.
2.
100 (PPM)
Stera-Sheen
Green Label
3.
5
4.
1.
2.
3. 2 7.6
100
(PPM)SteraSheen
4.
a.
5.
b.
O
6.
c. O
7.
CLEAN
5
d.
5.
6.
7.
8.
8.
10
9.
OFF
Electro Freeze
2116 Eighth Avenue, East Moline, IL 61244, (309) 755-4553 (309) 755-9858
1.
OPENCLOSED

2.
CLOSED
3.
4.
OPEN
5.
6.
CLOSED
AUTO
Closed
Closed
Open
7. AUTO
8.
CLOSED
15 20
OPEN
9.
CLOSED
184859
Alphabetized Parts List for Model FM8

Important: All parts shown are for standard models designed for 230V/1PH/60HZ.
PART
DESCRIPTION
PART
NUMBER
QTY
SERIAL NUMBER
(FROM TO)
Bar-Alignment .................................................... HC115798 ....... 1 ......
J2K
Bar-Breaker 11.45 in. .......................................... HC138202 ....... 2 ......
J2K
Belt-Poly V-LH*** (Sold only in matched sets) ......... HC153162 ....... 1 ......
J2K
Belt-Poly V-RH*** (Sold only in matched sets) ........ HC153173 ....... 1 ......
J2K
Blade-Fan 10" 32 Suction (AC) .......................... HC159031 ....... 2 ......
J2K
Blade-Scraper .................................................... HC137934 ....... 4 ......
J2K
Box-Assy. Capacitor LH (Complete) ....................... HC119881 ....... 1 ......
J2K
Box-Assy. Capacitor RH (Complete) ...................... HC119882 ....... 1 ......
J2K
Bracket-Fan Motor (AC) ...................................... HC162611 ....... 2 ......
J2K
Bracket-Water Condenser (WC) .......................... HC139813 ....... 2 ......
C2R
Brush-1/4" dia. 18-1/2" Overall (Mix Feed) .............. HC158037 ....... 1 ......
J2K
Brush-4" w/36" Handle (Cylinder) ............................ HC158004 ....... 1 ......
J2K
Brush-4" without Handle (Cylinder)

(Use with Handle HC158012) NLA .................. HC158009 ....... 1 ......
J2K
- A2N
Brush-7/16" x 1-1/8" Double End ......................... HC158003 ....... 1 ......
J2K
Brush-1" dia. 12" Long (Drain Tube) ....................... HC158026 ....... 1 ......
J2K
Bushing-Insulator (Capacitor/Relay Box) .................. HC150778 ....... 2 ......
J2K
Bushing(Washer)-Only (Shaft Seal) ......................... HC136025 ....... 2 ......
J2K
Capacitor-Run (Beater Motor) .............................. HC150293 ....... 2 ......
J2K
Capacitor-Run (Compressor) ............................... HC151421 ....... 2 ......
J2K
Capacitor-Start (Beater Motor) ............................. HC150294 ....... 2 ......
J2K
Capacitor-Start (Compressor) .............................. HC151436 ....... 2 ......
J2K
Casters-Low Profile w/Brake ............................... HC162133 ....... 2 ......
J2K
Casters-Low Profile w/o Brake ............................. HC162134 ....... 2 ......
J2K
Chart-O-ring CS2, CS8, FM8 ............................... HC184232 ....... 1 ......
J2K
Clamp-Hose 3-1/16" to 4" (Capacitor Box) .............. HC160743 ....... 4 ......
J2K
*
**
***
NLA
184979-01 4/12
As Required
Items Included In O-Ring Kit No. HC119402
LH or RH Left or right hand is determined as you face the front of freezer.
No Longer Available

23

PART
DESCRIPTION
PART
NUMBER
QTY
Compressor-Assy. 208-230/60/1(AJA2425ZXD)
Compressor and ............................................ HC119152 .......
Capacitor-Run ............................................... HC151421 .......
Capacitor-Start .............................................. HC151436 .......
Relay-Start/Run ............................................. HC151417-01 ..
Drier-Filter 3 cu in Sweat ................................ HC155063 .......
2 ......
2 ......
2 ......
2 ......
2 ......
J2K
J2K
J2K
J2K
J2K
Condenser-Air Rifled (AC) .................................. HC155126-01 .. 2 ......
J2K
Condenser-Water (WC) ....................................... HC155029 ....... 2 ......
C2R
Contactor-2 Pole (Compressor/Beater Motor) ......... HC150340 ....... 4 ......
J2K
Control-Assy. & Bracket (Day/Night) ....................... HC119016 ....... 2 ......

