INTERACTIVE SCHEMATIC

Bookmarks

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
Front Frame
Rear Frame
Tap Views

The Bookmarks panel will allow you to

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EC-C2
EC-C3

E-C60
E-C61

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EC-C1

VIEW ALL CALLOUTS

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located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

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SENR5924
March 1993

966F Series II
Wheel Loader
Electrical System
8BG2000-2339
9YJ1-1077

1SL1-506

1993 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Schematic
Location

Machine
Location

Alarm (CMS)

D-4

Sensor - Lift Cyl Pressure

Alarm - Backup

D-15

Sensor - Lift Position

Alternator

E-13

Battery

F-14

Component

Component

Schematic
Location

Machine
Location

A-2

16

A-2, E-1

17

Sensor - Trans Oil Temp

B-14

18

Sensor - Trans Speed

C-12

11

Battery

E-14

Shifter - Transmission

F-3

Breaker - Alternator (80A)

C-15

Solenoid - A/C Clutch

F-13

19

Breaker - Blower Motors (15A)

C-10

Solenoid - Engine Shutdown

E-13

11

Breaker - Engine Shutdown (15A)

C-15

Solenoid - Float Detent

B-6

Breaker - Main (80A)

C-15

Solenoid - Lift Detent

Breaker - Running Lamp (15A)

C-15

Solenoid - Ride Control Valve

Breaker - Seat Air Comp (1 5A)

C-10

Solenoid - Start Aid

A-14

Buffer - Fuel Level

D-1

Solenoid - Tilt Detent

B-6

Control - Autoshift Trans

E-12

Solenoids - Trans Valves (6)

C-12

20

B-5

B-2, E-1

16

Control - Engine Shutdown

C-13

Switch - Auto Ride Control

E-7

Control - Payload Measurement (ECM)

F-12

Switch - Battery Disconnect

F-14

19

Converter - Voltage

D-6

Switch - Beacon

D-10

Display - Payload Measurement

D-3

Switch - Blower Motor

D-4

Dryer - Brake Air

A-13

Switch - Bucket Positioner

A-2, E-1

21

Flasher

D-4

Switch - Dimmer

C-1

Fuses (1OA)

C-10

Switch - Eng Coolant Temp (Ether Aid)

A-15

14

Fuses (1OA)

C-15

Switch - Engine Oil Press

A-15

14

Horn - Forward

B-1, E-1

Switch - Flood Lamp

E-11

Lamp - Action

D-4

Switch - Front Intermittent Wiper

E-8

F-4

Switch - Hydraulic Oil Level

A-3

15

E-11

Switch - Key Start

E-9

E-4

Switch - Lift Positioner

A-2, E-1

C-13

10

Switch - Parking Brake

D-1

22

B-3

Switch - Payload Measurement Reweigh

E-7

C-14

10

Switch - Payload Measurement Store

E-7

B-14

E-8

Lamps - Indicator
Meter - Service
Monitor - Computerized System (CMS)
Motor - Front Washer
Motor - Front Wiper
Motor - Rear Washer
Motor - Rear Wiper

F-10

Switch - Primary Steering

Motor - Starter

F-14

11

Switch - Rear Wiper

Motor - Blower

C-3

12

Switch - Refrigerant

A-15

14

Motor - Blower

C-3

13

Switch - Running Lamp

E-10

Relay - Main

C-15

Switch - Start Aid

E-8

Relay - Start

C-15

Switch - Stop lamp

C-1

22

Resistor - Blower Motor Speed

C-3

12

Switch - Supplemental Steering

A-14

22

Resistor - Starter Diagnostic

F-13

11

Switch - Thermostat

C-3

Resistor - System Voltage (CMS)

C-14

Switch - Trans Auto/Manual

D-11

Sender - Fuel Level

D-1

Switch - Trans Downshift

B-6

Sensor - Brake Air Press

D-1

Switch - Trans Neutralizer Override

E-6

Sensor - Coolant Temp

B-15

14

Switch - Trans Neutralizer Press

C-1

22

Sensor - Engine Speed

C-12

11

Switch - Turn Signal

D-6

A-3

15

Sensor - Hydraulic Temp

Machine locations are repeated for components located close together.

A = Components located in operators compartment.
B = Components located in operators right side console.
C = Components located in the dash.
D = Components located on the relay panel.

CONNECTOR LOCATION
Schematic
Location

Machine
Location

CONN 1

E-5

C1

CONN 2

B-4

27

CONN 3

B-7

27

CONN 4

B-11

27

CONN 5

B-15

CONN 6

C-12

28

CONN 7

C-10

27

CONN 8

D-10

27

CONN 9

F-10

29

CONN 10

F-10, D-11

29

CONN 11

D-7

29

CONN 12

D-8

CONN 13

B-3

30

CONN 14

B-3, E-2

30

CONN 15

A-15

31

CONN 17

A-3, E-2

30

CONN 18

C-2

30

CONN 19

D-15

32

CONN 20

F-14

32

CONN 21

E-13

33

CONN 22

D-2

30

CONN 23

F-5

C1

CONN 24

C-13

31

CONN 25

D-7

29

CONN 26

B-8

CONN 27

C-3

C1

CONN 28

A-3

34

CONN 29

F-5

C1

Connectors

Machine locations are repeated for connectors located close together.

B = Connector is located in the right side console.
C = Connector is located in the dash area.
C = Connector is located under dash in steering column.
D = Connector is located on the relay panel.

CID / MID / FMI

Component Identifiers (CID) List
CID

Component

096
100
110
168
177
190
248
270
271
324
362
600
601
621
627
631
632
633
634
635
636
650
668
671
680
685
687

Fuel Level Sensor

Engine Oil Pressure Sensor
Engine Coolant Temperature Sensor
Electrical System Voltage
Power Train Oil Temperature Sensor
Engine Speed Sensor
Data link
Harness Code
Action Alarm
Action Lamp
Ride Control Solenoid
Hydraulic Oil Temperature Sensor
Brake Air Pressure Sensor
Down Shift Switch
Parking Brake Switch
Solenoid 1 (Reverse)
Solenoid 2 (Forward)
Solenoid 3 (Gear 4)
Solenoid 4 (Gear 3)
Solenoid 5 (Gear 2)
Solenoid 6 (Gear 1)
Harness Code
Shift Handle
Transmission Speed Sensor
Ride Control Switch
Service Information Code
Options Identification Code

Failure Mode Identifiers (FMI) List

FMI No.

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

Module Identifiers (MID)

MID No.
26
81

Module
Computerized Monitoring System (CMS)
Electronic Transmission Control

SPECIFICATIONS AND RELATED MANUALS

Off Machine Switch Specification

Part No.

Function

Actuate

Deactuate

Contact Position

5.0 kPa MIN

(0.5 psi MIN)

Normally Open

2M-9346

Stoplamp Pressure

45.0 kPa MAX

(6.5 psi MAX)

8N-1 693

Engine Coolant Temp (St Aid)

37.8 2.8C
(100.0 5.0F)

26.7C MIN
(81.0F MIN)

Normally Closed

9X-0378

Engine Oil Pressure

62.0 kPa MAX

(9.0 psi MAX)

38.0 20.0 kPa

(5.5 3.0 psi)

Normally Open

9X-1 159

Steering (Primary & Supplemental) Flow

4.0 Grams
(.14 oz)

1.5 Grams
(.05 oz)

Normally Open

9X-941 8

Transmission Neutralizer Pressure

103.020.0 kPa
(15.0 3.0 psi)

69.0 kPa MIN

(10.0 psi MIN)

Normally Closed

Resistor, Sender and Solenoid Specifications

Part No.

Component Description

Resistance (Ohms)
Overall 2.00 .10
Tap_1.00 .05

9G-1950

Resistor - Blower Speed

6T-221 7

Resistor - Starter/Diagnostic Conn

150.0 7.5

8T-8813

Solenoid - A/C Clutch

14.4 0.6

6T-4122

Solenoid - Engine Shutdown

5.12 0.26

6T-5859

Solenoid - Ride Control

33.7 1.0

9G-4365

Solenoid - Start Aid

3E-3748

Solenoids - Transmission

6
8.5

At room temperature unless otherwise noted.

