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DC Power System
Product Description
Version: V5.0R99M04
ZTE CORPORATION
No. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://support.zte.com.cn
E-mail: 800@zte.com.cn
LEGAL INFORMATION
Copyright 2015 ZTE CORPORATION.
The contents of this document are protected by copyright laws and international treaties. Any reproduction or
distribution of this document or any portion of this document, in any form by any means, without the prior written
consent of ZTE CORPORATION is prohibited.
Revision History
Revision No.
Revision Date
Revision Reason
R1.0
2015-09-14
First edition
SJ-20150914145904-001|2015-09-14 (R1.0)
Contents
About This Manual ......................................................................................... I
Chapter 1 System Introduction and Features.......................................... 1-1
1.1 System Introduction............................................................................................ 1-1
1.2 System Features ................................................................................................ 1-1
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Intended Audience
This manual is intended for:
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Planning engineers
Maintenance engineers
Summary
Chapter 1. System
and Components
Chapter 4. ZXD3000
Rectifier Specifications
Chapter 5. System
Specifications
Appendix B, Electrical
Connection Diagram
(V5.0R99M04) system.
Related Documentation
The following documentation is related to this manual:
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Conventions
This manual uses the following typographical conventions:
Typeface
Meaning
Italics
Variables in commands. It may also refer to other related manuals and documents.
Bold
Menus, menu options, function names, input fields, option button names, check boxes,
drop-down lists, dialog box names, window names, parameters, and commands.
Danger: indicates an imminently hazardous situation. Failure to comply can result in
death or serious injury, equipment damage, or site breakdown.
Warning: indicates a potentially hazardous situation. Failure to comply can result in
serious injury, equipment damage, or interruption of major services.
Caution: indicates a potentially hazardous situation. Failure to comply can result in
moderate injury, equipment damage, or interruption of minor services.
Note: provides additional information about a certain topic.
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Chapter 1
1-1
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1-2
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Chapter 2
Configuration List
For the configuration list of the ZXDU68 B201 system, refer to Table 2-1.
Table 2-1 Configuration List of the ZXDU68 B201 System
Component
Configuration
Product Model
ZXDU68 B201(V5.0R99M04)
Rectifier
Centralized
Supervision
Model
ZXD3000(V5.0R03)
Quantity
Model
CSU500B09
Software version
V1.01.00.00
AC input mode
One-phase(L/N)
180 A ACB
AC auxiliary output
216 A ACBs
AC SPD
Class C
4100 A ACBs
LLVD1+BLVD
Unit(CSU)
AC
distribution
unit
DC
distribution
unit
DC load output
FBMU
Two sets
Four sets
Note:
Capacity configuration of DC output circuit breakers described in Table 2-1 is
recommended. The actual configuration is subject to the contract.
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2-2
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Chapter 3
External view
The dimensions of the ZXDU68 B201 power supply chassis are 219.3 mm 442 mm
394 mm (Height Width Depth). For an external view of the ZXDU68 B201, see Figure
3-1.
3-1
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Product Structure
The ZXDU68 B201 power supply chassis consists of power distribution units, rectifiers, a
signal processing board, and a monitoring unit.
For the product structure, see Figure 3-2.
Figure 3-2 ZXDU68 B201 Product Structure
1. PDU
2. Rectifier
3. SIU
4. CSU
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Component
Description
PDU
Number
1
distribution components.
l
Rectifier
SIU
CSU
3.2 PDU
AC Power Distribution Components
AC power distribution units are located in the left part of the PDU. Figure 3-3 shows the
layout of AC power distribution components.
Figure 3-3 AC Power Distribution Components
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Component
Function
AC Input
AC input terminals
Connect to the live wire (L), neutral wire (N) and protection
Earth (PE) wire in AC input cables as the AC input interface.
breaker
AC Output
AC output terminals
breaker
AC SPD
AC lightning arrester
Component
Function
BATT Input
BLVD
breaker
LLVD1
BATT1 ~ BATT4
DC OUT terminals
3-4
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External View
For the external view of the ZXD3000 rectifier, see Figure 3-5.