Control-Electronic Temp. Dual (Day/Night) ........ HC161218 ....... 2 ......
J2K
J2K
Cord-Molded w/Plug ........................................... HC150605 ....... 1 ......
J2K
Coupling-Assy. 5/8" Drive .................................... HC115760 ....... 2 ......
J2K
Cover-Assy. Capacitor/Relay Box ........................ HC115809 ....... 2 ......
J2K
Cover-Electrical Box ........................................... HC137849 ....... 1 ......
J2K
Cover-Hopper Black ............................................ HC196207 ....... 1 ......
J2K
Cup-Only (Shaft Seal Assembly) .............................. HC160557 ....... 2 ......
J2K
Cup-Overrun Measuring 1 Pint ............................. HC158051 ....... * .......
J2K
Cut Out-High Pressure 450PSI (AC) .................... HC155450 ....... 2 ......
J2K
Cut Out-High Pressure 375PSI (WC) ................... HC155702 ....... 2 ......
C2R
Cylinder-Assy. Complete..................................... HC115738 ....... 1 ......
J2K
Decal-Beater Warning ......................................... HC165025 ....... 1 ......
J2K
Decal-Blade Installation ...................................... HC164031 ....... 1 ......
J2K
- A2P
Decal-Cleaning Instructions ................................. HC165234 ....... 1 ......
J2K
Decal-Clear Overlay ............................................ HC165093 ....... 1 ......
J2K
Decal-Electric Box Danger .................................. HC165000 ....... 1 ......
J2K
Decal-Electric Shock .......................................... HC165186 ....... 2 ......
J2K
Decal-Operating Instructions ............................... HC164004-03 .. 1 ......
J2K
*
**
***
NLA
24
SERIAL NUMBER
(FROM TO)
As Required
No Longer Available

184979-01 4/12

PART
DESCRIPTION
PART
NUMBER
QTY
Decal-Panel Removal .......................................... HC165126 ....... 6 ......
J2K
Decal-Pulley Removal ......................................... HC165040 ....... 2 ......
J2K
Decal-Refrigerant 404a ........................................ HC165114 ....... 2 ......
J2K
Decal-Thermostat Dual ....................................... HC165069 ....... 1 ......
J2K
Decal-Trimstrip (LH) (Switches) ............................... HC165145 ....... 1 ......
J2K
Decal-Trimstrip RH (Switches) ................................ HC165146 ....... 1 ......
J2K
Decal-Ventilation 3 in. ......................................... HC169052 ....... 1 ......
J2K
Drier-Filter 3 cu in Sweat .................................... HC155063 ....... 2 ......
J2K
Fan-Axial 19W (WC) .......................................... HC151094 ....... 2 ......
J2K
Float-Level Sensor .............................................. HC161301 ....... 2 ......
J2K
Glass Sight ........................................................ HC155459 ....... 2 ......
J2K
Grommet-1.1OD x 7/8GD x 5/8 ID (Drain Tube) .... HC159064 ....... 1 ......
J2K
Grommet-Compressor ........................................ HC151449 ....... 8 ......
J2K
Guide-Assy. Plunger Rod (Center) ......................... HC115742 ....... 1 ......
J2K
Guide-Assy. Plunger Rod (Sides) ........................... HC115684 ....... 2 ......
J2K
Handle-Brush Fiberglass (Use w/HC158009 Brush) HC158012 ....... 1 ......
A2N
Handle-Dispense (Plastic) ....................................... HC196166 ....... 3 ......
J2K
Handle-Dispense (Stainless Steel) .......................... HC116323 ....... 3 ......
J2K
Head-Assy. Dispense Complete .......................... HC115774