Related Electrical Service Manuals

Title

Form Number

Alternator (100-5047):
Consist No. 100-5045
Consist No. 100-5046

SENR4130
SENR2082

Computerized Monitoring System (CMS)

SENR5247

Electronic Transmission Control

SENR5922

Payload Measurement System (PMS)

SEHS9307

Starting And Charging Systems

SENR2947

Starting Motor: (4N-3181)

Consist No. 8C-3651
Consist No. 3T-6305
Consist No. 9X-4447

SENR3581
SENR3536
SENR4975

HARNESS and WIRE

Electrical Schematic Symbols
Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)

Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for

Connector Plug

Part Number: for

Connector Receptacle

2
Plug

Receptacle
Pin or Socket Number

5A

1
2

Deutsch connector: Typical representation

of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation

of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

Fuse (5 Amps)

9X-1123

Component
Part Number

325-AG135 PK-14
Harness identification code:
This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

7
3
6
5
2
4
1
8
9

443-Y L-18
201-B K -18
441-OR -18
405-G Y-18
200-B K
311-WH
113-OR -18
513-OR -14
521-Y L-14

B K -18
B K -18

C
T
(14) ETHER AID
COOLANT SW
8N-1693

L16

201-B K -18

B K -18
B K -18
B K -18

L17

L17

Y
417-G Y-18
201-B K -18
416-OR -18

2
3
1
A

LL
(8) BRAKE AIR
DRYER
8W-3087

L20
K
1
2

120-Y L
200-B K
310-P U
311-WH

L1

L20

L5

L5

L1

L16

513-OR -14
521-Y L-14

L16

(14) REFRIGERANT SW
9W-0549
NOTE A

CONN 25

L23

L26

200-B K
200-B K
200-B K

614-P U-14
124-G N-14
521-Y L-14
515-G Y-14
516-G N-14
517-B U-14

537-G N-14
606-G Y-14
605-Y L-14

F
F
F
F
F

200-B K
200-B K

A
B
C
D
E
C US TOME R DATA
C ONNE C T ION
(7) OPERATOR
DISPLAY
9X-9506

F
F
HAZARD FLASHER
LAMP
7N-5876

1
2
5
4
3

F F LOOD
LAMP
7N-5876

1
2

L6

202-B K
202-B K
975-WH

L8

12

11

611-P U-14

605-Y L-14
606-G Y-14

200-B K -14

611-P U-14

A
B
C

R D-18
B K -18
WH-18

4
7
3
2
5
1
6

B K -18
OR -18
B U-18

606-G Y-14
605-Y L-14
200-B K -14
617-B R

A
B
C

OR -18
B K -18
WH-18

+V
G R OUND
S IG NAL

201-B K -18
C AB
G R OUND

L35

307-OR -18
720-P U-18

L21

A
B
C

(22) PARKING
BRAKE SW
9X3210

R D-18
B K -18
Y L-18

R D-18
B K -18
Y L-18

+V
G R OUND
S IG NAL

1
2

G N-18
G Y-18

S E NDE R
G R OUND

+V
G R OUND
S IG NAL

DDD
469-G N-18
228-B K -18

(5) FUEL LEVEL

SENDER
9X4941
DDD

(5) FUEL LEVEL BUFFER

3E6172

CONN 22

L10

AB B R E V

C OLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHIT E
OR ANG E
Y E LLOW
P INK
B LAC K
G R AY
P UR P LE
B R OWN
GR E E N
B LUE

S Y MB OL

L45

617-B R -14

L21

L45

DOWN
S HIF T

TE R M
1 TO 2

TE R M
3 TO 4

E NG AG E D

OP E N

C LOS E D

C LOS E D

P ILOT
VALV E G P
6E -5019
A

OP E N

128-P K

L45

200-B K -14
200-B K -14

200-B K -14
L44

515-G Y-14
515-G Y-14
515-G Y-14
200-B K -14

515-G Y-14

2
1
P

501-G N
118-G Y
500-B R
502-OR

L15

1
3
4
2

L43

CONN 2

611-P U-14
605-Y L-14
606-G Y-14
200-B K -14
200-B K -14
614-P U-14

TO E NG INE
E ND F R AME

L45

L45

L42

761-G Y
762-Y L
128-P K
200-B K -14
975-WH
976-OR

L32
L32

201-B K -18
201-B K -18
201-B K -18

L22

L40
L43

617-B R -14
B 412-Y L-18
138-G N-18
251-B K -18
B 413-P U-18
976-OR
975-WH
762-Y L
200-B K -14
128-P K
761-G Y

200-B K -14

A
322-G Y
200-B K -14
200-B K -14
128-P K
200-B K -14
B 412-Y L-18
138-G N-18
251-B K -18
B 413-P U-18

200-B K -14
200-B K -14

CONN 14

G
7
3
4
1
5
8
2
6
9

L32

611-P U-14
720-P U-18
130-G N-14
610-OR -14
126-P K -18
114-G N
604-OR

610-OR -14
126-P K -18
114-G N
130-G N-14
604-OR

128-P K

L44

(16) RIDE
CONTROL
SOLENOID
VALVE
6T-5859

322-G Y
X

G
975-WH
976-OR

X
975-WH
976-OR

1
2

G
251-B K

CONN 17

128-P K
762-Y L
200-B K

1
2

GN
GN

J
1
2
3

128-P K
762-Y L
200-B K

J
1
2
3

OR -18
B U-18
B K -18

+ B AT T E R Y
S OLE NOID
G R OUND

496-WH-18
201-B K -18
113-OR -18
442-G Y-18

1
2
3

B K -18
OR -18
B U-18

G R OUND
+ B AT T E R Y
S OLE NOID

L44
442-G Y-18

496-WH-18
201-B K -18

1
2

IDE NT

PAR T NO.

B K -18
B K -18

138-G N-18
251-B K
B 412-Y L-18
B 413-P U-18

A
B
C

138-G N-18
251-B K
B 412-Y L-18

(15) HYDRAULIC OIL LEVEL SW

3E-9342

CONN 28

(22) TRANSMISSION
NEUTRALIZER SW
9X-9418

LOC

C HG

NOT E

C AB LE AS .
8V-0615
5V-3887
7P -6682
3K -3147
5V-3885
9X-5630
101-2640

00
01
00
01
00
01
00
00
01
00
00
00
02
01
01
00
02
01
01
03
02
01
02
02
00
02
01
00
01
00
02
01
02

B -3
C -12
A-15
E -13
B -11
E -5
B -3
F -1
D-14
F -15
A-2/E -1
C -13
C -10
D-2/F -2
F -10
D-11
B -5
C -2
A-3
C -3
D-7
D-2
D-6
E -2
A-2/E -1
B -13
B -13
C -1
D-8
F -12
B -6
E -6
D-1

00
00
00
00
01
00
00
00
00

C -1/E -14
F -5
B -1
F -2
B -10
A-13
C -10
F -14
E -13

01
02
01
02
02
01
00

F -14
F -14
F -14
E -14
F -14
F -14
E -5

S TD
AT C H
S TD
AT C H

S TD
AT C H

AT C H
AT C H
AT C H
AT C H
AT C H C
AT C H

R D-18
B K -18
WH-18

+V
G R OUND
S IG NAL

C OMP ONE NT S AR E S HOWN INS TALLE D ON A F ULLY

OP E R AB LE MAC HINE WIT H T HE K E Y AND E NG INE OF F
AND XMS N S HIF T E R IN NE UT R AL

ON V E HIC LE S E QUIP P E D WIT H AUTOS HIF T; AC T UAL

(17) LIFT POSITION SENSOR T R ANS MIS S ION G E AR , V E HIC LE S P E E D AND E NG INE
S P E E D WILL B E B R OADC AS T TO C MS V IA T HE C AT
3E-5400
DATA LINK F R OM T HE AUTOS HIF T C ONT R OL.