Figure 3-5 Rectifier External View
1. Indicators
2. Fan
3. QUY button
Press and hold the QUY (query) button of a rectifier for 5 seconds and then the CSU
displays the rectifier's main information screen.
The indicators display the operational status of the rectifier. For a description of the
indicators, refer to Table 3-4.
Run
Lit
Alarm
-
Fault
Not lit
Flashing
Not lit
Not lit
Sleep
Lit
Flashing
Not lit
Lit
Flashing
Communication Failure
Lit
Lit
Alarm
Lit
Not lit
Lit
Fault
"-" means that the status of the indicator is not relevant to the condition.
Interfaces
Input and output interfaces are laid at the back of the rectifier. For the interface layout of
the rectifier, see Figure 3-6. For a description of the pin definitions, refer to Table 3-5.
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The interfaces complete the electrical and signal connections between the rectifier and the
ZXDU68 B201 power system.
Figure 3-6 Rectifier Interfaces
Pin No.
Signal
Function
Definition
AC input
1-6
7 - 12
18 - 20
PE
13
Reserved
Phase detection
14
AA
15
AB
16
CAN-
17
CAN+
interfaces
interfaces
CAN
communication
detection
interfaces
commands to a rectifier.
DC output
interfaces
Hot-plug pins
21 - 28
OUTPUT+
29 - 36
OUTPUT-
37, 38
39, 40
Functions
l
Gives an audible and visual alarm and provides the protection function when the
ZXDU68 B201 system is faulty.
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Collects the operational data and monitors the operations of the ZXDU68 B201
system.
Performs advanced battery management with protection functions.
Manages the rectifiers and automatically switches one or more rectifiers to the sleep
mode to save power.
Transmits data to the background Supervision Center (SC) and receives commands
from the SC. In this way, the system can be monitored remotely.
The CSU can be remotely managed through a computer installed with IE 7.0 (or
above) anywhere if Ethernet is available.
Users can set the parameters in batches, copy records and upgrade programs via a
USB flash drive.
External View
For the external view of the CSU, see Figure 3-7.
Figure 3-7 CSU External View
3. Indicators
4. LCDscreen
5. Buttons
Interfaces
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USB interface
Supports USB flash drives but does not support SD card or other portable storage
devices, such as portable hard disks, MP3 or MP4.
Use a 2 GB (or below) USB flash drive with available capacity of greater than 32
MB.
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Indicators
The indicators display the operational status of the CSU and the system. For a description
of indicators, refer to Table 3-6.
Table 3-6 CSU Operational Status
Indicator
Operational Status
Power
Alarm
Run
Lit
Flashing
Not lit
Operating Normally
Lit
Flashing
Flashing
Alarm
Lit
Faulty
"-" means that the status of the indicator is not relevant to the condition.
Function
Scrolls pages up
Esc
Cancels modifications
Saves modifications
Ent
<+>
<+Ent>
Description
Communication Interfaces
X1
RS485
X8
RS232
BATT1.Temp
X3
BATT2.Temp
X4
Amb.Temp
X5
Flood Alarm
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Interface
Description
X6
Door Alarm
In-relay 1, 2
X9
Out-relay 1, 2
X10
BATT3.Temp,
X12
BATT4.Temp
3.6 FBMU
FBMU is a lithium iron battery management unit used to perform the elaborate
management of lithium iron batteries.
Function
FBMU is used to collect lithium iron battery data for real-time alarms and battery protection
to effective manage the lithium iron battery modules.
l Communication with supervision devices.
l Output of heating pad control signals.
l Collection of battery voltage and temperature detection signals.
l Collection of current detection signals.
External View
For the external view of the FBMU, see Figure 3-10. The dimensions of the FBMU are 41
mm 205 mm 129 mm (Height Width Depth).
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Interface Definitions
For the front overview of the interfaces on the FBMU board, see Figure 3-11.
Figure 3-11 Front overview of FBMU
Interface
Pin
ID
Name
No.
RS485A
RS485 communication
Function
Protective earth
supervision equipment.
interface
RS485B
RS485 communication
interface
PE/HC-
Heating
/CO-
pad control
interface
pad
3
3-11
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Interface
Interface
Pin
ID
Name
No.