Handle-Dispense ........................................... HC196166
Head-Dispense (Head only) ................................ HC118672
Nozzle-Dispense ........................................... HC196167
O-ring (Head) ...................................................... HC160649
O-ring (Plunger) .................................................. HC160624
Pin-Handle ..................................................... HC160266
Plunger-Dispense Side ................................... HC137807
Plunger-Dispense Center ................................ HC137902
J2K
J2K
J2K
J2K
J2K
J2K
J2K
J2K
J2K
*
**
***
NLA
184979-01 4/12
SERIAL NUMBER
(FROM TO)
.......
.......
.......
.......
.......
.......
.......
.......
.......
1 ......
3 ......
1 ......
3 ......
2 ......
7 ......
1 ......
2 ......
1 ......
As Required
No Longer Available

25

PART
DESCRIPTION
PART
NUMBER
QTY
SERIAL NUMBER
(FROM TO)
Head-Assy. Dispense Complete

Handle-Dispense ........................................... HC116323

Head-Dispense (Head only) ................................ HC118672
Nozzle-Dispense ........................................... HC196167
O-ring (Head) ...................................................... HC160649
O-ring (Plunger) .................................................. HC160624
Pin-Handle ..................................................... HC160266
Plunger-Dispense Side ................................... HC137807
Plunger-Dispense Center ................................ HC137902
3 ......
1 ......
3 ......
2 ......
7 ......
1 ......
2 ......
1 ......
J2K
J2K
J2K
J2K
J2K
J2K
J2K
J2K
Insert-Assy. Mix Feed ......................................... HC116005 ....... 2 ......
J2K
Insert-Tray (Black) .................................................... HC196210 ....... 1 ......
J2K
Insulator-Switch (Side Plunger Switch) ................ HC137893 ....... 2 ......
J2K
Key-Drive 3/16" sq x 1-1/4" ................................. HC153321 ....... 6 ......
J2K
Kit-Gear Reducer Seal 7.5/1 ............................... HC117381 ....... 2 ......
J2K
Kit-O-Ring .......................................................... HC119402 ....... 1 ......
J2K
Kit-Gear Reducer LH w/o Sheave ........................ HC115919 ....... 1 ......

Plate-Reducer Mounting ................................. HC137821 ....... 1 ......
J2K
J2K
Kit-Gear Reducer RH w/o Sheave ........................ HC115920 ....... 1 ......

Plate-Reducer Mounting ................................. HC137821 ....... 1 ......
J2K
J2K
Kit-Solenoid Valve .............................................. HC155437 ....... 4 ......
J2K
Knob-Hand ......................................................... HC162625 ....... 2 ......
J2K
Knob-Round Dial (Potentiometer Assy.) ................... HC162605 ....... 1 ......
J2K
Label-Trimstrip LH .............................................. HC165145 ....... 1 ......
J2K
Label-Trimstrip RH .............................................. HC165146 ....... 1 ......
J2K
Light-Indicator 28V"ADD MIX" .............................. HC150541 ....... 2 ......
J2K
Lubrication-Lubri-Film Plus 4 oz Tube .................. HC158054A ..... * .......
D2P
Lubrication-Petrol-Gel 4 oz Tube .......................... HC158000A ..... * .......
J2K
- D2P
*
**
***
NLA
26
.......
.......
.......
.......
.......
.......
.......
.......
As Required
No Longer Available

184979-01 4/12

PART
DESCRIPTION
QTY
SERIAL NUMBER
(FROM TO)
Manual-FM8 Operator's (Order by Serial No.) .......... HC184979 ....... 1 ......
J2K
Module-Plug on Vari Time .5-3 Sec. ..................... HC150257 ....... 2 ......
J2K
- C2R
Module-Plug on Vari Time .5-60 Sec. ................... HC150253 ....... 2 ......
J2K
- K2L
Motor-Beater & Capacitor Kit .............................. HC118136