L41

200-B K -14
200-B K -14
200-B K -14
200-B K -14

L41
113-OR -18
113-OR -18

113-OR -18
201-B K -18
442-G Y-18

113-OR -18
113-OR -18

OR -18
B K -18
WH-18

+V
G R OUND
S IG NAL

G
138-G N-18
251-B K
B 413-P U-18

(15) HYD TEMP SENSOR

3E-5370

113-OR -18

L41

A
B
C

10

T HIS S C HE MAT IC IS F OR T HE 966F II (101-2782 C HG 00)

G

4
2
1
3

HORN SW
7T-2296

AA
BB
CC
DD
EE
BBB
EEE

(9) LIFT POSITIONER SW

8C-5434
A

G N-14

AT C H WIR E , C AB LE ,
C OMP ONE NT
C IR C UIT G R OUP ING
DE S IG NAT ION

HAR NE S S AS .
A
103-6468
B
8E -6402
C
9U-2768
D
7I-3519
619-G N-14
G
E
F LOOD LAMP
103-6030
619-G N-14
F
9X-1439
103-4729
200-B K -14
G
7I-3520
G
200-B K -14
G
102-8581
H
9U-4371
G
102-8960
LE F T T UR N H
1
605-Y L-14
R D-18
J
7I-3521
LAMP
200-B K -14
2
B K -18
K
7I-3516
7X-6066
L
102-7527
HH
M
4E -0630
NOT E : WIR E AS . HH
WH
1
N
9U-2810
MUS T B E INS TALLE D
2
9U-2811
ON V E HIC LE S NOT
N
P
102-7526
E QUIP P E D WIT H
HH
Q
9U-2767
T UR N S IG NALS .
1
WH
R
9U-2771
2
S
7X-6015
G
102-7528
R IG HT T UR N T
606-G Y-14
1
R D-18
U
7I-3517
LAMP
200-B K -14
2
B K -18
V
7X-6066
4E -0597
W
4E -1188
X
7I-3522
G
Y
F LOOD LAMP
8R -8170
200-B K -14
Y
8R -8171
9X-1439
619-G N-14
G
FF
102-9541
QQ
102-7529
RR
103-4735
MM
4E -7462
G
(9) FORWARD
C C C 8R -9190
322-G Y
DDD 4E -1286
HORN
200-B K
G
7T-0969
WIR E AS .
Z
8R -2649
GG
6W-8944
HH
6T-6962
4E -3188
JJ
103-1091
KK
LL
8R -9526
NN
103-1153
PP
5R -7755
SS
2W-8662
B K -18
B K -18

1
2

(21) BUCKET POSITIONER SW

8C-5435

G
200-B K
128-P K
761-G Y

201-B K -18
432-P K -18
A475-P U-18
440-B R -18
447-P K -18
419-Y L-18
113-OR -18
496-WH-18

619-G N-14
605-Y L-14
606-G Y-14

L42

L32

L40

(12) BLOWER 1
9G-8697

MOTOR

L43
L42

L40

MOTOR

L44

3
5
4
6
1
2
9
10
8
7

3
2
1

Q
Q

L#

Q
126-P K -18
720-P U-18

L44
A

FF

322-G Y

(C) FRONT
WIPER
9X-3392

611-P U-14
617-B R -14
614-P U-14
619-G N-14
605-Y L-14
606-G Y-14
975-WH
976-OR
762-Y L
761-G Y

INT E R NAL E LE C T R IC AL
C ONNE C T ION TO S UR FAC E
OF C OMP ONE NT
C ONNE C TOR

(A) DIMMER SW
2H-1855

FF

114-G N

CONN 18

CONN 13

NOT E : ON V E HIC LE S WIT HOUT

HI/LO B E AMS , C ONNE C T WIR E
AS . Z TO HAR N AS . Q

GN
GY
BR
OR

3
2
1

619-G N-14
611-P U-14
610-OR -14

MOTOR H

E LE C T R IC AL C ONNE C T ION
TO V E HIC LE S T R UC T UR E

(22) STOPLAMP SW
2M-9346

619-G N-14
611-P U-14

FF

(13) BLOWER 2
9G-8693

BK

200-B K -14

130-G N
604-OR -14

B K -14
WH/R D-14

DE S C R IP T ION

B LADE , S PADE , R ING ,

OR S C R E W T E R MINAL

DDD

Q
3
5
8
7
6
1
4
2
9

200-B K -14

(B) LIFT DETENT

SOLENOID

L22

L32

432-P K -18
A475-P U-18
419-Y L-18
201-B K -18
440-B R -18
113-OR -18
447-P K -18

(C) THERMOSTAT SW
3E-5464

B K -14
WH/R D-14

L41

974-P U-18
978-G N-18
202-B K -18

DIS E NG AG E D

L22

604-OR -14
130-G N-14
604-OR
619-G N-14
611-P U-14
610-OR -14
114-G N
322-G Y
126-P K -18
720-P U-18

C IR C UIT NOT C ONNE C T E D

130-G N

L22

1
3
2

614-P U-14
L21

B UC K E T
P OS IT ION
LAMP S
NOT E B

4
3
2
1

C IR C UIT C ONNE C T E D

S
200-B K -14

24
22
23
9
3
12
5
14
4
16
10
15
2
8
17
13
7
19
11
6
18
21
20
1
974-P U-18
978-G N-18
202-B K

(B) FLOAT DETENT (B) TILT DETENT

SOLENOID
SOLENOID

L40

MM

(B) TRANSMISSION
DOWNSHIFT SW
9X-4959
MM
1
2
3
4

G R OUND S T R AP 7G -1060

608-G N-14
L21

CONN 3

S WIT C H OP E R AT ION

617-B R -14

S
3
4
5
1
2

L11

L14

307-OR -18
720-P U-18
306-G N-18
321-B R -18

L7

522-WH-14
516-G N-14
517-B U-14
515-G Y-14
200-B K -14

515-G Y-14

522-WH-14

CONN 27

606-G Y-14
605-Y L-14

200-B K -14
200-B K -14
251-B K -18
202-B K -18

537-G N-14
409-OR -18
124-G N-14
614-P U-14
113-OR -18
403-G N-18
439-Y L-18
E 701-P K -18
D743-G N-18
D744-WH-18
E 702-OR -18
910-Y L-18
944-OR -18
945-B R -18
615-Y L
201-B K -18
521-Y L-14
432-P K -18
429-Y L-18
405-G Y-18
443-Y L-18
416-OR -18
A401-Y L-18
417-G Y-18
A475-P U-18
441-OR -18
442-G Y-18
496-WH-18
440-B R -18
447-P K -18
419-Y L-18
611-P U-14

L10

517-B U-14
P

L14

(12) RESISTOR
9G-1950

G R OUND
+ B AT T E R Y
S OLE NOID

NOT E : T UR N S IG NAL WIR E S 605 & 606

MUS T B E G R OUNDE D ON V E HIC LE S
NOT E QUIP P E D WIT H T UR N S IG NAL
LAMP S .

B K -18

1
2

1
2
3

+V
G R OUND
S IG NAL

LIFT CYL PRESSURE SENSOR

103-2040
LIG HT ING G P - R OADING 102-4503

113-OR -18
201-B K -18
440-B R -18

(9) LIFT POSITIONER SW

8C-5434

200-B K -14

13

200-B K
128-P K
761-G Y

200-B K -14

251-B K
138-G N-18
N

+ B AT T E R Y
S OLE NOID
G R OUND

113-OR -18
201-B K -18
447-P K -18

OR -18
B U-18
B K -18

1
2
3

201-B K -18
419-Y L-18

1
2

L14

201-B K -18

202-B K -18
202-B K -18

614-P U-14
506-P U
507-WH
608-G N-14
120-Y L
310-P U
102-B U-14
113-OR -18
403-G N-18

L22

J
128-P K
762-Y L
200-B K

(5) BRAKE AIR PRESSURE SENSOR

9X5272

L43

L43

L21

200-B K -14

102-B U-14
B 417-Y L-18
B 416-WH-18
251-B K -18
251-B K -18
251-B K -18
251-B K -18
251-B K -18

L43

112-P U-4
403-G N-18
614-P U-14
506-P U
507-WH
310-P U
102-B U-14
113-OR -18
608-G N-14
120-Y L
617-B R -14
308-Y L
326-P U
105-B R
522-WH-14
521-Y L-14
429-Y L-18
405-G Y-18
416-OR -18
A401-Y L-18
417-G Y-18
443-Y L-18
441-OR -18
114-G N
130-G N-14
604-OR
201-B K -18
201-B K -18
321-B R
306-G N
128-P K
200-B K -14
200-B K -14
200-B K -14
113-OR -18
113-OR -18
605-Y L-14
606-G Y-14