M1 ~ M4
interface of
Function
the batteries
CUR
Current
detection
interface
splitter
ALM (Red)
Function
Not lit
Lit
Used to indicate an
Lit
visual alarm.
Not lit
Not lit
Discharging protection
status
1.5 second)
Flashing (lit for 0.5
1.5 second)
1.5 second)
Not lit
Not lit
0.5 second)
alarm status
0.5 second)
0.5 second)
3-12
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Chapter 4
ZXD3000 Rectifier
Specifications
Table of Contents
Technical Specifications .............................................................................................4-1
Input Features ............................................................................................................4-3
Output Features .........................................................................................................4-4
Power Decrease With High Temperature ....................................................................4-5
Description
AC input
Input mode
Input voltage
18 A
Frequency
Frequency: 45 Hz to 66 Hz
DC output
53.5 V
42 V to 59.5 V
Adjusted through the monitoring unit of the power
system
5 A to 63.5 A
Set through the monitoring unit
Efficiency
4-1
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Item
Description
Voltage stabilizing accuracy
0.6%
2 mV
voltage
voltage
Safety
Dielectric strength
protection
Safety standard
Electromagnetic
compatibility
Mean time between failures
MTBF 2 105 h
Cooling mode
Forced cooling;
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Item
Description
Environment requirement
Dimensions
Weight
2 kg
Under-Voltage Protection
When the AC input voltage is lower than the under-voltage threshold, the rectifier
automatically shuts down and provides no output. Meanwhile, the alarm indicator is on.
After the AC input voltage reaches the under-voltage recovery threshold, the rectifier
automatically recovers.
The under-voltage recovery threshold = the AC input under-voltage threshold + the return
difference.
The AC input under-voltage threshold is (85 5) V and the return difference ranges from
8 V to 12 V.
Over-Voltage Protection
When the AC input voltage is higher than the over-voltage threshold, the rectifier
automatically shuts down and provides no output. Meanwhile, the alarm indicator is
on. After the AC input voltage falls to the over-voltage recovery threshold, the rectifier
automatically recovers.
The over-voltage recovery threshold = the AC input over-voltage threshold the return
difference.
The AC input over-voltage threshold is (295 5) V and the return difference ranges from
5 V to 10 V.
Power Limit
The rectifier limits its output power according to the input voltage.
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See Figure 4-1 for the power limit feature of the rectifier when the following conditions are
met.
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1. Under-voltage threshold
(855 V)
4. Over-voltage threshold
(2955 V)
For the relationship between the AC input voltage and the output power, refer to Table 4-2.
Table 4-2 Relationship Between AC Input Voltage and Output Power
AC Input Voltage
(85 5) V
(85 5) V to 110 V
110 V to 176 V
176 V to (295 5) V
100%
> (295 5) V
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As shown in Figure 4-2, the output features of the rectifier can be concluded as follows:
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When the output voltage ranges from 42 V to 48 V, the maximum output current is
constant.
When the output voltage ranges from 48 V to 59.5 V, the maximum output power is
constant.
When the output voltage is lower than 36 V, the rectifier restarts for protection.
When the environment temperature ranges from -25 C to +55 C and the input voltage
ranges from 85 V to 176 V, the rectifier still has the above output features. However,
because of the power limit feature, when the input voltage ranges from 85 V to 176 V, the
output power cannot reach the highest percentage (100%). Therefore, the input voltage
affects the maximum output power and maximum output current.
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-40 C to +55 C
100%
+55 C to 75 C
> 75 C
4-6
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Chapter 5
System Specifications
Table of Contents
Environment Specifications ........................................................................................5-1
Performance Specifications ........................................................................................5-1
Electrical specifications Specifications........................................................................5-2
Physical Specifications ...............................................................................................5-4
Specifications
Operating temperature
-10 C to +55 C
Storage temperature
-40 C to +80 C
90 (402 )
95 (402 )
Altitude
Other requirements
5-1
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Specification
System efficiency
Refer to .
Refer to .