Capacitor-Run ............................................... HC150293
Capacitor-Start .............................................. HC150294
Motor-Fan 35w 230-1-50/60 ................................. HC151080
2 ......
2 ......
2 ......
2 ......
J2K
J2K
J2K
J2K
- C2R
Motor-Fan 35w 230-1-50/60 ................................. HC151080-01 .. 2 ......
C2R
Nozzle-Dispense ................................................ HC196167 ....... 3 ......
J2K
Nut-Lock Conduit 1-1/4 (Casters) ........................... HC162625 ....... 4 ......
J2K
Nut-Speed #10-24 .025-.064 (Dispense Panel) ...... HC159132 ....... 3 ......
J2K
Nut-Speed 1/4-20 .064-.125 (Front Panel) ............... HC160117 ....... 10 ....
J2K
O-Ring (Head) .......................................................... HC160649 ....... 2** ....
J2K
O-Ring-Kit (**Items included in Kit) .......................... HC119402 ....... 1 ......
J2K
O-Ring (Plunger) ...................................................... HC160624 ....... 7** ....
J2K
O-Ring (Mix Feed Insert) ........................................... HC160610 ....... 1** ....
J2K
O-Ring (Mix Feed Tube) ............................................ HC160626 ....... 2** ....
J2K
Oil-Special Gear Reducer .................................... HC158055 ....... * .......
J2K
Panel-Assy. Front .............................................. HC119850 ....... 1 ......
J2K
.......
.......
.......
.......
Panel-Dispense .................................................. HC137876 ....... 1 ......
J2K
Panel-Rear (AC) ................................................. HC140401 ....... 1 ......
J2K
Panel-Rear (WC) ................................................ HC141226 ....... 1 ......
C2R
Panel-Side LH*** ................................................ HC140399 ....... 1 ......
J2K
Panel-Side RH*** ............................................... HC140400 ....... 1 ......
J2K
Pin-Handle ......................................................... HC160266 ....... 1 ......
J2K
*
**
***
NLA
184979-01 4/12
PART
NUMBER
As Required
No Longer Available

27

PART
DESCRIPTION
PART
NUMBER
QTY
SERIAL NUMBER
(FROM TO)
Plunger-Dispense Center .................................... HC137902 ....... 1 ......
J2K
Plunger-Dispense Side ....................................... HC137807 ....... 2 ......
J2K
Potentiometer-Assy. & Bracket ........................... HC119017 ....... 2 ......
J2K
Decal-Thermostat Dual ................................... HC165069 ....... 1 ......
J2K
Knob-Round Dial ............................................ HC162605 ....... 1 ......
J2K
Potentiometer-Trimmed .................................. HC150199 ....... 1 ......
J2K
Pulley
............................................................ See Sheave
Reducer-Gear ..................................................... (See Kit-Gear Reducer)

Regulator-Tube (Insert-Assy. Mix Feed) .................... HC116005 ....... 2 ......
J2K
Relay-Flange Base w/Cover ................................ HC150381 ....... 2 ......
J2K
Relay-Start/Run Compressor 60 HZ ..................... HC151417-01 .. 2 ......
J2K
Rod-Actuator (Plunger) ........................................... HC137763 ....... 3 ......
J2K
Rod-Plunger Switch (Actuator Button) ................. HC137760 ....... 3 ......
J2K
Sanitizer-Stera Sheen 4 lb. Jar ............................ HC158014A ..... * .......
J2K
Sanitizer-Stera Sheen Case/4 Jars ...................... HC158014 ....... * .......
J2K
Scale-Overrun .................................................... HC158049 ....... 1 ......
J2K
Screw-SK Set 1/4-20 x 1/4 BKOX (Sheave) ..........
................ 2 ......
J2K
(Dispense Panel) ................................................ HC160025 ....... 3 ......
J2K
J2K
J2K
J2K
Screw-TRPM #8 32 x 3/8 SST