L12

128-P K

L12

L6

L8

522-WH-14
521-Y L-14
441-OR -18
429-Y L-18
405-G Y-18
443-Y L-18
416-OR -18
A401-Y L-18
417-G Y-18
442-G Y-18
496-WH-18
A475-P U-18
432-P K -18
440-B R -18
447-P K -18
419-Y L-18
201-B K -18
611-P U-14
606-G Y-14
605-Y L-14

L12

202-B K -18
615-Y L
307-OR -18

102-B U-14

L27

6
5
4
1
3
2

L13

720-P U-18
306-G N-18
321-B R -18

B 417-Y L-18
B 416-WH-18
B 413-P U-18
138-G N-18
B 412-Y L-18
251-B K -18

L34

L13

439-Y L-18
E 701-P K -18
D743-G N-18
D744-WH-18
E 702-OR -18
910-Y L-18
720-P U-18
944-OR -18
945-B R -18

516-G N-14

L15

L35

720-P U-18
306-G N
321-B R

CONN 26 R R
L35

J
1
2
3

(17) LIFT POSITION SENSOR

3E-5400

L7
L8

126-P K -18
409-OR -18

L23

L25
L35

L35

L15

720-P U-18
910-Y L-18
E 702-OR -18
D744-WH-18
D743-G N-18
E 701-P K -18
439-Y L-18

105-B R

102-B U-14
113-OR -18
403-G N-18

120-Y L
102-B U-14

L35

L29

2
975-WH
3
976-OR
1
974-P U-18
978-G N-18
202-B K

200-B K -14
200-B K -14

105-B R
105-B R
307-OR -18
615-Y L

KK

L36

L26

105-B R
603-P K
615-Y L
120-Y L
102-B U-14
118-G Y
504-Y L
503-B R
505-B U

L31

CONN 4

L36

617-B R
619-G N-14
610-OR -14
608-G N
308-Y L
326-P U
105-B R

L31

L31
L34
L35

E 701-P K -18
D743-G N-18
D744-WH-18

L6

L38
L37

L29

128-P K

138-G N-18
251-B K
B 412-Y L-18

U
1
2
3

1
2

975-WH
976-OR

(21) BUCKET POSITIONER SW

8C-5435

RD
BK
B E AC ON
9X-9556

C AB
F LOOD
LAMP
9X-1439
615-Y L
200-B K

L7
L8

L6

1
6
4
3
5
2

202-B K

L38

L23

102-B U-14
113-OR -18
403-G N-18
128-P K -18

C MS
F R ONT F LOODS
R E AR F LOODS
C IG AR LIG HT E R
AUTOS HIF T
K IC KOUT S

L36
L36

310-P U

L38
L37

113-OR -18
127-OR
116-B R
129-B U
164-WH-18
128-P K

128-P K
762-Y L
200-B K

(9) FORWARD
HORN
7T-0969
(16) RIDE
CONTROL
GN
SOLENOID
GN
VALVE
6T-5859

G
X

RR

L6
L7

L7

403-G N-18
113-OR -18

L28

L10
L11

L15
L6

L13

126-P K -18

403-G N-18
113-OR -18

113-OR -18

L15

126-P K -18
120-Y L

L29
L37

126-P K -18
126-P K -18

164-WH-18
977-Y L-18
973-B R -18
944-OR -18
945-B R -18
E 701-P K -18
D744-WH-18
D743-G N-18
202-B K -18
B 999-G N-18
965-WH-18
969-Y L-18
968-B R -18
966-G Y-18
970-G N-18
971-Y L-18
972-B U-18
202-B K -18
202-B K -18
202-B K -18

L10
L11

124-G N-14
126-P K -18

614-P U-14
506-P U
507-WH
126-P K -18
120-Y L
B 412-Y L-18
B 413-P U-18
138-G N-18
251-B K -18

900-P U-18

755-OR -18

754-B U-18

108-B U-14
124-G N-14
126-P K -18
118-G Y
138-G N-18
120-Y L
113-OR -18
164-WH-18
128-P K -18
102-B U-14
105-B R
193-P U

2
1

200-B K -14
614-P U-14

200-B K -14

F OR
AIR
S E AT

615-Y L

F US E HOLDE R S (14)
4K -5122

405-G Y-18
443-Y L-18
201-B K -18
521-Y L-14
441-OR -18
113-OR -18
113-OR -18
113-OR -18

3
7
8
5
10
6
4
11
9
1
2
12

A475-P U-18
201-B K -18

201-B K -18
201-B K -18
432-P K -18
603-P K
200-B K

CONN 17

615-Y L

HI/LO/P OS IT ION/T UR N LAMP

3E -7586
NOT E : F OR R H LANE R OADING

R H LAT E R AL
T UR N LAMP
5C -9029

1
2

B K -18

RR

L35

F R ONT DAS H AS S E MB LY

606-G Y-14

200-B K

OP E R ATOR S TAT ION

615-Y L

200-B K
200-B K
603-P K
615-Y L

L8

L7

B U-18
R D-18
WH-18
Y L-18
B K -18

A
P

619-G N-14

BU
RD
BK

A475-P U-18
201-B K -18

200-B K
200-B K
603-P K
615-Y L
200-B K

901-WH-18
926/972-B U-18
202-B K -18
720-P U-18
321-B R -18
307-OR -18
306-G N-18
409-OR -18
126-P K -18
7
8
2
1
5
4
3
6
9
972-B U-18

971-Y L-18

966-G Y-18

N
N

5
4
6
3
1
2

611-P U-14
619-G N-14
614-P U
606-G Y-14
200-B K -14

322-G Y
200-B K

138-G N-18
251-B K
B 413-P U-18

615-Y L

(C) BLOWER SW
6P-3236

L14

201-B K -18

B U-18
B K -18
G Y-18
B R -18
G N-18
200-B K

F
(C) ACTION
LAMP
9W-2111

538-B R
537-G N-14
606-G Y-14
605-Y L-14
V

2
V

614-P U-14
614-P U-14

1
2
3

200-B K -14
202-B K -18
251-B K -18
251-B K -18
B 416-WH-18
B 417-Y L-18
310-P U
126-P K -18
193-P U

1
4

(A) TURN SIGNAL SW

9G-5589

439-Y L-18
E 701-P K -18
D743-G N-18
D744-WH-18
E 702-OR -18
910-Y L-18
720-P U-18

200-B K -14
200-B K -14
200-B K -14
322-G Y
128-P K
B 412-Y L-18
138-G N-18
251-B K
B 413-P U-18

201-B K -18

200-B K -14
200-B K
200-B K

102-B U-14

(A) C.B. RADIO

VOLTAGE CONVERTER
7T-8000

200-B K
411-P K -18

PANE L LAMP S
7N-5876

L7
L6

L35

3
4
1
5
2
6

614-P U-14

L26

G R OUND
+12 VOLT

B K -18
OR -18

200-B K -14

614-P U
200-B K

L7
L6

3
4
5
7
1
8
2
6
9

(A) ACTION
ALARM
9G-9813

RD
BK

200-B K
200-B K

7
11
3
4
5
6
9
10
8
1
2
12

L27

CONN 11

L8

+ B AT T E R Y
G R OUND

F R ONT R H S W PANE L
2
1
3

1
2

102-B U-14
R D-18
B K -18

410-WH-18
201-B K -18

201-B K -18
201-B K -18

201-B K -18

N
1
2

(A) FLASHER
8D-6946

200-B K
615-Y L

537-G N-14

B U-18
B K -18
G Y-18
B R -18
G N-18

S P E AK E R AS .
6T-7695

TUV ROADING FLASHER

6C-8846

433-B U-18

619-G N-14
605-Y L-14
606-G Y-14
975-WH
976-OR
762-Y L
761-G Y
614-P U
617-B R
611-P U-14

2
3
4
5
1

L10

CCC

HE AD LAMP
+ B AT T E R Y

6
1
2
9
10
8
7
4
5
3

HI/LO/P OS IT ION/T UR N LAMP

3E -7586
NOT E : F OR R H LANE R OADING

LH LAT E R AL
T UR N LAMP
5C -8964

CONN 14

820-B U-18
250-B K -18
819-G Y-18
818-B R -18
138-G N-18

R ADIO
NOT E D

537-G N-14
614-P U-14
124-G N-14
521-Y L-14
200-B K -14
515-G Y-14
516-G N-14
517-B U-14
102-B U-14
605-Y L-14
606-G Y-14