Equipment noise
55 dB (A)
monitoring
MTBF3.2105 h
Specification
AC input mode
features
AC input voltage
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AC input frequency
AC input power
Frequency range: 45 Hz - 66 Hz
factor
AC surge
protection
Imax = 40 kA (8/20 s)
Input Total
Harmonic
Distortion (THD)
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Item
Specification
Protection
AC over-voltage
functions
protection
AC under-voltage
protection
Input over-current
protection
Specification
DC output
Rated output
features
voltage
-53.5 V
Output voltage
range
Rated output
power
DC surge
Imax = 15 kA (8/20 s)
protection
DC voltage drop
0.5 V
0.5%
precision
Weighted
noise
2 mV
noise
voltage
Peak-peak
voltage
Load
disconnection
modes
5-3
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Item
Specification
Protection
DC over-voltage
functions
protection
DC under-voltage
protection
Battery under-
voltage protection
Battery high-
temperature
protection
Load low-
temperature
protection
Specification
Dimensions
Weight
Installation mode
Maintenance mode
Front-end maintenance
Cabling mode
Bottom cabling
Protection degree
IP20
5-4
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Appendix A
Alarm List
Table of Contents
Monitoring Alarms................................................................................................... A-1
AC Alarms .............................................................................................................. A-4
SMR Alarms ........................................................................................................... A-9
DC Alarms ............................................................................................................ A-10
Environment Alarms ............................................................................................. A-14
Alarm Name
Default Level/Default
Output Relay
1
Common Alarm
Mask/Null
In-Relay-1#
Mask/Null
In-Relay-2#
Mask/Null
In-Relay-3#
Mask/Null
In-Relay-4#
Mask/Null
In-Relay-5#
Mask/Null
A-1
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No.
Alarm Name
Default Level/Default
Output Relay
7
In-Relay-6#
Mask/Null
In-Relay-7#
Mask/Null
In-Relay-8#
Mask/Null
10
In-Relay-9#
Mask/Null
11
In-Relay-10#
Mask/Null
12
In-Relay-11#
Mask/Null
13
In-Relay-12#
Mask/Null
14
In-Relay-13#
Mask/Null
15
In-Relay-14#
Mask/Null
16
In-Relay-15#
Mask/Null
17
In-Relay-16#
Mask/Null
18
Batt.Test Fail
Mask/A1
A-2
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No.
Alarm Name
Default Level/Default
Output Relay
19
Major/A1
20
Major/A1
21
Batt.Det.Abr.
Critical/A1
22
BLVD Alarm
Critical/A1
23
LLTD Alarm
Critical/A1
24
BHTD Alarm
Critical/A1
25
Critical/Null
26
Batt. Equal
Mask/Null
27
BMU Comm.Fail
Major/Null
28
BLTD Alarm
Critical/A1
29
Battery Testing
Mask/Null
30
Sys.OverLoad Alm.
Major/Null
31
multi-SMR Alm.
Major/Null
A-3
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No.
Alarm Name
Default Level/Default
Output Relay
32
FBMU Comm.Fail
Major/Null
33
DG.Start Alm.
Mask/Null
34
DG.Abnormal Alm.
Major/A2
35
PV SPD Abr.
Major/Null
36
Major/Null
37
PV.Comp.Missing
Major/Null
38
Sys. Expansion
Major/Null
Alm.
A.2 AC Alarms
For a description of the AC alarms, refer to Table A-2.
Table A-2 AC Alarm Description
No.
Alarm Name
Default Level/Default
Output Relay
1
AC Power Off
Mask/Null
AC Volt.High
Major/Null
AC Volt.Low
Major/Null
AC Phase Lack
Major/Null
A-4
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No.
Alarm Name
Default Level/Default
Output Relay
5
AC Curr.High
Major/Null
AC Volt.Imbala.
Major/Null
AC Out.SW Off
Major/Null
AC In.Switch Off
Major/Null
AC SPD Abr.
Major/Null
10
DG.Out.UVP
Major/Null
11
DG.Out.OVP
Major/Null
12
DG.Over Curr.
Major/Null
13
DG.Over Load
Major/Null
14
DG.Und.Freq.
Major/Null
15
DG.Over Freq.