Screw-TRPM #10 24 x 1/2 SST
(Dispense Panel & Trimstrip) .............................. HC160076 ....... 6 ......
Screw-TRPM 1/4-20 x 1/2 SST

(Front & Rear Panels) .......................................... HC160048 ....... 10 ....
Screw-TRPM 1/4 20 x 1 SST

(Side Panel) ........................................................ HC159219 ....... 4 ......
*
**
***
NLA
28
As Required
No Longer Available

184979-01 4/12

PART
DESCRIPTION
PART
NUMBER
QTY
SERIAL NUMBER
(FROM TO)
Screw-Trimstrip Assy. ......................................... HC155980 ....... 4 ......
J2K
Seal-Assy. Shaft ................................................ HC113824 ....... 2** ....

Seal-Beater Shaft (Cup) ................................. HC160557 ....... 2 ......
Washer-Shaft Seal (Bushing) ............................. HC136025 ....... 2 ......
J2K
J2K
J2K
Seal-BeaterShaft (Cup) ....................................... HC160557 ....... 2 ......
J2K
Sensor-10K Thermistor ....................................... HC161216 ....... 2 ......
J2K
Shaft-Assy. Beater ............................................. HC115677 ....... 2 ......
J2K
Sheave-5/8 Bore 3.95 OD 3.7 PD ........................ HC153648 ....... 4 ......
J2K
Sheet-Clean & Santize CS (Chinese) .................. HC184859 ....... * .......
J2K
Sheet-Clean & Santize CS (English) .................... HC184837 ....... * .......
J2K
Sheet-Clean & Santize CS (Spanish) ................... HC184837-15 .. * .......
J2K
Shroud-Fan (AC) ................................................ HC137739 ....... 2 ......
J2K
Shroud-Side Vent (AC) ........................................ HC140404 ....... 2 ......
J2K
Sight-Glass ........................................................ HC155459 ....... 2 ......
J2K
Sleeve-Compressor Mounting .............................. HC151432 ....... 8 ......
J2K
Spring-Plunger Rod ............................................. HC162303 ....... 3 ......
J2K
Strip-Terminal ..................................................... HC150795 ....... 2 ......
J2K
Stud-Assy. Cylinder 2-1/16" ................................ HC114341-06 ... 2 ......
J2K
- K2Q
Stud-Assy. Cylinder 1-15/16" ............................... HC114341 ....... 2 ......
K2Q
Switch-Assy. Plunger Center ............................... HC115744 ....... 1 ......
J2K
Switch-Assy. Plunger Side .................................. HC116613 ....... 2 ......
J2K
Switch-Float Level Sensor .................................. HC161300 ....... 2 ......
J2K
(Center Plunger Switch) ....................................... HC150479 ....... 4 ......
J2K
Switch-Snap Button (Side Plunger Switch) ............. HC150456 ....... 4 ......
J2K
Switch-Start 60 HZ (Beater Motor) ....................... HC150856 ....... 2 ......
J2K
Switch-Toggle DPDT CTR OFF

"AUTO-OFF-CLEAN" ..................................... HC150463 ....... 2 ......
J2K
Switch-Toggle DPDT "DAY-NIGHT" ..................... HC150461 ....... 2 ......
J2K
Switch-Push Button DPDT
*
**
***
NLA
184979-01 4/12
As Required
No Longer Available