T UR N
HAZAR D
G R OUND

4R

970-G N-18

C
C2
31
30B
49A
49

B U-18
R D-18
WH-18
Y L-18
B K -18

605-Y L-14

606-G Y-14

C AB
F LOOD
LAMP
9X-1439

+ B AT T E R Y
G R OUND
T X LC D OUT
LC D C LOC K
LC D LAT C H
NOR M/C AL
C LE AR /C HG

10
7
4
2
30
21
20
1
36
15
16

EEE

S P E AK E R AS .
6T-7695

CCC

EEE

615-Y L
200-B K

3R

WH-18
B K -18
B U-18
B R -18
G Y-18
P U-18
P K -18

F OR
R ADIO

B R AK E OIL S WIT C HE S
7V-5647

1
2
3
4
5
6
7

ANT E NNA AS .
9W-3072

3
2
1

B UC K E T
P OS IT IONE R
LAMP
NOT E B
614-P U
G
614-P U

138-G N-18
251-B K -18
863-B U-18
864-B R -18
865-G Y-18
B 414-OR -18
B 415-P K -18

CCC
511-B R -18
512-G N-18
206-B K
508-P U-18
509-WH-18
135-B U
108-B U
108-B U
512-G N-18
511-B R -18

200-B K

135-B U
206-B K

4F
3F
2F
1F
N
1R
2R

751/B 999-G N-18

921/965-WH-18
752/969-Y L-18
922/968-B R -18
754-B U-18
923/966-G Y-18
755-OR -18
924/970-G N-18
900-P U-18
925/971-Y L-18

L11

S E C ONDAR Y B R AK E
AIR P R E S S UR E S W
8T-9792
NOT E : AT C H F OR
G E R MAN R OADING
ONLY

24V OUT P UT
G ND ALS O N B
S OLE NOID / U
G E AR 1 2 3 4 5 6 S

1
4
2
3
7
6
8
5
9
10

CCC
1
108-B U
2

L9

DIAL S HIF T E R
OP E R AT ION

B 999-G N-18
965-WH-18
969-Y L-18
968-B R -18

VOLTAG E C ONV E R T E R
7T-8000

944-OR -18
945-B R -18
439-Y L-18
D744-WH-18
910-Y L-18
E 702-OR -18
E 701-P K -18
D743-G N-18
496-WH-18
A401-Y L-18
442-G Y-18
443-Y L-18
441-OR -18
447-P K -18
409-OR -18
429-Y L-18
432-P K -18
405-G Y-18
417-G Y-18
403-G N-18
A475-P U-18
416-OR -18
419-Y L-18
113-OR -18
440-B R -18
201-B K -18
611-P U-14
615-Y L
538-B R

19 DIS P LAY S ING LE /F ILL

25 HAR NE S S C ODE 4
26 HAR NE S S C ODE 3
27 HAR NE S S C ODE 2
28 HAR NE S S C ODE 1
29 HAR NE S S C ODE 0
9 C LE AR
20 S P E E DO US /ME T R IC
8 S E R V IC E
39 UNUS E D
13 UNUS E D
32 UNUS E D
201-B K -18
201-B K -18
5 UNUS E D
945-B R -18 24 DATA LINK 944-OR -18 23 DATA LINK +
A475-P U-18 30 S E C ONDAR Y B R K P R E S S
429-Y L-18 31 B R K OIL T E MP
11 UNUS E D
440-B R -18 14 B R K AIR B AR G R P H
A401-Y L-18
7 S Y S VOLTAG E
10 UNUS E D
442-G Y-18
15 HY D T E MP B AR G R P H
443-Y L-18 16 C NV T T E MP B AR G R P H
441-OR -18 17 C OOL T E MP B AR G R P H
447-P K -18 18 F UE L LE V E L B AR G R P H
496-WH-18 33 HY D OIL LE V E L
432-P K -18 35 B R K OIL P R E S S
405-G Y-18
40 E NG OIL P R E S S
417-G Y-18
37 P R IM S T E E R
403-G N-18 12 ALT E R NATOR
409-OR -18 34 NE UT R AL
416-OR -18 38 S UP P LE ME NTAL S T E E R
419-Y L-18 36 PAR K B R AK E
113-OR -18
1 + B AT T E R Y
201-B K -18
2 G R OUND
611-P U-14
6 HIG H B E AM IND
606-G Y-14 22 R IG HT T UR N IND
605-Y L-14 21 LE F T T UR N IND
410-WH-18
3 ALAR M
411-P K -18
4 AC T ION LAMP
(C) COMPUTERIZED MONITORING SYSTEM (CMS)
3E-7336

F R ONT DAS H AS S E MB LY

G R OUND
+12 VOLT

F
6
5
40
33
32
31
17
14
34
35
39
8
9
24
25
26
27
28
29
22
23
37
3
12
11
19
13
18
38

275-B K -18
274-B K -18
273-B K -18
272-B K -18
271-B K -18
270-B K -18
291-B K -18
292-B K -18
290-B K -18

201-B K -18
201-B K -18

B K -18
OR -18

944-OR -18
945-B R -18

615-Y L

CONN 12

2
1
3
CCC

2
1

201-B K -18
201-B K -18

102-B U-14

910-Y L-18
720-P U-18

6 T
(B) AUTO RIDE
CONTRL SW
7T-2081

T
614-P U
200-B K

T 5

193-P U
202-B K -18

B 417-Y L-18
251-B K -18

126-P K -18
126-P K -18

3 T
4 T

E 701-P K -18
E 702-OR -18
D743-G N-18
D744-WH-18

B K -18
B K -18
1
2

614-P U
200-B K

9X-9688

+ B AT T E R Y
G R OUND

(C) NEUTRALIZER
OVERRIDE LAMP
7N-5876

F
F

201-B K -18

PANE L
LAMP
7N-5876

614-P U
200-B K

308-Y L
308-Y L
326-P U
307-OR -18
105-B R
200-B K
614-P U
118-G Y
505-B U
504-Y L
503-B R
507-WH
4
3
12
2
1
11
10
5
8
7
6
9

118-G Y
L15

(B) TRANSMISSION
NEUTRALIZER
OVERRIDE SW
7X-6396
T 2
6 T
T 5
3

508-P U-18
509-WH-18

500-B R
501-G N
502-OR
506-P U

B K -18
B K -18

200-B K
200-B K
614-P U
614-P U
118-G Y
118-G Y
118-G Y
118-G Y

(B) PAYLOAD
MEASUREMENT
SYSTEM
STORE SW

R D-18
B K -18

200-B K
910-Y L-18

200-B K

L9
120-Y L

200-B K
200-B K
200-B K
200-B K
200-B K
200-B K

GN
GY
BR
OR
1
3
4
2

CONN 9

BK
619-G N-14
610-OR -14
614-P U-14

102-B U-14

(C) TRANSMISSION
AUTOMATIC
MODE LAMP
7N-5876

605-Y L-14
606-G Y-14

603-P K
102-B U-14

L31
L34
L35
L29

L34
L35

752 Y L-18

751-G N-18

CONN 1

120-Y L
200-B K

200-B K -14

CONN 7

128-P K

(B) 10A FUSES (14)

3K-8782

L41

14

3
V

S E AT AIR C OMP R E S S OR
B LOWE R MOTOR S
193-P U
R IDE C ONT R OL
144-G N
B E AC ON
126-P K -18
T R ANS MIS S ION S HIF T E R
118-G Y
WIP E R MOTOR S
138-G N-18
PAY LOAD ME AS S Y S
VOLTAG E C ONV /AIR DR Y E R
120-Y L

112-P U
112-P U
112-P U
112-P U
112-P U
112-P U
112-P U
KK
T E R MINAL S T UD 9G -8451
112-P U
112-P U
112-P U
112-P U
112-P U
112-P U
112-P U
112-P U-4
L38
L37