Major/Null
16
DG.Und.Speed
Major/Null
17
DG.Over Speed
Major/Null
A-5
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No.
Alarm Name
Default Level/Default
Output Relay
18
Major/A2
19
DG.Coolant OTP
Major/Null
20
DG.Oil OTP
Major/Null
21
DG.Bat.UVP
Major/Null
22
DG.Bat.OVP
Major/Null
23
DG.Charge.Fail.
Major/Null
24
DG.Engine OTP
Major/Null
25
DG.Engine UTP
Major/Null
26
DG.Start Fail.
Major/A2
27
DG.Stop Fail.
Major/A2
28
DG.High Fl Lev.
Major/Null
29
DG.Fail Load
Major/A2
A-6
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No.
Alarm Name
Default Level/Default
Output Relay
30
DG.Fail to Open
Major/A2
31
Major/A2
32
Major/A2
33
Mns.High Freq.
Major/Null
34
Mns.Volt.Imba.
Major/Null
35
Mns.Ph.Seq.Err.
Major/Null
36
MLLS Comm.Fail
Major/Null
37
GCP Comm.Fail
Major/Null
38
DG.Fuel Leakage
Major/Null
39
ATS Comm.Fail
Major/Null
40
ACEM Comm.Fail
Major/Null
A-7
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No.
Alarm Name
Default Level/Default
Output Relay
41
GMU Comm.Fail
Major/Null
42
Mns.Failure
Mask/Null
43
Mns.Pha.Volt.High
Major/Null
44
Mns.Pha.Volt.Low
Major/Null
45
Mns.Pha.Curr.High
Major/Null
46
DG.Ph.Seq.Err.
Major/Null
47
DG Maint.Not.
Warning/Null
48
DG.Common Alm.
Major/Null
49
DG.Low Fl.Lev.
Major/Null
50
DG Volt.Imbala.
Major/Null
51
Mns.Low Freq.
Major/Null
52
ATS Fault
Major/Null
A-8
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Alarm Name
Default
Level/Default
Output Relay
1
SMR Fan
Major/Null
Major/Null
Fault
2
SMR
Ra.T.H.O.
SMR
Major/Null
In.V.H.O.
4
SMR
In.V.L.O.
5
SMR
Out.V.H.O.
6
SMR
Out.C.H.
7
SMR
Major/Null
PFC.Fault
8
SMR
Inter.T.H.
SMR
Major/Null
Out.Fuse
10
SMR
generated.
Major/Null
Curr.Share
11
SMR Input
Off
12
PFC
is generated.
Major/Null
Out.V.H.
13
PFC Out.V.L.
14
SMR
Major/Null
EEPROM
15
SMR
In.Comm F.
SJ-20150914145904-001|2015-09-14 (R1.0)
No.
Alarm Name
Default
Level/Default
Output Relay
16
SMR
Major/Null
Primy.C.H.
17
PFC Input
Major/Null
Reserved alarm
Major/Null
C.H.
18
SMR Start
Abr.
19
SMR In.Fuse
alarm is generated.
Major/Null
20
SMR
Major/Null
Comm.Fail
21
SMR In.Freq.
Major/Null
22
SMR
Major/Null
Out.V.L.
23
SMR
Out.O.P.
24
SMR SN
SMR Pro.Err.
Major/Null
Clash
25
Major/Null
26
SMR No
Major/Null
Match
27
SMR
Major/Null
Ext.O.T.
28
Start. R.T.H.
Major/Null
A.4 DC Alarms
For a description of the DC alarms, refer to Table A-4.
A-10
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Alarm Name
Default
Level/Default
Output Relay
1
DC Volt.High
Major/Null
DC Volt.Low
Major/Null
DC SPD Abr.
Major/Null
Batt.Volt.Low
Major/Null
Batt.Curr.Abr.
Minor/Null
Batt.Temp.High
Major/Null
Batt.Temp.Low
Major/Null
Batt.Loop Brk.
Critical/A1
Batt.Dischg.
Mask/Null
10
Batt.T.Invalid
Warning/Null
11
LLVD1 Extend
Major/A3
Brk.
12
LLVD1 Loop
Brk.