29

PART
DESCRIPTION
QTY
SERIAL NUMBER
(FROM TO)
Thermostat-5 Fixed Dif. (Hopper) .......................... HC161202 ....... 2 ......
J2K
Timer-.5-45 Sec. DOB 240v 50/60 Hz .................. HC150252-01 .. 2 ......
J2K
Timer-Delay on Make .......................................... HC150212 ....... 2 ......
J2K
- C2R
Timer-DOM .5-35SEC 24-240VAC ........................ HC150074 ....... 2 ......
C2R
Tool-O-Ring Removal ........................................... HC169374 ....... 1 ......
J2K
Transformer CL2 240 PRI/24 Sec. ........................ HC150290 ....... 1 ......
J2K
Tray-Drip (Black) ....................................................... HC196209 ....... 1 ......
J2K
Trimstrip (Black Panel Switch Box) ........................... HC196208 ....... 1 ......
J2K
Tube-Assy. Drain ................................................ HC119389 ....... 1 ......
J2K
Tube-Assy. Mix Feed (Regulator Style) ................... HC116021 ....... 2 ......
J2K
Tube-Assy. Mix Feed (Two Hole-Shake) ................. HC117091 ....... 2 ......
J2K
Tube-Capillary & Strainer .................................... HC139924 ....... 2 ......
J2K
- B2L-616
Tube-Capillary & Strainer .................................... HC155496 ....... 2 ......
E2L-1833 -
Tube-Mix Feed (Regulator Style) .............................. HC138129 ....... 2 ......
J2K
Tube-Mix Feed (Two Hole-Shake) ............................ HC138884 ....... 2 ......
J2K
Valve-Access ..................................................... HC155419 ....... 2 ......
J2K
Valve-Automatic Expansion Sweat ...................... HC155452 ....... 2 ......
J2K
Valve-Solenoid 230V/ 50-60 HZ ............................ HC155432 ....... 4 ......
J2K
Valve-Assy. Water .............................................. HC112080 ....... 2 ......

Valve-Washer 3/8 ........................................... HC155410 ....... 2 ......
C2R
C2R
Washer-Shaft Seal (Bushing) .............................. HC136025 ....... 2 ......
J2K
*
**
***
NLA
30
PART
NUMBER
As Required
No Longer Available

184979-01 4/12

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OPERATOR'S MANUAL

with Illustrated Parts List

H. C. Duke & Son, LLC

P/N 184979 April 2012

ELECTRO FREEZE Model FM8

1. Recognize Safety Information ....Look for this safety

When you see this symbol on your freezer or in this

2. Understand Signal Words ....

The signal words DANGER, WARNING and

ELECTRO FREEZE Model FM8

4. Operate Safely ....

ELECTRO FREEZE Model FM8

Safety Decal Locations

Do not attempt to operate the freezer until

You may contact your local authorized

The labels have been designed to withstand

Phone: (309) 755-4553

(The decals on the next page are numbered

P/N HC165126 Decal Panel Removal Warning (3)

ELECTRO FREEZE Model FM8

Safety Decal Locations

ELECTRO FREEZE Model FM8

ELECTRICAL REQUIREMENTS ........................................... 2

4.1 Particulars. ........................................................................................... 2

PART NAMES AND FUNCTIONS ......................................... 5

OPERATOR CONTROLS & INDICATORS ........................ 7

DISASSEMBLY AND CLEANING

7.1 CleaningAccessories ............................................................................ 10

ELECTRO FREEZE Model FM8

SOFT SERVE INFORMATION .............................................. 22

ELECTRO FREEZE Model FM8

If you require technical assistance,

Phone: (309) 755-4553

Test the operation of the head switch prior to

After installation the warranty registration

If this freezer is to be used in a self-service

ELECTRO FREEZE Model FM8

1. Always verify electrical specifications on the data plate (figure 4-1) of

Charge (ea. side)

Beater Motor (2)

10 qts / 9.5 liters

2.7 qts / 2.5 liter

*Contact factory for other voltages.

ELECTRO FREEZE Model FM8

4.3 Reference Information

Fill in the following information as soon

4 Total Amps: __________________

4.4 Installation Date

ELECTRO FREEZE Model FM8

Electro Freeze Model FM8 Dimensions

ELECTRO FREEZE Model FM8

Part Names and Functions

HEAD. Encloses the freezing

O-RING - HEAD. Seals the

PLUNGER. Seals the product

ROD - PLUNGER. Starts the

O-RING - PLUNGER. Seals the

HANDLE - DISPENSE. Opens

PIN - HANDLE. Secures

KNOB - HAND. Secures the

NOZZLE. Shapes the frozen

ELECTRO FREEZE Model FM8

Part Names and Functions (continued)

SHAFT - ASSY. BEATER.