L31

200-B K -14

15

1
2

275-B K -18
274-B K -18
273-B K -18
272-B K -18
271-B K -18
270-B K -18
201-B K -18

C AT DATA LINK
C ONNE C T ION

WH-18
B K -18

128-P K
200-B K
200-B K
762-Y L
200-B K
761-G Y

L24
L2

2
3
1

310-P U
311-WH

CONN 15

417-G Y-18
201-B K -18

2
1

B K -22
B K -22

2
1

(8) START AID

SOLENOID
9G-4365

B K -18
B K -18

439-Y L-18
200-B K

605-Y L-14

3
2
1

5
4
6
3
1
2

611-P U-14
619-G N-14
617-B R
605-Y L-14
200-B K -14

JJ
B K -18
B K -18
B K -18

200-B K -14
128-P K
200-B K

200-B K
311-WH

NOT E C

522-WH-14
403-G N-18
200-B K
327-P K
327-P K
200-B K
114-G N
130-G N-14
604-OR
321-B R
614-P U-14
606-G Y-14
605-Y L-14
617-B R -14
608-G N-14
326-P U
102-B U-14
A401-Y L-18
105-B R
308-Y L
306-G N
310-P U
112-P U-4
416-OR -18
417-G Y-18
201-B K -18
120-Y L
310-P U
507-WH
506-P U
200-B K -14
200-B K -14
200-B K -14
201-B K -18
201-B K -18
201-B K -18

6
5
4
3
2
1
7

(C) AUTO RIDE

CONTROL LAMP
7N-5876

S OL 1 P WR
S OL 1 R T N
S OL 2 P WR
S OL 2 R T N
S OL 3 P WR
S OL 3 R T N
S OL 4 P WR
S OL 4 R T N
S OL 5 P WR
S OL 5 R T N
S OL 6 P WR
S OL 6 R T N
NE UT R ALIZE R
G R OUND
B AC K UP ALAR M
S TAR T R E LAY
S TAR T S W
NE UT R AL (E MS )
B+

751/B 999-G N-18

921/965-WH-18
752/969 Y L-18
922/968-B R -18
754-B U-18
923/966-G Y-18
755-OR -18
924/970-G N-18
900-P U-18
925/971-Y L-18
901-WH-18
926/972-B U-18
720-P U-18
202-B K -18
321-B R -18
306-G N-18
307-OR -18
409-OR -18
126-P K -18

128-P K

(22) SUPPLEMENTAL
STEERING SW
9X-1159

(18) TRANSMISSION OIL TEMPERATURE

SENSOR
3E-5370

L2

128-P K
429-Y L-18
201-B K -18

7I-3708

201-B K -18
201-B K -18
291-B K -18
290-B K -18

3
4
2
1

CONN 29

L42

15A
(B) 15A CIRCUIT
BREAKERS
6N-8589

L29
L30

QQ

614-P U-14
614-P U-14
614-P U-14

200-B K -14

201-B K -18
201-B K -18

+V
G R OUND
S IG NAL

L24

OF F

OP E N

J UMP E R P LUG
4E -3188
NOT E : R E P LAC E S S E C ONDAR Y
B R AK E AIR P R E S S S W

(A) TRANSMISSION SHIFTER

106-4804

(C) RIDE CONTROL

LAMP
7N-5876

E 701-P K -18
D743-G N-18

L45

(14) ENGINE OIL SW

9X-0378

OR -18
B K -18
WH-18

2
3
1

201-B K -18
416-OR -18

1
2

S UP P LE ME NTAL
S T E E R ING S W
9X-1159

C LOS E D

308-Y L

144-G N

292-B K -18
201-B K -18

L40

201-B K -18
405-G Y-18

201-B K -18

1
2

A
B
C

113-OR -18
201-B K -18
443-Y L-18

417-G Y-18
201-B K -18
Y
B K -18
B K -18

ON

206-B K
135-B U

E 701-P K -18
E 702-OR -18
D743-G N-18
D744-WH-18
126-P K -18
910-Y L-18
720-P U-18

200-B K -14

128-P K

113-OR -18
C
B K -18
B K -18

L19

200-B K
2
1

C LOS E D

(B) BEACON SW
6T-3990
L
L
603-P K
2 3

1
2

200-B K
202-B K -18

OF F

310-P U
308-Y L

507-WH
506-P U

L27

200-B K
614-P U

617-B R -14

L1
L19

B K -18
B K -18

OP E N

B B

L26

L28

1 T

PW
QQ
QQ

L27

L28

QQ L

614-P U-14

614-P U-14

L42

L20

L20

L17

(B) PRIMARY
STEERING SW
9X-1159

AUTO

QQ

617-B R -14

113-OR -18
201-B K -18
441-OR -18

IND
LAMP

24
22
23
9
3
12
19
14
18
13
10
15
8
16
5
11
17
7
4
2
6
21
20
1

L1

200-B K
L17

C
(14) COOLANT TEMPERATURE SENSOR
3E-5370

L3

L3

513-OR -14

A
B
C

TE R M
2 TO 3

975-WH
751-G N-18
921-WH-18
752 Y L-18
922 B R -18
754-B U-18
923-G Y-18
755-OR -18
924-G N-18
900-P U-18
925-Y L-18
901-WH-18
926-B U-18
202-B K
710-G N-18
450-Y L-18
978-G N-18
974-P U-18

200-B K
120-Y L
310-P U
311-WH

311-WH
326-P U
112-P U-4
310-P U
306-G N
308-Y L
105-B R
102-B U-14
A401-Y L-18

304-WH
310-P U
311-WH
302-OR
207-B K
203-B K

306-G N

101-R D
109-OR
112-P U
308-Y L

105-B R

13
5
14
15
1
9
12
8
16
17
6
18
19
20
4
10
11
2
7
3

OR -18
B K -18
WH-18

TE R M
1 TO 2

NN

(20) LRT SOLENOID (20) LRT SOLENOID (20) LRT SOLENOID

3RD GEAR CL #4
1ST GEAR CL #6
2ND GEAR CL #5
3E-3748
3E-3748
3E-3748

L1

+V
G R OUND
S IG NAL

MODE

L30

DIAG NOS T IC C ONNE C TOR

439-Y L-18

(B) 15A CIRCUIT

BREAKERS
108-B U-14
6N-8589
124-G N-14
NN
L
15A

112-P U-4

CONN 5

977-Y L-18

1
6
5
9
4
7
8
11
10
2
3
12

E 701-P K

T 2
T

L
403-G N-18
614-P U-14
610-OR -14
619-G N-14
608-G N
615-Y L
617-B R
977-Y L-18
973-B R -18
439-Y L-18
603-P K

D744-WH-18
E 702-OR -18

F
1
2

F
F

403-G N-18

311-WH

T R ANS MIS S ION AUTO/MAN S W OP E R AT ION

975-WH-18

9S-4693

R E LAY PANE L

102-B U-14

200-B K

202-B K -18
202-B K -18
202-B K -18

1
2
B

CONN 8

3 L
973-B R -18
4

MANUAL

D743-G N

PANE L
LAMP
7N-5876

118-G Y
118-G Y

(B) TRANSMISSION
AUTO/MANUAL SW
9X-9099
193-P U

L29
L30

QQ H

200-B K -14
200-B K -14
200-B K -14
200-B K -14

120-Y L
200-B K

ON

AUTO

24
22
23
13
3
12
18
17
19
9
10
15
8
16
5
11
14
7
4
2
6
21
20
1

L20

L 2

CONN 10

D744-WH

138-G N-18

506-P U
507-WH
120-Y L
310-P U
311-WH

200-B K

K E Y /WIP E R S W PANE L

PANE L
LAMP
7N-5876
L

(B) REAR WIPER SW

3T-6655
118-G Y
QQ

L25

2
5
6
1
3
4

(B) RUNNING
LAMP SW
6T-3989

102-B U-14
105-B R
193-P U

200-B K -14

5
L

200-B K -14

L
L
L
L
L
L

(10) REAR
WASHER
7T-8890

975-WH-18

CONN 24

(B) PAYLOAD
MEASUREMENT
SYSTEM
REWEIGH SW
9X-9688

(B) START AID PANE L

LAMP
SWITCH
7N-5876
6T-6066

614-P U
200-B K

202-B K -18

975-WH

101-R D-4

(10) FRONT
WASHER MOTOR
7T-8890

MOTOR

L38

976-OR -18
795-Y L-18

200-B K
K

200-B K

976-OR

109-OR -4

(D) ALTERNATOR
BREAKER

200-B K
K

L 5

PANE L LAMP
7N-5876
QQ

608-G N
615-Y L
617-B R
614-P U-14

200-B K
129-B U

L38

L29

B
H
G
B
A
D
C
J
I
F
E
L
K
M
N

614-P U-14
617-B R
617-B R

(B) FLOOD
LAMP SW
9X-1423

202-B K -18
710-G N-18
450-Y L-18
978-G N-18
974-P U-18

101-R D

80A

923-G Y-18
754-B U-18
922-B R -18
752-Y L-18
921-WH-18
751-G N-18
924-G N-18
755-OR -18
925-Y L-18
900-P U-18
926-B U-18
901-WH-18
975-WH