13
LLVD2 Extend
BLVD Extend
Major/A3
Major/A3
Brk.
15
Brk.
14
Major/A3
16
Cell Reverse
Major/Null
A-11
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No.
Alarm Name
Default
Level/Default
Output Relay
17
Block Reverse
Major/Null
18
Cell Poor
Major/Null
19
Block Poor
Major/Null
20
DC.Loop.Brk.
Critical/A3
21
Load Ext.Brk.
Major/A3
22
Batt.COCA_Li
Critical/Null
23
Batt.DOCA_Li
Critical/Null
24
Cell DOTA_Li
Critical/Null
25
Cell DUTA_Li
Critical/Null
26
Cell OVA_Li
Critical/Null
27
Cell UVA_Li
Critical/Null
28
Cell Poor_Li
Critical/Null
29
Batt.UVP_Li
Critical/A1
30
Batt.DOCP_Li
Critical/A1
A-12
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No.
Alarm Name
Default
Level/Default
Output Relay
31
Batt.COCP_Li
Critical/A1
32
Cell DOTP_Li
Critical/A1
33
Cell DUTP_Li
Critical/A1
34
Cell OVP_Li
Critical/A1
35
Cell UVP_Li
Critical/A1
36
Cell TI_Li
Critical/Null
37
Batt.OVP_Li
Critical/A1
38
Cell COTA_Li
Critical/Null
39
Cell CUTA_Li
Critical/Null
40
Cell COTP_Li
Critical/A1
41
Cell CUTP_Li
Critical/A1
A-13
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No.
Alarm Name
Default
Level/Default
Output Relay
42
Chg.Over T._Li
Critical/A1
43
Chg.Sw.Inv_Li
Critical/Null
44
Dch.Sw.Inv_Li
Critical/Null
45
Batt. CI_Li
Critical/Null
46
Batt. VI_Li
Critical/Null
47
Batt.UVA_Li
Major/Null
48
Batt.Low-
Critical/Null
SOC_Li
49
ZXD2430
Major/Null
Alarm
50
Inverter Alarm
Major/Null
51
Major/A3
Alarm Name
Default
Level/Default
Output Relay
1
Env.Temp. High
Minor/A4
Env.Temp. Low
Minor/A4
Env.Hum. High
Minor/Null
Env.Hum. Low
Minor/Null
A-14
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No.
Alarm Name
Default
Level/Default
Output Relay
5
Door Alarm
Major/Null
Access Control
Mask/Null
Smog Alarm
Major/Null
Flood Alarm
Major/Null
Glass Brk.Alm.
Minor/Null
10
Env.Temp.In-
Mask/Null
valid
11
Env.Hum.Invalid
12
Minor/Null
13
Env.OTA_Li
Minor/Null
14
Env.UTA_Li
Minor/Null
A-15
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A-16
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Appendix B
Electrical Connection
Diagram
For the electrical connection diagram of the ZXDU68 B201 system, see Figure B-1.
B-1
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B-2
ZTE Proprietary and Confidential
B-3
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SJ-20150914145904-001|2015-09-14 (R1.0)
B-4
ZTE Proprietary and Confidential
Glossary
AC
- Alternating Current
-
ACB
- Air-conditioning Control Board
-
BHTD
- Battery High Temperature Disconnect
-
BLVD
- Battery Low Voltage Disconnect
-
CAN
- Controller Area Network
-
CSU
- Centralized Supervision Unit
-
DC
- Direct Current
-
EMI
- Electromagnetic Interference
-
FBMU
- FeLi Battery Management Unit
-
FTP
- File Transfer Protocol
-
HTTP
- Hypertext Transfer Protocol
-
IE
- Internet Explorer
-
I
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LCD
- Liquid Crystal Display
-
LLTD
- Load Low Temperature Disconnect
-
LLVD
- Load Low Voltage Disconnect
-
MTBF
- Mean Time Between Failures
-
SC
- Supervision Center
-
SIU
- Signal Interface Unit
-
SNMP
- Simple Network Management Protocol
-
SPD
- Surge Protection Device
-
THD
- Total Harmonic Distortion
-
USB
- Universal Serial Bus
-
II
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