200-B K -14
200-B K -14

200-B K -14
200-B K -14
200-B K
304-WH-8
L4
109-OR -4
101-R D-4
310-P U
311-WH
302-OR
L18
207-B K
203-B K

2
1

CONN 6

200-B K

615-Y L

L
C IG AR LIG HT E R
9W-0335

L37

306-G N

306-G N

(D) START
RELAY
3E-0075

1
2

(20) LRT SOLENOID

4TH GEAR CL #3
3E-3748

L4

A
A

RESET
OF F (K E Y )
OF F

L18

(D) MAIN
RELAY
3T-0376

2
1

177-OR -8

B US B AR
7V 9275

101-R D-18
101-R D-14
101-R D-14
101-R D
101-R D
101-R D
101-R D

80A
(D) MAIN
BREAKER
9S-4693

105-B R
308-Y L
306-G N

Y L-18
WH-18
OR -18

(D) ENGINE
SHUTDOWN
CONTROL
9G-9287

TO C .B .
VOLTAG E
C ONV E R T E R

WH
WH

A
200-B K
308-Y L

306-G N
326-P U

200-B K
200-B K

105-B R

L24

+ B AT T E R Y
G R OUND
E NG S OL

200-B K
200-B K

114-G N
130-G N-14
121-Y L
105-B R

R D-18
B K -18
B U-18

12

(11) ENGINE SPEED

B K -18
SENSOR
WH-18
3E7886
(11) TRANSMISSION
WH-18
SPEED SENSOR
B K -18
3E7886
(20) LRT SOLENOID (20) LRT SOLENOID
FWD CL #2
REV CL #1
3E-3748
3E-3748

E
1
2
3
4
5
6
7

107-WH-14
200-B K -14
327-P K

OP E N R OP S HAR NE S S

710-G N-18
202-B K

(D) RESISTOR
6T-2217
A401-Y L-18
102-B U-14

B K -18
B K -18

4K -5122 F US E
HOLDE R

200-B K

1
2

L30

202-B K
450-Y L-18

(D) FUSE
3K-8782

177-OR -4

R E LAY PANE L

R E LAY PANE L
101-R D-18
(D) ENGINE SHUTDOWN BKR
6N-8589
A
107-WH-14
15A
A
A
101-R D-14
102-B U-14
15A
(D) RUNNING LAMP BKR
3T-2662
A 10A
F OR WAR D HOR N
A 10A
S TOP LAMP S
A 10A
B AC K UP ALAR M
A
KE Y
10A

L 8

6 L

12 L

B+
B+
G R OUND
HIG H
LOW
PAR K
WAS H

(B) FRONT INTERMITTANT

WIPER SW
3E-0155

11

GG
1
2

BK
BK

L32

L24

6 L

TO
B E AC ON

L24

270

105-B R
200-B K

INP UT S (1=S W C LS D, 0=S W OP E N)

112-P U-4

TO F R AME

450-Y L-18
710-G N-18
752-Y L-18
901-WH-18
751-G N-18
900-P U-18
755-OR -18
754-B U-18
975-WH-18

(B) KEY START SW

9G-7641

RD
RD
BK
WH
YL
BU
BR

S PAR E

201-B K -18

614-P U
200-B K

L
L
L
L
L
L

200-B K -14

L 5

105-B R
127-OR
116-B R

901-WH-18

S
T
G

L29

QQ C OF F
326-P U
QQ S ON
307-OR -18
QQ B S T
105-B R

200-B K

LOWE R C AB
G R OUND

120-Y L

L5

L5

UP P E R C AB
G R OUND

1
2
3
4
5
6
7
8

9 L

1
9
8
2
7
6
5
4
3
10
11
12

H
604-OR -14
R D-18
1
614-P U-14
WH-18 3
200-B K -14
B K -18
2
S TOP /TAIL/PAR K LAMP
8C 6207 (US A)
H
608-G N-14
F LOOD LAMP
200-B K -14
9X-1439
H

CONN 19

604-OR -14

R IG HT T UR N LAMP
7X-6066 (US A)

200-B K -14
200-B K -14
200-B K -14

202-B K -18
202-B K -18
944-OR -18
945-B R -18
164-WH-18
973-B R -18
977-Y L-18
968-B R -18
B 999-G N-18
972-B U-18
969-Y L-18
965-WH-18
971-Y L-18
970-G N-18
966-G Y-18
D743-G N-18
D744-WH-18
E 701-P K -18
978-G N-18
974-P U-18
976-OR -18
795-Y L-18

WH
WH

200-B K -14
606-G Y-14

2
1

200-B K -14
200-B K -14

B K -18
R D-18

604-OR -14

200-B K

L 2

102-B U-14

3 L 608-G N

11

L33

S W P OS
118-G Y
118-G Y
200-B K -14
502-OR
501-G N
500-B R
506-P U

271

DOME LAMP
6T-4864

AT T AUTO R IDE C T R L S W OP E R AT ION

QQ

200-B K

TO R H
F LOOD
LAMP

TO R H
F LOOD
LAMP

2
1

DATA LINK +
8
DATA LINK 9
1
+ B AT T E R Y
AUTO/MAN S W (N/O) 21
AUTO/MAN S W (N/C ) 20
S OL 2 S W G ND
12
S OL 1 S W TO B +
19
S OL 6 S W G ND
14
18
S OL 2 S W TO B +
13
S OL 1 S W G ND
15
S OL 5 S W G ND
S OL 4 S W G ND
16
17
S OL 3 S W G ND
R IDE C T R L S W B +
10
R IDE C T R L S W B +
11
R IDE C T R L S W G ND 26
DWNS HF T S W (N/O) 22
DWNS HF T S W (N/C ) 23
R IDE C T R L S OL
37
DUAL HP S OL
38
UNUS E D
40
6
E NG S P D IN
5
T R ANS S P D IN
32
S OL 2 - F WD
36
S OL 6 - S P D 1
31
S OL 1 - R E V
35
S OL 5 - S P D 2
34
S OL 4 - S P D 3
33
S OL 3 - S P D 4
39
S OL G ND R E T UR N

L2

L2

TO LH
F LOOD
LAMP

105-B R

102-B U-14

202-B K -18
202-B K -18

1
2

H
(1) BACKUP ALARM
3T-1815

TO LH
F LOOD
LAMP

WH
WH

321-B R
121-Y L

200-B K -14
608-G N-14
617-B R -14
605-Y L-14
606-G Y-14
614-P U-14
321-B R
604-OR
121-Y L

2
7
9
5
6
8
3
4
1

2
24

L3

L3

604-OR -14

G R OUND
UNUS E D

105-B R

L30

LE F T T UR N LAMP
7X-6066 (US A)

L19

L4

128-P K
429-Y L-18
201-B K -18
A

E NG INE
G R OUND

WH
WH

G N-14

SS

PANE L L
LAMP
7N-5876

L 2
N

2
1

200-B K -14
605-Y L-14

B K -6

200-B K -14

2
1

403-G N-18

1
2

200-B K -14
200-B K -14
200-B K -14

H
B K -18
R D-18

2
3
1

SS

L18

L18

S TOP /TAIL/PAR K LAMP

8C -6207 (US A)

L4

R D-18
WH-18
B K -18

S
T
G

608-G N-14
200-B K -14

(2) ALTERNATOR
100-5047

101-R D-4
304-WH-8
109-OR -4

200-B K -14
200-B K -14
608-G N-14
608-G N-14
H
1
604-OR -14
3
617-B R -14
2
200-B K -14

ALT
+

403-G N-18

QQ

617-B R

NOT E : F OR OP T IONS
C ODE P LUG S E E
C HAR T AB OV E
P
A
A221-B K -18
B
202-B K -18
C
A222-B K -18

(6) AUTOSHIFT TRANSMISSION CONTROL

103-8949
P
278-B K -18
S HIF T C ODE 2
7
S HIF T C ODE 0
276-B K -18
3
S HIF T C ODE 1
4
277-B K -18
30
279-B K -18
S HIF T C ODE 3
S E R V IC E
28
280-B K -18
C LE AR
29
281-B K -18
A221-B K -18
25
OP T IONS C ODE 0
OP T IONS C ODE 1
A222-B K -18
27

L19

F LOOD LAMP
9X-1439

200-B K
614-P U

202-B K -18
276-B K -18
277-B K -18
278-B K -18
279-B K -18

R E AR LIG HT ING AT TAC HME NT 8R 8181

109-OR -4

(B) SERVICE METER

6T-7337

L31
200-B K

308-Y L
308-Y L

272

S E E C HAR T
F OR HAR NE S S
C ODE P LUG S

105-B R
200-B K
120-Y L
200-B K
102-B U-14
200-B K

P
L

10A
10A
10A
10A
10A
10A

CONN 21

2
1
3
4
5
6

NN
NN
10A
NN 10A
NN
10A
NN
10A
NN 10A
NN
10A

NOT
US E D

QQ

614-P U

MAIN PANE L
202-B K -18
202-B K -18
281-B K -18
280-B K -18

NN
NN
NN
NN
NN
NN
NN

L19

3
4
2
1

S PAR E

S E R V IC E
P LUG

112-P U-14
112-P U-14

L18

105-B R

327-P K
200-B K

302-OR
207-B K
513-OR -14
522-WH-14
327-P K
200-B K
403-G N-18

QQ

273

CONN 23

F R T R H S W PANE L
PANE L LAMP
7N-5876

PANE L LAMP
7N-5876
QQ
614-P U
200-B K

116-B R
127-OR

513-OR -14
522-WH-14

L31

A
3
2
6
7
4
1
5

K E Y /WIP E R S W PANE L

P LAT F OR M
G R OUND

L38

L34
L35

L34
L35

L33

200-B K
200-B K

200-B K
200-B K
105-B R
603-P K
615-Y L
120-Y L
102-B U-14

L33
UP P E R
C AB
G R OUND

1
2

CONN 10

N
N

274

S E R V IC E
C ONNE C TOR

B 416-WH-18
251-B K -18

614-P U
200-B K

9U-1064

966F II OT HE R S

310-P U

9U-1063

NO AUTO R IDE C T R L

L33

504-Y L
118-G Y
503-B R
505-B U

C ODE
P LUG

C IR C UIT IDE NT IF IC AT ION

AP P LIC AT ION
966F II J APAN

308-Y L

AUTO R IDE C T R L

102-B U-14
105-B R
193-P U

A222

L37

A221

C ODE P LUG P /N

105-B R
603-P K
615-Y L
120-Y L
102-B U-14

L25

OP T IONS C ODE P LUG S

615-Y L

(11) ENGINE
SHUTDOWN
SOLENOID
6T-4122

DD

2
L9

C MS HAR NE S S C ODE P LUG S (1=G ND, 0=OP E N)

200-B K
200-B K
200-B K
603-P K
615-Y L

504-Y L
118-G Y
503-B R
505-B U

L35

(6) PAYLOAD MONITOR ECM

3E-5273
207-B K

MOTOR H

200-B K

L31

615-Y L

604-OR
R D-18
1
614-P U-14
WH-18
3
200-B K -14
B K -18
2
S TOP /TAIL/PAR K LAMP
9X-1404 (E C E )
H
608-G N
F LOOD LAMP
200-B K -14
9X-1439
H
S
T
G

138-G N-18
251-B K -18
250-B K -18
863-B U-18
864-B R -18
818-B R -18
820-B U-18
819-G Y-18
865-G Y-18
B 414-OR -18
B 415-P K -18

N
1
7
2
9
5
10
11
12
4
8
6
3

138-G N-18

200-B K

(4) 12V BATTERY

9G-4247

603-P K

CC
B K -00
B K -00
TO B B B
F R AME

L34

200-B K

BB

P OS NE G

DD

B 417-Y L-18
B 416-WH-18
B 412-Y L-18
B 413-P U-18
138-G N-18

615-Y L
603-P K

EE

PP

TO
E NG INE
B K -4
PP

203-B K

ME T R IC UNIT S
S P E E DO C ODE P LUG

102-B U-14

B K -00
R D-00
B K -00

MOTOR

604-OR

(19) A/C CLUTCH

SOLENOID
8T-8813

AA
BBB

CONN 20

200-B K -14
200-B K -14

R IG HT T UR N LAMP
9X-1406 (E C E )

D MT R B AT

GN
GN

604-OR
200-B K -14
606-G Y-14

200-B K -14
608-G N-14
617-B R -14
605-Y L-14
606-G Y-14
614-P U-14
321-B R
604-OR
121-Y L

(11) RESISTOR
6T-2217

304-WH-8
101-R D-4

2
1

H
2
1

B K -18
R D-18

2
7
9
5
6
8
3
4
1

301-B U
302-OR

R D-00
R D-00

H
B AC K UP ALAR M
3T-1815

(11) STARTER
4N-3181

301-B U

B K -00

321-B R
121-Y L

D
1
2

B K -00

604-OR

LIC E NS E P LAT E
LAMP

200-B K -14
617-B R -14

B K -00

H
2
1

AUXILIAR Y
S TAR T
R E C E P TAC LE

B K -00

LE F T T UR N LAMP
9X-1406 (E C E )

200-B K -14
605-Y L-14

617-B R -14
608-G N
200-B K -14

2
1

B K -18
R D-18

BBB

18
16
6
7
8
3
4
1
10
9
2
5
11
12
13
14
15
17
19
20

S TOR E S W IN
R E WE IG H S W IN
LIF T P OS S E NS
LIF T P R E S S S E NS
UNUS E D
UNUS E D
UNUS E D
+24V (IN)
UNUS E D
UNUS E D
G R OUND
LINK G ND
T X LC D OUT
LC D C LOC K
T X OUT
T X K E Y OUT
R X IN
LC D LAT C H
NOR M/C AL S W IN
C LE AR /C HG S W IN

CC

L33

RR

BB

200-B K -14
200-B K -14
200-B K -14

(6) REAR WIPER

9X-3392

WH
WH

S TOP /TAIL/PAR K LAMP

9X-1404 (E C E )

(19) DISCONNECT SW
7N-0718

L33

200-B K

2
1

R D-00
203-B K

R D-18
WH-18
B K -18

NE G P OS

L9

603-P K
200-B K
N
NOT E : R E AR MOUNT
F OR B E AC ON

AA

EE
B K -00

10

(3) 12V BATTERY

9G-4247

200-B K -14
608-G N
608-G N
H
1
604-OR
3
617-B R -14
2
200-B K -14

11

12

13

1
2

F LOOD LAMP
9X-1439

S
T
G

14

WH
WH

15

(16) LIFT CYL PRESSURE SENSOR

103-2040
A OR -18 +V
B B K -18 G R OUND
C WH-18 S IG NAL

T HE C AT LINK WIR E S (944-OR & 945-B R ) MUS T B E T WIS T E D

TOG E T HE R AT LE AS T 1 T UR N P E R INC H
UNLE S S OT HE R WIS E S P E C IF IE D: ALL WIR E IS 16 G AG E
NOT E A: NOR MALLY OP E N B E F OR E R E F R IG E R ANT C HAR G E
NOT E B : TO B E INS TALLE D B Y DE ALE R
NOT E C : T UV ONLY
NOT E D: R ADIO TO B E S P E C IF IE D B Y C US TOME R AND INS TALLE D
B Y DE ALE R

MACHINE COMPONENT LOCATIONS

11

33

10

20

30

12

22

17

13

32
2
1
19
14
4
6

18
31

31
8

10

29

28 29
A

34
B

15
27

B
7

27
C

17

21

2
33
14
19
18
1
32
3

11

20

34

28 15

30

22

12

13

16

16

21

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